APPENDIX-5-DRC-000-16540-0001 - 00-HSE Plan
APPENDIX-5-DRC-000-16540-0001 - 00-HSE Plan
APPENDIX-5-DRC-000-16540-0001 - 00-HSE Plan
TENDER NO CMIT-PRT-10.30-230060-1
PROJECT ITEM CLEANING AND MAINTENANCE FOR OIL STORAGE & FIRE WATER TANKS
DR.
Proposal
Rev. Date Description Prepared by Checked by CONCRETE
Manager
TABLE OF CONTENTS
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DR. CONCRETE GENERAL CONTRACTING LLC
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ENVIRONMENT PLAN
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DRC-000-16540-0001-00 ISSUE: IFP REV: 01 Date: 8-May-24 Page 2 of 57
1. PURPOSE................................................................................................................................................6
2. OBJECTIVES..........................................................................................................................................6
2.1. Objectives....................................................................................................................................................................................6
2.2. HSE Goal and Targets............................................................................................................................................................6
2.3. HSE Policy....................................................................................................................................................................................7
2.4. 9 Life-Saving Rules...................................................................................................................................................................7
3. REFERENCE DOCUMENTS.....................................................................................................................7
3.1. Dr. Concrete Plan......................................................................................................................................................................8
3.2. Dr. Concrete Procedures.......................................................................................................................................................8
4. DEFINITIONS & ABBREVIATIONS.........................................................................................................9
4.1. Definitions....................................................................................................................................................................................9
4.2. Abbreviations..........................................................................................................................................................................11
5. ORGANIZATION...................................................................................................................................12
5.1. Key HSE Personnel Organization and Competence Requirements at Site................................................12
5.2. Key HSE Responsibilities....................................................................................................................................................13
5.2.1. Project Director / Project Manager.......................................................................................... 13
5.2.2. Senior Site Manager............................................................................................................... 13
5.2.3. Site HSE Manager.................................................................................................................. 14
5.2.4. Site Chief HSE Supervisor...................................................................................................... 14
5.2.5. Line Management / Supervisors............................................................................................. 15
5.2.6. Site Engineering Manager...................................................................................................... 15
5.2.7. Site Quality Manager.............................................................................................................. 15
5.2.8. Field HSE Supervisors / Coordinators....................................................................................15
5.2.9. Field HSE Officer.................................................................................................................... 16
5.2.10. Employees............................................................................................................................ 16
6. COMMUNICATION AND CONSULTATION............................................................................................16
6.1. HSE Meetings...........................................................................................................................................................................17
6.2. Worker Consultation Programs......................................................................................................................................17
6.3. Public Relations & Media Presence...............................................................................................................................17
6.4. Disciplinary Action Program.............................................................................................................................................18
7. WELFARE MANAGEMENT....................................................................................................................18
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DRC-000-16540-0001-00 ISSUE: IFP REV: 01 Date: 8-May-24 Page 3 of 57
11.2. Safety Handbook..................................................................................................................................................................23
11.3. Worker Mentoring Program............................................................................................................................................24
11.4. Client Supplied Induction Training.................................................................................................................................24
11.5. Visitor Induction.....................................................................................................................................................................24
12. INCENTIVE AND RECOGNITION..........................................................................................................24
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24.4. Communicable Disease Control......................................................................................................................................39
24.5. Pandemic Planning and Preparedness.......................................................................................................................39
24.6. Washing and Sanitary Facilities.....................................................................................................................................40
24.7. Eating Areas.............................................................................................................................................................................40
24.8. Alcohol & Drug Abuse..........................................................................................................................................................40
24.9. Heat Stress Management..................................................................................................................................................40
25. PRE-WORK ACTIVITIES.......................................................................................................................40
27. SCAFFOLDING......................................................................................................................................41
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42. ASBESTOS MANAGEMENT..................................................................................................................52
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1. PURPOSE
The purpose of the HSE Plan is to identify hazards associated with work activities and to define safe work
procedures and controls to enable the work to be done safely during all phases of the project.
The Plan and the associated Management System ensures that the project HSE objectives are met by
referencing policies and procedures when organizing resources and planning activities, thus ensuring that
HSE issues are comprehensively addressed throughout the duration of the project. Compliance with
requirements will be periodically verified through audits, inspections and a process of continual improvement.
2. OBJECTIVES
2.1. Objectives
The project objective is to strictly enforce Dr. Concrete’s HSE Policy and HSE Management System
throughout the Project phases, DR. CONCRETE will demonstrate HSE leadership, visible commitment and
will provide resources to foster a culture that embraces and accepts nothing but optimal HSE behavior.
DR. CONCRETE HSE Policies will be implemented site wide and all project personnel as well as Visitors and
Vendors, will be required to comply with it at all times. The following policies form DR. CONCRETE’S HSE
Management System:
• HSE Policy;
• Environmental Policy;
• Driving Policy;
• 9 Life-Saving Rules;
• 7 Golden Rules for Safe Driving.
Those policies shall be communicated to all during site HSE orientation training and made available to all at
the commencement of and throughout the project.
The primary HSE objective for the Project is based upon a ‘Zero Incident Policy’; to achieve a target of zero
fatalities and zero lost time injuries, and to minimise any impact on the natural environment.
Project management and supervisory personnel will, as part of their day-to-day activities, put HSE first in all
matters and strive to achieve an incident and injury free workplace.
Project Managements expectation is that no person will undertake work that is not safe. All personnel,
including visitors, will be reminded of this expectation (i.e., if something is not safe, it is necessary to make it
safe before proceeding).
Although the project goal is to have no injuries, every project participant must do their utmost to reach this
goal, the following are the maximum injury incident rate targets for the project.
Fatality Occurrence 0
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2.3. HSE Policy
DR. CONCRETE's project management is committed to providing a safe, healthy and secure place of work
throughout all facilities, offices and work sites and to making every effort towards eliminating or minimizing
any environmentally adverse effects of operations.
Thus, DR. CONCRETE will, in all its operations and at all locations where work is being carried out under its
control, promote the highest standards in health, safety, and environmental preservation and protection by
establishing, implementing and maintaining an HSE Management System that will include such elements as
targets and standards for HSE performance, HSE education programs, motivational incentives and
assessments and accountability for achievement of those targets and standards.
To meet this commitment, DR. CONCRETE in carrying out its operations, will in all cases, abide by the
following principles:
• Provide plant that meets the highest standards for safety and operation and places the minimum
burden on the environment;
• Place the highest priority on the health and safety of personnel and on the preservation and protection
of the environment;
• Plan and perform work in accordance with the HSE Management System;
• Hold employees responsible for their own and colleagues HSE;
• Ensure that personnel are trained in HSE;
• Review, monitor and measure HSE performance for continual improvement;
• Provide full cooperation to Client s, statutory authorities and local communities.
This is aligned with Dr. Concrete’s HSE Policy, and it shall be signed, dated, and posted at all locations under
control. All those engaged in work for DR. CONCRETE or present at those locations shall be aware of its
contents and shall commit themselves to its fullest implementation.
In addition to the above HSE Policy, DR. CONCRETE will implement 9 Life-Saving Rules, which are related
to the following:
3. REFERENCE DOCUMENTS
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The below documents are relevant to West Qurna Project activities and will be implemented and complied
with accordingly.
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DRC-000-16540-0050 SHSE Disciplinary Procedure
DRC-000-16540-0019 Electrical Safety Procedure
DRC-000-16540-0037 Office Safety Procedure
DRC-000-16540-0025 Housekeeping Procedure
DRC-000-16540-0051 SHSE Inspection Procedure
DRC-000-16540-0052 SHSE Management of Change Procedure
DRC-000-16540-0026 Incentive & Recognition Procedure
DRC-000-16540-0031 Management of Subcontractors Procedure
DRC-000-16540-0009 Alcohol & Drugs Abuse Control Procedure
DRC-000-16540-0023 Health & Welfare Procedure
DRC-000-16540-0015 Confined Space Entry Procedure
DRC-000-16540-0020 Fire Prevention and Protection Procedure
DRC-000-16540-0022 Grating Removal & Floor Opening Control Procedure
DRC-000-16540-0030 Lockout Tagout (LOTO) Procedure
DRC-000-16540-0029 Lifting & Rigging Procedure
DRC-000-16540-0034 Mobile Elevating Work Platform Control Procedure
DRC-000-16540-0035 New or Inexperienced Worker Control Procedure
DRC-000-16540-0036 Occupational Noise Control Procedure
DRC-000-16540-0040 Plant & Equipment Inspection and Maintenance Procedure
DRC-000-16540-0045 Scaffold Procedure
DRC-000-16540-0054 Traffic & Transport Management Procedure (incl. Pedestrians)
DRC-000-16540-0047 Spill Prevention and Response Procedure
DRC-000-16540-0028 Leadership & Safety Culture Development Procedure
DRC-000-16540-0018 Demolition Work & Asbestos Control Procedure
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of money, time or trouble) required to avert it: risks must be averted unless
there is a gross disproportion between the costs and benefits of doing so.
Previously developed land, with the intention to re-develop, re-use or
Brownfield expand, and which may be complicated by the presence of hazardous
substances, pollutants or contaminants.
Exposure Monitoring Periodic exposure monitoring is an evaluation method used to track the
exposure to significant health hazards in the workplace. Exposure monitoring
is conducted in the workplace to determine whether a worker is exposed to
average exposure levels that exceed safe limits.
A new Project development requiring new facilities and where no previous
Greenfield
infrastructure exists.
Health Surveillance Health surveillance is a system of ongoing health checks to detect ill-health at
an early stage, and to prevent the progression of ill-health. These health
checks may be required by law for employees who are exposed to noise or
vibration, ionizing radiation, solvents, fumes, dusts, biological agents and
other substances hazardous to health, or work in compressed air.
Industrial Hygiene Industrial hygiene is the science of anticipating, recognizing, evaluating, and
controlling workplace conditions that may cause workers' injury or illness.
Industrial hygienists use environmental monitoring and analytical methods to
detect the extent of worker exposure and employ engineering, work practice
controls, and other methods to control potential health hazards.
Noise Reduction The NRR is a method which attempts to describe a hearing protector based
Rating (NRR) on how much the overall noise level is reduced by the hearing protector. The
NRR provides an estimate of the protection of a given device. The reasons
for rating each hearing protector involve OSHA and EPA (US) requirements
for product safety and reliability. The rating enables the end user to assess
the product’s attenuation abilities for noise in their own given work
environment.
Occupational Illness A condition that results from exposure in a workplace to a physical, chemical
or biological agent to the extent that the normal physiological mechanisms
are affected, and the health of the worker is impaired.
Public Health Public health is concerned with protecting and improving the health of
communities nearby the project site, through promotion of a healthy
environment, particularly the environment in the vicinity of the project site,
which can potentially be negatively affected by the various project activities.
Reasonably A likelihood of something that a reasonable person should be able to
Foreseeable anticipate in a given set of circumstances.
Start-up is the point in a project where process fluids and conditions are
Start-up
Established with the intent of making products.
4.2. Abbreviations
Abbreviations and some terms used in this document are HSE and industry specific. To ensure all personnel
involved in, and responsible for, the implementation and application of the HSE MS have the same
understanding, all abbreviations and specific terms used in this document are defined in this section.
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CPR Cardiopulmonary Resuscitation
EIA Environmental Impact Assessment
ELCB Earth Leakage Circuit Breaker
EMS Environmental Management System
ENVID Environmental Hazard Identification
GFCI Ground Fault Circuit Interrupter
STARRT Safety Task Analysis Risk Reduction Talk
HAZCOM Hazard Communication
HAZID Hazard Identification
HRA Health Risk Assessment
HSE Health, Safety & Environment
IIF Incident & Injury Free
IVMS In Vehicle Monitoring System
DMS Document Management System
PLUS Procurement e-solution System
PLUSP Procurement e-solution System after Purchase
Order
SHSE Safety, Security, Health & Environment
JSA Job Safety Analysis
KPI Key Performance Indicator
MTC Medical Treatment Case
PAGA Public Address & General Alarm
PMC Project Management Consultant
PPE Personal Protective Equipment
PTW Permit to Work
QRA Quantitative Risk Assessment
RAM Risk Assessment Matrix
RCA Root Cause Analysis
SM Site Manager
SDS Safety Data Sheet
H2S Hydrogen Sulfide
HSE Safety, Health & Environment
SIMOPS Simultaneous Operations
DRC Dr. Concrete
SWMS Safe Work Method Statement
TBT Toolbox Talk
TOR Terms of Reference
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TRIR Total Recordable Injury Rate
WAH Working at Height
5. ORGANIZATION
The project’s HSE Team will support the Project Manager and Site Manager (SCM) with the implementation
of Dr. Concrete’s HSE Management System and implementation of its associated HSE controls, taking the
hierarchy of controls into account.
DR. CONCRETE will mobilize qualified HSE personnel according to the applicable HSE Legislation
(contractual) requirements, to ensure effective management and administration.
As a guideline Table 1 below represents a typical HSE organization at site (depends on size, scope and
requirements of the project), required number or ratio, relevant experience and the required minimum
qualification. Any alteration is subject to Site HSE manager’s approval.
Apart from the requirements detailed in table 1, HSE key personnel shall attend additional project HSE
training relevant to their respective function to increase awareness and competence. Training progress shall
be recorded in the training section. Figure 1 below is a Site HSE Organization Chart, which will further be
developed, with Subcontractor’s organization (if any) incorporated as needed. HSE positions shall be
Established on an as required / case by case basis.
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The following are project personnel with key HSE responsibilities. These personnel are either mentioned in
other relevant project HSE documents or shall be added to this section accordingly.
• Ensure the effective implementation of HSE risk controls in their area of responsibilities;
Carry out daily prestart talks, such as Safety Task Analysis Risk Reduction Talk (STARRT);
• Ensure all task crew members are briefed on the Safe Work Method Statement (SWMS) and Job Safety
Analysis (JSA);
• Ensure full compliance with Personal Protective Equipment (PPE) requirements relevant to the task;
• Ensure effective HSE communication such as distribution of HSE bulletins, incident alerts and other
awareness material;
• Carry out periodic Toolbox Talks (TBT) as required by the project;
• Proactively intervene in unsafe acts and behaviours and encourage workers to think and behave safely
at all times, applying a no-blame philosophy;
• Report all incidents and support any investigation within his/her area of responsibility;
• Ensure immediate medical care in case of an injury occurring, either by a first aider, or otherwise by
professional medical personnel. However, the site clinic must be consulted in all instances;
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• Report any task crew member(s) repetitively violating safety requirements to the Site HSE Manager or
field HSE personnel;
• Lead by example and follow all site HSE requirements;
• Educate the task crew daily on HSE related matters, such as safe use of power tools, safe working at
height, safe confined space entry, etc.
5.2.6. Site Engineering Manager
Site Engineering Manager will support to the Site HSE Managers and will have particular responsibility for
the issues relevant to design, such as lifting plans. The Site Engineering Manager will also advise and assist
the Site Lead Discipline Engineers in fulfilling their responsibilities.
• Ensure the effective implementation of the HSE Plan and Procedures for their area of responsibilities
and types of work activities;
• Carry out investigations into the causes of HSE related incidents where required and prepares reports
with recommendations for remedial action;
• Attend Toolbox Talks in their particular area and make sure that these meetings are effective;
Actively participates in risk assessments for critical operations to help identify and mitigate hazards;
• Take action and report immediately to the Project HSE Manager / any dangerous actions and/or
situations;
• To be a constant advisor in the field for any problem related to HSE for all personnel; Support the
Field HSE Officers in their daily work and inspection routine.
5.2.9. Field HSE Officer
Field HSE Officers are HSE professionals qualified and experienced in applying their competence in the field
on a day-to-day basis, giving guidance to Line Management and the work force on applicable Project HSE
requirements and verifying compliance daily. Duties and responsibilities include, but are not limited to:
• Participate in monitoring the HSE activities including auditing, sampling and inspection;
• Ensure the effective implementation of HSE Plan and Procedures for their area of responsibilities and
types of work activities;
• Coordinate with the frontline Supervisors and Client field reps to ensure full understanding of HSE
requirements and to resolve issues / concern in their area of responsibilities;
• Assists in carrying out investigations into the causes of HSE related incidents where required and
assists in preparing reports with recommendations for remedial action;
• Attends toolbox talks in their respective areas and ensures that these meetings are effective;
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• Actively participates in risk assessments for critical operations to help identify and mitigate hazards;
• Take action and report immediately to the Project HSE Manager (or delegate), and Site HSE Supervisor
any dangerous actions and/or situations;
• To be a constant advisor on the field for any problem related to HSE for all personnel.
5.2.10. Employees
Each individual employee is responsible to attend, and constructively participate in, HSE orientation training
and other training programs, and comply with the HSE requirements of the Project as well as the
requirements of this Plan. Full cooperation with the HSE personnel is mandatory for all Project employees. In
particular, they must:
• Know, understand and comply with the health, safety, security and environmental requirements as
applicable to the work they perform;
• Correcting any unsafe work practices within the scope of the work operations and reporting any unsafe
work actions or conditions;
• Suspending works if conditions present an immediate danger to life, limb, or property and reporting such
conditions immediately;
• Use the correct materials, tools, equipment and methods for the work they are carrying out;
• Shall advise their immediate Supervisor whenever they are unsure of the instructions for a task or
where they are concerned about the safety status of any task; Be familiar with emergency
procedures.
6. COMMUNICATION AND CONSULTATION
DR. CONCRETE Management will ensure proper and timely communication of Site HSE matters. Regular
HSE meetings will be carried out between Client, DR. CONCRETE Teams. Management and other
personnel relevant to HSE will be involved at different levels of HSE meetings, including the participation of
senior management as well as worker representatives.
Language barrier should not an be impairment for communication. DR. CONCRETE will ensure that relevant
HSE information is communicated among all personnel involved in the Project. An adequate number of
multi-lingual Supervisors (e.g. English-Arabic, English-Hindi, etc.) shall be provided and communication
material will be prepared multi-lingual. For detailed information refer to DR. CONCRETE HSE
Communications Plan [DRC-000-16540-0049].
DR. CONCRETE will plan and schedule various regular HSE meetings to interface between all project
organizations in HSE related matters. As a minimum, the following meetings shall occur:
The HSE Committee will be led by the Project Director or delegate. However, a chairman for the committee
operations will be selected from among the members. The Committee may establish working groups for
specific issues. Other relevant meetings deemed necessary to effectively interface with project organizations
shall be planned and scheduled accordingly.
Workers shall be involved in the decision-making process, where suitable and desired, with regards to the
establishment of a safe workplace. To ensure that workers are consulted in HSE related matters, HSE
programs such as the Job Safety Observation (JSO) and Intervention Program (SP000-16540-0067), HSE
Suggestion Program, and Stop Work Notification Policy shall be implemented at site, developed through an
Incident & Injury Free (IIF) culture and program activities. Details of such programs shall be specified at
project level.
Public relations have a wide scope, not limited to, liaising with authorities such as Local
Governments/Authorities, communicating with external stakeholders, press/media, communicating and
liaising with Vendors, Suppliers, Service Providers, Medical Services or similar external parties.
Although focus is given on progress and business success, public perception is just as important to the
Project. Communications are one way to shape and define the project’s image to the community. External
communications such as newsletters, media stories and press releases let the public know about the
Project, humanitarian and environmental efforts, and other image-related activities, all of which serve to
strengthen the public relations efforts of the project. All project external communication must be channeled
through Client for approval.
The disciplinary system is one of the keys to successfully implementing the Project HSE program. The
program will ensure that the Project’s rules and safe working practices are taken seriously by all employees,
are followed and that commensurate disciplinary actions are taken for any violations.
All employees are accountable for implementing Project HSE rules and safe work practices. All project
personnel, vendors and visitors shall always be vigilant for HSE violations and shall conscientiously and
vigorously enforce the projects commitment to HSE. For detailed information refer to DR. CONCRETE HSE
Disciplinary Procedure [DRC-000-16540-0050].
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7. WELFARE MANAGEMENT
The availability of welfare facilities, their location on site and regular maintenance must be considered at the
planning and preparation stages of every project before work starts. When planning welfare provision, the
project shall consider the following:
• The nature of the work to be carried out and the health risks associated with it;
• The distance workers will have to travel to the welfare facilities;
• The duration of the work and number of different locations;
• The numbers of people who will use them;
• The cleaning and maintenance of the welfare facilities;
• Whether they need to be relocated during the Activity.
Welfare Facilities will at least include the following:
• Toilets;
• Washing facilities;
• Drinking water;
• Changing rooms/lockers;
• Rest facilities;
• Eating facilities (where permitted);
• Smoking;
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• Heating or cooling (depending on the local climate and environment).
Welfare facilities shall comply with hygiene requirements where applicable. The Health & Welfare Procedure,
DRC-000-16540-0023, specifies the details of the site welfare arrangements.
The primary program to be implemented is the IIF program as a minimum requirement specified by DR.
CONCRETE. The BBS tool is an additional tool that allows systematic intervention and behavior modification
(thus level of safety culture maturity). BBS tools may include tools such as unsafe behavior observation
cards or other similar tools (refer to Section 12.3). For details refer to DR. CONCRETE Leadership & Safety
Culture Development Procedure DRC-000-16540-0028.
The principle of JMJ Associates’ IIF program is that building a good relationship is the foundation for
accomplishments. It also describes that the better the relationship between individuals and groups of
employees, the better the accomplishments and achievements of an Organization (proportional
improvement). IIF focuses on expanding or strengthening human relationships in order to enhance safety
culture within the Organization. Based on the principle, IIF is promoting individual caring minds and
developing a safety culture.
One of the key features of the IIF program is the management leadership and involvement which directly or
indirectly contributes to the development of safety culture within the Organization. Leading by example in
connection with an incentive program encourages employees at all levels to change their mind-set and
attitude towards safety, thus, transforming the safety culture of the Organization.
The IIF program consists of various key activities when implemented at Project level:
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• Stop Work Notification Policy;
• IIF Incentive Scheme.
The above activities are standard activities expected to be implemented in all projects but will require further
creativity, visible Management leadership, intervention & recognition and sustainability. It will also depend on
the size of the project and resources available.
The BBS process usually includes identifying, assessing, and mitigating workplace hazards caused by at-risk
human behavior. BBS is a behavior-based process performed by observers (managers, supervisors, HSE
personnel, and/or workers in all project organizations) who routinely perform observations on workers as
they perform their daily job activities, intervene by corrective coaching, and appreciation by providing positive
feedback in the field. Crucial for the success of the program is a “no blame” approach.
Should the project decide to utilize a BBS tool at site, it shall involve all levels of all project organizations
(Client & DR. CONCRETE).
As one of the strategies for establishing an incident and injury free site a JSO and Intervention Program will
be implemented as part of the IIF Program (refer to Section 12.1).
This programme will involve a selected number of Project personnel to carry out daily observations of their
co-worker’s behaviour and determine whether this is safe or unsafe. The programme of observations and
engagement will be between leadership on workers, and workers on workers. All personnel will be trained to
feed their findings back to the workers concerned in an appropriate manner, reinforcing good behaviour
when it is seen – creating opportunity to address or reward those reported behaviours.
• Achieve HSE performance standards in accordance with agreed Key Performance Indicators (KPI);
• Improve HSE performance standards through the setting of higher KPIs.
Relevant performance figures and KPI’s shall be reviewed in the periodic HSE Committee meetings and
improvement actions shall be discussed. All recommendations/action items arising from shortfalls, gaps, or
deficiencies identified by audits or through other means such as HSE assessments, planned emergency
evacuation exercises and drills, HSE surveys/inspections/tours and incident/injury investigations shall be
formally recorded together with the current status of closeout of such items. DR. CONCRETE shall establish
HSE tracking registers under the custody of the DR. CONCRETE Site HSE Manager.
All pre-specified KPI’s shall be recorded and reported on a regular basis and as specified by the DR.
CONCRETE Site HSE Manager, but all KPI’s shall be reported at least once a month. These reports shall be
shared by DR. CONCRETE as required.
The Site HSE Manager is responsible for preparing HSE statistics covering man-hours worked,
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reporting all incidents and near misses and summarising man-hours worked and daily HSE and health
activities. A general outline follows:
• Training;
• Lesson Learnt;
• Leading and lagging indicators and safety initiatives and events;
• Areas of concerns;
• Inspections and meetings;
• Incidents and near misses;
• Fatalities, injuries and occupational illnesses;
• Corrective actions taken;
• Safety performance statistics.
For further details refer to DR. CONCRETE HSE Performance Monitoring, Measuring & Reporting
Procedure, DRC-000-16540-0053.
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in DR. CONCRETE HSE management system and which is provided to the project as an effective tool to
track action items until closure.
All DR. CONCRETE employees shall be properly familiarized with their work environment. In line with such
principles, DR. CONCRETE will prepare a HSE Training Plan which will include a training matrix specifying
mandatory courses and distinguishing between induction training and activity risk-based training for different
job groups/risk activities.
An HSE Training Matrix will be developed by DR. CONCRETE and the HSE Training process will be revised
and updated periodically to reflect and incorporate any training needs that may arise from changing work
activities.
DR. CONCRETE is committed to provide such training as is required to establish and maintain a high HSE
standard throughout the duration of the Project. The training program will, as a minimum, embrace the
following:
All employees to be mobilized at site will receive the mandatory HSE induction before proceeding with their
activities on Project areas. The specifications regarding language, tests and minimum contents of the HSE
induction are described in HSE Training Plan. Personnel will attend this induction training on the first day at
work. After the presentation they will undertake a HSE induction written examination to demonstrate their
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understanding of Project requirements. Admittance to the site areas will be denied unless they have
successfully completed the HSE induction training. Failure to satisfy test requirements may result in
individuals being excluded from site. Records of the performed training sessions and test result will be kept
until completion of the Project.
As described in the HSE Training Plan, personnel who have successfully undergone induction
training will be issued with a HSE Training passport/card/badge which will have a picture of the employee
and a unique issue number. This passport/card must be carried with the employee at all times and must be
presented at the beginning of each training session.
Everyone must be in possession of their Security ID badge at all times while on site. Helmet stickers (or other
equivalent evidence) will be regarded as quick visual proof that each individual has attended HSE induction
successfully and has been issued with a Security ID badge. Office based staff will be required to display their
ID badge at all time while inside project facilities. Relevant HSE training will be provided to Client staff who
are required to access project areas. Newly employed, promoted, and/or transferred employees shall be
verbally instructed in the HSE practices required by their Work assignments. A basic safety orientation is
mandatory for those:
A pocket sized HSE handbook will be distributed to all personnel. All personnel are expected to read and
understand the handbook and any questions related to the handbook shall be directed to the HSE Group. All
personnel are expected to retain their handbooks for reference. The handbook shall cover the basic industrial
safety on SITE and shall be designed to meet the following minimum objectives:
The aim of the programme is designed to assist new employees in avoiding incidents and injuries and to
enhance their assimilation into the Project’s “Goal Zero’ culture. Newly hired and assigned field employees
shall be physically identified by hard hats stickers (or badges where applicable) for a period to be defined.
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The intent is to assist management, supervision, and others in identifying new employees and to allow for
intervention when their behavior or environment puts them at risk. Each new employee will have assigned to
them, an experienced mentor, who has demonstrated consistent safe work habits. The mentor will then
monitor and observe the employee’s ability to safely perform work. Mentor training should be made available
for employees assigned this employment development role and will be used to promote ownership and
accountability of the programme. For detailed particulars, reference is given to DR. CONCRETE New or
Inexperienced Worker Control Procedure DRC-000-16540-0035.
In some cases, Client will provide HSE induction to all DR. CONCRETE staff if they are required to access
Client existing facilities and live Plant.
At the discretion of the Client, and according to Plant training requirements, this particular training may
include, but not be limited to:
All visitors can access Project areas only after receiving a visitor HSE induction as described in the HSE
Training Plan.
Visitors will be given an appropriate short orientation and training session prior to obtaining site access
credentials. This will include:
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recognition and communication, thereby contributing towards positive motivation and fostering of a caring
work and living environments for all.
The objective of the Incentive & Recognition Program is to achieve the following:
• Indoctrinate and create HSE awareness and safety behavior at the worksite and in the camps;
• Achieve good safety performance and meet or exceed all KPIs;
• Promote a culture of “respect and care” and “no blame/stop unsafe work” at all times;
• Recognize workers for their contribution to the overall HSE performance;
• Create a safe, healthy and environmentally friendly workplace and living environment.
For details refer to DR. CONCRETE Incentive & Recognition Procedure, DRC-000-16540-0026.
The varied jobs undertaken by DR. CONCRETE employees present a wide range of risks to health and
safety. Control to an acceptable level depends on the identification and evaluation of the hazards with
reference to exposure standards.
Personal Protective Equipment (PPE) as part of the hierarchy of controls is used where there is no other
means of control over the exposure. The basic protection to be worn by employees required to gain entry to
the site is:
• Rubber gloves;
• Rubber boots;
• Leather apron;
• Face shield;
• Hearing protection;
• Respiratory protection;
• Personal fall protection system.
DR. CONCRETE recognizes the fact that if personnel are required to work inside the live plant area then the
standards for Personal Protective Equipment are those of the Client , e.g. the use of fire-retardant coveralls.
For detailed particulars, reference is given to DR. CONCRETE Personal Protective Equipment Procedure,
DRC-000-16540-0039.
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This Plan confirms that the reporting and investigating of an incident or near miss is essential to the
improvement of the overall management of Project HSE objectives.
DR. CONCRETE will ensure all injuries, incidents and near misses involving personnel, property, vehicles
and the environment are reported promptly, investigated, documented and corrective actions put in place to
prevent recurrences.
DR. CONCRETE will notify all incidents to Client within 24 hours. In the event of a fatality or serious incident,
DR. CONCRETE shall, with the assistance of Client , notify and report to relevant authorities within the
required time as stipulated in the local regulations. In the event of a major incident, a Safety Alert will be
generated and issued site wide. For detailed particulars, reference is given to DR. CONCRETE Incident
Management Procedure, DRC-000-16540-0027.
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The composition of Investigation Teams will depend on the severity of the incident. As a minimum, the Team
must comprise:
• SM Site Manager;
• Site HSE Manager (or delegate);
• Incident owner representative;
• Client representative.
For complex or serious incident investigations requiring more resources or commitment, the project may
request the Client HSE to join the project incident investigation team for support. Investigations shall be
conducted without prejudice and shall focus on finding the facts, not faults or placing blame. The purpose of
the investigation is to find the root cause of the incident so that effective steps can be taken to prevent
reoccurrence.
The results of any investigation, including recommendations for preventive action will be submitted for review
and approval to Project Manager and Client /PMC Management Representative at site within the required
timeframe as specified in the Incident Investigation and Reporting Procedure. A summary of the incident
shall be communicated to the work force immediately after the finalization of the investigation report to
ensure that all personnel understand what happened and how similar incidents can be prevented in the
future.
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15. RISK MANAGEMENT
A comprehensive site risk management process will consist of the following:
• Risk Assessment – identification of work hazards and assessment of risks for all work activities on
site;
• SWMS – describing the method of executing a task safely;
• Job Safety Analysis – a systemized process for identifying hazards within each step of the job and
determining measures to control those hazards;
• Safety Task Analysis Risk Reduction Talk (STARRT) – a communication tool with the work force
regarding the identification of task risks.
Risk will be managed (assessed and controlled) throughout the duration of the project. The DR. CONCRETE
Risk Management Procedure [DRC-000-16540-0043] provides specific details of the process.
The following paragraphs present principles, tools and methodologies of HAZID and Risk Management:
To ensure that necessary steps have been undertaken to minimize/control HSE risks to “as low as
reasonably practicable” (ALARP) and to protect health and safety of all employees and the environment in
which they operate, as well as the assets and the reputation of the Project, all activities require a Risk
Assessment to be carried out.
The HSE Risk Assessment is usually conducted through a systematic process of four (4) steps:
A Safe Work Method Statement (SWMS) is a document that outlines high risk activities to be carried out at
the workplace, the hazards that may arise from these activities, and the method to be used to complete the
task safely.
For works carried out on a regular basis a generic SWMS may be prepared and used for those work
activities. The content of the SWMS can be refined over time and include consultation with workers and other
persons conducting similar or relevant tasks. Prior to each new activity, the SWMS must be prepared and
reviewed to ensure it is appropriate and sufficient. Based on the safe work method described in the SWMS,
the JSA can be prepared accordingly. Both documents, the SWMS and the JSA will be required attachments
for the Permit to Work.
As part of the overall strategy of DR. CONCRETE Risk Management System and used in conjunction with
other strategies/methodologies and tools (e.g. Permit to Work, STARRT, Toolbox meetings), all activities
require a Job Safety Analysis (JSA).
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The JSA procedure defines the technique used to identify job hazards and threats and it will actively
contribute to prevent/minimize injuries, illness and environmental incidents. The JSA also can be a valuable
tool for training new employees in the steps required to perform their jobs safely.
JSA shall be issued only after a field survey of the area(s) where the activity is going to be performed.
Following the approval of the proposed JSA from the DR. CONCRETE Site Manager, prior to the
commencement of the activity, the Supervisor in charge shall conduct the STARRT Meeting where the JSA
shall be discussed with personnel involved in the task.
The Safety Task Analysis Risk Reduction Talk (STARRT) is an analysis of work tasks, conducted by team
leaders and involving the employees in the identification and correction of hazards.
STARRT Meetings will be applied to all activities carried out on the project to summarize and highlight the
essential points of the JSA, including any associated documentation and to ensure that all personnel
involved in the job understand the hazards and control measures. Each work-team shall actively participate
in defining the ways that minimizes the associated risk prior to starting work.
The work crew will inspect their work area using a hazard checklist immediately prior to commencing work.
Where Moderate to High hazards are found that were not previously identified in the SWMS or JSA, the
Management of Change (see Section 20) process must be followed and a revision of the SWMS and JSA will
be conducted by the supervisor and work crew prior to re-starting work.
The STARRT will also consider and include the impact that the planned work tasks may have on other
contractors or work groups. The process also encourages feedback from employees to provide continuous
improvement to the Project safety processes and Safety Management Systems.
Lone workers are those who work by themselves without close or direct supervision. Anybody who works
alone, including DR. CONCRETE personnel, and Vendor specialists are classed as a lone worker.
• people in fixed establishments where only one person works on the premises, e.g. in small workshops;
• people who work outside normal hours, e.g. security, maintenance staff, etc.;
• people who work away from the main site, e.g. remote off-site locations, such as pipeline tie-ins.
Lone workers and workers and work groups working in remote areas are exposed to additional hazards.
These hazards must be risk assessed and necessary controls must be put in place. If the risk assessment
shows that it is not possible for the work to be done safely by a lone worker, arrangements for providing help
or backup must be put in place, e.g. a buddy system to be applied where a buddy is assigned to the lone
worker for assistance and standby for emergencies.
• emergencies arising out of the work, including inadequate provision of first aid;
• sudden illnesses;
• inadequate provision of rest, hygiene and welfare facilities;
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• physical violence from members of the public and/or intruders.
The risk assessment must prescribe control measures to be implemented to eliminate/minimize the identified
risks. Such control measures may include:
• Worksite
• Temporary site facilities (offices, satellite offices)
• Store areas
• Fabrication yards
• Workshops
• Off-site tie-in locations
• Laydown yards
DR. CONCRETE does not require change management to be applied for those changes that are planned
and part of the process/organization. DR. CONCRETE only requires change management for changes that
are deemed necessary from emerging issues or problems, and to improve effectiveness and efficiency of the
project. For details refer to DR. CONCRETE HSE Management of Change Procedure DRC-000-16540-0052.
Change management and project management are two critical disciplines that are applied to a variety of
organizational changes to improve the likelihood of success and return on investment. Introducing changes
will ultimately impact one or more of the following:
• Processes
• Systems
• Organization structure
• Job roles
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All changes shall be subject to hazard identification (HAZID) and risk assessment prior to the changes taking
place. Further reference regarding the risk management process is provided in the Risk Management
Procedure, S-B00-1654-0043.
Once changes have been implemented, it shall be ensured that all relevant documents, such as risk
assessments, SWMS, plans, and procedures, are updated accordingly to reflect these changes.
All personnel must be aware that the PTW system is not an absolute safeguard in itself. It is the responsibility
of everyone to be alert to hazardous situations that may arise during the PTW controlled activities. For details
refer to DR. CONCRETE Permit to Work Procedure, DRC-000-16540-0038. The table 1. below describes
parties involved in the PTW System:
• Reviews, approves, and issues the PTW • DR. CONCRETE assigned personnel, or
to the Performing Party authorized delegates (e.g., DR. CONCRETE
• Responsible for the planning and safe Supervisor).
Issuing
execution of the work activity. • Approved by the DR. CONCRETE Site
Authority
• Responsible for the daily operation of the Manager
PTW system associated with his discipline • PTW Training
personnel’s working arrangements.
• DR. CONCRETE Area Manager (AM) whose area of responsibility will be affected by work
Affected being undertaken principally in another area and under the control of that areas Issuing
Area Authority. The Affected Area Authority is required to be aware of, and in agreement with,
Authority work activities taking place which have a potential impact on his area of responsibility and
control.
• An DR. CONCRETE Discipline Manager (e.g. piping, mechanical, electrical) whose activities
Concurrence may be affected or impacted by another discipline undertaking work must sign concurrence
Signatory on the permit to ensure alignment and agreement with the planned work activities. This
Authority signatory is not mandatory on the permit unless the work affects other disciplines.
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17.1. Processing a Permit
The below basic steps describe how a permit is processed, including obtaining, working under, and closure
thereof:
As a guide, all non-routine, high risk and hazardous activities will require the application for, and approval of,
a PTW from the relevant issuing authority prior to commencement of the activity. The below tables show the
standard permits required for specific works to be carried out, followed by the supporting certificates that
must be attached, depending on the activity being conducted:
PERMIT
DESCRIPTION EXAMPLE APPLICATION VALIDITY
TYPE
Required for works involving open flame or • Welding, flame cutting
potential ignition sources, and in areas
where flammable and combustible • Electrical induction preheating
Hot Work materials may be present or where there is • Use of heat shrink blowers Seven days.
Permit potential for explosive or flammable Re-validation
• Grinding
(RED) atmosphere. after each shift
• Pressure testing
• Air/steam blowing, flushing etc.
• General maintenance with a
Used for tasks that do not involve hot work • high potential risk
but have high risk potential and, therefore,
• Grating removal
need to be covered by a permit.
Cold Work • Scaffolding erection or dismantling Seven days.
Permit • Lifting operations Re-validation
(BLUE) after each shift
Cold Work must be authorized for and • Working over water
done in a non-toxic and nonexplosive • Hazardous material handling
environment.
• Operating heavy equipment
• Excavation
• Radiography work
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CERTFICATE
DESCRIPTION EXAMPLE APPLICATION VALIDITY
TYPE
Required to enter “permit required • Maintenance work inside vessels,
confined spaces.” tanks, pits, etc.
Confined Seven days. Re-
• Installation work inside a shaft
Space validation
A Risk Assessment and rescue plan • Personnel entering deep
Certificate after each shift
must be completed before entry into a excavation deeper than 1.2m
confined space.
Required for works involving repair and • Installation of instrumentation
Isolation /
maintenance of electrical equipment and • Cable terminations (no live Seven days. Re-
De-isolation
supply which requires to be physically • tie-ins) validation
Certificate -
isolated from the source of power or • Earthing/grounding after each shift
Electrical
energy (LOTO) • Motor solo run
Required for works involving repair and
Isolation / • Pressurizing the line
maintenance of mechanical equipment Seven days. Re-
De-isolation • Introducing hazardous substances
and supply which requires to be validation
Certificate - into lines, columns, vessels, tanks
physically isolated from the source of after each shift
Mechanical etc.
power or energy (LOTO)
DR. CONCRETE Office Safety Procedure addresses requirements on working conditions, including
workstation ergonomics, advice on best office practices, use of office machinery and housekeeping practices
within the office area. Refer to the Office Safety Procedure, DRC-000-165400037, for specific details in this
regard.
Specifications for accommodation standards, sizes, types and facilities are not contained in this plan as they
are contained in specific project design and contract documents. For details refer to Camp HSE Procedure,
DRC-000-16540-0011.
• Providing assurance that the controls, arrangements or procedures necessary to achieve the
objectives of the Management System have been Established throughout the Project;
• Confirming by measuring the degree of compliance with these controls and procedures and
stimulating discussion on their continued effectiveness and improvement.
The HSE Audit Procedure will, as a minimum, include the assessment, evaluation and review of Project HSE
documentation (Policies, Plans & Procedures), including site verification of the execution of procedures and
practices, to ensure compliance and conformance with applicable and current HSE legislation, regulations,
requirements, standards and Contractual obligations. For details refer to DR. CONCRETE HSE Audit
Procedure, DRC-000-16540-0048, and HSE Inspection Procedure, DRC-000-16540-0051.
In addition to the audits described, Company may conduct audits and inspections as they deem necessary.
Notification of a formal audit shall be provide 14 days in advance, accompanied by formal terms of reference.
The Site HSE Manager will summarize the results of the walkdowns and issue them to the Site Leadership
with recommendations. The SLT will review the results and analyse trends, develop HSE topics, and assign
action items, and the summary of the results will be communicated back to the workforce through the
supervisors and publication.
20.2.3. Supervisors
All supervisors are expected to perform daily walkdowns in the area they supervise. Problems, deficiencies
and concerns identified during the walkdown will to be communicates to the Site HSE Manager for review
and action.
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The emergency response plan will address various emergency scenarios applicable to the project scope of
work, and specific geographical project location. Such scenarios will include, but are not limited to, the
following:
• Medical emergency;
• Rescue from height;
• Rescue from confined space;
• Fire;
• Environmental/spill emergency;
• Release of hazardous substances/gases;
• Natural disaster emergency (cyclone, flood, earthquake, etc.).
Some of the emergencies may not be applicable to all projects. The Emergency Response Procedure shall
be reviewed and identified emergency scenarios updated accordingly. Security related emergencies, e.g.
bomb threats or unrest, are detailed in the Security Management Plan (DRC-00016543-0001 & 0003).
DR. CONCRETE shall provide specific instructions, resources, and information on the facilities, mechanisms
and responsibilities for the management of emergencies arising out of incidents on the Project.
In Plant areas, or areas where hydrocarbons are introduced, DR. CONCRETE shall arrange intrinsically safe
portable radios complete with chargers to maintain effective emergency communicate among HSE personnel
across Client, DR. CONCRETE. An experienced Emergency Response Coordinator shall be assigned to
oversee the emergency management, lead the response team, and ensure periodic emergency drills and
exercises take place.
DR. CONCRETEs Medical Management Procedure alongside the Emergency Repsonse Plan provide
specific instructions for the administration of first aid, the provision of medical facilities and the manpower
required to operate the project medical facilities in an efficient manner.
DR. CONCRETE will ensure that all medical personnel employed on the project are suitably qualified and
competent in line with International and local Regulations and Laws.
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The procedure also describes the action to be taken in the case of a medical emergency of varying levels up
to Medical Evacuation.
DR. CONCRETE will ensure that an adequate number of site and office personnel will be trained in first aid
by a third-party training organization. The number of first aiders required will be in line with in-country
guidelines on First Aid Facilities in the workplace.
For detailed particulars, reference is given to DR. CONCRETE Medical Management Procedure, DRC-000-
16540-0033.
Night work generally involves decreased vision for the workers because of lower overall luminance levels in
the work zones, the effects of shadows created by equipment and materials, and glare from vehicle
headlights, plant and equipment lights around the work area. In addition, concerns exist over potential
degradations in worker attention levels and overall health due to the disruption of the body’s natural circadian
rhythms. Performing work at night may also affect worker’s quality of life as a result of reduced social and
family interaction opportunities.
Pedestrians walking in poorly illuminated project areas can be prone to tripping and falling hazards as well as
low structures, which pedestrians could walk into and injure themselves.
22.2. Illumination
Sufficient illumination is required for night-time work. Therefore, illumination is a unique and critical factor in
night-time activities. DR. CONCRETE shall comply with all lighting night work requirements, taking into
account the illumination requirements for different night activities. A risk assessment shall identify specific
hazards and risks associated with night work and determine suitable controls. Additional activities such as
lux level inspections should be performed in areas such as inside and under modules.
Adverse weather will depend on the Country and project location and, amongst others, may include the
following weather conditions:
It focuses on placing the worker in an occupational environment adapted to the worker’s physiological and
psychological state and condition and adapts the work to be carried out to the worker and the worker to the
job. Occupational health is a multidisciplinary field which, at Project Level, may include the following:
• Occupational medicine;
• Industrial hygiene;
• Ergonomics;
• Health promotion/wellness programs.
For detailed particulars, reference is given to DR. CONCRETE Health & Hygiene Management Plan [DRC-
000-16540-0003] .
A Project Health Risk Assessment (HRA) shall be prepared by DR. CONCRETE to determine the possible
impact of the project on the workforce and community. Based on the Health Risk Assessment result, DR.
CONCRETE will implement an adequate health management program.
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24.2.2. Health Surveillance & Exposure Monitoring
Health surveillance is the process of monitoring the health of employees exposed to certain hazardous
substances for which there are known and acceptable health surveillance procedures. The main purpose of
health surveillance is to detect adverse changes to health due to exposure to substances in the workplace.
Health surveillance can also help evaluate the effectiveness of risk controls. However, it should never be
used as an alternative to the implementation and proper maintenance of risk controls.
The starting point of health surveillance is the project health risk assessment (HRA). All health hazards in the
workplace (physical, chemical, biological, ergonomic, psychological) are identified through HRA, including
the control measures to be taken to control the risks. Where some risk remains and there is likely to be harm
caused to project personnel, further steps shall be taken. Health surveillance will be required where project
personnel are at risk from:
• Noise or vibration;
• Solvents, dusts, fumes, biological agents and other substances hazardous to health;
• Asbestos and lead (demolition works);
• Work in compressed air (e.g. underwater diving operations); Ionizing radiation (e.g. x-ray).
Where the risk controls of the HRA require control of exposure of personnel to harmful substances, the
exposure shall be monitored and recorded. Exposure can be controlled by either:
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24.3. Medical and First Aid Requirements
Medical and First Aid arrangements for the Project will be aligned with Contract requirements. At a minimum,
DR. CONCRETE shall provide a Medical Facility suitable to provide medical care to all employees, based on
the expected peak manpower. Qualified and licensed medical personnel shall be employed by DR.
CONCRETE to ensure prompt and competent medical care and treatment can be provided directly at site.
Additionally, office personnel, Line Management, HSE Field Personnel and members of the workforce shall
be trained in both, cardio-pulmonary resuscitation (CPR) and First Aid with a ratio of 1 First Aider per 50
employees.
DR. CONCRETE shall provide sufficient resources and first aid kits (FAK) to ensure effective medical
provisions are Established on the Project. The number and sizes of the FAK in each area will be determined
by manpower and risk factor.
All records of health-related activities shall be maintained by DR. CONCRETE and available for
audit/review by the Client. Such records include those of food handlers, site sanitation personnel etc.
A communicable disease is an illness caused by a specific communicable agent or its toxic products. It
arises through transmission of that agent or its products from an infected person, animal, or inanimate
reservoir to a susceptible host, either directly or indirectly. Control of disease is the reduction of disease
incidence, prevalence, morbidity, or mortality to a locally acceptable level as a result of deliberate efforts.
The project shall ensure compliance with Client and Local Authorities communicable disease control and
reporting requirements. Note that any suspected cases of a communicable disease must be reported to the
DR. CONCRETE Site HSE Manager who will then initiate notification to Client and relevant authorities. The
effected project organization’s Project Manager or authorized representative shall take necessary actions to
contain a potential outbreak of a communicable disease. The objectives of communicable disease control are
to:
Dr. Concrete shall effectively manage and mitigate all risks associated with the COVID-19 Pandemic threats.
Such planning shall directly compliment and align with DR. CONCRETE Medical Management Procedure.
This detailed document should define:
Washing facilities will be provided on site by DR. CONCRETE. The facilities provided will be as per Client
and Local Regulation requirements. Toilet and washing facilities will not open out on to the actual workplace
but will open only to corridor sills, landings or courtyards. Effective provision will be made for lighting and
ventilating to open air and cleaning of these premises.
Workers are prohibited from eating at the working place within the work area. Therefore, eating areas for use
during official break times will be provided. DR. CONCRETE will ensure workers stay inside this area to eat
and that such designated areas will comply with hygiene standards and local regulations.
DR. CONCRETE will implement an Alcohol & Drug Abuse Control Procedure on the Project with the
following objectives in mind:
• To protect the safety of employees and Project assets by providing a drug and alcohol-free work
environment.
• To prevent drug and alcohol abuse by conducting random screening and breathalyzer monitoring
consistent with applicable laws, and in respect of individual rights to privacy and confidentiality.
This policy will be communicated to all personnel during Project HSE Orientations and with regular Toolbox
Meetings.
Any person identified as being under the influence of alcohol or drugs will be refused entry to the work site.
For details refer to DR. CONCRETE Alcohol & Drug Abuse Control Procedure [SP000-16540-009].
As part of the Induction Training and specific HSE Training, all personnel will be educated in the risks of over
exposure to strong sunlight, high humidity and working in high temperatures. All personnel will be instructed
on the needs for rest breaks, appropriate clothing, and the correct fluids intake to avoid dehydration and
minimise the risk of heat stroke. Dr. Concrete monitor all personnel who will be potentially exposed to
working in high temperatures. For details refer to DR. CONCRETE Heat Stress Management Plan (DRC-
000-16540-0024).
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25. PRE-WORK ACTIVITIES
HSE activities will be accomplished for site mobilization, prior to commencing actual activities. These
activities will include a Pre-Start Readiness Audit by the DR. CONCRETE HSE Team. Before commencing
activities such as installation of temporary facilities, DR. CONCRETE shall ensure (each one according to its
scope of work) that all relevant document and permits including government licenses and permits have been
obtained. The DR. CONCRETE HSE Audit Procedure, DRC-000-16540-0048 refers.
Prior to the delivery of any the hazardous substance or chemical product on site, the DRC shall submit:
• Entry Permit Application for Hazardous Materials to Client Site HSE Department;
• Copy of the Safety Data sheet (SDS) to Client HSE Department two (2) working days prior to the
arrival of the substance on site;
• Materials that arrive without an SDS will be quarantined and not released until the SDS is received on
site and Client approves the material for use;
• All SDS’s supplied will be in a language which is easily understood by the employees using it;
• A copy of all SDS’s will be issued to the Site Medical Facility as soon as possible after they are
received;
• Use, handling and storage of all radioactive substances shall be carried out by qualified personnel in
accordance with Company and local laws and regulations;
• Wherever a hazardous chemical is being used on a task, a copy of the SDS must accompany the JSA
for the task.
DR. CONCRETE shall maintain an inventory of hazardous materials on site & will ensure that employees are
trained in the recognition, proper handling and use of hazardous substances. DR. CONCRETE HSE
Induction will include introductory training on the topic of hazardous substances. However, specific
hazardous material training will be provided for employees whose work involves the use of any hazardous
material under its control. Such training will be properly documented, filed and made available to Client.
DR. CONCRETE will properly label all hazardous substances and chemicals that have been transferred from
the manufacturer's container into another container. According to the indication of SDS and according to the
outcomes deriving from the JSA, adequate PPE will be provided. Inspections will be made and documented
by the DR. CONCRETE HSE Department to ensure that adequate Labeling occurs.
An assessment of health hazards arising from chemicals used on the project shall be arranged by the DR.
CONCRETE Site HSE Manager. Management of all hazardous chemicals will be in accordance with local
regulations and Client requirements. Reference is given to the Control of Substances Hazardous to Health
(COSHH) Procedure, DRC-000-16540-0017.
27. SCAFFOLDING
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A scaffold is a temporary structure used to provide access for work or to support materials and equipment. It
may be of the conventional tube & coupler type, or a proprietary-type system based on the use of modular
components.
DR. CONCRETE will ensure that a high standard of scaffolding is attained and maintained on the Project and
that clearly understand the expectations of Client. Safe access and egress will be provided to personnel who
must work at a height greater than 1.8 meters above ground level.
• To provide safe and fit for purpose scaffold platforms to all work areas were gaining of height is
required and permanent access does not exist;
• To ensure the safety of persons using the scaffolding and to prevent them from falling;
Protecting persons near a scaffold from falling objects and materials.
A documented Scaffolding Procedure shall cover safe provisions in the erection, modification, use, and
dismantling works of conventional tube & coupler and modular system scaffolds to enable work that cannot
be carried out safely from ground level or from an integral safe platform or adjoining solid structure. DR.
CONCRETE will hire an approved Scaffolding team for erection, dismantling and modifications of Scaffolding
on the Project. This procedure will apply to the following types of scaffolds commonly constructed and used
on work sites:
The DR. CONCRETE Control of Power Tools Procedure Establishes the standard for inspection of power
tools and equipment before their use on the project. The document identifies the requirement for regularly
scheduled inspections and color-coding of all power tools and equipment, including the tagging system for
identifying damaged or defective tools, plant and equipment.
The scope of this procedure will apply to all power tools and portable equipment used onsite. Specific Client
requirements for voltage and EX Protection are included in this Procedure.
When used in Brownfield areas i.e. Live Plant, all portable electrical tools shall be in compliance with Plant
requirements (e.g. operate on 110 volts AC maximum) where applicable. Tools will only be used for the jobs
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for which they were intended and where electrical, will be of the double insulated type. For further details,
reference is given to DR. CONCRETE Control of Power Tools Procedure, DRC-000-16540-0016. Specific
requirements for the use of power tools within confined spaces are specified in the Confined Space Entry
Procedure, DRC-000-16540-0015.
DR. CONCRETE shall implement high standards of housekeeping at site to minimize safety and health
hazards associated with ineffective housekeeping, sanitation and hygiene measures during work. The
objectives are:
• Ensuring that good housekeeping is implemented at the site and all associated areas to help minimize
workplace accidents and incidents and to prevent the blockage of site access and egress pathways;
• Implementing an effective waste management program to minimize the attraction of insects and
vermin and reduce the associated health impacts;
• The hygienic storage and preparation of foods;
• Ensuring daily housekeeping is carried out in all work areas by the work crew, including elevated
areas.
DR. CONCRETE will ensure that good housekeeping practice is thoroughly communicated to all personnel
during all phases of the project, and that relevant housekeeping requirements are strictly observed and
implemented by DR. CONCRETE. Housekeeping requirements are detailed in DR. CONCRETE
Housekeeping Procedure [DRC-000-16540-0025].
29.2. Barricading
DR. CONCRETE is responsible for properly erecting and maintaining barricades and barriers in such a
manner that they provide adequate protection and effectively restrict access to areas for those personnel
either not authorized to access the area or not involved in access restricted activities.
Barricades and barriers will have appropriate signs and tags (multilingual or pictorial), indicating the nature of
the hazard and access restricted areas. Where deemed appropriate, color coding for barricading tapes
and/or flag lines may be applied, which will greatly contribute to the identification of certain hazards and
activities. Refer to DR. CONCRETE Barricading & Signage Procedure, DRC-000-16540-0010 for specific
details.
29.3. Signage
Safety signs must be used whenever a hazard or danger cannot be avoided adequately or reduced in
another way. Before installing safety signs, DR. CONCRETE shall examine whether the hazard can be
avoided or reduced by collective precautions (precautions that protect everybody) or safer ways of doing the
work. Signs will provide information relevant to hazards, mandatory safety requirements, prohibitions,
restricted area identification, rules, or general safety information.
Where a multi-lingual workforce is employed on the project, DR. CONCRETE will prepare multilingual signs
with the most commonly spoken languages at site to ensure that safety signs are understood by all. Ideally it
is preferred to utilize pictorial signs whenever feasible and practicable. Refer to DR. CONCRETE Barricading
& Signage Procedure, DRC-000-16540-0010 for specific details.
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Vehicles Cranes
• Prime Mover Trucks • Mobile Elevated Work Platforms
• Rigid Trucks • Mobile Cranes
• Service Trucks • Crawler Cranes
• Truck Component of Truck Mounted • Heavy Terrain Mobile Cranes
Crane Stationary Plant
• Tank Type Trucks • Transportable Generator Sets/Power
generation units
• Semi-Trailer
• Transportable Welding Sets
• Trailers
• Air Receivers and Compressors
• Town Cars
• Concrete Batching Plants
• Passenger Carrying Vehicles (+15
person) • Crushers
• Light Vehicles (4x4) • Conveyors
• Light Vehicles Delivery Van Type • Pumps
Heavy Earthmovers • Transportable Lighting Plants
• Tracked & Rubber-tired Dozers Equipment
• Road Graders • Handheld Powered Tools (Electrical,
Pneumatic and Explosive Actuated)
• Backhoes & Bob cats
• Fire Protection Equipment, including Fire
Hydraulic Excavators
32.1. Third Party Certification
The below listed Plant and Equipment requires to be Third-Party certified. All Third-Party inspections will be
undertaken only by internationally recognized companies, approved by Project. Inspection intervals shall be
in line with local regulations and requirements.
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expiry of the current certificate. No Plant or Equipment mentioned above is allowed to operate or be used on
the work site without a valid examination certificate.
Following the first mechanical and safety inspection, a color-coding system shall be utilized to provide.
a visual indication that the item has been inspected and certified for use during any given month/quarter. It
will also include a tagging system for the identification of damaged or defective tools, plant and equipment.
The following is a list of items that will be subjected for color coding (colored tape, or stickers for mobile
equipment) on the Project.
• All large mobile and stationary plant equipment;
• Cranes;
• Excavators, bulldozers, graders, etc.;
• Generators and compressors;
• Power operated elevating work platforms (including platforms/baskets used with cranes);
• Trucks and vehicles;
• Any other plant or equipment as required by the Project;
• Small electrical equipment (panel boxes, Ground Fault Circuit Interrupters, electrical cables, mobile
welding machines portable electrical tools, etc.);
• Lifting equipment (slings, hooks, shackles, wire rope, come-a-longs, chain blocks, etc.);
• Firefighting equipment (fire cabinets, hydrants, hoses, Extinguishers, etc.);
• Fall protection equipment (rope grabs, ladders, etc.);
• Personal protective equipment (safety harness, lanyards).
Specific color-coding requirements are detailed in the HSE Inspection Procedure, DRC-000-165400051 and
Plant & Equipment Inspection and Maintenance Procedure, DRC-000-16540-0040.
Operators of equipment or heavy-duty vehicles specially designed for executing tasks, also known as
equipment, including but not limited to earth movers, wheel loaders, rollers, mobile cranes, telescopic
material handlers, etc., shall be required to have the appropriate Third-Party training and relevant license
prior to operating any equipment, to ensure competency. In the event of an incident or near miss where
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causation might have been the result of operator error, the operator will have to be re-evaluated in a manner
similar to the initial evaluation. If the operator does not meet the original evaluation standards, then remedial
training with a qualified operator must take place. DR. CONCRETE Competent Person Designation
Procedure, DRC-000-16540-0013 specifies relevant competency requirements for operators.
A confined space means any enclosed or partially enclosed space located either above or below ground or
deck level where entry is possible and where there is a risk of oxygen deficiency, or the accumulation of dust
or gases which are flammable or hazardous to a person’s health. Entry into these or any other confined
spaces refer not only to complete body entry but also to partial entry when the head is inserted into the
confined space via a manhole and or opening.
Primary fall prevention systems are the preferred choice for performing work in elevated areas. These
systems provide walking and working surfaces that are free from floor/wall openings and are equipped with
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standard guardrail systems on all open sides. In most cases, primary fall prevention systems are sufficient
fall prevention methods in themselves and do not require the use of additional (secondary) fall protection
systems such as harness/lanyard systems.
Secondary fall protection systems should only be utilized after all efforts to employ primary fall prevention
systems have been exhausted or when being used together with primary systems.
The scope of the Working at Height (WAH) requirements extends to all areas of the Project and to all project
personnel where any WAH activities are to be performed. When primary fall prevention methods are not
adequate and personnel are required to utilize secondary fall protection systems, 100% tie-off is a mandatory
requirement for all site personnel at heights 1.8m and over. All project personnel 1.8m above grade are
required to wear a safety harness with two lanyards, including when working on completed platforms and
scaffolding structures.
WAH requirements apply only to activities under the control of DR. CONCRETE during SOW activity. When
areas have been handed over to Commissioning teams, then access and fall protection requirements will be
dealt with on an individual basis. For details refer to DR. CONCRETE Working at Height Procedure, DRC-
000-16540-0056.
The use of mobile elevating work platforms (MEWP) is increasing as the benefits for productivity and safety
are recognized. They can be the safest and most efficient means of providing temporary access to height for
many work activities.
The following shall be considered when planning to use a MEWP for accessing elevated work areas;
Personnel intending to use the MEWP shall be trained and competent to safely operate and use MEWPS,
including the emergency procedures for malfunctioning equipment and rescue from height. Further details
are described in DR. CONCRETE Mobile Elevated Working Platform Control Procedure, DRC-000-16540-
0034.
• Inspection and maintenance of fixed and mobile lifting equipment (all types of cranes, hoists,
mechanical lifting appliances etc.), including inspection sticker application;
• Inspection and maintenance of rigging equipment (e.g. chain slings, web slings, shackles, eye bolts,
chain locks etc.), including color coding system;
• Roles and responsibilities;
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• Competent lifting and rigging personnel requirements (including training requirements);
• Classification of lifting operations (light lift, medium lift, heavy lift, critical lift);
• Lifting documentation requirements (e.g. lifting plans and studies); Safety controls for lifting
operations.
These requirements shall apply to all lifting equipment and lifting gear in use at Site and other areas including
temporary facilities, laydown areas and off-site locations.
Periodic and systematic inspections for all lifting equipment and lifting gear will be planned, scheduled and
implemented by DR. CONCRETE and reports submitted to Client. DR. CONCRETE Lifting & Rigging
Procedure, DRC-000-16540-0029.
Compressed gas cylinders will only be stored in areas approved by DR. CONCRETE. The cylinders will meet
relevant Client Standards and must come complete with valve protection caps. Flammable gases and
oxygen will not be stored in close proximity unless separated by a non-combustible wall. Cylinders will be:
All blasting and painting activities will be contained to prevent the exposure of other workers to these
processes and to limit the effects on the surrounding environment.
For all blasting and painting activities, suitable and sufficient PPE will be supplied to those involved in the
processes. Where respiratory equipment is utilized, it will be regularly inspected and tested for
serviceability.
Employees involved in these processes will be adequately trained to recognize the hazards involved and to
take the necessary precautions.
All painting and blasting equipment will be properly maintained and tested before use. Any thorough
inspection will be carried out by a Competent Person. For details refer to DR. CONCRETE Abrasive Blasting,
Coating and Painting Procedure, DRC-000-16540-0007. This procedure should also be read in conjunction
with DR. CONCRETE Abrasive Wheels Control Procedure, DRC-00016540-0008.
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38. TRAFFIC MANAGEMENT
To ensure all activities involving the use of vehicles or other means of transportation are controlled within and
off site, potentially harmful situations will be eliminated, or reduced to ALARP. Traffic Management forms an
important part of Dr. Concrete’s HSE Management System and includes the control of vehicles, equipment,
and people (operators and pedestrians), as well as the control of Established traffic regulations and rules at
site. DR. CONCRETE shall establish site traffic rules at the beginning of the Project (early works) and strictly
enforce it throughout the lifetime of the Project. Controlling and monitoring traffic rules shall be supported by
Security personnel at site.
Pedestrians shall be protected from moving vehicles and mobile equipment by establishing pedestrian
walkways and physical barriers at site. Dedicated bus pick-up and drop-off points shall be implemented to
ensure the safety of pedestrians. The Traffic & Transport Management Procedure [DRC-000-16540-0054]
specifies the details of the project traffic and transport requirements.
DR. CONCRETE shall define the minimum requirements of all transport vehicles, their operation,
maintenance and inspection in compliance with local regulations and Client /Plant specific requirements, in
order to:
The Project shall ensure that Dr. Concrete’s 7 Golden Rules for Safe Driving, as detailed in the Traffic &
Transport Management Procedure, are implemented site wide. For details refer to DR. CONCRETE Traffic &
Transport Management Procedure, DRC-000-16540-0054.
The night-time safety issues that are most commonly cited relevant to driving include the following:
• Reduced visibility for drivers due to lower levels of light at night (this is especially an issue for older
drivers with vision deterioration);
• Decreased driver expectancy for encountering traffic activities at night;
• Higher percentage of impaired and/or drowsy drivers at night;
• Increased likelihood that drivers/operators violate traffic rules and signs due to decreased supervision.
Manually operated bells or sirens will be installed so that alarms can be heard in all areas of the site and
camp. They should be operated immediately in the event of fire breaking out. A secondary Public Address
(PA) system supported by loud hailers with multi-lingual or pictorial instruction shall be used.
Radios and phones will be used to communicate any incident to the relevant incident focal points, e.g.
Security Operation Center, HSE Manager, Incident/Emergency Response Coordinator etc. Rooms and
corridors of building shall be fitted with fire and smoke detection and alarms, as determined by fire risk
assessment. Whatever equipment is provided, DR. CONCRETE shall ensure that:
DR. CONCRETE will identify means of escape to ensure a safe and quick evacuation if necessary.
Arrangements will be taken for those conditions where people can easily become trapped (people working
above or below ground level, enclosed building, work at height). In addition, the means of escape should
ensure that the evacuation processes in places can manage and control the large numbers of personnel
foreseen on site at any time. Further fire emergency response practices are contained in the DR.
CONCRETE Emergency Response Plan [DRC-000-165400002] and Fire Prevention & Protection Procedure,
DRC-000-16540-0020.
The following general principle will be applied, also in the design and finalization of occupied buildings (camp
accommodation, offices etc.):
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• At least two escape routes in different directions;
• Travel distances to safety are reduced to a minimum;
• Escape routes and emergency exits are clearly signed;
• Escape routes and exits are kept clear;
• Emergency exits should never be locked when people are on the site;
• Emergency lighting is installed if necessary, to assist escape. This is especially important in enclosed
stairways in multi-story structures which will be in total darkness if the normal lighting fails during a
fire;
• Assembly points are identified where everyone can gather and be accounted for;
• Enclosed escape routes, for example corridors or stairwells, can resist fire and smoke ingress from the
surrounding site.
Properly Established and applied housekeeping procedures are required in order to reduce both the risk of
fire and the ultimate consequences should a fire occur.
Work areas and walkways should be kept free of any unnecessary flammable materials, including:
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• Do not use flammable liquids for cleaning machinery or machine parts;
• Suitable signs must be posted in areas where ignition sources or flammable materials are likely to be
in use;
• Identified fire risks must be dealt with immediately.
40.3.4. No-Smoking Policy
Smoking is generally prohibited in all areas at site. Dedicated smoking Shelters shall be prepared from non-
combustible materials and in pre-approved areas with the consideration of minimum required safety distance
to buildings, material storage and vehicle/equipment parking areas. All smoking Shelters shall be equipped
with;
• A non-combustible ashtray filled with sand to prevent cigarette butts and ashes getting blown away by
wind;
• A fire extinguisher.
Smoking outside the smoking Shelters shall be strictly prohibited and strong disciplinary action shall be taken
against violators.
Manual handling can be defined as “any activity requiring the use of force exerted by a person to lift, lower,
push, pull, carry or otherwise move, hold or restrain any object.” Hazardous manual handling includes:
• Any direct action on ACM, such as drilling, boring, cutting, filing, brushing, grinding, sanding, breaking,
smashing or blowing with compressed air;
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• The inspection or removal of ACM from workplaces (including vehicles, plant and equipment);
• The maintenance or servicing of materials from vehicles, plant, equipment or workplaces;
The renovation or demolition of buildings containing ACM.
Non-friable ACM that has been subjected to extensive weathering or deterioration also has a higher potential
to release asbestos fibers into the air. DR. CONCRETE shall apply the principles of asbestos management
as specified in DR. CONCRETE Demolition Work & Asbestos Control Procedure, DRC-000-16540-0018.
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• All applicable legal requirements, regulatory constraints and recommendations for environmental
protection specified by Local laws (i.e. National Regulations, Provincial Regulations and local
standards) shall be complied with;
• All Environmental standards generally accepted in the oil & gas and petrochemical industry. This shall
include specific Client /Plant requirements and relevant international standards;
• Environmental impact shall be minimized;
• The use of chlorine-containing materials shall be minimized;
• ISO14001 Environmental Management System (EMS) Standard.
DR. CONCRETE shall fully comply with all the applicable environmental specifications, plans, procedures
and work practices. Refer also to DR. CONCRETE Environmental Management Plan, DRC-000-16542-0001.
DR. CONCRETE shall identify all initial environmental aspects relevant to the activities, determine the
significant aspects thereof, and assess its associated impact to the environment.
Dr. Concrete’s procedure for the assessment of environmental aspects and its impact to the environment
utilizes a risk assessment matrix to initially rate the risk of impact, and upon implementation of risk controls,
re-assess residual risk levels. The Project Environmental Aspect & Impact Assessment shall be prepared as
a stand-alone document by the DR. CONCRETE Site Manager or his designated delegate, taking reasonably
foreseeable activities into account. This document shall be aligned with relevant and applicable
environmental regulations at project level and monitored for compliance throughout the lifetime of the project.
The field environmental monitoring program, which includes the monitoring of dust control measures,
wastewater quality, and noise, will systematically collect environmental data to ensure whether the work
methods and the mitigation measures in place meet the environmental statutory and Company’s
requirements. The objectives of the Program are to:
Dr. Concrete Waste Management Plan, DRC-000-16542-0002, describes the DR. CONCRETE procedures
for correct characterization, handling and storage of wastes. We shall adhere strictly to these procedures.
The plan will also address hazardous waste (waste oil, chemicals, asbestos etc.) and specify the
requirements for separation, storage and transport including disposal routes.
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Dr. Concrete shall manage all hazardous materials (e.g. petroleum products and chemical materials) in such
a manner as to minimize the potential for threats to human health and the environment.
All liquid effluent will be collected and passed to the wastewater discharge from the site that complies with
local regulations. Liquid effluents may include, but not limited to the following:
• Sanitary sewage;
• Wastewater from shower facilities;
• Wastewater from canteen facilities;
• Wastewater from oily water separators;
• Wastewater from storm water runoffs and collection ponds;
• Wastewater from hydrostatic testing;
• Wastewater from vessel cleaning and flushing activities.
Wastewater treatment is a process used to convert wastewater – which is water no longer needed or suitable
for its most recent use – into an effluent that can be either returned to the water cycle with minimal
environmental issues or reused.
DR. CONCRETE shall provide any necessary equipment and resources required to implement an effective
spill prevention and response strategy. Dr. Concrete will take all necessary measures to prevent hydrocarbon
(e.g., oil, diesel, etc.) and chemical (caustic, acid, detergent, etc.) contamination of soil, groundwater, and
surface water. General guidelines for preventing spills include:
Dr. Concrete shall provide any necessary equipment and resources required to implement, eliminate or
reduce the exposure of personnel to noise levels which can lead to noise induced hearing loss if not
controlled. This is applicable to all project areas, including the main site, laydown areas, and camp facilities.
Environmental noise that might be affecting communities outside the project boundaries is covered by
Occupational Noise Control Procedure DRC-000-16540-0036.
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• Security organization;
• Security staff requirements, competencies, roles and responsibilities;
• Camp access control procedure;
• Security planning (resources, physical barriers and other security equipment);
• Security incident protocols.
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