Grundfosliterature 6206216

GRUNDFOS INSTRUCTIONS
CUE
Installation and operating instructions
English (US) Installation and operating instructions
English (US)
Original installation and operating instructions 11. Servicing the product 26

These installation and operating instructions describe the 12. Fault finding the product 27
Grundfos CUE frequency converter. 12.1 Overview of warnings and alarms 27
Sections 1-7 provide the information necessary to be able to 13. Technical data 30
install and start up the products in a safe way. 13.1 Enclosure 30
Sections 8-14 provide important information about operating the 13.2 Operating conditions 31
setup, as well as information about fault finding and disposal of 13.3 Mechanical data 31
the product. 13.4 Electrical data 35
13.5 Dimensions and weights 36
CONTENTS 13.6 Miscellaneous data 38
Page 14. Disposal 38
1. Limited warranty 2
2. General information 3 Read this document before installing the product.
2.1 Hazard statements 3 Installation and operation must comply with local
2.2 Notes 3 regulations and accepted codes of good practice.
2.3 References 3
3. Product introduction 3
3.1 Product description 3 1. Limited warranty
3.2 Intended use 3 Products manufactured by GRUNDFOS PUMPS CORPORATION
3.3 Applications 3 (Grundfos) are warranted to the original user only to be free of defects
3.4 Identification 4 in material and workmanship for a period of 24 months from date of
4. Receiving the product 4 installation, but not more than 30 months from date of manufacture.
4.1 Transporting the product 4 Grundfos' liability under this warranty shall be limited to repairing or
replacing at Grundfos' option, without charge, F.O.B. Grundfos'
4.2 Inspecting the product 4
factory or authorized service station, any product of Grundfos'
4.3 Scope of delivery 4
manufacture. Grundfos will not be liable for any costs of removal,
5. Installation requirements 5 installation, transportation, or any other charges which may arise in
5.1 IT mains 5 connection with a warranty claim. Products which are sold but not
5.2 Aggressive environment 5 manufactured by Grundfos are subject to the warranty provided by the
5.3 Reduced performance under certain conditions 5 manufacturer of said products and not by Grundfos' warranty.
6. Mechanical installation 6 Grundfos will not be liable for damage or wear to products caused by
6.1 Enclosure types 6 abnormal operating conditions, accident, abuse, misuse,
unauthorized alteration or repair, or if the product was not installed in
6.2 Space requirements and air circulation 6
accordance with Grundfos' printed installation and operating
6.3 Mounting 6
instructions.
6.4 Mounting on the floor 6
To obtain service under this warranty, the defective product must be
7. Electrical connection 7 returned to the distributor or dealer of Grundfos' products from which
7.1 Electrical protection 7 it was purchased together with proof of purchase and installation date,
7.2 EMC-correct installation 8 failure date, and supporting installation data. Unless otherwise
7.3 RFI filters 9 provided, the distributor or dealer will contact Grundfos or an
7.4 Motor cable 10 authorized service station for instructions. Any defective product to be
7.5 Mains and motor connection 10 returned to Grundfos or a service station must be sent freight prepaid;
7.6 STO installation, optional 15 documentation supporting the warranty claim and/or a Return Material
7.7 Connecting the signal terminals 15 Authorization must be included if so instructed.
7.8 Connecting the signal relays 18 GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES ARISING
8. Starting up the product 21
FROM INSTALLATION, USE, OR ANY OTHER CAUSES. THERE
8.1 Switching on the product 21 ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING
8.2 Activating the optional STO function 21 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
9. Control functions 22 WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR
9.1 Operating panel 22 REFERRED TO ABOVE.
9.2 Menu overview 23 Some jurisdictions do not allow the exclusion or limitation of incidental
9.3 Operating modes 23 or consequential damages and some jurisdictions do not allow limit
9.4 Control modes 23 actions on how long implied warranties may last. Therefore, the above
limitations or exclusions may not apply to you. This warranty gives
10. Setting the product 25
you specific legal rights and you may also have other rights which
10.1 First-time setup via the startup guide 25
vary from jurisdiction to jurisdiction.
10.2 Uploading or downloading of data 25
10.3 Asynchronous motor setup 25
10.4 Checking the motor rotation 25
10.5 Permanent-magnet motor setup 25
10.6 Synchronous reluctance motor setup 26
10.7 Automatic Energy Optimization (AEO) 26
10.8 Local-control test 26
10.9 System startup 26
10.10 Resetting to default settings 26
2
2. General information 2.3 References
English (US)
Technical documentation for Grundfos CUE:
2.1 Hazard statements
• The manual contains all information required for putting CUE
The symbols and hazard statements below may appear in into operation.
Grundfos installation and operating instructions, safety
• The data booklet contains all technical information about the
instructions and service instructions.
construction and applications of CUE.
• The service instructions contain all required instructions for
DANGER
dismantling and repairing the frequency converter.
Indicates a hazardous situation which, if not avoided,
Technical documentation is available on Grundfos Product Center
will result in death or serious personal injury.
at www.grundfos.com.
If you have any questions, please contact the nearest Grundfos
WARNING company or service workshop.
Indicates a hazardous situation which, if not avoided,
could result in death or serious personal injury. 3. Product introduction
3.1 Product description
CAUTION CUE is a series of external frequency converters especially
Indicates a hazardous situation which, if not avoided, designed for pumps.
could result in minor or moderate personal injury. With the startup guide in CUE, the installer can quickly set central
parameters and put CUE into operation.
The hazard statements are structured in the following way:
Connected to a sensor or an external control signal, CUE will
SIGNAL WORD quickly adapt the pump speed to the actual demand.
Description of hazard The operating panel displays any alarms or warnings.
Consequence of ignoring the warning.
- Action to avoid the hazard.
If the pump speed exceeds the rated speed, the
2.2 Notes pump will be overloaded.
The symbols and notes below may appear in Grundfos
installation and operating instructions, safety instructions and 3.2 Intended use
service instructions.
CUE frequency converters can be used in both new and existing
installations. Local operation is performed via the operating panel
Observe these instructions for explosion-proof which has a graphic display showing the menu structure. The
products. menu structure uses the same system as Grundfos E-pumps.
Remote operation is performed via external signals, for instance
via digital inputs or GENIbus.
A blue or grey circle with a white graphical symbol 3.3 Applications

indicates that an action must be taken. The CUE series and Grundfos standard pumps are a supplement
to the Grundfos E-pumps range with integrated frequency
converter.
A red or grey circle with a diagonal bar, possibly with A CUE solution offers the same E-pump functionality in these
a black graphical symbol, indicates that an action cases:
must not be taken or must be stopped. • in mains voltage or power ranges not covered by the E-pump
range
• in applications where an integrated frequency converter is not
If these instructions are not observed, it may result in desirable or permissible.
malfunction or damage to the equipment.
Tips and advice that make the work easier.
3
3.4 Identification 4.1 Transporting the product
English (US)
3.4.1 Nameplate To prevent damage during the transport, CUE must only be
unpacked at the installation site.
CUE can be identified by means of the nameplate. An example is
shown below. 4.2 Inspecting the product
Check on receipt that the packaging is intact and the unit is
complete. In case of damage during transport, contact the
transport company to complain.
Note that CUE is delivered in packaging which is not suitable for
T/C: CUE202P1M2T5E20H1BXCXXXSXXXXAXBXCXXXXDX outdoor storage.
Prod. no: 12345678 S/N: 123456G234
1.5 kW (400V)
IN: 3x380-500 V 50/60Hz 3.7A
4.3 Scope of delivery
OUT: 3x0-Vin 0-100Hz 4.1 A 2.8 kVA The packaging contains one or more accessory bags,
CHASSIS/IP20 Tamb. 45C/122F
documentation and the unit itself. See fig. 2.
IIIIIIIIIIIBAR CODEIIIIIIIIIII MADE IN DENMARK
Listed 76X1 E134261 Ind. Contr. Eq. Documentation

See manual for prefuse
CAUTION:
SEE MANUAL / VOIR MANUEL
WARNING:
TM04 3272 3808

STORED CHARGE DO NOT TOUCH UNTIL
4 MIN AFTER DISCONNECTION
CHARGE RESIDUELLE, ATTENDRE
4 MIN APRES DECONNEXION Accessory
bags
Fig. 1 Example of nameplate
Text Description
TM03 8857 2607

CUE (product name)
T/C:
202P1M2... (internal code)
Prod. no: Product number: 12345678
Serial number: 123456G234
Fig. 2 CUE packaging
S/N: The last three digits indicate the production
date: 23 is the week, and 4 is the year 2004. 4.3.1 Lifting CUE
1.5 kW (2 hp) Typical shaft power on the motor Always lift the product using the lifting holes. Use a bar to avoid
Supply voltage, frequency and maximum bending the lifting holes. See fig. 3.
IN:
input current
Motor voltage, frequency and maximum
OUT: output current. The maximum output
frequency usually depends on the pump type.
CHASSIS/IP20 Enclosure class
Tamb. Maximum ambient temperature
3.4.2 Packaging label

CUE can also be identified by means of the label on the
packaging.
TM03 9896 4607
4. Receiving the product
WARNING
Crushing of feet
Fig. 3 Recommended lifting method
Death or serious personal injury
- Use safety shoes during transport and avoid
stacking the boxes.
CAUTION
Heavy lifting
Minor or moderate personal injury
- Use proper lifting equipment when handling the
product.
- Follow local regulations.
4
5. Installation requirements The general safety necessitates special considerations as to
English (US)
these aspects:
• fuses and switches for overcurrent and short-circuit protection
Any installation, maintenance and inspection must be • selection of cables (mains current, motor, load distribution and
carried out by trained persons. relay)
• net configuration (IT, TN, earthing)
• safety on connecting inputs and outputs (PELV).
WARNING
Sharp element 5.1 IT mains
- Use safety knives and protective gloves when Do not connect 380-500 V CUE frequency converters
unpacking the product. to mains supplies with a voltage between phase and
protective earth of more than 440 V.
WARNING
Heavy lifting In connection with IT mains and earthed delta mains, the mains
Death or serious personal injury voltage may exceed 440 V between phase and protective earth.
- Use proper lifting equipment when handling the
product. 5.2 Aggressive environment
- Follow local regulations.
CUE must not be installed in an environment where
WARNING
the air contains liquids, particles or gases which may
Electric shock affect and damage the electronic components.
- Before starting any work on the product, make CUE contains a large number of mechanical and electronic
sure that the power supply has been switched off components. They are all vulnerable to environmental impact.
at least for as long as stated below and that it
cannot be accidentally switched on. 5.3 Reduced performance under certain conditions
- Touching the electrical parts may be fatal, even CUE reduces its performance under these conditions:
after CUE has been switched off. • low air pressure (at high altitude)
• long motor cables.
Voltage Min. waiting time
The required measures are described in the next two sections.
4 minutes 15 minutes 20 minutes
5.3.1 Reduction at low air pressure
0.75 - 3.7 kW 5.5 - 45 kW
200-240 V
(1-5 hp) (7.5 - 60 hp)
0.55 - 7.5 kW 11-90 kW 110-250 kW At altitudes above 2000 m (6600 ft), the PELV
380-500 V
(0.75 - 10 hp) (15-125 hp) (150-350 hp) requirements cannot be met.
0.75 - 7.5 kW
525-600 V
(1-10 hp) PELV = Protective Extra Low Voltage.
11-250 kW At low air pressure, the cooling capacity of air is reduced, and
525-690 V
(15-350 hp) CUE automatically reduces the performance to prevent overload.
It may be necessary to select a CUE unit with a higher
Only wait for a shorter period of time if stated on the nameplate of
performance.
the product in question.
5.3.2 Reduction in connection with long motor cables
Safety regulations
• The OFF button of the operating panel does not disconnect The maximum cable length is 300 m (1000 ft) for unscreened and
CUE from the power supply and must therefore not be used as 150 m (500 ft) for screened cables. In case of longer cables,
a safety switch. contact Grundfos.
• CUE must be earthed correctly and protected against indirect CUE is designed for a motor cable with a maximum cross-section
contact according to local regulations. as stated in section 13.3.4 Non-UL fuses and conductor cross-
section to mains and motor, for installations outside North
• The leakage current to protective earth exceeds 3.5 mA.
America and 13.3.5 UL fuses and conductor cross-section to
• Enclosure class IP20/21 must not be installed freely mains and motor, for installations in North America.
accessible, but only in a panel.
• Enclosure class IP54/55 must not be installed outdoors
without additional protection against weather conditions and
the sun.
• The STO function does not disconnect CUE from the power
supply and must therefore not be used as a safety switch.
• The STO function does not prevent unwanted movement from
external forces on the motor, for example, back pressure, and
the motor shaft must be covered.
Always observe local regulations concerning cable cross-section,
short-circuit protection and overcurrent protection.
5
6. Mechanical installation 6.3 Mounting
English (US)
The individual CUE cabinet sizes are characterized by their

enclosures. The table in section 13.1 Enclosure shows the
The user is responsible for mounting CUE securely
relationship between enclosure class and enclosure type.
on a firm surface.
6.1 Enclosure types
Products with integrated STO function must be installed in an 1. Mark and drill holes. See section 13.5.1 Enclosures A2-A5,
IP54 cabinet according to IEC 60529 or in an equivalent B1-B4 and C1-C4..
environment. In special applications, a higher IP degree may be 2. Fit the screws at the bottom, but leave loose. Mount CUE, and
necessary. tighten the four screws.
6.2 Space requirements and air circulation b

CUE units can be mounted side by side, but as sufficient air
circulation is required for cooling, these requirements must be
met:
a a
• Sufficient free space above and below the CUE cabinet. See
the table below.
TM03 8860 2607

• Ambient temperature up to 50 °C (122 °F)
• Hang the CUE cabinet directly on the wall, or fit it with a back b
plate. See fig. 4.
Fig. 5 Drilling of holes in the wall
6.4 Mounting on the floor
WARNING
TM03 8859 2607
Crushing of feet
- CUE is very heavy and may fall if the pedestal is
not anchored to the floor.
Fig. 4 CUE hung directly on the wall or fitted with a back

plate The user is responsible for mounting CUE securely
on a firm surface.
Required free space above and below the CUE cabinet
Enclosure Space [mm (in)]

See the pedestal-kit instructions for further
A2, A3, A4, A5 100 (3.9)
information.
B1, B2, B3, B4, C1, C3 200 (7.9)
C2, C4, D1h, D2h 225 (8.9)
By means of a pedestal (optional), CUE can also be mounted on
the floor.
1. Mark the mounting holes on the floor. See fig. 6.
2. Drill the holes.
3. Mount the pedestal on the floor.
4. Mount CUE on the pedestal using the enclosed screws.
6
7. Electrical connection
English (US)
WARNING
Electric shock
- Before starting any work on the product, make
sure that the power supply has been switched off
and that it cannot be accidentally switched on. See
5. Installation requirements.
1 - Touching the electrical parts may be fatal, even
after CUE has been switched off.
The owner or installer is responsible for ensuring

correct earthing and protection according to local
standards.
2 For products with STO, ensure short-circuit

protection of the cable between terminal 37 and the
external safety device.
3
Security measures are the responsibility of the user.

The frequency converter parameters can be
password protected.
TM03 8525 1807

4
ELCB
Fig. 7 Example of three-phase mains connection of CUE with

TM05 9669 4313
5 main switch, backup fuses and additional protection
7.1 Electrical protection

6
7.1.1 Protection against electric shock, indirect contact
Fig. 6 Drilling template for pedestal
CAUTION
Electric shock
D1h D2h
Pos. Minor or moderate personal injury
[mm] [mm]
- CUE must be earthed correctly and protected
1 400 400 against indirect contact according to local
2 325 420 regulations.
3 283.8 378.8
4 240 240
The leakage current to protective earth exceeds 3.5
5 4 x 14 4 x 14 mA, and a reinforced earth connection is required.
6 217 317
Protective conductors must always have a yellow and green (PE)
or yellow, green and blue (PEN) color marking.
Instructions according to EN IEC 61800-5-1:
• CUE must be stationary, installed permanently and connected
permanently to the mains supply.
• The protective earth connection must be carried out with
duplicate protective conductors or with a single reinforced
protective conductor with a cross-section of minimum 10 mm2.
7
7.1.2 Protection against short circuit, fuses • Avoid unscreened motor and signal cables in electrical
English (US)
CUE and the supply system must be protected against short cabinets with frequency converters.
circuit. • Make the motor cable as short as possible in applications
Grundfos requires that the backup fuses mentioned in section without output filter to limit the noise level and minimise
13.3.3 Cable cross-section to signal terminals are used for leakage currents.
protection against short circuit. • Screws for frame connections must always be tightened
CUE offers complete short-circuit protection in case of a short whether a cable is connected or not.
circuit on the motor output. • Keep mains cables, motor cables and signal cables separated
in the installation if possible.
7.1.3 Additional protection
Other installation methods may give similar EMC results if the
WARNING above guidelines for good practice are followed.
Electric shock
- The leakage current to protective earth exceeds
3.5 mA.
TM02 1325 0901

If CUE is connected to an electrical installation where an earth
leakage circuit breaker (ELCB/RCD) is used as additional
protection, the circuit breaker must be of a type marked with the
following symbols:
Fig. 8 Example of stripped cable with screen
ELCB/RCD
The circuit breaker is type B.
TM03 8812 2507

The total leakage current of all the electrical equipment in the
installation must be taken into account.
The leakage current of CUE in normal operation can be seen in
section 13.4 Electrical data.
During startup and in asymmetrical supply systems, the leakage
current can be higher than normal and may cause the ELCB/RCD Fig. 9 Do not twist the screen ends
to trip.
7.1.4 Motor protection Controller CUE
The motor requires no external motor protection. CUE protects
TM03 8732 2407

the motor against thermal overloading and blocking.
7.1.5 Protection against overcurrent
CUE has an internal overcurrent protection for overload
protection on the motor output.
7.1.6 Protection against mains voltage transients Fig. 10 Example of connection of a 3-conductor bus cable with
CUE is protected against mains voltage transients according to screen connected at both ends
EN 61800-3, second environment.
7.2 EMC-correct installation Controller CUE
TM03 8731 2407

The motor cable must be screened for CUE to meet
EMC requirements.
This section provides guidelines for good practice when installing

CUE. Follow these guidelines to meet EN 61800-3, first Fig. 11 Example of connection of a 3-conductor bus cable with
environment. screen connected to CUE (controller with no cable
clamps)
• Use only motor and signal cables with a braided metal screen
in applications without output filter.
• There are no special requirements to supply cables, apart
from local requirements.
• Leave the screen as close to the connecting terminals as
possible. See fig. 7.
• Avoid terminating the screen by twisting the ends. See fig. 9.
Use cable clamps or EMC screwed cable entries instead.
• Connect the screen to frame at both ends for both motor and
signal cables. See fig. 10. If the controller has no cable
clamps, connect only the screen to the CUE cabinet. See fig.
11.
8
7.3 RFI filters 7.3.1 Output filters
English (US)
To meet the EMC requirements, CUE comes with the following Output filters are used for reducing the voltage stress on the
types of built-in radio-frequency interference filter (RFI). motor windings and the stress on the motor insulation system as
well as for decreasing acoustic noise from the frequency
Voltage Typical shaft power P2 converter-driven motor.
RFI filter type
[V] [kW (hp)] Two types of output filters are available as accessories for CUE:
1.1 - 7.5 • dU/dt filters
1 x 200-240* C1
(1.5 - 10 hp) • sine-wave filters.
0.75 - 45 Use of output filters
3 x 200-240 C1
(1-60 hp) The table below shows when we recommend an output filter and
0.55 - 90 the type to use. The selection depends on the following:
3 x 380-500 C1
(0.75 - 125 hp) • pump type
110-250 • motor cable length
3 x 380-500 C3
(150-350 hp) • the required reduction of the acoustic noise from the motor.
0.75 - 7.5
3 x 525-600 C3
(1-10 hp)
11-250
3 x 525-690 C3
(15-350 hp)
* Single-phase input - three-phase output.

Description of RFI filter types
C1: For use in domestic areas.

For use in industrial areas with own low-voltage
C3:
transformer.
RFI filter types are according to EN 61800-3.

Equipment of category C3
• This type of power drive system (PDS) is not intended to be
used on a low-voltage public network which supplies domestic
premises.
• Radio frequency interference is expected if used on such a
network.
Pump type dU/dt filter Sine-wave filter
SP, BM, BMB with motor voltage from 380 V and up - 0-300 m* (0-984 ft)
Pumps with Grundfos motor ML71 and ML80 up to and including 1.5 kW (2 hp) - 0-300 m* (0-984 ft)
Applications with desired reduction of dU/dt and noise emission, low reduction 0-150 m* -
Applications with desired reduction of dU/dt, voltage peaks and noise emission,
- 0-300 m* (0-984 ft)
high reduction
Applications with motors of 500 V and up - 0-300 m* (0-984 ft)
* The lengths stated apply to the motor cable.
9
7.4 Motor cable 7.5 Mains and motor connection
English (US)
To meet EN 61800-3, the motor cable must always

be a screened cable, whether an output filter is Check that the mains voltage and frequency
installed or not. correspond to the values on the nameplate of CUE
and the motor.
The mains cable need not be a screened cable. See
figs 12, 13, 14 and 15.
The motor cable must be screened for CUE to meet
TM04 4289 1109

1 4 EMC requirements.
The supply voltage and frequency are marked on the CUE

nameplate. Make sure that CUE is suitable for the power supply
Fig. 12 Example of installation without filter of the installation site.
7.5.1 Main switch
TM04 4290 1109

A main switch can be installed before the CUE cabinet according
1 2 4 to local regulations. See fig. 7.
7.5.2 Wiring diagram
The wires in the terminal box must be as short as possible.
Fig. 13 Example of installation with filter. The cable between Excepted from this is the protective conductor which must be so
CUE and filter must be short long that it is the last one to be disconnected in case the cable is
inadvertently pulled out of the cable entry.
TM04 4291 1109

1 2 5
TM03 8799 2507

Fig. 14 Submersible pump without connection box. Frequency
converter and filter installed close to the well
TM04 4292 1109
1 2 3 5 Fig. 16 Wiring diagram, three-phase mains connection
Terminal Function
Fig. 15 Submersible pump with connection box and screened 91 (L1)
cable. Frequency converter and filter installed far away
from the well and connection box installed close to the 92 (L2) Three-phase mains supply
well 93 (L3)
95/99 (PE) Protective earth connection
Symbol Designation 96 (U)
Three-phase motor connection, 0-100 % of
1 CUE 97 (V)
mains voltage
2 Filter 98 (W)
3 Connection box
4 Standard motor
For single-phase connection, use L1 and L2.
5 Submersible motor
One line Unscreened cable
Double line Screened cable
10
7.5.3 Mains connection, enclosures A2 and A3 3. Fix the mains cable to the mounting plate.
English (US)
Check that the mains voltage and frequency
correspond to the values on the nameplate of CUE
and the motor.
Torque Nm [ft (lb)]

Enclosure Protective
Mains Motor Relay
earth
A2 1.8 (1.3) 1.8 (1.3) 3 (2.2) 0.6 (0.4)
A3 1.8 (1.3) 1.8 (1.3) 3 (2.2) 0.6 (0.4)
TM03 9014 2807

1. Fit the mounting plate with two screws.
Fig. 19 Fixing the mains cable
7.5.4 Motor connection, enclosures A2 and A3

1. Connect the earth conductor to terminal 99 (PE) on the
mounting plate.
2. Connect the motor conductors to terminals 96 (U), 97 (V), 98
(W) of the motor plug.
TM03 9010 2807
Fig. 17 Fitting the mounting plate
2. Connect the earth conductor to terminal 95 (PE) and the

mains conductors to terminals 91 (L1), 92 (L2), 93 (L3) of the
mains plug.
TM07 4879 2619

Fig. 20 Connecting the earth conductor and motor conductors
3. Put the motor plug into the socket marked "MOTOR".

4. Fix the screened cable to the mounting plate with a cable
clamp.
TM03 9011 2807
Fig. 18 Connecting the earth conductor and mains conductors
11
7.5.5 Mains connection, enclosures A4 and A5 7.5.7 Mains connection, enclosures B1 and B2
English (US)
Torque Nm [ft (lb)] Torque Nm [ft (lb)]

Enclosure Protective Enclosure Protective
Mains Motor Relay Mains Motor Relay
earth earth
A4 1.8 (1.3) 1.8 (1.3) 3 (2.2) 0.6 (0.4) B1 1.8 (1.3) 1.8 (1.3) 3 (2.2) 0.6 (0.4)
A5 1.8 (1.3) 1.8 (1.3) 3 (2.2) 0.6 (0.4) B2 4.5 (3.3) 4.5 (3.3) 3 (2.2) 0.6 (0.4)
1. Connect the earth conductor to terminal 95 (PE). See fig. 21. 1. Connect the earth conductor to terminal 95 (PE). See fig. 23.
2. Connect the mains conductors to terminals 91 (L1), 92 (L2), 2. Connect the mains conductors to terminals 91 (L1), 92 (L2),
93 (L3) of the mains plug. 93 (L3).
3. Put the mains plug into the socket marked "MAINS". 3. Fix the mains cable with a cable clamp.
4. Fix the mains cable with a cable clamp.
TM03 9017 2619
TM03 9019 2619

Fig. 21 Mains connection, A4 and A5
Fig. 23 Mains connection, B1 and B2

7.5.6 Motor connection, enclosures A4 and A5

7.5.8 Motor connection, enclosures B1 and B2
1. Connect the earth conductor to terminal 99 (PE). See fig. 22.
(W) of the motor plug.
(W).
3. Put the motor plug into the socket marked "MOTOR".
3. Fix the screened cable with a cable clamp.
TM03 9020 2619

TM03 9018 2619
Fig. 24 Motor connection, B1 and B2
Fig. 22 Motor connection, A4 and A5
12
7.5.9 Mains connection, enclosures B3 and B4 7.5.11 Mains connection, enclosures C1 and C2
English (US)
Torque Nm [ft (lb)] Torque Nm [ft (lb)]
Enclosure Protective Enclosure Protective
Mains Motor Relay Mains Motor Relay
earth earth
B3 1.8 (1.3) 1.8 (1.3) 3 (2.2) 0.6 (0.4) C1 10 (7.4) 10 (7.4) 3 (2.2) 0.6 (0.4)
B4 4.5 (3.3) 4.5 (3.3) 3 (2.2) 0.6 (0.4) 141)/242) 141)/242)
C2 3 (2.2) 0.6 (0.4)
(10.3 /17.7 ) (10.31)/17.72))
1) 2)
1. Connect the earth conductor to terminal 95 (PE). See figs 25
1)
and 26. Conductor cross-section ≤ 95 mm2 ( ≤ 4/0 AWG)
2. Connect the mains conductors to terminals 91 (L1), 92 (L2), 2)
Conductor cross-section ≥ 95 mm2 ( ≥ 4/0 AWG).
93 (L3).
2. Connect the mains conductors to terminals 91 (L1), 92 (L2),
7.5.10 Motor connection, enclosures B3 and B4 93 (L3).
1. Connect the earth conductor to terminal 99 (PE). See figs 25 7.5.12 Motor connection, enclosures C1 and C2
and 26.
(W).
(W).
2
TM03 9446 4007
TM03 9016 2807

Fig. 25 Mains and motor connection, B3
Fig. 27 Mains and motor connection, C1 and C2
Pos. Description 7.5.13 Mains connection, enclosures C3 and C4
1 Mains Torque Nm [ft (lb)]

2 Motor Enclosure Protective
Mains Motor Relay
earth
C3 10 10 3 (2.2) 0.6 (0.4)
14 1)/24 2) 14 1)/24 2)
C4 3 (2.2) 0.6 (0.4)
(10.31)/17.72)) (10.31)/17.72))
1)
Conductor cross-section ≤ 95 mm2 ( ≤ 4/0 AWG)
2)
Conductor cross-section ≥ 95 mm2 ( ≥ 4/0 AWG).
and 29.
TM03 9449 4007
93 (L3).
Fig. 26 Mains and motor connection, B4
13
7.5.14 Motor connection, enclosures C3 and C4 7.5.16 Mains connection, enclosures D1h and D2h
English (US)

and 29. Torque [ft-lb (Nm)]
2. Connect the motor conductors to terminals 96 (U), 97 (V), 98 Enclosure Protective
(W). Mains Motor Relay
earth
D1h 19-40 19-40 3 (2.2) 0.6 (0.4)
D2h 19-40 19-40 3 (2.2) 0.6 (0.4)

93 (L3).
7.5.17 Terminal location
Take the following terminal positions into consideration when you
design the cable connection. See fig. 31.
TM03 9448 4007

Fig. 28 Mains and motor connection, C3
TM05 9329 3713

TM03 9447 4007
Fig. 31 Earth, mains and motor connection for D1h and D2h
7.5.18 Motor connection, enclosures D1h and D2h

Fig. 29 Mains and motor connection, C4
7.5.15 Gland plate, enclosures D1h and D2h 2. Connect the motor conductors to terminals 96 (U), 97 (V), 98
Cables are connected through the gland plate from the bottom. (W).
The gland plate must be fitted to CUE to ensure the specified 3. Fix the screened cable with a cable clamp.
protection degree as well as to ensure sufficient cooling.
Drill holes in the marked areas. See fig. 30.
TM05 9326 3713
Fig. 30 CUE viewed from the bottom [mm]
14
7.6 STO installation, optional
English (US)
Pos. Description
DANGER 1 Reset button
Exposure to high pressure or toxic liquids
2 Safety relay (category 3, PL d or SIL2)
- Failure to remove the jumper will disable the STO 3 Emergency stop button
function and the motor might not stop as intended Short-circuit protected cable if the product is not
4
and can cause severe injury or death. installed inside an IP54 cabinet.
- Failure to use safety-monitoring relay compliant
7.6.1 Restart behavior after STO activation
with Category 3 /PL "d", ISO 13849-1 or SIL 2, EN
62061 and IEC 61508. Perform a functional test By default the STO function is set to unintended-restart
every 12 months to ensure that the system works prevention behavior. To terminate STO and resume normal
properly. operation with manual reset, do the following:
To enable the integrated STO, follow these steps: • Reapply 24 V DC supply to terminal 37.
1. Remove the jumper wire between control terminals 37 and 12 • Send a reset signal via bus, Digital I/O or the reset button.
or 13. Cutting or breaking the jumper is not sufficient to avoid • Set the STO function to automatic restart by changing the
short-circuiting. value of 5-19 terminal 37 "Safe Stop" from default value 1,
"Safe Stop Alarm" to value 3, "Safe Stop Warning".
Automatic restart means that STO is terminated, and normal
operation is resumed, as soon as the 24 V DC is applied to
12/13 terminal 37. No reset signal is required.
7.6.2 Restart settings
• Remove the 24 V DC voltage supply to terminal 37 using the
interrupt device while the frequency converter drives the
motor, that is the mains supply is not interrupted.
37
• Check that the motor coasts and that the alarm Safe Stop
TM07 4595 1919
displays in the local operating panel if mounted.

• Reapply 24 V DC to terminal 37.
• Ensure that the motor remains in the coasted state.
• Send reset signal via bus, Digital I/O or the reset button.
Fig. 32 • Ensure that the motor becomes operational again.
2. Connect an external safety-monitoring relay via a NO safety 7.7 Connecting the signal terminals
function to terminal 37 (STO) and either terminal 12 or 13, 24
V DC.
As a precaution, signal cables must be separated
Select and apply the components in the safety control system from other groups by reinforced insulation in their
appropriately to achieve the desired level of operational safety. entire lengths.
Before integrating and using STO in an installation, carry out a
thorough risk analysis on the installation to determine whether the Connect the signal cables according to the guidelines for good
STO functionality and safety levels are appropriate and sufficient. practice to ensure EMC-correct installation. See section
7.6.1 Restart behavior after STO activation.
FC
• Use screened signal cables with a conductor cross-section of
1
minimum 0.5 mm2 and maximum 1.5 mm2.
• Use a 3-conductor screened bus cable in new systems.
12
2
TM07 4594 1919
37
4 3
Fig. 33 STO wiring
15
7.7.1 Wiring diagram, signal terminals
English (US)
0/4-20 mA Terminals
0-10 V Terminals External setpoint,
External setpoint, current input
voltage input
U: 0-10 V
U: 0-10 V I: 0/4-20 mA
I: 0/4-20 mA
Ext. setpoint
GND
AO 1
+10 V out
Sensor 1
GND
RS-485 GND Y
RS-485 A
RS-485 B
GND
DI 4 Ext. setpoint
Sensor 1
RS-485 GND Y
1
+10 V out
GND
RS-485 A
RS-485 B
AO
+24 V out
+24 V out
Safe stop
+24 V out
+24 V out
Safe stop
DI/O 1
DI/O 2
DI/O 1
DI/O 2
GND
GND
DI 1
DI 2
DI 3
DI 4
DI 1
DI 2
DI 3
TM05 1507 1219

TM05 1506 1219 0/4-20 mA Terminals
0/4-20 mA Terminals
A53 A54
Three-wire sensor U I U I
Two-wire sensor
U: 0-10 V U: 0-10 V
I: 0/4-20 mA I: 0/4-20 mA
61 68 69
61 68 69 39 42 50 53 54 55
Ext. setpoint
GND
AO 1
+10 V out
Sensor 1
GND
RS-485 GND Y
RS-485 A
RS-485 B
RS-485 GND Y
GND
Ext. setpoint
Sensor
+10 V out
GND
RS-485 A
RS-485 B
AO 1
+24 V out
+24 V out
Safe stop
+24 V out
+24 V out
Safe stop
DI/O 1
DI/O 2
DI/O 1
DI/O 2
GND
GND
DI 1
DI 2
DI 3
DI 4
DI 1
DI 2
DI 3
DI 4
TM07 5269 3619

TM05 1508 1219
12 13 18 19 27 29 32 33 20 37
Terminal Type Function Terminal Type Function

12 +24 V out Supply to sensor 39 GND Frame for analog output
13 +24 V out Additional supply 42 AO 1 Analog output, 0-20 mA
18 DI 1 Digital input, programmable 50 +10 V out Supply to potentiometer
19 DI 2 Digital input, programmable 53 AI 1 External setpoint, 0-10 V, 0/4-20 mA
20 GND Common frame for digital inputs 54 AI 2 Sensor input, sensor 1, 0/4-20 mA
27 DI/O 1 Digital input/output, programmable 55 GND Common frame for analog inputs
29 DI/O 2 Digital input/output, programmable 61 RS-485 GND Y GENIbus, frame
32 DI 3 Digital input, programmable 68 RS-485 A GENIbus, signal A (+)
33 DI 4 Digital input, programmable 69 RS-485 B GENIbus, signal B (-)
37 Safe stop Safe stop
The RS-485 screen must be connected to frame.
16
7.7.2 Connection of a thermistor (PTC) to CUE
English (US)
The connection of a thermistor (PTC) in a motor to CUE requires
an external PTC relay.
The requirement is based on the fact that the thermistor in the
motor only has one layer of insulation to the windings. The
terminals in CUE require two layers of insulation since they are
part of a PELV circuit.
A PELV circuit provides protection against electric shock. Special
connection requirements apply to this type of circuit. The
requirements are described in EN 61800-5-1.
In order to maintain PELV, all connections made to the control
terminals must be PELV. For example, the thermistor must have
reinforced or double insulation.
Access to signal terminals
All signal terminals are behind the terminal cover of the CUE
front. Remove the terminal cover as shown in figs 34 and 35.
TM05 9654 4213

TM03 9003 1219
Fig. 36 Access to signal terminals, D1h and D2h

Fig. 34 Access to signal terminals, A2 and A3
TM03 9025 2807

TM03 9004 1219
Fig. 37 Signal terminals, all enclosures
Fig. 35 Access to signal terminals, A4, A5, B1, B2, B3, B4, C1,
C2, C3 and C4
17
Fitting the conductor RS-485 GENIbus network connection
English (US)
1. Remove the insulation at a length of 9 to 10 mm. One or more CUE units can be connected to a control unit via
2. Insert a screwdriver with a tip of maximum 0.4 x 2.5 mm into GENIbus.
the square hole. The reference potential, GND, for RS-485 (Y) communication
3. Insert the conductor into the corresponding round hole. must be connected to terminal 61.
Remove the screwdriver. The conductor is now fixed in the If more than one CUE unit is connected to a GENIbus network,
terminal. the termination contact of the last CUE must be set to "ON"
(termination of the RS-485 port).
The factory setting of the termination contact is "OFF" (not
terminated).
Remove the operating panel to set the contact. See fig. 40.
TM03 9026 2807

Fig. 38 Fitting the conductor into the signal terminal
Setting the analog inputs, terminals 53 and 54

Contacts A53 and A54 are positioned behind the operating panel
and used for setting the signal type of the two analog inputs.
BUS TER
The factory setting of the inputs is voltage signal "U". OFF ON
If a 0/4-20 mA sensor is connected to terminal 54,
TM03 9006 1219

the input must be set to current signal "I".
Switch off the power supply before setting contact
A54.
Remove the operating panel to set the contact. See fig. 39.
Fig. 40 Setting the termination contact to "ON"
7.8 Connecting the signal relays
As a precaution, signal cables must be separated

from other groups by reinforced insulation in their
entire lengths.
A53 A54
U I U I
TM03 9104 1219
NO 1
NO 2
NC 1
C1
NC 2
C2
TM03 8801 2507

Fig. 39 Setting contact A54 to current signal "I"
Fig. 41 Terminals for signal relays in normal state (not
activated)
Terminal Function
C1 C2 Common
NO 1 NO 2 Normally open contact
NC 1 NC 2 Normally closed contact
18
7.8.1 Access to signal relays
English (US)
The relay outputs are positioned as shown in figs 42 to 47.
TM03 9442 4007

Fig. 45 Terminals for relay connection, B3
TM03 9007 2807

Fig. 42 Terminals for relay connection, A2 and A3
TM03 9441 4007

Fig. 46 Terminals for relay connection, B4
TM03 9008 2807
Fig. 43 Terminals for relay connection, A4, A5, B1 and B2
TM03 9440 4007

Fig. 47 Terminals for relay connection, C3, C4, D1h and D2h,
in the upper right corner of CUE
TM03 9009 2807
Fig. 44 Terminals for relay connection, C1 and C2
19
7.8.2 Connecting the MCB 114 sensor input module 7.8.3 Fitting MCB 114 in CUE
English (US)
The MCB 114 is an option offering additional analog inputs for Enclosures A2, A3 and B3
CUE. 1. Switch off the power to CUE. See section 7.5 Mains and
Configuration of MCB 114 motor connection.
MCB 114 is equipped with three analog inputs for the following 2. Remove the operating panel, the terminal cover and the frame
sensors: from CUE. See fig. 49.
• One additional sensor 0/4-20 mA. 3. Fit MCB 114 into port B.
• Two Pt100/Pt1000 temperature sensors for measurement of 4. Connect the signal cables, and fasten the cables with the
motor bearing temperature or an alternative temperature, such enclosed cable strips.
as liquid temperature. 5. Remove the knock-out plate in the extended frame so that
When MCB 114 has been installed, CUE automatically detects if MCB 114 fits under the extended frame.
the sensor is Pt100 or Pt1000 when it is switched on. 6. Fit the extended frame and the terminal cover.
Wiring diagram, MCB 114 7. Fit the operating panel in the extended frame.
8. Connect power to CUE.
When using Pt100 with a 3-wire cable, the resistance

must not exceed 30 Ω.
TEMP
WIRE
TEMP
WIRE
GND
GND
GND
VDO
I IN
1 1 1
1 2 3 4 5 6 7 8 9
0 1 2
Port B
TM04 0025 4807

+
-
Frame
TM04 3273 3908
Fig. 49 Enclosures A2, A3 and B3

+
Fig. 48 Wiring diagram, MCB 114
Terminal Type Function

1 (VDO) +24 V out Supply to sensor
2 (I IN) AI 3 Sensor 2, 0/4-20 mA
3 (GND) GND Common frame for analog input
4 (TEMP)
AI 4 Temperature sensor 1, Pt100/Pt1000
5 (WIRE)
Common frame for temperature
6 (GND) GND
sensor 1
7 (TEMP)
AI 5 Temperature sensor 2, Pt100/Pt1000
8 (WIRE)
Common frame for temperature
9 (GND) GND
sensor 2
Terminals 10, 11 and 12 are not used.
20
Enclosures A5, B1, B2, B4, C1, C2, C3, C4, D1 and D2 8. Starting up the product
English (US)
1. Switch off the power to CUE. See section 7.5 Mains and
motor connection.
2. Remove the operating panel and the cradle from CUE. See Any installation, maintenance and inspection must be
fig. 50. carried out by trained persons.
3. Fit MCB 114 into port B.
4. Connect the signal cables, and fasten the cables with the Before you switch on the power supply, you must do the following:
enclosed cable strips. See fig. 50. • Close the cover.
5. Fit the cradle and the operating panel. • Ensure that all cable glands are tightened properly.
6. Connect power to CUE. • Ensure that there is no voltage on output terminals, phase-to-
phase and phase-to-ground.
Cradle • Confirm continuity of the motor by measuring Ω values on U-V,
V-W and W-U.
• Check for proper grounding of the frequency converter and the
CUE
motor.
• Check that there are no loose connections on the terminals.
• Confirm that the supply voltage matches the voltage of the
Port B frequency converter and the motor.
8.1 Switching on the product

• Confirm that the input voltage is balanced within 3 %. If not,
correct the input-voltage imbalance before proceeding. Repeat
this procedure after the voltage correction.
TM04 0027 4807 • Ensure that any optional equipment wiring matches the
installation application.
• Ensure that all operator devices are in the OFF position. The
panel doors must be closed, and covers must be securely
fastened.
Fig. 50 Enclosures A5, B1, B2, B4, C1, C2, C3, C4, D1 and D2 • Apply power to the unit, but do not start the frequency
converter yet. For units with a disconnect switch, turn it to the
ON position to apply power to the frequency converter.
8.2 Activating the optional STO function

The STO function is activated by removing the voltage at terminal
37 of the frequency converter. By connecting the frequency
converter to external safety devices providing a safe delay, an
installation for a Safe Stop 1 is obtained. External safety devices
need to fulfil Cat./PL or SIL when connected to terminal 37.
The STO function can be used for the following motor types:
• asynchronous
• synchronous
• permanent magnet motors.
When terminal 37 is activated, the frequency converter issues an
alarm, trips the unit and coasts the motor to a stop. A manual
restart is required. Use the STO function to stop the frequency
converter in emergency stop situations. In normal operating
mode, the STO terminal 37 must be deactivated to start the
motor.
A successful commissioning test of the STO function

is required after the initial installation and after each
subsequent change to the installation.
21
9. Control functions
English (US)
Pos. Buttons Description

[OFF]: stops the motor but does not
The display contrast can be adjusted by pressing 11 OFF remove power to the frequency
[Status] and then pressing [Up] or [Down]. converter.
[HAND ON]: starts the frequency
converter in local control.
9.1 Operating panel 12 HAND • An external stop signal by control input
ON
The operating panel consists of a display and several buttons. It or serial communication overrides the
enables manual setting and monitoring of the system, such as local [Hand On] function.
follows: A fault condition causes the red alarm
• Start, stop and control of speed. [Alarm]
13 light to flash and an alarm text is
Red
• Reading of operating data and warnings and alarms. displayed.
• Setting functions for the frequency converter. When warning conditions are met, the
• Manual reset of the frequency converter. [Warn.] yellow warning light comes on and text
14
Yellow appears in the display area identifying
21 1 the problem.
Status 1(1)
799 RPM 7.83 A 36.4 kW
The On light activates when the
20 0.000 [On] frequency converter receives power from
2 15
53.2 % Green the mains voltage, a DC bus terminal or
19 Auto Remote Ramping an external 24 V supply.
18 3 [Back]: reverts to the previous step or list
16
in the menu structure.
17
[Favorites]: allows access to
4 programming parameters for initial set-
5 17
up instructions and many detailed
16 application instructions.
On
6
15
Warn. 18 [Status]: shows operational information.
7
TM07 4597 2119
14 Alarm
13 19 Frequency
Hand Auto Reset
Off
on on
8 20 Motor current
12 11 10 9 21 Speed, RPM
Fig. 51 Operating panel
Pos. Buttons Description

1 Power [kW]
2 Reference [%]
[Alarm log]: shows a list of current
3 warnings, the last 10 alarms and the
maintenance log.
[Main menu]: allows access to all

4
programming settings.
[Cancel]: cancels the last change or

5 command as long as the display mode
has not changed.
[Info]: press for a definition of the

6
function being displayed.
[Up]/[Down]/[Left]/[Right]: use the four

7 arrow buttons to navigate between items
in the menu.
[OK]: used to access parameter groups
8
or to accept a selection.
[RESET]: resets the frequency converter
9 RESET
manually after a fault has been cleared.
[AUTO ON]: puts the system in remote
operational mode.
10 AUTO
ON
• Responds to an external start
command by control terminals or serial
communication.
22
9.2 Menu overview 9.3 Operating modes
English (US)
Overview of the main menus. The ** represents a number to a The following operating modes are set on the operating panel
submenu. using the [Favorites] menu.
• "0-** Operation / Display"
Operating mode Description
• "1-** Load and Motor"
• "2-** Brakes" The pump is running in the operating mode
Normal
• "3-** Reference / Ramps" selected
• "4-** Limits / Warnings" The pump has been stopped, and the green
Stop
indicator light is flashing
• "5-** Digital In/Out"
• "6-** Analog In/Out" Min. The pump is running at minimum speed
• "8-** Comm. and Options" Max. The pump is running at maximum speed
• "14-** Special Functions" User curve The pump is running at user-defined speed
• "15-** Drive Information"
• "16-** Data Readouts"
• "18-** Info & Readouts" Max.
• "20-** Drive Closed Loop" Minimum and maximum curves.
TM03 8813 2507

The pump speed is kept at a given set value
• "21-** Ext. Closed Loop" Min. for minimum and maximum speed.
• "22-** Appl. Functions"
• "23-** Timer-based Functions"
• "27-** Cascade CTL Option"
Example: Maximum curve operation can for instance be used in
• "29-** Water Application Functions"
connection with venting the pump during installation.
• "30-** Special Features"
Example: Minimum curve operation can for instance be used in
• "35-** Sensor Input Option" periods with a very small flow rate requirement.
• "200 - Operation Settings"
• "201- Key Functions" 9.4 Control modes
• "202 - Sensors" The control mode is set in the [Favorites] menu.
• "203 - Status Monitor" There are two basic control modes:
Example: To get to the menu "1-28 Motor Rotation Check", you • Uncontrolled operation (open loop).
must do the following: • Controlled operation (closed loop) with a sensor connected.
1. navigate to "1-** Load and Motor", and press [OK]. See sections 9.4.1 Uncontrolled operation (open loop) and
2. Use the [Up] and [Down] buttons to navigate to "1-2* Motor 9.4.2 Controlled operation (closed loop).
Data", and press [OK]. 9.4.1 Uncontrolled operation (open loop)
3. Use the [Up] and [Down] buttons to navigate to "1-28 Motor
Rotation Check", and press [OK] to select the menu.
Constant curve.
The speed is kept at a set value in the
TM03 8479 1607
range between the minimum and maximum

curves.
The setpoint is set in % corresponding to
the required speed.
Example: Operation on constant curve can for instance be used

for pumps with no sensor connected.
Example: Typically used in connection with an overall control
system such as MPC or another external controller.
23
9.4.2 Controlled operation (closed loop)
English (US)
Constant
Proportional temperature.
CUE
differential The liquid
TM03 8482 1607
TM03 8811 2507

CUE pressure. temperature is kept
The differential constant,
TM03 8475 1607
TM03 8804 2507

t
pressure is reduced independently of
at falling flow rate the flow rate.
Δp and increased at
rising flow rate.
Constant
differential
CUE
pressure, pump.
The differential
TM03 8476 1607
TM03 8804 2507

pressure is kept
constant,
Δp independently of
the flow rate.
Constant
CUE differential
pressure, system.
The differential
TM03 8476 1607
TM03 8806 2507
pressure is kept
Δp constant,
independently of
the flow rate.
Constant pressure.
CUE The pressure is
TM03 8476 1607
TM03 8805 2507
kept constant,
p independently of
the flow rate.
Constant pressure
with stop function.
CUE The outlet pressure
TM03 8477 1607
TM03 8807 2507
is kept constant at
p high flow rate. On/
off operation at low
flow rate.
Constant level.
CUE
The liquid level is
TM03 8482 1607
TM03 8808 2607
L kept constant,
independently of
the flow rate.
Constant level with

stop function.
CUE The liquid level is
TM03 8482 1607
TM03 8809 2607
L kept constant at
high flow rate.
On/off operation at
low flow rate.
Constant flow rate.

CUE The flow rate is
TM03 8478 1607
TM03 8810 2507
kept constant,
Q independently of
the head.
24
10. Setting the product 10.4 Checking the motor rotation
English (US)
To make a correct programming, it is often necessary to make
There is a risk of damage to the pumps or the
settings in several submenus. The programmed data is saved
compressors if the motor is running in the wrong
internally in the frequency converter.
direction. Before starting the frequency converter,
It is possible to make a backup of the data by uploading the data check the motor rotation.
to the operating panel’s memory.
1. Navigate to "1-28 Motor Rotation Check", and press [OK].
The menus are accessed or changed from [Main Menu] or
[Favorites] on the operating panel. However, not all menus are 2. Scroll to "[1] Enable".
available in [Favorites]. The following text appears: "Note! Motor may run in wrong
All settings that have been made are visible in [Favorites] > "Q5 - direction".
Changes Made". 3. Press [OK].
See 9.1 Operating panel and 9.2 Menu overview. 4. Follow the on-screen instructions.
To change the direction of rotation, remove power to the
10.1 First-time setup via the startup guide frequency converter and wait before touching the product. See
The startup guide starts automatically the first time the product is waiting time in section 5. Installation requirements.
switched on or after startup of the frequency converter. The guide • Reverse the connection of any 2 of the 3 motor wires on the
enables quick configuration of basic pump- and application motor or frequency-converter side of the connection.
parameters.
1. Follow the on-screen instructions to complete the 10.5 Permanent-magnet motor setup
commissioning of the frequency converter. Some data from
To set a permanent-magnet motor manually in [Main menu], enter
the motor nameplate is needed.
the motor data available on the motor nameplate.
1. Activate PM motor operation "1-10 Motor Construction", select
Reactivate the start-up guide by pressing [Favorites] "[1] PM, non salient SPM."
> "Q4" - "Run start-up guide". 2. Set "0-02 Motor Speed Unit" to "[0] RPM".
Programme the following parameters in the listed order:
1. "1-24 Motor Current"
10.2 Uploading or downloading of data
2. "1-26 Motor Cont. Rated Torque"
It is possible to download stored data to another frequency
3. "1-25 Motor Nominal Speed"
converter.
4. "1-39 Motor Poles"
2. Navigate to "0-5* Copy/Save", and press [OK].
5. "1-30 Stator Resistance (Rs)". Enter line to common stator
3. Press [OK] to activate "0-50 LCP Copy".
winding resistance (Rs). If only line-line data is available,
4. Press [Up] to select "[1] All to LCP" to upload data to the divide the line-line value by 2 to achieve the line-common
operating panel, or (starpoint) value.
5. select "[2] All from LCP" to download data from the operating 6. "1-37 d-axis Inductance (Ld)". Enter line to common direct
panel. axis inductance of the PM motor. If only line-line data is
6. Press [OK]. A progress bar shows the uploading or available, divide the line-line value by 2 to achieve the line-
downloading progress. common (starpoint) value.
7. "1-40 Back EMF at 1000 RPM". Enter line-to-line back EMF of
10.3 Asynchronous motor setup
the PM motor at 1000 RPM mechanical speed (RMS value).
To set an asynchronous motor manually in [Main menu], enter the Back EMF is the voltage generated by a PM motor when no
following motor data available on the motor nameplate. frequency converter is connected and the shaft is turned
• "1-20 Motor Power [kW]" or "1-21 Motor Power [HP]" externally. Back EMF is normally specified for nominal motor
• "1-22 Motor Voltage" speed or for 1000 RPM measured between 2 lines. If the
• "1-23 Motor Frequency" value is not available for a motor speed of 1000 RPM,
calculate the correct value as follows: If back EMF is for
• "1-24 Motor Current"
example 320 V at 1800 RPM, it can be calculated at 1000
• "1-25 Motor Nominal Speed" RPM as follows: Back EMF = (Voltage / RPM)*1000 = (320/
• "1-29 Automatic Motor Adaptation (AMA)". 1800)*1000 = 178. This is the value that must be programmed
for "1-40 Back EMF at 1000 RPM".
10.5.1 Test motor operation
1. Start the motor at low speed (100-200 RPM). If the motor does
not turn, check the installation, general programming, and
motor data to ensure that it is correct.
2. Check if the start function in "1-70 PM Start Mode" fits the
application requirements.
25
10.6 Synchronous reluctance motor setup 1. Navigate to "14-** Special Functions", and press [OK].
English (US)
To set a synchronous reluctance motor manually in [Main menu], 2. Select "14-22 Operation Mode", and press [OK].
enter the following motor data available on the motor nameplate: 3. Use [Up] and [Down] to navigate to "[2] Initialization", and
• "1-10 Motor Construction" press [OK].
• "1-23 Motor Frequency" 4. Switch off the power to the unit, and wait for the display to
switch off.
• "1-24 Motor Current"
5. Reconnect the power.
• "1-25 Motor Nominal Speed"
6. Alarm 80, "Drive initialized to default value", is displayed.
• "1-26 Motor Cont. Rated Torque"
7. Press [Reset] to return to operating mode.
• "1-29 Automatic Motor Adaptation (AMA)".
10.10.2 Manual reset
10.7 Automatic Energy Optimization (AEO)
You can also manually reset to default settings, but this deletes
all motor-, programming-, localization-, and monitoring data. It will
not reset settings for "15-00 Operating hours", "15-03 Power
AEO is not relevant for permanent-magnet motors. Up’s", "15-04 Over Temp’s" and "15-05 Over Volt’s".
1. Switch off the power to the unit, and wait for the display to
switch off.
AEO is a procedure which minimizes voltage to the motor,
2. Press and hold [Status], [Main Menu] and [OK] at the same
thereby reducing energy consumption, heat, and noise.
time while switching on the power to the unit. It takes
To activate AEO, set "1-03 Torque Characteristics" to "[2] Auto approximately 5 seconds or until you hear an audible click and
Energy Optim. CT" or "[3] Auto Energy Optim. VT". the fan starts.
10.8 Local-control test
11. Servicing the product
1. Press [Hand On] to provide a local start command to the
frequency converter. CAUTION
2. Accelerate the frequency converter to full speed by pressing Electric shock
[Up]. Moving the cursor left of the decimal point provides
Minor or moderate personal injury
quicker input changes.
- Before starting any work on the product, make
3. Note any acceleration problems. sure that the power supply has been switched off
4. Press [Off]. Note any deceleration problems. and that it cannot be accidentally switched on. See
5. Installation requirements
10.9 System startup - Touching the electrical parts may be fatal, even
The below steps require wiring and application programming to after CUE has been switched off.
be completed. We recommend that you follow this procedure Conduct a functional test every 12 months to detect any failure or
after application setup is completed. malfunction of the STO functionality.
1. Press [Auto On]. To conduct the functional test, perform the following steps:
2. Apply an external run command. • Remove the 24 V DC voltage supply at terminal 37.
3. Adjust the speed reference throughout the speed range. • Check if the operating panel displays the alarm "Safe Stop
4. Remove the external run command. A68"
5. Check the sound and vibration levels of the motor to ensure • Verify that the frequency converter trips the unit.
that the system is working as intended. If warnings or alarms • Verify that the motor is coasting and comes to a complete
occur, see 12.1 Overview of warnings and alarms or refer to stop.
the service instructions for the frequency converter.
• Verify that the motor cannot be started.
10.10 Resetting to default settings • Reconnect the 24 V DC voltage supply to terminal 37.
• Verify that the motor is not started automatically and restarts
only by giving a reset signal (via bus, Digital I/O, or the [Reset]
You can make a backup of the changed settings first button).
by uploading them to the operating panel.
10.10.1 Recommended reset

We recommend that you use "14-22 Operation Mode" to perform
a reset to default settings. In this way some settings are kept,
such as operating hours, serial communication selections,
personal menu settings, fault log, alarm log, and other monitoring
functions.
26
12. Fault finding the product
English (US)
12.1 Overview of warnings and alarms
Type LED indicator

Warning Yellow
Alarm Flashing red
Trip lock Yellow and red
Alarm, trip
Number Description Warning Alarm
lock
1 10 V low ● - -
2 Live zero error (●) (●) -
3 No motor (●) - -
4 Mains phase loss (●) (●) (●)
5 DC voltage high ● - -
6 DC voltage low ● - -
7 DC overvoltage ● ● -
8 DC undervoltage ● ● -
9 Inverter overloaded ● ● -
10 Motor overtemperature (●) (●) -
11 Motor thermistor overtemperature (●) (●) -
12 Torque limit ● ● -
13 Overcurrent ● ● ●
14 Protective earth fault - ● ●
15 Hardware mismatch - ● ●
16 Short circuit - ● ●
17 Control word timeout (●) (●) -
18 Start failed - ● -
21 Parameter error ● ● -
23 Internal fan fault ● - -
24 External fan fault ● - -
25 Brake resistor short circuit ● - -
26 Brake resistor power limit (●) (●) -
27 Brake chopper fault ● ● -
28 Brake check failed (●) (●) -
29 Heat sink temperature ● ● ●
30 Motor phase U missing (●) (●) (●)
31 Motor phase V missing (●) (●) (●)
32 Motor phase W missing (●) (●) (●)
33 Inrush fault - ● ●
34 Fieldbus communication fault ● ● -
35 Option fault (●) - -
36 Mains failure ● ● -
38 Internal fault - ● ●
39 Heat sink sensor - ● ●
40 Overload of digital output terminal 27 (●) - -
41 Overload of digital output terminal 29 (●) - -
42 Overload X30/6 or X30/7 (●) - -
45 Protective earth fault 2 ● ● ●
46 Power card supply - ● ●
47 24 V supply low ● ● ●
48 1.8 V supply low - ● ●
49 Speed limit ● - -
27
English (US)
Alarm, trip
lock
50 AMA calibration failed - ● -
51 AMA check Unom and Inom - ● -
52 AMA low Inom - ● -
53 AMA motor too large - ● -
54 AMA motor too small - ● -
55 AMA parameter out of range - ● -
56 AMA interrupted by user - ● -
57 AMA timeout - ● -
58 AMA internal fault ● ● -
59 Current limit ● - -
60 External interlock ● ● -
61 Feedback error (●) (●) -
62 Output frequency at maximum limit ● - -
64 Voltage limit ● - -
65 Control card overtemperature ● ● ●
66 Heat sink temperature low ● - -
67 Option configuration has changed - ● -
68 Safe stop activated (●) ( ● )1 -
69 Power card temperature - ● ●
70 Illegal FC configuration - - ●
71 PTC 1 safe stop ● ● -
72 Dangerous failure ● ● ●
76 Power unit setup ● - -
77 Reduced power mode ● - -
79 Illegal power section configuration - ● -
80 Drive initialized to default value - ● -
81 CSIV corrupt - ● -
82 CSIV parameter error - ● -
90 Feedback monitor (●) (●) -
91 Analog input 54 wrong settings - - ●
92 No flow (●) (●) -
93 Dry pump (●) (●) -
94 End of curve (●) (●) -
95 Broken belt (●) (●) -
96 Start delayed (●) - -
97 Stop delayed (●) - -
98 Clock fault ● - -
99 Locked rotor - ● -
100 Derag limit fault - ● (●)
104 Mixing fan fault (●) (●) -
148 System temperature ● ● -
200 Fire mode (●) - -
201 Fire mode was active (●) - -
243 Brake IGBT ● ● -
244 Heat sink temperature ● ● ●
245 Heat sink sensor - ● ●
246 Power card supply - ● ●
247 Power card temperature - ● ●
248 Illegal power section configuration - ● ●
249 Temperature of the rectifier heat sink ● - -
250 New spare part - - ●
28
English (US)
Alarm, trip
lock
251 New type code - ● ●
274 The flow is not confirmed - ● -
275 Flow switch failure - ● -
2004 External fault - ● -
2007 Too high bearing temperature ● ●
2008 Too high bearing temperature ● ● -
2010 Setpoint signal outside range - ● -
2011 Sensor 1 is outside range - ● -
2012 Sensor 2 is outside range - ● -
2013 Temperature sensor 1 is outside range - ● -
2014 Temperature sensor 2 is outside range - ● -
2016 Limit 1 is exceeded ● ● -
2017 Limit 2 is exceeded ● ● -
( ● )This warning or alarm is programmable. Warnings and alarms depend on the parameter settings.
1 This warning or alarm cannot be auto reset via parameter selection.
29
13. Technical data
English (US)
13.1 Enclosure
The individual CUE cabinet sizes are characterized by their
enclosures. The table shows the relationship of enclosure class
and enclosure type.
Example:
Read from the nameplate:
• Supply voltage = 3 x 380-500 V.
• Typical shaft power = 1.5 kW (2 hp).
• Enclosure class = IP20.
The table shows that the CUE enclosure is A2.
Typical shaft Enclosure

power
P2 1 x 200-240 V 3 x 200-240 V 3 x 380-500 V 3 x 525-600 V 3 x 525-690 V
[kW] [hp] IP20 IP21 IP55 IP20 IP55 IP20 IP55 IP20 IP55 IP21 IP55
0.55 0.75
0.75 1
1.1 1.5 A3 A5
A2 A4 A2 A4
1.5 2 A3 A5
2.2 3
B1 B1
3 4
A3 A5
3.7 5
4 5 A2 A4
5.5 7.5 B1 B1 A3 A5
A3 A5
7.5 10 B2 B2 B3 B1
11 15
15 20 B2 B3 B1
B4
18.5 25 B2 B2
22 30 C1
C3 B2
30 40 B4
37 50
C4 C2
45 60 C1
C3
55 75 C2 C2
75 100
C4 C2
90 125
30
13.2 Operating conditions 13.3.2 Cable requirements
English (US)
Relative humidity 5-95 % RH Maximum length, screened motor cable 150 m (500 ft)
Max. 50 °C Maximum length, unscreened motor cable 300 m (1000 ft)
Ambient temperature
(122 °F) Maximum length, signal cable 300 m (1000 ft)
Max. 45 °C
Average ambient temperature over 24 hours
(113 °F)
Minimum ambient temperature at full Always comply with local regulations as to cable
0 °C (32 °F) cross-sections.
operation
Minimum ambient temperature at reduced
-10 °C (14 °F)
operation 13.3.3 Cable cross-section to signal terminals
-25 to 65 °C
Temperature during storage and transport
(-13 to 149 °F) Maximum cable cross-section to signal terminals, 1.5 mm2
rigid conductor (14 AWG)
Storage duration Max. 6 months
Maximum cable cross-section to signal terminals, 1.0 mm2
Maximum altitude above sea level without flexible conductor (18 AWG)
1000 m (3280 ft)
performance reduction
0.5 mm2
Maximum altitude above sea level with Minimum cable cross-section to signal terminals
3000 m (9840 ft) (20 AWG)
performance reduction
CUE comes in a packaging which is not suitable for

outdoor storage.
13.3 Mechanical data

13.3.1 Cable gland
Select standard gland holes for CUE frequency converters used
outside USA and Canada.
Select imperial gland holes for CUE frequency converters used
inside USA and Canada.
Standard gland Imperial gland

Enclosure
holes holes
3 x 22.5 (1/2") 3 x 22.5 (1/2")
A3 IP20/21 / NEMA type 1
3 x 28.4 (3/4") 3 x 28.4 (3/4")
1 x 22.5 (1/2") 1 x 22.5 (1/2")
A4 IP55 / NEMA type 12
3 x 28.4 (3/4") 3 x 28.4 (3/4")
A5 IP55 / NEMA type 12 6 x 26.3 6 x 28.4 (3/4")
2 x 22.5 (1/2") 2 x 22.5 (1/2")
B1 IP21 / NEMA type 1
3 x 37.2 3 x 34.7 (1")
2 x 21.5 2 x 22.5 (1/2")
B1 IP55 / NEMA type 12 1 x 26.3 1 x 28.4 (3/4")
3 x 33.1 3 x 34.7 (1")
1 x 21.5 1 x 22.5 (1/2")
B2 IP21 / NEMA type 1 and 1 x 26.3 1 x 28.4 (3/4")
B2 IP55 / NEMA type 12 1 x 33.1 1 x 34.7 (1")
2 x 42.9 2 x 44.2 (1 1/4")
31
13.3.4 Non-UL fuses and conductor cross-section to mains
English (US)
Typical shaft Maximum Fuse Maximum conductor

and motor, for installations outside North America
power P2 fuse size type cross-section 1)
Typical shaft Maximum Fuse Maximum conductor [kW (hp)] [A] [mm2]
power P2 fuse size type cross-section 1)
3 x 525-600 V
[kW (hp)] [A] [mm2] 0.75 (1) 10 gG 4
1 x 200-240 V 1.1 (1.5) 10 gG 4
1.1 (1.5) 20 gG 4 1.5 (2) 10 gG 4
1.5 (2) 30 gG 10 2.2 (3) 20 gG 4
2.2 (3) 40 gG 10 3 (4) 20 gG 4
3 (4) 40 gG 10 4 (5) 20 gG 4
3.7 (5) 60 gG 10 5.5 (7.5) 32 gG 4
5.5 (7.5) 80 gG 10 7.5 (10) 32 gG 4
7.5 (10) 100 gG 35 3 x 525-690 V
3 x 200-240 V 11 (15) 63 gG 35
0.75 (1) 10 gG 4 15 (20) 63 gG 35
1.1 (1.5) 20 gG 4 18.5 (25) 63 gG 35
1.5 (2) 20 gG 4 22 (30) 63 gG 35
2.2 (3) 20 gG 4 30 (40) 63 gG 35
3 (4) 32 gG 4 37 (50) 80 gG 95
3.7 (5) 32 gG 4 45 (60) 100 gG 95
5.5 (7.5) 63 gG 10 55 (75) 125 gG 95
7.5 (10) 63 gG 10 75 (100) 160 gG 95
11 (15) 63 gG 10 90 (125) 160 gG 95
15 (20) 80 gG 35 110 (150) 225 - 2 × 70
18.5 (25) 125 gG 50 132 (200) 250 - 2 × 70
22 (30) 125 gG 50 160 (250) 350 - 2 × 70
30 (40) 160 gG 50 200 (300) 400 - 2 × 185
37 (50) 200 aR 95 250 (350) 500 - 2 × 185
45 (60) 250 aR 120 1)
Screened motor cable, unscreened supply cable. AWG. See
3 x 380-500 V section 13.3.5 UL fuses and conductor cross-section to mains
0.55 (0.75) 10 gG 4 and motor, for installations in North America.
0.75 (1) 10 gG 4
1.1 (1.5) 10 gG 4
1.5 (2) 10 gG 4
2.2 (3) 20 gG 4
3 (4) 20 gG 4
4 (5) 20 gG 4
5.5 (7.5) 32 gG 4
7.5 (10) 32 gG 4
11 (15) 63 gG 10
15 (20) 63 gG 10
18.5 (25) 63 gG 10
22 (30) 63 gG 35
30 (40) 80 gG 35
37 (50) 100 gG 50
45 (60) 125 gG 50
55 (75) 160 gG 50
75 (100) 250 aR 95
90 (125) 250 aR 120
110 (150) 300 gG 2 × 70
132 (200) 350 gG 2 × 70
160 (250) 400 gG 2 × 185
200 (300) 500 gG 2 × 185
250 (350) 600 gR 2 × 185
32
13.3.5 UL fuses and conductor cross-section to mains and motor, for installations in North America
English (US)
Fuse type Maximum
Typical shaft
conductor
power P2
Bussmann Bussmann Bussmann
SIBA RK1/ Littel Fuse
Ferraz-Shawmut cross-section 1
Bussmann RK1/SIBA Ferraz-Shawmut
RK1/E1958/ J/E4273 T/ T/E4274 H/ CC/Littel Fuse
E125085 E180276 RK1/E60314 JFHR2
[kW (hp)] JFHR2 JDDZ JDDZ E71611 JFHR2 [AWG] 2
JFHR2 RKI/JDDZ
1 x 200-240 V
1.1 (1.5) KTN-R20 - - - - - - 10
1.5 (2) KTN-R30 - - - - - - 7
2.2 (3) KTN-R40 - - - - - - 7
3 (4) KTN-R40 - - - - - - 7
3.7 (5) KTN-R60 - - - - - - 7
5.5 (7.5) - - - - - - - 7
7.5 (10) - - - - - - - 2
3 x 200-240 V
0.75 (1) KTN-R10 JKS-10 JJN-10 5017906-010 KTN-R10 ATM-R10 A2K-10R 10
1.1 (1.5) KTN-R20 JKS-20 JJN-20 5017906-020 KTN-R20 ATM-R20 A2K-20R 10
3 (4) KTN-R30 JKS-30 JJN-30 5012406-032 KTN-R30 ATM-R30 A2K-30R 10
5.5 (7.5) KTN-R50 JKS-50 JJN-50 5012406-050 KLN-R50 - A2K-50R 7
7.5 (10) KTN-R50 JKS-60 JJN-60 5012406-050 KLN-R60 - A2K-50R 7
11 (15) KTN-R60 JKS-60 JJN-60 5014006-063 KLN-R60 A2K-60R A2K-60R 7
15 (20) KTN-R80 JKS-80 JJN-80 5014006-080 KLN-R80 A2K-80R A2K-80R 2
18.5 (25) KTN-R125 JKS-150 JJN-125 2028220-125 KLN-R125 A2K-125R A2K-125R 1/0
22 (30) KTN-R125 JKS-150 JJN-125 2028220-125 KLN-R125 A2K-125R A2K-125R 1/0
30 (40) FWX-150 - - 2028220-150 L25S-150 A25X-150 A25X-150 1/0
37 (50) FWX-200 - - 2028220-200 L25S-200 A25X-200 A25X-200 4/0
45 (60) FWX-250 - - 2028220-250 L25S-250 A25X-250 A25X-250 250 MCM
3 x 380-500 V
0.55 (0.75) KTS-R10 JKS-10 JJS-10 5017906-010 KTN-R10 ATM-R10 A2K-10R 10
0.75 (1) KTS-R10 JKS-10 JJS-10 5017906-010 KTN-R10 ATM-R10 A2K-10R 10
3 (4) KTS-R20 JKS-20 JJS-20 5017906-020 KTN-R20 ATM-R20 A2K-20R 10
11 (15) KTS-R40 JKS-40 JJS-40 5014006-040 KLS-R40 - A6K-40R 7
18.5 (25) KTS-R50 JKS-50 JJS-50 5014006-050 KLS-R50 - A6K-50R 7
37 (50) KTS-R100 JKS-100 JJS-100 2028220-125 KLS-R100 - A6K-100R 1/0
75 (100) FWH-220 - - 2028220-200 L50S-225 - A50-P225 4/0
90 (125) FWH-250 - - 2028220-250 L50S-250 - A50-P250 250 MCM
110 (150) FWH-300 JJS-300 NOS-300 170M3017 2028220-38 L50S-300 A50-P300 2 x 2/0
132 (200) FWH-350 JJS-350 NOS-350 170M3018 2028220-38 L50S-350 A50-P350 2 x 2/0
160 (250) FWH-400 JJS-400 NOS-400 170M4012 206xx32-400 L50S-400 A50-P400 2 x 350 MCM
Bussmann SIBA Ferraz-Shawmut
- - - - E125085 E180276 - E76491 -
JFHR2 JFHR2 JFHR2
33
English (US)
Fuse type Maximum

Typical shaft
conductor
power P2
Bussmann Bussmann Bussmann
SIBA RK1/ Littel Fuse
Ferraz-Shawmut cross-section 1
Bussmann RK1/SIBA Ferraz-Shawmut
RK1/E1958/ J/E4273 T/ T/E4274 H/ CC/Littel Fuse
E125085 E180276 RK1/E60314 JFHR2
[kW (hp)] JFHR2 JDDZ JDDZ E71611 JFHR2 [AWG] 2
JFHR2 RKI/JDDZ
3 x 525-600 V
3 x 525-690 V
11 (15) KTS-R-25 JKS-25 JJS-25 5017906-025 KLSR025 HST25 A6K-25R 1/0
18.5 (25) KTS-R-45 JKS-45 JJS-45 5014006-050 KLSR045 HST45 A6K-45R 1/0
75 (100) KTS-R125 JKS-125 JJS-125 2028220-125 KLS-125 HST125 A6K-125R 1/0
90 (125) KTS-R150 JKS-150 JJS-150 2028220-150 KLS-150 HST150 A6K-150R 1/0
110 (150) - - - 170M3017 2061032.38 - 6.6URD30D08A038 2 x 2/0
132 (200) - - - 170M3018 2061032.350 - 6.6URD30D08A0350 2 x 2/0
160 (250) - - - 170M4011 2061032.350 - 6.6URD30D08A0350 2 x 2/0
200 (300) - - - 170M4012 2061032.350 - 6.6URD30D08A0400 2 x 350 MCM
250 (350) - - - 170M4014 2061032.500 - 6.6URD30D08A0500 2 x 350 MCM
1
Screened motor cable, unscreened supply cable.
2 American Wire Gauge.
34
13.4 Electrical data Analog inputs
English (US)
Mains supply (L1, L2, L3) Analog input 1, terminal number 53
Supply voltage 200-240 V ± 10 % Voltage signal A53 = "U" 1)
Supply voltage 380-500 V ± 10 % Voltage range 0-10 V
Supply voltage 525-600 V ± 10 % Input resistance, Ri Approx. 10 kΩ
Supply voltage 525-690 V ± 10 % Maximum voltage ± 20 V
Supply frequency 50/60 Hz Current signal A53 = "I" 1)
Maximum temporary imbalance between Current range 0-20, 4-20 mA
3 % of rated value
phases Input resistance, Ri Approx. 200 Ω
Leakage current to protective earth > 3.5 mA Maximum current 30 mA
Number of cut-ins, enclosure A Max. 2 times/min. Maximum fault, terminals 53, 54 0.5 % of full scale
Number of cut-ins, enclosures B and C Max. 1 time/min. Analog input 2, terminal number 54
Current signal A54 = "I" 1)
Current range 0-20, 4-20 mA
Do not use the power supply for switching CUE on
and off. Input resistance, Ri Approx. 200 Ω
Maximum current 30 mA
Motor output (U, V, W) Maximum fault, terminals 53, 54 0.5 % of full scale
1)
Output voltage 0-100 % 1) The factory setting is voltage signal "U".
Output frequency 0-590 Hz 2) All analog inputs are galvanically separated from the supply
voltage (PELV) and other high-voltage terminals.
Switching on output Not recommended
1)
Analog output
Output voltage in percentage of supply voltage.
2)
Depending on the pump family selected. Analog output 1, terminal number 42
Current range 0-20 mA
RS-485 GENIbus connection
Maximum load to frame 500 Ω
Terminal number 68 (A), 69 (B), 61 GND (Y) Maximum fault 0.8 % of full scale
The RS-485 circuit is functionally separated from other central The analog output is galvanically separated from the supply
circuits and galvanically separated from the supply voltage voltage (PELV) and other high-voltage terminals.
(PELV).
MCB 114 sensor input module
Digital inputs
Analog input 3, terminal number 2
Terminal number 18, 19, 32, 33
Current range 0/4-20 mA
Voltage level 0-24 VDC
Input resistance < 200 Ω
Voltage level, open contact > 19 VDC
Analog inputs 4 and 5, terminal number 4, 5 and 7, 8
Voltage level, closed contact < 14 VDC
Signal type, 2- or 3-wire Pt100/Pt1000
Maximum voltage on input 28 VDC
Input resistance, Ri Approx. 4 kΩ
All digital inputs are galvanically separated from the supply

voltage (PELV) and other high-voltage terminals.
Signal relays
Relay 01, terminal number 1 (C), 2 (NO), 3 (NC)

Relay 02, terminal number 4 (C), 5 (NO), 6 (NC)
Maximum terminal load (AC-1) 1) 240 VAC, 2 A
1)
Maximum terminal load (AC-15) 240 VAC, 0.2 A
Maximum terminal load (DC-1) 1) 50 VDC, 1 A
24 VDC 10 mA
Minimum terminal load
24 VAC 20 mA
1)
IEC 60947, parts 4 and 5.
C Common
NO Normally open
NC Normally closed
The relay contacts are galvanically separated from other circuits
by reinforced insulation (PELV).
35
13.5 Dimensions and weights
English (US)
13.5.1 Enclosures A2-A5, B1-B4 and C1-C4.
B4, C3, C4
TM03 9000 2807
TM03 9002 2807

Fig. 52 Dimensions for enclosures A2 and A3 Fig. 53 Dimensions for enclosures A4, A5, B1, B2, B3, B4,
C1, C2, C3 and C4
Height [mm] 1) Width [mm] 1) Depth [mm] 1) Screw holes [mm]

Enclosure Weight [kg]
A a B b C C c ∅d ∅e f
A2 268 257 90 70 205 219 8 11 5.5 9 4.9
IP21/NEMA1 375 350 90 70 205 219 8 11 5.5 9 5.3
A3 268 257 130 110 205 219 8 11 5.5 9 6.6
IP21/NEMA1 375 350 130 110 205 219 8 11 5.5 9 7
A4 420 401 200 171 175 175 8.2 12 6.5 6 9.2
A5 420 402 242 215 200 200 8.2 12 6.5 9 14
B1 480 454 242 210 260 260 12 19 9 9 23
B2 650 624 242 210 260 260 12 19 9 9 27
B3 399 380 165 140 248 262 8 12 6.8 7.9 12
IP21/NEMA1 475 - 165 - 249 262 8 12 6.8 7.9 -
B4 520 495 231 200 242 242 - - 8.5 15 23.5
IP21/NEMA1 670 - 255 - 246 246 - - 8.5 15 -
C1 680 648 308 272 310 310 12 19 9 9.8 45
C2 770 739 370 334 335 335 12 19 9 9.8 65
C3 550 521 308 270 333 333 - - 8.5 17 35
IP21/NEMA1 755 - 329 - 337 337 - - 8.5 17 -
C4 660 631 370 330 333 333 - - 8.5 17 50
IP21/NEMA1 950 - 391 - 337 337 - - 8.5 17 -
1) The dimensions are maximum height, width and depth.
36
13.5.2 Enclosures D1h and D2h
English (US)
TM05 9331 3713
Fig. 54 Dimensions for enclosures D1h and D2h
Height [mm] 1) Width [mm] 1) Depth [mm] 1) Screw holes [mm]

Enclosure Weight [kg]
A a B b C c ∅d ∅e f
D1h 901 844 325 180 378 20 11 11 25 62
D2h 1107 1051 420 280 378 20 11 11 25 125
Shipping dimensions
Enclosure Height [mm] 1) Width [mm] 1) Depth [mm] 1) Weight [kg]

Only 3 x 380-500 V,
D1h 850 370 460 73
110 kW (150 hp)
D1h 850 370 460 72 - 124.5
D2h 1190 560 640 18 - 125.5
1)
The dimensions are maximum height, width and depth.
37
13.6 Miscellaneous data 14. Disposal
English (US)
13.6.1 Sound pressure level This product or parts of it must be disposed of in an

The sound pressure of CUE is maximum 70 dB(A). environmentally sound way:
The sound pressure level of a motor controlled by a frequency 1. Use the public or private waste collection service.
converter may be higher than that of a corresponding motor 2. If this is not possible, contact the nearest Grundfos company
which is not controlled by a frequency converter. See section or service workshop.
7.3 RFI filters. The crossed-out wheelie bin symbol on a product
means that it must be disposed of separately from
13.6.2 STO application
household waste. When a product marked with this
The STO signal must be SELV or PELV supplied. symbol reaches its end of life, take it to a collection
point designated by the local waste disposal
EN ISO 13849-1
Machinery Directive authorities. The separate collection and recycling of such
EN IEC 62061 products will help protect the environment and human health.
(2006/42/EC)
EN IEC 61800-5-2 See also end-of-life information at www.grundfos.com/product-
European EN 50011 recycling.
directive EMC Directive (2004/
EN 61000-6-3
108/EC)
EN 61800-3
Low Voltage Directive EN 50178
(2006/95/EC) EN 61800-5-1
EN ISO 13849-1,
Safety of machinery IEC 62061, IEC
Safety standards 60204-1
IEC 61508-1 to -7,
Functional safety
IEC 61800-5-2
IEC 61800-5-2
(Safe Torque Off,
Safety function STO)
IEC 60204-1 (Stop
Category 0)
IOS 13849-1
Category Cat 3
Diagnostic Coverage DC: 90 %, medium
Mean Time to MTTFd: 14000
Dangerous Failure years, high
Performance Level PL d
IEC 61508 / IEC 62061
Safety Integrity Level SIL 2, SIL CL2
Safety Probability of PFH: 1E-10/h.
performance Dangerous Failure per High Demand
Hour Mode.
Probability of PFD: 1E-10.
Dangerous Failure on Low Demand
Demand Mode.
Safe Failure Fraction SFF: > 99 %
Hardware Fault
HFT: 0 (1oo1)
Tolerance
Proof Test Interval T1 20 years
Mission time TM 20 years
Input to output
Reaction time Maximum 20 ms
response time
38
USA Canada México
Grundfos companies
GRUNDFOS Chicago GRUNDFOS Canada GRUNDFOS México
3905 Enterprise Court 2941 Brighton Road Boulevard TLC No. 15
P.O. Box 6620 Oakville, Ontario L6H 6C9 Canada Parque Industrial Stiva Aeropuerto
Aurora, IL 60598-0620 Phone: +1-905 829 9533 C.P. 66600 Apodaca, N.L Mexico
Phone: +1-630-236-5500 Fax: +1-905 829 9512 Phone: +011-52-81-8144 4000
Fax: +1-630-236-5511 Fax: +011-52-81-8144 4010
www.grundfos.ca
GRUNDFOS Kansas City www.grundfos.mx
9300 Loiret Blvd.
Lenexa, Kansas 66219
Phone: +1-913-227-3400
Fax: +1-913-227-3500
www.grundfos.us
ECM: 1269700
99735239 0919
www.grundfos.com
www.grundfos.us
Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved. © 2019 Grundfos Holding A/S, all rights reserved.

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GRUNDFOS INSTRUCTIONS

Original installation and operating instructions 11. Servicing the product 26

A blue or grey circle with a white graphical symbol 3.3 Applications

Tips and advice that make the work easier.

Listed 76X1 E134261 Ind. Contr. Eq. Documentation

TM04 3272 3808

TM03 8857 2607

3.4.2 Packaging label

The individual CUE cabinet sizes are characterized by their

6.2 Space requirements and air circulation b

TM03 8860 2607

Fig. 5 Drilling of holes in the wall

6.4 Mounting on the floor

Fig. 4 CUE hung directly on the wall or fitted with a back

Enclosure Space [mm (in)]

The owner or installer is responsible for ensuring

2 For products with STO, ensure short-circuit

Security measures are the responsibility of the user.

TM03 8525 1807

Fig. 7 Example of three-phase mains connection of CUE with

5 main switch, backup fuses and additional protection

7.1 Electrical protection

TM02 1325 0901

The circuit breaker is type B.

TM03 8812 2507

TM03 8732 2407

7.2 EMC-correct installation Controller CUE

TM03 8731 2407

This section provides guidelines for good practice when installing

* Single-phase input - three-phase output.

C1: For use in domestic areas.

RFI filter types are according to EN 61800-3.

Pump type dU/dt filter Sine-wave filter

To meet EN 61800-3, the motor cable must always

The motor cable must be screened for CUE to meet

TM04 4289 1109

The supply voltage and frequency are marked on the CUE

TM04 4290 1109

TM04 4291 1109

TM03 8799 2507

1 2 3 5 Fig. 16 Wiring diagram, three-phase mains connection

Torque Nm [ft (lb)]

TM03 9014 2807

Fig. 19 Fixing the mains cable

7.5.4 Motor connection, enclosures A2 and A3

Fig. 17 Fitting the mounting plate

2. Connect the earth conductor to terminal 95 (PE) and the

TM07 4879 2619

3. Put the motor plug into the socket marked "MOTOR".

Fig. 18 Connecting the earth conductor and mains conductors

For single-phase connection, use L1 and L2.

Torque Nm [ft (lb)] Torque Nm [ft (lb)]

TM03 9017 2619

TM03 9019 2619

For single-phase connection, use L1 and L2.

7.5.6 Motor connection, enclosures A4 and A5

TM03 9020 2619

Fig. 24 Motor connection, B1 and B2