RED2501

LED Controller for LLC converters

Features
■ Advanced LED Controller IC for high
efficiency low-cost LLC converters with
bipolar transistors and integrated PFC
■ PSR - +/-5% Primary Side Regulation of
LED current and voltage SO8N
■ 50% duty cycle, variable frequency
control of resonant half-bridge
■ Automatic dead-time control and
Applications
capacitive mode protection ■ Low Flicker PFC LED drivers 5-70W
■ Protection modes: ■ High Efficiency APFC LED drivers 50-150W
 Overload
 No-Load
 Over-temperature Order code
 Control Loop Fault protection
■ Low output capacitance allows live LED Part Number Package Packaging
connection
RED2501AD-TR13 SO8N Tape and reel
■ Very low output current ripple
■ Small SO8N IC package

COMP RC VDD

VDD
ISTART
VREF

CV Amplifier TX1
- SLEEP
VFB Analog
Primary + Control VCOMPMAX + CLK
Side Driver
CC Amplifier
Sensing - Logic
Limits
CS - Oscillator
VCOMPMIN
SHUTDOWN

VCCLIM + RC RESET
ISTART

TX2
OR
BURST

OTP OTP
Over Temperature
Protection

OVP
3V6 SLEEP
Shunt Startup RUN
Regulator POR

GND

Figure 1: Block diagram

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 RED2501 LED LLC Controller

Device Pins
VFB 1 8 CS

COMP 2 7 GND

TX2 3 6 VDD

TX1 4 5 RC

Figure 2: SO8N pin connections (top view)

Pin Functions
Pin # Name Function

1 VFB PSR Feedback input for output voltage regulation. Connect to primary sense winding.

Buffered output of the control amplifiers. A loop compensation network connected between this
2 COMP
pin and the VFB input defines CV mode loop response.

3 TX2 Output to control transformer.

4 TX1 Output to control transformer.

5 RC External RC network sets the minimum [full power] switching frequency.

6 VDD IC Power Supply pin – nominally 3.45V

7 GND Chip ground.

PSR Current Sense input provides output current regulation and cycle-by-cycle over-current
8 CS
protection. The CS pin is connected to the half-bridge current sense resistor

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 RED2501 LED LLC Controller

Typical Application
HT+

Q1 VOUT
T1
T2
+
T1a D1 Cout
T1d Ls Output

Lm _

D2
Q2
Daux

Cr
T1b

Rcs Caux
HT-

Raux

Rfb1

T1c
Ccomp

4 3 2 1
TX1 TX2 COMP VFB
U1 Rcs2 Rfb2
Rrc RED2501
RC VDD GND CS
5 6 7 8

Crc Cdd

Figure 3: Typical Application Schematic: LLC converter with RED2501 PSR controller

Features
RED2501 is an advanced CMOS control IC for disconnected, the RED2501 controls the
resonant LLC converters. The RED2501 Primary maximum output voltage and enters controlled
Side Regulation (PSR) control scheme accurately burst-mode operation to keep the output voltage
controls the LED current and removes the need from rising and to keep the power consumption
for secondary side opto-coupler feedback, low.
reducing cost and complexity.
RED2501 uses the CSOC (Controlled Self- Protection Features
Oscillating Converter) scheme to drive two low- If the output voltage rises too high (no load)
cost bipolar transistors in a half-bridge RED2501 enters CV burst mode of operation.
configuration. RED2501 is optimized to work with If the output is short-circuit, the auxiliary power to
RediSem’s LLC converter topology with the IC fails and the IC shuts down. From this
integrated Power Factor Correction. condition the IC automatically cyclically re-starts
Please contact RediSem for application design until the short-circuit has been removed.
information for LED drivers with PFC. The IC also has an instantaneous cycle-by-cycle
over-current protection (OCP) level that will
Accurate Primary Side Regulation terminate any cycle instantaneously should the
The RED2501 PSR scheme regulates the LED current exceed a pre-set level.
drive current by modulating the converter The PSR control’s Feedback Protection Feature
frequency. Primary side current control enables (FBP) shuts down the controller if the feedback
+/-5% LED current regulation. With the LED signal to the VFB pin is lost.

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 RED2501 PSR LLC Controller
Over-temperature Protection transistors are turned on correctly through the
The RED2501 Over-temperature protection self-oscillation of the converter and turned off by
(OTP) feature shuts down the controller if the IC RED2501. This greatly simplifies the design
temperature exceeds 125°. The IC will restart the process and improves the robustness of the LLC
converter when the IC temperature drops by converter.
25°C.
Capacitive Mode Protection
Automatic Dead-Time Control RED2501 includes a capacitive mode protection
An important feature of the Controlled Self feature which prevents the converter from
Oscillating Converter is that the dead-time is entering capacitive switching mode on a cycle-by-
controlled naturally. Unlike MOSFET half-bridge cycle basis by limiting the minimum frequency.
converters, it is not necessary to program the This always ensures the Controlled Self
dead-time on RED2501. The bipolar switching Oscillating Converter continues to oscillate
correctly.

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 RED2501 PSR LLC Controller
IC Operation
to clamp VDD to 3.45V. If VDD falls below 3.45V
Startup, Shutdown and re-start (VDDREG) the Zener clamp turns off and IDD
Figure 4 shows typical startup waveforms for reduces to 650uA (IDDREG) only. If VDD falls by
RED2501. In SLEEP mode the IDD current is 570mV (VDDSA) below VDDREG, the IC tries to
approximately 8uA (IDDSLEEP). Once VDD keep itself alive by entering RUN mode and
reaches 3.6V (VDDSTART) the IC goes into RUN issuing start pulses. If VDD falls by 1.05V
mode. The controlled Zener clamp inside the IC (VDDSLEEP) below VDDREG, the IC enters SLEEP
turns on and regulates the VDD voltage to 3.45V mode. In this condition IDD reduces to 8uA.
(VDDREG). The IC current is now approximately (IDDSLEEP).
650uA (IDDREG) plus any excess current required
VDDSTART
VDDSA
VDDSLEEP

VDD voltage

IDDRUN

IDDSLEEP IDD current

Startpulses

TX1
TX2
TX1
TX2

TX2

TX1

TX2

TX1

TX2

TX1

TX2
TX1

TX2

TX1

TX2

TX1

TX2

TX1

TX2

TX1

TX1

TX2
TX Pin voltage

RC Pin voltage

CS Pin voltage

POWER DOWN
SLEEP MODE RUN MODE RUN MODE STAYALIVE SLEEP MODE RUN MODE

Figure 4: IC Start-up waveforms

Output stage
A diagram of the output stage can be seen in oscillation. A low on-state NMOS transistor is
Figure 5. To start the converter oscillating the used to turn the bipolar transistors off. It is
RED2501 issues start pulses through the TX pins controlled by the oscillator off-time. The NMOS
during the first two cycles. These start pulses device is turned to pull TX pin low, which
are 500ns long (tTXSTART) and provide 14mA switches off the corresponding bipolar transistor
(ITXSTART) current pulses from both TX1 and TX2 in the power converter half-bridge.
pins. After this the converter self-oscillates and
no longer needs start pulses to maintain VDD

Start
Pulse

ITXSTART

TX1 /
TX2

Clamp
Time

Figure 5: Output Stage

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 RED2501 PSR LLC Controller
Primary Side Regulation (PSR)
controlling the frequency. A control voltage
The converter’s output current and voltage are (VCOMP) is fed into the oscillator to give the
estimated by the RED2501 PSR scheme. Inside desired operating frequency. Figure 6 shows
the IC there are two separate control loops that how the two current and voltage error amplifiers
control the converter output current (in CC mode) and their compensation networks are configured
and voltage (in CV mode). The RED2501 for a primary regulated LLC converter.
regulates the output current and voltage by
VFB Sensing Signal

Rfb1
CCOMP

COMP

VDD
VFB
Primary
- BURST
Sensing
Signal
Detection +
VREF CV Integrator VCOMPMAX
Rfb2
EXIT
- Limits
BURST

VREF-100mV +
VCOMPMIN

Main Converter
Primary Current VCCREG
+
RCFB
CS PSR CFB - CC
100R Average Integrator
Current
CSAVG
CCFB Oscillator
CS Resistor Control Voltage

Figure 6: Error Amplifier Circuits

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 RED2501 PSR LLC Controller

Main Converter
Primary Current
CS
100R
Pin
CSAVG
+ To Oscillator
PSR average Comparator
current estimator VCCREG -
CS Resistor
CC
Integrator

+
Oscillator Reset
VOCPTHR -
OCP
Comparator

Figure 7: RED1401 Current protection and control circuits

OCP comparator terminates the current oscillator

PSR Current Control on-time cycle. The oscillator is reset and the off-
Figure 7 shows the two current control methods time begins resulting in the bipolar transistors
used in the converter: turning off and the half-bridge commutating. This
1. constant current (CC) regulation; is repeated in subsequent cycles whenever the
2. an instantaneous peak current limit
CS voltage exceeds the threshold. However, in a
(OCP).
correctly designed converter it should not be
PSR Average current estimation possible to trip OCP in normal operation.
Shown in figure 7 the signal from the CS pin is
divided into two different paths. The bottom path PSR Voltage Control
provides peak instantaneous over-current The RED2501 voltage control loop is used to
protection (OCP) while the PSR Average Current control the maximum LED converter output
estimation block provides the current regulation voltage. The VFB input senses the output voltage
(CC) information. The voltage on the CS pin is from an auxiliary winding on the primary side of
an AC signal biased around GND. Inside the the transformer. This signal is conditioned in the
PSR block this signal is processed to provide a PSR block and compared to a voltage reference
voltage proportional to the average converter of 1.V (VREF) inside the IC. If the voltage exceeds
output current. 1.2V RED2501 will enter controlled burst mode.
Constant Current Regulation In a constant current LED application the VFB
The CC regulation circuit is shown in Figure 7. voltage will normally be below the 1.2V regulation
CC operation is defined by an internally point VREF as the CC control loop determines the
compensated control loop. This provides a COMP voltage. At light loads or no load the CC
system response time of approximately 1ms in a loop is not in control and the VFB voltage will rise
typical application. The average current to the 1.2V VREF control voltage. At that point
regulation point, VCCREG is pre-set to mV, referred RED2501 will enter controlled burst mode to
to the CS pin. maintain a controlled output voltage. The external
feedback network in figure 6 between the COMP
and VFB pins defines the loop gain and phase for
Over Current Protection
the voltage control loop. RED2501 includes a
Over-Current Protection (OCP) is an VFB feedback protection feature that stops the
instantaneous termination of the transistor on- converter if the PSR feedback signal to the VFB
time. When a peak voltage greater than+/- pin is lost.
500mV (VOCPTHR) is sensed on the CS pin the

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 RED1401 PSR LLC Controller
Oscillator
The oscillator (see Figure 8) controls the period The timing capacitor CRC may be chosen within
of a converter half-cycle. Internal to the IC is an the range 100 – 1000 pF. The recommended
oscillator comparator that compares the voltage type is a 5% COG/NPO capacitor.
on the RC pin to the voltage on the COMP pin. The oscillator timing resistor RRC may be
The RC pin has a saw tooth type waveform and connected to either VDD or to the rectified DC bus,
the COMP signal should have a steady voltage, VHT. If connected to VDD, the value of RRC may be
inversely proportional to the required frequency. calculated using following equation.
The COMP pin voltage can vary from 0.55V
(VCOMPMIN) to 2.35V (VCOMPMAX), resulting in a ( ( ))
maximum to minimum frequency ratio of
approximately 3 for any input voltage.
This equation gives the lowest possible operating
frequency of the converter.

VDD COMP

COMP
VHT or VDD
SLEEP

Oscillator
Comparator
RRC +
RC Drive Logic To TX1 / TX2
Drivers
-

CRC RC Pin Discharge

Figure 8: Oscillator circuit

Oscillator Feed-forward Compensation

The oscillator may optionally include feed-forward
compensation. Feed-forward compensation is ( )
recommended to minimise the line frequency
ripple on the output. To apply the feed-forward To assist feed-forward applications, a switch is
compensation, the oscillator pull-up resistor RRC provided which connects the VDD pin to the RC
is connected to the DC bulk supply VHT instead of pin while the controller is in SLEEP. This allows
VDD. The value may be calculated as a function of the RRC resistor to pull up the VDD supply for
the DC bulk voltage using the following equation: start up.

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 RED2501 PSR LLC Controller

ABSOLUTE MAXIMUM RATINGS

CAUTION: Permanent damage may result if a device is subjected to operating conditions at or in excess of
absolute maximum ratings.
Parameter Symbol Condition Min Max Unit
Supply voltage VDD -0.5 4.5 V
Supply current IDD 0 10 mA
VDD +
Input/output voltages VIO -0.5 V
0.5
Input/output currents IIO -10 10 mA
Junction temperature TJ -20 +125 °C
Storage temperature TP -20 +125 °C
Lead temperature TL Soldering, 10 s 260 °C
Human body model, JESD22-A114 2 kV
ESD withstand
Capacitive Discharge Model 500 V

NORMAL OPERATING CONDITIONS

Unless otherwise stated, electrical characteristics are defined over the range of normal operating
conditions. Functionality and performance is not defined when a device is subjected to conditions outside
this range and device reliability may be compromised.

Parameter Symbol Condition Min Typ Max Unit

Minimum supply current IDDMIN 0.8 1.0 1.2 mA
Junction temperature TJ -20 25 125 °C

ELECTRICAL CHARACTERISTICS
Unless otherwise stated:
 Min and Max electrical characteristics apply over normal operating conditions.
 Typical electrical characteristics apply at T J = TJ(TYP) and IDD = IDDREG(TYP).
 The chip is operating in RUN mode.
 Voltages are specified relative to the GND pin.

VDD Pin
Parameter Symbol Condition Min Typ Max Unit
VDDSTART To enter RUN mode 3.2 3.6 4.0 V
VDDREG IDD< IDDSHUNT 3.3 3.45 3.6 V
Supply voltage
VDDSA To trigger STAYALIVE signal 570 mV
VDDSLEEP To enter SLEEP mode 1.05 V
IDDREG In RUN mode, VDD<VDDREG 650 800 µA
Supply current IDDSLEEP In SLEEP mode 8 12 µA
IDDSHUNT VDD shunt regulator max current 8 mA

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 RED2501 PSR LLC Controller
VFB Pin
Parameter Symbol Condition Min Typ Max Unit
VFB threshold voltage VREF TJ= 0°C to 85°C, VDD=3.45V 1.15 1.20 1.25 V
VFB Hysteresis voltage VEXITSBY In burst mode 90 100 110 mV

CS Pin
Parameter Symbol Condition Min Typ Max Unit
50kHz, squarewave CS signal.
Constant current regulation VCCREG 142 145 148 mV
TJ= 0°C to 85°C
Instantaneous over-current
VOCPTHR 500 mV
protection threshold

RC Pin
Parameter Symbol Condition Min Typ Max Unit
External capacitor range CRC 100 1000 pF
Oscillator Frequency TJ= -0°C to 85°C, CRC=330pF,
∆FRC/FRC 4 %
Variation VDD=3.45V, VCOMP= VCOMPMAX
Oscillator reset time TRCRST 0.7 µs

COMP Pin
Parameter Symbol Condition Min Typ Max Unit
Source/Sink current ICOMP -40 +40 µA
Maximum COMP voltage VCOMPMAX VDD=3.45V 2.35 V
Minimum COMP voltage VCOMPMIN VDD=3.45V 0.55 V

TX1, TX2 Pins

Parameter Symbol Condition Min Typ Max Unit
On-state resistance RTXON 1.5 2 Ω
TX pin clamp current ITXCLAMP TX pin frequency >30kHz 800 mA
Start-pulse output current ITXSTART 12 14 16 mA
Start-pulse width TTXSTART 300 500 700 ns

Over-Temperature Protection (OTP)*

Parameter Symbol Condition Min Typ Max Unit
Over-Temperature
TOTPS At silicon junction 90 100 110 C
Protection threshold
Over-Temperature
TOTP_HYS At silicon junction 15 C
Protection reset hysteresis
*: not tested in production

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 RED2501 PSR LLC Controller
PACKAGE INFORMATION

Package Dimensions
SO8N package dimensions are shown below. All units are in mm.
4.89 ± 0.09
0.27

3.9 ± 0.09

1.27
0.42 ± 0.06

0.38 x 45º

1.55 ± 0.18

0 - 8º
0.18 ± 0.07 0.22 ± 0.03
6.01 ± 0.19

Available packages
Package type Part number Moisture Sensitivity Level (MSL) Packaging
SO8N RED2501AD-TR13 3 (JEDEC J-STD-020) Tape and reel
2500 / 13” reel

Package Marking

SO8N top-side marking for RED2501

RediSem
RED2501 RED2501= Part Number
WXYZ
WXYZ= Lot Code, e.g. AAAA, AAAB

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 RED2501 PSR LLC Controller

Status
The status of this Datasheet is shown in the footer.

Datasheet Product Definition

Status Status
Preview In development The Datasheet contains target specifications relating to design and
development of the described IC product.
Preliminary In qualification The Datasheet contains preliminary specifications relating to functionality
and performance of the described IC product.
Production In production The Datasheet contains specifications relating to functionality and
performance of the described IC product which are supported by testing
during development and production.

Contact Details
RediSem Ltd.
301-302 IC Development Centre
No 6 Science Park West Avenue
Hong Kong Science & Technology Park
Shatin, New Territories
Hong Kong

Tel. +852 2607 4141

Fax. +852 2607 4140
Email: info@redisem.com
Web: www.redisem.com

Disclaimer
The product information provided herein is believed to be accurate and is provided on an “as is” basis.
RediSem Ltd assumes no responsibility or liability for the direct or indirect consequences of use of the
information in respect of any infringement of patents or other rights of third parties. RediSem Ltd does not
grant any licence under its patent or intellectual property rights or the rights of other parties.
Any application circuits described herein are for illustrative purposes only. Specifications are subject to
change without notice. In respect of any application of the product described herein RediSem Ltd expressly
disclaims all warranties of any kind, whether express or implied, including, but not limited to, the implied
warranties of merchantability, fitness for a particular purpose and non-infringement of third party rights. No
advice or information, whether oral or written, obtained from RediSem Ltd shall create any warranty of any
kind. RediSem Ltd shall not be liable for any direct, indirect, incidental, special, consequential or exemplary
damages, howsoever caused including but not limited to, damages for loss of profits, goodwill, use, data or
other intangible losses.
The products and circuits described herein are subject to the usage conditions and end application
exclusions as outlined in RediSem Ltd Terms and Conditions of Sale.
RediSem Ltd reserves the right to change specifications without notice. To obtain the most current product
information available visit www.redisem.com or contact us at the address shown above.

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