Scribd Logo
Upload

Welcome to Scribd!

  • 10 views

    Charge Air Cooler Water Separator (Baffle Plate)

    Uploaded by

    Antonio Aviles
    This technical bulletin describes a modification to improve drainage from a charge air cooler on marine diesel engines. The modification involves adding a baffle plate and condensate drain system to the charge air cooler assembly. Details are provided on the components, installation procedure, and kit available from the manufacturer.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Charge Air Cooler Water Separator (Baffle Plate)

    Uploaded by

    Antonio Aviles
    10 views3 pages
    This technical bulletin describes a modification to improve drainage from a charge air cooler on marine diesel engines. The modification involves adding a baffle plate and condensate drain system to the charge air cooler assembly. Details are provided on the components, installation procedure, and kit available from the manufacturer.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This technical bulletin describes a modification to improve drainage from a charge air cooler on marine diesel engines. The modification involves adding a baffle plate and condensate drain system to the charge air cooler assembly. Details are provided on the components, installation procedure, and kit available from the manufacturer.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    10 views3 pages

    Charge Air Cooler Water Separator (Baffle Plate)

    Uploaded by

    Antonio Aviles
    This technical bulletin describes a modification to improve drainage from a charge air cooler on marine diesel engines. The modification involves adding a baffle plate and condensate drain system to the charge air cooler assembly. Details are provided on the components, installation procedure, and kit available from the manufacturer.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    TECHNICAL

    BULLETIN
    Wärtsilä Italy, Service
    Subject Engine type Ref. Date Document No. DLC Issue Page

    Charge Air Cooler Water Separator ZA40S WIT-S 01.07.2003 T-ZA40S.0042.GB 152 00 1

    ZAS-42
    Charge Air Cooler Water Separator (Baffle Plate)

    1 Introduction
    The Charge Air Cooler Water Separator (Baffle Plate) is a modification on the CAC assembly, which
    improves the condense drainage out from the engine.
    The standard engine configuration is already provided with a water separator that is installed on the outlet
    airside of CAC assembly and proper drain nozzle.
    With engine running under tropical conditions, high humidity and temperature, enormous quantities of
    water are contained in the air as water vapour.
    The improvement of standard engine configuration consists of an additional Baffle Plate located just after
    the existing water separator and proper condense drain pipeline.
    The modification advantages are:
    · More efficiency in draining out from the CAC the condense
    · Avoids cylinder liner corrosion and wear
    · Reduce the sulphuric corrosion of the cylinder liner and negative effect on lubricating oil film stability
    · Reduce the wear rates of piston rings and piston ring grooves
    · Make the engine independent by the climatic condition

    Fig.1 Baffle Plate

    Wärtsilä Italia SpA Bagnoli della Rosandra, 334 Telephone : +39 040 319 5000
    Service 34018 San Dorligo Della Valle (TS) ITALY Fax : +39 040 319 5647
    TECHNICAL
    BULLETIN
    Wärtsilä Italy, Service
    Subject Engine type Ref. Date Document No. DLC Issue Page

    Charge Air Cooler Water Separator ZA40S WIT-S 01.07.2003 T-ZA40S.0042.GB 152 00 2

    2 Application field
    This Technical Bulletin concerns all Sulzer ZA40S L and V version engines.

    Warning: When ordering Baffle Plate,specify CAC and Turbocharger type.

    3 Technical description
    The modification package consists of:

    · Additional water separator, Baffle Plate, properly welded down-stream of existing water separator of
    CAC
    · Condense drain pipeline
    · Separator (dirty collector), provided of overflow pipe and filter
    · Condense final pipeline with proper drain nozzle

    Fig.2 Baffle Plate

    Fig. 3 Condense drain pipeline

    Wärtsilä Italia SpA Bagnoli della Rosandra, 334 Telephone : +39 040 319 5000
    Service 34018 San Dorligo Della Valle (TS) ITALY Fax : +39 040 319 5647
    TECHNICAL
    BULLETIN
    Wärtsilä Italy, Service
    Subject Engine type Ref. Date Document No. DLC Issue Page

    Charge Air Cooler Water Separator ZA40S WIT-S 01.07.2003 T-ZA40S.0042.GB 152 00 3

    Fig. 4 Separator (dirty collector)

    4 Upgrading procedure
    In order to proceed to a correct installation of Baffle Plate, the complete CAC assembly must be
    dismantled from engine as per following procedure:
    · CAC dismantling (refer to Maintenance Manual – group 6601 sheet 1/A1)
    · Baffle Plate welding
    · Baffle Plate painting
    · Condense drain pipeline installation
    · Separator (dirty collector) and condense nozzle
    · CAC reassembling (refer to Maintenance Manual – group 6601 sheet 1/A1)

    5 Baffle Plate kit


    The kit has been arranged to the existing engine configuration. Refer to Spare Part Notice
    P-ZAS.6 for detailed information and kit content.

    6 Distribution
    Wärtsilä Italy Service Wärtsilä Service Network Owners of engines concerned

    7 Liability
    NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL INCIDENTAL OR CONSEQUENTIAL, IS
    ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED HEREIN. THIS PUBLICATION IS
    CONFIDENTIAL AND INTENDED FOR INFORMATION PURPOSES ONLY.

    8 Validity
    This general instruction is valid until further notice.

    Wärtsilä Italia SpA Bagnoli della Rosandra, 334 Telephone : +39 040 319 5000
    Service 34018 San Dorligo Della Valle (TS) ITALY Fax : +39 040 319 5647

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy