Drying Cassava Residue Equipment Line
Drying Cassava Residue Equipment Line
Drying Cassava Residue Equipment Line
dispersion feeding device into the two-stage belt press filtration dewatering system, and the
water content of the dehydrated material is about 70%. The dehydrated material is fed into
the first stage drying drum. The material is continuously copied and scattered to form a
material curtain through the action of the sheet in the inside of the drum, advancing in a
spiral way to expand the heat exchange area between the material and the hot air as much
Final dry material yield: 2.4t/h (57.6t/d), moisture content as possible. Through the inner, middle and outer layers of the drum, the material and the
≤13%; hot air supplied by the hot blast furnace carry out mass heat exchange, and the water is
quickly evaporated and vaporized. Reach ≤40% moisture content requirements after the
Evaporation capacity of primary drying equipment: 3500kg/h
roller. Granular semi-dry materials after a drying are crushed, and the crushed materials are
Evaporation capacity of secondary drying equipment: sent to the secondary air drum for drying and continue to dry until the moisture content is
1100kg/h less than 13% to complete the drying process. The discharge mechanism is discharged into
the cooling system, and the finished products are packaged after cooling. The tail steam
Drying fuel: diesel (calorific value ≥9000KCal/L)
temperature is about 90-110℃, and it is discharged after treatment by a two-stage dust
removal system.
Price:656,461USD (FOB) Equipment composition: The main equipment 1 set of DLSG-3612/3 three-layer
tumble dryer and 1 set of DLQL-1500 air dryer and supporting feeding, conveying, dust
removal and control equipment constitute the drying production line layout.
Equipment energy consumption: diesel consumption 520-590L/h; Total installed
power 515.9KW, operating power 340-380KW; Production line per shift: equipment
operation 2-3 people, 2-3 shifts/day.
Production equipment space: length * width * height 80*30*13m.
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Equipment introduction
Mechanical structure and working principle of cassava residue dryer:
The material flow is: Water 75-90% material first through the special dehydrator, water removed to 65-72%, by the screw conveyor into the mixing drum
dryer to achieve the flow drying, the material under the copy plate continuously copied, scattered in the spiral forward, the built-in mixing paddle device will fully
stir the material, break up and break, fully expand the material and hot gas heat exchange area. Material and hot gas full quality heat exchange, rapid evaporation
and vaporization of water, up to about 40%, complete the drum drying process, discharged by the screw conveyor, into the semi-wet material special crusher,
crushing material particle size to less than 2mm, into the pulse air drying process, 3-10s the material powder quickly removed to less than 13%, The dry powder is
recovered by the cyclone discharger and pulse bag dust collector, and the exhaust gas is discharged according to the standard to complete the whole drying
process. The cylinder is equipped with a shock cleaning device to prevent the material from sticking with the cylinder wall.
The gas flow is: The air is pressurized by the blower of the hot blast furnace into the hot blast furnace for combustion and heating, and the temperature
reaches 600-850℃. After being dried by the drum and pulsed air dryer, the induced draft fan inhales the drying material of the dryer and evaporates water. After
heat exchange of drying materials, the air temperature is reduced to 55-85℃ and discharged from the dryer.
1. It can realize intelligent control, one-button operation, automatic adjustment of operating parameters, and the dryer is always running in the best state to
ensure that the moisture of the dried material is uniform and stable;
2. The built-in lifting and crushing device will fully stir and break the material, and the heat exchange between the material and the hot temperament will be
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sufficient, and the unit capacity of the equipment will be increased by more than 50% and the fuel energy consumption will be reduced by more than 30%;
4. Drying products are powdery, uniform moisture, bright color, drying process does not lose material nutrients;
5. The drying line of cassava residue adopts a special dispersing and crushing device to ensure the drying effect of the dryer.
6. The use of unique sealing insulation device, effectively reduce the heat loss of the drying system;
7. The overall system has good sealing performance, and is equipped with a perfect dust removal device, no dust overflow, good operating environment;
8. The whole drying system adopts electric centralized control, hot air temperature automatic adjustment, high degree of automation, easy operation;
9. After the drying section, it can be matched with subsequent sections such as crushing, mixing, granulating and packaging to produce cassava residue pellet
feed products.
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设备工艺流程(示意)
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设备效果图(示意)
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Equipment List
Unit Power
No. Name Picture model Technical parameters and description Unit Qty Power(KW)
(KW)
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Equipment material: Q235 carbon steel and
composite material filter cloth
The buyer is responsible for the auxiliary
equipment such as water tank, clean water pump, clean
water pipeline, sewage pump, sewage pipeline and
sewage tank
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Diameter 3.6m, length 12m three-layer single-channel
drum drying equipment, the inner layer is equipped
with high-speed dispersion shaft, four-wheel drive
form, frequency conversion speed regulation.
The hot air and wet materials enter the dryer at the
front end of the hot air furnace at the temperature of
600-700℃, and pass through the inner, middle and
outer layers in turn in the drum. After the hot air fully
Three layer exchanges mass heat with the materials, the materials
are dried, and the water vaporizes with the exhaust gas
single discharged from the dryer. The exhaust air temperature
(first stage the materials and the hot air, and improve the drying
efficiency.
drying) The roller is equipped with a high-speed dispersion
shaft, which can evenly disperse the material to the
wall of the cylinder, avoid the material clumping and
bond, and improve the drying efficiency.
The equipment includes cylinder, dispersion shaft and
dispersion blade, transmission system, frequency
conversion speed regulation, self-cleaning anti-sticking
wall device, front and rear end, end seal, bottom frame,
outer insulation, etc.
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The cylinder is covered with 40mm insulation layer to
prevent heat loss and improve thermal efficiency.
Material: The first 6 meters are made of G20 boiler
steel, and the other parts are made of 16Mn manganese
steel. The outer thickness is 16mm, the middle layer is
10mm, the sheet material is 16 manganese steel, the
thickness is 5mm. The inner material is 304 stainless
steel, the thickness is 5mm, and the sheet is 4mm304
stainless steel.
maintenance.
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Collect the materials after drying by the drum,
connect.
First class
drying The semi-dry material after drying is transported
finished into the crusher, and the high-block border protection
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product material is sprinkled. The belt conveyor specification
conveyor is 500*30000mm, and the tilt arrangement is provided
belt
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production efficiency. The machine has the
head.
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degrees ± ambient temperature, good energy saving
effect. The thickness of thermal insulation material
inside the combustion chamber is 300 mm, and the
external steel shell is 12 mm; All are made of boiler
steel plate (Q355B).
Note: burner front gas pipeline and valve and other
buyer is responsible.
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The 1.5m diameter cyclone receiving device is
during maintenance.
22 高压引风机 Y9-38 the use of inverter speed control, automatic adjustment set 1 75 75
of air volume.
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blade, inclined installation, no jam, no blocking, the
inlet and outlet is installed on the Hank, easy to
connect.
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Automatic packaging scale, packaging 10-30Kg/
automatic bag, adjustable weight per bag, weight accuracy rate of
packing more than 99%, to achieve two-speed feeding, to
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machine ensure the speed and accuracy of the material, manual
bag, double cylinder hijacking, high degree of
automation, reliable work, simple operation.
其他部分:
The buyer shall be responsible for the wires, cables and Bridges between the equipment, and the
Wire and cable distance between the main electrical cabinet and the main equipment shall not exceed 50 meters.
1 Set 1 Buyer's responsibility /
Line bridge The buyer is responsible for the wires, cables and copper bars between the transformer and the
supplier's electric control cabinet.
The supplier is responsible for remote guidance of installation and commissioning and on-site
Wire and cable
personnel training (modular design, trial assembly in the factory, all connection parts set up
2 Installation and commissioning Set 1 Buyer's responsibility /
obvious signs). If the supplier needs to arrange personnel to guide the installation, the price will
fees
be discussed separately
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The seller shall be responsible for technical guidance and site pay-off, while the buyer shall be
3 Equipment foundation set 1 Buyer's responsibility /
responsible for equipment basic materials and labor costs.
The buyer is responsible for the freight, about 7-8 40 feet high cabinets, the main roller and the
4 Shipping fee set 1 Buyer's responsibility /
first level drying regenerator need to be unloaded
Seller is responsible for burner and regenerator. The buyer is responsible for the front piping and
5 heat source set 1 Seller's responsibility /
valves of the burner.
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