1-9DEZ Manual

MODEL
1-9 DEZ
8-17-05
FORWARD
Blastrac is pleased that you have selected this Blast Cleaning System for your
surface preparation requirements. This environmentally safe, closed-cycle,
surface preparation machine has been designed and built for abrasive blast
cleaning of horizontal surfaces.
This manual has been prepared to assist the operator and the maintenance
personnel in understanding the machine so that it may be operated in the most
efficient manner and maintained in the best condition. Therefore, it is necessary
that all personnel responsible for the operation and maintenance of the machine
read the manual thoroughly. By following the instructions in this manual, this
system can be easily and effectively operated, serviced and maintained by
personnel assisted by a brief period of familiarization and training from a Blastrac
technician.
Before attempting to operate, service, or maintain the machine, the personnel

should thoroughly familiarize themselves with the physical makeup of the
machine, be familiar with the major systems of the machine, and have an
understanding of its operation.
The operating and maintenance personnel must obey all the warnings and safety
precautions posted on the side of the machine and stated throughout this
manual. Serious injury to personnel or severe damage to the equipment may
result if the warnings and precautions are not followed, or through careless
handling of this equipment.
Initial operation and maintenance must be done cautiously. Extreme care should
be taken when activating any control devices until the response of the machine
and its various components are clearly understood.
If you have any questions or problems in regard to the operation or capabilities of

this Blastrac machine, please contact:
Blastrac
6215 Aluma Valley Drive
Oklahoma City, OK 73121
405/478-3440
800/256-3440
or your nearest Service Center.

INTRODUCTION
This manual has been prepared to assist the operator and maintenance
personnel in understanding the machine so that it may be operated in the safest
and most efficient manner and maintained in the best condition. Therefore, it is
necessary that all personnel responsible for the operation and maintenance of
the machine read and understand the manual.
Before attempting to operate service or maintain the machine, the personnel

should thoroughly familiarize themselves with the physical make-up of the
machine. They should be familiar with the major components of the machine and
have a general understanding of overall operations.
The operating and maintenance personnel must obey all the warnings and safety
precautions posted on the machine and stated throughout this manual. Serious
injury to personnel or severe damage to the equipment may result if the warnings
and precautions are not followed.
Warranty card must be filled out and mailed in to facilitate notification of any
changes that occur after this manual is printed. We will send you manual
revisions that should be inserted in the manual in accordance with instructions
that will be forwarded with them.
Receipt of Machine
Examine the shipment carefully for possible damage that might have occurred
while in transit. If any damage is noted, notify the transportation carrier
immediately and advise Blastrac.
i
Operating Instructions 1-9DEZ
Table of Contents
Page Number
Safety Precautions 1
1.1 Safety Instructions 2
1.2 Mechanical 3
1.3 Ventilation 5
Operator Responsibilities 6
2.1 Operator Responsibilities 7
Description and Function 8

3.1 Blast Unit – General 9
Figure 3.1.1 10
3.2 Blast Unit – Abrasive Cleaning Head 11
3.3 Blast Unit – Abrasive Control Valve 11
3.4 Blast Unit – Rebound Chamber (Plenum) 12
3.5 Blast Unit – Deflector Plate / Hopper 12
3.6 Blast Unit – Abrasive Seals 12
3.7 Blast Unit – Chassis 13
3.8 Cleaning Media (Abrasive) 13
Figure 3.1.2 14
Figure 3.1.3 15
Figure 3.1.4 16
Start-Up Procedures and Precautions 17

4.1 Start-Up Procedures 18
4.2 Blast Cleaning 19
4.3 Shut Down 20
Setting the Correct Blast Pattern 21

5.1 Setting the Correct Blast Pattern 22
Figure A 22
Figure B 23
Figure C 23
Edging Mode 24
6.1 Changing to the Edging Mode 25
Figure 6.1.1 26
Table of Contents
Equipment Calibration 27
7.1 Equipment Calibration 28
Wear Parts 29
8.1 Wear Parts 30
8.2 Replacing Grinder Motor 31
Figure 8.1.1 32
8.2 Maintenance Log 34
Blast Wheel Replacement 35

9.1 Blast Wheel Replacement 36
Troubleshooting 38
10.1 Troubleshooting 39
10.2 Ventilation System (4-54SP Dust Collector) 41
10.3 Vacuum Adjustment 41
Specifications 38
11.1 Blast Unit 39
Recommended Spare Parts 42

12.1 Recommended Spare Parts List 43
Reference Drawings
General Assembly 650-0011
Safety Precautions August 2005
Section 1
1.1 Safety Instructions
1.2 Safety – Mechanical
1.3 Safety - Ventilation
1
WARNING: ALL OPERATORS AND MAINTENANCE PERSONNEL SHOULD READ

AND UNDERSTAND ALL OF THE OPERATING INSTRUCTIONS PRIOR TO
OPERATING OR MAINTAINING THE 1-9DEZ.
These Blastrac® operating instructions have been specifically prepared for operating
and maintenance personnel working with the Model 1-9DEZ shot-blasting system. The
information in this manual is intended to provide an understanding of the 1-9DEZ to
minimize safety risks and maximize 1-9DEZ performance.
1.1 Safety Instructions
All operating and maintenance personnel must observe all warnings and precautions
that are listed in this manual for the Model 1-9DEZ. All safety and warning labels
posted on the 1-9DEZ and the instructions included in these operating instructions must
be followed.
This Blastrac® 1-9DEZ has been manufactured for specific floor preparation
applications. The engineering design of this airless media blast machine incorporates
several basic elements. These elements include the blast wheel, the media recycling
system and the dust collection system. As a result of many years of operating and
engineering experience, the features of these machines when used with the proper
operating and maintenance procedures enable them to operate in an efficient and
trouble-free manner.
A thorough understanding of your 1-9DEZ will help ensure that it can be operated
efficiently and with minimized safety risks. No instructions, written or verbal, can be
effective without the use of sound judgment and good work practices in the operation
and maintenance of the 1-9DEZ. The U.S. Department of Labor Occupational Safety &
Health Administration (OSHA) provides standards and regulations relating to the use of
portable tools on construction sites. The operator of this 1-9DEZ should be familiar with,
and understand these Regulations and Standards. These Standards and Regulations
are posted on the OSHA Website at www.osha.gov.
CAUTION: ALWAYS KEEP THE ABRASIVE VALVE CONTROL LEVER IN THE

OFF/CLOSED POSITION EXCEPT WHEN THE 1-9DEZ IS ACTUALLY BLAST
CLEANING. IMMEDIATELY CLOSE THE ABRASIVE CONTROL VALVE BY
RELEASING THE HANDLE-MOUNTED SHOT VALVE CONTROL IF YOU
EXPERIENCE ANY IRREGULAR OR HAZARDOUS SITUATIONS WHILE
OPERATING OR MAINTAINING THE 1-9DEZ. UNUSUAL SITUATIONS INCLUDE,
BUT ARE NOT LIMITED TO, LOUD NOISE AND EXCESSIVE VIBRATION.
2
1.1 Cont’d
Before actual shotblasting can begin, the operator should be certain that the 1-9DEZ will
clear all obstructions in the work area. Work areas must be dry and clean (no loose
debris) before cleaning can begin.
WARNING: LOOSE DEBRIS MAY CAUSE A CATASTROPHIC FAILURE OF THE

BLAST WHEEL RESULTING IN SERIOUS INJURY.
WARNING: KEEP ALL GUARDS IN PLACE - THE 1-9DEZ IS EQUIPPED WITH

GUARDS OR COVERS FOR PARTS THAT MAY BE HAZARDOUS. IF ANY
GUARDS ARE REMOVED FOR MAINTENANCE, VERIFY THAT THE GUARDS
HAVE BEEN REPLACED AND ARE FUNCTIONING PRIOR TO USING THE 1-9DEZ.
REFER TO DRAWINGS 650-0011 FOR CORRECT PLACEMENT OF GUARDS,
COVERINGS AND OTHER 1-9DEZ COMPONENT PARTS.
All personnel in the immediate work area must wear safety glasses with side shields
and hearing protection whenever the 1-9DEZ is blasting; protective clothing is also
recommended. Long sleeve shirts and safety shoes should be worn. The abrasive used
in the 1-9DEZ impacts the work surface at high velocity; therefore any leakage during
normal operation may sting personnel in the surrounding area. The blast head must be
sealed to the work surface during operation to prevent abrasive leakage. Loose
clothing, long hair and jewelry should not be worn when operating or maintaining the 1-
9DEZ.
1.2 Safety – Mechanical
Maintenance Mode
Maintenance mode is defined as the state or condition of the 1-9DEZ, which minimizes
mechanical and electrical hazards.
The 1-9DEZ should be put into maintenance mode prior to making adjustments or
attempting any maintenance. The steps for placing the 1-9DEZ in maintenance mode
are listed below.
1. Move 1-9DEZ to level ground.

2. Turn off main power at electrical box located on steering handle.
3. Verify all moving parts have stopped.
4. Release grinder power trigger by simultaneously pressing the grinder power
trigger and unlock button located on the back of the grinder.
5. Utilize Lock-Out/Tag-Out procedures on main power on/off switch on the
electrical box located on the steering handle.
3
1.2 Cont’d
Most industrial and many commercial work sites will have their own Lock-Out/Tag-out
procedures. The site safety personnel should be contacted to establish the procedure to
be used. If the site has no formal Lockout/Tag out procedure the operator of this 1-
9DEZ should be prepared to implement their own procedure including training of all
operating and maintenance personnel.
All drive guards must be kept in place and in good condition except during maintenance
or when repair work is being performed. Once maintenance or repair work is complete,
be sure all guards are securely remounted and operating.
Safety glasses with side shields and hearing protection must always be worn when
working with or near the 1-9DEZ while in use.
Loose fitting clothing should not be worn when working with the 1-9DEZ. Gloves can be
worn for added protection, however loose fitting gloves could be dangerous.
The 1-9DEZ and all areas around the 1-9DEZ should be kept clean. Loose media in
particular can become hazardous for foot traffic. All abrasive leaks should be stopped
immediately to help keep the work area free of spilled abrasive.
Any condition(s) that may result in damage to the 1-9DEZ or cause injury to the
operator and/or other personnel should be repaired immediately.
Do not attempt to make adjustments to the feed spout or any control cage components
while the 1-9DEZ is in motion or the blast wheel is operating. All adjustments must be
made after the 1-9DEZ as been put in Maintenance Mode (See page 3).
Obey all safety and danger signs posted on the 1-9DEZ, read and understand the
Operating Instructions thoroughly, and follow all information posted where the 1-9DEZ is
being operated.
CAUTION: ALL SAFETY AND WARNING STICKERS MUST BE KEPT IN GOOD,

READABLE CONDITION. SEE DRAWING NUMBER 650-XXXX FOR STICKER
DESCRIPTIONS AND LOCATIONS.
Do not operate the 1-9DEZ in the rain or when heavy moisture is present. Do not
expose the abrasive supply to any type of moisture. Removal of sticky and/or rubber
surfaces should be avoided when using the Blastrac® 1-9DEZ. Always drain unused
abrasive from the 1-9DEZ and empty the dust collector hopper before transporting the
1-9DEZ.
4
1.3 Ventilation
The 1-9DEZ will not operate correctly without a dust collector.
The dust collector aids in the recovery of the abrasive and removes potentially
hazardous dust from the air stream. If the machine is leaving shot on the ground or
emitting dust, make sure your dust collector is operating correctly. Moreover, the dust
collector helps maintain cleaning efficiency and minimizes the wear of the 1-9DEZ
component parts.
All abrasive blast equipment must be properly ventilated to be environmentally effective.

This benefits the operator, helps maintain efficiency and minimizes wear.
Keep the dust collector filters as clean as possible and dispose of the dust regularly and
safely. Follow all environmental regulations when disposing of the dust. Many types of
dust have chemical and physical properties that can cause fire or explosion. These
hazards are minimized when the dust is removed on a regular basis as recommended.
Be sure to obtain any MSDS that may pertain to the specific use of the 1-9DEZ. Always
be aware that the dust generated may require the operator to wear the appropriate
breathing apparatus according to the recommendations of the MSDS.
WARNING: WEAR APPROPRIATE RESPIRATORY PROTECTION WHEN USING

OR SERVICING THE MACHINE. BREATHABLE (RESPIRABLE) SILICA DUST MAY
BE GENERATED BY USE OF THIS PRODUCT AND CAN CAUSE SEVERE AND
PERMANENT LUNG DAMAGE, CANCER, AND OTHER SERIOUS DISEASES. DO
NOT BREATHE THE DUST. DO NOT RELY ON YOUR SIGHT OR SMELL TO
DETERMINE IF SILICA DUST IS IN THE AIR. SILICA DUST MAY BE IN THE AIR
WITHOUT A VISIBLE DUST CLOUD. IF AIR MONITORING EQUIPMENT FOR
SILICA IS NOT PROVIDED BY YOUR EMPLOYER AT YOUR WORKSITE, CONSULT
YOUR EMPLOYER AND OSHA REGARDING THE APPROPRIATE RESPIRATORY
PROTECTION OR PERMISSIBLE ALTERNATE PROTECTION METHODS SUCH AS
AIR MONITORING AND WARNING EQUIPMENT.
5
Owner/Operator Responsibilities August 2005
Section 2
2.1 Owner/Operator Responsibilities
6
Owner/Operator Responsibilities August 2005
2.1 Owner/Operator Responsibilities
1. The owner/operator is responsible for the observance of all safety precautions

expressed in this manual.
2. The owner/operator should be trained by a Blastrac Technician for the operation and
maintenance of Blastrac equipment.
3. The owner/operator should provide the necessary blasting media in accordance with the
recommendations of a Blastrac Technician so that the 1-9DEZ will operate at its
maximum efficiency.
4. The owner/operator must perform all maintenance and basic repair functions as stated
and described in this manual.
5. The owner/operator should maintain an inventory of wear parts as outlined in this

manual.
6. The owner/operator must dispose of all dust collector refuse according to the appropriate
local, state and federal guidelines.
7. The owner/operator should provide the following minimum tools and accessories:
Hammer Screwdrivers
Metric Wrench Set Imperial Wrench Set
Utility Knife Metric Hex Key Set
5/16” Allen Wrench Magnetic Broom
Buckets Imperial Hex Key Set
7
Description and Function August 2005
Section 3
3.1 Blast Unit – General
3.2 Blast Unit – Abrasive Cleaning Head
3.3 Blast Unit – Abrasive Control Valve
3.4 Blast Unit – Rebound Chamber (Plenum)
3.5 Blast Unit – Deflector Plate / Hopper
3.6 Blast Unit – Abrasive Seals
3.7 Blast Unit – Chassis
3.8 Cleaning Media (Abrasive)
8
3.1 Blast Unit – General
The Blastrac® equipment series described herein includes the 1-9DEZ Blast Unit. This
model is used in conjunction with the Turbo II Dust Collector (Please refer to section 1.3
ventilation). Each combination comprises a horizontal surface preparation, closed
cycle, shotblasting system. The blast unit directs high velocity, metallic abrasive toward
the work surface. The impact of each individual particle causes the surface to fracture
and become loose. The abrasive and the loose surface particles are then directed
upward due to the force of the impact and a strong airflow created by the dust collector.
The mixture of shot and contaminants enters the rebound plenum and continues its
upward movement until directed into a specially designed chamber called the separator.
Inside this chamber, an air wash cleans the abrasive and allows the contaminants to be
extracted back to the dust collector. The clean abrasive is then gravity fed to the blast
wheel and the process repeats. The blast unit is manually propelled and consists of the
following elements: See figure 3.1.1 on page 9.
• Abrasive Cleaning Head

• Abrasive Control Valve
• Rebound Chamber
• Deflector Plate / Hopper
• Abrasive Seals
• Chassis
• Ventilation System
• Cleaning Media (Abrasive)
9
STEERING HANDLE
ELECTRIC
CONTROL BOX
ABRASIVE CONTROL
VALVE HANDLE STEERING HANDLE
GRINDER TRIGGER
STEERING HANDLE HEIGHT

ADJUSTMENT KNOB
2" VACUUM PORT - CONNECT
TO TURBO VAC II (200 CFM)
DEFLECTOR PLATE - HOPPER

SEE FIGURE 3.1.4 PAGE 16
REBOUND CHAMBER (PLENUM)

SEEE FIGURE 3.1.4 PAGE 16
ANGLE GRINDER
CHASSIS
ABRASIVE CONTROL VALVE
GRINDER TIGGER
LOCK BUTTON
MAGNETS
ABRASIVE CLEANING HEAD
1-9DEZ General Components

(See drawing 650-0011 for a detailed parts breakdown)
FIGURE 3.1.1
10
3.2 Blast Unit – Abrasive Cleaning Head

This section (3.2) refers to 3.1.2 on page 14.
The center of the patented abrasive cleaning head is the four bladed, six-inch blast
wheel that accelerates the abrasive towards the surface being cleaned. This center fed
blast wheel propels the abrasive by centrifugal force at a speed of more than 200 mph.
This blast wheel is enclosed in an abrasion resistant housing that is also lined with
abrasion resistant liners. These liners are located in areas where the most wear is
present. The operator must change them periodically to protect the housing. The blast
wheel is directly connected to an 8,000 RPM (no-load), 110V angle grinder.
The blast wheel is equipped with a cast in place impeller for easy maintenance. This
impeller pre-accelerates the abrasive to the wheel blades in controlled portions. The
impeller also acts as a timing device to ensure proper placement of abrasive on the
blade face. Abrasive that is gravity fed to the center of the wheel is pre-accelerated by
impeller segments and directed through the control cage. The control cage determines
where the abrasive is introduced onto the rotating blades of the wheel which in turn
determines where the abrasive is being “aimed”. The setting of the control cage is very
important when setting up the “blast pattern.” Refer to Section 5 for setting the correct
blast pattern.
3.3 Blast Unit – Abrasive Control Valve

This section (3.3) refers to Figure 3.1.3 on page 15.
The abrasive control valve regulates the amount of abrasive delivered to the blast
wheel. The main component of this device is a butterfly valve surrounded by a
magnetic strip. A slight gap exists between the disk on the butterfly assembly and the
inner wall of the valve. When the disk is horizontal, the magnetic strip provides a seal
that closes the gap with steel shot and stops the flow of abrasive. The valve is manually
operated with the actuator below the handle. Should the abrasive valve need to be
replaced, the lever arm should be oriented at approximately 45 degrees when the valve
is closed (see figure 3.1.3) after inserting the new valve.
11
3.4 Blast Unit – Rebound Chamber (Plenum)
Once the abrasive has impacted the work surface, the shot is directed into the rebound
plenum. This curved portion of the plenum absorbs a large percentage of the force
exerted by the high velocity abrasive and helps dissipate the heat generated by the
blast process.
3.5 Blast Unit – Deflector Plate / Hopper

This section (3.5) refers to 3.1.4 on page 16.
Once the contaminated abrasive leaves the rebound plenum, it enters the separator and
immediately encounters the deflector plate. The deflector plate slows the abrasive
down even more before it enters a tray at the bottom of the deflector plate. The
contaminated abrasive hits the abrasive already at the bottom of the plate and
effectively absorbs any residual force left in the moving mixture. The contaminated
abrasive then falls through a curtain of high velocity clean air, which physically
separates the heavy abrasive and the lighter contaminants. The air wash pulls the
contaminants through the separator towards the exhaust and eventually to the dust
collector. The clean abrasive falls to the bottom of the separator, then into a hopper
where it can be recycled.
3.6 Blast Unit – Abrasive Seals

Magnetic abrasive seals are present on all sides of the rectangular opening at the
bottom of the blast housing. These magnets should be charged with a load of abrasive
before the blasting process begins. During the blasting process, they will attract any
loose abrasive onto their surface, thus providing a “seal” to help contain the high impact
abrasive from escaping the blast chamber. The leading and trailing edges of the blast
chamber are equipped with additional brush seals mounted on the outside of the
magnetic seals. The brush seals drag across the work surface allowing clean air to be
drawn inside the 1-9DEZ. The air draw aids in the cooling and the recycling process.
12
3.7 Blast Unit – Chassis

All components on the blast unit are mounted on a mobile transporter. This transporter,
consists of a two-wheeled rear chassis with an additional two-wheeled front caster kit
for added stability.
The adjustable operator’s handle connected to the chassis and may be pushed down to
allow the operator to lift the blast seal over small obstructions. For safety reasons, we
recommend that the bottom of the front urethane seal not be lifted more than
approximately 1/8 inch from the surface being cleaned. Warning: Lifting the seal edge
beyond this may allow high velocity abrasive to escape the blast chamber (See
Section 1).
3.8 Cleaning Media (Abrasive)
Blastrac provides a variety of specially sized, high quality abrasive for Blastrac shot
blasting systems. This steel abrasive is made of high quality martensitic steel to provide
long operating life and minimal abrasive breakdown.
The 1-9DEZ is designed to operate with abrasive in sizes S-110 through S-330. The
selection of proper abrasive is very important to the performance of the Blastrac shot
cleaning system. Your Blastrac representative can help with the proper selection of
abrasive for your particular application.
The steel abrasive causes minimum wear on the internal blast components. The dust
and contaminants are the principal causes of component wear. A well-maintained
ventilation system will minimize abrasive contamination, which helps reduce operating
costs and increases the overall efficiency of the shotblasting system.
13
BLAST WHEEL
POLYURETHANE
SEAL
FEED SPOUT/
CONTROL CAGE
CLAMP GRINDER ADAPTER
PLATE
FEED
SPOUT
ARBOR NUT
CONTROL
CAGE
DRIVE HUB
Abrasive Cleaning Head

FIGURE 3.1.2
14
SPRING
LEVER HOPPER
CABLE ANCHOR
ABRASIVE CONTROL
VALVE
CONTROL CABLE
PIVOT
FEED SPOUT
45°
CLOSED OPEN
° 90°
135
CLOSED
OPEN
Abrasive Control Valve

FIGURE 3.1.3
15
AIR OUTLET
VACUUM
DEFLECTOR
LID ASSEMBLY
CLAMP
HINGE
VACUUM
SLOT
SCREEN
REBOUND PLENUM STORAGE HOPPER
ABRASIVE VALVE
ANCHOR
ABRASIVE VALVE
ABRASIVE/
CONTAMINANTS
IN AIR
Rebound Chamber – Deflector Plate – Hopper

FIGURE 3.1.4
16
Start-Up, Operation, and Shut-Down Procedures August 2005
Section 4
4.1 Start-Up
4.2 Blast Cleaning
4.3 Shut-Down
17
4.1 Start-Up
WARNING: ALL OPERATING AND MAINTENANCE MUST READ AND

UNDERSTAND THE OPERATING INSTRUCTIONS BEFORE ATTEMPTING TO
OPERATE OR MAINTAIN THE 1-9DEZ. IN ADDITION, BLASTRAC HIGHLY
RECOMMENDS THAT ALL OPERATING AND MAINTENANCE PERSONNEL
RECEIVE TRAINING FROM AN AUTHORIZED BLASTRAC REPRESENTATIVE
BEFORE ATTEMPTING TO OPERATE OR MAINTAIN THE 1-9DEZ.
1. The 1-9DEZ and the dust collector should be moved to the cleaning site. Both
machines can be hand-towed or moved by a lift truck.
2. Put the 1-9DEZ in “Maintenance Mode” as described in Section 1.2.

3. Check the dustbin of the dust collector to be sure that it is empty. At the end of
each job, the dustbin should be emptied.
4. Check the blast wheel, control cage, feed spout, liners, seals and hopper parts
for wear. Replace parts where necessary.
5. Check the exhaust hose for holes, deformities, potential leaks or restrictions.
Repair or replace all defective items before continuing.
6. Connect the exhaust hose and clamps to the blast unit and the dust collector. Be
sure the clamps are secure, creating an air tight seal.
7. All personnel in the area MUST wear safety glasses with side shields and
hearing protection.
8. Verify that the main power switch located on the electrical box on the steering
handle is in the OFF position.
9. Check the area you are about to clean. Be sure that it is dry and free of all debris
that can clog or damage the 1-9DEZ.
10. Make certain that the abrasive control valve is in the closed position. Remove
the separator lid and check that the shot hopper is free of debris and abrasive.
Remove the screens and check the butterfly valve at the bottom of the hopper. It
should be in the horizontal position. Replace the bottom screen and add
approximately eight (8) to ten (10) pounds of abrasive. The level of this abrasive
18
4.1 Cont’d
should reach the bottom of the screen. Do not overfill; blast unit will malfunction.
Replace the separator lid and secure clamps (see figure 3.1.4, page 16).
11. Check the magnetic seals on the bottom of the blast unit for metallic
contaminants such as nuts, bolts, etc. remove any foreign objects. Push the blast
unit forward at a normal working pace. Deposit a layer of abrasive on the floor in
front of the magnets. Drive the machine over the abrasive to charge the magnets
with a layer of abrasive. The abrasive will form a seal between the magnets and
the floor. Remove any excess abrasive from the floor.
12. Connect grinder power cord to electrical box power.
13. Lock grinder trigger in ON position.
14. Connect electrical box power cord to site power outlet.
15. Turn on dust collector
16. Turn on main power on electrical box
4.2 Blast Cleaning
1. Start walking forward and ease the shot valve open by pulling up on the shot valve
handle. Caution: Never operate the shot valve if the machine is not moving;
this could dig a hole in the concrete floor resulting in timely repairs.
2. After cleaning a five-foot test strip, close the abrasive valve, stop the machine and
check the cleaned area. The texture should be even across the 8 inch path.
3. If the brightness or texture of the test strip is uneven, refer to Section 5, “Blast
Pattern”, to adjust the “HOT SPOT”.
4. If the cleaning is too severe or inadequate, adjust your travel speed accordingly. A
faster pace will result in a lighter surface profile while a slower pace will be more
aggressive and result in a deeper profile. If irregular surfaces are encountered,
adjust your speed accordingly (see Section 7 - “Equipment Calibration”).
19
4.2 Cont’d
5. The blast unit and the dust collector should be arranged so that the dust collector is
centrally located. Blasting in straight lines will always give the best, most consistent
results. Keep the dust hose situated between the two units so that you never have
to pass across it or the power cord. Blasting during a turn will create an uneven
profile. Once an area has been cleaned, the blast unit and the dust collector can be
moved to an adjacent location to continue cleaning.
6. The blast unit will clear small obstructions by pushing down on the steering handle.
Caution should be observed when clearing obstructions in this manner since the
abrasive seal on the work surface may be broken. This may allow high velocity
abrasive to escape (see section 3.7).
7. The blast pattern of the machine may change when the blast components start to
wear. The operator should always note the blast pattern during normal cleaning and
make adjustments or replace parts when necessary. (See Section 5 and 8.)
8. Check dust level in the dust collector at regular intervals while keeping track of the
number of feet traveled. This will establish a cleaning interval for the dust collector.
4.3 Shut Down
1. Close the abrasive valve by releasing the shot valve handle.

2. Turn the main power to OFF.
3. Turn dust collector off.
4. Be sure all rotating parts are fully stopped and the 1-9DEZ is in “Maintenance
Mode”, as described in section 1.2, before attempting to inspect or maintain the blast
unit or the dust collector.
5. At the end of each job, the dustbin and the shot hopper should be emptied.
Abrasive and dust left in the 1-9DEZ or the dust collector will stick together when
exposed to moisture.
20
Setting The Correct Blast Pattern August 2005
Section 5
5.1 Setting the Correct Blast Pattern
20
5.1 Setting the Correct Blast Pattern
Setting the correct blast pattern is essential before an even, clean profile can be
achieved when shotblasting with a Blastrac® machine. An uneven blast pattern can
leave shadows on either side of the floor surface and can cause premature wear to the
internal components. The importance of setting the proper blast pattern cannot be
overstressed.
There are four major factors that can affect the blast pattern. They are:
1. Wheel Rotation - The blast wheel must be rotating in the proper direction indicated
on the housing that surrounds the blast wheel. Most Blastrac® machines rotate in a
clockwise direction when looking at the machine from the operator’s position.
2. Worn Wheel Kits - Wheel kit components such as blades, impellers and control
cages vary in different machines but perform similar functions. These kits must be
periodically replaced to ensure that they produce the proper blast pattern and to
eliminate excessive wear, which can cause internal component damage.
3. Abrasive Size - The size of the abrasive will affect the blast pattern. Different sized
abrasives have different masses that will alter the “hot spot” setting. See Figure B.
page 22.
4. Control Cage Setting -The setting of the control cage

LEADING
is the most critical factor in determining where the EDGE
blast pattern is directed. Ideally, the blast pattern is
centered so that the area being cleaned receives CONTROL
a consistent, even distribution of high velocity CAGE
WINDOW
abrasive. Altering the setting of the control cage can
move the blast pattern to the left or right depending on CONTROL
CAGE
which direction the control cage is moved. Moving the
control cage too far in either direction will direct the
abrasive blast pattern to the side of the machine and
cause premature wear to the internal components. TRAILING
EDGE
The exact positioning of the control cage is done by
trial and error.
21
5.1 Cont’d
5. The initial setting of a machine rotating in a counter-clockwise direction should be

between 8:30 and 10:30 as indicated in Figures B and C. The resultant-cleaning
path will determine the final setting.
These settings will vary with the abrasive size and the surface being cleaned. Once
the proper control cage setting is obtained, the blast pattern should remain
consistent. If the pattern begins to vary, check the blast wheel components for wear.
LEADING EDGE OF CONTROL CAGE
SET AT APPROXIMATELY 10:30
Control Cage “Trial & Error” Setting LEADING

EDGE FIG. B
The initial setting of the control cage for a machine

TRAILING
that has the blast wheel rotating in a counter- EDGE
clockwise direction is between 8:30 and 10:30.
The leading edge should be at 10:30. Refer to
WHEEL
Figures A, B and C. Place a 3/16” or 1/4” steel ROTATION
plate beneath the machine and blast with the
abrasive control valve at full open for about 45
seconds. Do not move the machine during this
test. The resulting “hot spot” should be centered
as it appears on Figure B. If the “hot spot” is too
far to the left, rotate the control cage in a counter-
clockwise direction about 1/4” and recheck the
"HOT SPOT"
blast pattern on the test strip. Small changes in the PRIMARY CLEANING AREA DIRECTED AT SURFACE.
rotation of the control cage can move the “hot spot PROPER SETTING REQUIRED.
“significantly. If the “hot spot” is too far to the right,

rotate the control cage in a clockwise direction. Once
again, move the control cage in small increments until the
blast pattern (“hot spot”) is centered.
Note: If the blast pattern cannot be centered, check the

blast wheel and be sure it is properly mounted and seated
on the wheel hub located behind the blast wheel. The two
pins on the hub must be seated on the back of the blast
wheel before the wheel can be secured. This check must
be made whenever the blast wheel is changed.
22
Edging Mode August 2005
Section 6
6.1 Changing to the Edging Mode
24
6.1 Changing to the Edging Mode
The model 1-9DEZ is capable of cleaning surfaces within 1/2 inch of vertical
obstructions. (This is along the side of the machine. The 1-9DEZ can be
pushed as close as 1-1/2 inches from the front of the machine.) Performing the
following steps sets up the edging mode:
1. Put the 1-9DEZ in “Maintenance Mode” as described in Section 1.2.
2. Remove the two hex screws holding the retainer, seal and magnet on the side
of the machine where the edging is required. This requires a 3/16” hex key.
Be careful to keep abrasive from entering the holes in which the screws were
secured. You may want to cover these two holes with duct tape while in the
edging mode to protect the threads.
3. Move the machine to the area in which the edging will be done and see if the
machine can be moved freely. Adjust the height of the machine if necessary.
4. Begin cleaning in the normal fashion. Do not blast when the machine is away
from the vertical surface in the edging mode since the magnetic seal is no
longer present. Abrasive will disperse more readily from the side if the
magnet is not in place. Keep in mind that the machine will tend to lose more
abrasive while in the edging mode since the magnetic seal has been
removed.
WARNING: DO NOT USE THE MACHINE FOR NORMAL BLASTING WHEN IT HAS
BEEN PREPARED FOR EDGING. THE MAGNET, SEAL AND RETAINER MUST BE
REINSTALLED FIRST. CLOSE THE ABRASIVE VALVE BEFORE MOVING THE 1-
9DEZ AWAY FROM THE VERTICAL SURFACE. FAILURE TO DO SO MAY EXPOSE
NEARBY PERSONNEL TO HIGH VELOCITY ABRASIVE.
RIGHT SIDE EDGE MODE
25
FRONT/REAR BRUSH
P004063
FRONT
RIGHT
FRONT MAGNET
P004060
FRONT/REAR BRUSH
SIDE MAGNET P004063
9697800
LEFT
SIDE SEAL RETAINER SIDE MAGNET SEAL

681154 676279
This magnet and seal illustration shows how the machine is set during the right side
edging mode. This is achieved by removing the right side seal retainer, right side
magnet seal and the right side magnet. For normal (non-edging) operation the right and
left side arrangements are identical. For left hand edging reverse the above
arrangement from right to left.
Magnetic Seal Assembly

FIGURE 6.1.1
26
Equipment Calibration August 2005
Section 7
7.1 Equipment Calibration
27
Equipment Calibration August 2005
7.1 Equipment Calibration
The following list of recommended set-up adjustments and reference values should be
used to help obtain the optimal performance from your blast cleaning system. These
should be used as starting points and can be fine-tuned after trial and observation.
WARNING: CALIBRATION OF ITEMS 1, 2 AND 6 MUST BE MADE WITH THE 1-

9DEZ IN MAINTENANCE MODE (SEE SECTION 1.2).
1. Blast Housing Height - The bottom of the blast housing (magnets) should be
between 1/8” to 1/2” above the surface being cleaned. A smaller clearance
can be obtained for smooth surfaces but height may need to be adjusted for
rough surfaces.
2. Control Cage Setting - See Section 5, “Setting the Correct Blast Pattern”,
figures A, B and C.
3. Abrasive Selection Recommendations (Steel Shot Size)

• Brush blast of smooth concrete: S-170 to S-280 (smaller size will
produce a brighter etch)
• Rough concrete etch for coatings: S-330
4. Exhaust Hose Length - 25 feet of 2” I.D. exhaust hose; longer or shorter

sections of hose may affect abrasive consumption or abrasive cleaning.
Contact your Blastrac representative before changing the exhaust hose
length.
5. Dust Collector – Inspect Dust Collector at 15-minute intervals to see how

quickly the dustbin is being filled. Do not allow dustbin to overfill. Once fill
time is determined, dump the dust at the corresponding time interval. For
optimal performance use the Blastrac® Turbo Vac II.
6. Handle Height – The handle height can be adjusted to match the individual
operator’s height. This is accomplished by loosening the knobs and then
moving the handle to the desired position. Tighten the knobs when finished.
28
Wear Parts August 2005
Section 8
8.1 Wear Parts
8.2 Replacing Grinder Motor
8.3 Maintenance Log
29
8.1 Wear Parts
Certain portions of the blast unit are continuously exposed to high velocity abrasive.
These areas and their corresponding parts must be periodically inspected for wear and
erosion to keep from damaging components that are not normally exposed to the
abrasive blast. The parts are identified on the service drawings later in this manual
along with part numbers. These “wear parts” are designed to be easily replaced by the
machine operator when necessary. A preventive maintenance program should be
performed to monitor these areas on a regular basis. The following list outlines these
areas and the time intervals involved. See figure 8.1.1 on page 30.
30
8.2 Replacing Grinder Motor
The grinder motor supplied with your 1-9DEZ was specially designed for this machine;
do not substitute with alternate brands. Substitution may case the assembly to fail
resulting in mechanical failure and possible injury. Always follow the below
specifications when replacing the grinder motor. The grinder motor supports should be
assembled after the below procedure is completed.
BLAST HOUSING
GRINDER SUPPORT
CHASSIS
GRINDER MOTOR
ADAPTER PLATE
NOTE: WHEN ATTACHING THE GRINDER TO THE ADAPTER

1 3
PLATE AND THE ADAPTER PLATE AND CHASSIS TO THE
HOUSING, USE A CROSSING PATTERN WHEN TIGHTENING
CAP SCREWS AND NUTS. SEE FIGURE AT LEFT
TORQUE SPECIFICATIONS
ARBOR NUT: 20 ft-lb
ADAPTER PLATE/CHASSIS TO HOUSING: 20 ft-lb

4 2
GRINDER TO ADAPTER PLATE: 5 ft-lb
31
ITEM QUANTITY CATALOG DESCRIPTION
NUMBER
1 1 451476 CONTROL CAGE/ 55 DEG.
2 1 459556 WHEEL/ 6-1/2" OPEN FACE
3 1 497307 LINER/TOP - SLL
4 2 681154 RETAINER/SIDE
5 2 681155 SKIRT/SIDE
6 1 P004061 LINER/L.H. SIDE - SLL
7 1 P004062 LINER/R.H. SIDE - SLL
8 2 P004063 BRUSH/FRONT-REAR
9 1 P001125 SEAL/BEARING UNIT
10 1 P004060 MAGNET/ FRONT
11 2 969780 MAGNET/SIDE
12 1 976324 BRACKET/CONTROL CAGE
13 1 P000001 VALVE/ABRASIVE CONTROL
14 1 P002617 HUB/WHEEL
15 1 P002628 MOUNTING PLATE/GRINDER
16 1 P002639 ARBOR NUT/1-8DEZ
17 1 P002656 SEAL/FELT GRINDER ADAPTER PLATE
ITEMS A AND B ARE INCLUDED

IN PART ITEM #13
13
12
1 16
SB.P002649 - W HEEL KIT

A 3
14
2
9
17
15
7
4
10 6 11
5
FIGURE 8.1.1
32
8.2 Cont’d
WARNING: THE 1-9DEZ MUST BE PLACED IN MAINTENANCE MODE (SEE

SECTION 1.2) PRIOR TO CARRYING OUT ANY INSPECTION OR PART
REPLACEMENT ON THE 1-9DEZ.
Part Inspection Wear Indication Replacement

Interval Method
Remove arbor nut
Blades Worn by more
Blast Wheel 5 Hrs. and replace (see
than 50%
section 9.1)
Feed Spout 50 Hrs. Thin at Wheel Entry Remove and replace
Remove and replace;
Control Cage 5 Hrs. Eroded Edges
adjust pattern
Rebound Thin Sections; Contact Blastrac®
50 Hrs.
Chamber Wear on Welds. Service Center
Abrasive Thin Sections; Contact Blastrac®
20 Hrs.
Hopper Wear at Welds; warpage Service Center
Thin Sections; Warpage; Loosen bolts, remove
Liners 15 Hrs.
Holes and replace
Blast Wheel Blast Wheel Abrasive wear; pins
Remove and replace
Hub Replacement missing
Keep in mind that other portions of the machine require periodic inspections and
maintenance. The parts mentioned above are associated with the internal abrasive
blast. The power cords and exhaust hose, for example, also require close inspection
and maintenance as described in other sections of this manual.
If the power cord(s) are found to have splits or cuts, they must be repaired in a manner
that brings them to a same condition, function and safety, as that of a new cord(s). If
this is impossible, they must be replaced.
33
8.3 Maintenance Log
MAINTENANCE LOG
Liners – Inspect for wear Checked OK Change
Blast wheel/cage - Inspect for wear Checked OK Change
Filters - Inspect - clean or replace Checked OK Change
Power Cords - Inspect for splits or cuts Checked OK Change
Shot valve – Inspect Checked OK Change
Seals – Inspect for wear Checked OK Change
Magnets & Seals – Inspect for wear Checked OK Change
Feed Spout – Inspect for wear Checked OK Change
Rebound Chamber – Inspect for wear Checked OK Change
Abrasive Hopper – Inspect for wear Checked OK Change
Blast Wheel Drive Hub – Inspect pins Checked OK Change
34
Blast Wheel Replacement August 2005
Section 9
9.1 Blast Wheel Replacement
35
9.1 Blast Wheel Replacement
WARNING: THE 1-9DEZ MUST BE PLACED IN THE MAINTENANCE MODE (SEE

SECTION 1.2) PRIOR TO ATTEMPTING TO INSPECT, CHANGE, OR ADJUST THE
BLAST WHEEL.
See Section 3 and drawing 421-0001 for parts identification
1. Loosen the two control cage clamps that secure the feed spout and control cage.
2. Remove the feed spout and the control cage.
3. Outline the area around the control cage bracket with a marking pen or pencil. This
will allow for easier alignment when reinstalling this part later during this procedure.
Remove the four mounting nuts, flat washers and lock washers that secure the
control cage mounting assembly to the blast housing. Do not loosen any other
screws on the control cage mounting assembly since they are used to set the gap
between the blast wheel and the control cage. Remove the control cage mounting
assembly.
4. Remove the arbor nut and remove the blast wheel.
5. Check the wheel drive hub for wear and replace if necessary.
6. Install new blast wheel using the arbor nut that is included in the wheel kit. Check
the two drive pins on the drive hub for wear and replace if necessary. Be sure that
the new blast wheel is seated properly on the wheel hub before tightening the socket
head cap screw.
7. Reinstall the control cage bracket to the blast housing using the outline made before
removing the assembly.
8. Install the new control cage that was included with the wheel kit. Rotate the wheel
by hand to be sure the control cage and the wheel do not make contact. The initial
window setting for the control cage should be between 9:30 and 11:30.
9. Reinstall the feed spout and band seal that connects the feed spout and abrasive
valve.
10. Start the grinder momentarily to check for good balance and proper clearance before
shot blasting. Place back in “Maintenance Mode” and readjust if necessary.
36
9.1 Cont’d
11. See Section 5, “Blast Pattern”, before adjusting the control cage for the correct blast
pattern.
The assembly of the blast wheel and its associated parts are illustrated in Section 3,
Description and Function in addition to a full parts breakdown in drawing 421-0001.
Original Blastrac wheels are designed and dynamically balanced for use at high speeds.
Use of any other blast wheel may cause damage to the 1-9DEZ and/or injury to
operator and surrounding personnel.
37
Mechanical Troubleshooting August 2005
Section 10
10.1 Blast Unit – Mechanical Troubleshooting
10.2 Dust Collector – Ventilation System
10.3 Vacuum Adjustment – Operating Tips
38
10.1 Mechanical Troubleshooting
WARNING: ALL OPERATORS AND MAINTENANCE PERSONNEL

SHOULD READ AND UNDERSTAND ALL OF THE OPERATING
INSTRUCTIONS PRIOR TO OPERATING OR MAINTAINING THE 1-
9DEZ. FAILURE TO ADHERE TO THESE RECOMMENDATIONS COULD
RESULT IN EQUIPMENT DAMAGE, SERIOUS INJURY OR DEATH.
Trouble Possible Cause Remedy

Excessive vibration - a. Unevenly worn a. Replace wheel kit. Check
usually indicates that the wheel. separator and ventilation system.
blast wheel is out of b. Chipped, broken b. Chipped or broken blades will
balance. This condition blades. permanently unbalance the blast
will eventually cause c. Wheel not seated wheel and can cause damage to
bearing failure in the correctly on drive hub other components. Change
motor or bearing unit. wheel kit immediately.
c. Reinstall blast wheel
Excessive noise - a. Improper clearances a. Check alignment of control
usually indicates or alignments between cage and wheel. Allow sufficient
misaligned components rotating parts, usually clearance between rotating parts.
which causes premature the control cage and the
wear and component blast wheel.
failure.
Excessive wear on blast a. Improper setting of a. Abrasive is being misdirected
housing rebound control cage. into internal components instead
chamber/liners. of work area. Check blast
pattern and readjust.
Abrasive leakage. a. Improper sealing. a. Check all seals for wear and
b. Feed spout proper height setting.
c. Improper control cage b. Check feed spout alignment
setting. and rubber seal.
d. Abrasive valve c. Abrasive rebounding from side
setting of machine. Check blast pattern.
d. Be sure abrasive valve closes
when handle is released.
Readjust if necessary.
39
10.1 Cont’d

Increased cleaning time. a. Low abrasive in a. Check abrasive level.
storage hopper. b. Abrasive may contain
b. Contaminated substantial percentage of fines
abrasive. and contaminants. Check
c. Abrasive feed and ventilation.
abrasive control valve. c. Check for obstructions in the
d. Wheel impeller, control abrasive feed, i.e. feed spout,
cage wear. abrasive control valve, and
e. Loss of consistent separator screen.
blast pattern, “hot spot”. d. Replace wheel kit.
f. “Choked” wheel. (Too e. Check blast pattern. Check
much abrasive delivered the blast wheel for proper
to blast wheel. seating with the wheel hub.
f. Close abrasive valve and
gradually reopen. Check
abrasive valve operation.
Adjust travel limit screw on
steering handle.
Machine hang-up. a. Uneven work surface/ a. Pull up on steering handle to
floor obstruction. raise machine to clear small
b. Magnet setting too obstructions or uneven work
low. surfaces. Shut abrasive valve if
obstruction cannot be cleared.
Pull back machine to clear. Use
caution when raising seal due to
high velocity abrasive exposure.
b. See Section 7
Decrease in cleaning a. Machine travel speed a. Slow travel speed.
surface profile. too fast. b. Clean storage hopper and
b. Abrasive replace abrasive. Check
contaminated. ventilation system.
c. Low abrasive in c. Check abrasive level.
storage hopper.
40
10.2 Dust Collector – Ventilation System
Note: Once the Dust Collector has been in operation for several minutes, a stable
operating level will result. Sudden changes in operation can usually be traced to a
malfunction.

Contaminated abrasive - a. Very soft concrete a. Increase machine speed to
fines and contaminants removal. Excessive dust reduce the amount of concrete
not being removed from quantities entering removal or reduce abrasive flow
abrasive. system (will cause to wheel.
excessive component b. Check filter: Clean or
wear). change if necessary.
b. Insufficient airflow
being delivered by dust
collector.
Visible dust discharge. a. Torn, punctured or a. Check filters. Replace or
improperly installed filter reinstall immediately.
cartridges. b. Be sure there is an air tight
b. Improper filter seal around the filters.
installation.
10.3 Vacuum Adjustment – Operating Tips
For normal concrete surfaces, Blastrac does not recommend using more than the
25 feet of exhaust hose supplied with the blast system. Adding additional hose can
cause insufficient suction, which will allow unwanted dust and contaminants to
accumulate in the abrasive, thereby causing premature wear to the blast wheel and
liners. Additional hose can only be added when cleaning steel surfaces. Contact your
Blastrac representative for your specific steel cleaning application.
Normal shotblasting with the blast unit will usually be accomplished with the vacuum
adjustment gate partially open. Too much suction will sometimes pull the abrasive out
of the separator and into the dustpan. This is particularly true when using small sizes of
abrasive such as S-170 and S-230. A period of trial and error may be necessary for
specific job applications. Generally speaking, the more dust generated by your
shotblasting unit, the greater the suction you will need from the dust collector to keep
the abrasive as clean as possible.
41
Specifications August 2005
Section 11
11.1 Specifications – Blast Unit
42
Specifications August 2005
11.1 Specifications – Blast Unit
1-9DEZ MECHANICAL DATA

Recommended Dust Collector Turbo Vac II (200 CFM)
Length (Base) 24 inches
Length (including handle in normal
position) 45 inches
Height (excluding handle) 19.5 inches
Height (including handle in normal
position) 38 inches
Width 12-3/8 inches
Weight 123 pounds
Vacuum Hose Length 25 feet
Production Capacity Approx. 215 square feet / hour
Cleaning Path 8 inches
Power Source 110 VAC
Travel Speed Manual
43
Recommended Spare Parts August 2005
Section 12
12.1 Recommended Spare Parts List
44
Recommended Spare Parts August 2005
12.1 Recommended Spare Parts List

ITEM QUANTITY CATALOG DESCRIPTION
NUMBER
1 1 451476 CONTROL CAGE/ 55 DEG.
2 1 459556 WHEEL/ 6-1/2" OPEN FACE
3 1 497307 LINER/TOP - SLL
4 2 681154 RETAINER/SIDE
5 2 681155 SKIRT/SIDE
6 1 P004061 LINER/L.H. SIDE - SLL
7 1 P004062 LINER/R.H. SIDE - SLL
8 2 P004063 BRUSH/FRONT-REAR
9 1 P001125 SEAL/BEARING UNIT
10 1 P004060 MAGNET/ FRONT
11 2 969780 MAGNET/SIDE
12 1 976324 BRACKET/CONTROL CAGE
13 1 P000001 VALVE/ABRASIVE CONTROL
14 1 P002617 HUB/WHEEL
15 1 P002628 MOUNTING PLATE/GRINDER
16 1 P002639 ARBOR NUT/1-8DEZ
17 1 P002656 SEAL/FELT GRINDER ADAPTER PLATE
ITEMS A AND B ARE INCLUDED

IN PART ITEM #13
13
12
1 16
SB.P002649 - W HEEL KIT

A 3
14
2
9
17
15
7
4
10 6 11
5
45

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MODEL

Before attempting to operate, service, or maintain the machine, the personnel

If you have any questions or problems in regard to the operation or capabilities of

or your nearest Service Center.

Before attempting to operate service or maintain the machine, the personnel

Description and Function 8

Start-Up Procedures and Precautions 17

Setting the Correct Blast Pattern 21

Blast Wheel Replacement 35

Recommended Spare Parts 42

1.1 Safety Instructions

1.2 Safety – Mechanical

1.3 Safety - Ventilation

WARNING: ALL OPERATORS AND MAINTENANCE PERSONNEL SHOULD READ

1.1 Safety Instructions

CAUTION: ALWAYS KEEP THE ABRASIVE VALVE CONTROL LEVER IN THE

WARNING: LOOSE DEBRIS MAY CAUSE A CATASTROPHIC FAILURE OF THE

WARNING: KEEP ALL GUARDS IN PLACE - THE 1-9DEZ IS EQUIPPED WITH

1.2 Safety – Mechanical

1. Move 1-9DEZ to level ground.

CAUTION: ALL SAFETY AND WARNING STICKERS MUST BE KEPT IN GOOD,

The 1-9DEZ will not operate correctly without a dust collector.

All abrasive blast equipment must be properly ventilated to be environmentally effective.

WARNING: WEAR APPROPRIATE RESPIRATORY PROTECTION WHEN USING

2.1 Owner/Operator Responsibilities

2.1 Owner/Operator Responsibilities

1. The owner/operator is responsible for the observance of all safety precautions

5. The owner/operator should maintain an inventory of wear parts as outlined in this

3.1 Blast Unit – General

3.2 Blast Unit – Abrasive Cleaning Head

3.3 Blast Unit – Abrasive Control Valve

3.4 Blast Unit – Rebound Chamber (Plenum)

3.5 Blast Unit – Deflector Plate / Hopper

3.6 Blast Unit – Abrasive Seals

3.7 Blast Unit – Chassis

3.8 Cleaning Media (Abrasive)

3.1 Blast Unit – General

• Abrasive Cleaning Head

STEERING HANDLE HEIGHT

DEFLECTOR PLATE - HOPPER

REBOUND CHAMBER (PLENUM)

1-9DEZ General Components

3.2 Blast Unit – Abrasive Cleaning Head

3.3 Blast Unit – Abrasive Control Valve

3.4 Blast Unit – Rebound Chamber (Plenum)

3.5 Blast Unit – Deflector Plate / Hopper

3.6 Blast Unit – Abrasive Seals

This section (3.6) refers to Figure 6.1.1 on page 26.

3.7 Blast Unit – Chassis

3.8 Cleaning Media (Abrasive)

Abrasive Cleaning Head

Abrasive Control Valve

REBOUND PLENUM STORAGE HOPPER

Rebound Chamber – Deflector Plate – Hopper

4.2 Blast Cleaning

WARNING: ALL OPERATING AND MAINTENANCE MUST READ AND

2. Put the 1-9DEZ in “Maintenance Mode” as described in Section 1.2.

12. Connect grinder power cord to electrical box power.

13. Lock grinder trigger in ON position.

14. Connect electrical box power cord to site power outlet.