CIPET: CENTRE FOR SKILLING AND TECHNICAL SUPPORT(CSTS)-

HAJIPUR

NAME:- Vishvadeepak kumar Pandey

HALL TICKET NO:-100321195

SESSION: 2020-23

Email id: vishvdeepakkr.pandey@gmail.com

 CENTRAL INSTITUTE OF PLASTICS ENGINEERING &
TECHNOLOGY

Department of Chemicals & Petrochemicals, Ministry of Chemicals &

Fertilizers, Government of India

PROJECT REPORT
ON
SUITCASE MOULD “

COURSE: DPMT – VI SEM YEAR: 2020-23

 MI TECHNO PLAST PVT. LTD. PUNE, INDIA

SUBMITTED FOR PARTIAL FULFILMENT OF

DIPLOMA IN PLASTIC ENGINEERING AND TECHNOLOGY

SUBMITTED TO: Mr. Rajiv Ranjan Project manager –

Mr. Shijo p john

SIGNATURE:

CIPET, HAJIPUR
SIGNATURE:

UNDER GUIDENCE:Mr. Sonu kumar

SIGNATURE:

TOOLROOM MANAGER: SHIJO P JOHN

SIGNATURE:

SUPPORT BY: SR. ENGINEER

Mr. Manoj besra

SIGNATURE:

SUBMITTED BY: Vishvadeepak kumar Pandey

HALL TICKET NO. 100321195
Date:…………………….. SUBMITTED BY:

Place:……………………. Vishvadeepak kumar Pandey

MITECHNO PLAST PVT. LTD. PUNE, INDIA

Address-Gat No 679/28,Plot
No.49,Pune Nashik
Highway Road,Near Maruti
Suzuki Showroom, Tehsil-
khed , Vill.-
Kuruli,Pune,Maharastra,-
410501

CERTIFICATE
This is certified that Mr. Vishvadeepak kumar Pandey

The trainee for the courses DIPLOMA IN PLASTICS MOULD TECHNOLOGY (DPMT)

Conducted by

Central Institute of Petrochemical Engineering & Technology (CIPET) Hajipur.

During the academic year 2020-23, has assigned an industrial project work in

„Toolroom‟(Mould Assembly) which have been successfully completed.

The work report in this project embodies stated is all original and done by the trainee
himself.

EXTERNAL EXAMINER COURSE INCHARGE PROJECT GUIDE

Mr.Manish kumar Mr. SHIJO P JOHN

ACKNOWLEDGEMENT

We express our profound sense of gratitude to our project guide Mr. SHIJO P JOHN for
his valuable suggestion encouragement and special interest throughout which we could achieve in
ourproject i.e. „Toolroom‟ (Mould Assembly).
 Our personal gratitude at to Miss Tanya shah [HR Manager], Mr.
Saket Kumar [„Director Manager] for their valuable guidance and timely observation on the procedure for
fulfillment of our objective.
We also gives our heartily thanks to all employees of the industry to their co-operation and support to
make this venture a success.

CONTENTS
→ INTRODUCTION
→ COMPANY PROFILE
→ SAFETY
→ EQUIPMENT
→ CONVENTIONAL MACHINE
→ MOULD ASSEMBLY
→ MOULD SPOTTING
→ TRIAL/ PRODUCTION Machines
→ AUTOMOTIVE PARTS IMAGE
 → MOLD ASSEMBLY DRAWING
COMPANY INTRODUCTION
Mitechno Plast Private Limited is a Private incorporated on 15 December 2020. It is classified as Non-govt company and is registered
at Registrar of Companies, Pune. Its authorized share capital is Rs. 100,000 and its paid up capital is Rs. 100,000. It is inolved in
Manufacture of plastic products

Mitechno Plast Private Limited’s Annual General Meeting (AGM) was last held on 31 December 2021 and as per records from Ministry
of Corporate Affairs (MCA), its balance sheet was last filed on 31 March 2021.

Directors of Mitechno Plast Private Limited are Saket Kumar and Debasis Singh.

Mitechno Plast Private Limited’s Corporate Identification Number is (CIN) U25209PN2020PTC196849 and its registration number is
196849.Its Email address is sales@mitechoplast.com and its registered address is GAT NO 679/28, PLOT NO 43 VILLAGE KURULI
TEHSIL KHED PUNE Pune MH 410501 IN
 Our Strength
• We strictly follow Customer Inputs / requirements.
• Critical product dimensions and features are strictly
followed in depth.
• Manufacturing process is properly planned and monitored
regularly
• Bottle neck area are identified in advance to put in place
alternative manufacturing processes
• Slipping from schedule in not acceptable. Since the
completion of tooling is committed keeping in mind all pros
and cons.
• Inspect all finished parts before they are removed from the
machine to avoid re-working
• Detailed inspection documents are in placed for M bases,
Electrodes, Core cavity sets and other items.
• Strictly check the mold before sending for trials with
reference to customer inputs.
• Precisely check and submit the report along with sample.
• Rectification starts immediately if any mistakes in mold.
• Provide after sale support.
 SAFETY

Types of safety provided in industry ---

1. Preventing workplace incidents is everyone’s job, and

your personal safety is your responsibility.
2. Dress appropriately, form clothing to footwear.
3. Keep work areas neat and clean.
4. Follow the company rules.
5. Report work place accidents or safety incidents.
6. Know and follow emergency procedure.
7. Lift, bend, and stretch with care to avoid injury.
8. Don’t operates tool or machinery that you haven’t
been trained for.
9. Avoid drugs and alcohol at work.
10. Take breaks appropriately.
 EQUIPMENT

→ MEASURING INSTRUMENT:--
1. VERNIER CALLIPER
2. MICROMETER
3. SURFACE TABLE
4. VERNIER HEIGHT CALLIPER
5. VERNIER DEPTH GAUGE
6. THICKNESS GAUGE
7. PIN GAUGE
8. BEVEL PROTRACTOR
9. V BLOCK
CONVENTIONAL MACHINE:-
1. LATHE MACHINE
2. MILLING MACHINE
3. RADIAL DRILLING MACHINE
4. SURFACE GRANDING MACHINE
5. PENCILE GRANDING MACHINE

→ HORIZONTAL MACHINING CENTRE

Horizontal machining occurs on a

horizontal machining center (HMC), which employs a
spindle that is parallel to the ground floor. ...
Horizontal machining centers also allow for two - pallet
changer integration to facilitate unattended operation and
reduce part cycle times.
The HMC version of a CNC turning center
incorporates a horizontal spindle that allows you to speed
up your production process and ensure that you are not
interrupted.

The HMC version of a CNC turning center

incorporates a horizontal spindle that allows you to speed
up your production process and ensure that you are not
interrupted. For instance, the orientation of HMCs allows
chips to fall away naturally, so you don‟t have to waste
time clearing them off the table. For maximum efficiency,
 HMC MACHINE

→ VERTICLE MACHINING CENTRE

A VMC is a machine with a CNC (Computer Numerical Control) controller. As

mentioned, the cutting head in this milling machine is vertical and is a particular type of
milling machine where the spindle runs in a vertical axis known as the “z” axis. They
are typically enclosed and most often used for cutting metal.

VMC MACHINE
 HMC & VMC MACHINING PROCESS

→Horizontal Machining Centers (HMC)

Process Description
A machining center with a spindle that is parallel to the ground floor.
Horizontal machining is a typical choice for mass-produced metal products in industrial
applications. Horizontal machines are different in size and style with N/C and CNC capabilities.
These machines feature high dynamics, rapid tool change and superior precision. Where
versatility is key, machines should offer 3, 4, and 5 axis capabilities.
Many configurations are possible on the Horizontal Machining Center including robot
load/unload and secondary operations integration. With CNC capability HMC’s offer efficiencies
and productivity to manufacturing operations.
Liberty Machinery Company buys and sells horizontal machining centers designed and
produced by MAZAK, such as the MAZAK H500/50, Giddings & Lewis Ram 630 & Haas HS-1RP
Horizontal Machining Center.
Horizontal Machining Centers are categorized as M0130 and are manufactured by MAZAK,
Giddings & Lewis, Haas and others.
Used Horizontal Machining Center (HMC) in stock: MAZAK, Giddings & Lewis, G&L, Okuma,
Mori Seiki, LeBlond Makino, and Haas.

→Vertical Machining Center (VMC)

Process Description
Vertical Machining Centers, also referred to as Vertical Milling Machines are preferred for flat
parts that must have through holes. The Vertical Machine is preferred where three-axis work is
done on a single face as in mold and die work.
Vertical Machining Centers (VMC) have been leaders in Machine Tools for the past 20 years in
Aerospace, Die Mold, Medical and Energy Industries. For these reasons:
 Increased Productivity
 High efficiency - short tool changing times
 High rigidity - stability completing heavy-duty cutting
  High speed - high spindle speed and rapid feed speed
 High accuracy - high precision, high rigidity in axis direction and radial direction
 High volume or low volume applications
 Small part and large part machining
 On-machine probing for inspection / setup

Liberty Machinery buys and sells Vertical Machining Centers - manufactured by Fadal,
Cincinnati Sabre, Hurco, Mazak, Mighty Comet and HH Roberts - vertical, N/C and CNC
machining centers, Classified M0185 and M0195.
→ MOULD ASSEMBLY
 Tool manual –SUITCASE MOULD

Table of contents
1 Mold design details
2 Mold isometric view with dimensions
3 Core half isometric view with dimensions
4 Cavity half isometric view with dimensions
5 Lifters images in exploded view
6 Side core images in exploded view
7 Core cooling circuit details with in & out
8 Cavity cooling circuit details with in & out
9 Core inserts in exploded view
10 Cavity inserts in exploded view
11 Hot runner circuit details
12 Hot runner/Hot sprue isometric views
13 Limit switches & shot counter mounting views
14 Mold design change history
15 Product design change history
16 Mold steel certificate
17 Mold design data required
2.
Core half isometric view with dimensions

OPERATOR
TOOL
TOP
CORE AND CAVITY HALF
3. Cavity half isometric view with dimensions.

TOOL
TOP
OPERATOR
SIDE
 4. Lifters images in exploded view.

LIFTER 01M
LIFTER 01
6. Core cooling circuit details with in & out

TOOL
TOP

04

03

OPERATOR SIDE
02
OUT

01
IN
7. Cavity cooling circuit details with in & out

TOOL
TOP

OPERATOR
SIDE

IN

OUT
8. Hot runner circuit details
11. Hot
run
ner/
Hot
Spr
ue
iso
met
ric
vie
ws
PART TOP VIEW
PART BOTTOM VIEW
PART SIDE VIEW
VMC MACHINES
EDM MACHINES
→ TRIAL / PRODUCTION Machines
→ MOLD ASSEMBLY