Drying Cassava Residue Equipment Line

Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

Process description: The fresh potato residue is first dehydrated by the quantity

dispersion feeding device into the two-stage belt press filtration dewatering system, and the
water content of the dehydrated material is about 70%. The dehydrated material is fed into
the first stage drying drum. The material is continuously copied and scattered to form a
material curtain through the action of the sheet in the inside of the drum, advancing in a
spiral way to expand the heat exchange area between the material and the hot air as much
Final dry material yield: 2.4t/h (57.6t/d), moisture content as possible. Through the inner, middle and outer layers of the drum, the material and the
≤13%; hot air supplied by the hot blast furnace carry out mass heat exchange, and the water is
quickly evaporated and vaporized. Reach ≤40% moisture content requirements after the
Evaporation capacity of primary drying equipment: 3500kg/h
roller. Granular semi-dry materials after a drying are crushed, and the crushed materials are
Evaporation capacity of secondary drying equipment: sent to the secondary air drum for drying and continue to dry until the moisture content is
1100kg/h less than 13% to complete the drying process. The discharge mechanism is discharged into
the cooling system, and the finished products are packaged after cooling. The tail steam
Drying fuel: diesel (calorific value ≥9000KCal/L)
temperature is about 90-110℃, and it is discharged after treatment by a two-stage dust
removal system.
Price:656,461USD (FOB) Equipment composition: The main equipment 1 set of DLSG-3612/3 three-layer
tumble dryer and 1 set of DLQL-1500 air dryer and supporting feeding, conveying, dust
removal and control equipment constitute the drying production line layout.
Equipment energy consumption: diesel consumption 520-590L/h; Total installed
power 515.9KW, operating power 340-380KW; Production line per shift: equipment
operation 2-3 people, 2-3 shifts/day.
Production equipment space: length * width * height 80*30*13m.

1
Equipment introduction
Mechanical structure and working principle of cassava residue dryer:

The material flow is: Water 75-90% material first through the special dehydrator, water removed to 65-72%, by the screw conveyor into the mixing drum

dryer to achieve the flow drying, the material under the copy plate continuously copied, scattered in the spiral forward, the built-in mixing paddle device will fully

stir the material, break up and break, fully expand the material and hot gas heat exchange area. Material and hot gas full quality heat exchange, rapid evaporation

and vaporization of water, up to about 40%, complete the drum drying process, discharged by the screw conveyor, into the semi-wet material special crusher,

crushing material particle size to less than 2mm, into the pulse air drying process, 3-10s the material powder quickly removed to less than 13%, The dry powder is

recovered by the cyclone discharger and pulse bag dust collector, and the exhaust gas is discharged according to the standard to complete the whole drying

process. The cylinder is equipped with a shock cleaning device to prevent the material from sticking with the cylinder wall.

The gas flow is: The air is pressurized by the blower of the hot blast furnace into the hot blast furnace for combustion and heating, and the temperature

reaches 600-850℃. After being dried by the drum and pulsed air dryer, the induced draft fan inhales the drying material of the dryer and evaporates water. After

heat exchange of drying materials, the air temperature is reduced to 55-85℃ and discharged from the dryer.

Three, cassava residue dryer main features:

1. It can realize intelligent control, one-button operation, automatic adjustment of operating parameters, and the dryer is always running in the best state to

ensure that the moisture of the dried material is uniform and stable;

2. The built-in lifting and crushing device will fully stir and break the material, and the heat exchange between the material and the hot temperament will be

2
sufficient, and the unit capacity of the equipment will be increased by more than 50% and the fuel energy consumption will be reduced by more than 30%;

3. Less equipment failure, low maintenance costs, low energy consumption;

4. Drying products are powdery, uniform moisture, bright color, drying process does not lose material nutrients;

5. The drying line of cassava residue adopts a special dispersing and crushing device to ensure the drying effect of the dryer.

6. The use of unique sealing insulation device, effectively reduce the heat loss of the drying system;

7. The overall system has good sealing performance, and is equipped with a perfect dust removal device, no dust overflow, good operating environment;

8. The whole drying system adopts electric centralized control, hot air temperature automatic adjustment, high degree of automation, easy operation;

9. After the drying section, it can be matched with subsequent sections such as crushing, mixing, granulating and packaging to produce cassava residue pellet

feed products.

3
设备工艺流程(示意)

4
设备效果图(示意)

5
6
7
Equipment List

Unit Power
No. Name Picture model Technical parameters and description Unit Qty Power(KW)
(KW)

The capacity of the bin is 15m3, and the strong


breaking and screw feeding device can realize the
crushing and agglomeration feeding, ensure the
smooth feeding of the material, avoid the phenomenon
Dispersion
of excessive one-time incoming material, and reduce
01 feeding LCS-15 the impact of the feeding screw during the feeding Set 1 5.5+2.2*2 9.9
process; The bottom screw feeding device adopts
device
frequency conversion speed regulation to accurately
control the feeding amount and ensure the continuous
and stable feeding process.
Material: Q235 carbon steel

Used for conveying materials to the screening


Dewatering
machine, belt width B=800mm, trough structure
machine
02 PD-800 leakproof material, 20 degree Angle horizontal PC 1 4 4
feeding
bending arrangement, belt line speed 1.2m/s.
conveyor
Material: Q235 carbon steel
The combination of four filter belts into two
independent pressing and dewatering areas, the high
pressure area is equipped with 5 extrusion rollers, 2
Heavy duty
dewatering and 2 groups of pressure, which can
(double
effectively solve the problem of dewatering plant
press) 4 belt
03 4DYQ-3500S5 residue materials and quickly reduce the water content PC 1 40 40
press slag
of materials. Suitable for dewatering of various plant
dewatering
residues. High degree of automation, continuous
machine
production, large processing capacity, low water
content of slag cake. Low energy consumption, low
operating cost, easy operation and maintenance.

8
Equipment material: Q235 carbon steel and
composite material filter cloth
The buyer is responsible for the auxiliary
equipment such as water tank, clean water pump, clean
water pipeline, sewage pump, sewage pipeline and
sewage tank

The material after secondary dehydration is fed into


Dehydrator the drying drum. The U-shaped shell, the spiral vane
04 discharge LSF-500 type mixing shaft and the inlet and outlet are installed PC 1 5.5 5.5

conveyor on the winch for easy connection.


Material: Q2335 carbon steel

Adopts "O" type conveying winch, specification


φ500*2500mm, conveying material into the dryer,
spiral conveying blade, inclined installation, no jam
05 Drum feeder LS-500 PC 1 5.5 5.5
and no blocking, the inlet and outlet is installed on the
winch, easy to connect.
Material: Q2335 carbon steel

Diesel 1, including diesel combustion machine, heat value of


burner + 6 million kcal per hour. The combustion system is 7.5+5.5+5.5+
06 FTL-600 set 1 24
biomass hot controlled by PLC system, and the big screen is started 1.5+4
blast stove by one key. Access to the central control room; Adjust
9
the air volume and valve opening according to the set
temperature; PLC adopts Siemens brand, model:
SMART-200; Touch screen brand: Kunlun state,
inverter with easy drive,
Note: burner front gas pipeline and valve and other
buyer is responsible.
2, equipped with regenerative combustion chamber,
with a special design of multi-level air distribution
temperature control structure, can fully burn diesel in a
short time, with complete combustion, high heat
utilization rate, high efficiency and energy saving
advantages, outer carbon steel structure, lined with
aluminum refractory materials and insulation
materials, heat output of hot blast stove
600×104kcal/h, Outlet temperature 200-900℃ can be
adjusted according to demand, automatic control,
safety, energy saving, high efficiency.
Integrated casting molding in the factory, simple
structure, on-site installation can be used, convenient
and fast.

Specifications Φ2000*2000mm, the fire channel


poured refractory insulation material, the whole frame,
07 Hot air duct HD-20 easy to connect with the dryer and hot blast stove, PC 1 / /
while making the dust generated by combustion
settlement, reduce the smoke into the drum.

10
Diameter 3.6m, length 12m three-layer single-channel
drum drying equipment, the inner layer is equipped
with high-speed dispersion shaft, four-wheel drive
form, frequency conversion speed regulation.
The hot air and wet materials enter the dryer at the
front end of the hot air furnace at the temperature of
600-700℃, and pass through the inner, middle and
outer layers in turn in the drum. After the hot air fully

Three layer exchanges mass heat with the materials, the materials
are dried, and the water vaporizes with the exhaust gas
single discharged from the dryer. The exhaust air temperature

channel is 80-90℃, and the materials are discharged from the


bottom of the rear end and the cyclone discharger to
paddle complete the drying process. The inner layer of the
08 DLJH-3612/3 pc 1 15*4+18.5 78.5
dispersion dryer is equipped with dispersion, lifting and anti-stick
wall structure, which can fully disperse the easily
dryer clumped materials, improve the contact area between

(first stage the materials and the hot air, and improve the drying
efficiency.
drying) The roller is equipped with a high-speed dispersion
shaft, which can evenly disperse the material to the
wall of the cylinder, avoid the material clumping and
bond, and improve the drying efficiency.
The equipment includes cylinder, dispersion shaft and
dispersion blade, transmission system, frequency
conversion speed regulation, self-cleaning anti-sticking
wall device, front and rear end, end seal, bottom frame,
outer insulation, etc.

11
The cylinder is covered with 40mm insulation layer to
prevent heat loss and improve thermal efficiency.
Material: The first 6 meters are made of G20 boiler
steel, and the other parts are made of 16Mn manganese
steel. The outer thickness is 16mm, the middle layer is
10mm, the sheet material is 16 manganese steel, the
thickness is 5mm. The inner material is 304 stainless
steel, the thickness is 5mm, and the sheet is 4mm304
stainless steel.

Diameter 2500mm double cyclone discharger, the

bottom of the installation of air closure uniform

Cyclone discharge, including pipe, elbow, bracket, the hopper


09 XF-2500/2 set 1 3*2 6
discharger installed access door, easy to discharge during

maintenance.

Material: Q2335 carbon steel.

Drying induced draft fan, including import and export

High interface, bottom frame and other whole fan system,


pressure
10 Y8-39 the use of inverter speed control, automatic adjustment set 1 160 160
induced
draft fan of air volume.

Material: Q2335 carbon steel.

12
Collect the materials after drying by the drum,

transport the materials into the discharge belt machine,

and enhance the tightness of the drum to reduce the air

leakage point. Conveyor specifications


Discharge
11 screw LS-300 φ300*6500mm, U-shaped structure, spiral conveyor pc 1 4 4
conveyor
blade, inclined installation, no jam, no blocking, the

inlet and outlet is installed on the Hank, easy to

connect.

Material: Q2335 carbon steel.

First class
drying The semi-dry material after drying is transported
finished into the crusher, and the high-block border protection
12 PD-50 pc 1 22 22
product material is sprinkled. The belt conveyor specification
conveyor is 500*30000mm, and the tilt arrangement is provided
belt

Vertical crusher, chain, hammer grinding structure, the

inner wall of the shell is lined with polypropylene


Semi-wet
13 material SF-100 plate, which alleviates the problem of sticking wall and pc 1 37 37
crusher
not easy to clean. The cutter head of the chain is made

of special steel tilia, which can effectively improve the

13
production efficiency. The machine has the

characteristics of reasonable structure, easy operation

and strong applicability, and the particle size of the

crushing material is below 3mm.

Material: Q2335 carbon steel + alloy steel hammer

head.

The semi-wet material after crushing is sent to the


Discharges secondary drying equipment, O-shaped shell screw
from the conveyor, 300mm diameter, effective length 6000mm,
14 crusher LS-30 the inlet and outlet of the material is installed on the pc 1 4 4
screw skein, easy to connect, the whole machine production,
conveyer arc welding with the tail end, tight seal, anti-leakage
material. Material: Q2335 carbon steel.
1, including diesel combustion machine, heat value of
2.4 million kcal per hour. The combustion system is
controlled by PLC system, and the big screen is started
by one key. Access to the central control room; Adjust
the air volume and valve opening according to the set
Diesel
temperature; PLC adopts Siemens brand, model:
15 burner + FTL-240 set 1 4.35 4.35
SMART-200; Touch screen brand: Kunlun state,
regenerator
inverter with easy drive
2, including circular regenerator, heat transfer into
uniform hot air into the dryer, hot blast furnace lining
for refractory aggregate, the end of the cast with
insulation castable; Cylinder shell does not exceed 65

14
degrees ± ambient temperature, good energy saving
effect. The thickness of thermal insulation material
inside the combustion chamber is 300 mm, and the
external steel shell is 12 mm; All are made of boiler
steel plate (Q355B).
Note: burner front gas pipeline and valve and other
buyer is responsible.

O-type fire path, the material is 10mm thick steel


plate rolled round, poured 100mm thick, reserve the
Secondary
17 position of the heat probe, weld the lifting hook, set 1 / /
hot air duct
disconnect the middle of the support frame, and make
a flange set on the fire path stove end.

Spiral vane type conveying shaft, Φ300mm, the


transmission part and the body can be disassembled,
Drum feed
18 LS-300 convenient for the body to pull out and repair; The pc 1 3 3
screw
material is Q235 carbon steel; Helical blade
thickening;

The bottom is connected with Φ850 hot air pipe, pulse


Pulsed air Φ1500/Φ850 pipe Φ1500, pipe Φ850, pipe wall thickness 5mm,
19 pc 1 15 15
dryer including diameter reduction, elbow, flange, support
frame and other complete equipment.

15
The 1.5m diameter cyclone receiving device is

equipped with an air closing device at the bottom for

Cyclone uniform discharge, including pipes, elbows, supports,


20 XF-1500 set 1 2.2 2.2
discharger and access doors at the hopper to facilitate discharge

during maintenance.

Material: Q2335 carbon steel.

64-4 pulse bag dust collector, off-line dust


pulse-jet bag
removal without secondary dust, dust removal effect is
dust
21 QM64-4 good, handling air volume 22300m³/h, the total set 1 1.5+7.5 9
collector
filtration area of 310 square meters. It is used with air
compressor.

Drying induced draft fan, including import and export

interface, bottom frame and other whole fan system,

22 高压引风机 Y9-38 the use of inverter speed control, automatic adjustment set 1 75 75

of air volume.

Material: Q2335 carbon steel.

Collect the materials after drying by the drum,


transport the materials into the discharge belt machine,
出料螺旋输
23 LS-300 and enhance the tightness of the drum to reduce the air pc 1 3 3
送机
leakage point. Conveyor specifications
φ300*6500mm, U-shaped structure, spiral conveyor

16
blade, inclined installation, no jam, no blocking, the
inlet and outlet is installed on the Hank, easy to
connect.

Material: Q2335 carbon steel.

Transport particles into the package. The width of the

bucket is 300mm, the width of the belt is 400mm, the

speed is 1.2m/s, the lifting height is 6.5m, the

conveying capacity is 20m3/h, the belt structure, the


24 Bucket lift DTJ-30 pc 1 2.2 2.2
shell is made of carbon steel, the bucket is made of

plastic, it is used to lift the powder bin, including the

steel structure bracket and the separator

Material: Q2335 carbon steel.

Placed on the packaging machine, store products,

prepare materials for the packaging machine. 5m3


25 Packing bin LC-5 pc 1 / /
capacity, square structure, high legs.

Material: Q2335 carbon steel.

17
Automatic packaging scale, packaging 10-30Kg/
automatic bag, adjustable weight per bag, weight accuracy rate of
packing more than 99%, to achieve two-speed feeding, to
26 DCS-50 pc 1 1.75 1.75
machine ensure the speed and accuracy of the material, manual
bag, double cylinder hijacking, high degree of
automation, reliable work, simple operation.

Power GGD standard cabinet is selected, including


distribution, system electric control, temperature control, operation
operation control, frequency conversion, etc. Air switch,
27 PDG-00 set 1 / /
control, contactor, frequency converter, thermal relay,
temperature temperature control, etc. use Chint brand products,
control automatic protection of overcurrent and overheating.

其他部分:

The buyer shall be responsible for the wires, cables and Bridges between the equipment, and the
Wire and cable distance between the main electrical cabinet and the main equipment shall not exceed 50 meters.
1 Set 1 Buyer's responsibility /
Line bridge The buyer is responsible for the wires, cables and copper bars between the transformer and the
supplier's electric control cabinet.
The supplier is responsible for remote guidance of installation and commissioning and on-site
Wire and cable
personnel training (modular design, trial assembly in the factory, all connection parts set up
2 Installation and commissioning Set 1 Buyer's responsibility /
obvious signs). If the supplier needs to arrange personnel to guide the installation, the price will
fees
be discussed separately

18
The seller shall be responsible for technical guidance and site pay-off, while the buyer shall be
3 Equipment foundation set 1 Buyer's responsibility /
responsible for equipment basic materials and labor costs.

The buyer is responsible for the freight, about 7-8 40 feet high cabinets, the main roller and the
4 Shipping fee set 1 Buyer's responsibility /
first level drying regenerator need to be unloaded

Seller is responsible for burner and regenerator. The buyer is responsible for the front piping and
5 heat source set 1 Seller's responsibility /
valves of the burner.

Total Price :656,461 USD


The above device models are for reference only, and the actual equipment contract shall prevail

19
20
21
22
23
24

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy