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    Technical Report Sealed Air 01

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    rafaelsario01em

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    Technical Report Sealed Air 01

    Uploaded by

    rafaelsario01em
    17 views2 pages

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    Copyright:

    © All Rights Reserved
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    17 views2 pages

    Technical Report Sealed Air 01

    Uploaded by

    rafaelsario01em

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    TECHNICAL REPORT

    SEALED AIR PHILIPPINES, INC.


    Carmona, Cavite

    Attention: Mr. Alex Racho


    Subject: REHABILITATION OF CHILLERS

    Objective: To restore the operation of the chiller units

    1. Scope: Leading Chillers:

    2. Check-up Summary

    Chiller Compressor Fault Action Needed Remarks


    Low Pressure – Leak System reprocess, leak testing
    Compressor A (INV) Need thorough check post-reprocess
    Inverter Fault
    04 check up
    Compressor B (STD) Not diagnosed Not diagnosed Done by other
    contractor
    Compressor A (INV) Low Pressure – Leak System reprocess, leak testing
    PLC System Fault Replacement of PLC with Program
    (Not running)
    05
    Compressor B (STD) Low Pressure – Leak System reprocess, leak testing
    PLC System Fault Replacement of PLC with Program
    (Not running)

    3. System Status

    Chiller no.4
    Contains 2 compressors; where 1 of the compressor (Compressor/System A) is
    connected to the Inverter panel system and the other (Comp B) is assembled on a
    non-inverter (Y- Δ ) connection. Compressor A’s system is diagnosed with low refrigerant
    pressure, with a probable refrigerant leakage.
    Chiller no. 5
    Contains 2 compressors; where 1 of the compressor (Compressor/System A) is
    connected to the Inverter panel system and the other (Comp B) is assembled on a
    non-inverter (Y- Δ ) connection. This chiller unit is diagnosed with a corrupt PLC (System
    Down/ Not Running). Also, both systems are likewise diagnosed with low pressure, with
    possible refrigerant leakage.

    4. Description of the Points of Action

    • System Reprocess. Removal of old refrigerant oil, replacement of oil, refrigerant


    filters, filter core, cleaning the system using nitrogen gas, vacuuming and
    refrigerant charging
    • Leak testing. Charging with nitrogen gas, pressure testing and checking for leaks.

    • PLC Replacement. Removal of the old PLC system, installation and Termination of
    new Program PLC.

    • Checking of Inverter panel system. thorough checking of the inverter panel for
    any damages, loose connections, shortage and gathering all data for any further
    faults or malfunction.

    5. Recommendation

    Chiller no.4
    a. Thorough checking of Inverter for any damage or loose terminals.
    b.
    b1. If the inverter is free from malfunction, we can proceed on system
    reprocessing.
    b2. If the inverter panel is diagnosed with fault or damage:

    I. Check if Inverter of Chiller 5 is functional for transfer to Chiller #4.


    II. System Reprocess for Compressor A
    III. Testing Commissioning
    IV. Replacement of Inverter panel parts from step I.
    V. Install the Inverter panel on Chiller no.5

    c. Testing and commissioning of chiller unit

    Chiller no. 5
    a. Replacement of Program PLC
    b. Reprocess of both Compressors A&B
    c. Thorough checking of Inverter for any damages or loose terminals.
    d. Testing and commissioning of chiller unit

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