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Caterpillar Products
All Cat Engines
Introduction
Table 1
Revision Summary of Changes in SEBF8034
35 Updated Table 2 for C9 specs.
Updated minimum stem diameter for part number 443-2712.
34
Added new serial number prefixes
Corrected Specifications for C-9 valves
33
Added new serial number prefixes
31 - 32 Added new serial number prefixes
Added 443-2712 Exhaust Valve to Table 3.
30
Corrected specification for 262-2957 Inlet Valve
© 2017 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the
proprietary processes therein without permission may be violation of intellectual property law.
This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts reusability program.
Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been
made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product
design might have caused changes to your product which are not included in this publication. This Reuse and Salvage Guideline
must be used with the latest technical information that is available from Caterpillar.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service
Information System (SIS Web) interface.
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Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A
person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these
functions properly. Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible
circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the
product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not specifically recommended by
Caterpillar is used, ensure the safety of yourself and others. Ensure that the product will not be damaged or the product will not be
made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily
injury or death could occur to you or to other persons.
The hazards are identified by the safety alert symbol which is followed by a signal word such as danger, warning, or caution. The
"WARNING" safety alert symbol is shown below.
Illustration 2 g00008666
Pay attention!
Become alert!
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in
this document and the safety information on the machine are not all inclusive. Determine that the tools, procedures, work
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methods, and operating techniques are safe. Determine that the operation, lubrication, maintenance, and repair procedures
will not damage the machine. Also, determine that the operation, lubrication, maintenance, and repair procedures will not
make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at
the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change
at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before
you start any job. Caterpillar dealers can supply the most current information.
Summary
This guideline contains the specifications for wear for Caterpillar valves and valve springs that can be used again. Refer to Reuse
and Salvage Guideline, SEBF8002, "Visual Inspection of Valves, Valve Springs, and Valve Bridges" and Reuse and Salvage
Guideline, SEBF8162, "Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components".
Note: Refer to Reuse and Salvage, SEBF9193, "Specifications for Cylinder Head Assemblies on C175 Engines" for C175 valve
and valve spring specification.
References
Reference: Reuse and Salvage Guideline, SEBF8002, "Visual Inspection of Valves, Valve Springs, and Valve Bridges"
Reference: Reuse and Salvage Guideline, SEBF8162, "Measuring Procedures and Salvage Procedures for Cylinder Head
Assemblies and Related Components"
Reference: Reuse and Salvage Guideline, SEBF9006, "Specifications for Cylinder Head Assemblies on C-Series Engines"
Reference: Reuse and Salvage, SEBF9193, "Specifications for Cylinder Head Assemblies on C175 Engines"
Illustration 3 g01400727
(A) Stem diameter
(B) Thickness of the lip
(C) Diameter of the head
(D) Angle of the face
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Note: Refer to Reuse and Salvage, SEBF9193, "Specifications for Cylinder Head Assemblies on C175 Engines" for C175 valve
and valve spring specification.
Table 2
Specifications for the Inlet Valves
Engine Part Number of Minimum Stem Minimum Thickness Diameter of the Angle of the Face
Model the Valve Diameter (1) of the Lip Head (Degrees)
C32
C27
C-12
C18 153-7023
9.408 mm 47.00 mm
C-18 391-1106 2.75 mm (0.108 in) 60.75
(0.3704 in) (1.850 in)
236-5605
C-16
C15
C-15
C16
C32 164-2543 9.408 mm 44.98 mm
2.33 mm (0.092 in) 60.75
C30 236-5605 (0.3704 in) (1.771 in)
C18
C-18
C-16 236-5605 9.408 mm 47.00 mm
2.75 mm (0.108 in) 60.75
C15 490-7198 (0.3704 in) (1.850 in)
C-15
C-12
C13
252-7802 9.408 mm 44.50 mm
C-13 2.46 mm (0.097 in) 60.75
224-3028 (0.3704 in) (1.752 in)
C11
C-15
C-16 157-0672
7E-9578 9.408 mm 45.00 mm
C12 2.35 mm (0.093 in) 60.75
192-9213 (0.3704 in) (1.772 in)
C-12 136-4336
C-10
C12
C-12 9.408 mm 45.00 mm
124-2692 2.52 mm (0.099 in) 60.75
(0.3704 in) (1.772 in)
C-10
36.00 mm
C9.3 262-2957 8.00 mm (0.3150 in) 2.03 mm (0.080 in) 65.75
(1.417 in)
252-7803
7.962 mm 39.00 mm
241-8382 1.79 mm (0.0705 in) 60.25
(0.3135 in) (1.535 in)
C9 262-2957
7.962 mm 41.50 mm
255-8675 1.79 mm (0.0705 in) 60.50
(0.3135 in) (1.634 in)
163-2442 9.408 mm 2.03 mm (0.080 in) 36.00 mm
65.75
C9 187-4123 (0.3704 in) 1.86 mm (0.073 in) (1.417 in)
C-9
7.962 mm 39.00 mm
242-1542 1.81 mm (0.0713 in) 60.50
(0.3135 in) (1.535 in)
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G3600
Series
3616
3612
3608
3606 15.939 mm 90.00 mm
4P-2854 5.21 mm (0.205 in) 69.75
C280 (0.6275 in) (3.543 in)
G3600
Series
3600 Series 15.939 mm 90.00 mm
4P-3079 4.79 mm (0.189 in) 59.75
3616 (0.6275 in) (3.543 in)
G3600 15.939 mm 90.00 mm
206-7953 4.61 mm (0.182 in) 69.75
Series (0.6275 in) (3.543 in)
3500 Series
G3520B
G3520
9.408 mm 56.00 mm
G3516B 210-2542 3.46 mm (0.136 in) 70.60
(0.3704 in) (2.205 in)
G3516
G3512
G3508
3516B
3508B
3512 104-7184 9.408 mm 56.00 mm
3.94 mm (0.155 in) 70.75
3508 452-5415 (0.3704 in) (2.205 in)
G3500
Series
3516
9.408 mm 56.00 mm
3512 7C-5188 3.23 mm (0.127 in) 59.50
(0.3704 in) (2.205 in)
3508
3412
3408B 212-0932
9.408 mm 44.98 mm
3406 122-7353 2.81 mm (0.111 in) 70.75
(0.3704 in) (1.771 in)
G3400 9Y-9804
Series
4W-5374 2.56 mm (0.101 in) 60.75
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9.408 mm 51.31 mm
(0.3704 in) (2.020 in)
1673
D333 9.408 mm 48.13 mm
9L-3160 2.66 mm (0.105 in) 60.45
G333C (0.3704 in) (1.895 in)
G3306
3306 9.408 mm 48.13 mm
3N-0514 2.66 mm (0.105 in) 60.45
G3306 (0.3704 in) (1.895 in)
9.423 mm 53.19 mm
3200 Series 9L-7682 1.84 mm (0.072 in) 60.00
(0.3710 in) (2.094 in)
9.408 mm 53.19 mm
3204 8N-5645 1.84 mm (0.072 in) 60.00
(0.3704 in) (2.094 in)
9.425 mm 48.13 mm
3204 9N-0180 1.63 mm (0.064 in) 60.00
(0.3711 in) (1.895 in)
9.423 mm 53.19 mm
7C-0362 2.00 mm (0.079 in) 60.00
3208 (0.3710 in) (2.094 in)
3204 9.408 mm 44.98 mm
115-2368 2.46 mm (0.097 in) 60.75
(0.3704 in) (1.771 in)
3196
192-9213
3176C 9.408 mm 45.00 mm
157-0672 2.35 mm (0.093 in) 60.75
3176B (0.3704 in) (1.772 in)
7E-9578
3176
3126 163-2431 7.963 mm 47.00 mm
1.87 mm (0.074 in) 60.25
3116 6I-1589 (0.3135 in) (1.850 in)
3126
3126B 161-4280 7.963 mm 47.00 mm
1.96 mm (0.077 in) 60.25
3116 7W-8064 (0.3135 in) (1.850 in)
3114
7.963 mm 40.00 mm
3126B 157-7129 1.87 mm (0.074 in) 60.25
(0.3135 in) (1.575 in)
145-7390
7.963 mm 40.00 mm
3126 Series 252-7801 2.04 mm (0.080 in) 60.25
(0.3135 in) (1.575 in)
141-4317
3160
3150
3145
9.423 mm 53.19 mm
1160 9L-7682 1.85 mm (0.073 in) 60.00
(0.3710 in) (2.094 in)
1150
1145
1140
9.408 mm 43.08 mm
D320 9H-4811 2.03 mm (0.080 in) 60.50
(0.3704 in) (1.696 in)
3160
3150
3145
9.425 mm 53.19 mm
1160 9L-7682 1.84 mm (0.072 in) 60.00
(0.3711 in) (2.094 in)
1150
1145
1140
D315 6H-3026 11.05 mm (0.435 in) 1.19 mm (0.047 in) 51.51 mm 45.50
D330 (2.028 in)
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Table 3
Specifications for the Exhaust Valves
Engine Part Number of Minimum Stem Minimum Thickness Diameter of the Angle of the Face
Model the Valve Diameter (1) of the Lip Head (Degrees)
C32 153-7024 2.05 mm (0.081 in)
41.81 mm
C32 9.408 mm (0.3704 in) 45.75
164-2542 1.99 mm (0.078 in) (1.646 in)
C30
C27
C18
C-18 153-7024
289-9231 41.81 mm
C-16 9.408 mm (0.3704 in) 2.05 mm (0.081 in) 45.75
391-1107 (1.646 in)
C16 464-4668
C15
C-15
C13 248-1467 9.408 mm (0.3704 in) 1.94 mm (0.076 in) 41.50 mm 45.75
C-13 (1.634 in)
C11 224-3030 2.14 mm (0.084 in)
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C12
C-12 124-2693
C-16 7C-1586 42.00 mm
9.408 mm (0.3704 in) 1.94 mm (0.076 in) 45.75
157-0671 (1.654 in)
C-10
133-7029
C-15
37.50 mm
C9.3 255-8676 7.962 mm (0.3135 in)
(1.476 in)
246-9855
36.00 mm
241-8383 9.408 mm (0.3704 in) 1.62 mm (0.064 in) 45.75
C9 (1.417 in)
188-3122
C-9
37.50 mm
255-8676 7.962 mm (0.3135 in)
(1.476 in)
157-7130 1.60 mm (0.063 in) 43.00 mm
C7 9.408 mm (0.3704 in) 45.00
147-8211 1.63 mm (0.064 in) (1.693 in)
G3600
Series
3600 15.939 mm 90.00 mm
4P-3079 4.79 mm (0.189 in) 30.25
Series (0.6275 in) (3.543 in)
185-1103 15.939 mm 5.61 mm (0.221 in)
G3600 154-2417 (0.6275 in) 6.12 mm (0.241 in) 90.00 mm
69.75
Series (3.543 in)
15.939 mm
328-7496 5.21 mm (0.2051 in)
(0.6275 in)
3500 194-4897(2) 12.563 mm 56.00 mm
3.22 mm (0.127 in) 45.60
Series 443-2712 (0.49461 inch) (2.205 in)
3516B
3512B
3508B 104-7184
3516 308-9177 56.00 mm
9.408 mm (0.3704 in) 3.94 mm (0.155 in) 70.75
3512 307-4641 (2.205 in)
3508 450-4379
G3500
Series
3412 Series
3408 Series
3406 41.81 mm
115-2367 9.408 mm (0.3704 in) 1.99 mm (0.078 in) 45.75
Series (1.646 in)
3306
3412 41.81 mm
164-2542 9.408 mm (0.3704 in) 1.99 mm (0.078 in) 45.75
Series (1.646 in)
9.408 mm (0.3704 in) 2.05 mm (0.0807 in) 45.75
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3456
3456B 153-7024 41.81 mm
152-7585 (1.646 in)
3406E
3412 Series
41.81 mm
3408 Series 122-0321 9.408 mm (0.3704 in) 1.99 mm (0.0783 in) 45.75
(1.646 in)
3406C
G3400 212-0933 41.81 mm
9.408 mm (0.3704 in) 2.81 mm (0.111 in) 70.75
Series 101-8314 (1.646 in)
G3412C
G3412 100-4639 41.81 mm
9.408 mm (0.3704 in) 3.37 mm (0.133 in) 70.75
G3408C 311-7555 (1.646 in)
G3408
G3412
41.81 mm
G3408 2W-2443 9.408 mm (0.3704 in) 2.56 mm (0.101 in) 60.75
(1.646 in)
G3406
48.16 mm
3406 148-7455 9.408 mm (0.3704 in) 2.11 mm (0.083 in) 60.75
(1.896 in)
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3160
3150
3145 9.408 mm (0.3704 in) 45.82 mm
9L-7683(2) 1.28 mm (0.050 in) 45.00
1145 9.373 mm (0.3690 in) (1.804 in)
1150
1160
10.998 mm 42.55 mm
D315 4F-2719 0.68 mm (0.027 in) 45.75
(0.4330 in) (1.675 in)
39.99 mm
D320 2M-7727 9.408 mm (0.3704 in) 2.24 mm (0.088 in) 60.50
(1.574 in)
46.73 mm
D315 4F-0212 11.05 mm (0.435 in) 1.22 mm (0.048 in) 45.50
(1.840 in)
D333 23.81 mm
7M-9595 6.642 mm (0.2615 in) 1.26 mm (0.0500 in) 45.83
D320 (0.937 in)
1673
9M-4163 44.98 mm
D333 9.408 mm (0.3704 in) 2.68 mm (0.106 in) 60.50
8N-3724 (1.771 in)
D330
1676
D336 34.80 mm
1S-2903 7.833 mm (0.3084 in) 2.12 mm (0.084 in) 45.50
1674 (1.370 in)
D334
D337 12.522 mm 49.23 mm
8N-3737 2.28 mm (0.0900 in) 60.50
D326 (0.4930 in) (1.938 in)
37.08 mm
D343 8M-2552 9.408 mm (0.3704 in) 1.31 mm (0.0515 in) 44.15
(1.460 in)
1693
D349
41.81 mm
D343 7E-7830 9.408 mm (0.3704 in) 2.04 mm (0.080 in) 45.50
(1.646 in)
D346
D348
G343 41.81 mm
7N-5693 9.408 mm (0.3704 in) 2.55 mm (0.100 in) 60.50
3304 (1.646 in)
D397
D386
D375
D364 57.96 mm
D342 8H-1994 12.55 mm (0.494 in) 2.68 mm (0.106 in) 45.50
(2.282 in)
D342C
D13000
D318
9.408 mm (0.3704 in) 57.96 mm
D342 1W-1819(2) 2.68 mm (0.106 in) 45.50
9.373 mm (0.3690 in) (2.282 in)
G399
G398 59.69 mm
5S-5323 12.55 mm (0.494 in) 3.71 mm (0.146 in) 60.50
G379 (2.350 in)
G353
D399 8N-3723 12.55 mm (0.494 in) 3.68 mm (0.145 in) 59.69 mm 60.50
D398A (2.350 in)
D398B 1W-1822(2) 9.408 mm (0.3704 in) 3.71 mm (0.146 in)
D379 2W-3211(2) 9.373 mm (0.3690 in)
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D379B
D353C
D353E
D353
G353
G379
G398
G399
(1)
Measure the top and the bottom areas of wear.
(2)
The inlet valve has a tapered stem. The larger diameter is located at the end with the groove for the retainer
Illustration 4 g01420828
(E) Spring within tolerance
(F) Diameter
(G) Minimum operating length
(H) Assembled length
(J) Approximate free length
(K) 90 degree angle
Table 4
Specifications for the Valve Springs
Dimensions
Engine Part
Model Number Minimum Minimum
(J) (F) (H) (G) (E)
Load (H) Load (G)
C32 4N-5906 62.74 mm 31.75 mm 54.99 mm 291.5 N 42.93 mm 836.0 N 2.19 mm
C30 Spring (2.470 in) (1.250 in) (2.165 in) (65.53 lb) (1.690 in) (187.94 lb) (0.086 in)
211-3122
Spring
(Inner) 71.70 mm 25.17 mm 60.14 mm 119.5 N 44.02 mm 382.0 N 2.50 mm
C32 390-0989 (2.823 in) (0.991 in) (2.368 in) (26.87 lb) (1.733 in) (85.88 lb) (0.098 in)
C27 Spring
C-18 (Inner)
C18 211-3123
C-16 Spring
C16 (Outer)
C-15 247-9908
C15 76.70 mm 36.30 mm 67.12 mm 276.5 N 51.00 mm 836.5 N 2.68 mm
Spring
C-12 (3.020 in) (1.429 in) (2.643 in) (62.16 lb) (2.008 in) (188.055 lb) (0.106 in)
(Outer)
392-4530
Spring
(Outer)
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165-7586
115.90 mm 69.0 mm 84.90 mm 723.0 N 58.40 mm 1351.0 N 4.05 mm
3616 Spring
(4.560 in) (2.72 in) (3.340 in) (162.54 lb) (2.300 in) (303.72 lb) (0.159 in)
3612 (Outer)
3608 165-7585
3606 107.40 mm 49.51 mm 81.70 mm 343.0 N 55.20 mm 706.0 N 3.75 mm
Spring
(4.230 in) (1.949 in) (3.220 in) (77.11 lb) (2.170 in) (158.72 lb) (0.148 in)
(Inner)
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1676
D336 2S-7339 53.85 mm 25.99 mm 48.11 mm 186.9 N 37.44 mm 589.4 N 1.88 mm
1674 Spring (2.120 in) (1.023 in) (1.894 in) (42.02 lb) (1.474 in) (132.50 lb) (0.074 in)
D334
1693
D326 2S-4213 58.67 mm 37.74 mm 49.53 mm 206.5 N 37.34 mm 595.5 N 2.05 mm
D343 Spring(2) (2.310 in) (1.486 in) (1.950 in) (46.42 lb) (1.470 in) (133.87 lb) (0.081 in)
G343
D349
159-7303 49.78 mm 30.86 mm 44.15 mm 180.0 N 31.95 mm 596.0 N 1.74 mm
D348
Spring (1.960 in) (1.215 in) (1.738 in) (40.47 lb) (1.258 in) (133.99 lb) (0.069 in)
D346
D398 1C-6766
D326 65.38 mm 43.51 mm 56.36 mm 253.5 N 41.00 mm 736.5 N 2.28 mm
Spring
G398 (2.574 in) (1.713 in) (2.219 in) (56.99 lb) (1.614 in) (165.57 lb) (0.090 in)
(Outer)
D399
G399 9M-5349
D397 55.35 mm 28.57 mm 45.49 mm 78.0 N 30.15 mm 214.0 N 1.93 mm
Spring
D379 (2.179 in) (1.125 in) (1.791 in) (17.54 lb) (1.187 in) (48.11 lb) (0.076 in)
(Inner)
G379
D375 9M-5350
65.38 mm 43.51 mm 56.36 mm 253.5 N 41.00 mm 736.5 N 2.28 mm
D353 Spring
(2.574 in) (1.713 in) (2.219 in) (56.99 lb) (1.614 in) (165.57 lb) (0.090 in)
D353C (Outer)
G353
D342 4F-5408 61.52 mm 41.66 mm 49.61 mm 220.3 N 34.26 mm 2.15 mm
-
D337 Spring (2.422 in) (1.640 in) (1.953 in) (49.53 lb) (1.349 in) (0.085 in)
D333
4F-5409 59.92 mm 29.09 mm 48.82 mm 117.1 N 33.48 mm 2.09 mm
D364 -
Spring (2.359 in) (1.145 in) (1.922 in) (26.33 lb) (1.318 in) (0.082 in)
D342C
D399
D398
G398
7S-6323 66.37 mm 43.98 mm 56.36 mm 351.3 N 41.00 mm 2.32 mm
D379 -
Spring (2.613 in) (1.732 in) (2.219 in) (78.98 lb) (1.614 in) (0.091 in)
G379
D353
G353
(1)
Replace these springs with 1W-4259 Spring on 3200 Series of engines. Use this spring on the 3100 and 1100 Series of engines.
(2)
Install the spring with the painted end upward.
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