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Department of Textile Engineering

LAB REPORT

Course Code: TE 312 Course Title: Fabric Manufacturing-II (Sessional)


Experiment No: 10
Experiment Title: Study on VDQ pulley and stitch length calculation.

Put Tick (√) Mark

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No. Evaluation Criteria with Marks Remarks

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REPORT WRITING
1 Theory & Objectives (2.5)
2 Materials & Methods (5)
3 Data Analysis & Discussion/Diagram (10)
4 Precautions and Conclusion (2.5)
5 Time Management (5)
TOTAL
LAB PERFORMANCE
1 Preparation for Lab (5)
2 Experiment and Engagement (15)
3 Communication (5)
TOTAL

Date of Experiment Date of Submission Signature

Semester: Spring Year: 2024 Level-Term: L3T1 Section:

Submitted by: Name:


ID:

Dept. of Textile Engineering, DIU

Submitted to: Md. Farhad Hossain

Lecturer, Dept. of TE, DIU


. Introduction: Circular knitting machines are widely used in textile manufacturing, and they rely
on a variety of components to produce high-quality fabrics. One of the most important components
is the VDQ pulley, which plays a critical role in regulating the tension and speed of the yarn as it
passes through the machine. In this article, we will explain the function of the VDQ pulley in circular
knitting machines and why it is essential for producing high-quality fabrics.

VDQ Pulley:

• VDQ stands for Variable Diameter Quality Pulley.


• It's a component of circular knitting machines that regulates yarn tension and speed.
• The pulley is designed with a variable diameter that changes as the yarn passes through it.
• The size of the pulley can be adjusted to control the tension and speed of the yarn.

Fig: VDQ pulley

Stitch Length: The length of yarn required to produce a complete knitted loop
is known as stitch length or loop length. Stitch length is a length of yarn which
includes the needle loop and half the sinker loop on either side of it.
Objective:
1. To know about the VDQ pulley.
2. To know about the stitch length.
3. To calculate the circumference of VDQ pulley.
4. To calculate the Stitch length of circular knitting machine.

Stitch length calculation:

Here,
No. of needle: 2260
One rotation of cylinder VDQ pulley rotates 19.7 times

VDQ Scale VDQ Yarn Feed (mm) Stitch


Circumference(mm) Length(mm)
186 625mm 11518mm 5.09mm

182 615mm 11335mm 5.01mm


Yarn Feed: RPM* (Driver/Driven) * (Driver/Driven)
=19.7*(625/155)*145
=11518mm

This value always same(18.43mm) constant value

Yarn Feed = VDQ circumference * constant(18.43)

Stitch Length = Yarn Feed(mm)/No. of Needle


=11518/2260
= 5.09mm (Maximum S.L
Conclusion;

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