Subcontractor Document Review Cover Sheet

Project: Duqm Refinery EPC Package 2 – Utilities & Offsites

Contract No: CNT-1100-1000-007, PSJV Project No: JI-2037
SUBCONTRACTOR NO : JI-2037/04-01A

SUBCONTRACTOR DESCRIPTION : Engineering, Procurement & Construction of Tank Works (Package TP3)

SUBCONTRACTOR NAME : INCO Engineering Manufacturing Trading & Civil Contracting Co. LLC

COMPANY DOCUMENT NUMBER : DRP001-OUF-INC-GMD-Z-000-038 REV : S1

SUBCONTRACTOR DOCUMENT NUMBER : INE-397-INC-HSE-038 REV : S1

DOCUMENT CLASS: 2

DOCUMENT DESCRIPTION / TITLE : Task Risk Assessment (TRA) for Erection of Steel Structure

EQUIPMENT TAG NUMBERS : N/A

TOTAL NUMBER OF SHEETS :
26
(Including this coversheet)

DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected
PURCHASER APPROVAL STATUS
Approval
Status Contractor Approval Code Description
Code
 1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.

MAJOR COMMMENTS AS NOTED.

 2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
 3
WORK MAY PROCEED.

 4 NO COMMENTS. CERTIFIED FINAL ISSUE.WORK MAY PROCEED.

INFORMATION ONLY.
 5
ACCEPTED FOR INFORMATION ONLY. WORK MAY PROCEED.

Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order. Permission to
proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected by the Subcontractor
and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other obligations, nor detract from any of the
Purchaser’s rights.

NAME: DISCIPLINE: SIGNATURE: DATE:

JJONGAY HSSE 17 FEB. 2021

PSJV Reviewing Engineer to confirm action related to submission of this document to COMPANY. Strike-out the option which is
not applicable.
Is this document required to be submitted to If Yes, submit to COMPANY for
COMPANY? Yes / No Review / Approval / Information
Revision History

Amendment Revision Amender

Amendment
Date Number Initials

09 Apr 2019 O1 MNS Issue For Review & Approval

23 Jul 2019 O2 MNS Issue For Review & Approval

11 Feb 2021 S1 S.Khan Issued for Construction

Project Title : DUQM REFINERY EPC PACKAGE-2 Project No: INE-397

Risk Assessment ERECTION OF STEEL STRUCTURE Risk Assessment DRP001-OUF-INC-GMD- Revision : S1

Title : Number : Z-000-038

Work Location : DUQM – INCO PSJV PROJECT Company : INCO

Prepared By Reviewed By Approved By

Name Signature Date Name Signature Date Name Signature Date

Salamul 11.02.21 Suhail 11.02.21 Debajit 11.02.21
Khan Goswami

Risk Assessment Matrix:

 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

1 Site preparation
1.1 Sire  Slip, Trip, Fall Personal Injuries 3 3 9  Clear obstructions from the access/ Low  Training Passport
Preparation  Ergonomic Hazard egress route
 Heat stress Medium  Ensure PTW obtained from PSJV
Issuing Authority for all activities.
 Provide PPE to all employees
assigned for the activity
 Intermediate break shall be given to
surveyor in the intervals to reduce
the risk.
 Enough water and rest shelter
provided by near work area
1.2 Vehicle  Defective Personal Injuries 3 3 9  Ensure that all equipment/machine Low
Movement / Machine/equipment have third party inspection Adequate
 Lack of traffic Property Damage Medium certificates and should be inspected monitoring
Mobile
Equipment control/collision by competent person and colour
 Tripping and fall coded. Rigging and lifting operation
hazards due to awareness training for all lifting
improper cable equipment operators and Riggers.
management  A competent flagman man with
 Move trips & fall fluorescent jacket and two (Red and
Hazards due to Green) flags shall be deployed.
improper cable  Only persons involved in activity to
management to be on site location
manual handling  All the cable should be properly
hazards, incompetent arranged and hang it at least 4 ft top
operator and or buried to avoid slip trip or fall.

Page 2 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

incompetent rigging  All the operator and rigging crew

crew. should be competent and have Third
party certificate.

2 Transportation
2.1 Transportation  Collision of vehicle Injury 5 3 15  Follow traffic management Low
of  Overturning, run over procedure. Emergency
 Personnel Ejecting out of Burn High  Ensure vehicle are in a good and Preparedness and
Men, Material the vehicles road worthy condition. Medevac
Fatality
& Equipment.  Dust  Ensure No hand held equipment is
 Fire & Explosions Property Damage used while driving.
 Fuel / oil spill Environmental  Ensure driver competency as
 Straying of material Damage required by the project
 Not wearing seat belt.  Vehicle inspected and accepted by  Emergency
PSJV Preparedness
 All passengers to fasten seat belt and Medevac
during the journey.
 Inculcate safe driving behaviour
through continuous training,
monitoring and corrective actions
 Ensure a well define equipment /
vehicle access route with signs.
 Install signage and warnings.

Page 3 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Introduce defensive driving training

for all drivers.
 Ensure periodic maintenance of the
vehicles.
 Documented daily inspection of
vehicle
 Drivers and passenger should wear
the seat belt.
 Regular maintenance should be done
to avoid any spillage or breakdown.
 During maintenance drip tray should
be provided to control the oil spillage.

3 Manual Handling
3.1 Manual  Slips. Trips and Falls, Injury 2 3 6  Do not lift heavy load individually, Low
Handling Slippery Materials use mechanical means for heavy First Aid
Musculoskeletal Low load or apply load sharing.
 Poor housekeeping. disorder  Use correct lifting techniques
Equipment damage  Ensure proper housekeeping.
 Lifting heavy load  Do not exceed load for manual
manually. handling.
 Keep walkways always free from
 Dropping heavy load obstructions.
 Ensure all cable should be properly
 Slip & trip due to poor arrange and secure it avoid slip trip
cable management. and fall.

Page 4 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

All the hose connections should be

secure and fix with whiplash arrestor.

4 Loading and Unloading Activities

4.1 Loading and  Falling Object Injury 4 3 12  Crane shall be placed on a firm even
Unloading  Caught between pinch ground. Proper compaction should
point. Fatality Medium be ensured before placing the crane
Activities
(Lifting  Overhead Property Damage on a backfilled area. Low  Emergency
structural lines/obstructions  Documented inspection to be Preparedness
 Struck by / struck against Electrocutions conducted by crane operator and and Medevac
materials)
using crane,  Boom collapse lifting supervisor prior to lifting
boom truck  Equipment overturn operation
 Suspended Load  Equipment’s should be inspected by
 Swinging Load PSJV Safety department. TPI
 Unsecured Load Certification is required.
 Poor condition of lifting  Out rigger of the crane fully extended
equipment and tackles and out rigger pad in place.
 Incompetent crew /  Never lift a load that exceeds 75% of
Operator the load chart capacity of the crane.

Page 5 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 High wind  Preventive maintenance

 Hydraulic failure  All lifting tackles must have a valid
 Pinch point third-party certification, monthly
 Improper body position inspected and colour coded.
 Unauthorized entry in  Visual inspection has to be
lifting areas. conducted for all the lifting tools and
tackles by lifting supervisor prior to
lifting operation.
 Rigging equipment shall not be used
on loads greater than its capacity.
 Any tools found with damages shall
be discarded from the service
immediately.
 Make sure that swing area free of
structures, equipment and workers.
 Tag lines must be used to control
load swing.
 Lifting area needs to be barricaded
and signage posted.
 No one will stay or work under the
suspended load
 Only authorized Third Party certified /
trained riggers can perform rigging
activity
 Always use softeners on sharp edges
of material to prevent nylon sling
from damages
 Load if bundled, to be fully secured
before the lift.

Page 6 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Double wrapped checker / double

wrapped basket hitch will be used
while lifting loose bundles.
 Proper body condition should be
maintaining during lifting and load
should be control by tag line.
 Only authorize person will allow to
enter inside the lifting area.

4.2 Structural  Falling Object Injury 4 3 12  All hand tools should be tied by wire
Erection /  Drop Object.. rope. All loose materials should be  Emergency
 Overhead Fatality Medium kept in wooden boxes to avoid drop Low Preparedness
Lifting by two
carne (Tandem lines/obstructions Property Damage or falling from height. and Medevac
Lifting)  Struck by / struck against  Barricades should be done to avoid
 Boom collapse Electrocutions unauthorized. Entry into work area.
 Equipment overturn  All loose bolts should be kept in a
 Suspended Load bucket or a box to avoid falling
 Swinging Load objects.
 Unsecured Load  PTW system should be followed.
 Poor condition of lifting  Rigging Plan should be followed.
equipment and tackles  Rigging supervisor should be present
 Incompetent crew / during operation.
Operator  Crane shall be placed on a fir even
 High wind ground. Proper compaction should
 Miscommunication be ensured before placing the crane
 Hydraulic failure on a backfilled area.
 Pinch point 

Page 7 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Proper Rigging signal and

 Unauthorized entry in coordination between rigging crew
lifting areas. and crane operator.
 Equipment’s should be inspected by
PSJV Safety department. TPI
Certification is required.
 Out rigger of the crane fully extended
and out rigger pad in place.
 Preventive maintenance.
 All lifting tackles must have a valid
third-party certification, monthly
inspected and colour coded.
 Visual inspection has to be
conducted for all the lifting tools and
tackles by lifting supervision prior to
lifting operation.
 Rigging equipment shall not be used
on loads greater than its capacity.
4.3 Loading/ Injury 4 3 12  Low Emergency
Unloading Mechanical Failure Fatality  Toolbox meeting shall be Preparedness
and Overturning Medium conducted to operator and and Medevac
Property Damage
transporting Operator Error worker related in activity.
of material Person Caught in  Operator must be qualified,
by using moving parts competent and certified by
Forklift / Limited visibilty third party.
Boom truck Unsecured load  Banks man must be present
in place and must be
certified and competent in
work.

Page 8 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Equipment should be
certified by the third party
and pass the inspection
from PSJV and color coded.
 Ensure that the load is at the
centre gravity of the fork and
Forklift during the load being
lifted.
 Good communication with
operator
 Stack the material on
designated areas only;
ensure that routes,
doorways, etc., are not
obstructed.
 Barricade the lifting area
always
 Workers should define the
provision of spacers to the
load, whether in trailer or in
ground, to avoid “Contact to
the Load” keeping
Hands/Fingers away from
“Pinch Points”.
 Always select the plane area
for loading and unloading
materials.

Page 9 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Do not overload which

should obstruct the operator
visibility.

5 Weather Conditions
5.1 Weather Inclement Weather (Rain, Sickness 3 3 9  During inclement weather activities to Low
Conditions thunderstorm) be on hold and personnel evacuated First Aid
Injury Medium to safe area
High wind
 Lifting activity using Mobile cranes
Airborne dust shall not be undertaken when the
Hot weather wind speed exceeds 9.8
m/s(22Miles)
 A competent person shall assess the
ground conditions before resuming
work after an interruption by adverse
weather
 Ensure adequate supply of cool
drinking water.
 Adequate work- rest cycles.
 Sufficiently shaded rest area
 always Stand by vehicles available

Page 10 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

6 Electrical Hazard (Usage of electrical tools and equipment)

6.1 Usage of  Damaged electrical cords Physical Injury 5 3 15  All electric tools shall be inspected by Low
Power tools competent person and colour coded.  Emergency
 Improper earthing Fatality High  Ensure diesel generator and welding Preparedness
and equipment
Hearing impairment generator inspected by PSJV. and Medevac
 Defective Portable Power  Do not use any faulty electrical
tools Electrocution equipment.
 Never use any power :
 Defective Electrical tools/equipment with defective or
Equipment (Welding incomplete guards/protective covers
machine, Generator,  Use the right tool for the right job
tower light etc.,)  Ensure that people always position in
such a way that they are not in the
 High Noise line of fire.
 Ensure proper EARTHING with the
 Unauthorized power tools help of Copper rod and clamps.
 Only competent and authorized
 Inexperienced person electricians to service and maintain
all electrical panel & equipment.
 Ensure the RPM marked on abrasive
wheel is greater than the rated speed
of grinder.

Page 11 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Ensure Portable tools are equipped

with dead man switch.
 All welding machine shall be
inspected by competent person.
 Do not use any defective machine.
Ensure all cables and connectors are
intact
 Hand tools will be 220 Volt; therefore,
each outlet will be equipped with
30mA RCCB.
 All the electrical job should be done
by properly trained and competent
person.
 All the defective power tools should
be removed from the site.
7 Welding, Grinding and cutting activities
7.1. Welding,  Poor Cable management Injury 4 4 16  Obtain PTW for hot work activities Low
Grinding  Slip, trip & Fall Hazards  Electric supply cable should be taken
 Fire Hazard Fatality High above head level to avoid trip hazard
activities
 Electricity Electrocution  Maintain good cable management at
working area Emergency
Property Damage  Use non-conductive cable stands for Preparedness and
cable distribution. Medavac
 Remove all flammable materials near
hot work location
 Provide Fire extinguisher
(CO2/DCP), fire watcher and fire
blanket.

Page 12 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 The surface should be clean and free

from paint/ grease or oily to avoid
falling hazards.
7.2 Electric Injury 34 4 9  Be aware while working near sharp Low
Magnetic Poor Cable management Fatality edges. Ensure proper communication First Aider
machine / Slip, trip & Fall Electrocution Medium between the working crew.
Impact Hazards Property Damage  Use hand gloves during alignment,
machine / Fire Hazard bolting and unbolting.
Electrical shock  Use right tools for the job.
Magnetic
Broken bones
Drill 
Machine

8 Work at Height Activities

8.1  Using Ladder  Fall from height Injury 4 3 12  Access ladder is properly secured Low
 Awkward work posture, at top and bottom
strain, Fatality Medium  Ladder shall be inspected prior to First aider
 slip & fall each use.
 Do not use a ladder that has Medevac
cracks, loose or corroded rivets,
defective braces, or parts
(including the slip resistant feet)
that are in poor condition. Make
sure it is free of grease, oil, or
other slippery substances.

Page 13 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 For stepladders, open the

stepladder spreaders and shelf
fully and lock the braces.
 Check stability. Ensure that all
ladder feet are on a firm, level and
non-slippery surface.
 Place a stepladder at right angles
to the work, with either the front or
back of the steps facing the work.
 Keep the stepladder close to the
work.
 Face the stepladder when
climbing up or down. Keep body
centered between side rails.
 Maintain a firm grip. Use both
hands when climbing/ descending
a ladder (Three-point contact)
 Do not stand, climb, or sit on the
stepladder top or pail shelf

8.2 Scaffolding  Faulty – substandard Personal Injury 4 4 16  Standard scaffold materials will only Low
erection, use, scaffold material be used for scaffolding erection.  Emergency
and  Fall from height Fatality High  Check the ground condition. if Preparedness
dismantling  Struck by falling object Property Damage necessary, compact the same. and Medevac
 Insufficient scaffold  Wear proper PPE. Insists to use the
design helmet with proper chin strap. Emergency No:
 Lack of periodic  Area needs to be barricaded and 1) ROP:999
inspection proper signs need to be placed

Page 14 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Only certified scaffolders engage in PSJV Emergency No:

scaffolding erection and dismantling 2) 99309027
activity under competent supervision
 Use double lanyard full body safety INCO Emergency No:
harness and 100% tie off. 3) 90107925
 Use proper anchorage point on 4) 99887965
scaffold.
 Do not over load the scaffold.
 Ensure ladder properly secured.
 Scaffold shall be inspected by third
party certified competent scaffolding
inspector and tagged.
 Scaffolding platform shall be fully
planked with materials free of tear
and wear and fully secured
 Ensure top and mid rails and toe
board as per the standards.
 Scaffold Erection should be as per
design and as per specification.
 Periodic weekly scaffold inspection
should be done on regular basis.
8.3 Erection of Work at Height Personal Injury 4 4 12  Obtain valid PTW from PSJV
Structural  Falling from Height  JHA shall be discussed prior to start  Emergency
Column & (Personnel, material, Fatality High of work Low Preparedness
Beam / Lifting Equipment)  Competent persons shall perform the and Medevac
 Uncertified & incompetent Property damage task
Bracing & personnel.  Must wear safety harness and 100 % Emergency No:
Grating  Collapse of scaffold tie off policy shall be followed 5) ROP:999
Erection  Proper Anchor points to be provided.

Page 15 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Falling of materials due to  Wear full body harness and PSJV Emergency No:
failure of lifting gears and retractable life line while working on 6) 99309027
appliances height or steel structure Erection.
 Fall of column & Beams  Hand tools shall be secured with tool Low INCO Emergency No:
due to failure of lifting lash while working at height 7) 90107925
gears  All the loose material should be 8) 99887965
 Fall of column & Beams secure properly.
due to failure of lifting  Do not overload the platform. Only
gears. required materials shall be placed on
the platform.
 Drop zone shall be barricaded and
signage to be displayed.
 Work at height will stop if wind speed
will reach 23 mph.
 Use approved tool bags while
hoisting handling tools.
 Ensure that workers keep their
spanner tied to a lashing rope,
attached to their hands/body.
 Ensure inspection of socket wrench
before commencing of work.
 Ensure that workers keep their
spanner tied to a lashing rope,
attached to their hands/body.
 Ensure proper co-ordination between
workers via supervision while
working near pinch points.
 All the lifting gears must have Third
party valid inspection certificate and it

Page 16 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

must be inspected by the competent

person prior to use it at site.
 Once the bracing is bolted from one
side, then crane shall not be used for
matching the hole of other side.
 Bracing must be welded / bolted
immediately after erection.
 No other work should be taken up till
the floor grating erection is complete
 Ensure that workers do not hold the
grating directly by hand, instead a
lashing rope shall be used.
 Ensure workers should not stand on
loose grating.
 No other work should be taken up till
the floor grating erection is complete.
 Avoid erection activities in case of
high wind and rainy time
 Ensure adequate supervision and
effective slinging and rigging.
 Lifting beam should be secure by
sling wire or synthetic belt by suing
chain block or cama long.
 Lifting beam should secure & hold it
by crane. Low
Personal Injury

 Bolting & Fatality

12
Torquing

Page 17 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

Property damage Medium  Keep your body away from the line of
 Pinch Point fire or hole Bari and the structural
 High Noise members.
 Hose fitting not properly  Ensure proper coordination with
other crew members during
alignment.
 Arrangement of proper working
platform before the alignment
commences if practical.
 Barricade the area below and provide
the safety warning sign.
 Ear Plug must be worn by employees
during work. Low
 All the hose connection must be fitted
properly with whiplash arrestor.
 Use of Air
Compressor

 High Noise  Make sure that the area is well –

 Improper hose ventilated
connection.  Do not direct air stream at body
 Eye Injury due to flying  Do not touch moving parts
particles.  Keep all guards or covers in place or
do not use if guards or covers are
broken.
 Ensure use of whip lash on the joints
at delivery end.

Page 18 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Do not operate without proper safety

valve in place.
 Inspection of hose pipe before
commencing of work.
 Ear plug must be worn by employees
during working time.
 All PPE must be worn by employee
during working time.
 Keep the compressor away from the
combustible materials and spray area
if spraying flammable materials.
Don’t place object on or against the
air compressor. That could block the
ventilation opening or air flow.

9 Man Lift Operation

9.1 Manlift  Failure of Equipment Personal Injury 4 4 12  Man, lift shall be inspected and Low
Operation  Fall from height certified by the third party certifying
 Collision Fatality Medium competent person before
 Overturn commencement of man lift operation.
 Falling object Property Damage  Operator shall be certified by the
third-party certifying authority.
 Operatives must wear a full body
harness with double lanyard
anchored to basket safe anchor
designated point.

Page 19 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Never exceed the SWL of lift

(Including numbers of workers.
material and tools.
 Ensure stable soil condition and
never move the equipment slope
position.
 Flag man shall be assigned at heavy
vehicle movement for guiding the
vehicle in vicinity of people and
equipment
 Area should be properly barricaded
and posted warning signage.
 Unauthorize person will not allow to
enter inside the working area.
 Loose materials should be carry by
rope or by approved materials
basket.

10 Health and Welfare Facilities at Site

10.1 General  Heat stress Personal Injury 4 3 12  Provision for cool drinking water. Low
 Bad weather  Rest shelter shall be provided near
 Fog Fatality the work location.
 Sand storm Property damage  Smoke only in the designated
 Careless smoking smoking area. Ensure ember is put
 Spillage of oil or diesel Fire out and the cigarette butts deposited  Emergency
 Biological Hazards Soil Contamination in ash tray Preparedness
(animals, reptiles, and Medevac
rodents, Bacteria etc)

Page 20 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Work break will be followed as per

ministry decision and Omani Labour
Law during summer period.
 If bad weather conditions hinder
visibility or workability, job to be put
on hold until conditions improve
 First aid box must be available at the
close proximity of work area. First aid
will only be provided by qualified first
aider
 First aider must be available at site.
 Eating food inside work location is
prohibited. Food remains that can
attract animals shall not be thrown on
the ground
 No horseplay with animals.
 Look for reptiles under the stacked
materials.
 Appropriate PPE
 Heat stress awareness training
should be provided to all employees.
 Drip tray shall be provided.
 Re-fuelling shall be performed only
by trained and competent workers
using approved methods
 Adequate number and type of fire
extinguishers to be made available at
sight

Page 21 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

11 Site Clean Up and Housekeeping

11.1 Abrasive  Flying particles due to Injury, 5 3 15  Remove unsafe slipping tripping and Low
Surface sand blasting fall hazards. First Aid
Preparation  Breathing dust and Occupational Hign  Use full body harness with 100% tie
And Painting vapour disease, off with approved lanyard while
Touch up  Fire Property Damage working above 2 meters.
works  Slip, Trip and Fall  Follow MSDS guidelines for
 Improper use tools / chemicals
equipment  Avoid skin and eye contact.
 Use of chemicals  Eye wash station to be available
 Wear appropriate PPEs, i.e. clothing,
gloves, face shields and respiratory
protection.
 All equipment and tools must be
inspected by competent
personnel/operator before use.
 Only trained personnel shall perform
the works and use the correct type of
tools/equipment for the job.
 Defective tools/equipment shall be
properly repaired/replaced.

12 Site Clean Up and Housekeeping

Page 22 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

Site Clean Up  Fire Personal Injury 3 3 9  Arrange materials regularly, remove

and  Split, Trip and Fall Burn Medium scarp from work area.
Housekeeping Property Damage  Work area shall be clean and tidy.
 Materials shall be secured properly.
 Remove nails or bend them on the
timber.
 Maintain good housekeeping at all
time to prevent falls.
 Access must always be kept free
from materials
13 Night Work
13.1 Night Work  Poor / inadequate Injury 4 4 16  Obtain PSJV PTW Low
illuminations  TBT that clearly communicate
 Slip, trip and fall Fatality High hazards and controls, ‘dos’ and
 Vehicle and pedestrian Property Damage ‘don’ts’ during night work.
interface  Ensure implementation of relevant
 Worker fatigue labour low for long hours of work.
 Lone or wandering  Temporary Lighting will be located in
worker such a manner that all work areas
 Inadequate are illuminated. This will be
communication confirmed by measuring the  Emergency
 Inadequate supervision illumination. Preparedness
 Vehicle equipment  Vehicle route to be clearly marked and Medevac
movement with blinker lights to identify it and
separated from pedestrian walk Emergency No:
ways. As far as possible, vehicle to 9) ROP:999
be confined to the parking area.
PSJV Emergency No:

Page 23 of 24
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk (With
no controls in place)
Hazard Residual
Risk
Effects /
Hazards Risk

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Consequences Legal
Control Measures Ranking

Severity
Require
Sl.No of Tasks (Potential to cause harm
(The harm which ments
(with Recovery
/Job (Health, Injury, Property
damage, environment etc.)
could possibly (If Any)
controls
in place)
Measures
Steps occur).
PAER

 Lights shall be set up to provide 10) 99309027

lighting from two directions to prevent
shadows. INCO Emergency No:
 All points of access, egress, and 11) 90107925
muster shall be clearly illuminated 12) 99887965
and marked.
 Lighting supply cords and cables
shall be installed and maintained in
good working order and routed to
eliminate tripping hazards.
 Adequate supervision and oversight
shall be present
 Standby generator and lights as
backup.
 Work area to be clearly defined and
movement beyond it to be restricted.
 Standby vehicle at all times.
 Workers to be given rest breaks and
refreshment during night work
 Journey Management will follow.

Page 24 of 24