Kyocera FS-8000 Service Manual

Color laser printers
SERVICE MANUAL
Published in July 01 842BM110A 2BM70760A Revison 2.4
Revision history
Version 1.0 2.0 2.1 Date July-2001 20-Aug-2001 03-Sep-2001 1-3-12, 16, 17 1-6-10, 21, 22, 24, 39, 42 2-1-2, 5, 13, 16, 19, 22, 27, 32, 35 2-2-5 2-4-2 1-4-3, 4, 5, 6, 8, 23, 24, 25, 26, 27 1-6-4, 45 2-4-3 2-1-35 1-5-32, 33, 34, 35, 36, 37, 38, 39 Replaced pages Remarks
2.2
26-Sep-2001
2.3 2.4
17-Oct-2001 03-Dec-2001
Missing page
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol. Symbols The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol. General warning. Warning of risk of electric shock. Warning of high temperature. indicates a prohibited action. The specific prohibition is shown inside the symbol. General prohibited action. Disassembly prohibited. indicates that action is required. The specific action required is shown inside the symbol. General action required. Remove the power plug from the wall outlet. Always ground the printer.
1. Installation Precautions
WARNING Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. ............................................................................................ Connect the ground wire to a suitable grounding point. Not grounding the printer may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. .............................................................................................................................
CAUTION: Do not place the printer on an infirm or angled surface: the printer may tip over, causing injury. ....
Do not install the printer in a humid or dusty place. This may cause fire or electric shock. .............. Do not install the printer near a radiator, heater, other heat source or near flammable material. This may cause fire. ..........................................................................................................................
Allow sufficient space around the printer to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........
Always handle the machine by the correct locations when moving it. .............................................. Always use anti-toppling and locking devices on printers so equipped. Failure to do this may cause the printer to move unexpectedly or topple, leading to injury. ................................................ Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention. .............................................................................................................................. Advice customers that they must always follow the safety warnings and precautions in the printers instruction handbook. ..........................................................................................................
2. Precautions for Maintenance

WARNING Always remove the power plug from the wall outlet before starting machine disassembly. .............
Always follow the procedures for maintenance described in the service manual and other related brochures. .........................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. .................................................................................................
Always use parts having the correct specifications. .......................................................................... Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...............................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ...............................................................
Always check that the printer is correctly connected to an outlet with a ground connection. ........... Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. ............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. .............................................................................................................................. Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. .................................................................................................
CAUTION Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. .........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. .......
Handle the fixing section with care to avoid burns as it can be extremely hot. .................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. .........................................................................................................
Do not remove the ozone filter, if any, from the printer except for routine replacement. ..................
Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ......................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ..............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ...... Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ................................... After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .................................................................................. Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................
Handle greases and solvents with care by following the instructions below: .................................... Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely. Ventilate the room well while using grease or solvents. Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on. Always wash hands afterwards. Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ......................................................................................................................... Should smoke be seen coming from the printer, remove the power plug from the wall outlet immediately. ......................................................................................................................................
3. Miscellaneous
WARNING Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ................................................................................
FS-8000C/CD/CN
CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................................... 1-1-2 1-1-2 Parts names and their functions ............................................................................................................... 1-1-4 (1) Printer ............................................................................................................................................... 1-1-4 (2) Operation panel ................................................................................................................................ 1-1-5 1-1-3 Cross section view ................................................................................................................................... 1-1-6
1-2 Handling Precautions

1-2-1 Drum ......................................................................................................................................................... 1-2-2 1-2-2 Developer and toner container ................................................................................................................. 1-2-2 1-2-3 Installation environment ........................................................................................................................... 1-2-2
1-3 Installation
1-3-1 Unpacking and installation ....................................................................................................................... 1-3-2 (1) Installation procedure ........................................................................................................................ 1-3-2
1-4 Service Mode and Maintenance

1-4-1 Service mode ........................................................................................................................................... 1-4-2 (1) Executing service mode .................................................................................................................... 1-4-2 (2) Contents of service mode items ........................................................................................................ 1-4-3 1-4-2 Maintenance ............................................................................................................................................ 1-4-11 (1) Replacing the toner container .......................................................................................................... 1-4-11 (2) Cleaning the main charger unit ....................................................................................................... 1-4-13 (3) Cleaning the printer ......................................................................................................................... 1-4-16 (4) Replacing the oil roller unit .............................................................................................................. 1-4-20 (5) Cleaning the heat and press/heat rollers of paper dust .................................................................. 1-4-21 (6) Cleaning the fuser unit .................................................................................................................... 1-4-22 1-4-3 Downloading printer firmware for upgrade ............................................................................................. 1-4-23 (1) Format for the firmware files ........................................................................................................... 1-4-23 (2) Downloading firmware via the parallel interface ............................................................................. 1-4-24 (3) Downloading firmware using the memory card ............................................................................... 1-4-25 (4) Downloading message data ............................................................................................................ 1-4-27
1-5 Troubleshooting
1-5-1 Paper misfeed detection ........................................................................................................................... 1-5-2 (1) Paper misfeed indication ................................................................................................................... 1-5-2 (2) Paper misfeed detection sensors ...................................................................................................... 1-5-3 1-5-2 Self-diagnosis ........................................................................................................................................... 1-5-4 (1) Self-diagnostic function ..................................................................................................................... 1-5-4 1-5-3 Image formation problems ...................................................................................................................... 1-5-32 (1) No image appears (entirely white). ................................................................................................. 1-5-33 (2) No image appears (entirely black). ................................................................................................. 1-5-33 (3) Dirt on the top edge. ....................................................................................................................... 1-5-33 (4) Dirt on the back side. ...................................................................................................................... 1-5-34 1-1-1 (5) Image is too light. ............................................................................................................................ 1-5-34 (6) Background is visible. ..................................................................................................................... 1-5-34 (7) A white line appears longitudinally. ................................................................................................. 1-5-35 (8) A line appears longitudinally. ........................................................................................................... 1-5-35 (9) Oily streaks (15 cm intervals) appears at the top of the page longitudinally. .................................. 1-5-35 (10) A line appears laterally. ................................................................................................................. 1-5-36
FS-8000C/CD/CN (11) One side of the print image is darker than the other. .................................................................... 1-5-36 (12) Dots appear on the image. ............................................................................................................ 1-5-36 (13) The leading edge of the image is misaligned with the original image. .......................................... 1-5-37 (14) Paper creases. .............................................................................................................................. 1-5-37 (15) Offset occurs. ................................................................................................................................ 1-5-37 (16) Image is partly missing. ................................................................................................................ 1-5-38 (17) Fusing is poor. ............................................................................................................................... 1-5-38 (18) Dragged dirt lines appears. ........................................................................................................... 1-5-38
1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly ............................................................................................. 1-6-2 (1) Precautions ....................................................................................................................................... 1-6-2 1-6-2 Paper feed section ................................................................................................................................... 1-6-3 (1) Detaching and refitting the MP tray unit ............................................................................................ 1-6-3 (2) Detaching and refitting the MP tray feed roller and MP tray retard roller .......................................... 1-6-4 (3) Detaching and refitting the face-down unit ........................................................................................ 1-6-5 (4) Detaching and refitting drive assembly B .......................................................................................... 1-6-6 (5) Detaching and refitting drive assembly A .......................................................................................... 1-6-6 (6) Detaching and refitting the paper conveying belts ............................................................................ 1-6-7 (7) Detaching and refitting the paper conveying fan motors 1 and 2 ...................................................... 1-6-8 (8) Detaching and refitting the upper and lower registration rollers ........................................................ 1-6-9 (9) Detaching and refitting the middle roller ......................................................................................... 1-6-10 1-6-3 Laser scanner unit ................................................................................................................................... 1-6-11 (1) Detaching and refitting the laser scanner unit .................................................................................. 1-6-11 1-6-4 Main charger unit .................................................................................................................................... 1-6-13 (1) Detaching and refitting the main charger unit ................................................................................. 1-6-13 (2) Detaching and refitting the main charger grid ................................................................................. 1-6-13 1-6-5 Drum unit ................................................................................................................................................ 1-6-14 (1) Detaching and refitting the drum unit .............................................................................................. 1-6-14 1-6-6 Primary transfer unit ............................................................................................................................... 1-6-15 (1) Detaching and refitting the primary transfer unit ............................................................................. 1-6-15 (2) Detaching and refitting the cleaning brush unit ............................................................................... 1-6-15 1-6-7 Developers (and toner feed section) ...................................................................................................... 1-6-16 (1) Detaching and refitting the developers ........................................................................................... 1-6-16 (2) Detaching and refitting the waste toner duct assembly .................................................................. 1-6-18 (3) Detaching and refitting the black toner feed assembly ................................................................... 1-6-19 (4) Detaching and refitting the black toner container feed assembly ................................................... 1-6-19 (5) Detaching and refitting the black toner feed drive assembly .......................................................... 1-6-20 1-6-8 Secondary transfer unit .......................................................................................................................... 1-6-21 (1) Detaching and refitting the transfer roller and the separation charger unit ..................................... 1-6-21 (2) Detaching and refitting the secondary transfer unit shift clutch ...................................................... 1-6-23 1-6-9 Fuser unit (and drive section) ................................................................................................................. 1-6-24 (1) Detaching and refitting the fuser unit .............................................................................................. 1-6-24 (2) Detaching and refitting the fuser top cover and upper separator bracket ....................................... 1-6-24 (3) Detaching and refitting the upper and lower fuser thermistors ....................................................... 1-6-26 (4) Detaching and refitting the upper and lower thermostats ............................................................... 1-6-28 1-1-2 (5) Detaching and refitting the upper and lower heater lamps ............................................................. 1-6-29 (6) Detaching and refitting the heat roller and the press/heat roller ..................................................... 1-6-30 (7) Detaching and refitting the separators of lower separator bracket ................................................. 1-6-34 (8) Detaching and refitting drive assembly C ....................................................................................... 1-6-35 1-6-10 PWBs and high voltage units ............................................................................................................... 1-6-36 (1) Detaching and refitting the main controller PWB ............................................................................ 1-6-36
FS-8000C/CD/CN (2) Detaching and refitting the engine controller PWB ......................................................................... 1-6-37 (3) Detaching and refitting the power supply unit ................................................................................. 1-6-38 (4) Detaching and refitting the developing/cleaning brush bias high voltage unit ................................ 1-6-40 (5) Detaching and refitting the main charger high voltage unit ............................................................. 1-6-41 (6) Detaching and refitting the separation charger high voltage unit .................................................... 1-6-42 (7) Detaching and refitting the paper feeder/options relay PWB .......................................................... 1-6-44 (8) Detaching and refitting the transfer roller bias high voltage unit ..................................................... 1-6-44 1-6-11 Others ................................................................................................................................................... 1-6-45 (1) Detaching and refitting the ozone filter ........................................................................................... 1-6-45
2-1 Mechanical Construction

2-1-1 Paper feed unit and secondary transfer unit ............................................................................................ 2-1-2 (1) Paper feed unit .................................................................................................................................. 2-1-2 (2) Secondary transfer unit ..................................................................................................................... 2-1-5 2-1-2 MP tray unit .............................................................................................................................................. 2-1-6 2-1-3 Laser scanner unit .................................................................................................................................... 2-1-8 2-1-4 Developer ............................................................................................................................................... 2-1-10 (1) Yellow developer .............................................................................................................................. 2-1-11 (2) Magenta developer ......................................................................................................................... 2-1-14 (3) Cyan developer ............................................................................................................................... 2-1-17 (4) Black developer .............................................................................................................................. 2-1-20 (5) Transition of toner for development ................................................................................................ 2-1-24 2-1-5 Drum unit and main charger unit ............................................................................................................ 2-1-25 (1) Drum unit ........................................................................................................................................ 2-1-25 (2) Main charger unit ............................................................................................................................ 2-1-29 2-1-6 Primary transfer unit ............................................................................................................................... 2-1-30 (1) Primary transfer unit ....................................................................................................................... 2-1-30 (2) Cleaning brush unit ......................................................................................................................... 2-1-30 2-1-7 Fuser unit ............................................................................................................................................... 2-1-35 2-1-8 Face-down tray unit ................................................................................................................................ 2-1-38
2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................................... 2-2-2 (1) Main frame, Face-down unit, and MP tray unit ................................................................................. 2-2-2 (2) Developers, drum unit and main charger unit ................................................................................... 2-2-3 (3) Primary transfer, secondary transfer, paper feed, and fuser units .................................................... 2-2-5 (4) Main frame rear and controller box ................................................................................................... 2-2-6
2-3 PWB Operation and Connector Signal Assignment

2-3-1 Engine controller PWB [KP-801] .............................................................................................................. 2-3-2 2-3-2 Main controller PWB [KP-800] ................................................................................................................. 2-3-11
2-4 Appendixes
Connection diagram ........................................................................................................................................... 2-4-2 Maintenance kits ................................................................................................................................................ 2-4-3 Periodic maintenance procedures ..................................................................................................................... 2-4-4 1-1-3
Chapter I
CONTENTS 1-1 Specifications .................................................................................... 1-1-2

1-1-1 Specifications ........................................................................................................................................... 1-1-2 1-1-2 Parts names and their functions ............................................................................................................... 1-1-4 (1) Printer ............................................................................................................................................... 1-1-4 (2) Operation panel ................................................................................................................................ 1-1-5 1-1-3 Cross section view ................................................................................................................................... 1-1-6
FS-8000C/CD/CN
1-1-1 Specifications
Type ............................................... Console type color laser printer Printing system ............................... Electro photographic four colors (cyan, magenta, yellow, and black) printing. 4-cycle intermediate transfer drum. Paper .............................................. Cassette: Plain paper (64 to 90 g/m2) MP tray: Plain paper (64 to 90 g/m2), Thick paper (90 to 220 g/m2) Special paper: Transparencies, tracing paper, colored paper, letterhead and envelopes Note: Use the MP tray for special paper. Printing sizes .................................. Maximum: A3/Ledger Minimum: A6R /51/2" 81/2"/Folio (When the MP tray is used.) Print speed ..................................... A4: 8 pages/30 pages per min. [Color/Monochrome] A4-R*: 4 pages/15 pages per min. [Color/Monochrome] A5: 8 pages/15 pages per min. [Color/Monochrome] B5: 4 pages/15 pages per min. [Color/Monochrome] A3: 4 pages/15 pages per min. [Color/Monochrome] Letter: 8 pages/30 pages per min. [Color/Monochrome] Letter-R*: 4 pages/15 pages per min. [Color/Monochrome] Legal: 4 pages/15 pages per min. [Color/Monochrome] Note (*): MP tray only First copy time ................................ 28 s/17 s [Color/Monochrome] Note: A4, Ecopower mode off, room temperature 23 C/73.4 F, 60 % RH Warm-up time ................................. Approximately 300 s or less (room temperature 23 C/73.4 F, 60 % RH) Paper feed system ......................... FS-8000C/CN model: Paper feeder PF-30A (2 universal type cassettes) and MP (Multi purpose) tray FS-8000CD model: Duplex unit PD-30 (1 universal type cassette) and MP (Multi purpose) tray Paper loading capacity ................... Cassette: 500 sheets (80 g/m2, 0.11 mm) MP (Multi purpose) tray: 150 sheets (80 g/m2, 0.11 mm) Printout stacking capacity .............. Face-down tray: 500 sheets with paper full sensor Face-up tray: 150 sheets (80 g/m2, 0.11 mm) Photoconductor .............................. aSi drum (diameter 80 mm) Charging system ............................ Single positive corona charging Exposure light source .................... Semiconductor laser Exposure scanning system ............ Polygon mirror Developing system ......................... Dry, reverse developing (magnetic brush) Developer: 2-component Toner density control: T/C sensor Toner replenishing: automatic from the toner container Transfer system ............................. Primary: Intermediate transfer drum (diameter 160 mm) Secondary: Transfer roller Separation system ......................... AC corona separation charging Fixing system ................................. Heat roller and press/heat roller (soft type, diameter 45 mm) Heat source: 2 halogen heaters (500 W) Control temperature: 185 C/365 F (at normal ambient temperature) Abnormally high temperature protection device: thermostats Charge erasing system .................. Exposure by eraser lamp (LED array) Cleaning system ............................ Drum: Cleaning blade Primary (intermediate) transfer drum: Fur brush Controller hardware ....................... CPU: Power PC750CX 400 MHz Code ROM: 8 MB (2 system DIMM PWBs in sockets) Font ROM: 4 MB (PCL and KPDL) Main RAM: 64 MB (standard) Option expansion RAM: 2 sockets (Maximum 256 MB, including the standard RAM) Option memory card: 1 slot (CompactFlash card) Option interface*: 2 slots (KUIO LV) Note (*): A network interface card is standard-installed with FS-8000CN.
1-1-2
FS-8000C/CD/CN Host computer interface ................. Parallel: Bi-directional parallel (IEEE 1284 Nibble/ECP mode) Serial: RS-232C, 115.2 kbps maximum Option: KUIO 2 slots Controller software ......................... Emulation: PCL 5C, KPDL, KCGL Fonts: PCL, PS, PRESCRIBE Smoothing ...................................... KIR (monochrome mode only) Toner saving ................................... EcoPrint mode (monochrome mode only) Resolution ...................................... 600 600 dpi Dimensions .................................... Printer main unit: 590 585 429 mm (W D H) 231/4" 235/16" 167/8" (W D H) Paper feeder PF-30A: 560 566 251mm (W D H) 223/8" 221/4" 97/8" (W D H) Duplex unit PD-30: 560 566 251 mm (W D H) 223/8" 221/4" 97/8" (W D H) Weight ............................................ Printer main unit: 76.3 kg/167.86 lbs (including toner containers and oil roller unit) Paper feeder PF-30A: 19.1 kg/40.02 lbs Duplex unit PD-30: 22.1 kg/48.62 lbs Floor requirements ......................... 891 560 mm (W D) 351/16" 221/16" (W D) Functions ........................................ Self-diagnostics, sleep mode (energy saving) Power source ................................. 120 V AC, 60 Hz, 11.5 A 220 240 V AC, 50/60 Hz, 5.8 A Power consumption ....................... Maximum: 1318 W (120 V), 1323 W (220 240 V) Printing: 412 W (120 V), 437 W (220 240 V) Ready: 177 W (120 V), 184 W (220 240 V) Sleep mode: 34 W/37 W* (120 V), 35 W/38 W* (220 240 V) Note (*): Network model Options ........................................... Expansion DIMM (32/64/128 MB), memory card, network interface card IB-20/IB-21/ IB-21E, hard disk unit, paper feeder PF-30A, duplex unit PD-30*, mailbox sorter SO30, document finisher DF-31, bulk stacker ST-30, barcode reader BC-1, caster CA31, caster kit CA-31B Note (*): Optional for FS-8000C/CN models.
1-1-3
FS-8000C/CD/CN
1-1-2 Parts names and their functions

(1) Printer
2 1
3 4 5
6 7 8
0 ! @
( 9 * & ^
) %
#
Figure 1-1-1 1 Side cover 2 Face-down tray 3 Cyan toner container 4 Magenta toner container 5 Yellow toner container 6 Paper stopper 7 Main charger unit 8 Black toner container 9 Waste toner bottle 0 Primary transfer unit ! Release lever @ Secondary transfer unit (transfer roller and separation charger unit) # Separation charger wire cleaner $ Paper feed unit % Fuser unit ^ Front cover & Oil roller unit
* Left paper guide ( Face-up tray ) MP tray Parallel interface connector Paper feeder/duplex unit side cover Serial interface connector Memory card slot Network interface card*1 slot [OPT1] Hard disk unit*2 or Network interface card*2 slot [OPT2/HDD] Filter duct Power switch Power cord connector Paper feeder*3 or duplex unit*4 *1: Standard-installed with FS-8000CN model only *2: Option *3: Standard-installed with FS-8000C model *4: Standard-installed with FS-8000CD model
Cautions: The power cord must keep plugged from power at least 30 minutes since the power switch is turned off. In case the power plug must be unplugged immediately after power-off for service purpose, pull out the paper feed unit so that the fuser unit is away from developers to avoid toner lumping due to the heat from the fuser unit.
1-1-4
FS-8000C/CD/CN (2) Operation panel
0 !@
Figure 1-1-2
1 Go key (GO) 2 Cancel key (CANCEL) 3 Menu keys (MENU) 4 Enter key (ENTER) 5 Arrow keys 6 Ready indicator (READY) 7 Data indicator (DATA) 8 Attention indicator (ATTENTION) 9 Message display 0 Interface indicator (INTERFACE) ! Paper size indicator (SIZE) @ Paper type indicator (TYPE)
1-1-5
FS-8000C/CD/CN
1-1-3 Cross section view
45
@ 2
Figure 1-1-3 Cross section view
1 2 3 4 5 6 7 8 9 0 ! @ # $ %
MP tray unit Paper feed unit Laser scanner unit Main charger unit Drum unit Yellow developer and yellow toner container Magenta developer and magenta toner container Cyan developer and cyan toner container Black developer Black toner container Primary transfer unit Cleaning brush unit Secondary transfer unit Fuser unit Face-down unit
1-1-6
CONTENTS 1-2 Handling Precautions ....................................................................... 1-2-2

1-2-1 Drum ......................................................................................................................................................... 1-2-2 1-2-2 Developer and toner container ................................................................................................................. 1-2-2 1-2-3 Installation environment ........................................................................................................................... 1-2-2
1-2 Handling precautions

FS-8000C/CD/CN
1-2-1 Drum
Note the following when handling or storing the drum. Keep the drum at an ambient temperature between 20C/4F and 40C/104F and at a relative humidity not higher than 85 % RH. Avoid abrupt changes in temperature and humidity. Avoid exposure to any substance which is harmful to or may affect the quality of the drum. Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
1-2-2 Developer and toner container

Store the developer and toner container in a cool, dark place. Avoid direct light and high humidity.
1-2-3 Installation environment

1. Temperature: 10 - 32.5C/50 - 90.5F 2. Humidity: 15 - 80 %RH 3. Power supply: 120 V AC 10 %, 11.5 A 220 - 240 V AC 10 %, 5.8 A 4. Power source frequency: 50 Hz 0.2 %/60 Hz 0.2 % 5. Installation location Avoid direct sunlight or bright lighting. Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the machine. Avoid dust and vibration. Choose a surface capable of supporting the weight of the machine. Place the machine on a level surface (maximum allowance inclination: 1 ). Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases, and chlorine-based organic solvents. Select a room with good ventilation. 6. Allow sufficient access for proper operation and maintenance of the machine. Machine front: 600 mm/235/8" Machine rear: 300 mm/1113/16" Machine right: 500 mm/1911/16" Machine left: 500 mm/1911/16"
d c e g f
a: 590 mm/231/4" b: 585 mm/235/16" c: 680 mm263/4" d: 429 mm/167/8"
e: 560 mm/223/8" f: 566 mm/221/4" g: 251 mm/97/8"
Figure 1-2-1 Installation dimensions
1-2-2
CONTENTS 1-3 Installation ......................................................................................... 1-3-2

1-3-1 Unpacking and installation ....................................................................................................................... 1-3-2 (1) Installation procedure ........................................................................................................................ 1-3-2
1-3 Installation
FS-8000C/CD/CN
1-3-1 Unpacking and installation

(1) Installation procedure
Start
Unpacking
Removing the tape
Attaching the casters (purchased separately)
Joining the printer and the paper feeder(s)
Attaching the accessories
Placing the printer in a proper location
Installing the fuser unit and the oil roller unit
Securing the heat and press/heat rollers
Installing the secondary transfer unit
Installing the waste toner bottle
Installing the four developers
Installing the toner containers
Making connectors to the computer
Printing a status page for test
Completion of the machine installation
1-3-2
LS-8000C/CD/CN Unpack. Printer
9 % @ 3 4
7 ! 8 ^ & * (
6 # $
Figure 1-3-1 Unpacking (Printer) 1 Printer 2 Documents (Installation guide, Quick reference guide, and CD-ROM) 3 Cyan developer 4 Magenta developer 5 Yellow developer 6 Black developer 7 Cyan toner container 8 Magenta toner container 9 Yellow toner container 0 Black toner container ! Secondary transfer unit @ Oil roller unit # Fuser unit $ Waste toner bottles % Power cord ^ Filter duct & Joint jig * Quick reference guide holder ( Screws (Two)
Warning: Lift the printer by more than two persons. The printer weighs approx. 76 kg.
1-3-3
FS-8000C/CD/CN Paper feeder (or duplex unit)
3 4
Figure 1-3-2 Unpacking the paper feeder (or duplex unit)
1 Paper feeder (or duplex unit) 2 Installation manual 3 Paper size indication plate 4 Pads 5 Packing case
Warning: The paper feeder (duplex unit) weighs approx.19 kg (22 kg).
1-3-4
LS-8000C/CD/CN
Removing the tape 1. Draw the upper and lower paper cassettes and then remove the transportation tape.
Tape
Figure 1-3-3
1-3-5
FS-8000C/CD/CN Attaching the casters (purchased separately) Caution To prevent the printer from tipping over because of weight of the printer and the upper paper drawers, the CA-31B caster kit must be installed at the bottom-most paper feeder, when an optional paper feeder or duplex unit is installed with the printer. Caution labels have been attached to the paper feeder and the duplex unit.
Caution label Foot Screw Caster base
Screws
1. Stand the paper feeder with the rear side on the floor. 2. Remove each one screw to remove four feet. 3. Install two optional caster bases onto the bottom of the paper feeder by using four screws for each. Be sure to face the longer end towards the front of the paper feeder.
Screws
Caster base
Figure 1-3-4
Joining the printer and paper feeder(s)
1. Using the topple-resistant bracket (supplied with the caster kit CA-31B), stack and join the bottom and middle paper feeders. 2. Place the printer on top of the paper feeders (by more than two persons).
Side view Topple-resistant bracket
Figure 1-3-5
1-3-6
LS-8000C/CD/CN 3. Join the printer and topmost paper feeder with the joint jig provided using one screw. Warning: Lift the printer by more than two persons. The printer weighs approx. 76 kg.
Joint jig
Screw
Figure 1-3-6
Attaching the accessories 1. Install the filter duct. 2. Install the quick reference guide holder. Peel the protective tape off from the holder when attaching the holder.
Quick reference guide holder
Tape
Tape
Filter duct
Figure 1-3-7
1-3-7
FS-8000C/CD/CN Placing the printer in a proper location 1. Place the paper feeder in a proper location. 2. Lock the stopper for each caster and turn the height adjuster clockwise until the adjuster reaches the floor. This fixes the printer in place.
Rear: 30cm (11-13/16 inches)
Left: 50 cm (19-11/16 inches)
Front: 60cm (23-5/8 inches)
Right: 50cm (19-11/16 inches)
Height adjuster
Stopper
Figure 1-3-8
Installing the fuser unit and the oil roller unit 1. Open the front cover. 2. Pull out thoroughly the paper feed unit.
Paper feed unit
Front cover
Figure 1-3-9
1-3-8
LS-8000C/CD/CN
3. Open the left paper guide by pulling down the green-colored handle. 4. Insert the fuser unit onto the paper feed unit. 5. Secure the fuser unit with the screw.
Fuser unit
Screw
Left paper guide
Figure 1-3-10
6. Remove the oil seal tapes at both ends of the oil roller unit. 7. Take out the oil roller unit from the case.
Oil seal tape
Oil seal tape Oil roller unit
Oil roller unit
Case
Figure 1-3-11
1-3-9
FS-8000C/CD/CN
8. Install the oil roller unit onto the fuser unit until it is locked at both ends.
Oil roller unit
Figure 1-3-12
Securing the heat and press/heat rollers The pressure between heat roller and press/heat roller are kept released during transportation. Secure the pressure by the following: 1. Open the fuser top cover by lowering the lock buttons. 2. Firmly tighten two screws until they stop.
Lock button
Lock button
Screws
Fuser top cover
Figure 1-3-13
1-3-10
LS-8000C/CD/CN Installing the secondary transfer unit 1. Connect the tab from the paper feed unit to the terminal of the secondary transfer unit. 2. Fit the fulcrums of secondary transfer unit on the bushes and then put it on the paper feed unit.
Secondary transfer unit
Bush
Bush
Paper feed unit
Terminal Tab
Figure 1-3-14
Installing the waste toner bottle

Waste toner bottle
1. Install the waste toner bottle.
Figure 1-3-15
1-3-11
FS-8000C/CD/CN
Installing the four developers 1. Remove one screw. 2. Remove the lock pin from the primary transer unit. 3. Release the (green-colored) lock lever. 4. Draw the primary transfer until it stops. 5. While pushing the gray lever, pull out the primary transfer unit. 6. Pull out the primary transfer unit from the printer. Make sure not to scratch the round surface, especially at its bottom. 7. Close the paper feed unit.
Screw Gray Lever
Lock Lever Lock pin Primary transfer unit
Figure 1-3-16
8. Unscrew screws A and B. Free the two stoppers. 9. Pull out the process frame.
Stopper
Screw B Screw A Screw A
Stopper Screw B
Process frame
Figure 1-3-17
1-3-12
LS-8000C/CD/CN
10. Detach the two tags. 11. Remove the front and rear stoppers.
Tag
Tag
Front stopper
Rear stopper
Figure 1-3-18
1-3-13
FS-8000C/CD/CN
12. Peel off the tapes and then remove the protective pad from each developer unit.
Developer Tapes
Protective pad
Figure 1-3-19
1-3-14
LS-8000C/CD/CN
13. Set each developer in its corresponding position in the process frame.
Process frame
Black developer Developing roller
Cyan developer
Magenta developer
Yellow developer
Figure 1-3-20
1-3-15
FS-8000C/CD/CN 14. Close the process frame and then lock the two stoppers. 15. Fix two screws A first, and then fix two B screws.
Stopper
Stopper Screw B
Process frame
Figure 1-3-21
16. Pull out the paper feed unit. 17. Replace the primary transfer unit. 18. Close the lock lever. 19. Close the paper feed unit. 20. Secure the screw.
Primary transfer unit
Screw
Lock lever
Paper feed unit
Figure 1-3-22
1-3-16
LS-8000C/CD/CN
Installing the toner containers 1. Shake each toner container well before use. 2. Install the four toner containers into their corresponding developers. 3. Close the front cover.
Toner container
Black
Yellow Magenta Cyan
Front cover
Figure 1-3-23
Making connections to the computer 1. Connect the printer cable to the printer parallel connector. Connect the other end to the computer. NOTE: To install the network interface card for connecting the printer to the network, refer to the documentation supplied with the network interface card. (Standard-installed with FS8000CN model only.) 2. Connect the power cord to the printer power inlet.
Parallel interface connector
Network interface card
Figure 1-3-24
1-3-17
FS-8000C/CD/CN
Printing a status page for test 1. Add paper in the paper cassette. 2. Connect the power cord to the power out let. 3. Turn on the printer power switch, and then wait until [Print Ready] is displayed. 4. Press the MENU key on the operation panel. 5. Press the key repeatedly until [Print Status page] is displayed. 6. Press the ENTER key twice. A status page is printed. Completion of the machine installation
1-3-18
CONTENTS 1-4 Service Mode and Maintenance

1-4-1 Service mode ........................................................................................................................................... 1-4-2 (1) Executing service mode .................................................................................................................... 1-4-2 (2) Contents of service mode items ........................................................................................................ 1-4-3 1-4-2 Maintenance ............................................................................................................................................ 1-4-11 (1) Replacing the toner container .......................................................................................................... 1-4-11 (2) Cleaning the main charger unit ....................................................................................................... 1-4-13 (3) Cleaning the printer ......................................................................................................................... 1-4-16 (4) Replacing the oil roller unit .............................................................................................................. 1-4-20 (5) Cleaning the heat and press/heat rollers of paper dust .................................................................. 1-4-21 (6) Cleaning the fuser unit .................................................................................................................... 1-4-22 1-4-3 Downloading printer firmware for upgrade ............................................................................................. 1-4-23 (1) Format for the firmware files ........................................................................................................... 1-4-23 (2) Downloading firmware via the parallel interface ............................................................................. 1-4-24 (3) Downloading firmware using the memory card ............................................................................... 1-4-25 (4) Downloading message data ............................................................................................................ 1-4-27
1-4 Service mode and maintenance

FS-8000C/CD/CN
1-4-1 Service mode

The printer is equipped with the service mode that can be accessed in the menu system. The service mode is intended for use by the service person for maintenance and service for the items explained in the following sections. (1) Executing service mode
Message display Ready PAR A4 PLAIN 1 Press the MENU key. Print Menu Map 2 Press the or key several times until [Others >] is displayed. Print Status page To print a status page for the user information. See the operation guide for details.
Others 3 Press the
> key.
>MSG Language English
>
4 Press the or key several times until [>Service >] is displayed. >Service > key.
5 Press the Service mode items >>Print Status Page >>Print Test Page 1 >>Print Test Page 2 >>Drum
To print a status page for service purpose. See page 1-4-3. To print a test page, mode 1. See page 1-4-7. To print test pages, mode 2. See page 1-4-7. To performing a drum surface refreshing. See page 1-4-8. To reset the counter after replacing maintenance kit A. See page 1-4-8. To reset the counter after replacing maintenance kit B. See page 1-4-9. To reset the counter after replacing maintenance kit C. See page 1-4-9. To reset the counter after replacing maintenance kit D. See page 1-4-10. Note: For countries other than European countries and Australia.
To scroll these items, press the or key repeatedly.
>>Maintenance [A] >>Maintenance [B] >>Maintenance [C]
>>Maintenance [D]
1-4-2
FS-8000C/CD/CN (2) Contents of service mode items
Service items >>Print Status Page
Description Printing a status page for service purpose Description Service information on the status page include various information and settings for the printer, including service statistics, etc. Purpose To understand the machine environments and general settings. Procedure Enter the service mode [>>Printing Status Page]. Press the ENTER key. The status page is printed. (See the figure below.) Completion
Controller firmware version*
Released date of the firmware
Software version:
Released:
1/Jun/2001
Service information
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otal page 9762
/RS2/[0007-0003]/1/19/60 /AF.A/AF.B/AF.C/AF.D/43/4E/48/40/FF/FF/FF/FF/ /20832091/9120A020/20202091/91900000/00000000/20202020/20202020/ SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E DN:GJC1702075 SN:UVE1700190
Service information (See the next page.)
Figure 1-4-1
1-4-3
FS-8000C/CD/CN
Service items Detail of service information

Service information
Description
[A008] [C1] [7.12] [01/01] Total page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
/RS2/[0007-0003]/1/19/60 /AF.A/AF.B/AF.C/AF.D/43/4E/48/40/FF/FF/FF/FF/ /20832091/9120A020/20202091/91900000/00000000/20202020/20202020/ SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E DN:GJC1702075 SN:UVE1700190
Item 1 Engine controller PWB flash ROM Information 2 Operation panel PWB mask ROM information 3 Boot ROM Information 4 Software jumper switch information (Hexadecimal) [ROM version] [ROM version] [ROM version] First byte Bit 0: Bit 1: Bit 2: Bit 3: Bit 4: Bit 5: Bit 6: Bit 7:
Description
1: (fixed) 0: Overseas (Not used) (Not used) 0: Kyocera 0: For Europe 0: Non MICR mode 0: Kyocera
1: Domestic (Japan)
1: OEM 1: for U.S. 1: MICR mode 1: Kyocera Mita
Second byte OEM information: Displayed in OEM mode only.
1-4-4
FS-8000C/CD/CN
Service items
Description
Item 5 Total page counter 6 Parallel I/O information 7 Serial I/O error code 00: Normal Bit 0: Overrun error Bit 1: Framing error Bit 2: Parity error 01: Partial lock 02: Full lock 01: ID error 02: Version error 03: Checksum error 04: NVRAM crush error
Description
8 Operation panel key lock status (Displayed only when locked) 9 NVRAM error code (Displays only when error occurred)
0 NVRAM downloading status
00: None downloaded bit 0: Font data bit 1: Host data bit 2: Macro data bit 3: Program data bit 4: Operation panel message data (File name displayed) bit 5: OEM data bit 6: Reserved bit 7: Error occurred /Top offset / Left offset /Page length /Page width MP tray/Cassette 1 /Cassette 2 /Cassette 3 /Cassette 4 / Cassette 5 /Cassette 6 /Duplexer /A3 /A4 / /Cassette 1 /Cassette 2 /Cassette 3 /Cassette 4 /Cassette 5 /Cassette 6 /Duplexer / /Mailbox sorter /Bulk stacker /Document finisher / /Drum unit /Primary transfer unit /Secondary transfer unit /Cyan developer /Magenta developer/Yellow developer / Black developer /Fuser unit /Oil roller unit /Main charger unit /Cyan /Magenta /Yellow /Black / Four occurrences (from the left to the right) of image counts at which maintenance kit A was replaced. The right-most code indicates the current count. Four occurrences (from the left to the right) of page counts at which maintenance kit B was replaced. The right-most code indicates the current count. Four occurrences (from the left to the right) of image counts at which maintenance kit C was replaced. The right-most code indicates the current count. Twelve occurrences (from the left to the right, top to bottom) of page counts at which maintenance kit D was replaced. The right-bottom code indicates the current count. Note: Maintenance kit D is for countries other than European and Australia.
! Engine error information @ Printable area information # Left offset $ Page counter according to paper size % Page counter according to paper source ^ Page counter according to paper output & Life counter
* Color page counter ( Pixel counter ) Maintenance kit A counter
Maintenance kit B counter
Maintenance kit C counter
Maintenance kit D counter
1-4-5
FS-8000C/CD/CN
Service items
Description
Item Serial interface information Option unit information RS2: RS-232C First 2 byte bit 0: MP tray bit 1: Cassette 1 bit 2: Cassette 2 bit 3: Cassette 3 bit 4: Cassette 4 bit 5: Cassette 5 bit 6: Cassette 6 bit 7: Duplex unit bit 8 to 15: Reserved Operation panel message language Current temperature Current humidity Average print density (%) Color calibration result Media type attributes SPD information (slot 1) SPD information (slot 2) Drum serial number Printer serial number
Description
Second 2 byte bit 0: Face-up tray bit 1: Face-down tray bit 2: Reserved bit 3: Reserved bit 4: Document finisher bit 5: Mailbox sorter bit 6: Reserved bit 7: Bulk stacker bit 8 to 15: Reserved
PMSG command settings (decimal) 0 to 100 C (in 1 C increment, -= Humidity/temperature sensor is abnormal.) 50 to 90 % RH (in 2 % increment) /Cyan /Magenta /Yellow /Black Last Previous /Cyan /Magenta /Yellow /Black /Cyan /Magenta /Yellow /Black / Media type 1 to 28 (See table below)
Media type attributes Paper feed source No. Media type Attributes (default) No. Media type Paper feed source Attributes (default)
Paper Fuser feeders MP tray cassettes Transfer speed Duplex 1 to 6 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y N N Y Y Y Y Y Y N N N 0 3 0 1 1 0 0 0 0 0 0 1 1 0 2 0 2 1 1 2 2 1 2 2 2 1 1 1 0 1 0 1 1 0 0 1 0 0 0 1 1 1
Paper Fuser feeders MP tray cassettes Transfer speed Duplex 1 to 6 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 N= No [Duplex] 0= Enable 1= Disable 0 0 0 0 0 0 0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Plain Transparency Preprinted Labels Bond Recycled Vellum Rough Letter head Color Prepunched Envelope Cardstock Coated
15-20 Reserved 21 Custom 1 22 23 24 25 26 27 28 Custom 2 Custom 3 Custom 4 Custom 5 Custom 6 Custom 7 Custom 8
Shaded area: Not changeable.
Paper feed source attribute: Y= Yes Media type attributes: [Transfer] [Fuser speed] 0= Normal 0= 1/4 1= Thick 1= 1/2 3= Extra thick 2= Normal
1-4-6
FS-8000C/CD/CN
Service items >>Printing Test Page 1 Printing a test page, mode 1 Description
Description
Printing a test page that has four colors printed on a sheet. Purpose To check the activation of the developers. Start Enter the service mode [>>Printing Test Page 1]. Press the ENTER key. The test page is printed. Completion
Cyan Magenta Yellow Black
Figure 1-4-2 Printing test pages, mode 2 Description Prints four sheets in individual colors. Purpose To check the activation of the developers. Start Enter the service mode [>>Printing Test Page 2]. Press the ENTER key. Four test pages are printed. Completion
>>Printing Test Page 2
Cyan
Magenta
Yellow
Black
Figure 1-4-3
1-4-7
FS-8000C/CD/CN
Service items >>Drum Drum surface refreshing Description
Description
The drum rotates for approximately 5 minutes without printing operation. Purpose To clean the drum surface when an image problem occurs. Start Enter the service mode [>>Drum]. Press the ENTER key. The drum surface refreshing starts and automatically finishes. Completion
>>Maintenance [A]
Counter reset for the maintenance kit A Description The "Install MK [A]" message means that maintenance kit A should be replaced at every 400,000 images of printing. The interval counter must be reset using this service item. MK-800A Maintenance kit A includes the following units: Drum unit: DK-800 DRUM UNIT [Part No.: 5PLPXARAPKX] (including MC-800 MAIN CHARGER ASSY and FILTER KIT) Primary transfer unit: TR-800P PRI TRANSFER UNIT [Part No.: 5PLPXASAPKX] (including CLEANER ASSY) Secondary transfer unit: TR-800S SEC TRANSFER UNIT [Part No.: 5PLPXATAPKX] Purpose To reset the life counter for the components included in maintenance kit A. Start Replace the drum unit (See page 1-6-13). Replace the primary transfer unit (See page 1-6-15). Replace the secondary transfer unit (See page 1-6-21). Replace the ozone filter (See page 1-6-45). Enter the service mode (>>Maintenance [A]). Press the ENTER key. The counter for each component is reset immediately. Completion Note: Occurrences of resetting the maintenance kits are recorded on the service status page in number of pages or images at which the maintenance kit was replaced (See page 1-4-5). This may be used to determine the possibility that the counter was errorneously or unintentionally reset.
1-4-8
FS-8000C/CD/CN
Service items >>Maintenance [B]
Description Counter reset for the maintenance kit B Description The "Install MK [B]" message means that maintenance kit B should be replaced together at every 200,000 pages of printing. The interval counter must be reset using this service item. MK-801B*1/MK-800B*2 Maintenance kit B includes the following units: Black developer: DV-800K DEVELOPER BLACK [Part No.: 5PLPXAXAPKX] Fuser unit (including oil unit): FK-800(E) FUSER UNIT (E) [Part No.: 5PLPXAUAPKE] FK-800(U) FUSER UNIT (U) [Part No.: 5PLPXAVAAMA] Separation charger unit: SC-800 SEPARATE CHARGER [Part No.: 5PLPXBRAPKX] *1: For European countries and Australia. *2: For U.S., Canada, and Asian countries. (The separation charger unit is not included. For details on the maintenance kits, see page 2-4-3.) Purpose To reset the life counter for the components included in maintenance kit B. Start Replace the black developer (See page 1-6-16). Replace the fuser unit with oil roller unit (See page 1-6-24). Replace the separation charger unit [European countries and Australia only] (See page 1-622). Enter the service mode (>>Maintenance [B]). Press the ENTER key. The counter for each component is reset immediately. Completion Note: Occurrences of resetting the maintenance kits are recorded on the service status page in number of pages or images at which the maintenance kit was replaced (See page 1-4-5). This may be used to determine the possibility that the counter was errorneously or unintentionally reset.
>>Maintenance [C]
Counter reset for the maintenance kit C Description The "Install MK [C]" message means that maintenance kit C should be replaced together at every 200,000 images of printing. The interval counter must be reset using this service item. MK-800C Maintenance kit C Yellow developer: DV-800Y DEVELOPER YELLOW [Part No.: 5PLPXBAAPKX] Magenta developer: DV-800M DEVELOPER MAGENTA [Part No.: 5PLPXAZAPKX] Cyan developer: DV-800C DEVELOPER CYAN [Part No.: 5PLPAYAPKX] Purpose To reset the life counter for the components included in maintenance kit C. Start Replace the cyan, magenta, and yellow developers (See page 1-6-16). Enter the service mode (>>Maintenance [C]). Press the ENTER key. The counter for each component is reset immediately. Completion Note: Occurrences of resetting the maintenance kits are recorded on the service status page in number of pages or images at which the maintenance kit was replaced (See page 1-4-5). This may be used to determine the possibility that the counter was errorneously or unintentionally reset.
1-4-9
FS-8000C/CD/CN
Service items >>Maintenance [D]
Description Counter reset for the maintenance kit D The following procedure is not necessary for European countries and Australia. Description The "Install MK [D]" message means that maintenance kit D (Separation charger unit) should be replaced together at every 100,000 pages of printing. The interval counter must be reset using this service item. MK-800D Maintenance kit D Separation charger: (MK-800D)SC-800 SEPARATE CHARGER [Part No.: 5PLPXBRAPKX] Purpose To reset the life counter for the separation charger unit. Start Pull the projection of the separation charger unit and then remove it from the secondary transfer unit. Place the new separation charger unit with its cleaning knob inserted in the opening at the
Separation charger unit
Projection
Figure 1-4-4 front of the secondary transfer unit. then, push the rear end of the separation charger unit so that it is fully seated in the secondary transfer unit.
Cleaning knob
Figure 1-4-5 Enter the service mode (>>Maintenance [D]). Press the ENTER key. The counter for the separation charger unit is reset immediately. Completion Note: Occurrences of resetting the maintenance kits are recorded on the service status page in number of pages or images at which the maintenance kit was replaced (See page 1-4-5). This may be used to determine the possibility that the counter was errorneously or unintentionally reset.
1-4-10
FS-8000C/CD/CN
1-4-2 Maintenance
(1) Replacing the toner container The life of the toner containers depends on the amount of toner required to accomplish your printing jobs. When 5 % coverage (a typical business document) of individual toner colors is assumed for A4 or letter size paper in landscape orientation, without using draft (EcoPrint [monochrome printing only]) mode: The TK-82K black toner container lasts an average of 25,000 monochrome pages. Each of the TK-82C cyan, TK-82M magenta, and TK-82Y yellow toner containers lasts an average of 10,000 color images. The toner containers packed with the new printer are starter toner containers. The black starter toner container lasts an average of 12,500 monochrome pages. Each of the cyan, magenta, and yellow starter toner containers lasts an average of 5,000 color images.
Procedure 1. Open the front cover. 2. While pushing down the lever (blue-colored) at the front of the toner container to unlock the container, pull the toner container out.
Black
Yellow Magenta Cyan
Figure 1-4-6
1-4-11
FS-8000C/CD/CN 3. Take the new toner container out of the toner kit. To loosen and redistribute the toner inside, hold the container and rotate the container back and forth at least 10 times. 4. Insert the new toner container all the way in. The container is locked automatically when it is properly seated.
Toner container Black
Yellow Magenta Cyan
Figure 1-4-7 5. Tilt the lever to the right and then remove the waste toner bottle. 6. Install the new waste toner bottle (Supplied in the new toner kit). Cautions: Do not cap the opening on the new waste toner bottle.
Waste toner bottle Lever
Figure 1-4-8
1-4-12
FS-8000C/CD/CN (2) Cleaning the main charger unit The main charger unit needs to be cleaned periodically as it gets contaminated with dioxide after a long usage. The main charger is comprised of two main parts the wire and the grid both of which should be cleaned separately as instructed below. Follow the procedure below to cleaning the main charger unit: Procedure Main charger wire 1. Open the front cover. 2. Grasp the cleaning knob (green-colored). Gently pull the cleaning knob out and push it back in. Repeat this several times.
Cleaning knob
Figure 1-4-9
1-4-13
FS-8000C/CD/CN Main charger grid 1. Take the grid cleaner out of the toner kit. Take the grid cleaner out of the protective bag and remove the cap.
Cap
Grid cleaner
Figure 1-4-10 2. Attach the grid cleaner to the printer with the pad facing up.
Grid cleaner
Figure 1-4-11 3. Push the main charger unit release lever upward. 4. Slightly lift the main charger unit, and gently pull the gray-colored main charger handle out and push it back in. 5. Repeat this several times. These movements clean the grid. 6. After cleaning is finished, remove the grid cleaner from the printer and discard it. 7. Close the front cover. Cautions: The grid cleaner cannot be reused.
Main charger unit
Release lever
Figure 1-4-12
1-4-14
FS-8000C/CD/CN Main charger shield 1. Remove the main charger unit from the drum unit. 2. Detach the main charger grid from the hooks. 3. Draw the main charger wire cleaner out until it stops. 4. Clean the inside of the main charger shield and refit the all parts.
Main charger grid
Hook
Main charger wire cleaner
Hook
Main charger shield
Figure 1-4-13
1-4-15
FS-8000C/CD/CN (3) Cleaning the printer Follow the procedure below to clean the separation charger unit (wire), upper and lower registration rollers, conveying belts, and the registration sensor. Procedure Separation charger wire 1. Grasping the cleaning knob of the separation charger, gently pull the knob out and push it back in. 2. Repeat this several times. This cleans the separation charger wires inside.
Cleaning knob
Figure 1-4-14 Registration rollers 1. Clean the upper (metal) and lower (rubber) registration rollers using the cleaning cloth. Rotate the rollers by rotating the coupling gear (black) at the rear end of the upper registration roller.
Coupling gear (black)
Upper registration roller (metal) Lower registration roller (rubber)
Cleaning cloth
Figure 1-4-15
1-4-16
FS-8000C/CD/CN Conveying belts 1. Clean the conveying belts (rubber) using the cleaning cloth.
Conveying belts
Cleaning cloth
Figure 1-4-16 Registration sensor 1. Remove the two screws and detach the registration sensor plate. 2. Clean the sensing face of registration sensor using the cleaning cloth.
Screw
Registration sensor plate
Screw
Registration sensor
Sensing face
Figure 1-4-17
1-4-17
FS-8000C/CD/CN Primary transfer unit 1. Remove the primary transfer unit and then remove the cleaning brush unit (See page 16-15). 2. Clean the platform for the cleaning brush unit (A in the figure).
Figure 1-4-18 3. Clean around the waste toner exit of the cleaning brush unit.
Waste toner exit
Cleaning brush unit
Figure 1-4-19
1-4-18
FS-8000C/CD/CN Drum unit 1. Remove the drum unit (See page 1-6-14). 2. Unlatch the three latches and then remove the drum unit rear cover.
Latch
Latch
Drum unit rear cover
Latch
Figure 1-4-20 3. Clean the gear tooth of drum R flange. 4. Clean Idle gear Z17H Z22H, drum gear Z14H Z28H, CLN gear Z17, and shafts and then grease up them.
Shaft Idle gear Z17H Z22H
Shaft
CLN gear Z17
Drum R flange
Drum gear Z14H Z28H
Figure 1-4-21
1-4-19
FS-8000C/CD/CN (4) Replacing the oil roller unit Follow the procedure below to replace the oil roller unit (OL-82 oil kit). Procedure 1. Remove the old oil roller unit by unlatching the latches of both ends.
Oil roller unit
Latch Latch
Figure 1-4-22 2. Remove the sealing tapes at both ends. 3. Remove the cover from the oil roller unit. 4. Install the oil roller unit onto the fuser unit until it is locked.
Oil sealing tapes
Oil roller unit
Cover
Oil roller unit
Figure 1-4-23
1-4-20
FS-8000C/CD/CN (5) Cleaning the heat and press/heat rollers of paper dust Paper dust may accumulate on the heat and press/heat rollers after a prolonged use of the printer, resulting paper dust on transparencies or one side of double-side-printed paper. To clean the heat and press/heat rollers of paper dust, perform the following procedure. Procedure 1. Set the MP tray mode to [First]. 2. Set the paper size to [A4] or [Letter], and media type to [Plain] for the current paper cassette. 3. Load a sheet of A4 or Letter size paper on the MP tray in lengthwise direction. 4. At the DOS-prompt of the PC, send the following Prescribe command sequence (This prints solid black over an A4 page.): echo !R! unit c;map 0,0;pat 1;blk 20,28.7;page;exit,e;>prn 5. At a page of solid black is printed, reload it on the MP tray with the printed side down. 6. Print a status page. If the symptom still persists, try repeating the above procedure for several times.
1-4-21
FS-8000C/CD/CN (6) Cleaning the fuser unit Follow the procedure below to clean the paper chute, upper and lower separators, and exit rollers. Cautions: The fuser unit is hot after the printer was running. Wait until it cools down. Procedure 1. Draw the paper feed unit. 2. Open the left paper guide and fuser unit top cover. 3. clean the paper chute, upper and lower separators, and exit rollers.
Upper separator(s)
Paper chute Fuser top cover
Exit roller(s)
Left paper guide Lower separator(s) Fuser unit
Figure 1-4-24
1-4-22
FS-8000C/CD/CN
1-4-3 Downloading printer firmware for upgrade

The system (program) and engine firmware that are stored in a system DIMM PWB and a flash ROM on the engine controller PWB are upgradable by downloading new firmware into these devices. Downloading can be made either by directly sending the new firmware from PC via the parallel interface or using a memory card that contains the new firmware. The message data for the operator panel display is also downloadable so that a new message language is appended for the operator panel. The message data should be downloaded directly from PC. (1) Format for the firmware files The file name for the firmware files is coded so that it implies the type, applicable product, and the version of the file. Refer to the example below:
System firmware file name example
w52v12206.cmp
compression Version code: Version 122.06 Machine code: FS-8000C/CD/CN (W52)
Engine firmware file name example
w52pmA008.bin
binary Version code: Version A008 ID code for engine firmware Machine code: FS-8000C/CD/CN (W52)
Operator panel message data file name example
dm5202.spa
Language code Version code: Version 02 Machine code: FS-8000C/CD/CN (W52) ID code for operator panel massage data jpn: dan: swe: ita: spa: por: rus: pol: cze: Japanese Dutch Swedish Italian Spanish Portuguese Russian Polish Czech
Table 1-4-1
1-4-23
FS-8000C/CD/CN (2) Downloading firmware via the parallel interface To download the system or engine firmware using the parallel interface, use the procedure below. Note that you can download both the system and engine firmware at a time. Connecting the parallel printer cable 1. Turn printer and PC power off. 2. Connect the parallel printer cable between the PC and the printer.
Parallel printer cable
To PC
Figure 1-4-25 Downloading the firmware files

Message display
1. Turn printer power on. 2. Confirm Display 1 is displayed. 3. At the DOS prompt, enter Command 2. Note that UPGR'SYS' should be entered as upper case letters. 4. Confirm Display 3 is displayed. 5. At the DOS prompt, enter Command 4 so that the system firmware (ex. w52v12206.cmp) and the engine firmware (ex. W52pm008.bin) are copied to the printer. 6. Display 5 is displayed during downloading.When Display 6 is displayed to indicate downloading is finished, turn printer power off, then on. 7. Confirm Display 7 is displayed after warming up.
1 Ready
PC DOS display
>echo !R! UPGR'SYS';exit;>PRN
3 Supervisor mode
parallel waiting >Copy /b w52v12206.cmp prn >Copy /b w52pmA008.bin prn
5 Downloading 6 Supervisor mode

Power switch: Off/On
7 Ready
Confirming upgrading 1. Print a status page. (See page 1-4-2.) 2. Check that the status page shows the new firmware version.
Figure 1-4-26
1-4-24
FS-8000C/CD/CN (3) Downloading firmware using the memory card The procedure below provides how to download firmware from a memory card. A memory card can hold both the system and the engine firmware together for downloading these firmware at a time.
Formatting the memory card 1. Turn printer power on. 2. Insert the memory card into the printer's memory card slot.
Memory card
Memory card slot
Figure 1-4-27 3. Press MENU key on the printer's operator panel and format the memory card (1). 4. When formatting is complete, turn printer power off. 5. Remove the formatted memory card from the printer.
Message display Ready Operator panel keys Press the MENU key Press the or key
Memory Card
> Press the key Press the or key
>Format Press the ENTER key >Format ? Press the ENTER key Processing (The FORMAT INFORMATION is printed automatically.) Ready
Figure 1-4-28 Copying firmware files to the memory card 1. Insert the memory card to the PC's slot or to the adaptor. 2. Copy the firmware file to download to the root directory of the memory card. 3. Remove the memory card from the PC or adaptor.
To PC Memory card
Adapter (Memory card reader/writer)
Figure 1-4-29
1-4-25
FS-8000C/CD/CN
Downloading firmware file 1. Confirm that the printer's power switch is set to off. 2. Insert the memory card into the printer's memory card slot.
Memory card
Memory card slot
Figure 1-4-30
3. Turn printer power on. The firmware file in the memory card will be automatically downloaded. 4. Message 1 is displayed during downloading. Confirm the display changes to Message 2 which indicates downloading is complete and turn printer power off, then on. 5. Confirm Display 3 is displayed after warming up.
Message display

3 Ready
Figure 1-4-31
Confirming upgrading 1. Print a status page. (See page 1-4-2.) 2. Check that the status page shows the new firmware version.
1-4-26
FS-8000C/CD/CN (4) Downloading message data To download the new message data for the display, proceed as follows:
Connecting the parallel printer cable 1. Turn printer and PC power off. 2. Connect the parallel printer cable between the PC and the printer.
Parallel printer cable
To PC
Figure 1-4-32
Downloading the message data file 1. Turn printer power on. 2. Confirm Display 1 is displayed. 3. At the DOS prompt, enter Command 2. Note that BOOT'SPR' should be entered as upper case letters. 4. Confirm Display 3 is displayed. 5. At the DOS prompt, enter Command 4 so that the message data file (ex. dm5202.spa) is copied to the printer. 6. Display 5 is displayed during downloading.When Display 6 is displayed to indicate downloading is finished, turn printer power off, then on. 7. Confirm Display 7 is displayed after warming up.
Message display
1 Ready
PC DOS display
>echo !R! BOOT'SPR';exit;>PRN
3 Supervisor mode
parallel waiting >Copy /b dm5202.spa prn

7 Ready
Confirming upgrading 1. Print a status page. (See page 1-4-2.) 2. Check that the status page shows the new message data version.
Figure 1-4-33
1-4-27
CONTENTS 1-5 Troubleshooting

1-5-1 Paper misfeed detection ........................................................................................................................... 1-5-2 (1) Paper misfeed indication ................................................................................................................... 1-5-2 (2) Paper misfeed detection sensors ...................................................................................................... 1-5-3 1-5-2 Self-diagnosis ........................................................................................................................................... 1-5-4 (1) Self-diagnostic function ..................................................................................................................... 1-5-4 1-5-3 Image formation problems ...................................................................................................................... 1-5-32 (1) No image appears (entirely white). ................................................................................................. 1-5-33 (2) No image appears (entirely black). ................................................................................................. 1-5-33 (3) Dirt on the top edge. ....................................................................................................................... 1-5-33 (4) Dirt on the back side. ...................................................................................................................... 1-5-34 (5) Image is too light. ............................................................................................................................ 1-5-34 (6) Background is visible. ..................................................................................................................... 1-5-34 (7) A white line appears longitudinally. ................................................................................................. 1-5-35 (8) A line appears longitudinally. ........................................................................................................... 1-5-35 (9) Oily streaks (15 cm intervals) appears at the top of the page longitudinally. .................................. 1-5-35 (10) A line appears laterally. ................................................................................................................. 1-5-36 (11) One side of the print image is darker than the other. .................................................................... 1-5-36 (12) Dots appear on the image. ............................................................................................................ 1-5-36 (13) The leading edge of the image is misaligned with the original image. .......................................... 1-5-37 (14) Paper creases. .............................................................................................................................. 1-5-37 (15) Offset occurs. ................................................................................................................................ 1-5-37 (16) Image is partly missing. ................................................................................................................ 1-5-38 (17) Fusing is poor. ............................................................................................................................... 1-5-38 (18) Dragged dirt lines appears. ........................................................................................................... 1-5-38
FS-8000C/CD/CN
1-5-1 Paper misfeed detection

(1) Paper misfeed indication When a paper misfeed occurs, the printer immediately stops printing and displays the jam location on the operation panel. To remove paper jammed in the printer, open the front cover, paper feed unit, side cover, paper cassette, duplexer, paper feeder cover, duplex unit cover. Paper misfeed detection can be reset by opening and closing the respective covers. Feeding the paper having a paper size which does not match the current paper size from the MP tray can cause paper jam.
PD-30 duplex unit for FS-8000CD model.
Optional mailbox sorter
Optional PF-30A paper feeders
Figure 1-5-1 Paper misfeed indication
Table 1-5-1
Jam location A B C D E F G H I J K L M
Contents Misfeed in the first paper feeder side cover Misfeed in the duplex unit side cover Misfeed in the second paper feeder side cover Misfeed in the third paper feeder cover No paper feed from MP tray No paper feed from cassette 1 (The first paper feeder) No paper feed from duplexer (Duplex unit) No paper feed from cassette 2 (The first paper feeder) No paper feed from cassette 3 (The second paper feeder) No paper feed from cassette 4 (The second paper feeder) No paper feed from cassette 5 (The third paper feeder) No paper feed from cassette 6 (The third paper feeder) Misfeed in optional mailbox sorter, document finisher, or bulk stacker Misfeed in side cover Misfeed in paper feed unit
1-5-2
FS-8000C/CD/CN (2) Paper misfeed detection sensors
2 3 4 5 % 6 1
PD-30 duplex unit for FS-8000CD model.
# $
! @
7 8
Optional mailbox sorter Optional PF-30A paper feeders
9 0
Figure 1-5-3 Paper misfeed detection sensors 1 Registration sensor (REGS) 2 Upper paper exit sensor (UPEXS) 3 Lower paper exit sensor (LPEXS) 4 Duplex paper exit sensor (DUPEXS) 5 Upper jam sensor [The first paper feeder] 6 Lower jam sensor [The first paper feeder] 7 Upper jam sensor [The second paper feeder] 8 Lower jam sensor [The second paper feeder] 9 Upper jam sensor [The third paper feeder] 0 Lower jam sensor [The third paper feeder] ! Duplexer upper jam sensor @ Duplexer lower jam sensor # Duplexer upper tray jam sensor $ Duplexer lower tray jam sensor % Jam sensor (Optional mailbox sorter, document finisher, or bulk stacker)
1-5-3
FS-8000C/CD/CN
1-5-2 Self-diagnosis
(1) Self-diagnostic function This printer is equipped with a self-diagnostic function. When a problem is detected, printing is disabled. The problem is displayed as a code consisting of digits number followed by a number between 0121 and F070, indicating the nature of the problem. A message is also displayed requesting the user to call for service.
Self diagnostic codes Code 0121 Contents EEPROM read error The ASIC (U7) of engine controller PWB (KP-801) does not access to the EEPROM (U621) of drum PWB (KP-813) normally. Remarks Causes Defective engine controller PWB (KP-801). Defective drum PWB (KP-813). Defective harness (S02575) between engine controller PWB (KP-801) and drum unit, or poor contact of the connector terminals. 0440 Communication error between printer and document finisher/ mailbox sorter The CPU (U2) of engine controller PWB (KP-801) does not communicate with the document finisher DF-31/mailbox sorter SO-30 normally. The microcomputer (U26) of engine controller PWB (KP-801) does not communicate to the document finisher DF-31/mailbox sorter SO-30 normally. Defective engine controller PWB (KP-801). Defective main PWB of document finisher DF-31/ mailbox sorter SO-30. Defective paper feeder/options relay PWB (KP830). Defective signal cable between printer and document finisher DF-31/mailbox sorter SO-30. Defective harness (S02591) between engine controller PWB (KP-801) and paper feeder/ options relay PWB (KP-830), or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the drum unit. See page 1-6-14. Check the continuity of the harness (S02575). Check the insertion of connectors.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main PWB of document finisher DF-31/mailbox sorter SO-30. See document finisher DF-31/mailbox sorter SO-30s service manual. Replace the paper feeder/options relay PWB (KP-830). See page 1-6-44.
Replace the signal cable between printer and document finisher DF-31/mailbox sorter SO-30.
Check the continuity of the harness (S02591). Check the insertion of connectors.
1-5-4
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective main board of bulk stacker ST-31. Defective paper feeder/options relay PWB (KP830). Defective signal cable between bulk stacker ST31. Defective harness (S02591) between engine controller PWB (KP-801) and paper feeder/ options relay PWB (KP-830), or poor contact of the connector terminals. 0460 Communication error between printer and duplex unit The CPU (U2) of engine controller PWB (KP-801) does not communicate with the duplex unit PD30 normally. Defective engine controller PWB (KP-801). Defective main board of duplex unit PD-30. Defective paper feeder/options relay PWB (KP830). Defective connection printer and duplex unit PD-30. Defective harness (S02591) between engine controller PWB (KP-801) and paper feeder/ options relay PWB (KP-830), or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main board of bulk stacker ST31. See bulk stacker ST-31s service manual. Replace the paper feeder/options relay PWB (KP-830). See page 1-6-44.
Code 0450
Contents Communication error between printer and bulk stacker The CPU (U2) of engine controller PWB (KP-801) does not communicate with the bulk stacker ST-31 normally.
Replace the signal cable between printer and bulk stacker ST-31.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main board of duplex unit PD30. See duplex unit PD-30s service manual. Replace the paper feeder/options relay PWB (KP-830). See page 1-6-44.
Reinstall duplex unit PD-30.
1-5-5
FS-8000C/CD/CN Remarks Causes Defective upper cassette base motor. Defective bottom plate elevation mechanism of upper cassette. Defective main board of paper feeder PF-30A. Defective engine controller PWB (KP-801). 1020 Overcurrent detection of lower cassette base motor (The first paper feeder) Excessive current has flowed through the lower cassette base motor which elevates the bottom plate in the cassette when the lower cassette is installed in the first paper feeder PF30A or power is turned on. Defective lower cassette base motor. Defective bottom plate elevation mechanism of lower cassette. Defective main board of paper feeder PF-30A. Defective engine controller PWB (KP-801). Overcurrent detection of cassette base motor (Duplex unit) Excessive current has flowed through the cassette base motor which elevates the bottom plate in the cassette when the lower cassette is installed in the duplex unit PD-30. Defective lower cassette base motor. Defective bottom plate elevation mechanism of lower cassette. Defective main board of the duplex unit PD30. Defective engine controller PWB (KP-801). Check procedures/corrective measures Replace the upper cassette base motor. See paper feeder PF-30As service manual. Check whether there is an object that prevents the bottom plate of upper cassette from operating normally. Replace the main board of paper feeder PF-30A. See paper feeder PF-30As service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the lower cassette base motor. See paper feeder PF-30As service manual. Check whether there is an object that prevents the bottom plate of lower cassette from operating normally. Replace the main board of paper feeder PF-30A. See paper feeder PF-30As service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the lower cassette base motor. See the duplex unit PD-30s service manual. Check whether there is an object that prevents the bottom plate of lower cassette from operating normally. Replace the main board of the duplex unit PD-30. See the duplex unit PD-30s service manual. Replace the engine controller PWB (KP801). See page 1-6-37.
Code 1010
Contents Overcurrent detection of upper cassette base motor (The first paper feeder) Excessive current has flowed through the upper cassette base motor which elevates the bottom plate in the cassette when the upper cassette is installed in the top paper feeder PF30A or power is turned on.
1-5-6
FS-8000C/CD/CN Remarks Causes Defective upper cassette base motor. Defective bottom plate elevation mechanism of upper cassette. Defective main board of paper feeder PF-30A. Defective engine controller PWB (KP-801). 1040 Overcurrent detection of lower cassette base motor (The second paper feeder) Excessive current has flowed through the lower cassette base motor which elevates the bottom plate in the cassette when the lower cassette is installed in the second paper feeder PF-30A or power is turned on. Defective lower cassette base motor. Defective bottom plate elevation mechanism of lower cassette. Defective main board of paper feeder PF-30A. Defective engine controller PWB (KP-801). 1050 Overcurrent detection of upper cassette base motor (The third paper feeder) Excessive current has flowed through the upper cassette base motor which elevates the bottom plate in the cassette when the upper cassette is installed in the third paper feeder PF30A or power is turned on. Defective upper cassette base motor. Defective bottom plate elevation mechanism of upper cassette. Defective main board of paper feeder PF-30A. Defective engine controller PWB (KP-801). Check procedures/corrective measures Replace the upper cassette base motor. See paper feeder PF-30As service manual. Check whether there is an object that prevents the bottom plate of upper cassette from operating normally. Replace the main board of paper feeder PF-30A. See paper feeder PF-30As service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the lower cassette base motor. See paper feeder PF-30As service manual. Check whether there is an object that prevents the bottom plate of lower cassette from operating normally. Replace the main board of paper feeder PF-30A. See paper feeder PF-30As service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the upper cassette base motor. See paper feeder PF-30As service manual. Check whether there is an object that prevents the bottom plate of upper cassette from operating normally. Replace the main board of paper feeder PF-30A. See paper feeder PF-30As service manual. Replace the engine controller PWB (KP801). See page 1-6-37.
Code 1030
Contents Overcurrent detection of upper cassette base motor (The second paper feeder) Excessive current has flowed through the upper cassette base motor which elevates the bottom plate in the cassette when the upper cassette is installed in the second paper feeder PF-30A or power is turned on.
1-5-7
FS-8000C/CD/CN Remarks Causes Defective lower cassette base motor. Defective bottom plate elevation mechanism of lower cassette. Defective main board of paper feeder PF-30A. Defective engine controller PWB (KP-801). 1210 Side registration home position sensor detection error (Duplex unit) The side registration home position sensor of duplex unit PD-30 does not detect home position of side registration guides. Defective side registration home position sensor. Defective side registration motor. Defective engine controller PWB (KP-801). 2000 Main drive motor lock The frequency generation pulse which the main drive motor generates to CPU (U2) on the engine controller PWB (KP-801) in normal operation (after self-diagnostics codes 2010 and 2020 are cleared) is not at the correct frequency. Defective main drive motor. Excessive torque for driving drum unit or primary transfer unit. (Overloaded by a damaged gear.) Defective harness (S02571) between engine controller PWB (KP-801) and main drive motor, or poor contact of the connector terminals. Defective engine controller PWB (KP-801). Check procedures/corrective measures Replace the lower cassette base motor. See paper feeder PF-30As service manual. Check whether there is an object that prevents the bottom plate of lower cassette from operating normally. Replace the main board of paper feeder PF-30A. See paper feeder PF-30As service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the side registration home position sensor. See duplex unit PD-30s service manual. Replace the main board of duplex unit PD30. See duplex unit PD-30s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main drive motor. Check if the drum unit or primary transfer unit rotates smoothly. Check for broken gears. Replace if any.
Code 1060
Contents Overcurrent detection of lower cassette base motor (The third paper feeder) Excessive current has flowed through the lower cassette base motor which elevates the bottom plate in the cassette when the lower cassette is installed in the third paper feeder PF30A or power is turned on.
Replace the engine controller PWB (KP801). See page 1-6-37.
1-5-8
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective main drive motor. Excessive torque for driving drum unit or primary transfer unit. (Overloaded by a damaged gear.) Defective harness (S02571) between engine controller PWB (KP-801) and main drive motor, or poor contact of the connector terminals. Defective engine controller PWB (KP-801). 2020 Main drive motor starting time-out The FG (Frequency generation) pulse does not reach the correct frequency since ASIC (U8) on the engine controller PWB (KP-801) has issued a motor activation signal to the main drive motor. Defective main drive motor. Excessive torque for driving drum unit or primary transfer unit. (Overloaded by a damaged gear.) Defective harness (S02571) between engine controller PWB (KP-801) and main drive motor, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main drive motor. Check if the drum unit or primary transfer unit rotates smoothly. Check for broken gears. Replace if any.
Code 2010
Contents Main drive motor starting error No FG (Frequency generation) pulse is entered within the predetermined period since ASIC (U8) on the engine controller PWB (KP-801) has issued a motor activation signal to the main drive motor.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main drive motor. Check if the drum unit or primary transfer unit rotates smoothly. Check for broken gears. Replace if any.
1-5-9
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective black developer drive motor. Excessive torque for driving black developer. (Overloaded by a damaged gear.) Defective harness (S02570) between engine controller PWB (KP-801) and black developer drive motor, or poor contact of the connector terminals. 2102 Color developers drive motor lock The FG (Frequency generation) pulse which the color developers drive motor generates is not entered at the correct frequency in ASIC (U8) on the engine controller PWB (KP-801) during normal operation (after selfdiagnostics codes 2112 and 2122 are cleared). Defective engine controller PWB (KP-801). Defective color developers drive motor. Excessive torque for driving color developers. (Overloaded by a damaged gear.) Defective harness (S02609) between engine controller PWB (KP-801) and color developers drive motor, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the black developer drive motor.
Code 2101
Contents Black developer drive motor lock The FG (Frequency generation) pulse which the black developer drive motor generates is not entered at the correct frequency in CPU (U2) on the engine controller PWB (KP-801) during normal operation (after selfdiagnostics codes 2111 and 2121 are cleared).
Check if the black developer rotates smoothly. Check for broken gears. Replace if any.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the color developers drive motor.
Check if the yellow, magenta, and cyan developers rotate smoothly. Check for broken gears. Replace if any.
1-5-10
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective black developer drive motor. Excessive torque for driving black developer. (Overloaded by a damaged gear.) Defective harness (S02570) between engine controller PWB (KP-801) and main drive motor, or poor contact of the connector terminals. 2112 Color developers drive motor starting error No FG (Frequency generation) pulse is entered when ASIC (U7) on the engine controller PWB (KP-801) has issued a motor activation signal to the drive motor for the color developers. Defective engine controller PWB (KP-801). Defective color developers drive motor. Excessive torque for driving color developers. (Overloaded by a damaged gear.) Defective harness (S02609) between engine controller PWB (KP-801) and color developers drive motor, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the black developer drive motor.
Code 2111
Contents Black developer drive motor starting error No FG (Frequency generation) pulse is entered when ASIC (U7) on the engine controller PWB (KP-801) has issued a motor activation signal to the black developer drive motor.
1-5-11
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective black developer drive motor. Excessive torque for driving black developer. (Overloaded by a damaged gear.) Defective harness (S02570) between engine controller PWB (KP-801) and black developer, or poor contact of the connector terminals. 2122 Color developers drive motor starting time-out The FG (Frequency generation) pulse does not reach the correct frequency when ASIC (U8) on the engine controller PWB (KP-801) has issued a motor activation signal to the drive motor that drives the color developers. Defective engine controller PWB (KP-801). Defective color developers drive motor. Excessive torque for driving color developers. (Overloaded by a damaged gear.) Defective harness (S02609) between engine controller PWB (KP-801) and color developers, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the black developer drive motor.
Code 2121
Contents Black developer drive motor starting time-out The FG (Frequency generation) pulse does not reach the correct frequency when ASIC (U7) on the engine controller PWB (KP-801) has issued a motor activation signal to the black developer drive motor.
1-5-12
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective engine controller PWB (KP-801). Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the engine controller PWB (KP801). See page 1-6-37.
Code 2320
Contents Fuser drive motor error The fuser control system does not operate normally. Fuser drive motor driving clock table error An error has occurred in the driving clock table on the engine controller PWB (KP-801) that controls the fuser drive motor (a stepping motor). Paper feed motor lock The FG (Frequency generation) pulse which the paper feed motor generates is not entered at the correct frequency in ASIC (U8) on the engine controller PWB (KP-801) during normal operation.
2340
2500
Defective engine controller PWB (KP-801). Defective paper feed motor. Excessive torque for driving paper feed unit. (Overloaded by a damaged gear.) Defective harness (S02564) between engine controller PWB (KP-801) and paper feed motor, or poor contact of the connector terminals.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the paper feed motor. Check if the paper feed unit rotates smoothly. Check for broken gears. Replace if any.
1-5-13
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective paper feed motor. Excessive torque for driving paper feed unit. (Overloaded by a damaged gear.) Defective harness (S02564) between engine controller PWB (KP-801) and paper feed motor, or poor contact of the connector terminals. 2520 Paper feed motor starting time-out The FG (Frequency generation) pulse does not reach the correct frequency within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) has issued a motor activation signal to the paper feed motor. Defective engine controller PWB (KP-801). Defective paper feed motor. Excessive torque for driving paper feed unit. (Overloaded by a damaged gear.) Defective harness (S02564) between engine controller PWB (KP-801) and main paper feed, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the paper feed motor. Check if the paper feed unit rotates smoothly. Check for broken gears. Replace if any.
Code 2510
Contents Paper feed motor starting error No FG (Frequency generation) pulse is entered within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) has issued a motor activation signal to the paper feed motor.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the paper feed motor. Check if the paper feed unit rotates smoothly. Check for broken gears. Replace if any.
1-5-14
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective laser scanner unit (PD PWB [KP-838]). Defective harness (S02542) between engine controller PWB (KP-801) and laser scanner unit, or poor contact of the connector terminals. 4200 Horizontal synchronized signal (PD) detection error The horizontal synchronization signal (PD) is not entered by the laser scanner unit when ASIC (U7) on the engine controller PWB (KP-801) has issued a laser activation signal. Defective engine controller PWB (KP-801). Defective laser scanner unit (PD PWB [KP-838]). Defective harness (S02542) between engine controller PWB (KP-801) and laser scanner unit, or poor contact of the connector terminals. 5120 Abnormal separation charger high voltage leak current ASIC (U8) on the engine controller PWB (KP-801) has detected a excessive leakage current in the separation charger high voltage supply. Defective engine controller PWB (KP-801). Defective separation charger high voltage unit. Defective harness (S02616) between engine controller PWB (KP-801) and separation charger high voltage unit, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the laser scanner unit. See page 1-6-11. Check the continuity of the harness (S02542). Check the insertion of connectors.
Code 4000
Contents Polygon motor error The READY signal is not entered within the predetermined period when CPU (U2) on the engine controller PWB (KP-801) has issued a motor activation signal to the laser scanner unit.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the laser scanner unit. See page 1-6-11. Check the continuity of the harness (S02542). Check the insertion of connectors.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the separation charger high voltage unit. See page 1-6-42.
1-5-15
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective drum unit (eraser lamp or drum PWB [KP813]). Defective harness (S02575) between engine controller PWB (KP-801) and drum unit, or poor contact of the connector terminals. 6000 Heat roller heating time-out 1 The temperature on the heat roller does not rise within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) has turned on the upper heater lamp. This is detected when the upper heater lamp is turned on. Defective engine controller PWB (KP-801). Defective upper heater lamp. Defective upper thermostat. Defective fuser PWB (KP-811). Defective upper fuser thermistor, or fitting is not proper. Defective power supply unit. Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the drum unit. See page 1-6-14.
Code 5300
Contents Eraser lamp broken detection The current at the correct level is not detected when ASIC (U8) on the engine controller PWB (KP-801) generates the signal to activate the eraser lamp.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (upper heater lamp). See page 1-6-29. Replace the fuser unit (upper thermostat). See page 1-6-28. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-28. Replace the fuser unit (upper fuser thermistor). See page 1-6-24.
Replace the power supply unit. See page 1-6-38. Check the continuity the harness (S02572). Check the insertion of connectors.
1-5-16
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective upper heater lamp. Defective upper thermostat. Defective fuser PWB (KP-811). Defective upper fuser thermistor, or fitting is not proper. Defective AC power source (Abnormal low voltage). Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit, or poor contact of the connector terminals. 6020 Heat roller abnormal high temperature The temperature on the heat roller has risen up to the abnormal temperature. Defective engine controller PWB (KP-801). Defective upper heater lamp. Defective fuser PWB (KP-811). Defective upper fuser thermistor. Defective power supply unit. Defective AC power source. (Abnormal high voltage) Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (upper heater lamp). See page 1-6-29. Replace the fuser unit (upper thermostat). See page 1-6-28. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (upper fuser thermistor). See page 1-6-26.
Code 6010
Contents Heat roller heating time-out 2 The temperature on the heat toller does not reach the correct temperature within the predetermined period after self-diagnostic code 6000 is cleared. The period for detection is longer than the condition for selfdiagnostics code 6000.
Connect to the proper AC power source.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (upper heater lamp). See page 1-6-29. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (upper fuser thermistor). See page 1-6-26. Replace the power supply unit. See page 1-6-38. Connect to the proper AC power source.
1-5-17
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective fuser PWB (KP-811). Defective upper fuser thermistor, or improper fitting.. Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit (upper fuser thermistor), or poor contact of the connector terminals. 6040 Upper fuser thermistor abnormal temperature detection The temperature detection output from the upper fuser thermistor is abnormal change. Defective engine controller PWB (KP-801). Defective fuser PWB (KP-811). Defective upper fuser thermistor, or fitting is not proper. Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit (upper fuser thermistor), or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (upper fuser thermistor). See page 1-6-26.
Code 6030
Contents Upper fuser thermistor broken detection No temperature detection output is obtained from the upper fuser thermistor.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (upper fuser thermistor). See page 1-6-26.
1-5-18
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective lower heater lamp. Defective lower thermostat. Defective fuser PWB (KP-811). Defective lower fuser thermistor, or fitting is not proper. Defective power supply unit. Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit, or poor contact of the connector terminals. 6110 Press/heat roller heating time-out 2 The temperature on the press/heat toller does not reach the correct temperature within the predetermined period after self-diagnostic code 6100 is cleared. The period for detection is longer than the condition for selfdiagnostics code 6100. Defective engine controller PWB (KP-801). Defective lower heater lamp. Defective lower thermostat. Defective fuser PWB (KP-811). Defective lower fuser thermistor, or fitting is not proper. Defective AC power source (Abnormal low voltage). Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (lower heater lamp). See page 1-6-29. Replace the fuser unit (lower thermostat). See page 1-6-28. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (lower fuser thermistor). See page 1-6-26.
Code 6100
Contents Press/heat roller heating time-out 1 The temperature on the press/heat roller does not rise within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) has turned on the lower heater lamp. This is detected when the lower heater lamp is turned on.
Replace the power supply unit. See page 1-6-38. Check the continuity of the harness (S02572). Check the insertion of connectors.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (lower heater lamp). See page 1-6-29. Replace the fuser unit (lower thermostat). See page 1-6-28. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (upper fuser thermistor). See page 1-6-26.
Connect to the proper AC power source.
1-5-19
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective lower heater lamp. Defective fuser PWB (KP-811). Defective lower fuser thermistor. Defective power supply unit. Defective AC power source (Abnormal high voltage). Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit, or poor contact of the connector terminals. 6130 Lower fuser thermistor broken detection The temperature detection is not obtained from the lower fuser thermistor. Defective engine controller PWB (KP-801). Defective fuser PWB (KP-811). Defective lower fuser thermistor, or improper fitting. Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit (lower fuser thermistor), or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (lower heater lamp). See page 1-6-29. Replace the fuser unit (lower thermostat). See page 1-6-28. Replace the lower fuser thermistor. See page 1-6-26. Replace the power supply unit. See page 1-6-38. Connect to the proper AC power source.
Code 6120
Contents Press/heat roller abnormal high temperature The temperature on the press/heat roller has risen up to the predetermined abnormal temperature.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (lower fuser thermistor). See page 1-6-26. Check the continuity of the harness (S02572). Check the insertion of connectors.
1-5-20
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective fuser PWB (KP-811). Defective lower fuser thermistor, or fitting is not proper. Defective harness (S02572) between engine controller PWB (KP-801) and fuser unit (lower fuser thermistor), or poor contact of the connector terminals. 6430 Oil roller unit fuse break error The engine controller PWB (KP-801) is not able to cut the fuse on the oil roller unit. Defective oil roller unit fuse. Defective harness (S02619) between engine controller PWB (KP-801) and oil roller unit detection sensor, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the fuser unit (fuser PWB [KP811]). See page 1-6-24. Replace the fuser unit (lower fuser thermistor). See page 1-6-26.
Code 6140
Contents Lower fuser thermistor abnormal temperature detection The temperature detection output from the lower fuser thermistor is out of the normal range.
Replace the oil roller unit. Check the continuity of the harness (S02619). Check the insertion of connectors.
1-5-21
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective black developer (Black developer PWB [KP-817]). Defective harness (S02547) between engine controller PWB (KP-801) and black developer, or poor contact of the connector terminals. 7002 Cyan toner feed motor lock The revolution of the cyan toner feed motor does not reach the predetermined revolution within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) activates the cyan toner feed motor. Defective engine controller PWB (KP-801). Defective cyan developer (Cyan developer PWB [KP-815]). Defective harness (S02547) between engine controller PWB (KP-801) and cyan developer, or poor contact of the connector terminals. 7003 Magenta toner feed motor lock The revolution of the magenta toner feed motor does not reach the predetermined revolution within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) activates the magenta toner feed motor. Defective engine controller PWB (KP-801). Defective magenta developer (Magenta developer PWB [KP-815]). Defective harness (S02546) between engine controller PWB (KP-801) and magenta developer, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the black developer. See page 16-16.
Code 7001
Contents Black toner feed motor lock The revolution of the black toner feed motor does not reach the predetermined revolution within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) activates the black toner feed motor.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the cyan developer. See page 16-16.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the magenta developer. See page 1-6-16.
1-5-22
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective yellow developer (Yellow developer PWB [KP-847]). Defective harness (S02546) between engine controller PWB (KP-801) and yellow developer, or poor contact of the connector terminals. 7101 Black T/C sensor toner density detection error A normal toner density signal is not entered in the A/D port of CPU (U2) on the engine controller PWB (KP801). Defective engine controller PWB (KP-801). Defective black developer (black developer PWB [KP-817] or black T/C sensor). Defective black developer. (black toner feed motor does not rotate in the correct revolution.) Defective harness (S02547) between engine controller PWB (KP-801) and black developer, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the yellow developer. See page 1-6-16.
Code 7004
Contents Yellow toner feed motor lock The revolution of the yellow toner feed motor does not reach the predetermined revolution within the predetermined period when ASIC (U8) on the engine controller PWB (KP-801) activates the yellow toner feed motor.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the black developer. See page 16-16.
Replace the black developer. See page 16-16.
1-5-23
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective cyan developer (cyan developer PWB [KP-815] or cyan T/C sensor). Defective cyan developer. (cyan toner feed motor does not rotate in the correct revolution.) Defective harness (S02547) between engine controller PWB (KP-801) and cyan developer, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the cyan developer. See page 16-16.
Code 7102
Contents Cyan T/C sensor toner density detection error A normal toner density signal is not entered in the A/D port of CPU (U2) on the engine controller PWB (KP801).
Replace the cyan developer. See page 16-16.
1-5-24
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective magenta developer (magenta developer PWB [KP-815] or magenta T/C sensor). Defective magenta developer. (magenta toner feed motor does not rotate in the correct revolution.) Defective harness (S02546) between engine controller PWB (KP-801) and magenta developer, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the magenta developer. See page 1-6-16.
Code 7103
Contents Magenta T/C sensor toner density detection error A normal toner density signal is not entered in the A/D port of CPU (U2) on the engine controller PWB (KP801).
Replace the magenta developer. See page 1-6-16.
1-5-25
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective yellow developer (yellow developer PWB [KP-815] or yellow T/C sensor). Defective yellow developer. (yellow toner feed motor does not rotate in the correct revolution.) Defective harness (S02546) between engine controller PWB (KP-801) and yellow developer, or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the yellow developer. See page 16-16.
Code 7104
Contents Yellow T/C sensor toner density detection error A normal toner density signal is not entered in the A/D port of CPU (U2) on the engine controller PWB (KP801).
Replace the yellow developer. See page 16-16.
1-5-26
FS-8000C/CD/CN Remarks Causes Defective engine controller PWB (KP-801). Defective black toner empty sensor PWB (KP895, KP-896). Defective black toner feed clutch. Poor contact of the black toner feed clutch. Defective feed drive PWB (KP822). Defective harness (S02547) between engine controller PWB (KP-801) and black developer, or poor contact of the connector terminals. Defective harness (S02563) between engine controller PWB (KP-801) and feed drive PWB (KP-822), or poor contact of the connector terminals. Check procedures/corrective measures Replace the engine controller PWB (KP801). See page 1-6-37. Replace the black toner empty sensor PWB (KP-895, KP-896).
Code 7301
Contents Intermediate toner hopper toner feed error Black toner is not fed in the intermediate toner hopper in the black toner developer from the black toner container within the predetermined period.
Replace the black toner feed clutch. Check the insertion of connectors.
Replace the feed drive PWB (KP-822).
1-5-27
FS-8000C/CD/CN Remarks Causes Defective drum PWB (KP-813). Defective engine controller PWB (KP-801). Defective harness (S02575) between engine controller PWB (KP-801) and drum unit, or poor contact of the connector terminals. 7710 Offset drum sensor detection error A pulse signal is not entered to ASIC (U7) on the engine controller PWB from the offset drum sensor. Defective drum PWB (KP-813). Defective engine controller PWB (KP-801). Defective harness (S02575) between engine controller PWB (KP-801) and drum unit, or poor contact of the connector terminals. Check procedures/corrective measures Replace the drum unit. See page 1-6-14. Replace the engine controller PWB (KP801). See page 1-6-37. Check the continuity of the harness (S02575). Check the insertion of connectors.
Code 7700
Contents Offset drum sensor detection error A pulse signal is not entered to ASIC (U7) on the engine controller PWB from the offset drum sensor.
Replace the drum unit. See page 1-6-14. Replace the engine controller PWB (KP801). See page 1-6-37. Check the continuity of the harness (S02575). Check the insertion of connectors.
1-5-28
FS-8000C/CD/CN Remarks Causes Defective feeder motor of the document finisher DF-31. Defective engine controller PWB (KP-801). Defective paper ejection motor of the document finisher DF-31. Defective engine controller PWB (KP-801). Defective tray elevation motor of the document finisher DF-31. Defective engine controller PWB (KP-801). Defective matching board movement motor of the document finisher DF-31. Defective engine controller PWB (KP-801). 8210 Staple movement motor error (Document finisher) Staple movement motor of the document finisher DF-31 does not operate normally. Defective staple movement motor of the document finisher DF-31. Defective engine controller PWB (KP-801). Defective staple motor of the document finisher DF-31. Defective engine controller PWB (KP-801). Check procedures/corrective measures Replace feeder motor of the document finisher DF-31. See document finisher DF31s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace paper ejection motor of the document finisher DF-31. See document finisher DF-31s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace tray elevation motor of the document finisher DF-31. See document finisher DF-31s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace matching board movement motor of the document finisher DF-31. See document finisher DF-31s service manual.
Code 8010
Contents Feeder motor error (Document finisher) Feeder motor of the document finisher DF-31 does not operate normally.
8020
Paper ejection motor error (Document finisher) Paper ejection motor of the document finisher DF-31 does not operate normally.
8140
Tray elevation motor error (Document finisher) Tray elevation motor of the document finisher DF-31 does not operate normally.
8170
Matching board movement motor error (Document finisher) Matching board movement motor of the document finisher DF-31 does not operate normally.
Replace the engine controller PWB (KP801). See page 1-6-37. Replace staple movement motor of the document finisher DF-31. See document finisher DF-31s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace staple motor of the document finisher DF-31. See document finisher DF31s service manual. Replace the engine controller PWB (KP801). See page 1-6-37.
8230
Staple motor error (Document finisher) Staple motor of the document finisher DF-31 does not operate normally.
1-5-29
FS-8000C/CD/CN Remarks Causes The ROM version of mailbox sorter S0-30 main board is not compatible for this printer. Defective mailbox sorter S0-30 main board. Defective engine controller PWB (KP-801). 8510 Bulk stacker compatibility error The engine controller PWB (KP-801) does not recognize compatibility of the bulk stacker ST-30 for installed printer. The ROM version of bulk stacker ST-30 main board is not compatible for this printer. Defective bulk stacker ST-30 board. Defective engine controller PWB (KP-801). F0 F000 Main controller PWB error The operation breakdown occurs between main controller PWB (KP800) and operation panel PWB (KP805) during 30 seconds. Defective main controller PWB (KP-800). Defective operator panel PWB (KP805). Defective mainengine controllers relay PWB (KP802). Defective engine controller PWB (KP-801). Defective harness (S02540) between engine controller PWB (KP-801) and operator panel PWB (KP805), or poor contact of the connector terminals. Check procedures/corrective measures Replace the ROM of mailbox sorter S0-30 main board for this printer.
Code 8290
Contents Sorter compatibility error The engine controller PWB (KP-801) does not recognize compatibility of the mailbox sorter SO-30 for this printer.
Replace the sorter SO-30 main board. See mailbox sorter SO-30s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the ROM of bulk stacker ST-30 main board for this printer.
Replace the bulk stacker ST-30 main board. See bulk stacker ST-30s service manual. Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main controller PWB (KP-800). See page 1-6-36. Replace the operator panel PWB (KP-805).
Replace the main-engine controllers relay PWB (KP-802).
Replace the engine controller PWB (KP801). See page 1-6-37. Check the continuity of the harness (S02540). Check the insertion of connectors.
1-5-30
FS-8000C/CD/CN Remarks Causes Defective system DIMM PWB (KP689). Defective main controller PWB (KP-800). Defective main controller PWB (KP-800). Defective expansion memory (DIMM). Defective main controller PWB (KP-800). Defective engine controller PWB (KP-801). Defective main controller PWB (KP-800). Defective engine controller PWB (KP-801). Check procedures/corrective measures Replace the system DIMM PWB (KP-689).
Code F010
Contents System DIMM checksum error Checksum for the system DIMM PWB (KP-689) that holds the system program is wrong.
Replace the main controller PWB (KP-800). See page 1-6-36. Replace the main controller PWB (KP-800). See page 1-6-36. Replace the expansion memory (DIMM).
F020
Memory check error Access to the expanding memory (DIMM) or RAM on the main controller PWB (KP-800) is unobtainable.
F030
Main controller PWB system error The error concerned with the system occurred except self diagnostic codes F0 (F010) conditions. Main - Engine controller PWBs communication error The communication breakdown occurred between main controller PWB (KP-800) and engine controller PWB (KP-801) during 30 seconds. Flash ROM checksum error Check result is not correct about flash ROM (U10) checksum of engine controller PWB (KP-801).
Replace the main controller PWB (KP-800). See page 1-6-36.
F040
Replace the engine controller PWB (KP801). See page 1-6-37. Replace the main controller PWB (KP-800). See page 1-6-36. Replace the engine controller PWB (KP801). See page 1-6-37.
F070
1-5-31
FS-8000C/CD/CN
1-5-3 Image formation problems

(1) No image appears (entirely white). (2) No image appears (entirely black). (3) Dirt on the top edge. (4) Dirt on the back side.
See page 1-5-33. (5) Image is too light.
See page 1-5-33. (6) Background is visible.
See page 1-5-33. (7) A white line appears longitudinally.
See page 1-5-34. (8) A line appears longitudinally.
See page 1-5-34. (9) Oily streaks (15 cm intervals) appears at the top of the page longitudinally.
See page 1-5-34. (10) A line appears laterally.
See page 1-5-35. (11) One side of the print image is darker than the other.
See page 1-5-35. (12) Dots appear on the image.
See page 1-5-35. (13) The leading edge of the image is misaligned with the original image.
See page 1-5-36. (14) Paper creases.
See page 1-5-36. (15) Offset occurs.
See page 1-5-36. (16) Image is partly missing.
See page 1-5-37. (17) Fusing is poor.
See page 1-5-37. (18) Dragged dirt lines appears.
See page 1-5-37.
See page 1-5-37.
See page 1-5-38.
See page 1-5-38.
1-5-32
FS-8000C/CD/CN (1) No image appears (entirely white). Causes 1. No laser beam output. 2. No developing. 3. No transferring.
Causes 1. No laser beam output. A. Defective main controller PWB operation. B. Defective laser scanner unit operation. C. Defective engine controller PWB operation.
Check procedures/corrective measures Replace main controller PWB [KP-800] (See page 1-6-36). Replace laser scanner unit (See page 1-6-11). Replace engine controller PWB [KP-801] (See page 1-6-37).
D. Defective harness between engine controller Replace harness (S02542). PWB and laser scanner unit. 2. No developing. A. Yellow, magenta, cyan, and black magnet solenoids are not driven. 3. No transferring. A. Defective secondary transfer unit operation. B. Secondary transfer unit shift clutch installed or operating incorrectly. Replace secondary transfer unit (See page 1-6-21). Check the installation position and operation of the secondary transfer unit shift clutch. If the either operates incorrectly, replace it. Replace main drive PWB [KP-824].
(2) No image appears (entirely black).
Causes 1. No main charging.
Causes 1. No main charging. A. Poor insertion main charger unit. B. Broken main charger wire. C. Defective main controller PWB operation. D. Defective engine controller PWB operation. E. Defective drum unit. (3) Dirt on the top edge.
Check procedures/corrective measures Reinstall main charger unit. Replace main charger unit (See page 1-6-13). Replace main controller PWB [KP-800] (See page 1-6-36). Replace engine controller PWB [KP-801] (See page 1-6-37). Replace drum unit (See page 1-6-14). Replace drum unit (See page 1-6-14).
Causes 1. Dirty transfer roller. 2. Defective cleaning brush unit operation.
Causes 1. Dirty transfer roller. 2. Defective cleaning brush unit operation.
Check procedures/corrective measures Print several pages. Replace cleaning brush unit (See page 1-6-15).
1-5-33
FS-8000C/CD/CN (4) Dirt on the back side. Causes 1. Dirty conveying belts.
Causes 1. Dirty conveying belts. (5) Image is too light.
Check procedures/corrective measures Clean the conveying belts (See page 1-4-17).
Causes 1. Defective developing bias output. 2. Dirty or flawed drum. 3. EcoPrint mode enabled (monochrome printing only).
Causes 1. Defective developing bias output. A. Defective developer.
Check procedures/corrective measures Check the image by using the test print 1 or 2 of service mode (See page 1-4-7). If any color appears defect, replace the developer of cause. Replace drum unit (See page 1-6-14). Replace developing/cleaning brush bias high voltage unit (See page 1-6-35) Replace engine controller PWB [KP-801] (See page 1-6-37). Replace main controller PWB [KP-800] (See page 1-6-36). Perform the drum surface refreshing (See page 1-4-8). Disable EcoPrint mode (Refer to the operation guide).
B. Defective drum unit. C. Defective developing/cleaning brush bias high voltage unit operation. D. Defective engine controller PWB operation. E. Defective main controller PWB operation. 2. Dirty or flawed drum. 3. EcoPrint mode enabled (monochrome printing only). (6) Background is visible.
Causes 1. Defective developing bias output. 2. Defective cleaning brush bias output.
Causes 1. Defective developing bias output. A. Defective developer. B. Defective drum unit. C. Defective developing/cleaning brush bias high voltage unit operation. D. Defective engine controller PWB operation. E. Defective main controller PWB operation. 2. Defective cleaning brush unit.
Check procedures/corrective measures Replace developer (See page 1-6-16). Replace drum unit (See page 1-6-14). Replace developing/cleaning brush bias high voltage unit (See page 1-6-40) Replace engine controller PWB [KP-801] (See page 1-6-37). Replace main controller PWB [KP-800] (See page 1-6-36). Replace cleaning brush unit (See page 1-6-15).
1-5-34
FS-8000C/CD/CN (7) A white line appears longitudinally. Causes 1. Defective laser beam output. 2. Foreign object in one of the developers.
Causes 1. Defective Laser beam output. A. Defective laser scanner unit. B. Defective main controller PWB operation. 2. Foreign object in one of the developers.
Check procedures/corrective measures Replace the laser scanner unit. (See page 1-6-11). Replace main controller PWB [KP-800] (See page 1-6-36). Check the image by using the test print 1 or 2 of service mode (See page 1-4-7). If the white line appears on a particular page, replace the developer for that color.
(8) A line appears longitudinally.
Causes 1. Dirty main charger wire. 2. Dirty or flawed drum. 3. Deformed or worn cleaning blade.
Causes 1. Dirty main charger wire. 2. Dirty or flawed drum. A. Dirty drum. B. Flawed drum.
Check procedures/corrective measures Clean the main charger wire (see page 1-4-13). Perform drum surface refreshing (See page 1-4-8). Replace the drum unit (see page 1-6-14).
3. Deformed or worn cleaning blade in the drum Replace the drum unit (see page 1-6-14). unit. (9) Oily streaks (15 cm intervals) appears at the top of the page longitudinally. Causes 1. Oil roller unit is new or after the printer has been left unused for a prolonged period of time.
Causes 1. Oil roller unit is new or after the printer has been left unused for a prolonged period of time.
Check procedures/corrective measures Print several pages unit the streaks disappear.
1-5-35
FS-8000C/CD/CN (10) A line appears laterally. Causes 1. Defective laser scanner unit. 2. Defective engine controller PWB operation.
Causes 1. Defective laser scanner unit. 2. Defective engine controller PWB operation. (11) One side of the print image is darker than the other.
Check procedures/corrective measures Replace the laser scanner unit (see page 1-6-11). Replace the engine controller PWB [KP-801] (see page 1-6-37).
Causes 1. Main charger unit improperly inserted.
Causes 1. Main charger unit improperly inserted. (12) Dots appear on the image.
Check procedures/corrective measures Reinstall main charger unit (see page 1-6-13).
Causes 1. Dirty or flawed drum. 2. Deformed or worn cleaning blade.
Causes 1. Dirty or flawed drum. 2. Deformed or worn cleaning blade.
Check procedures/corrective measures Perform the drum surface refreshing (See page 1-4-8). Replace the drum unit (see page 1-6-14).
1-5-36
FS-8000C/CD/CN (13) The leading edge of the image is misaligned with the original image. Causes 1. Registration clutch operating incorrectly. 2. Defective engine controller PWB operation. 3. Defective main controller PWB operation.
Causes 1. Registration clutch operating incorrectly. 2. Defective engine controller PWB operation. 3. Defective main controller PWB operation. (14) Paper creases. Causes 1. Paper curled. 2. Paper damp.
Check procedures/corrective measures Check the operation of the registration clutch. If it operates incorrectly, replace it. Replace engine controller PWB [KP-801] (See page 1-6-37). Replace main controller PWB [KP-800] (See page 1-6-36).
Causes 1. Paper curled. 2. Paper damp. (15) Offset occurs.
Check procedures/corrective measures Check the paper storage conditions. Replace paper. Check the paper storage conditions. Replace paper.
Causes 1. Defective cleaning blade.
Causes 1. Defective cleaning blade.
Check procedures/corrective measures Replace the drum unit (see page 1-6-14).
1-5-37
FS-8000C/CD/CN (16) Image is partly missing. Causes 1. Paper damp. 2. Paper creased. 3. Drum condensation. 4. Flawed drum.
Causes 1. Paper damp. 2. Paper creased. 3. Drum condensation. 4. Flawed drum.
Check procedures/corrective measures Check the paper storage conditions. Replace the paper. Perform the drum surface refreshing (See page 1-4-8). Replace the drum unit (see page 1-6-14).
(17) Fusing is poor.
Causes 1. Wrong type of paper. 2. Defective pressure springs for the heat and press/heat rollers. 3. Flawed heat or press/heat roller.
Causes 1. Wrong types of paper. 2. Defective pressure springs for the heat and press/heat rollers. 3. Flawed heat or press/heat roller.
Check procedures/corrective measures Check if the paper meets specifications. Replace paper. Secure the press/heat roller pressure screws (see page 1-3-10). Replace the heat or press/heat roller (see page 1-6-30).
(18) Dragged dirt lines appears.
Causes 1. The dirt on the heat roller and press/heat roller resulted by the toner that remained behind the separators. This may happen due to an excessive use of the paper with rough surface (economy).
Causes Check procedures/corrective measures 1. The dirt on the heat roller and press/heat Change the specified premium paper (90 g/m2), or change the paper roller resulted by the toner that remained type setting to [Rough] from the operation panel (Refer to operation behind the separators. This may happen due guide). to an excessive use of the paper with rough surface (economy).
1-5-38
CONTENTS 1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly ............................................................................................. 1-6-2 (1) Precautions ....................................................................................................................................... 1-6-2 1-6-2 Paper feed section ................................................................................................................................... 1-6-3 (1) Detaching and refitting the MP tray unit ............................................................................................ 1-6-3 (2) Detaching and refitting the MP tray feed roller and MP tray retard roller .......................................... 1-6-4 (3) Detaching and refitting the face-down unit ........................................................................................ 1-6-5 (4) Detaching and refitting drive assembly B .......................................................................................... 1-6-6 (5) Detaching and refitting drive assembly A .......................................................................................... 1-6-6 (6) Detaching and refitting the paper conveying belts ............................................................................ 1-6-7 (7) Detaching and refitting the paper conveying fan motors 1 and 2 ...................................................... 1-6-8 (8) Detaching and refitting the upper and lower registration rollers ........................................................ 1-6-9 (9) Detaching and refitting the middle roller ......................................................................................... 1-6-10 1-6-3 Laser scanner unit ................................................................................................................................... 1-6-11 (1) Detaching and refitting the laser scanner unit .................................................................................. 1-6-11 1-6-4 Main charger unit .................................................................................................................................... 1-6-13 (1) Detaching and refitting the main charger unit ................................................................................. 1-6-13 (2) Detaching and refitting the main charger grid ................................................................................. 1-6-13 1-6-5 Drum unit ................................................................................................................................................ 1-6-14 (1) Detaching and refitting the drum unit .............................................................................................. 1-6-14 1-6-6 Primary transfer unit ............................................................................................................................... 1-6-15 (1) Detaching and refitting the primary transfer unit ............................................................................. 1-6-15 (2) Detaching and refitting the cleaning brush unit ............................................................................... 1-6-15 1-6-7 Developers (and toner feed section) ...................................................................................................... 1-6-16 (1) Detaching and refitting the developers ........................................................................................... 1-6-16 (2) Detaching and refitting the waste toner duct assembly .................................................................. 1-6-18 (3) Detaching and refitting the black toner feed assembly ................................................................... 1-6-19 (4) Detaching and refitting the black toner container feed assembly ................................................... 1-6-19 (5) Detaching and refitting the black toner feed drive assembly .......................................................... 1-6-20 1-6-8 Secondary transfer unit .......................................................................................................................... 1-6-21 (1) Detaching and refitting the transfer roller and the separation charger unit ..................................... 1-6-21 (2) Detaching and refitting the secondary transfer unit shift clutch ...................................................... 1-6-23 1-6-9 Fuser unit (and drive section) ................................................................................................................. 1-6-24 (1) Detaching and refitting the fuser unit .............................................................................................. 1-6-24 (2) Detaching and refitting the fuser top cover and upper separator bracket ....................................... 1-6-24 (3) Detaching and refitting the upper and lower fuser thermistors ....................................................... 1-6-26 (4) Detaching and refitting the upper and lower thermostats ............................................................... 1-6-28 (5) Detaching and refitting the upper and lower heater lamps ............................................................. 1-6-29 (6) Detaching and refitting the heat roller and the press/heat roller ..................................................... 1-6-30 (7) Detaching and refitting the separators of lower separator bracket ................................................. 1-6-34 (8) Detaching and refitting drive assembly C ....................................................................................... 1-6-35 1-6-10 PWBs and high voltage units ............................................................................................................... 1-6-36 (1) Detaching and refitting the main controller PWB ............................................................................ 1-6-36 (2) Detaching and refitting the engine controller PWB ......................................................................... 1-6-37 (3) Detaching and refitting the power supply unit ................................................................................. 1-6-38 (4) Detaching and refitting the developing/cleaning brush bias high voltage unit ................................ 1-6-40 (5) Detaching and refitting the main charger high voltage unit ............................................................. 1-6-41 (6) Detaching and refitting the separation charger high voltage unit .................................................... 1-6-42 (7) Detaching and refitting the paper feeder/options relay PWB .......................................................... 1-6-44 (8) Detaching and refitting the transfer roller bias high voltage unit ..................................................... 1-6-44 1-6-11 Others ................................................................................................................................................... 1-6-45 (1) Detaching and refitting the ozone filter ........................................................................................... 1-6-45
1-6 Assembly and disassembly

FS-8000C/CN/CD
1-6-1 Precautions for assembly and disassembly

(1) Precautions Be sure to turn the power switch off and disconnect the power plug before starting disassembly. The power plug must not be unplugged from power at least 30 minutes since the printer is switched off. In case the power plug must be unplugged just after power off for service purpose, pull out the paper feed unit so that the fuser unit is away from developers to avoid toner lumping due to heat from the fuser unit. When handling PWBs (printed wiring boards), do not touch connectors with bare hands. It will damage the PWB. Do not touch any PWB containing ICs with bare hands or any object prone to static charge. Use only the specified part when to replacing the thermostat in the fuser. Never substitute electric wires, as the printer may be seriously damaged.
1-6-2
FS-8000C/CN/CD
1-6-2 Paper feed section

(1) Detaching and refitting the MP tray unit Follow the procedure below to replace the MP tray unit. Procedure 1. Remove the top cover (See page 1-6-11). 2. Remove the six screws and then remove the right cover.
Screws
Right cover Screws Screws
Figure 1-6-1
3. Remove one connector (YC28) from the engine controller PWB. 4. Remove the six screws and then remove the MP tray unit. 5. Replace the MP tray unit and refit all the removed parts.
MP tray unit
Connector (YC28)
Screws
Screws
Figure 1-6-2
1-6-3
FS-8000C/CN/CD (2) Detaching and refitting the MP tray feed roller and MP tray retard roller Follow the procedure below to replace the MP tray feed roller and MP tray retard roller. Procedure 1. Remove the primary transfer unit (See page 1-6-15). 2. Open MP tray. 3. Remove the MP tray feed roller while pressing the lever. 4. Remove the holder from the MP tray unit. 5. Remove the MP tray retard roller from the holder. 6. Replace the MP tray feed roller and MP tray retard roller and refit all the removed parts.
MP tray unit
Holder
Shaft
Spring
MP tray retard roller
Lever
MP tray feed roller
Figure 1-6-3
1-6-4
FS-8000C/CN/CD (3) Detaching and refitting the face-down unit Follow the procedure below to replace the face-down unit. Procedure 1. Remove rear cover (See page 1-6-37). 2. Remove the top cover (See page 1-6-11). 3. Detach the two belts and then remove the left side cover. 4. Remove the six screws. 5. While pulling the left side cover to upward and then remove it. (Note that the cover is hooked inside)
Belt
1
belts
Left cover
Belts Left side cover
Screws Screws
Figure 1-6-4 6. Remove the one connector (YC18) from the engine controller PWB. 7. Remove the harness from the four wire hooks. 8. Remove the four screws and then remove the face down unit. 9. Replace the face-down unit and refit all the removed parts.
Connector (YC18) Wire hooks Screw Screw
Screw
Face down unit
Screw
Figure 1-6-5
1-6-5
FS-8000C/CN/CD (4) Detaching and refitting drive assembly B Follow the procedure below to replace drive assembly B. Procedure 1. Remove the main controller box (See page 61-42). 2. Remove the two connectors. 3. Remove the four screws and then remove the drive assembly B. 4. Replace the drive assembly B and refit all the removed parts.
Connectors
Screws Drive assembly B Screws
Figure 1-6-6
(5) Detaching and refitting drive assembly A Follow the procedure below to replace drive assembly A. Procedure 1. Remove the power supply unit (See page 16-39). 2. Remove all (six) tabs from the drive assembly A. 3. Remove the seven screws and then remove drive assembly A. 4. Replace drive assembly A and refit all the removed parts.
Screws
Tabs
Drive assembly A Screws
Figure 1-6-7
1-6-6
FS-8000C/CN/CD (6) Detaching and refitting the paper conveying belts Follow the procedure below to replace the paper conveying belts. Procedure 1. Draw the paper feed unit. 2. Remove the one screw and then remove the clutch cover. 3. Remove the five screws. 4. Remove the one connector and the wire holder and then remove the paper conveying assembly.
Screws Screws
Screw Clutch cover
Wire holder Paper conveying assembly Connector
Figure 1-6-8 5. Remove the E-ring and bush and then remove each tension roller. 6. Remove the two paper conveying belts from the paper conveying assembly. 7. Replace the paper conveying belts and refit all the removed parts.
Paper conveying assembly
Tension rollers Bushes
Paper conveying belt
E-rings
Paper conveying belt
Figure 1-6-9
1-6-7
FS-8000C/CN/CD (7) Detaching and refitting the paper conveying fan motors 1 and 2 Follow the procedure below to replace the paper conveying fan motors 1 and 2. Procedure 1. Remove the paper conveying assembly (See previous page). 2. Remove four screws and then remove the paper conveying fan duct.
Screws Screws
Paper conveying fan duct
Figure 1-6-10 3. Remove the two connectors and wire hooks and then remove the paper conveying fan motors 1 and 2. 4. Replace the paper conveying fan motors 1 and 2, and refit all the removed parts.
Connector (Paper conveying fan motor 2)
Connector (Paper conveying fan motor 1)

YC805
YC806 (Black colored)
Paper conveying fan motor 2 Paper conveying fan motor 1
Wire hooks
Figure 1-6-11
1-6-8
FS-8000C/CN/CD (8) Detaching and refitting the upper and lower registration rollers Follow the procedure below to replace the upper and lower registration rollers. Procedure 1. Remove the secondary transfer unit (See page 1-6-22). 2. Remove the two springs and then remove the upper registration roller assembly. 3. Remove the two E-rings, two bushes, and gear from the upper registration roller.
Spring E-ring Bush Upper registration roller Spring Bush E-ring
Gear
Figure 1-6-12 4. While unlatching the latch, remove the input gear. 5. Remove the two bushes. 6. While sliding the lower registration roller back and forth and then remove it. Do not deform the sheet. 7. Remove the E-ring and gear from the lower registration roller. 8. Replace the lower registration roller and refit all the removed parts.
Input gear
Latch
Bush
E-ring Gear Lower registration roller Sheet Bush
Figure 1-6-13
1-6-9
FS-8000C/CN/CD (9) Detaching and refitting the middle roller Follow the procedure below to replace the middle roller. Procedure 1. Draw the paper feed unit out. 2. Remove the two springs and then remove the middle guide assembly.
Spring
Middle guide assembly
Spring
Figure 1-6-14 3. Remove the two springs. 4. Detach the front end of the middle roller and slide the MID R bush and middle roller to the backward. 5. Remove the middle roller assembly from the paper feed unit. 6. While unlatching the latch and then remove the input gear. 7. Remove the two E-rings, bush, and MID R bush from the middle roller. 8. Replace the middle roller and refit all the removed parts.
Spring
MID R bush
Middle roller
Spring Latch Input gear E-ring MID R bush Bush E-ring Middle roller
Figure 1-6-15
1-6-10
FS-8000C/CN/CD
1-6-3 Laser scanner unit

(1) Detaching and refitting the laser scanner unit Perform the following procedure when the laser scanner unit is to be checked or replaced.
Procedure 1. Open the front cover. 2. Unlatch the four latches and then remove the operation panel. 3. Remove the one screw.
Screw Operation panel
Latches
Figure 1-6-16 4. Remove the rear cover (See page 1-6-37). 5. Remove the one connector (YC4) from the engine controller PWB. 6. Remove the five screws and then remove the top cover.
Screws
Screws
Top cover
Connector (YC4)
Figure 1-6-17
1-6-11
FS-8000C/CN/CD 7. Remove the one connector from the laser scanner unit. 8. Remove the four screws and then remove the laser scanner unit. 9. Replace the laser scanner unit and refit all the removed parts. Cautions: When refitting the laser scanner unit, make sure placing the heat radiation silicon pieces between the laser scanner unit (bottom of the polygon motor) and frame.
Screws
Screws Connector
Laser scanner unit Heat radiation silicon pieces
Figure 1-6-18
1-6-12
FS-8000C/CN/CD
1-6-4 Main charger unit

(1) Detaching and refitting the main charger unit Perform the following procedure when the main charger unit is to be checked or replaced.
Procedure 1. Open the front cover. 2. While pushing the main charger unit release lever upward, slightly lift the main charger unit, and then pull it out.
Main charger unit release lever
Main charger
Figure 1-6-19 (2) Detaching and refitting the main charger grid Perform the following procedure when the main charger grid is to be checked or replaced.
Procedure 1. Remove the main charger unit. 2. Detach the main charger grid from the hooks. 3. Replace the main charger shield and refit all the removed parts.
Main charger grid
Hook
Hook
Figure 1-6-20
1-6-13
FS-8000C/CN/CD
1-6-5 Drum unit

(1) Detaching and refitting the drum unit Follow the procedure below to replace the drum unit. Cautions: Before removing the drum unit, first remove the main charger unit. While the drum unit is removed from the printer, keep the drum unit on a clean, flat surface in a dry place. 1. Remove all (four) developers (See page 1-616). 2. Remove the main charger unit (See the previous page). 3. Remove the two screws and then remove the drum unit. 4. Replace the drum unit and refit all the removed parts.
Screw
Drum unit Screw
Figure 1-6-21
1-6-14
FS-8000C/CN/CD
1-6-6 Primary transfer unit

(1) Detaching and refitting the primary transfer unit Follow the procedure below to replace the primary transfer unit. Cautions: While the primary transfer unit is removed from the printer, keep the primary transfer unit on a clean, flat surface in a dry place. Procedure 1. Open the front cover. 2. Draw the paper feed unit. 3. Turn the lock lever to release position. 4. Draw the primary transfer unit until it stops. 5. Remove the one screw. 6. While pressing the gray lever, remove the primary transfer unit from the printer. 7. Replace the primary transfer unit and refit all the removed parts.
Lock Lever
Screw
Gray Lever
Figure 1-6-22 (2) Detaching and refitting the cleaning brush unit Follow the procedure below to replace the cleaning brush unit.
Procedure 1. Remove the primary transfer unit (See above). 2. Remove the one screw. 3. Pull the release lever up. 4. Pull the levers down and then remove the cleaning brush unit. 5. Replace the cleaning brush unit and refit all the removed parts.
Lever
Lever
Cleaning brush unit Screw Release lever
Figure 1-6-23
1-6-15
FS-8000C/CN/CD
1-6-7 Developers (and toner feed section)

(1) Detaching and refitting the developers Follow the procedure below to replace the developers.
Cautions: When closing the process frame, secure two screws A first, and then secure two screws B. Procedure 1. Remove the primary transfer unit (See the previous page). 2. Close the paper feed unit. 3. Remove the four screws A and B. 4. Open the two stoppers. 5. Draw the process frame.
Stopper
Stopper Screw B
Paper feed unit Process frame
Figure 1-6-24
1-6-16
FS-8000C/CN/CD 6. Remove the developers in the order of black, yellow, magenta, and cyan from the process frame. 7. Replace the developers and refit all the removed parts. Cautions: While the developers are removed from the printer, keep them away from any magnetic record media, credit cards, etc.
Process frame
Black developer Yellow developer
Magenta developer
Cyan developer
Figure 1-6-25
1-6-17
FS-8000C/CN/CD (2) Detaching and refitting the waste toner duct assembly Follow the procedure below to replace the waste toner duct assembly.
Procedure 1. Remove the drum unit (See page 1-6-14). 2. Remove the one screw and then remove the process frame left cover. 3. Remove the four pins and conical springs and then remove the process frame from the rails.
Pins Pins Conical springs
Conical springs
Screw
Process frame left cover
Figure 1-6-26 4. Remove the three screws. 5. Remove the waste toner duct assembly and the steel ball. Cautions: When refitting the waste toner duct, make sure to place the steel ball in the opening of the duct.
Steel ball
Waste toner duct assembly Screws
Figure 1-6-27
1-6-18
FS-8000C/CN/CD (3) Detaching and refitting the black toner feed assembly Follow the procedure below to replace the black toner feed assembly.
Procedure 1. Remove the waste toner duct assembly (See the previous page). 2. Remove the four screws and then remove the black toner feed assembly. 3. Replace the black toner feed assembly and refit all the removed parts.
Black toner feed assembly
Screws
Screws
Figure 1-6-28 (4) Detaching and refitting the black toner container feed assembly Follow the procedure below to replace the black toner container feed assembly.
Procedure 1. Remove the process frame (See the previous page). 1. Remove the black toner container. 2. Remove the one screw and then remove the black toner container feed assembly. 3. Replace the black toner container feed assembly and refit all the removed parts.
Black toner container feed assembly
Screw
Figure 1-6-29
1-6-19
FS-8000C/CN/CD (5) Detaching and refitting the black toner feed drive assembly Follow the procedure below to replace the black toner feed drive assembly. Procedure 1. Draw the process frame (See page 1-6-16). 2. Remove the harness holder (See page 1-642). 3. Remove the four screws and then remove the black toner feed drive assembly. 4. Replace the black toner feed drive assembly and refit all the removed parts.
Black toner feed drive assembly
Screws Screws
Figure 1-6-30
1-6-20
FS-8000C/CN/CD
1-6-8 Secondary transfer unit

(1) Detaching and refitting the transfer roller and the separation charger unit Follow the procedure below to replace the transfer roller and the separation charger unit. Procedure 1. Open the front cover. 2. Draw the paper feed unit. 3. Remove the waste toner bottle. 4. Detach the secondary transfer unit from the bushes. 5. Remove the tab from the terminal. 6. Remove the secondary transfer unit from the paper feed unit.
Bush
Bush
Paper feed unit
Terminal Tab
Figure 1-6-31
1-6-21
FS-8000C/CN/CD 7. Remove the transfer roller. To remove the transfer roller, pull both ends up.
Transfer roller
Figure 1-6-32 8. Pull the projection of separation charger unit (front side). 9. Remove the separation charger unit from the secondary transfer unit. 10. Replace the transfer roller or the separation charger unit and refit all the removed parts.
Projection
Figure 1-6-33
1-6-22
FS-8000C/CN/CD (2) Detaching and refitting the secondary transfer unit shift clutch Follow the procedure below to replace the secondary transfer unit shift clutch. Procedure 1. Draw the paper feed unit. 2. Remove the one screw and then remove the clutch cover. 3. Remove the five screws. 4. Remove the one connector and the wire holder and then remove the paper conveying assembly.
Screws Screws
Screw Clutch cover
Wire holder Paper conveying assembly Connector
Figure 1-6-34 5. Remove the E-ring and then remove the secondary transfer unit shift clutch. 6. Remove the wire holder from the secondary transfer unit shift clutch. 7. Replace the secondary transfer unit shift clutch and refit all the removed parts.
Secondary transfer unit shift clutch
E-ring
Wire holder
Figure 1-6-35
1-6-23
FS-8000C/CN/CD
1-6-9 Fuser unit (and drive section)

Cautions: The fuser unit is hot after the printer was running. Wait until it cools down. (1) Detaching and refitting the fuser unit Follow the procedure below to detach the fuser unit. Procedure 1. Open the front cover. 2. Drew the paper feed unit out. 3. Remove one screw. 4. Open the left paper guide down. 5. Remove the fuser unit.
Fuser unit Screw
Left paper guide
Figure 1-6-36 (2) Detaching and refitting the fuser top cover and upper separator bracket Follow the procedure below to remove the fuser top cover and the upper separator bracket. Procedure 1. Detach the fuser unit (See above). 2. Remove the one screw and then remove the fuser knob. 3. Remove the three screws and then remove the fuser rear cover.
Screw
fuser knob
Screws
Fuser rear cover
Figure 1-6-37
1-6-24
FS-8000C/CN/CD 4. Remove three screws and then remove the fuser front cover.
Screws
Fuser front cover
Figure 1-6-38 5. Open and hold the fuser top cover in its upright position and pull it out. 6. Open and hold the upper separator bracket and then pull it out.
Fuser top cover
Shim
Shim
Shim
Upper separator bracket Shim
Figure 1-6-39
1-6-25
FS-8000C/CN/CD (3) Detaching and refitting the upper and lower fuser thermistors Follow the procedure below to replace the upper and lower fuser thermistors. Procedure 1. Remove the fuser top cover (See the previous page). 2. Remove the two screws and then remove the fuser upper entrance guide. 3. Remove the two screws and then remove the fuser bottom cover.
Screw
Fuser upper entrance guide
Screw
Screw Fuser bottom cover Screw
Figure 1-6-40
1-6-26
FS-8000C/CN/CD 4. Remove one connector. 5. Remove two screws and then remove the holder. 6. Remove one screw and then remove the upper fuser thermistor.
Screws Holder
Screw Connector Holder Upper fuser thermistor
Figure 1-6-41 7. Remove one connector. 8. Remove one screw and then remove the lower fuser thermistor. 9. Replace the upper and lower thermistor and refit all the removed parts.
Screw Lower fuser thermistor
Connector
Figure 1-6-42
1-6-27
FS-8000C/CN/CD (4) Detaching and refitting the upper and lower thermostats Follow the procedure below to replace the upper and lower thermostats. Procedure 1. Remove the fuser top cover (See page 1-624). 2. Remove the two screws and then remove the two terminals for each thermostat. 3. Remove the upper and lower thermostats. 4. Replace the upper and lower thermostats and refit all the removed parts.
Screws Upper thermostat Terminal Terminal
Terminal
Terminal Screws
Lower thermostat
Figure 1-6-43
1-6-28
FS-8000C/CN/CD (5) Detaching and refitting the upper and lower heater lamps Follow the procedure below to replace the upper and lower heater lamps. Cautions: When refitting the heater lamps, do not mix them. The upper and lower heater lamps are not identical and each has a cable of different length. The terminal must be fixed by the screw with the soldered side facing up. Procedure 1. Remove the fuser top cover (See page 1-624). 2. Remove each one screw and then remove the terminals. 3. Draw the upper and lower heater lamps out from the fuser unit. 4. Replace the upper and lower heater lamps and refit all the removed parts.
Upper heater lamp
Screw
Terminal
Screw
Lower heater lamp Terminal
Fixing the terminal
Screw
Soldered
Not soldered
Heater lamp cables Short
Long
Figure 1-6-44
1-6-29
FS-8000C/CN/CD (6) Detaching and refitting the heat roller and the press/heat roller Follow the procedure below to replace the heat roller and the press/heat roller. Procedure 1. Remove the upper and lower heater lamps (See the previous page). 2. Remove one screws and then remove the terminal. 3. Remove two gears. 4. Remove four connectors. 5. Remove two screws. 6. Remove the front heater lamp bracket.
Screws
Terminal Front heater lamp bracket Connectors
Screw
Gears
Figure 1-6-45 7. Remove the lever and the spring. 8. Remove two screws and then detach the connector. 9. Remove three screws and then remove the rear heater lamp bracket.
Screw
Lever
Screw
Spring
Spring Collar Screws
Rear heater lamp bracket Screw
Spring
Connector
Collar
Figure 1-6-46
1-6-30
FS-8000C/CN/CD 10. Remove two screws and then remove the fuser top frame. 11. Remove the gear.
Screw Screw
Fuser top frame
Gear
Figure 1-6-47 12. Loosen two screws to release the press/heat roller pressure. 13. Remove the flange gear. 14. Remove two C-rings. 15. Remove two bearings and then remove the heat roller.
C-ring
Screw
C-ring
Screw Bearing
Heat roller
Bearing Flange gear
Figure 1-6-48
1-6-31
FS-8000C/CN/CD 16. Remove three screws and then remove the fuser right paper guide. 17. Remove three screws and then remove the fuser left lower cover.
Screws
Fuser right paper guide
Fuser left lower cover
Screws
Figure 1-6-49 18. Remove the gear. 19. Remove two E-rings and then remove the two bushes and the exit roller gears. 20. Remove the fuser exit roller. 21. Remove three screws and then remove the fuser left paper guide.
E-ring Fuser exit roller Exit roller gear E-ring Bush
Exit roller gear Bush
Gear Screws
Fuser left paper guide
Figure 1-6-50
1-6-32
FS-8000C/CN/CD 22. Remove two screws and then remove the lower separator bracket.
Screw
Screw
Lower separator bracket
Figure 1-6-51 23. Remove the press/heat roller and then remove two bearings. 24. Replace the heat roller and the press/heat roller and refit all the removed parts.
Bearing Press/heat roller
Bearing
Figure 1-6-52
1-6-33
FS-8000C/CN/CD (7) Detaching and refitting the separators of lower separator bracket Follow the procedure below to replace the separator of lower separator bracket. Procedure 1. Remove the lower separator bracket from the fuser unit (See page 1-6-33). 2. Remove three screws and then remove the stay. 3. Remove the spring. 4. Lay down the separator and then pull out it. 5. Replace the separator and refit all the removed parts.
Separator
Lower separator bracket Spring
Stay
Screws
Figure 1-6-53
1-6-34
FS-8000C/CN/CD (8) Detaching and refitting drive assembly C Follow the procedure below to replace drive assembly C. Procedure 1. Remove the power supply unit (See page 16-38). 2. Remove one connector. 3. Remove three screws and then remove drive assembly C. 4. Replace drive assembly C and refit all the removed parts.
Connector
Drive assembly C Screws
Figure 1-6-54
1-6-35
FS-8000C/CN/CD
1-6-10 PWBs and high voltage units

(1) Detaching and refitting the main controller PWB Follow the procedure below to detaching and refitting the main controller PWB. Procedure 1. Remove the three screws. 2. Draw the main controller PWB.
Main controller PWB
Screws
Figure 1-6-55
1-6-36
FS-8000C/CN/CD (2) Detaching and refitting the engine controller PWB Follow the procedure below to detaching and refitting the engine controller PWB. Procedure 1. Remove all (rear: twelve, left: three) screws and then remove the rear cover.
Screws
Rear cover
Figure 1-6-56 2. Remove all (twenty six) connectors from the engine controller PWB. 3. Remove six screws and then remove the engine controller PWB. 4. Replace the engine controller PWB and refit all the removed parts.
Engine controller PWB
Screws
Screws
Figure 1-6-57
1-6-37
FS-8000C/CN/CD (3) Detaching and refitting the power supply unit Follow the procedure below to detaching and refitting the power supply unit. Procedure 1. Remove the engine controller PWB (See the previous page). 2. Remove four screws and then remove the controller box support.
Screws Screws
Controller box support
Figure 1-6-58 3. Remove five screws and then remove the engine controller box.
Engine controller box
Screws
Screws
Figure 1-6-59
1-6-38
FS-8000C/CN/CD 4. Remove the face-down unit (See page 1-6-5). 5. Remove one connector. 6. Remove one screw and then remove the ground plate. 7. Remove four screws and then remove the power supply unit. 8. Replace the power supply unit and refit all the removed parts.
Screw Power supply unit Ground plate Screws
Connector
Screws
Figure 1-6-60
1-6-39
FS-8000C/CN/CD (4) Detaching and refitting the developing/cleaning brush bias high voltage unit Follow the procedure below to detach and refit the developing/cleaning brush bias high voltage unit. Procedure 1. Remove the MP tray unit (See page 1-6-3). 2. Remove five screws. 3. Remove all (six) tabs and one connector from developing/cleaning brush bias high voltage unit. 4. Remove the developing/cleaning brush bias high voltage unit. 5. Replace the developing/cleaning brush bias high voltage unit and refit all the removed parts.
Screws
Developing/cleaning brush bias high voltage unit
Screws Developing/cleaning brush bias high voltage unit
Connector
Tabs
Figure 1-6-61
1-6-40
FS-8000C/CN/CD (5) Detaching and refitting the main charger high voltage unit Follow the procedure below to detach and refit the main charger high voltage unit. Procedure 1. Remove the power supply unit (See page 16-38). 2. Remove all (three) tabs and one connector from the main charger high voltage unit. 3. Remove four screws and ground plate then remove the main charger high voltage unit. 4. Replace the main charger high voltage unit and refit all the removed parts.
Ground plate
Connector
Screw
Main charger high voltage unit
Screw
Screw
Screw
Tabs
Figure 1-6-62
1-6-41
FS-8000C/CN/CD (6) Detaching and refitting the separation charger high voltage unit Follow the procedure below to detach and refit the separation charger high voltage unit. Procedure 1. Remove the engine controller PWB (See page 1-6-37). 2. Remove the engine controller box (See page 1-6-38). 3. Remove four screws and then remove the controller box support. 4. Remove the right cover (See page 1-6-3). 5. Remove four screws and then remove the main controller box.
Controller box support
Screws
Screws
Main controller box
Figure 1-6-63 6. Remove all (five) tabs from the drive assembly A and two connectors from the feed drive PWB. 7. Remove all harnesses from the harness holder. 8. Remove two screws and then remove the harness holder.
Harness holder
Drive assembly A
Screw
Tabs Connectors Feed drive PWB Screw
Figure 1-6-64
1-6-42
FS-8000C/CN/CD 9. Remove one tab. 10. Remove four screws and then remove the separation charger bias high voltage unit. 11. Remove one connector from the separation charger high voltage unit. 12. Replace the separation charger high voltage unit and refit all the removed parts.
Connector
Screws
Separation charger bias high voltage unit
Tab
Screws
Figure 1-6-65
1-6-43
FS-8000C/CN/CD (7) Detaching and refitting the paper feeder/options relay PWB Follow the procedure below to detach and refit the paper feeder/options relay PWB. Procedure 1. Remove the rear cover (See page 1-6-37). 2. Remove all (six) connectors from the paper feeder/options relay PWB. 3. Remove two screws and then remove the paper feeder/options relay PWB. 4. Replace the paper feeder/options relay PWB and refit all the removed parts.
Paper feeder/ options relay PWB
Connectors Screws
Figure 1-6-66 (8) Detaching and refitting the transfer roller bias high voltage unit Follow the procedure below to detach and refit the transfer roller bias high voltage unit. Procedure 1. Remove the paper feeder/options relay PWB (See above). 2. Remove one tab from the transfer roller bias high voltage unit. 3. Remove two screws and then remove the transfer roller bias high voltage unit. 4. Replace the transfer roller bias high voltage unit and refit all the removed parts.
Tab Screws
Transfer roller bias high voltage unit
Figure 1-6-67
1-6-44
FS-8000C/CN/CD
1-6-11 Others
(1) Detaching and refitting the ozone filter The ozone filter is included in the maintenance kit A and should be replaced at every 400,000 images of printing. Follow the procedure below to detaching and refitting the ozone filter. Procedure 1. While pressing the bottom of the filter duct, remove the filter duct. 2. Push the [PUSH HERE] marking and then open the filter cover. 3. Pull the [PULL] tag and then remove the ozone filter. 4. Replace the ozone filter and refit all the removed parts.
Filter duct
Ozone filter
Filter cover
Figure 1-6-68
1-6-45
Chapter II
CONTENTS 2-1 Mechanical Construction

2-1-1 Paper feed unit and secondary transfer unit ............................................................................................ 2-1-2 (1) Paper feed unit .................................................................................................................................. 2-1-2 (2) Secondary transfer unit ..................................................................................................................... 2-1-5 2-1-2 MP tray unit .............................................................................................................................................. 2-1-6 2-1-3 Laser scanner unit .................................................................................................................................... 2-1-8 2-1-4 Developer ............................................................................................................................................... 2-1-10 (1) Yellow developer .............................................................................................................................. 2-1-11 (2) Magenta developer ......................................................................................................................... 2-1-14 (3) Cyan developer ............................................................................................................................... 2-1-17 (4) Black developer .............................................................................................................................. 2-1-20 (5) Transition of toner for development ................................................................................................ 2-1-24 2-1-5 Drum unit and main charger unit ............................................................................................................ 2-1-25 (1) Drum unit ........................................................................................................................................ 2-1-25 (2) Main charger unit ............................................................................................................................ 2-1-29 2-1-6 Primary transfer unit ............................................................................................................................... 2-1-30 (1) Primary transfer unit ....................................................................................................................... 2-1-30 (2) Cleaning brush unit ......................................................................................................................... 2-1-30 2-1-7 Fuser unit ............................................................................................................................................... 2-1-35 2-1-8 Face-down tray unit ................................................................................................................................ 2-1-38
FS-8000C/CD/CN
2-1-1 Paper feed unit and secondary transfer unit

(1) Paper feed unit The paper feed unit includes several portions such as the paper feed section that drives the paper fed from the paper feeder or the duplex unit towards the secondary transfer unit, paper conveying section that moves the paper from the secondary transfer unit to the fuser unit, and the left paper guide that determines the destination of the paper which has passed through the fuser unit. A cam works to dress the transfer roller on the secondary transfer unit from the primary transfer unit in conjunction with color printing process, and a link lifts the secondary transfer unit when the paper feed unit is drawn in connection with the front cover.
1 )
* 3 2
5 #
( &
^ 9 # $ @ ! 8 0
Figure 2-1-1 Paper feeder unit and secondary transfer unit
1 Paper conveying belts 2 Paper conveying fan motor 1 (PCFM1) 3 Paper conveying fan motor 2 (PCFM2) 4 Feed PWB (FPWB) [KP-826] 5 Paper conveying belt pulleys 6 Secondary transfer unit shift clutch (STRSCL) 7 Upper registration roller 8 Lower registration roller 9 Middle pulleys 0 Middle roller ! Transfer roller
@ Secondary transfer unit position sensor (STRPS) # Cams $ Front transfer lever % Rear transfer lever ^ Tension rollers & Paper conveying belt rollers * Duplex paper exit selection solenoid (DUPEXSSOL) ( Left paper guide ) Change guide Secondary transfer unit
2-1-2
FS-8000C/CD/CN The paper feed section of the paper feed unit and the paper conveying section are driven by separate driving systems: Since the paper conveying section must be driven in synchronization with speeds that paper passes through the fuser unit, it is driven by the fuser unit drive motor (FUDM) that drives the fuser unit; whereas, the paper feed section is driven by the paper feed motor (PFM). The paper feed section has a longer pathway than the length of A4 or Letter size to allow variation of the paper feed speed. An A4 or Letter size sheet whenever it is on the paper conveying belts can be free from both the secondary transfer unit and the fuser unit. To stabilize this situation of the sheet, two fans (PCFM1 and PCFM2) are provided. The suction air flows through the punched holes on the conveying belts. The left-sided paper guide includes a change guide which is activated in conjunction with a solenoid that selects duplex exit for the paper (DUPEXSSOL) when duplex printing. This guides the paper towards the duplexer underneath the printer.
4 # 5
3 2
Figure 2-1-2 Paper feed unit 1 Middle roller 2 Middle pulleys 3 Registration sensor (REGS) 4 Upper registration roller 5 Lower registration roller 6 Secondary transfer unit 7 Paper conveying belt pulleys 8 Tension rollers 9 Paper conveying fan motor 1 (PCFM1) 9 Paper conveying fan motor 2 (PCFM2) 0 Paper feed unit ! Tension rollers @ Paper conveying belt rollers # Paper conveying belts $ Left paper guide % Change guide
2-1-3
FS-8000C/CD/CN
Paper feed unit High Meg. Resister Secondary transfer unit Transfer roller Separation chager unit T2
TRHVU
YC802 STRPS 1 2 3 T2INI GND BRCOM 3 2 1 YC803 REGS 1 2 3 GND FEEDS VCC VPP BRSET 1 2 3 YC804 STRPS 1 2 YC805 PCFM1 VPP FANFP VPP FANFP 1 2 YC806 1 2 YC807 1 2 3 YC808 3 2 1 YC801 1 2 3 4 5 6 7 8 9 10 11 12 13 14 GND FEDEX FEEDS FANFP VPP JAMF T2INI WTBS EXITJD VCC EXFDR VPP DUFDR BRSET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FPWB [KP-826] S
SCHVU
FDPWB [KP-822]
YC702
PCFM2
DUPEXS
1 GND 2 VCC 3 EXITJD DUFDR VPP EXFDR
DUPEXSSOL
Figure 2-1-3 Paper feed unit block diagram
2-1-4
FS-8000C/CD/CN (2) Secondary transfer unit The secondary transfer unit includes the transfer roller and the separation charger unit. The transfer roller is used to transfer images of toner constituted by the primary transfer drum towards the paper. The separation charger gives the paper the repelling charge so that the paper is effectively scraped off of the primary transfer drum. The primary transfer drum is covered with the electroconductive sponge. At the beginning of transferring process, the drum is given a bias of approximately 20 microamperes and 0.5 to 2 kV generated by the high-voltage unit for the transfer roller (TRHVU). This bias is automatically adjusted according to the paper type currently selected. The separation charger unit has two thin wires which are given high voltage (Typical value: 450 V DC weighted by 12.75 kV AC [p-p], generated by the high-voltage unit for separation charge (SCHVU), for generating the attracting charge for the paper. These wires are cleaned manually by the system including a pad. Since the primary transfer unit has to revolve four turns until four layers of different colored toner have been constituted, the secondary transfer unit should be dressed away from the primary transfer drum until all layers have been done. The secondary transfer unit therefore includes levers and springs for this purpose, which are driven by a cam and a clutch on the paper feed unit.
7 6
4 9
5 ! 0 2
8 6
3
0 9 Figure 2-1-4 Secondary transfer unit
1 Secondary transfer unit 2 Transfer roller lever front 3 Spring front 4 Transfer roller lever rear 5 Spring rear 6 Transfer roller
7 Separation charger cleaner 8 Separation charger wires 9 Separation charger unit 0 Separation charger shield ! Separation charger cleaning knob
2-1-5
FS-8000C/CD/CN
2-1-2 MP tray unit

The MP tray unit includes sections of paper stack, paper feed, and paper detection. The paper detection is accomplished by two sensors mounted on the MP tray feed PWB (MPFPWB) that measures the width of the paper and detects the presence of paper. The MP tray includes a bottom plate and accommodates approximately 150 sheets of paper. When paper feeding is required, the solenoid for the MP bottom plate is activated (MPBSOL) to rotate the cam for the MP tray. The actuator for the cam pushes up the bottom plate which in turn pushes up the paper stack abut the feed roller. The activation of the bottom plate is detected as the cam revolves, using a reflection plate. The paper feed section includes a feed roller and a clutch (MPFCL). When the clutch is activated, the feed roller revolves and the bottom plate is raised to feed paper. The retard roller beneath the feed roller prevents that more than one sheet are fed at a time.
4 3
8 6
7 1 2
Figure 2-1-5 MP tray unit
1 MP tray feed roller 2 MP tray retard roller 3 MP tray feed clutch (MPFCL) 4 MP tray bottom plate solenoid (MPBPSOL) 5 MP tray feed PWB (MPFPWB) 6 MP tray bottom plate position sensor (MPBPPS) 7 MP tray cam actuator 8 MP tray cam 9 MP tray bottom plate
2-1-6
FS-8000C/CD/CN
MP tray unit EPWB [KP-801] MPFPWB [KP-832] YC901 1 2 3 4 5 6 7 8 VCC MPFSET HANDS LONG GND VPP BTTRDR MPFDR 8 7 6 5 4 3 2 1 YC902 1 VPP 2 MPFDR YC903 1 VPP 2 BTTRDR YC904 (PH901) MP tray paper width sensor (PH902) MP tray paper sensor 1 LONG 2 VCC 3 GND 3 2 1 MPBPPS MPBPSOL MPFCL
YC28
Figure 2-1-6 MP tray feed unit block diagram
2-1-7
FS-8000C/CD/CN
2-1-3 Laser scanner unit

The laser scanner unit consists of a polygon mirror motor, laser diode, beam-detector unit, lenses, the automatic power controller board, etc.
2 1 0 9 ! 3 5 4
Laser beam 8
Drum
Figure 2-1-7 Laser scanner unit
1 APC PWB (APCPWB) 2 Laser diode 3 Collimator lens 4 Polygon mirror 5 Polygon motor (PM) 6 f lens 7 f lens 8 BD sensor mirror 9 Cylindrical correcting lens 0 PB PWB (PDPWB) ! Diversion mirror
2-1-8
FS-8000C/CD/CN 1 APCPWB: Laser power control. 2 Laser diode: Generates the laser beam (400 mW30 %, 670 nm) which forms a latent image on the drum. 3 Collimator lens: Collimates the diffused laser beam emitted from the laser diode to convert it into a cylindrical beam. 4 Polygon mirror: Six-facet mirror that rotates at approximately 31690.52224 rpm with each face reflecting the laser beam toward the drum for one main-direction scan. 5 Polygon motor (PM): Rotation polygon mirror. 6 F lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface, keeps the beam diameter constant and corrects for the vertical alignment of the polygon mirror to ensure that the focal plane of the laser beam is on the drum surface. 7 F lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface, keeps the beam diameter constant and corrects for the vertical alignment of the polygon mirror to ensure that the focal plane of the laser beam is on the drum surface. 8 BD sensor mirror: Reflects the laser beam to the BD sensor [PDPWB] to generate the main-direction (horizontal) sync signal. 9 Cylindrical correcting lens: Corrects for the deviation of the laser beam reflected by the BD sensor mirror to the BD sensor [PDPWB]. 0 BD sensor [PDPWB]: Detects the beam reflected by the BD sensor mirror, outputting a signal to the main controller PWB (MPWB) to provide timing for the main-direction sync signal. ! Diversion mirror: Reflects the laser beams onto the drum surface.
EPWB [KP-801]
Laser scanner unit YC5 12 11 10 9 8 7 6 5 4 3 2 1 VDO+ VDOGND LASER5V LONB LEN POWSEL PD VPP SCNAER SCRDY SCCLK 12 11 10 9 8 7 6 5 4 3 2 1 YC551 APCPWB [KP-807] YC553 5 43 2 1
VPP GND SCNAER SCRDY SCCLK
LASER5V
YC552 12 3
LASER5V PD GND
5 V DC regurator circuit
VPP
YC11 7 8
12 3 45 CN1
12 3 YC581 PDPWB [KP-838]
CN5 PSU 7 8 Polygon motor
CN7 24 V DC output circuit 1 2 3 4
ILSW VPP VPP VPPCOM VPPCOM
Figure 2-1-8 Laser scanner unit block diagram
2-1-9
FS-8000C/CD/CN
2-1-4 Developer
The printer has developers in four colors yellow, magenta, cyan, and black. Each of the developers except black has the respective toner container mounted directly, including the toner feed mechanism. Since the black developer has to be seated right underneath the drum unit, which prevents the black toner container directly mounted on the developer, the toner container is separated from the developer. To accomplish color print process, each developer implements developing in the specific color as the drum unit rotates a turn. While a color development is in process, the developers for other colors should be disabled. For this purpose, a shutter utilizing magnetism is provided for each developer that effectively close the gateway for the toner to the developing roller. When development for the specific color is not required, the magnet in the sleeve faces towards the developing roller by means of a spring. The magnet behaves as a shutter and prevents toner from being fed outwards as the magnet repels the toner. When development is required for the color, a solenoid is activated to turn the magnet so that the magnet is away 180 from the developing roller. Then the toner is free to proceed over the developing roller towards the drum, forming a magnetic brush.
Developing Magnetic force Magnet Blade sleeve Toner
Not developing Toner
Blade sleeve Magnetic force
Magnet
Drum Developer Developing roller (sleeve) Developer Developing roller (sleeve)
Drum
Figure 2-1-9 Magnetic shutter
2-1-10
FS-8000C/CD/CN (1) Yellow developer The yellow toner container is directly mounted atop the yellow developer. As the yellow toner feed motor (YTFM) turns on to feed toner, the toner pours down in the toner hopper onto the paddle. The paddle drives toner to the mixer tube. The mixer tube has a mixer screw inside which revolves coaxially with the paddle. The mixer screw and the paddle rotate in the opposite direction to each other, ensuring the effective circulation of toner in the hopper. The developing roller has a 5-pole magnet and a sleeve located coaxially to the magnet. Toner is carried along the sleeve as it rotates and passed between the blade sleeve and the developing sleeve. The gap between the sleeves is adjusted so that a constant layer of toner is constituted over the developing roller. The magnetic brush is constituted at the opposite area circumferentially to pole N1 and flies toner over to the drum.
Toner feed from yellow toner container
2 6 5
3 4 7 1
Figure 2-1-10 Yellow developer 1 Developing roller 2 Toner feed paddle 3 Blade sleeve 4 Shutter magnet 5 Mixer tube 6 Mixer screw 7 Agitation paddle
2-1-11
FS-8000C/CD/CN
Magnetic poles on the developing roller (1) N3 0 Gauss point 2444 203.5
3 2
4
293 S2
6 7 8 5 1
N1
N2 N1: 89.55 mT S1: 83.55 mT N2: 54.05 mT N3: 54.05 mT S2: 84.55 mT
103
63
S1
N1
Figure 2-1-11 Yellow developer and magnetic poles on the developing roller
1 Developing roller 2 Toner feed paddle 3 Blade sleeve 4 Shutter magnet 5 Mixer tube 6 Mixer screw 7 Agitation paddle 8 Yellow T/C sensor (YTPCS) 9 Yellow toner container
2-1-12
FS-8000C/CD/CN
EPWB [KP-801] YC912 YDLPPWB [KP-847] YC23 YC911 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 GND GND YTPD LMT5V YTEMP YMAGDR VPP YTMDR YTMCOM 1 2 3 4 5 6 7 8 9 YC913
Yellow developer
DLPCBHVU BY
1 2 3 4
GND YTPD VPP YVCNT YC641
YTPCS
YC916 1 PQCOM 2 YTEMP 3 GND YC914 1 YTMCOM 2 YTMDR YC915 VPP 1 YMAGDR 2 YTFM 3 2 1 YC646 YTEMPS [KP-820]
YDLPDCL
Figure 2-1-12 Yellow developer block diagram
Yellow developing roller
1 LMT5V 2 VCRET 3 LEDCC
3 2 1
YTEMPS [KP-819]
2-1-13
FS-8000C/CD/CN (2) Magenta developer The magenta toner container is directly mounted atop the magenta developer. As the magenta toner feed motor (MTFM) turns on to feed toner, the toner pours down in the toner hopper onto the paddle. The paddle drives toner to the mixer tube. The mixer tube has a mixer screw inside which revolves coaxially with the paddle. The mixer screw and the paddle rotate in the opposite direction to each other, ensuring the effective circulation of toner in the hopper. The developing roller has a 5-pole magnet and a sleeve located coaxially to the magnet. Toner is carried along the sleeve as it rotates and passed between the blade sleeve and the developing sleeve. The gap between the sleeves is adjusted so that a constant layer of toner is constituted over the developing roller. The magnetic brush is constituted at the opposite area circumferentially to pole N1 and flies over to the drum.
Toner feed from magenta toner container
3 4 7 1
Figure 2-1-13 Magenta developer
1 Developing roller 2 Toner feed paddle 3 Blade sleeve 4 Shutter magnet 5 Mixer tube 6 Mixer screw 7 Agitation paddle
2-1-14
FS-8000C/CD/CN
Magnetic poles on the developing roller (1) N1: 89.55 mT S1: 91.55 mT N2: 63.05 mT N3: 54.05 mT S2: 83.55 mT 0 Gauss point N3 212.5 2414 S2 293
N1 102 53.5
N2
S1
5 6
4 3 1
N1
2 7 8
Figure 2-1-14 Magenta developer and magnetic poles on the developing roller 1 Developing roller 2 Toner feed paddle 3 Blade sleeve 4 Shutter magnet 5 Mixer tube 6 Mixer screw 7 Agitation paddle 8 Magenta T/C sensor (MTPCS) 9 Magenta toner container
2-1-15
FS-8000C/CD/CN
EPWB [KP-801] YC632
Magenta developer
DLPCBHVU BM
MDLPPWB [KP-815] YC23 YC631 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 GND GND MTPD LMT5V MTEMP MMAGDR VPP MTMDR MTMCOM 1 2 3 4 5 6 7 8 9 YC633
1 2 3 4
GND MTPD VPP MVCNT
MTPCS
MTEMPS [KP-819]
YC636 1 PQCOM 2 MTEMP 3 GND YC634 1 MTMCOM 2 MTMDR YC635 VPP 1 MMAGDR 2 MTFM 3 2 1 MTEMPS [KP-820]
MDLPDCL
Figure 2-1-15 Magenta developer block diagram
2-1-16
Magenta developing roller
3 2 1
FS-8000C/CD/CN (3) Cyan developer The cyan developer, unlike the other color developers, has the toner container with a considerable offset in terms of mounting. Toner replenished by the cyan toner container is driven via a horizontal pathway into the hopper in the developer. As the motor for feeding toner turns on, toner begins driven in a free-fall fashion onto the toner supply screw which is joined with the motor for feeding the cyan toner. The toner supply screw horizontally relays the toner up to the mixer tube. The mixer tube has a mixer screw inside which revolves coaxially with the paddle. The mixer screw and the paddle rotate in the opposite direction to each other, ensuring the effective circulation of toner in the hopper. The developing roller has a 5-pole magnet and a sleeve located coaxially to the magnet. Toner is carried along the sleeve as it rotates and passed between the blade sleeve and the developing sleeve. The gap between the sleeves is adjusted so that a constant layer of toner is constituted over the developing roller. The magnetic brush is constituted at the opposite area circumferentially to pole N1 and flies over to the drum.
Toner feed from cyan toner container
2 5
3 4 7 6
Figure 2-1-16 Cyan developer
1 Developing roller 2 Toner supply screw 3 Blade sleeve 4 Shutter magnet 5 Mixer tube 6 Mixer screw 7 Agitation paddle
2-1-17
FS-8000C/CD/CN
Magnetic poles on the developing roller (1) S2 293 0 Gauss point 2414 N1
N3
212.5 53.5
8
N1: 89.55 mT S1: 91.55 mT N2: 63.05 mT N3: 54.05 mT S2: 83.55 mT 102
S1
N2
3 6 5
2 1
N1
Figure 2-1-17 Cyan developer and magnetic poles on the developing roller
1 Developing roller 2 Blade sleeve 3 Shutter magnet 4 Agitation paddle 5 Mixer tube 6 Mixer screw 7 Cyan T/C sensor (CTPCS) 8 Cyan toner container
2-1-18
FS-8000C/CD/CN
EPWB [KP-801] YC632 CDLPPWB [KP-815] YC22 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 YC631 GND GND CTPD LMT5V CTEMP CMAGDR VPP CTMDR CTMCOM 1 2 3 4 5 6 7 8 9 YC633 1 2 3 4
Cyan developer
DLPCBHVU BC
GND CTPD VPP CVCNT
CTPCS
YC636 1 PQCOM 2 CTEMP 3 GND YC634 1 CTMCOM 2 CTMDR YC635 1 VPP 2 CMAGDR CTFM 3 2 1 CTEMPS [KP-820]
CDLPDCL
Figure 2-1-18 Cyan developer block diagram
Cyan developing roller
3 2 1
CTEMPS [KP-819]
2-1-19
FS-8000C/CD/CN (4) Black developer Since the black developer has to be seated right underneath the drum unit, which prevents the black toner container directly mounted on the developer. The toner container is located in area above the primary transfer unit. Toner feeding from the toner container to the developer unit is accomplished by the feed assembly which includes a tube through which the toner is conveyed.
Toner feed from the black toner container
! 0
1 2 3 4 5
7 6
Figure 2-1-19 Black developer 1 Developing roller 2 Blade sleeve 3 Shutter magnet 4 Mixer tube 5 Mixer screw 6 Black toner feed motor (KTFM) 7 Black toner intermediate hopper sensor (KTIHS) 8 Toner feed magnet roller 9 Intermediate toner hopper 0 Black toner feed assembly ! Black toner container feed assembly
2-1-20
FS-8000C/CD/CN The black developer has an intermediate toner hopper inside. The toner temporarily stored in this intermediate hopper is driven to the mixer tube in the toner hopper by means of the magnet roller. The mixer tube which has a mixer screw inside which revolves coaxially with the mixer tube redistributing toner in the opposite directions. Redistributing toner also positive-charges the toner owing to static electricity. The charged toner is then sent to the developing roller. Since the black developer has its developing roller at its top, toner must be escalated from the hopper to the developing roller. To accomplish this, the black toner is slightly magnetized and an intermediate (3-pole) magnet roller is provided in the middle of the developing chamber. The black toner is attracted by magnetism by this intermediate magnet roller, escalated, and fed to the developing roller. The developing roller has a 5-pole magnet and a sleeve which rotates coaxially to the magnet. Toner is carried along the sleeve as it rotates and passed between the blade sleeve and the developing sleeve. The gap between the sleeves is adjusted so that a constant layer of toner is constituted over the developing roller. The magnetic brush is constituted at the opposite area circumferentially to pole N1 and flies over to the drum.
Magnetic poles on the developing roller (1) N1 293 2454 207.5 103 63 S1 0 Gauss point N1 N2 N3 N1: 89.55 mT S1: 79.55 mT N2: 54.05 mT N3: 51.05 mT S2: 87.55 mT
3 4 6 0 ! 5
1
N1
S2
292 234 130 S1 S2
N1
Magnetic poles on the magnet roller (2) N1: 60.07.0 mT S1: 47.07.0 mT +7.0 S2: 43.0 5.0 mT
Figure 2-1-20 Black developer and magnetic poles on the developing roller 1 Developing roller 2 Magnet roller 3 Blade sleeve 4 Shutter magnet 5 Mixer tube 6 Mixer screw 7 Black T/C sensor (KTPCS) 8 Toner feed magnet roller 9 Agitation paddle 0 Black developer PWB (KDLPPWB) [KP-817] ! Intermediate toner hopper
2-1-21
FS-8000C/CD/CN
Black developer EPWB [KP-801] DLPCBHVU KDLPPWB [KP-817] YC652 1 2 3 4 YC651 20 19 18 17 16 15 14 13 1 12 1 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 YC653
Black developing roller
BK GND KTPD VPP KVCNT
YC22 DLKSET GND GND LMT5V KTMDR KTMCOM KTEMP KTPD KMAGDR VPP
KTPCS
3 LMT5V 2 KTEMP 1 GND
1 2 KTIMHS 3
YC654 1 KTMCOM 2 KTMDR YC655 1 VPP 2 KMAGDR KDLPDCL KTFM
Figure 2-1-21 Black developer block diagram
2-1-22
FS-8000C/CD/CN Engine control for black toner development
Black toner container PFM KTFCL
KDLPDM
Black toner feed assembly
Black developer
EPWB Gate array CPU
Driver
IMTHS
BTPCS
Intermediate toner hopper
Figure 2-1-22 Black developer block diagram
CPU on the engine controller PWB (EPWB) watches the amount of the black toner by means of a sensor (IMTHS) in the intermediate toner hopper in the black developer. When the black toner dwindles, the clutch (KTFCL) that feeds the black toner is activated to feed toner from the black toner container to the feed assembly for the black toner. Toner is fed by a screw in the feed assembly for the black toner. The feed assembly for the black toner is driven by a motor (KDLPDM) and passed to the intermediate hopper in the black developer.
2-1-23
FS-8000C/CD/CN (5) Transition of toner for development Toner, basically a charged ink in positive polarity, travels through the developer through the primary transfer unit, and finally transferred on paper, all by means of voltage differences. The diagram below shows how the toner moves from the developer to the paper in a delicate balance among the biases.
Laser beam
2
V0 VBias VL T1
Laser beam 0.7 kV AC (p-p) 340 V 160 V DC 20 to 30 V 450 V Developer Main charger
1 2 3 4
1
Drum
2 3
GND
0V
Frame ground
Primary transfer (drum) 5
T2
20 A (0.5 to 2 kV)
6
Paper
Secondary transfer (roller) : Toner (positive-charged) : Main charge on the drum V0: Drum surface voltage (1) (Yellow: 330 V, Magenta and Cyan 340 V, Black: 420 V) VL: Exposed drum surface voltage (3) VBias: Developing bias DC + AC (2) ([Yellow: 140 V, Magenta and Cyan: 160 V, Black: 240 V DC] + 0.7 kV AC, f= 3.6 kHz) T1: Drum base voltage (4) (variable by temperature and humidity) GND: Frame ground (5) T2: Secondary transfer bias (6) (adjusted according to paper type)
Figure 2-1-23 Transition of toner for development
2-1-24
FS-8000C/CD/CN
2-1-5 Drum unit and main charger unit

(1) Drum unit The drum unit includes the photoconductor ( 80 mm), cleaning system, eraser system, etc. Amorphous-silicon material is used for the photoconductor. During the electrophotographic process, the photoconductor is charged with high voltage dispersed by the main charger wire. On the flange located at the back of the drum unit are 18 pins which are used for interrupters to the offset drum sensor (ODS). These pins and the sensor generate the pulse signal which is used as the reference at which the drum begins revolution. The residual toner on the drum unit is scraped off by the cleaning blade and removed by the cleaning roller. The cleaning roller is directly in contact with the drum and rotates twice faster than the drum unit in the opposite direction, effectively polishing the drum. The waste toner is driven outwards by a screw. The eraser lamp (EL) disperses the light over the drum to quench the residual charge when image transfer has finished. The drum unit includes a PWB on which a EEPROM is held to store data such as the drum sensitivity and maintain the serial number, life count, etc., proprietary to the individual drum unit. The drum sensitivity information is utilized for compensation of the main charging magnitude specifically to the individual drum. The innate image quality is not obtainable in case the photoconductor is replaced in the drum unit.
1 4
Figure 2-1-24 Drum unit
1 Drum 2 Cleaning blade 3 Eraser lamp (EL) 4 Drum PWB (DRPWB) [KP-813] 5 Offset drum sensor (ODS)
2-1-25
FS-8000C/CD/CN
1 7
3 4
Figure 2-1-25 Drum unit 1 Drum unit 2 Eraser lamp (EL) 3 Cleaning blade 4 Cleaning roller 5 Waste toner exit screw 6 Drum 7 Main charger unit
2-1-26
FS-8000C/CD/CN The printer use the long lasting amorphous silicon drum. The drum surface is a composite of five substances coated in five layers as shown below. 1 2 3 4 5
Figure 2-1-26 Amorphous silicon drum layer 1 Aluminum base 2 Carrier block (1 to 3 m thick) 3 Photoconductor a-Si 4 Primary protection layer (1 m thick) 5 Secondary protection layer The primary and secondary layers are for protecting the amorphous silicon layer underneath. The amorphus silicon layer is of photoconductive, meaning it can be electronically conductive when exposed to a (laser) light source to effectively ground electrons charged on its outer surface to the ground. This layer is approximately 9 m thick. The carrier block layer lies between the amorphous silicon layer and the aluminum base cylinder and prevents the backward electron flow, from the base cylinder to the drums outer surface, which might give adverse effect (possibly ghost) on the print quality.
Drum unit DLPCBHVU T1 DPWB [KP-813] YC621 EEPROM YC622 ODS 1 2 3 DRODS VCC GND 1 2 3 YC623 EL Main charger unit Charger wire Grid Drum M G MCHVU T1 GND ERSDR* 1 2 1 2 3 4 5 6 7 8 9 10 11 12
EPWB [KP-801]
YC17
GND ERSDR*
1 2
DRODS 3 VCC 4 GND 5 DRECS DRECLK 6 7 DREDI 8 DREDO 9 DFSCUT 10
Figure 2-1-27 Drum unit and main charger unit block diagram
2-1-27
FS-8000C/CD/CN Dark decay The main charge to the drum is delicately controlled by adjusting both the high voltage (+6 to +7 kV) and the potential at the main charger grid. The potential developed at the surface of the drum is also affected by the inherent sensitivity of the drum. The charge on the surface of the drum decreases as time passes by at the rate of approximately 100 V per second, known as the dark decay. Since the developer units are located over different distances around the drums circumference, to maintain the target surface potential (150 V for yellow, 160 V for magenta and cyan, and 240 V for black) in the area on the drum where development for specific color occurs, the main charging is controlled in compensation with the dark decay for each color.
Yellow developer
+6 to +7 kV Main charger shield
Developing roller Main charger wire bias 150 V G M
Developing roller bias 160 V
330 V Grid 340 V Target drum surface potential voltage 420 V
Drum
Magenta developer
340 V Developing roller bias 160 V
450 V (Drum base voltage)
Cyan developer bias 240 V Developing roller
Black developer
Figure 2-1-28 Dark decay
2-1-28
FS-8000C/CD/CN (2) Main charger unit The main charger unit is devised at the top of the drum unit, consisting of a wire, grid, and a shield. The main charger disperses +6 kV to +7 kV high voltage over the drum in the beginning of the electrophotographic cycle. To clean the main charger wire of carbon dioxide, a manual cleaning system is provided.
3 4 5 1 2
1 3
Figure 2-1-29 Main charger unit 1 Main charger shield 2 Main charger cleaning knob 3 Main charger cleaner 4 Main charger wire 5 Main charger grid
2-1-29
FS-8000C/CD/CN
2-1-6 Primary transfer unit

(1) Primary transfer unit The primary transfer unit has the primary transfer drum, as the main part, and the cleaning brush unit. The primary transfer drum is an aluminum cylinder, covered by the electroconductive sponge, and outermostly by the fluorine-coated rubber. The primary transfer drum is 160 mm diametric; whereas the photoconductor drum is 80 mm diametric, having a diameter ratio of 2 to 1. One rotation of the photoconductor drum can produce one page of A4 or Letter image over the half circumference of the primary transfer drum. In other words, the primary transfer drum can have two pages of A4 or Letter size; or one page of A3 or Ledger size at a time.
1 2
4 5
Figure 2-1-30 Primary transfer unit 1 Primary transfer drum 2 Image density sensor (IDS) 3 Cleaning brush 4 Exit screw 5 Cleaning brush unit
(2) Cleaning brush unit The cleaning brush unit contains the cleaning brush, cleaning roller, scrapers, and a spiral screw, and acts to remove and recollect the residual toner on the primary transfer drum. Note that the residual toner is removed not by being scraped off but by the electrostatic attraction. The cleaning brush is applied via the cleaning roller with the 600 V bias. Since the toner is positively biased, it is attracted to the cleaning brush. The residual toner attracted onto the cleaning brush is then scraped off by a blade and passed to the exit screw which in turn drives the toner to the waste toner duct. A color image is constituted by four images of different colors overlapped one by one. The cleaning brush therefore must be dressed away from the primary transfer drum while a color image is being laid over the primary transfer drum before the subsequent transferring process. This is accomplished by a cam which is driven by the cleaning brush unit shift solenoid (CBSSOL) for the cleaning brush.
2-1-30
FS-8000C/CD/CN
Rubber (Fluorine coated)
Sponge (Electroconductivity)
Aluminum base
Primary transfer drum
Figure 2-1-31 Primary transfer drum layer 2
3 5
Figure 2-1-32 Primary transfer unit
1 Primary transfer drum 2 Image density sensor (IDS) 3 Cleaning brush 4 Exit screw 5 Cleaning roller 6 Cleaning brush blade 7 Cleaning brush unit
2-1-31
FS-8000C/CD/CN
DLPCBHVU
CB
EPWB [KP-801]
Cleaning brush
Cleaning roller
YC16 1 2 3 4 5 LMT5V GND ANIDSI0 ANIDSI1 IDLED 1 2 3 4 5 Image density sensor Primary transfer drum
Cleaning brush unit Primary transfer unit
Figure 2-1-33 Primary transfer unit block diagram
2-1-32
FS-8000C/CD/CN Color print process In color printing, an image in each color is constituted over the drum unit one after another. Each image is developed by toner and transferred onto the primary transfer drum until four layers of cyan, magenta, yellow, and black are constituted over the primary transfer drum. The color layers are constituted on the primary transfer drum in the order of yellow (bottom-most), magenta, cyan, and black (top-most). The photoconductor drum can create an A4 image in two revolutions. (The diametric ratio for the photoconductor drum and the primary transfer drum is 1 to 2.) The primary transfer drum can complete two A4 or Letter size image in one revolution, or one A3 or Ledger size image in one revolution. A3 size paper color printing process
Y Dr Tr1 * Tr2 Y M p1 C p1 K p1
p2 Dr: Drum Y: Yellow developer [Toner M: Magenta developer [Toner C: Cyan developer [Toner K: Black developer [Toner ] ] ] ] Tr1: Primary transfer (drum) Tr2: Secondary transfer (roller) p1: The first page image p2: The second page image p3: The third page image
p1 Repeat*
Figure 2-1-34 A3 size paper color printing process Two-page mode Two-page mode is the way the printer prints two A4 or Letter size images in a single revolution of the primary transfer drum, ensuring 30 ppm for monochrome or 8 ppm for color printing speeds. Two pages of A4 or Letter size are laid side by side over the primary transfer drum in the order of yellow, magenta, cyan, and black as explained previously. For the fullest efficiency of printing, the printer prints these two pages in a way explained in Figure 2-1-35. Table 2-1-1 Drum revolution 1 2 3 4 5 6 7 8 9 10 11 Page 1 1 1 2 1 2 3 2 3 2 3 Color Yellow Magenta Cyan Yellow Black Magenta Yellow Cyan Magenta Black Cyan Page printed 1 2
2-1-33
FS-8000C/CD/CN A4/Letter size paper color printing process (Two-page mode)
Y Dr p1 Tr1 M p1 C p1
p2 p1 *
Y M p1 K p2 1p Tr2 p2 p3 p2 p3 C p2
M p3 K p2 p3 p2 Tr2 Repeat* p2 C p3
Dr: Drum Y: Yellow developer [Toner M: Magenta developer [Toner C: Cyan developer [Toner K: Black developer [Toner
] ] ] ]
Tr1: Primary transfer (drum) Tr2: Secondary transfer (roller) p1: The first page image p2: The second page image p3: The third page image
Figure 2-1-35 A4/Letter size paper color printing process (Two-page mode)
2-1-34
FS-8000C/CD/CN
2-1-7 Fuser unit

The fuser unit is detachable and mounted on the left-most end of the paper feed unit. The fuser unit literally fuses toner on the paper by means of heat and pressure following the transferring process of the electrophotographic cycle. The fuser has the oil roller unit at the top, which is activated during fusing is in process and lowers the oil roller down onto the top roller so that the oil is applied onto the paper. Both the heat roller and the press/heat roller are of soft type ( 45 mm) and in contact with each other with a nip of approximately 10 mm. The nip is required to apply a sufficient heat capacity to the paper in color printing. Both rollers have a 500 W heater inside. Paper is pinched between these rollers for permanently fusing images. The fusing temperature is controlled as the thermistor for the top roller and the bottom roller signals the engine controller PWB. The heaters are activated in PWM (Pulse-Width Modulation) system depending on the temperature the two thermistor detect and report. The rollers are driven by a dedicated fuser motor. To optimize fusing depending on paper type, the revolution of the rollers are changed accordingly in half the normal speed for thick paper; quarter the normal speed for transparencies.
9 0 ! 7 @ # $ 4 5 6 %
^ 8 3 * 2 (
Figure 2-1-36 Fuser unit section 1 Upper heater lamp (UHL) 2 Lower heater lamp (LHL) 3 Heat roller 4 Press/heat roller 5 Upper thermostat (UTHS) 6 Lower thermostat (LTHS) 7 Fixing heater (FH) 8 Upper fuser thermistor (UFTH) 9 Lower fuser thermistor (LFTH) 0 Oil roller up/down solenoid (ORUDSOL) ! Exit pulley @ Exit roller # Oil roller $ Oil roller cam % Exit roller gear ^ Idle gear & Idle gear * Fuser gear ( Input gear
& 1
2-1-35
FS-8000C/CD/CN
1 6
Figure 2-1-37 Fuser unit section
1 Oil roller 2 Heat roller 3 Press/heat roller 4 Upper heater lamp (UHL) 5 Lower heater lamp (LHL) 5 Upper separator 6 Lower separator 7 Exit pulley 8 Exit roller
2-1-36
FS-8000C/CD/CN
Fuser unit Oil roller unit ORUF OILEX 3 FFCUT 2 VCC 1 EPWB [KP-801] YC21
YC604 LHL UHL ORUDSOL WEBL 1 VPP 2 WEBU 3 YC601 YC602 UFTH FTREF THERMU 1 2 YC603 LFTH LTHS FUPWB [KP-811] UTHS CN2 HEATFL HEATL HEATFU HEATL 4 1 2 3 FTREF THERML 1 2 8 7 6 5 4 3 2 1 FTREF THERMU THERML WEBU WEBL VPP 1 2 3 4 5 6
YC20
PSU
Figure 2-1-28 Fuser unit block diagram
2-1-37
FS-8000C/CD/CN
2-1-8 Face-down tray unit

The face-down tray unit changes the destination the printed pages are stuck. For face-down, the paper is guided along the change guide vertically into the face-down tray. In face-up, a solenoid is activated (FUDSOL) to manipulate the change guide so that the paper is sent horizontally in the face-up tray.
2 4
To face-down tray
5 6 6 6 2 2 9 8 8 7 6
From fuser
Figure 2-1-39 Face-down tray unit
1 Face-down PWB (FDPWB) [KP-828] 2 FD roller 3 Exit AL pulley 4 Exit BL pulley 5 FD pulley gear Z18 6 Gear Z26 7 Input gear Z24 8 Gear Z22 9 Change guide 0 FU roller ! Face up/down solenoid (FUDSOL)
2-1-38
FS-8000C/CD/CN
1 2
1 1 5 3
Figure 2-1-40 Face-down tray unit
1 FD roller 2 Exit AL pulley 2 Exit BL pulley 3 FU roller 4 Change guide 5 Face-up tray
2-1-39
FS-8000C/CD/CN
Face-down unit YC832 UPEXS LPEXS 1 2 3 1 2 3 1 2 3 EXITJU 9 GND 8 EJUCOM 7 EXITJL 6 GND 5 EJLCOM 4 PFULL 3 GND RFLCOM 2 1
EPWB [KP-801]
YC831 11 10 9 8 7 6 5 4 3 2 1 YC834 VCC GND EXITJU EXITJL PFULL CVRUP CVRLW FUSET FDSET VPP FANFCD 1 2 3 4 5 6 7 8 9 10 11
YC18
PFS LCSWPWB [KP-809] (SW581) Face-up tray switch (SW582) Side cover switch
YC587 1 2 3
CVRUP 1 CVRLW 2 GND 3 FDPWB [KP-828] YC833
FUDSOL
FUSET 1 VPP FDSET 2 3 YC835 FANFCD 2 VPP 1
FDFM
Figure 2-1-41 face-down unit block diagram
2-1-40
CONTENTS 2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................................... 2-2-2 (1) Main frame, Face-down unit, and MP tray unit ................................................................................. 2-2-2 (2) Developers, drum unit, and main charger unit .................................................................................. 2-2-3 (3) Primary transfer, secondary transfer, paper feed, and fuser units .................................................... 2-2-5 (4) Main frame rear and controller box ................................................................................................... 2-2-6
2-2 Electrical parts layout

FS-8000C/CN/CD
2-2-1 Electrical parts layout

(1) Main frame, Face-down unit, and MP tray unit
Figure 2-2-1 Main frame, Face-down unit, and MP tray unit PD PWB (PDPWB) [KP-838] ....................... APC PWB (APCPWB) [KP-807] .................. Operation panel PWB (OPPWB) [KP-805] .. MP tray feed PWB (MPFPWB) [KP-832] ..... Waste toner full sensor PWB (WTFSPWB) [KP-849] ................................. 6. Left cover switch PWB (LCSWPWB) [KP-809] ....................................................... 7. Face-down PWB (FDPWB) [KP-828] .......... 8. Black toner empty sensor PWB (KTESPWB) [KP-895] .................................. 9. Black toner empty sensor PWB (KTESPWB) [KP-896] .................................. 10. Developing/cleaning brush bias high voltage unit (DLPCBHVU) .......................... 11. Paper full sensor (PFS) ................................ 12. Humidity/temperature sensor (HUMTEMPS) ....... 13. MP tray bottom plate position sensor (MPBPPS) . 14. Middle paper feed sensor (MPFS) ............... 15. Lower paper exit sensor (LPEXS) ................ 16. Upper paper exit sensor (UPEXS) ............... 17. Oil roller unit detection terminal (ORDT) ...... 18. Interlock switch (INTLSW) ........................... 19. MP tray bottom plate solenoid (MPBPSOL) ......... 20. Face up/down solenoid (FUDSOL) .............. 21. MP tray feed clutch (MPFCL) ....................... 22. Polygon motor (PM) ..................................... 23. Face-down unit fan motor (FDFM) ............... 1. 2. 3. 4. 5. Detects laser beam. Generates the horizontal sync output. Controls the laser beam output. Displays LCD messages and LED indicators. Controls key inputs. Detects the paper and its width in MP tray. Activates electrical components. Detects the waste toner bottle being full. Monitors whether the face-up tray and the side cover is open. Relays wirings for the face-down tray unit electrical components. Monitors toner in the black toner container (emitter) Monitors toner in the black toner container (receptor) Generates the developing bias and the primary transfer cleaning brush bias. Detects whether the face-down tray is full. Detects the ambient temperature and humidity. Detects MP tray bottom plate position. Detects paper jam at the paper feed unit. Detects paper jam at the face-up tray unit. Detects paper jam at the left cover. Connects the oil roller unit (fuse); and its fuse to blow when a new oil roller unit is installed. Monitors whether the front cover is open and the 24 V DC power. Activates the MP tray bottom plate. Switches the output stack between face up and face down. Controls drive chain to the MP tray feed roller. Revolves the polygon mirror. Dissipates the heated air in the printer.
2-2-2
FS-8000C/CN/CD (2) Developers, drum unit, and main charger unit
Yellow developer
Magenta developer
Drum unit
Cyan developer
Main charger unit
Black developer
Figure 2-2-2 Developers, drum unit, and main charger unit
2-2-3
FS-8000C/CN/CD 1. Drum PWB (DRPWB) [KP-813] ................... Accommodates the individual information for the drum including the light sensitivity, serial number, etc. 2.Yellow developer PWB (YDLPPWB) [KP-847] ...... Relays wirings for the electrical component in the yellow developer. 3. Magenta developer PWB (MDLPPWB) [KP-815] . Relays wirings for the electrical component in the magenta developer. 4. Cyan developer PWB (CDLPPWB) [KP-815] ....... Relays wirings for the electrical component in the cyan developer. 5. Black developer PWB (KDLPPWB) [KP-817] ...... Relays wirings for the electrical component in the black developer. 6. Yellow T/C sensor (YTPCS) ......................... Measures the toner concentration in the hopper for the yellow developer. 7. Magenta T/C sensor (MTPCS) .................... Measures the toner concentration in the hopper for the magenta developer. 8. Cyan T/C sensor (CTPCS) .......................... Measures the toner concentration in the hopper for the cyan developer. 9. Black T/C sensor (KTPCS) .......................... Measures the toner concentration in the hopper for the black developer. 10. Offset drum sensor (ODS) ........................... Detects the home position for the drum at which revolution begins. 11. Yellow toner empty sensor (YTEMPS) [KP-819] ....................................................... Measures toner in the yellow toner container (emitter). 12. Magenta toner empty sensor (MTEMPS) [KP-819] ....................................................... Measures toner in the magenta toner container (emitter). 13. Cyan toner empty sensor (CTEMPS) [KP-819] ....................................................... Measures toner in the cyan toner container (emitter). 14. Black toner Intermediate hopper sensor (KITHS) ........................................................ Measure toner in the intermediate hopper for the black developer. 15. Yellow toner empty sensor (YTEMPS) [KP-820] ....................................................... Measures toner in the yellow toner container (receptor). 16. Magenta toner empty sensor (MTEMPS) [KP-820] ....................................................... Measures toner in the magenta toner container (receptor). 17. Cyan toner empty sensor (CTEMPS) [KP-820] ....................................................... Measures toner in the cyan toner container (receptor). 18. Yellow toner feed motor (YTFM) .................. Replenishes the yellow developer with toner. 19. Magenta toner feed motor (MTFM) .............. Replenishes the magenta developer with toner. 20. Cyan toner feed motor (CTFM) .................... Replenishes the cyan developer with toner. 21. Black toner feed motor (KTFM) .................... Replenishes the intermediate toner hopper for the black developer with toner. 22. Yellow developer drive clutch (YDLPDCL) .................................................. Drives the yellow developer. 23. Magenta developer drive clutch (MDLPDCL) ................................................. Drives the magenta developer. 24. Cyan developer drive clutch (CDLPDCL) .... Drives the cyan developer. 25. Black developer drive clutch (KDLPDCL) .... Drives the black developer. 26. Eraser lamp (EL) .......................................... Discharges the drum.
2-2-4
FS-8000C/CN/CD (3) Primary transfer, secondary transfer, paper feed, and fuser units
Figure 2-2-3 Primary transfer, secondary transfer, paper feed, and fuser units 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Feed PWB (FPWB) [KP-826] ....................... Fuser PWB (FUPWB) [KP-811] ................... Image density sensor (IDS) ......................... Registration sensor (REGS) ........................ Secondary transfer unit position sensor (STRPS) ........................................... Duplex paper exit sensor (DUPEXS) ........... Upper fuser thermistor (UFTH) .................... Lower fuser thermistor (LFTH) ..................... Paper conveying fan motor 1 (PCFM1) ....... Paper conveying fan motor 2 (PCFM2) ....... Secondary transfer unit shift clutch (STRSCL) .................................................... Duplex paper exit selection solenoid (DUPEXSSOL) ............................................ Oil roller up/down solenoid (ORUDSOL) ..... Upper thermostat (UTHS) ............................ Lower thermostat (LTHS) ............................. Upper heater lamp (UHL) ............................ Lower heater lamp (LHL) ............................. Oil roller unit fuse (ORF) .............................. Controls electrical components in the paper feed unit. Relays wirings from electrical components on the fuser unit. Measures image density for color calibration. Determines the starting point for registration. Determines the starting point for secondary image transferring. Detects paper jam at the outlet for the duplexer. Measures the upper heat roller temperature. Measures the lower heat roller temperature. Attracts paper towards the conveying belt, 1. Attracts paper towards the conveying belt, 2. Controls recessing the secondary transfer unit. Switches the flap for guiding paper to the duplexer. Controls recessing the oil roller. Disable power for the upper heater lamp in emergency. Disable power for the lower heater lamp in emergency. Energize the upper heat roller. Energize the lower heat roller. Blows off when inserted in the fuser unit (counter reset).
2-2-5
FS-8000C/CN/CD (4) Main frame rear and controller box
Figure 2-2-4 Main frame rear and controller box
2-2-6
FS-8000C/CN/CD 1. Main controller PWB (MPWB) [KP-800] ...... Implements firmware for managing data processing for printing, interface with PC and the network, etc. 2. System DIMM PWB (DIMMPWB) [KP-689] ......... System program (firmware). 3. Engine controller PWB (EPWB) [KP-801] .... Controls printer hardware including electrical components. 4. Engine-main controllers relay PWB (EMRYPWB) [KP-802] ................................. Interconnects the engine controller PWB and the main controller PWB. 5. Main drive PWB (MDPWB) [KP-824] ........... Controls the developer units, solenoids for the primary transfer unit, and clutches. 6. Feed drive PWB (FDPWB) [KP-822] ........... Interconnects the electrical components paper in the paper feed unit. 7. Paper feeder/options relay PWB (PFRYPWB) [KP-830] ....................................................... Interconnects the bottom-mounted options and paper exit options. Drives the fuser motor. 8. Power supply unit (PSU) .............................. Receives AC mains supply and converts into 5 V DC and 24 V DC. 9. Network interface card (NIC)* ...................... Interfaces with the network. 10. Separation charger high voltage unit (SCHVU) ............................................... Generates the separation charger high voltage. 11. Main charger high voltage unit (MCHVU) ..... Generates the main charger high voltage. 12. Transfer roller bias high voltage unit (TRHVU) ...................................................... Generates the transfer roller bias. 13. Cleaning brush unit position sensor (CBPS) ....... Detects the position of the cleaning brush unit. 14. Power switch (POWSW) .............................. Switches AC power input on and off. 15. Yellow developer magnet solenoid (YDLPMSOL) ............................................... Activates the magnetic brush for development (by repositioning the magnet), yellow. 16. Magenta developer magnet solenoid (MDLPMSOL) .............................................. Activates the magnetic brush for development (by repositioning the magnet), magenta. 17. Cyan developer magnet solenoid (CDLPMSOL) ............................................... Activates the magnetic brush for development (by repositioning the magnet), cyan. 18. Black developer magnet solenoid (KDLPMSOL) ............................................... Activates the magnetic brush for development (by repositioning the magnet), black. 19. Cleaning brush unit sift solenoid (CBSSOL) .................................................... Controls recessing the cleaning brush unit. 20. Cleaning brush unit drive clutch (CBDCL) ... Controls driving the cleaning brush unit. 21. Black toner feed clutch (KTFCL) .................. Controls driving the black toner container and the black toner feed assembly. 22. Registration clutch (REGCL) ........................ Controls driving the registration roller. 23. Paper feed clutch (PFCL) ............................ Controls driving the paper feed roller. 24. Fuser unit drive motor (FUDM) .................... Controls driving the fuser unit and the conveying belts in the paper feed unit. 25. Color developers drive motor (CDLPDM) .... Drives the yellow, magenta, and cyan developers. 26. Black developer drive motor (KDLPDM) ...... Drives the black developer. 27. Main drive motor (MDM) .............................. Drives the drum unit. 28. Paper feed motor (PFM) .............................. Drives the paper feed unit. 29. Power supply unit fan motor (PSFM) ........... Dissipates heat in the power supply unit. 30. Main controller box fan motor (MFM) ........... Dissipates heat from the main controller PWB. 31. Fuser unit fan motor (FUFM) ....................... Dissipates heat from the fuser unit. 32. AC inlet ......................................................... Inputs AC mains supply. 33. Hard disk unit (HDD)* .................................. Holds print jobs. 34. Expanding memory (DIMM)** ...................... For expanding main RAM.
*: Standard installed for FS-8000CD model only. **: Option
2-2-7
FS-8000C/CD/CN
CONTENTS 2-3 PWB Operation and Connector Signal Assignment

2-3-1 Engine controller PWB [KP-801] .............................................................................................................. 2-3-2 2-3-2 Main controller PWB [KP-800] ................................................................................................................. 2-3-11
2-3-1
2-3 PWB operation and connector signal assignment

FS-8000C/CD/CN
2-3-1 Engine controller PWB [KP-801]
SYSCLK 32.7680 MHz
CPU (U2)
65.5360 MHz
SMMC (U21)
65.5360 MHz
Address/Data multiplex bus AD[15..0]
Address bus Adr[15..1]
ASIC1 (U7)
ASIC2 (U8)
Flash ROM (U10) 2 MB Status back-up
CPU (U26)
VCLK 35.8609 MHz Video control Port control
Option unit control
APC PWB
Motors, clutches, solenoids, sensors, HVUs, PWBs, etc.
Document finisher, mailbox sorter, or bulk stacker
Figure 2-3-1 Engine controller PWB [KP-801] block diagram
2-3-2
FS-8000C/CD/CN Connector signal assignment Connector YC1 Connected to the main controller PWB [KP-801] via engine-main controllers relay PWB [KP-802] Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Signal SO SDIR SI ENGIRN VPPSEL GND VD0p VD0n GND VD1p VD1n VHALF VD2p VD2n GND VD3p VD3n GND MMODDESp MMODESn GND MMODELp MMODELn GND MODEp MODEn GND VENBp VENBn GND SVCLKp SVCLKn GND LSYNCp LSYNCn GND PURGE FPCLK FPDIR PFRESn SBSY GND SCLK GND PRGRESn RSTn GND VCC GND VCC GND VCC GND VCC GND I/O O O I O I I I I I O I I I I I I O I I I I I I I O O O I I I I O I I O O O O O Description Serial communication data Serial communication control Serial communication data reception Serial communication interrupt Engine program write control Ground Image data Image data Ground Image data Image data Voltage for differential output Image data Image data Ground Image data Image data Ground Gradation control Gradation control Ground Gradation control Gradation control Ground Image/text data selection Image/text data selection Ground Image data output timing Image data output timing Ground Main (horizontal) scanning video clock Main (horizontal) scanning video clock Ground Image data output scanning synchronization Image data output scanning synchronization Ground Paper exit completion Serial communication clock, for the operation panel PWB Serial communication control, for the operation panel PWB Reset signal, for the operation panel PWB Serial communication control Ground Serial communication clock Ground Engine program writing control Reset Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground
2-3-3
FS-8000C/CD/CN Connector YC1 Connected to the main controller PWB [KP-801] via engine-main controllers relay PWB [KP-802] Pin No. 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Signal VCC GND VCC GND VCC GND VCC GND VCC GND VCC GND VCC GND VCC GND VCC GND VCC VSYNC VCC PSEL GND FPDATA EOPO I/O O O O O O O O O O O O O O O O Description 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Ground 5 V DC Sub (vertical) scanning video clock 5 V DC First/second page selection (Two pages mode), H: First , L: Second Ground Serial communication data, for operation panel Page ending signal Not used
YC2
YC4 Connected to Operation panel PWB [KP-805] YC5 Connected to APC PWB [KP-807]
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12
FPGND FPDIR FPCLK FPDAT FPRESn FPVCC SCCLK SCRDY SCANER VPP PD POWSEL LEN LONB LASER5V GND VD0n VD0p
O O O O O O I O O I O O O O O O
Ground Serial communication control Serial communication clock Serial communication data Reset VCC Polygon motor revolution control clock Polygon motor continuous revolution signal, L: Continuous Polygon motor drive, L: Drive 24 V DC Horizontal synchronization from PD PWB Laser power control Laser output enable Laser output drive 5 V DC for laser scanner unit (for APC and PD PWB), Interlock switch off: 5 V DC is off Ground Image data signal Image data signal
2-3-4
FS-8000C/CD/CN Connector YC6 Connected to the humidity/ temperature sensor YC7 Connected to the main drive motor Pin No. 1 2 3 4 Signal TEMP GND HMOUT VCC I/O I I O Description Temperature detection data (analog) Ground Humidity detection data (analog) 5 V DC
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
FG VCC MMHU MMHV MMHW GND MMU MMV MMW FG VCC DMCHU DMCHV DMCHW GND DMCU DMCV DMCW FG VCC FMHU FMHV FMHW GND FMU FMV FMW GND GND VPP VPP T1REMn ANT1 BAYREMn ANBDY BDYREMn BAMREMn ANBDM BDMREMn BARCREMn ANBDC BDCREMn BAKREMn ANBDK BDKREMn ANCR CRREMn
I O I I I O O O I O I I I O O O I O I I I O O O O O O O O O O O O O O O O O O O O O
FG (Frequency generation) pulse 5 V DC Main drive motor control Main drive motor control Main drive motor control Ground Main drive motor control Main drive motor control Main drive motor control FG (Frequency generation) pulse 5 V DC Color developers drive motor control Color developers drive motor control Color developers drive motor control Ground Color developers drive motor control Color developers drive motor control Color developers drive motor control FG (Frequency generation) pulse 5 V DC Paper feed motor control Paper feed motor control Paper feed motor control Ground Paper feed motor control Paper feed motor control Paper feed motor control Ground Ground 24 V DC 24 V DC Primary transfer bias control (T1), L: On Primary transfer bias voltage control PWM Yellow developing AC bias control, L: On Yellow developing DC voltage control PWM Yellow developing bias control, L: On Magenta developing AC bias control, L: On Magenta developing DC voltage control PWM Magenta developing bias control, L: On Cyan developing AC bias control, L: On Cyan developing DC voltage control PWM Cyan developing bias control, L: On Black developing AC bias control, L: On Black developing DC voltage control PWM Black developing bias control, L: On Cleaning brush bias voltage control PWM Cleaning brush bias control, L: On
YC8 Connected to the color developers drive motor
YC9 Connected to the paper feed motor
YC10 Connected to the developing/ cleaning brush bias high voltage unit
2-3-5
FS-8000C/CD/CN Connector YC11 Connected to the power supply unit Pin No. 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 1 2 3 4 Signal VCC VCC GND GND GND GND VPP VPP FAN+24V GND PSCNT PSOFFn FANBn HTENn ZERCCn SDVPP LHEATn UHEATn GND VPP MCREMn ANMC I/O I I I I I O I O O I O O O O O O 5 V DC 5 V DC Ground Ground Ground Ground 24 V DC 24 V DC 24 V DC for power supply unit fan motor (Not linked with the interlock switch) Ground Power supply control, L: Power on Power supply unit power down reset Power supply unit fan motor drive, L: On Heater lamp drive enable, L: Enable Zero cross signal, L: Input pulse 24 V DC power supply off signal, L: Power off Lower heater lamp control, L: On Upper heater lamp control, L: On Ground 24 V DC Main charger grid bias control, L: On Main charger grid bias voltage PWM Description
YC12 Connected to the power supply unit
YC13 Connected to the main charger high voltage unit YC14 Connect to the separation charger high voltage unit YC15 Connected to the EEPROM PWB [KP-889] YC16 Connected to the image density sensor YC17 Connected to the drum PWB [KP-813]
1 2 3 4 5
GND VPP ANSP SPREM SPER
O O O O
Ground 24 V DC Separation charger bias voltage PWM Separation charger DC and AC signal, L: On Separation charger leak detection
1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10
VCC GND LMT5V GND ANIDSI0 ANIDSI1 IDLED GND ERSDRn DRODS VCC GND DRECS DRECLK DREEDI DREDO DFSCUT
O O O O O O O O O O I I O O O I O O
5 V DC Ground 5 V DC (Fused) Ground Image density sensor detection 0 Image density sensor detection 1 5 V DC power supply for Image density sensor emitter (LED) Ground Eraser lamp drive signal, H: On Off set drum sensor output pulse (synchronized with the drum rotation) 5 V DC Ground Chip select signal for EEPROM on the drum PWB Clock signal for EEPROM on the drum PWB Data input signal for EEPROM Data output signal for EEPROM Not used
2-3-6
FS-8000C/CD/CN Connector YC18 Connected to the face-down PWB [KP-828] Pin No. 1 2 3 4 5 6 7 8 9 10 11 1 2 3 Signal VCC GND EXITJU EXITJL PFULL CVRUP CVRLW FUSET FDSET VPP FANFCD LMT5V VCRET LEDCC I/O O I I I I I O O O O O I O Description 5 V DC Ground Upper paper exit sensor detection, L: detected Lower paper exit sensor detection, L: detected Paper full sensor detection, L: Full Left cover open/close detection, H: Open Face-up tray open/close detection, H: Open Face-up/down solenoid drive Face-up/down solenoid drive 24 V DC Face-down unit fan motor drive 5 V DC (Fused) 5 V DC (Fused) Black toner empty sensor emitter [infrared LED] drive
YC19 Connected to the black toner empty sensor [KP-895] Connected to the black toner empty sensor [KP-896] YC20 Connected to the fuser PWB [KP-811] YC21 Connected to the oil roller unit detection terminal YC22 Connected to the cyan developer PWB [KP-815]
4 5 6 1 2 3 4 5 6 1 2 3
PQCOM TONE GND FTREF THERMU THERML WEBU WEBL VPP VCC FFCUT OILEX
O I O I I O O O O I O I
5 V DC (Fused, Via resister) Black toner empty sensor receiver [photo transistor] detection (analog) Ground Reference voltage for fuser thermistors (approx. 4.2 V DC) Upper fuser thermistor detection Lower fuser thermistor detection Oil roller up/down solenoid drive Oil roller up/down solenoid drive 24 V DC 5 V DC Oil roller unit new/old detection, H: New Oil roller unit fuse blowout execution Oil roller unit installation detection, H: Installed
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
NC GND GND CTPD LMT5V CTEMP CMAGDR VPP CTMDR CTMCOM VPP KMAGDR KTPD KTEMP KTMCOM KTMDR LMT5V GND GND DLKSET
I O I O O O I O O I I I O O I
Not used Ground Ground Cyan T/C sensor detection (analog) 5 V DC (Fused) Cyan toner empty sensor [KP-820] detection, L: Empty Cyan developing roller drive clutch drive, L: On 24 V DC Cyan toner feed motor drive (PWM) Cyan toner feed motor back electromotive force 24 V DC Black developing roller drive clutch drive, L: On Black T/C sensor detection (analog) Black Black toner feed motor back electromotive force Black toner feed motor drive (PWM) 5 V DC (Fused) Ground Ground Black developer installation detection, H: Installed
Connected to the black developer PWB [KP-817]
2-3-7
FS-8000C/CD/CN Connector YC23 Connected to the yellow developer PWB [KP-847] Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 Signal GND GND YTPD LMT5V YTEMP YMAGDR VPP YTMDR YTMCOM MTMCOM MTMDR VPP MMAGDR MTEMP LMT5V MTPD GND GND GND GND FEDEX SUBROL FEEDS FEDDR FANFP REGDR VPP VPP JAMF TNRKDR T2INI GND NC BRSET EXITJD DUFDR VCC EXFDR GND FANC+ I/O I O I O O O I I O O I I O O I I O O O O O O I O I O O O O Description Ground Ground Yellow T/C sensor detection (analog) 5 V DC (Fused) Yellow toner empty sensor [KP-820] detection, L: Empty Yellow developer drive clutch drive, L: On 24 V DC Yellow toner feed motor drive (PWM) Yellow toner feed motor back electromotive force Magenta toner feed motor back electromotive force Magenta toner feed motor drive (PWM) 24 V DC Magenta developer drive clutch drive, L: On Magenta toner empty sensor [KP-820] detection, L: Empty 5 V DC (Fused) Magenta T/C sensor detection (analog) Ground Ground Ground Ground Paper feed unit installation detection, L: Installed Not used Registration sensor detection, L: Detected Paper feed clutch drive Paper conveying fan motors 1 and 2 drive Registration clutch drive 24 V DC 24 V DC Not used Black toner feed clutch drive Secondary transfer unit home position detection, L: Home Ground Not used Secondary transfer unit shift clutch drive Duplex paper exit sensor detection, L: Detected Duplex paper exit selection solenoid drive(For duplexer) 5 V DC Duplex paper exit selection solenoid drive(For printer) Ground Main controller box fan motor drive
Connected to the magenta developer PWB [KP815]
YC24 Connected to the feed drive PWB [KP-822]
YC25 Connected to the main controller box fan motor YC26 Connected to the fuser unit fan motor
1 2
GND FANF+
Ground Fuser unit fan motor drive
2-3-8
FS-8000C/CD/CN Connector YC27 Connected to the main drive PWB [KP-824] Pin No. 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Signal VPP MIXDRn YSOL1 BRUSDR MSOL1 ROLDR CSOL1 BUINI KSOL1 VCC GND VCC MPFSET HANDS LONG GND VPP BTTRDR MPFDR WTLED PFSEL2 PFSEL1 FINRX PFSEL0 DUSEN WTONER VCC VCC VPP STPEN STOBN VPP STOAN GND T2INV VPP ANT2 T2REM GND STOAP VPP GND STOBP WTBS VPP VCC VCC GND GND PFSDO PDSCLK PFSDI FINTX I/O O O O O O O I O O O I I O O O O O O I O I I O O O O O O O I O O O O O O I O O O O O I O Description 24 V DC Not used Yellow developer magnet solenoid drive Cleaning brush unit drive clutch drive Magenta developer magnet solenoid drive Cleaning brush unit shift solenoid drive Cyan developer magnet solenoid drive Cleaning brush unit position sensor detection, H: Home Black developer magnet solenoid drive 5 V DC Ground 5 V DC Not used MP tray paper detection, H: Not detected MP tray bottom plate position sensor detection, H: Home Ground 24 V DC MP tray bottom plate solenoid drive MP tray feed clutch drive, L: On Waste toner full sensor PWB [KP-849] emitter (LED) drive Communication control 2, for option paper feeder/duplex unit/document finisher, etc. Communication control 1, for option paper feeder/duplex unit/document finisher, etc. Communication data, reception for document finisher Communication control 0, for option paper feeder/duplex unit/document finisher, etc. Duplexer paper exit sensor detection, H: Detected Waste toner full sensor PWB [KP-849], toner full detection, L: full 5 V DC 5 V DC 24 V DC Option document finisher power-off, H: Off Fuser unit drive motor (stepping drive) control 24 V DC Fuser unit drive motor (stepping drive) control Ground Transfer roller bias (negative) control, H: On 24 V DC Transfer roller bias voltage control PWM Transfer roller bias (positive) control, H: On Ground Fuser unit drive motor (stepping drive) control 24 V DC Ground Fuser unit drive motor (stepping drive) control Waste toner full sensor PWB [KP-849], waste toner bottle detection, H: Installed 24 V DC 5 V DC 5 V DC Ground Ground Communication data output, for option paper feeder/duplex unit/document finisher, etc. Communication clock, for option paper feeder/duplex unit/document finisher, etc. Communication data input, for option paper feeder/duplex unit/document finisher, etc. Communication control, for option document finisher
YC28 Connected to the MP tray feed PWB [KP-832]
YC29 Connected to the paper feeder/ options relay PWB [KP830]
2-3-9
FS-8000C/CD/CN Connector YC30 Connected to the black developer drive motor Pin No. 1 2 3 4 5 6 7 8 9 Signal DMFG VCC DMKHU DMKHV DMKHW GND DMKU DMKV DMKW I/O I O I I I O O O Description FG (Frequency generation) pulse 5 V DC Black developer drive motor control Black developer drive motor control Black developer drive motor control Ground Black developer drive motor control Black developer drive motor control Black developer drive motor control
2-3-10
FS-8000C/CD/CN
2-3-2 Main controller PWB [KP-800]
Main controller PWB 66 MHz CLK

Address Bus (BA 32 bit) Address Bus (MPCA 32 bit) MPU XPC750CX 400 MHz (U3) Data Bus (DH 32 bit)
CLK Driver
14 MHz
Buffer
System ROM DIMM 4 MB 2 Slots
Font ROM 4 MB
66 MHz CLK
Buffer
Buffer
AD Bus (BAD 32 bit) Address Bus (BA 32 bit) 33 MHz CLK Video Data (Serial) QVCLK Divider (U6) 66 MHz CLK Gate Array (U38)
Gate Array (U7)
66 MHz CLK
Engine Communication
Video Data (parallel)
Operation panel I/F
SDRAM Address Bus (DA 11 bit)
VCLK
SDRAM Data Bus (DD 32 bit)
Main RAM Expansion SDRAM DIMM x 2 slots
Data Bus (16D 16 bit)
Engine-main controllers relay PWB [KP-802]

Memory card slot
API 2 MB KUIO0 KUIO1 *NIC (Network interface card) is standard-installed for FS-8000CN.
To engine controller PWB [KP-801]
Parallel Serial interface interface
NIC*
Figure 2-3-2 Main controller PWB [KP-800] block diagram
2-3-11
CONTENTS 2-4 Appendixes

Connection diagram ........................................................................................................................................... 2-4-2 Maintenance kits ................................................................................................................................................ 2-4-3 Periodic maintenance procedures ..................................................................................................................... 2-4-4
2-4-2
Parallel interface
(Centronics) (RS-232C)
Serial interface
YC501 YC4
FPVCC FPRES* FPDAT FPCLK FPDIR FPGND 1 2 3 4 5 6 S02540
FS-8000C/CD/CN
Operation panel PWB [KP-805]
Interface slot [OPT2/HDD]

Network interface card or Hard disk unit (Option)
6 5 4 3 2 1
YC1
YC202
YC201
YC1
Connection diagram
[KP-802]
Expanding DIMM slot
Expanding DIMM slot
Interface slot [OPT1]

(Network interface card standard installed FS-8000CN model only)
Main controller PWB [KP-800]

YC5
Main controller Box

YC551
Engine-main controllers relay PWB APC PWB [KP-807]

YC553
AC inlet
L G N VCC VCC VCC GND GND GND
YC552
3 2 1
1 2 3 4 5
Memory card slot

S0261
CompactFlash (Option) YC2 S02542 Ferrite core
12 11 10 9 8 7 6 5 4 3 2 1
VDO+ VDOGND LASER5V LONB LEN POWSEL PD VPP SCNAER SCRDY SCCLK 12 11 10 9 8 7 6 5 4 3 2 1
Laser scanner unit
System DIMM PWB [KP-689]

1 2 3 4 5 6
System DIMM PWB [KP-689]
VPP GND SCNAER SCRDY SCCLK S02543 5 4 3 2 1

CN1
LASER5V 3 PD 2 GND 1 S02541

YC581
Ferrite core 1
L
P.E.(Protect Earth) CN1 YC11 CN5 P.E.

1 3 N
Power supply unit
8 7 6 5 4 3 2 1
VPP VPP GND GND GND GND VCC VCC 8 7 6 5 4 3 2 1
Polygon motor
PD PWB [KP-838]
CN10 YC12 CN6

SHARP: B126(U) SHARP: B127(E)
1 3 7 5
Developing/cleaning brush bias high voltage unit
T1 CR BK BC BM BY S02545
T1
YC10
S02612
1 CN2 CN8 CN7
3 4 2
10 9 8 7 6 5 4 3 2 1
S02593 UHEAT* 10 LHEAT* 9 SDVPP 8 ZEROC* 7 HTEN* 6 FANB* 5 PSOFF* 4 PSCNT 3 GND 2 FAN+24V 1 S02594
4 1 2 3 2 1 HEATFL HEATL HEATFU HEATL S02572
1 2 3 4
Interlock switch Power supply unit fan motor
VPPCOM FANB
VPP VPP VPPCOM VPPCOM S02589
S02606 S02605 S02604 S02603 S02602
Power switch
3 2 4 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GND GND VPP VPP T1REM* ANT1 BAYREM* ANBDY BDYREM* BAMREM* ANBDM BDMREM* BACREM* ANBDC BDCREM* BAKREM* ANBDK BDKREM* ANCR CRREM*
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Lower heater lamp Lower thermostat Upper thermostat Upper heater lamp
FTREF THERMU
1 2 3 4
GND YTPD VPP YVCNT
YC912 YC913
Yellow T/C sensor
YC641
3 2 1
LMT5V 1 VCRET 2 LEDCC 3 S02552
Yellow toner empty sensor [KP-819]

YC646 YC916
PQCOM 1 YTEMP 2 GND 3 S02555 3 2 1
YC602
Yellow developing roller
Upper fuser thermistor

1 2
Yellow developer
Yellow developer PWB [KP-847]

YC911
Fuser unit
YC20 YC601
Lower fuser thermistor

YC603
1 2 S02573
FTREF THERML
FTREF THERMU THERML WEBU WEBL VPP FTREF THERMU THERML WEBU WEBL VPP S02572 1 2 3 4 5 6
Yellow toner empty sensor [KP-820]

YC914
1 2 S02548 YTMCOM YTMDR 1 2 VPP YMAGDR S02559
8 7 6 5 4 3 2 1
Oil roller up/down solenoid

YC604
1 2 3
WEBL VPP WEBU
B 1 2 3 4 1 2 3 4 A
B 4 3 2 1 4 3 2 1 A
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
GND GND YTPD LMT5V YTEMP YMAGDR VPP YTMDR YTMCOM
1 7 2 8 3 9 4 10 5 11 6 12
1 7 2 8 3 9 4 10 5 11 6 12
GND GND YTPD LMT5V YTEMP YMAGDR VPP YTMDR YTMCOM
1 2 3 4 5 6 7 8 9
Fuser PWB [KP-811]

GND ERSDR* GND ERSDR* 1 2
Yellow toner feed motor

YC915
Yellow developer drive clutch

YC23
S02546
YC632
Offset drum 1 2 sensor 3

YC623 YC621
DRODS VCC GND
GND 1 MTPD 2 VPP 3 MVCNT 4
Magenta T/C sensor
YC622
YC631
YC633
YC641
Drum PWB [KP-813]
Magenta developer
Magenta developer PWB [KP-815]
Drum unit
Eraser lamp
YC17
GND ERSDR* 1 2 DRODS VCC GND DRECS DRECLK DREDI DREDO DFSCUT 3 4 5 6 7 8 9 10 S02575 S02577 1 2 3
18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
GND GND MTPD LMT5V MTEMP MMAGDR VPP MTMDR MTMCOM
GND GND MTPD LMT5V MTEMP MMAGDR VPP MTMDR MTMCOM S02549
EEPROM
YC624
S02576
1 2
1 2 3 4 5 6 7 8 9 10 11 12 DRODS VCC GND DRE CS DRE CLK DREDI DREDO DFSCUT 1 7 2 8 3 9 4 10 5 11 6 12 1 7 2 8 3 9 4 10 5 11 6 12
1 7 2 8 3 9 4 10 5 11 6 12
1 7 2 8 3 9 4 10 5 11 6 12
1 2 3 4 5 6 7 8 9
LMT5V 1 VCRET 2 LEDCC 3 S02553
3 2 1
Magenta toner empty sensor [KP-819]

YC646 YC636 YC634
1 2 3 PQCOM MTEMP GND S02556 MTMCOM 1 MTMDR 2 1 2 VPP MMAGDR 3 2 1
Magenta developing roller
Magenta toner empty sensor [KP-820] Magenta toner feed motor

S02560
Main charger unit

Shield Charger wire Grid S02608
T1 M CN1 YC13
Drum (a-Si) S02607
YC635
Magenta developer drive clutch
YC632
G T1
S02580
S02600

Ferrite core
1 2 3 4
GND VPP MCREM ANMC 1 2 3 4
1 2 3 4
GND CTPD VPP CVCNT
Cyan T/C sensor

YC641 YC633
1 2 3 LMT5V VCRET LEDCC S02554 3 2 1
Face down unit

Upper paper exit sensor
YC832 YC831
1 2 3 1 2 3 1 2 3 S02587 3 2 1 PFULL GND RFLCOM EXITJL GND EJLCOM 6 5 4 EXITJU GND EJUCOM 9 8 7
Cyan toner empty sensor [KP-819]

YC646 YC631 YC636
PQCOM 1 CTEMP 2 GND 3 S02557 3 2 1
Cyan developing roller
Cyan developer
Cyan developer PWB [KP-815]
Lower paper exit sensor Paper full sensor
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
GND GND CTPD LMT5V CTEMP CMAGDR VPP CTMDR CTMCOM
1 7 2 8 3 9 4 10 5 11 6 12
1 7 2 8 3 9 4 10 5 11 6 12
GND GND CTPD LMT5V CTEMP CMAGDR VPP CTMDR CTMCOM
1 2 3 4 5 6 7 8 9
Cyan toner empty sensor [KP-820]

YC18 YC634
1 2 S02550 S02585 VCC CTMCOM CTMDR VPP 1 CMAGDR 2 S02561
11 10 9 8 7 6 5 4 3 2 1
VCC GND EXITJU EXITJL PFULL CVRUP CVRLW FUSET FDSET VPP FANFCD
1 2 3 4 5 6 7 8 9 10 11
Cyan toner feed motor

YC635
Cyan developer drive clutch

YC22
S02547
YC834
(SW581) YC587
Face-down PWB [KP-828]
(SW582)
Left cover switch PWB [KP-809]
CVRUP 1 1 CVRLW 2 2 GND 3 3 S02588
YC15
EEPROM PWB [KP-890]
6 5 4 3 2 1
GND
Face-up tray switch

FUSET VPP FDSET
[KP-801]
Duplex paper 1 GND 2 exist sensor 3 DSCOM

YC858
S02597 1 2 3 4 S02599 3 2 1
Waste toner full sensor PWB [KP-849]

YC931
1 2 A1 A2 A3 A4 B1 B2 B3 B4 3 4 GND GND PF SEL0 PFSEL1 PFSEL2 PFSOUT PFSCK PFSID VCC VCC VPP VPP
Side cover switch

YC833
S02621
1 2 3 4 5 6
YC652
Oil roller unit

Oil roller unit fuse
YC651
Face up/down solenoid Face-down unit fan motor

2 1 DUSEN FANFCD VPP
1 2 3
Oil roller unit detection terminal
1 2 3 4
GND KTPD VPP KVCNT 3 2 1 B D A C OILEX FFCUT VCC S02619 LMT5V KTEMP GND
Black T/C sensor

YC653
1 2 3
YC21
Black developing roller
3 2 1
20 19 18 17 16 15 14 13 1 12 1
10 9 8 7 6 5 4 3 2 1
DLKSET GND GND LMT5V KTMDR KTMCOM KTEMP KTPD KMAGDR VPP
1 7 2 8 3 9 4 10 5 11 6 12
1 7 2 8 3 9 4 10 5 11 6 12
DLKSET GND GND LMT5V KTMDR KTMCOM KTEMP KTPD KMAGDR VPP
S02558 1 2 KTMCOM KTMDR
Black toner intermediate hopper sensor

YC654
Black developer PWB [KP-817]
Black developer
YC835
1 2 3 4 5 6 7 8 9 10
YC26
Fuser unit fan motor Main controller fan motor

YC856
GND FANF+ FANC+ GND
2 1 2 1
S02551
1 2
VPP KMAGDR
S02562
Black toner feed motor

YC655
Black developer drive clutch

YC25
VCC 4 WTONER 3 WTLREM 2 GND 1
YC9
1 2 3 4
GND2 GND2 VPP VPP
1 2 3 4
1 2 3 4 5 6 7 8 9
FMFG VCC FMHU FMHV FMHW GND FMU FMV FMW
YC855
S02564
1 2 3 4 5 6 7 8 9
Paper feed motor
1 2 3 4 1 2 3 4
PFSEL0 PFSEL1 PFSEL2 PFSOUT
8 7 6 5 4 3 2 1
J P
YC29
YC851
YC854
Primary transfer cleaning roller
YC16
1 2 3 4 5 PFSCK* PFSID VCC VCC S02592
LMT5V GND ANIDSI0 ANIDSI1 IDLED S02565
LMT5V GND ANIDSI0 ANIDSI1 IDLED 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 S02566
Primary transfer drum cleaning brush
Primary transfer drum
Paper feeder/duplex unit interface connector Option document finisher/ mailbox sorter/bulk stacker interface connector
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GND PFSCLK GND PFSOUT GND PFSID PFSEL0 PFSEL1 PFSEL2 FINTX GND FINRX GND FINLIFE N.C.
Paper feeder/options relay PWB [KP-830]
1 2 3 4 5
Image density sensor
Cleaning brush unit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
VPP T2INV* GND STOAN VPP STOBN STPEN VPP VCC VCC WTONER DUSEN PFSEL0 FINRX PFSEL1 PFSEL2 WTLED FINTX PFSDI PFSCLK PFSDO GND GND VCC VCC VPP WTBS STOBP GND VPP STOAP GND T2REM* ANT2*
YC853
YC852 YC857
S02591 Ferrite core
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Ferrite core
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
YC27
Humidity/ Temperature sensor

6 5 4 3 2 1
4 3 2 1
TEMP GND HMOUT VCC S02598
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11
VPP MIXDR* YSOL1 BRUSDR MSOL1 ROLDR CSOL1 BUINI KSOL1 VCC GND
11 10 9 8 7 6 5 4 3 2 1
Main drive PWB [KP-824]

YC758 YC6
S02569
YC757
YC756
YC755 YC754
YC753 YC752
YC751
3 2 1
1 2 1 2
1 2
1 2
1 2
1 2
GND 1 VPP 2 T2REM* 3 ANT2* 4 T2INV* 5 S02581
Fuser unit drive motor
Black toner empty 3 sensor PWB 2 [KP-895] 1 Black toner empty 3 2 sensor PWB [KP-896] 1
1 2 3 4 5
1 2 3 4 5 6 CN1
LMT5V VCRET LEDCC PQCOM TONE GND S02618 HDRA VPP HDRAN HDRB VPP HDRBN
1 2 3 4 5 6
YC19 YC30
VPP KSOL1
VPP YSOL1
VPP CSOL1
VPP ROLDR
VPP MSOL1
VPP BRUSDR
BUINI GND BU COM
Transfer roller bias high voltage unit

T2
High Meg. Resister
1 2 3 4 5 6 7 8 9
DMKFG VCC DMKHU DMKHV DMKHW GND DMKU DMKV DMKW S02570
1 2 3 4 5 6 7 8 9
Black developer drive motor
S02614 3 2 1
Cyan developer magnet solenoid
Yellow developer magnet solenoid
Magenta developer magnet solenoid
Black developer magnet solenoid
Cleaning brush unit drive clutch
Cleaning brush unit shift solenoid
YC8
Cleaning brush unit position sensor
YC14
CN1
Transfer roller
Separation charger high voltage unit

S
1 2 3 4 5
GND VPP ANSP SPREM SPER S02616
1 2 3 4 5
1 2 3 4 5 6 7 8 9 YC24
DMCFG VCC DMCHU DMCHV DMCHW GND DMCU DMCV DMCW S02609
1 2 3 4 5 6 7 8 9
Color developers drive motor
19 20 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4 1 2 YC7

YC802
3 2 1 1 2 3
VCC EXFDR EXITJD DUFDR
BRSET T2INI GND JAMF TNRKDR VPP VPP FANFP REGDR FEEDS FEDDR FEDEX SUBROL GND GND
1 2 3 4 5 6 7 8 9
MMFG VCC MMHU MMHV MMHW GND MMU MMV MMW
1 2 3 4 5 6 7 8 9
Main drive motor
Secondary transfer unit position sensor Registration sensor
T2INI GND BRCOM S02617 1 2 3 GND FEEDS VCC S02584
S02571
Shield
(PH902)
(PH901)
1 2 3 VPP BRSET
MP tray feed PWB [KP-832]

S02563 YC803 YC804
1 2
MP tray paper sensor
YC901
YC28
MP tray paper width sensor
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
YC701
Paper feed unit
Secondary transfer unit shift clutch Paper conveying fan motor 1 Paper conveying fan motor 2 Duplex paper exit sensor Duplex paper exit selection solenoid
1 2 3
1 2 3 4 5 6 7 8
VCC MPFSET HANDS LONG GND VPP BTTRDR MPFDR S02544 Ferrite core VPP FANFP VPP FANFP 1 2 1 2 GND VCC EXITJD S02586 DUFDR VPP EXFDR
8 7 6 5 4 3 2 1
YC904
YC903
YC902
VPP 1 MPFDR 2 VPP 1 BTTRDR 2
Paper feed PWB [KP-826]

YC805 YC806 YC807
1 2 3
LONG 3 1 VCC 2 2 GND 1 3 S02615
YC703 YC704
1 2
VPP TNRKDR
Black toner feed clutch

YC702 YC801
1 2 VPP REGDR
Registration clutch
YC705
1 2 VPP FEDDR
MP tray unit
Feed driver PWB [KP-822]
MP tray bottom plate solenoid
1 2 3 4 5 6 7 8 9 10 11 12 13 14
GND FEDEX FEEDS FANFP VPP JAMF T2INI WTBS EXITJD VCC EXFDR VPP DUFDR BRSET
7 6 5 4 3 2 1 7 6 5 4 3 2 1
7 6 5 4 3 2 1 7 6 5 4 3 2 1
GND FEDEX FEEDS FANFP VPP JAMF T2INI WTBS EXITJD VCC EXFDR VPP DUFDR BRSET
MP tray bottom plate position sensor
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MP tray feed clutch
Paper feed clutch

YC808
3 2 1
YC706
S02583
14 13 12 11 10 9 8 7 6 5 4 3 2 1 P
14 13 12 11 10 9 8 7 6 5 4 3 2 1 J
S02582
3 2 1
VCC SUBROL GND S02568
1 2 3
Middle paper feed sensor
FS-8000C/CD/CN
Maintenance kits
Maintenance kit part name Name used in the service manual MK-800A Maintenance kit A Drum unit (including main charger unit) Ozone filter Primary transfer unit (including cleaning brush unit) Secondary transfer unit *1 MK-801B Maintenance kit B Black developer Fuser unit (with oil roller unit) Separation charger unit *2 MK-800B Maintenance kit B Black developer Fuser unit (with oil roller unit) Parts name MK-800A MAINTENANCE KIT A DK-800 DRUM UNIT (including MC-800 MAIN CHARGER ASSY and FILTER KIT) TR-800P PRI TRANSFER UNIT (including CLEANER ASSY) TR-800S SEC TRANSFER UNIT MK-801B MAINTENANCE KIT B DV-800K DEVELOPER BLACK FK-800(E) FUSER UNIT (E) FK-800(U) FUSER UNIT (U) SC-800 SEPARATE CHARGER MK-800B MAINTENANCE KIT B DV-800K DEVELOPER BLACK FK-800(E) FUSER UNIT (E) FK-800(U) FUSER UNIT (U) MK-800C MAINTENANCE KIT C DV-800Y DEVELOPER YELLOW DV-800M DEVELOPER MAGENTA DV-800C DEVELOPER CYAN MK-800D MAINTENANCE KIT D (MK-800D)SC-800 SEPARATE CHARGER Part No. Fig. No. Ref. No.
5PLPXARAPKX 5PLPXAQAPKX 2BM42790 5PLPXASAPKX 2BM93270 5PLPXATAPKX 5PLPXAXAPKX 5PLPXAUAPKE 5PLPXAVAAMA 5PLPXBRAPKX 5PLPXAXAPKX 5PLPXAUAPKE 5PLPXAVAAMA 5PLPXBAAPKX 5PLPXAZAPKX 5PLPXAYAPKX 5PLPXBRAPKX
07 07 02 17 17 05 06 06 05 06 06 05
101 002 056 101 114 114
MK-800C Maintenance kit C Yellow developer Magenta developer Cyan developer *2 MK-800D Maintenance kit D Separation charger unit
*1 For European countries and Australia. *2 For U.S., Canada, and Asian countries.
2-4-3
FS-8000C/CD/CN
Periodic maintenance procedures

Section Test print Maintenance part/location Maximum print size Method Test print Maintenance cycle At any service visit. Points and cautions Page
Section
Maintenance part/location
Method Clean Check and replace Clean Clean Check and replace Check and replace Check and replace Clean Clean Clean
Maintenance cycle At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit.
Points and cautions Clean with alcohol or a dry cloth. Check and replace if damaged. Clean with alcohol or a dry cloth. Clean with alcohol or a dry cloth. Check and replace if damaged. Check and replace if damaged. Check and replace if damaged. Clean with alcohol or a dry cloth. Clean by using wire cleaner. Clean with alcohol or a dry cloth.
Page 1-4-17 1-6-7 1-4-16 1-4-16 1-6-9 1-6-23 1-6-8 1-4-17 1-4-16 1-6-21
Paper feed unit Paper conveying belts and secondary transfer unit Upper registration roller Lower registration roller Secondary transfer unit shift clutch Paper conveying fan motors 1 and 2 Registration sensor Separation charger wire Separation charger shield
Section Drum unit and main charger unit Drum
Maintenance part/location
Method Check and clean
Maintenance cycle At any service visit.
Points and cautions Check drum surface and clean by using soft cloth if dirty. Perform the maintenance mode (drum surface refreshing) if an image problem occurs. Clean the gear tooth. Clean and then apply grease gear and shaft. Clean and then apply grease gear and shaft. Clean and then apply grease gear. Clean by using wire cleaner. Clean by using grid cleaner. Clean with alcohol or a dry cloth.
Page 1-6-14 1-4-8
Perform At any service visit. maintenance mode Drum R flange Drum gear Z14 Z28H and shaft Idle gear Z17 Z22H and shaft CLN gear Z17 Main charger wire Main charger grid Main charger shield Clean Clean and grease Clean and grease Clean and grease Clean Clean Clean At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit. At any service visit.
1-4-19 1-4-19 1-4-19 1-4-19 1-4-13 1-4-14 1-4-15
Section Primary transfer unit and cleaning brush unit
Maintenance part/location Primary transfer unit
Method Clean
Maintenance cycle At any service visit.
Points and cautions Clean the platform for the cleaning brush unit with alcohol or a dry cloth. Clean the waste toner exit with alcohol or a dry cloth.
Page 1-4-18
Cleaning brush unit
Clean
At any service visit.
1-4-18
2-4-4
FS-8000C/CD/CN
Section Fuser unit Maintenance part/location Separators Paper chute Heat and heat/press roller Method Clean Clean Print a solid black page. Maintenance cycle At any service visit. At any service visit. At any service visit. Points and cautions Clean with alcohol or a dry cloth after heat cooled down. Clean with alcohol or a dry cloth Page 1-4-22 1-4-22
Perform the procedure described 1-4-21 on page 1-4-21 if a paper dust problem occurs.
2-4-5
KYOCERA MITA EUROPE B.V.

Hoeksteen 40, 2132 MS Hoofddorp, The Netherlands Phone: (020) 6540000 Home page: http://www.kyoceramita-europe.com Email: info@kyoceramita-europe.com
KYOCERA MITA DANMARK A/S

Industrivej 11, DK-4632 Bjverskov, Denmark Phone: 56871100
KYOCERA MITA PORTUGAL LDA.

CASCAISTOCK-Armazem n8, Rua das Fisgas, Alcoito, 2765 Estoril, Portugal Phone: (21) 4602221
KYOCERA MITA NEDERLAND B.V.

Hoeksteen 40, 2132 MS Hoofddorp, The Netherlands Phone: (020) 5877200
KYOCERA MITA (UK) LIMITED

8 Beacontree Plaza Gillette Way, Reading RG2 0BS UK Phone: (0118) 931 1500
KYOCERA MITA SOUTH AFRICA (PTY) LTD.

UNIT 3, "Kyalami Crescent," Kyalami Business Park, 1685 Midrand, South Africa Phone: (11) 466-3290
KYOCERA MITA ITALIA S.P.A.

Via Verdi 89/91 20063 Cernusco sul Naviglio (Milano) Italy Phone: 02-92179 1
KYOCERA MITA AMERICA, INC.

Headquarters:
225 Sand Road, P.O. Box 40008, Fairfield, New Jersey 07004-0008, U.S.A. Phone: (973) 808-8444
S.A. KYOCERA MITA BELGIUM N.V.

Hermesstraat 8A, 1930 Zaventem, Belgium Phone: (02) 7209270
KYOCERA MITA FRANCE S.A.

Parc les Algorithmes SAINT AUBIN 91194 GIF-SUR-YVETTE France Phone: (01) 69852600
KYOCERA MITA AUSTRALIA PTY. LTD.

Level 3, 6-10 Talavera Road, North Ryde, N.S.W. 2113 Australia Phone: (02) 9888-9999
KYOCERA MITA ESPAA S.A.

Edificio Mita, Avda. De Manacor N2, Urb. Parque Rozas, Apartado de Correos 76, 28230 Las Rozas, Madrid, Spain Phone: (91) 631-8392
KYOCERA MITA NEW ZEALAND LTD.

1-3 Parkhead Place, Albany, Auckland, New Zealand Phone: (09) 415-4517
KYOCERA MITA FINLAND OY

Kirvesmiehenkatu 4, 00810 Helsinki, Finland Phone: (09) 478-05200
KYOCERA MITA (THAILAND) CORP., LTD.

9/209 Ratchada-Prachachem Road, Bang Sue, Bangkok 10800, Thailand Phone: (02) 586-0320
KYOCERA MITA (SCHWEIZ) AG

Hlzliwisen, Industriestrasse 28, 8604 Volketswil, Switzerland Phone: (01) 908 4949
KYOCERA MITA SINGAPORE PTE LTD.

121 Genting Lane, 3rd Level, Singapore 349572 Phone: (65) 7418733
KYOCERA MITA DEUTSCHLAND GMBH

Mollsfeld 12 40670 Meerbusch, Germany Phone: 02159-918120
KYOCERA MITA HONG KONG LIMITED

11/F., Mita Centre, 552-566, Castle Peak Road, Tsuen Wan, New Territories, Hong Kong Phone: (852) 24297422
KYOCERA MITA GMBH AUSTRIA

Eduard-Kittenberger-Gasse 95, 1230, Wien, Austria Phone: (01) 86338-0
KYOCERA MITA SVENSKA AB

Siktgatan 2, 162 50 Vllingby, Sweden Phone: (08) 4719999
KYOCERA MITA CORPORATION
2-28, 1-chome, Tamatsukuri, Chuo-ku Osaka 540-8585, Japan Phone: (06) 6764-3555
KYOCERA MITA AMERICA, INC.

Headquarters: 225 Sand Road, P.O. Box 40008 Fairfield, New Jersey 07004-0008 TEL : (973) 808-8444 FAX : (973) 882-6000 New York Show Room: 149 West 51st street, New York, NY 10019 TEL : (212) 554-2679 FAX : (212) 554-2625 Northeastern Region: 225 Sand Road, P.O. Box 40008 Fairfield, New Jersey 07004-0008 TEL : (973) 808-8444 FAX : (973) 882-4401 Midwestern Region: 201 Hansen Court Suite 119 Wood Dale, Illinois 60179 TEL : (630) 238-9982 FAX : (630) 238-9487 Western Region: 14101 Alton Parkway, Irvine, California 92618-7006 TEL : (949) 457-9000 FAX : (949) 457-9119 Southeastern Region: 1500 Oakbrook Drive, Norcross, Georgia 30093 TEL : (770) 729-9786 FAX : (770) 729-9873 Southwestern Region: 2825 West Story Road, Irving, Texas 75038-5299 TEL : (972) 550-8987 FAX : (972) 570-4704 Dallas Parts Distribution Center & National Training Center: 2825 West Story Road, Irving, Texas 75038-5299 TEL : (972) 659-0055 FAX : (972) 570-5816
KYOCERA MITA CANADA, LTD.

6120 Kestrel Road, Mississauga, Ontario L5T 1S8, Canada TEL : (905) 670-4425 FAX : (905) 670-8116
KYOCERA MITA MEXICO, S.A. DE C.V.

Av. 16 de Septiembre #407 Col. Santa Ins, 02130 Azcapotzalco Mxico, D.F. Mexico TEL : (5) 383-2741 FAX : (5) 383-7804
2001 KYOCERA MITA CORPORATION is a trademark of Kyocera Corporation is a registered trademark of KYOCERA MITA CORPORATION

Kyocera FS-8000 Service Manual

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Color laser printers

Safety warnings and precautions

2. Precautions for Maintenance

1-2 Handling Precautions

1-4 Service Mode and Maintenance

1-6 Assembly and Disassembly

2-1 Mechanical Construction

2-2 Electrical Parts Layout

2-3 PWB Operation and Connector Signal Assignment

CONTENTS 1-1 Specifications .................................................................................... 1-1-2

1-1-2 Parts names and their functions

FS-8000C/CD/CN (2) Operation panel

1-1-3 Cross section view

Figure 1-1-3 Cross section view

CONTENTS 1-2 Handling Precautions ....................................................................... 1-2-2

1-2 Handling precautions

1-2-2 Developer and toner container

1-2-3 Installation environment

a: 590 mm/231/4" b: 585 mm/235/16" c: 680 mm263/4" d: 429 mm/167/8"

e: 560 mm/223/8" f: 566 mm/221/4" g: 251 mm/97/8"

Figure 1-2-1 Installation dimensions

CONTENTS 1-3 Installation ......................................................................................... 1-3-2

1-3-1 Unpacking and installation

Removing the tape

Attaching the casters (purchased separately)

Joining the printer and the paper feeder(s)

Attaching the accessories

Placing the printer in a proper location

Installing the fuser unit and the oil roller unit

Securing the heat and press/heat rollers

Installing the secondary transfer unit

Installing the waste toner bottle

Installing the four developers

Installing the toner containers

Making connectors to the computer

Printing a status page for test

Completion of the machine installation

LS-8000C/CD/CN Unpack. Printer

FS-8000C/CD/CN Paper feeder (or duplex unit)

Figure 1-3-2 Unpacking the paper feeder (or duplex unit)

Caution label Foot Screw Caster base

Joining the printer and paper feeder(s)

Side view Topple-resistant bracket

Quick reference guide holder

Left: 50 cm (19-11/16 inches)

Front: 60cm (23-5/8 inches)

Right: 50cm (19-11/16 inches)

Paper feed unit

Left paper guide

Oil seal tape

Oil seal tape Oil roller unit

Oil roller unit

Oil roller unit

Fuser top cover

Secondary transfer unit

Paper feed unit

Installing the waste toner bottle

1. Install the waste toner bottle.

Lock Lever Lock pin Primary transfer unit

Screw B Screw A Screw A