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11076: Minera Los Pelambres, Los Pelambres

DIPPER PARTS MANUAL

Description Page
PREFACE 2
PARTS MANUAL INSTRUCTIONS 3
ABBREVIATIONS 4

SERIAL NUMBER PLATE LOCATION 5

R102422F1 DIPPER,NG OPTIMA 110,74 CYD 6

Page: 1

Copyright 2018 Joy Global Inc. or one of its affiliates. Sheet: 3

All rights reserved.
This Manual is protected by United States copyright law and international treaties and may not be reproduced, adapted, translated, or distributed in any form or by
any means without the prior written permission of Joy Global Inc. or one of its affiliates. You may not alter or remove any trademark, copyright or other notice from
copies of this Manual.“
11076: Minera Los Pelambres, Los Pelambres

PREFACE

Only use this Manual for serial numbered equipment for which it was prepared.

This Manual is intended for parts ordering purposes only. Do not use any parts lists associated with schematic diagrams
to order parts.
Before ordering parts from this Manual, consult Joy Global to ensure that the Manual used is the latest release.
We recommend that only authorized and qualified maintenance and test personnel who have read, and are familiar with,
the equipment operator manual use the Electrical Data contents.
For assembling, operating, or maintaining Joy Global machines, consult the separate Manuals provided for these
purposes, or contact your local Joy Global representative for assistance.

Joy Global Technical Development/Training

serviceportal@joyglobal.com

Product designs, specifications and/or data in this Manual are provided for informational purposes only and are not
warranties of any kind.
Product designs and/or specifications may be changed at any time without notice.
The only warranties that apply to sales of products and services are Joy Global's standard written warranties, which will be
furnished upon request.

Joy Global, Joy, P&H, are trademarks of Joy Global Inc. or one of its affiliates.
Copyright 2015 Joy Global Inc. or one of its affiliates. All rights reserved.

Page: 2
NOT APPLICABLE Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

ABBREVIATIONS
Item Description
ABBR DESCRIPTION
ADJ ADJUSTABLE; ADJUSTING
AMP AMPERE
AR AS REQUIRED
ASSY ASSEMBLY
AUTO AUTOMATIC
BL BLACK
BLU BLUE
BRG BEARING
BRK BRAKE
BRKT BRACKET
BRN BROWN
BSHG BUSHING
CAP CAPSCREW
CARR CARRIAGE
CCD CHARGE COUPLED DEVICE
CCW COUNTERCLOCKWISE
CIRC BRKR CIRCUIT BREAKER
CNTRL CONTROL
COND CONDUCTOR
CONT CONTROL
CONV CONVERTER
CPRS COMPRESSION; COMPRESSOR
CSKH COUNTERSUNK HEAD
CTR CENTER; CONTROLLER
CUYD CUBIC YARD
CW CLOCKWISE
CYL CYLINDER
DEG DEGREE
DIFF DIFFERNTIAL
DRILL DRILLED
E.L. ELECTROLUMINESCENT
EL ELBOW
ELEC ELECTRICAL
ELEM ELEMENT
EM ELECTROMECHANICAL
EMGCY EMERGENCY
ENG ENGINE
EXT EXTERNAL
FIL HD PHILISTER HEAD
FLEX FLEXIBLE

Page: 4
NOT APPLICABLE Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

ABBREVIATIONS
Item Description
FLTR FILTER
FRIC FRICTION
FT FOOT
FTG FITTING
GA GAUGE
GAL GALLON
GET GROUND ENGAGEMENT TOOLING
GPM GALLONS PER MINUTE
GRN GREEN
GRY GRAY
GUI GRAPHIC USER INTERFACE
HD HEAD
HEX HEXAGON
HHCS HEX HEAD CAPSCREW
HST HOIST
HV HIGH VOLTAGE
HX HEXAGONAL
HYD HYDRAULIC
I/O INPUT/OUTPUT
ID INSIDE DIAMETER
ILL ILLUMINATED
IN INCHES
IND INDEPENDENT; INDUCTION
INST INSTALL; INSTALLATION
INSTL INSTALL; INSTALLATION
INT INTERMEDIATE; INTERNAL
LED LIGHT EMMITING DIODE
LG LONG
LH LEFT HAND
LUBE LUBRICANT; LUBRICATION
LW LOCKWASHER
LWR LOWER
MACH MACHINE
MCC MOTOR CONTROL CABINET
MECH MECHANICAL
MED MEDIUM
MF MICRO FARAD
MFD MICRO FARAD
MFLD MANIFOLD
MICROF MICRO FARAD
MICROH MICRO HENRIES

Page: 4
NOT APPLICABLE Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

ABBREVIATIONS
Item Description
MINEAIR MINE AIR SYSTEMS
MLC MINE LOGIC CABLE
MLH MILLI HENRIES
MOD MODEL; MODIFIED; MODIFICATION
MOV METAL OXIDE VARISTOR
MTG MOUNTING
NC NORMALLY CLOSED
NEG NEGATIVE
NO NORMALLY OPEN
NSS NOT SERVICED SEPARATELY
O.D.E. OPPOSITE DRIVE END
OD OUTSIDE DIAMETER
ORN ORANGE
OUT OUTLET
PF PICO FARAD
PFD PICO FARAD
PH PAN HEAD
PHL PHILIPS HEAD
PLC PROGRAMMABLE LOGIC CONTROLLER
PN PAN; PART NUMBER
POS POSITION; POSITIVE
PRESS PRESSURE
PRIM PRIMARY
PSI POUNDS PER SQUARE INCH
PT POINT
PUR PURCHASED; PURPLE
RCV RESISTIVE/CAPACITIVE/INDUCTIVE
REF REFERENCE
RET RETAINER
RH RIGHT HAND
RLR ROLLER
ROT ROTARY
RSVR RESERVOIR
RTC ROOM TEMPERATURE CURE
RTV SEALANT
ROOM TEMPERATURE VULCANIZING
SEC SECONDARY; SEQUENTIAL EVENTS CONTROLLER
SECONDARY
SECTN SECTION
SHCS SOCKET HEAD CAPSCREW
SOC SOCKET

Page: 4
NOT APPLICABLE Sheet: 3
11076: Minera Los Pelambres, Los Pelambres

ABBREVIATIONS
Item Description
SS STAINLESS STEEL
STR STRAIGHT; STREET
STRG STEERING
SUC SUCTION
TEMP TEMPERATURE
TERM TERMINAL
THHN THERMOPLASTIC HIGH HEAT-RESISTANT NYLON-COATED
TRANS TRANSMISSION
UPR UPPER
USB UNIVERSAL SERIAL BUS
W WATT
W/ WITH
W/O WITHOUT
WHT WHITE
WPR WIPER
XFMR TRANSFORMER
XMISSION TRANSMISSION
YD YARD

Page: 4
NOT APPLICABLE Sheet: 4
11076: Minera Los Pelambres, Los Pelambres

DIPPER SERIAL NUMBER LOCATION

00 CU.YD. 00000
F10713

DIPPER SERIAL NUMBER

LOCATION

Page: 5
NOT APPLICABLE Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

DIPPER SERIAL NUMBER LOCATION

Refer to Joy Global Parts Manual for Dipper identified by Dipper Serial Number for parts
breakdown.
Nameplate with Serial Number is located on the top and both sides of dipper.

Page: 5
NOT APPLICABLE Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

2X 2X

05 15 18 20 23 03 15 18 20

16

17 2X

16 17 20 22 21
20 2X

21 05
22

01

02

11 12 06 07 RESOURCE: DRA WING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD
MODEL NO: 4100XPC AC
SHEET 1 DRAWING NUMBER: REV DA TE: REV
OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

2X 2X 2X

05 20 18 15 22 20 18 15 16 17 20 21 22

21

2X 20

17
23
16 02

2X

19 20

03

01
10

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RESOURCE: DRAWING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD
MODEL NO: 4100XPC AC
SHEET 2 DRAWING NUMBER: REV DATE: REV
OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

04

03

23 20

15

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A A

05 20 01 02 11 12 09

01 21 22 21 22

20 20

02

RESOURCE: DRAWING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD
SECTION A-A MODEL NO: 4100XPC AC

16 SCALE 1 : 12 17 SHEET 3 DRAWING NUMBER: REV DATE: REV

OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 3
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

04

01

14 11 06 14 12 09 02
B

06

07

RESOURCE: DRAWING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD
SECTION B-B MODELNO: 4100XPC AC
SHEET 4 DRAWING NUMBER: REV DATE: REV

SCALE 1 : 10 OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 4
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

15 15
C

05 23 05

01

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C

RESOURCE: DRA WING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD

MODEL NO: 4100XPC AC
SHEET 5 DRAWING NUMBER: REV DA TE: REV

OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 5
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

05 15 03

13
01

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SECTION C-C
SCALE 1 : 32
D 14

02

13

07

06
RESOURCE: DRAWING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD

DET AIL D 4100XPC AC
SHEET 6 DRAWING NUMBER:
MODEL NO:

SCALE 1 : 16 14 OF 8 R102422F1
REV DATE:

08/04/2017 02
REV

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 6
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

01
02

12

DET AIL E 02
SCALE 1 : 16

07
RESOURCE: DRAWING TITLE:
0000074072 DIPPER, NG OPTIMA 110, 74 CYD
4100XPC AC
06 SHEET 7 DRAWING NUMBER:
MODELNO:

REV DA
TE: REV

OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 7
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

01

12

07

06

RESOURCE: DRAWING TITLE:

0000074072 DIPPER, NG OPTIMA 110, 74 CYD
4100XPC AC
SHEET 8 DRAWING NUMBER:
MODELNO:
VIEW F-F REV DA
TE: REV

SCALE 1 : 12 OF 8 R102422F1 08/04/2017 02

DIPPER, NG OPTIMA 110, 74

CYD

Page: 6
Sheet: 8
11076: Minera Los Pelambres, Los Pelambres

DIPPER, NG OPTIMA 110, 74 CYD

Item Part No. Description Qty. Page
R102422F1 DIPPER,NG OPTIMA 110,74 CYD
01 R102600F1 DIPPER BODY,74 CUYD,ASSEMBLY 1 7
02 R102664F1 RLS DIPPER DOOR,70 CLASS,ASSEMBLY 1 8
03 R93812F2 EQUALIZER,INSTALL 1 18
05 R95530F2 SNUBBER INSTALLATION 1 27
07 R88223F6 INSTALLATION, Reversible Roller Assembly (NGL) 1 29
15 R47685F6 PITCH BRACE 1 31
16 R97660D9 PIN, Dipper 7.50 DIA 2
17 R97660D12 PIN, Dipper 2
18 R97660D13 PIN, Dipper 2
20 R97536D2 RETAINER,DIPPER PIN,CATEYE,11.50 DIA 12
21 R61522D1 SHIM, Pitch Brace 20
22 R61522D2 SHIM, Pitch Brace 20
23 R101652F2 KIT,EQUALIZER LOCKOUT 1 32

Page: 6
Sheet: 9
11076: Minera Los Pelambres, Los Pelambres

DIPPER BODY, 74 CUYD, ASSEMBLY

05 06 06 05 01

02 03 02 04 04 02 03 02

RESOURCE: DRAWING TITLE:

0000074073 DIPPER BODY , 74 CUYD, ASSEMBL Y
MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R102600F1 06/06/2017 04

DIPPER BODY,74
CUYD,ASSEMBLY

Page: 7
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

DIPPER BODY, 74 CUYD, ASSEMBLY

Item Part No. Description Qty.
R102600F1 DIPPER BODY,74 CUYD,ASSEMBLY
01 R102600D2 RLS DIPPER BODY,70 CLASS,MACHINING 1
02 R26909D3 BUSHING, Door Lugs 4
03 R26909D7 BUSHING 2
04 R26909D14 BUSHING, Door 2
05 R26909D19 BUSHING, Pitch Brace Lugs 4
06 R102730D1 BUSHING,OUTBOARD,EQUALIZER 2

Page: 7
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

20 20 20 20 20
23

20
19 01 15
15 19

13
07

14 27

16 32

29 2X

13

34

35

09 35 34 12
RESOURCE: DRAWING TITLE:
0000074077 RLS DIPPER DOOR, 70 CLASS, ASSEMBL Y
MODEL NO: 4100XPC,4100XPB,4100C BOSS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 6 R102664F1 12/14/2017 03

RLS DIPPER DOOR, 70 CLASS,

ASSEMBLY

Page: 8
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

30 21 21
24
26 33

07

06
26 25

18 17

22

05

18 17

04

03 08 33 26

02

RESOURCE: DRAWING TITLE:

0000074077 RLS DIPPER DOOR, 70 CLASS, ASSEMBL Y
MODEL NO: 4100XPC,4100XPB,4100C BOSS
SHEET 2 DRAWING NUMBER: REV DATE: REV
OF 6 R102664F1 12/14/2017 03

RLS DIPPER DOOR, 70 CLASS,

ASSEMBLY

Page: 8
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

14

13 13

01

A
12

2X 15

32 31 28
13

15

SECTION B-B
SCALE 1 : 8

DET AIL A B
SCALE 1 : 8

RESOURCE: DRAWING TITLE:

0000074077 RLS DIPPER DOOR, 70 CLASS, ASSEMBL Y
13 MODEL NO: 4100XPC,4100XPB,4100C BOSS
SHEET 3 DRAWING NUMBER: REV DATE: REV
OF 6 R102664F1 12/14/2017 03

RLS DIPPER DOOR, 70 CLASS,

ASSEMBLY

Page: 8
Sheet: 3
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

25
01

18 17

22

04

04 02 03
18 17

26

SECTION D-D G SECTION F-F

SCALE 1 : 8 SCALE 1 : 18

D
G

E
C

F F

D H

RESOURCE: DRAWING TITLE:

C 0000074077 RLS DIPPER DOOR, 70 CLASS, ASSEMBL Y

E MODELNO: 4100XPC,4100XPB,4100C BOSS
SHEET 4 DRAWING NUMBER: REV DATE: REV
OF 6 R102664F1 12/14/2017 03

RLS DIPPER DOOR, 70 CLASS,

ASSEMBLY

Page: 8
Sheet: 4
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

20 23 20
06
J L 03 08
J 33

26
19
07
L M
DET AIL H
SCALE 1 : 10 M

24 K N
08 03 06 26

07

15
K
SECTION M-M 33
06 SECTION G-G 13 SCALE 1 : 10
07
SCALE 1 : 14

01 01 20 23

06

SECTION K-K SECTION L-L

SCALE 1 : 4 SCALE 1 : 4

21 24 07

30
21
33 27
16

29

14

29
DET AIL N
32
26 SCALE 1 : 4
RESOURCE: DRAWING TITLE:
0000074077 RLS DIPPER DOOR, 70 CLASS, ASSEMBL Y
SECTION J-J 4100XPC,4100XPB,4100C BOSS
SHEET 5 DRAWING NUMBER:
MODEL NO:

SCALE 1 : 3 OF 6 R102664F1
REV DATE: REV
03
12/14/2017

RLS DIPPER DOOR, 70 CLASS,

ASSEMBLY

Page: 8
Sheet: 5
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

04

SECTION E-E
SCALE 1 : 15
01

09

03
6X 6X

28 31

02

10

01
10

10

11

RESOURCE: DRAWING TITLE:

0000074077 RLS DIPPER DOOR, 70 CLASS, ASSEMBL Y

4100XPC,4100XPB,4100C BOSS
SECTION C-C SHEET 6 DRAWING NUMBER:
MODEL NO:

REV DATE: REV

SCALE 1 : 8 OF 6 R102664F1 12/14/2017 03

RLS DIPPER DOOR, 70 CLASS,

ASSEMBLY

Page: 8
Sheet: 6
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR, 70 CLASS, ASSEMBLY

Item Part No. Description Qty. Page
R102664F1 RLS DIPPER DOOR,70 CLASS,ASSEMBLY
01 R102664D2 RLS DIPPER DOOR,70 CLASS,MACHINING 1 9
02 R92059F6 LATCH BAR ASSEMBLY 1 11
03 R100972F4 LEVER,ROLLER LATCH,ASSEMBLY,85.63 LG 1 12
04 R88281D2 SHIM BOX, Roller Latch 1
05 R88418D1 INSERT, Shim Box 1
06 R95860F4 TIE ROD,ASSEMBLY,77.00 LG 1 13
07 R88787F1 ARM ASSEMBLY, UPPER LINK 1 14
08 R88465F1 WEAR PLATE ASSEMBLY, LATCH BAR 1 15
09 R88598D1 PLATE, Retaining 1
10 R88245D1 GUIDE BEARING, Latch Bar 2
11 R100088D1 STOP, Guide Plate 1
12 R88239D1 COVER, Lever Access 1 16
13 R100861D1 BUMPER BRACKET, Dipper Door 2 17
14 R101142D1 BRACKET, Bumper 1
15 R100859D1 BUMPER, Dipper Door 2
16 16Z862 BUMPER, Latch Lever 1
17 R88812D1 SHIM, Latch 8
18 R88812D2 SHIM, 0.125 THK 8
19 R97614D3 BUSHING 2
20 5P327D2 BUSHING 6
21 R88596D1 BUSHING, Upper Link Arm 2
22 R88282D3 PIN, Shim Box 1
23 R95312F6 PIN, SNUBBER LINK 1
24 R92933D2 PIVOT PIN, Upper Link Arm 1
25 R87707D1 PIN, Shim Box 1
26 2203V090 PIN, Cotter 3
27 20Q260D450 SCREW, Hex Head Cap 1
28 20Q260D453 SCREW, Hex Head Cap 14
30 3632V015 WASHER, Plain 1
31 R82264D11 WASHER, Lock 22
32 20Z1566D8 NUT 9
33 R88476D1 NUT, Slotted 2
34 R95468D4 DECAL,TIE ROD,ASSEMBLY,77.00 LG 2
35 R102810D4 DECAL,LEVER ASSEMBLY,85.63 LG 2

Page: 8
Sheet: 7
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR,70 CLASS,MACHINING

Item Part No. Description Qty. Page
R102664D2 RLS DIPPER DOOR,70 CLASS,MACHINING
01 R102664D1 RLS DIPPER DOOR,70 CLASS,WELDMENT 1 10

Page: 9
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

RLS DIPPER DOOR,70 CLASS,WELDMENT

Item Part No. Description Qty.
R102664D1 RLS DIPPER DOOR,70 CLASS,WELDMENT
10 R98570D1 BOSS,HINGE NECK,NGL DIPPER DOOR 2
20 R100094D2 COVER PL,LOWER TUNNEL,RLS DIPPER DOOR 1
30 20Z1566D8 NUT 6

Page: 10
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

LATCH BAR ASSEMBLY

05

06

04

02

01

03

0000073725

LATCH BAR ASSEMBLY

Page: 11
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

LATCH BAR ASSEMBLY

Item Part No. Description Qty.
R92059F6 LATCH BAR ASSEMBLY 1
01 R92058D7 LATCH BAR 1
02 R87703D4 INSERT, Latch Bar 1
03 R92054F2 ROLLER, Latch Bar 1
03A R92053D2 ROLLER, Latch Bar (Not Shown) 1
03B R92052D2 BUSHING (Not Shown) 1
03C R92055D1 RING, Retaining (Not Shown) 1
04 R88282D3 PIN, Shim Box 1
05 R97087D1 RING, Retaining 1
06 0630V540 SCREW, Socket Hd Cap 6

Page: 11
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

LEVER, ROLLER LATCH, ASSEMBLY, 85.63 LG

04

01

05

04 02 03
06

01

05
06
03

05 02

04 01 05 06 02 03

05

RESOURCE: DRAWING TITLE:

0000074078 LEVER, ROLLER LA TCH, ASSEMBL Y, 85.63 LG
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R100972F4 04/03/2017 01

LEVER, ROLLER LATCH,

ASSEMBLY, 85.63 LG

Page: 12
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

LEVER, ROLLER LATCH, ASSEMBLY, 85.63 LG

Item Part No. Description Qty.
R100972F4 LEVER,ROLLER LATCH,ASSEMBLY,85.63 LG
01 R96934D4 LEVER,ROLLER LATCH,85.63 LG 1
02 R72458D2 BEARING 1
03 R88291D1 RING, Retaining 1
04 R87698D2 T-BOLT 1
05 R102810D4 DECAL,LEVER ASSEMBLY,85.63 LG 2
06 R93935D1 PUCK, Latch Lever 1

Page: 12
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

TIE ROD, ASSEMBLY, 77.00 LG

02
04

01
03

04

02
02

04
03

03
04

02
01

03

04 04

01 02 04 01 04 02
02
RESOURCE: DRA WING TITLE:
0000074079 TIE ROD, ASSEMBL Y, 77.00 LG
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R95860F4 04/22/2015 01

TIE ROD, ASSEMBLY, 77.00 LG

Page: 13
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

TIE ROD, ASSEMBLY, 77.00 LG

Item Part No. Description Qty.
R95860F4 TIE ROD,ASSEMBLY,77.00 LG
01 R95860D4 ROD,CONNECTING,70.00 LG 1
02 R95859D1 END HOUSING, Tie Rod 2
03 R88475D1 PIN, Dowel 2
04 R95468D4 DECAL,TIE ROD,ASSEMBLY,77.00 LG 4

Page: 13
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

ARM ASSEMBLY, UPPER LINK

09

06

07

05

01

08

03

04

03
08 F10901

ARM ASSEMBLY, UPPER LINK

Page: 14
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

ARM ASSEMBLY, UPPER LINK

Item Part No. Description Qty.
R88787F1 ARM ASSEMBLY, UPPER LINK
01 R88787D2 ARM 1
03 R86513D1 BUSHING, Rod End 2
04 R86681D2 SPACER 1
05 R86458D2 PIN, Upper Link Arm Rod End 1
06 R88788D1 PIN, Dowel 1
07 R88790D1 RING, Retaining 1
08 R87692D1 RING, Retaining 2
09 18Z694D8 WASHER 1

Page: 14
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

WEAR PLATE ASSEMBLY, LATCH BAR

01
05
03
02

01

02
03

04 F10902

WEAR PLATE ASSEMBLY,

LATCH BAR

Page: 15
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

WEAR PLATE ASSEMBLY, LATCH BAR

Item Part No. Description Qty.
R88465F1 WEAR PLATE ASSEMBLY, LATCH BAR
01 R88455D1 WEAR PLATE 2
02 R88464D1 LINER 4
03 18Z694D6 WASHER, Hardened 4
04 20Q260D336 SCREW, Hex Head Cap 2
05 20H1614D6 NUT, Hex Self Lock 2

Page: 15
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

COVER, Lever Access

6X

01 02 04

6X

03

6X

03 02

04

02

01

02 04
6X

RESOURCE: DRA WING TITLE:

0000074080 COVER, Lever Access
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R88239D1 04/30/2014 01

COVER, Lever Access

Page: 16
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

COVER, Lever Access

Item Part No. Description Qty.
R88239D1 COVER, Lever Access
03 20Q260D455 SCREW, Hex Head Cap 6
04 20H1614D8 STOP NUT, Self Lock 6

Page: 16
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

BUMPER BRACKET, Dipper Door

01 04 03 04 04

01

03

02 04
T OP VIEW

A
03

01

01 03 04 B
A

02
B

01 02

02 02
SECTION A-A
SCALE 1 : 8

01
03 02

BOTT OM VIEW
SECTION B-B
SCALE 1 : 8

RESOURCE: DRAWING TITLE:

0000074081 BUMPER BRACKET , Dipper Door
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R100861D1 01/25/2017 02

BUMPER BRACKET, Dipper Door

Page: 17
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

BUMPER BRACKET, Dipper Door

Item Part No. Description Qty.
R100861D1 BUMPER BRACKET, Dipper Door
04 19Z8D115 PIN, Roll 2

Page: 17
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, INSTALL

05
07
03

04 02 03 07 05
DET AIL B
SCALE 1 : 8

04

06

SECTION A-A
SCALE 1 : 16 B
RESOURCE: DRAWING TITLE:
0000074083 EQUALIZER, INST ALL
MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 2 R93812F2 07/19/2017 04

EQUALIZER, INSTALL

Page: 18
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, INSTALL
A

01
07 05 03

02

03
07
05

RESOURCE: DRAWING TITLE:

0000074083 EQUALIZER, INST ALL
MODEL NO: 4100XPC
SHEET 2 DRAWING NUMBER: REV DATE: REV
OF 2 R93812F2 07/19/2017 04

EQUALIZER, INSTALL

Page: 18
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, INSTALL
Item Part No. Description Qty. Page
R93812F2 EQUALIZER,INSTALL
01 R95653F2 EQUALIZER,SUB-ASSEMBLY 1 19
02 R95730F2 SHAFT,EQUALIZER,SUB ASSEMBLY 1 24
03 R102753D1 END CAP,EQUALIZER 2
04 R102934D1 CAP,INSTALLATION,SHAFT,EQUALIZER 1
05 0830V124 SCREW, SKT HD, .75-10UNC X 3.00 32
06 20Q260D686 SCREW, Hex Hd. Cap 1
07 R82264D11 WASHER, Lock 32
08 R103606F1-SPLIT SPLIT TO R102912D1 AND R102911D1 2 26

Page: 18
Sheet: 3
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, SUB-ASSEMBLY

07 07 02

07

07

06

06

06

06 01
04
05
03
11
09

08
RESOURCE: DRAWING TITLE:
0000074084 EQUALIZER, SUB-ASSEMBL Y
10 MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 3 R95653F2 07/19/2017 02

EQUALIZER, SUB-ASSEMBLY

Page: 19
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, SUB-ASSEMBLY

B B
C

A A

FRONT VIEW
C

03 05 04 01 06 07 02 07 06 04 05 03

06 07 SECTION A-A 07 06
SCALE 1 : 12

RESOURCE: DRAWING TITLE:

0000074084 EQUALIZER, SUB-ASSEMBL Y
MODEL NO: 4100XPC
SHEET 2 DRAWING NUMBER: REV DATE: REV
OF 3 R95653F2 07/19/2017 02

EQUALIZER, SUB-ASSEMBLY

Page: 19
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, SUB-ASSEMBLY

06 04

01

SECTION B-B
03

D D D D

DETAIL F
05 01

SECTION C-C

07

01 04

02

01

02 RESOURCE: DRAWING TITLE:

0000074084 EQUALIZER, SUB-ASSEMBL Y
MODEL NO: 4100XPC

SECTION D-D SHEET 3 DRAWING NUMBER: REV DATE: REV

OF 3 R95653F2 07/19/2017 02

EQUALIZER, SUB-ASSEMBLY

Page: 19
Sheet: 3
11076: Minera Los Pelambres, Los Pelambres

EQUALIZER, SUB-ASSEMBLY
Item Part No. Description Qty. Page
R95653F2 EQUALIZER,SUB-ASSEMBLY
01 R102575D1 CORE COVER INSTALL,EQUALIZER 1 20
02 R102780D1 CROWN,EQUALIZER 1 21
03 R102579F1 THRUST PLATE,ASSEMBLY,EQUALIZER 2 22
04 R102911D1 BEARING 2
05 R93816D1 RING, Spiral Retaining 2
06 R100442F1 RETAINER,ROPE 8 23
07 19F79D106 PIN 4
08 R103106D1 COVER,SHIPPING,EQUALIZER 2
09 0830V085 CAPSCREW, Socket Head 14
10 20Z1703D101 SCREW, Flange Locking 14
11 R82264D8 LOCKWASHER SET (Two Washers per Set. Both are Required for Application.) 14
12 21Z772D6 ADHESIVE, Thread 1

Page: 19
Sheet: 4
11076: Minera Los Pelambres, Los Pelambres

CORE COVER INSTALL, EQUALIZER

03

04

05 04

04
05
05 04 02

05

03

01

03

RESOURCE: DRAWING TITLE:

0000074085 CORE COVER INST ALL, EQUALIZER
MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R102575D1 07/19/2017 02

CORE COVER INSTALL,

EQUALIZER

Page: 20
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

CORE COVER INSTALL, EQUALIZER

Item Part No. Description Qty.
R102575D1 CORE COVER INSTALL,EQUALIZER
01 R93811D1 EQUALIZER CASTING 1
02 R103488D1 COVER,EQUALIZER 1
03 R100438D1 COVER PLATE,EQUALIZER 2
04 20Q260D536 SCREW, Hex Head Cap 4
05 R82264D13 WASHER, Lock 4

Page: 20
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

CROWN, EQUALIZER

RESOURCE: DRA WING TITLE:

0000074086 CROWN, EQUALIZER
MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DA TE: REV
OF 1 R102780D1 12/14/2017 03

CROWN, EQUALIZER

Page: 21
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

CROWN, EQUALIZER
Part No. Description
R102780D1 CROWN,EQUALIZER

Page: 21
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

THRUST PLATE, ASSEMBLY, EQUALIZER

01

02

03

03

01
A

02

SECTION A-A RESOURCE: DRAWING TITLE:

0000074087 THRUST PLATE, ASSEMBL Y, EQUALIZER
SCALE 1 : 2 MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R102579F1 04/25/2017 01

THRUST PLATE, ASSEMBLY,

EQUALIZER

Page: 22
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

THRUST PLATE, ASSEMBLY, EQUALIZER

Item Part No. Description Qty.
R102579F1 THRUST PLATE,ASSEMBLY,EQUALIZER
01 R102578D1 THRUST PLATE,EQUALIZER 1
02 R100512D1 SEAL,LOW SPEED EXCLUDER 1
03 R102736D1 O-RING,.25 X 15.00ID X 15.50OD 1

Page: 22
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

RETAINER, ROPE

02
02

03 03

01

01

02 03 01
A

01

A
SECTION A-A

02
RESOURCE: DRA WING TITLE:
0000074088 RET AINER, ROPE
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DA TE: REV
OF 1 R100442F1 08/03/2016 01

RETAINER, ROPE

Page: 23
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

RETAINER, ROPE
Item Part No. Description Qty.
R100442F1 RETAINER, ROPE
01 R53925D1 RETAINER, Equalizer Rope 1
02 20Q260D541 SCREW, Hex Head Cap 1
03 R86393D18 WASHER, Lock 1

Page: 23
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

SHAFT, EQUALIZER, SUB ASSEMBLY

FOR SHIPPING USE ONLY

01
02
03

05

06

01
04
02
03

03 02 01 A 02 03 A

01 02 03
4X
04
04 07
01

C
DET AIL C
03
SECTION A-A
RESOURCE: DRAWING TITLE:
0000074089 SHAFT , EQUALIZER, SUB ASSEMBL Y
MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R95730F2 05/12/2017 02

SHAFT, EQUALIZER, SUB

ASSEMBLY

Page: 24
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

SHAFT, EQUALIZER, SUB ASSEMBLY

Item Part No. Description Qty. Page
R95730F2 SHAFT,EQUALIZER,SUB ASSEMBLY
01 R100435D2 SHAFT,EQUALIZER,MACHINING 1 25
02 R102912D1 SLEEVE,BUSHING 2
03 R102775D1 SLEEVE,WEAR,EQUALIZER 2
04 R88788D1 PIN, Dowel 4
05 20Q260D689 SCREW, Hex Head Cap 2
06 3632V015 WASHER, Plain 2
07 21Z772D6 ADHESIVE, Thread 1

Page: 24
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

SHAFT, EQUALIZER, MACHINING

RESOURCE: DRA WING TITLE:

0000074090 SHAFT , EQUALIZER
MODEL NO: 4100XPC
SHEET 1 DRAWING NUMBER: REV DA TE: REV
OF 1 R100435D2 05/12/2017 02

SHAFT, EQUALIZER

Page: 25
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

SHAFT, EQUALIZER, MACHINING

Item Part No. Description Qty.
R100435D2 SHAFT,EQUALIZER,MACHINING
01 R101186D1 FORGING,SHAFT,EQUALIZER 1

Page: 25
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

SPLIT TO R102912D1 AND R102911D1

Item Part No. Description Qty.
R103606F1-SPLIT SPLIT TO R102912D1 AND R102911D1
01 R102911D1 BEARING ?
02 R102912D1 SLEEVE,BUSHING ?
03 R103606F1 280MM KAMAN BUSHING ASSEMBLY 1

Page: 26
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

SNUBBER INSTALLATION

05
02 01

01 05
02

07

06

04

03
06

07
03 04 F11091

SNUBBER INSTALLATION

Page: 27
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

SNUBBER INSTALLATION
Item Part No. Description Qty. Page
- R95530F2 SNUBBER INSTALLATION
01 R96254F1 SNUBBER, Hydraulic 2 28
02 R95312F1 PIN, Snubber Anchor 4
03 R95312F2 PIN, Arm Anchor 2
04 718P423D67 SPACER 4
05 718P423D72 SPACER 12
06 R95363F1 ARM 2
-- 5P327D1 BUSHING 4
07 R95312F6 PIN, Snubber Link 2

Page: 27
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

SNUBBER, HYDRAULIC

02
02

01

F7441F

SNUBBER

Page: 28
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

SNUBBER, HYDRAULIC
Item Part No. Description Qty.
- R96254F1 SNUBBER, HYDRAULIC
This part number is the complete assembly.
The following is a list of field serviceable parts. If this assembly requires more extensive service,
contact Joy Global Service for assistance.
01 ARM ASSEMBLY (NSS) 1
02 R95366D1 BUSHING 2

Page: 28
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

INSTALLATION, Reversible Roller Assembly (NGL)

03 02

01

02

02
01
03
03 02 02 01
8X
02
RESOURCE: DRAWING TITLE:
0000074091 INSTALLA TION, Reversible Roller Assembly (NGL)

03 MODEL NO: VARIOUS

SHEET 1 DRAWING NUMBER:
03 REV DATE: REV
OF 1 R88223F6 07/14/2017 03

INSTALLATION, Reversible Roller

Assembly (NGL)

Page: 29
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

INSTALLATION, Reversible Roller Assembly (NGL)

Item Part No. Description Qty. Page
R88223F6 INSTALLATION, Reversible Roller Assembly (NGL)
01 R102189F1 ROLLER ASSEY, Next Generation Latch (NGL) 1 30
02 0630V221 SCREW, Socket Hd Cap 8
03 20Q270D80 NUT, Hex Full 8

Page: 29
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

ROLLER ASSEMBLY, NEXT GENERATION LATCH (NGL)

RESOURCE: DR A WING TITLE:

0000074092 ROLLER ASSEMB LY, Next Generation Latch (NGL)
MODE L NO: VARIOUS
SHEET 1 DRA WING NUMBER: REV D ATE: REV
OF 1 R102189F1 07/14/2017 03

ROLLER ASSEMBLY, Next

Generation Latch (NGL)

Page: 30
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

ROLLER ASSEMBLY, NEXT GENERATION LATCH (NGL)

Part No. Description
R102189F1 ROLLER ASSEY, Next Generation Latch (NGL)
NOTE: THIS ASSEMBLY IS TO BE PURCHASED AS A COMPLETE, NON-SERVICEABLE,
CONSUMABLE UNIT.
DUE TO SNAP RING ARRANGEMENT, COMPLETED ASSEMBLY CAN NOT BE DISASSEMBLED
WITHOUT DAMAGING COMPONENTS.

Page: 30
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

PITCH BRACE

01
03
01A
04

02

05A 05

F3096B

PITCH BRACE, ADJUSTABLE

Page: 31
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

PITCH BRACE
Item Part No. Description Qty.
R47685F6 PITCH BRACE
R24591F4 PITCH BRACE, ADJUSTABLE (53-59 INCH) 2
01 R24594F1 LUG, End (Right Hand Threads) 1
01A 5P292D6 BUSHING 1
02 R24590D4 SLEEVE, Center 1
03 20Q260D613 SCREW, Hex Head Cap 2
04 3616V019 WASHER, Lock 2
05 R24604F1 LUG, End (Left Hand Threads) 1
05A 5P292D6 BUSHING 1

Page: 31
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

KIT, EQUALIZER LOCKOUT

03 04 02 05 07 06 06 08

01

03 04

02 05
08 06

07
01

RESOURCE: DRAWING TITLE:

0000074095 KIT, EQUALIZER LOCKOUT
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R101652F2 04/19/2017 01

KIT, EQUALIZER LOCKOUT

Page: 32
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

KIT, EQUALIZER LOCKOUT

Item Part No. Description Qty. Page
R101652F2 KIT,EQUALIZER LOCKOUT
01 R101530D1 PLATE, Tie Rod Mounting 2
02 R87698D2 T-BOLT 1
03 2203V090 PIN, Cotter 1
04 R88476D1 NUT, Slotted 1
05 R95860F8 TIE ROD ASSEMBLY 1 33
06 3612M048 WASHER, Plated Plain - Metric 2
07 R101653D1 SCREW, Socket Hd - Metric 1
08 20Z1659D25 NUT, Lock - Metric 1

Page: 32
Sheet: 2
11076: Minera Los Pelambres, Los Pelambres

TIE ROD ASSEMBLY

02

01 02 01
01

01

02

01
01

02 01

RESOURCE: DRA WING TITLE:

0000074096 TIE ROD ASSEMBL Y
MODEL NO: VARIOUS
SHEET 1 DRAWING NUMBER: REV DATE: REV
OF 1 R95860F8 11/16/2016 01

TIE ROD ASSEMBLY

Page: 33
Sheet: 1
11076: Minera Los Pelambres, Los Pelambres

TIE ROD ASSEMBLY

Item Part No. Description Qty.
R95860F8 TIE ROD ASSEMBLY
01 R95859D1 END HOUSING, Tie Rod 2
02 R95860D8 ROD, Connecting 1

Page: 33
Sheet: 2