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Mechanical Engineering Design Project.

The document outlines requirements for designing a chain hoist block capable of lifting loads up to 6 tons. It lists 7 design requirements, including load capacity, safety features, efficiency, material selection, operating environment considerations, dimensions and weight, and lifecycle/maintenance. It also provides 7 questions for students to consider in their design approach, concept development, material selection, safety features, operation optimization, design validation, and drawings.

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ZIZIPHO MNTUMNI
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19 views

Mechanical Engineering Design Project.

The document outlines requirements for designing a chain hoist block capable of lifting loads up to 6 tons. It lists 7 design requirements, including load capacity, safety features, efficiency, material selection, operating environment considerations, dimensions and weight, and lifecycle/maintenance. It also provides 7 questions for students to consider in their design approach, concept development, material selection, safety features, operation optimization, design validation, and drawings.

Uploaded by

ZIZIPHO MNTUMNI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

Page 1 of 3

Mechanical Engineering Design MED360S

Design Project: Chain Hoist Block for 6-Ton Load

Problem Statement:

You are tasked with designing a chain hoist block capable of lifting a maximum load of 6 tons. The
hoist block must be manually operated for usage in industrial setting for material handling and lifting
operations. Your design should meet the following requirements:

1. Load Capacity: The hoist block must safely lift and lower loads up to 6 tons without failure or
deformation.

2. Safety: Ensure that the design incorporates safety features such as overload protection,
emergency stop mechanisms, and fail-safe components.

3. Efficiency: Optimize the design for efficient lifting and smooth operation. Consider factors
like ease of maintenance, minimal wear, and reduced friction.

4. Materials and Manufacturing: Select appropriate materials for the chain, hooks, bearings,
and housing. Consider manufacturing processes, cost-effectiveness, and durability.

5. Environmental Conditions: Account for the operating environment (e.g., temperature,


humidity, corrosive agents) when choosing materials and coatings.

6. Dimensions and Weight: Design the hoist block with practical dimensions, considering space
constraints and ease of installation.

7. Lifecycle and Maintenance: Evaluate the expected lifecycle of the hoist block and propose a
maintenance schedule.

Questions for Mechanical Engineering Design Students:

1. How would you approach the initial concept design for the chain hoist block?

2. Conduct adequate and clear dimensioning calculations of all components?

3. What factors would you consider when selecting materials for the chain links and hooks?

4. Present full standard drawings of all the designed parts; no need of drawing selected parts
(e.g. Bearings, chains…)

5. How can you ensure smooth operation and minimize wear during lifting and lowering?

6. What safety features would you incorporate to prevent accidents or equipment failure?

7. How would you validate the design through simulations or physical testing?
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Report Details:

1. Introduction (1 Pages Maximum)

 Project Background: Provide context for the assignment.

 Identification of the Need: Explain why a friction testing mechanism is essential.

 Problem Statement: Clearly define the problem you aim to solve.

 Aim: State the overall objective of the design.

 Objectives: List specific goals for the friction testing mechanism.

2. Design Specifications (1 Page Maximum)

 Design/Customer Requirements and Engineering Specifications: Identify the requirements


from the customer and translate them into engineering specifications.

3. Final Design (3-10 Pages Maximum)

 Description of Final Design: Describe the friction testing mechanism in detail.

 Material Selection:

o Choose appropriate materials for different components.

o Justify your material choices.

 Engineering Specifications Target Value:

o Specify target values for critical parameters (e.g., load capacity, friction coefficient).

 Bearing Selection:

o Select suitable bearings for the mechanism.

o Refer to the Engineering Drawing guide to justify your bearing fit type.

 Lubrication:

o Discuss lubrication requirements for the moving parts.

o Explain the type of lubricant chosen and its benefits.

4. Manufacturing Processes (For Parts with Engineering Drawings)

 For each part with an engineering drawing:

1. Describe the manufacturing processes required.

2. List the processes in sequential order.

3. Cross-reference the drawings with the manufacturing steps.


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5. Discussion

 Performance Evaluation:

o Analyse the mechanism’s performance.

o Refer to calculations from Appendix B.

 Geometric Parameters:

o Discuss critical dimensions and their impact.

 Conflicting Design Considerations:

o Address any trade-offs encountered during design.

 Engineering Specifications Compliance:

o Evaluate if all specifications were met.

o Explain reasons for any deviations.

 Limitations:

o Discuss limitations related to target values.

o Example: Mass cannot be less than “X” kg without compromising strength.

 Gantt Chart Analysis:

o Assess adherence to allocated time for different tasks.

6. Conclusion

 Summarize key findings and lessons learned.

Remember to adhere to conventional manufacturing techniques and ensure that your design is
feasible for production.

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