Installation

Operation
Maintenance

CGAF Air-Cooled Scroll Chillers

CXAF Air to Water Scroll Heat Pumps
260 - 710 kW

June 2021 CG-SVX039C-GB

Confidential and proprietary Trane information
Original instructions
Table of Contents
General Information................................................................................................................ 3
Unit Description....................................................................................................................... 5
Unit Model Number Description............................................................................................ 6
Pre-Installation......................................................................................................................... 8
General Data.......................................................................................................................... 10
Table 1 – General data CGAF 090-190 Standard Efficiency...........................................................................................................................10
Table 2 – General data CGAF 080-190 High Efficiency...................................................................................................................................13
Table 3 – General data CGAF 080-190 Extra Efficiency..................................................................................................................................16
Table 4 – General data CGAF 090-150 Standard Efficiency – Shell & Tube..................................................................................................19
Table 5 – General data CXAF 080-110 Standard Efficiency............................................................................................................................22
Table 6 – General data CXAF 130-190 Standard Efficiency...........................................................................................................................25
Table 7 – General data CXAF 080-110 High Efficiency...................................................................................................................................28
Table 8 – General data CXAF 130-190 High Efficiency...................................................................................................................................31
Typical CGAF / CXAF Components location....................................................................... 34
Installation Requirements.................................................................................................... 37
Evaporator Piping.................................................................................................................. 39
Installation - Mechanical....................................................................................................... 42
Schematic pump package..................................................................................................... 43
Evaporator Waterside............................................................................................................ 45
General Electrical Recommendations.................................................................................. 48
Installer-Supplied Components............................................................................................ 50
Operating Principles.............................................................................................................. 51
Operating Map....................................................................................................................... 56
Total Heat Recovery............................................................................................................... 57
Table 9 – General Data for Total Heat recovery (THR) Option CGAF 080-190...............................................................................................57
Table 10 – Operating Map (THR) CGAF 080-190.............................................................................................................................................58
Table 11 – Refrigerant Charge (THR Option) CGAF 080-190..........................................................................................................................59

Partial Heat Recovery Option .............................................................................................. 60

Table 12/13/14 – General data for Partial Heat Recovery CGAF 080-190 SE/HE/XE.....................................................................................61

Optional Free-Cooling........................................................................................................... 62
Table 15 – General Data for Partial Heat recovery CXAF 080-190 Standard Efficiency...............................................................................62
Table 16 – General Data for Partial Heat recovery CXAF 080-190 High Efficiency.......................................................................................62
Table 17 – General data for free cooling option sizes 080-190......................................................................................................................62
Operating Principles.............................................................................................................. 67
Option Free-Cooling.............................................................................................................. 68
Controls/Tracer TD7 Operator Interface............................................................................... 69
Pre-Start Checkout................................................................................................................ 70
Unit Start Up Procedures...................................................................................................... 72
Periodic Maintenance............................................................................................................ 74
Compressor Service Information......................................................................................... 77
Condenser Coils MCHE Maintenance.................................................................................. 79
Integrated Pump Maintenance............................................................................................. 80
BPHE Evaporator Maintenance............................................................................................ 81
Log Check Sheet.................................................................................................................... 82
Recommended service routine frequencies........................................................................ 83
Additional services................................................................................................................ 84

2 © 2021 Trane CG-SVX039C-GB

 General Information
Foreword Figure 1 – Warning pictograms

These instructions are given as a guide to good practice

in the installation, start-up, operation, and maintenance
by the user, of Trane CGAF - Chillers and CXAF – Heat
Pumps manufactured in France.
A separate manual is available for the use and
maintenance of the unit’s control, Tracer™ UC800. They
do not contain full service procedures necessary for the
continued successful operation of this equipment. The
services of a qualified technician should be employed
through the medium of a maintenance contract with a
reputable service company. Read this manual thoroughly
before unit start-up.
Note: All the Chiller / Heat Pump Units are assembled,
pressure tested, dehydrated, charged and tested in
accordance with factory standard before shipment.

Warnings and Cautions 1=R

 isk that unit is powered up
2=R
 isk hazard due to fan rotation
Warnings and Cautions appear at appropriate sections 3=R
 isk hazard of burns on compressors or refrigeration
throughout this manual. Your personal safety and the piping
proper operation of this machine require that you follow 4=U
 nit contains refrigerant gas. See specific warnings.
them carefully. The constructor assumes no liability 5=R
 isk of residual voltage when speed drive, capacitor or
for installations or servicing performed by unqualified softstarter options are present
personnel. 6=U
 nit under pressure
7=R
 isk to cut, particularly on heat exchanger fins
8=R
 ead instructions before installation
WARNING: Indicates a potentially hazardous situation
9=D
 isconnect all electric power before servicing
which, if not avoided, could result in death or serious
10 = R
 ead technical instructions
injury.

CAUTION: Indicates a potentially hazardous situation

Reception
which, if not avoided, may result in minor or moderate On arrival,
injury. It may also be used to alert against unsafe • Inspect the unit before signing the delivery note.
practices or for equipment or property-damage-only • Specify any visible damage on the delivery note.
accidents.
• Notify the local TRANE sales office at the same time.
Safety Recommendations Note: The delivery note must be clearly signed after
inspection and countersigned by the driver.
To avoid death, injury, equipment or property damage, Also send a registered letter of protest to the last carrier
the following recommendations should be observed of the goods within 7 days of delivery.
during maintenance and service visits:
Concealed damage also shall be notified by a registered
1. The maximum allowable pressures for system letter of protest to the last carrier of the goods within 7
leak testing on low and high pressure side are days of delivery. Notify the local TRANE sales office at
given in the chapter “Installation”. Ensure that the the same time.
pressures are within the specified limits by using
appropriate devices. Important notice: No shipping claims will be accepted
by TRANE if the above mentioned procedure is not
2. Disconnect all power supplies before the start of respected.
any service activity on the unit.
For more information, refer to the general sales
3. Service work on the refrigeration system and the conditions of your local TRANE sales office.
electrical system should be carried out only by
the qualified and experienced personnel. Note: For units delivered in France, the scheduled time
for unit inspection and notifying through registered
4. To avoid any risk, it is recommended to place the letter in case of visible and concealed damage is only 72
unit on an area with limited access. hours.
The following pictograms can be found on the unit. Take
necessary precautions to avoid damage and injury.

CG-SVX039C-GB 3
General Information

Loose Parts Inventory Training

Check all the accessories and loose parts that are To assist you in obtaining the best use of it and
shipped with the unit against the shipping list. Included maintaining it in perfect operating condition over a long
in these items will be the water vessel drain-plugs, period of time, the manufacturer has at your disposal
rigging and electrical diagrams, service literature, a refrigeration and air conditioning service school. The
which are placed inside the control panel and/or starter principal aim of this is to give operators and technicians
panel for shipment. If optional elastomeric isolators are a better knowledge of the equipment they are using,
ordered with the unit, they are shipped mounted on or that is under their charge. Emphasis is particularly
the horizontal support frame of the chiller/heat pump. given to the importance of periodic checks on the
The isolators’ location and distribution weight diagram unit operating parameters as well as on preventive
is placed with the service literature inside the starter/ maintenance, which reduces the cost of owning the unit
control panel. by avoiding serious and costly breakdown.

Warranty Refrigerant
Warranty is based on the general terms and conditions The refrigerant provided by the manufacturer meets
of the manufacturer. The warranty is void if the all the requirements of our units. When using recycled
equipment is repaired or modified without the written or reprocessed refrigerant, it is advisable to ensure its
approval of the manufacturer, if the operating limits are quality is equivalent to that of a new refrigerant. For
exceeded or if the control system or the electrical wiring this, it is necessary to have a precise analysis made by
is modified. Damage due to misuse, lack of maintenance, a specialized laboratory. If this condition is not respected,
or failure to comply with the manufacturer’s instructions the manufacturer warranty could be cancelled.
or recommendations is not covered by the warranty
obligation. If the user does not conform to the rules of
this manual, it may entail the cancellation of warranty
and liabilities by the manufacturer.
Startup MUST be performed by Trane, or an authorized
agent of Trane, to VALIDATE this WARRANTY.

Maintenance Contract
It is strongly recommended that you sign a maintenance
contract with your local Service Agency.
This contract provides regular maintenance of your
installation by a specialist in our equipment. Regular
maintenance ensures that any malfunction is detected
and corrected in good time and minimizes the possibility
that serious damage will occur. Finally, regular
maintenance ensures the maximum operating life of
your equipment. We would remind you that the failure to
respect these installation and maintenance instructions
may result in the immediate cancellation of the warranty.

4 CG-SVX039C-GB
 Unit Description
Sintesis Advantage Chillers CGAF and Heat pumps
CXAF are air-cooled scroll compressor units designed
for outdoor Installation. The CGAF units are cooling only
units and CXAF units are reversible and can work in
cooling and heating mode.
The units have two independent refrigerant circuits, two
or three compressors per circuit. Units are packaged
with an evaporator and condenser.
Each Unit is completely assembled, hermetic packaged,
refrigerant circuit factory piped, electrical components
wired, leak tested, dehydrated, charged and tested.
The chilled water inlet and outlet openings are covered
for shipment.
Units feature Trane’s exclusive Tracer UC800 Control
logic and controls. It monitors the control variables
that govern the operation of the unit. Control logic can
correct these variables when necessary to optimize
operational efficiencies, to avoid the unit shut down, and
keep producing the chilled or hot water.
These units come with various options and can be
customized depending on capacity, efficiencies, acoustic
levels, application requirements at the time of order
placement.
The unit received and its options can be cross-checked
with the serial and model number provided in unit
nameplate and description provided under unit model
number description provided in the manual.

Nameplates
The CGAF / CXAF outdoor unit nameplates are applied
to the exterior of the control panel. A compressor
nameplate is located on each compressor.

Unit Nameplate
The unit nameplate provides the following information:
• Unit model and size description
• Unit serial number
• Identifies unit electrical requirements
• L
 ists correct operating charges of refrigerant and
refrigerant oil
• Lists unit test pressures

Compressor Nameplate
The compressor nameplate provides following
information:
• Compressor model number.
• Compressor serial number.
• Compressor electrical characteristics.
• Utilization range.
• Recommended refrigerant.

CG-SVX039C-GB 5
Unit Model Number Description
Digit 1, 2, 3, 4 – Unit Model Digit 20 – Evaporator Configurations
CGAF = Air-Cooled Scroll – Chiller B = Brazed plate heat exchanger
CXAF = Air-Cooled Scroll – Heat Pump T = Shell & Tube heat exchanger

Digit 5-7 – Unit Nominal Tonnage Digit 21 – Thermal Insulation

080 = 80 Tons N = Standard
090 = 90 Tons
100 = 100 Tons Digit 22 – Condenser Coating
110 = 110 Tons N = Aluminium Micro Channel
130 = 130 Tons C = E-Coated Micro Channel
140 = 140 Tons B = Aluminium Hydrophilic (blue) coating
150 = 150 Tons E = Epoxy Coated Aluminium Fins (gold)
165 = 165 Tons
180 = 180 Tons Digit 23 – Heat Recovery
190 = 190 Tons X = No Heat Recovery
P = Partial Heat Recovery
Digit 8 – Unit Voltage T = Total Heat Recovery (full equipment)
D = 400V/50Hz/3ph
G = 400V/50Hz/3ph Compatible with IT Neutral Digit 24 – Hydraulic Module
X = Pump signal On/Off
Digit 9 – Manufacturing Location 1 = Dual pump standard pressure
E = Epinal 2 = Single pump standard pressure
F = Epinal (ICS) 3 = Dual pump high pressure
4 = Single pump high pressure
Digit 10, 11 – Design Sequence
** = Factory assigned Digit 25 – Free-Cooling
X = No Free-Cooling
Digit 12 – Efficiency F = Total Free-Cooling Direct
A = Extra Efficiency H = Total Free-Cooling Glycol free
H = High Efficiency (With SLHX), 4V/5V/6V
N = Standard Efficiency, 4V/5V/6V Digit 26 – Disconnect Switch
R = High Heat Efficiency, 4V/5V/6V B = With circuit breaker
U = Standard Efficiency (Compact), 3V
V = High Efficiency (Compact, with SLHX), 3V Digit 27 – Under/Over Voltage
W = High Heat Efficiency (Compact), 3V X = None
1 = Included
Digit 13 – Agency Listing 2 = Included with ground fault protection
C = CE Marking
Digit 28 – Human Interface language
Digit 14 – Pressure Vessel Code C = Spanish
2 = PED (Pressure equipment directive) D = German
E = English
Digit 15 – Acoustic Level F = French
X = Standard Noise (SN) H = Dutch
L = Low Noise (LN) I = Italian
E = Extra Low Noise (XLN) M = Swedish
P = Polish
Digit 16 – Unit Application R = Russian
X = Standard Ambient [-10°C; 46°C] T = Czech
L = Low Ambient [-20°C; 46°C] U = Greek
H = High Ambient [-10°C; 52°C] V = Portuguese
D = Wide Ambient [-20°C; 52°C] 2 = Romanian
1 = Comfort application, cooling mode [10°C; 46°C] and 6 = Hungarian
heating mode [-15°C; 20°C] 8 = Turkish
3 = Process application, cooling mode [-20°C; 46°C]
Heating mode [-15°C; 35°C] Digit 29 – Smart Com Protocol
X = None
Digit 17 – Relief Valve Option B = BACnet interface
W = Without M = Modbus interface
L = LonTalk interface
Digit 18 – Water Connection
X = Grooved pipe connection Digit 30 – Communication Customer
W = Grooved pipe + welded coupling X = None
2 = Grooved pipe with coupling and flange adapter A = External set point & capacity outputs

Digit 19 – Evaporator Application Digit 31 – Flow Switch

N = Standard cooling [4°C; 20°C] X = None
P = Low temperature process [-12°C; 4°C] F = Field installed flow switch
C = Ice making [-7°C; 20°C] with hardwired interface
6 CG-SVX039C-GB
 Unit Model Number Description

Digit 32 – Electrical Panel Protection 2 = Romanian

X = Enclosure with deadfront protection 3 = Serbian
1 = Enclosure with IP 20 internal protection 4 = Slovak
5 = Croatian
Digit 33 – Master Slave 6 = Hungarian
X = Without 8 = Turkish
A = With
Digit 44 – Shipping Package
Digit 34 – Unit User Interface X = Standard protection
L = Standard, Local UI supplied (TD7) A = Containerization package

Digit 35 – Energy Meter Digit 45 – Refrigerant

X = No energy meter X = None
M = Energy meter installed A = R410A Factory full Refrigerant charge
8 = R410A Factory Refrigerant Pre-Charge
Digit 36 – Mini Chiller Plant Control
X = No Mini PC Digit 46 – Isolator Valve Per Manifold Compressor
X = None
Digit 37 – Variable Primary Flow A = With
X = Constant speed pump (No VFD)
A = Pump flow controlled by 3 ways valve Digit 47 – Power Factor Correction Capacitors
F = Constant Speed Pump -VFD Adjustment A = With
P = Variable Speed Pump - Constant delta P X = None
T = Variable Speed Pump - Constant delta T
Digit 48 – Open for Future Use = X
Digit 38 – Refrigeration Leak Detection
X = Not installed Digit 49 – Freeze Protection (Factory Installed)
V = Installed X = None
2 = With freeze protection
Digit 39 – Web Server
X = Not installed Digit 50 – Buffer Tank
X = No Tank
Digit 40 – Power Socket 1 = With Tank
X = None 2 = With Buffer Tank-Compatible with Auxiliary Electric
P = Included (230V - 100W) Heater

Digit 41 – Factory Tests Digit 51 – Water Strainer

X = None X = No strainer
B = Visual inspection with Customer A = Factory installed strainer
C = Performance Test with Customer: 1 Point
D = Performance Test with Customer: 2 Points Digit 52 – Louvered Panels
E = Performance Test without Customer: 1 Point X = None
S = Special A = Architectural louvered panels

Digit 42 – Installation Accessory Digit 53 – Open for Future Use = X

X = None
1 = Neoprene Isolators Digit 54 – Starter Type
4 = Neoprene Pads A = Across the line starter/Direct On Line
B = Soft starter
Digit 43 – Literature Language
B = Bulgarian Digit 55 – Annunciation Relay
C = Spanish X = None
D = German A = With
E = English
F = French Digit 56 – Fan Type
H = Dutch 1 = AC fan
I = Italian 2 = EC fan
K = Finnish 3 = EC HESP
L = Danish
M = Swedish Digit 57 – Night Noise Setback (NNSB)
N = Norwegian X = Without
P = Polish 1 = With NNSB
R = Russian
T = Czech Digit 58 – Design Special
U = Greek X = Standard
V = Portuguese S = Special requirement
Z = Slovenian

CG-SVX039C-GB 7
Pre-Installation
Inspection Checklist 17. Close the fused-disconnect switches that supplies
power to the chilled water pump starter
When the unit is delivered, verify that it is the correct 18. Start the chilled water pump to begin circulation
unit and that it is properly equipped. Compare the of the water. Inspect piping for leaks and repair
information which appears on the unit nameplate with as necessary. Check the physical presence of the
the ordering and submittal information. water pressure switch
Inspect all exterior components for visible damage. 19. With water circulating through the system, adjust
Report any apparent damage or material shortage to water flow and check water pressure drop through
the carrier and make a “unit damage” notation on the evaporator
carrier’s delivery receipt. Specify the extent and type of 20. Return chilled water pump to auto
damage found and notify the appropriate Trane Sales 21. Verify all the chiller controller Menu Items
Office. Do not proceed with installation of a damaged 22. All panels/doors secured prior to start-up
unit without sales office approval. 23. All coil fins inspected and straightened
24. Rotate fans before starting unit to inspect for
Mandatory Start-up Checklist potential audible and visual signs of rubbing.
Start unit
This checklist is not intended to be a substitution for
25. Press AUTO key. The unit will start if the chiller
the contractor’s installation instruction. This checklist is
control calls for cooling and the safety interlocks
intended to be a guide for the Trane technician just prior
are closed
to unit ‘start-up’. Many of the recommended checks and
26. Check the evaporator and the condenser
actions could expose the technician to electrical and
refrigerant pressure on the chiller controller
mechanical hazards. Refer to the appropriate sections in
27. Confirm Superheat and sub-cooling values are
the unit manual for appropriate procedures, component
normal
specifications and safety instructions.
28. Compressor operation normal and within
Except where noted; it is implied that the technician is to
amperage rating
use this checklist for inspection/verification of prior tasks
29. Operating log completed
completed by the general contractor at installation.
30. Press stop key
1. Unit clearances adequate for service and to avoid
31. Inspect fans again after being under load to
air recirculation, etc.
ensure no signs or rubbing exist
2. Unit exterior inspected. CGAF/CXAF condenser
32. Verify the chilled water pump runs for at least 1
coil will not be obstructed at any time by snow or
minute (possibility to configure max of 10 mins)
ice during winter conditions
after the chiller is commanded to stop (for normal
3. Unit properly grounded
chilled water systems)
4. Crankcase heaters working for 24 hours prior to
arrival of Trane technician performing start-up
5. Correct voltage supplied to unit and electric Unit Storage
heaters (imbalance not to exceed 2%) If the chiller is to be stored for more than one month
6. Unit power phasing (A-B-C sequence) proper for prior to installation, observe the following precautions:
compressor rotation • Store the unit in a secured area, to avoid intentional
7. Copper power wiring meets sizing requirement in damages.
job submittal • C
 lose the suction, discharge and liquid-line isolation
8. All automation and remote controls installed/ valves.
wired
9. All wiring connections tight • Store the chiller in a dry, vibration-free, secure area.
10. Prove chilled water side Interlock and • A
 t least every three months, attach a gauge and
Interconnecting manually check the pressure in the refrigerant circuit.
11. Wiring Interlock and externals (chilled water • If the refrigerant pressure is below 13 bar at 20°C
pump) (or 10 bar at 10°C), call a qualified service organization
12. Field installed control wiring landed on correct and the appropriate Trane sales office.
terminals (external start/stop, emergency stop,
Note: If the unit is stored before servicing near a
chilled water reset…)
construction site it is highly recommended to protect
13. Verify all refrigerant and oil valves are open/back
micro channel coils from any concrete and iron element.
seated
Failure to do so may considerably reduce reliability of
14. Compressor oil levels (1/2 -3/4 high in glass)
the unit.
proper
15. Verify chilled water strainer is clean and free of
debris and evaporator chilled water circuits are
filled
16. A pressure switch device to detect lack of water
is not included in the pump package. Installation
of this type of device is highly recommended to
avoid sealing damage due to operation of pump
without enough water

8 CG-SVX039C-GB
 Pre-Installation

Installation requirements and contractor responsibilities

A list of the contractor responsibilities typically associated with the unit installation process is provided.
Trane-supplied Trane-supplied Field-supplied
Type of requirement
Trane-installed Field-installed Field-installed
Foundation • Meet foundation requirements
• Safety chains
Rigging • Clevis connectors
• Lifting beams
• Neoprene Pads
• Neoprene Pads
Isolation • Isolators
• Isolators (Customer Supplied)
(Optional)
• Wiring sizes per submittals and local codes and
regulations
• Terminal lugs
• Disconnect • Ground connection(s)
Switch
Electrical • BAS Wiring (optional)
• Unit mounted
• Control voltage wiring
starter
• Chilled water pump contactor and wiring
including interlock
• Option relays and wiring
• Taps for thermometers and gauges
• Thermometers
• Flow Switch • Water flow pressure gauges
Water piping • Water Strainer • Isolation and balancing valves in water piping
(Optional) • Vents and drains
• Pressure relief valves
• Pressure switch device to detect lack of water

Insulation • Insulation • Insulation (Piping)

• Grooved pipe
Water piping connection elements • Grooved pipe couplings (or)
Flanged Adapters

CG-SVX039C-GB 9
General Data
Table 1 – General data CGAF 090-190 Standard Efficiency
CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150 165 180 190
SE SE SE SE SE SE SE SE SE
Net Cooling Capacity (1) (kW) 676.1 632.5 567.8 524.9 491.0 441.0 397.8 355.2 321.4
Net Total Power input (1) (kW) 225.0 207.1 198.1 179.5 164.2 153.8 135.1 117.3 103.0
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15 15 15 15
Power Cable Cross Section (max) mm² 1*240 1*240 1*240 1*240 2*300 2*300 2*300 2*300 2*300
Disconnect switch size (A) 400 400 500 500 630 630 630 800 800
Digit 56=1
Maximum Power input (kW) 142.0 161.1 175.3 189.5 220.8 240.0 254.2 271.2 285.4
Max. amps (A) 233.4 261.9 289.7 317.5 360.6 389.1 416.9 450.3 478.0
Unit start up amps (w/o soft starter
(A) 466.6 495.1 628.0 655.8 593.8 622.3 755.2 788.6 816.4
- digit 54=A) (4)
Unit start up amps (with soft starter
(A) 349.0 377.5 462.8 490.6 476.2 504.7 590.0 623.4 651.2
- Digit 54=B) (4)
Displacement power factor (dpf) 0.88 0.89 0.87 0.86 0.88 0.89 0.88 0.87 0.86
Digit 56=2
Maximum Power input (kW) 142.9 162.0 176.2 190.4 222.0 241.2 255.4 272.7 286.9
Max. amps (A) 231.6 260.1 287.9 315.7 358.2 386.7 414.5 447.3 475.0
Unit start up amps (w/o soft starter
(A) 464.8 493.3 626.2 654.0 591.4 619.9 752.8 785.6 813.4
- Digit 54=A) (4)
Unit start up amps (with soft starter
(A) 347.2 375.7 461.0 488.8 473.8 502.3 587.6 620.4 648.2
- Digit 54=B) (4)
Displacement power factor (dpf) 0.89 0.90 0.88 0.87 0.89 0.90 0.89 0.88 0.87
Digit 56=3
Maximum Power input (kW) 144.5 163.6 177.9 192.1 224.2 243.3 257.6 275.4 289.6
Max. amps (A) 234.0 262.5 290.3 318.1 361.4 389.9 417.7 451.3 479.0
Unit start up amps (w/o soft starter
(A) 467.2 495.7 628.6 656.4 594.6 623.1 756.0 789.6 817.4
- Digit 54=A) (4)
Unit start up amps (with soft starter
(A) 349.6 378.1 463.4 491.2 477.0 505.5 590.8 624.4 652.2
- Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.89 0.90 0.88 0.87 0.90 0.90 0.89 0.88 0.87
Compressor
Compressor Number per Circuit # 2 2 2 2 3 3 3 3 3
Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll
25+30/ 30+30/ 30+40/ 40+40/ 25+30+30/ 30+30+30/ 30+30+40/ 30+40+40/ 40+40+40/
Model Circuit 1 / Circuit 2 kW
25+30 30+30 30+40 40+40 25+30+30 30+30+30 30+30+40 30+40+40 40+40+40
28.4+38.2 38.2+38.2 38.2+38.2 38.2+45.2 45.2+45.2
Max Comp Power input Circuit 1 / 28.4+38.2/ 38.2+38.2/ 38.2+45.2/ 45.2+45.2/
kW +38.2/28.4 +38.2/38.2 +45.2/38.2 +45.2/38.2 +45.2/45.2
Circuit 2 28.4+38.2 38.2+38.2 38.2+45.2 45.2+45.2
+38.2+38.2 +38.2+38.2 +38.2+45.2 +45.2+45.2 +45.2+45.2
47+61 61+61 61+61 61+75 75+75
47+61/ 61+61/ 61+75/ 75+75/
Rated Amps Circuit 1 / Circuit 2 (A) +61/47 +61/61 +75/61 +75/61 +75/75
47+61 61+61 61+75 75+75
+61+61 +61+61 +61+75 +75+75 +75+75
260+294 294+294 294+294 294+413 413+413
Locked Rotor Amps Circuit 1 / Circuit 260+294/ 294+294/ 294+413/ 413+413/
(A) +294/260 +294/294 +413/294 +413/294 +413/413
2 (direct start - Digit 54=A) 260+294 294+294 294+413 413+413
+294+294 +294+294 +294+413 +413+413 +413+413
156+176 176+176 176+176 176+248 248+248
Locked Rotor Amps Circuit 1 / Circuit 156+176/ 176+176/ 176+248/ 248+248/
(A) +176/156 +176/176 +248/176 +248/176 +248/248
2 (Soft starter - Digit 54=B) 156+176 176+176 176+248 248+248
+176+176 +176+176 +176+248 +248+248 +248+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900 2900 2900
90+90/ 90+90/ 90+90/ 90+90/ 90+90+90/ 90+90+90/ 90+90+90/ 90+90+90/ 90+90+90/
Oil sump heater Circuit 1 / Circuit 2 (W)
90+90 90+90 90+90 90+90 90+90+90 90+90+90 90+90+90 90+90+90 90+90+90
Evaporator
Quantity # 1 1 1 1 1 1 1 1 1
Type Stainless steel Copper Brazed plate Heat exchanger
Evaporator model DFX650x106 DFX650x122 DFX650x138 DFX650x166 DFX650x166 DFX650x194 DFX650x222 DFX650x250 DFX650x278
Evaporator Water Content volume (l) 31 35.7 40.4 48.6 48.6 56.7 64.9 73.1 81.3
Nominal water connection size (in) -
4" -114.3 4" -114.3 4" -114.3 4" -114.3 5" -139.7 5" -139.7 5" -139.7 5" -139.7 5" -139.7
(Grooved coupling) - Without HYM (mm)
Nominal water connection size (in) -
4" -114.3 4" -114.3 4" -114.3 4" -114.3 5" -139.7 5" -139.7 5" -139.7 5" -139.7 5" -139.7
(Grooved coupling) - With HYM (mm)
Hydraulic Module Components
Single pump - Standard head pressure
option
Max available Head Pressure (kPa) 123 115 98 92 142 137 124 164 155
Motor Power (kW) 5.5 5.5 7.5 7.5 7.5 7.5 11 11 11
Rated Amps (A) 11 11 14.4 14.4 14.4 14.4 20.8 20.8 20.8

10 CG-SVX039C-GB
 General Data

Table 1 – General data CGAF 090-190 Standard Efficiency (continued)

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150 165 180 190
SE SE SE SE SE SE SE SE SE
Single pump - High head pressure
option
Max available Head Pressure (kPa) 251 247 234 232 249 252 245 234 226
Motor Power (kW) 11 11 11 11 15 15 15 15 15
Rated Amps (A) 20.8 20.8 20.8 20.8 28 28 28 28 28
Twin pump - Standard head pressure
option
Max available Head Pressure (kPa) 123 115 98 92 142 137 124 164 155
Motor Power (kW) 5.5 5.5 7.5 7.5 7.5 7.5 11 11 11
Rated Amps (A) 11 11 14.4 14.4 14.4 14.4 20.8 20.8 20.8
Twin pump - High head pressure option
Max available Head Pressure (kPa) 251 247 234 232 249 252 245 234 226
Motor Power (kW) 11 11 11 11 15 15 15 15 15
Rated Amps (A) 20.8 20.8 20.8 20.8 28 28 28 28 28
Expansion Tank Volume (l) 50 50 50 50 50 50 50 50 50
Max User water loop Volume for
(l) 1750 1750 1750 1750 1750 1750 1750 1750 1750
factory mounted expansion tank (1)
Optional water Buffer tank volume (l) 607 607 607 607 777 777 777 777 777
Antifreeze Heater without pump
(W) 360 420 420 420 540 640 640 640 640
package and without buffer tank
Antifreeze Heater with pump
package and without buffer tank 1000 / 1060 / 1060 / 1060 / 1240 / 1340 / 1340 /
(W) 1340 / 1400 1340 / 1400
(Single Water Pump digit 24=2 or 4 1060 1120 1120 1120 1300 1400 1400
/ Dual Water Pump digit 24=1 or 3)
Antifreeze Heater with pump
package and with buffer tank 1880 / 1940 / 1940 / 1940 / 2690 / 2790 / 2790 /
(W) 2790 / 2850 2790 / 2850
(Single Water Pump digit 24=2 or 4 1940 2000 2000 2000 2750 2850 2850
/ Dual Water Pump digit 24=1 or 3)
Condenser
Type Full aluminium Micro channel heat exchanger
Quantity of coil # 6 6 6 6 8 8 8 10 10
Face area per circuit (m²) 8.88 8.88 8.88 8.88 11.84 11.84 11.84 14.8 14.8
Condenser Fan
Quantity # 6 6 6 6 8 8 8 10 10
Diameter (mm) 800
Fan / motor Type Propeller fan : Fixed speed AC motor / Variable speed EC motor
Digit 56=1
Fan / motor Type Fixed speed AC motor
Airflow per fan m3/h 17118 17037 16935 16830 17005 16943 16865 16984 16921
Max Power Input per Motor Kw 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Max Amps per Motor A 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Motor RPM (rpm) 900 900 900 900 900 900 900 900 900
Digit 56=2
Fan / motor Type Variable speed EC small motor
Airflow per fan m3/h 17275 17197 17768 18558 17389 18221 19038 18038 18646
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (SN - LN) (rpm) 840 840 870 910 850 890 930 880 910
Motor RPM (XLN) (rpm) 830 830 830 830 830 830 830 830 830
Digit 56 =3 Variable speed EC strong motor
Fan / motor Type m3/h 18872 18792 19434 20814 19008 20431 21344 19976 20904
Airflow per fan Kw 1.82 1.82 1.82 1.82 1.82 1.82 1.82 1.82 1.82
Max Power Input per Motor A 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Max Amps per Motor (rpm) 830 830 860 920 840 900 940 880 920
Motor RPM (SN - LN) (rpm) 780 780 780 780 780 780 780 780 780
Motor RPM (XLN) 800 800 800 800 800 800 800 800 800
Dimensions
Unit Length (mm) 3395 3395 3395 3395 4520 4520 4520 5645 5645
Unit Width (mm) 2200 2200 2200 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional
(mm) 562 562 562 562 562 562 562 562 562
length configuration)

CG-SVX039C-GB 11
General Data

Table 1 – General data CGAF 090-190 Standard Efficiency (continued)

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150 165 180 190
SE SE SE SE SE SE SE SE SE
Weights (6)
Shipping Weight (6) (kg) 2085 2200 2260 2325 2825 3005 3070 3435 3505
Option Additional shipping
weight (6)
Single pump - Standard head
(kg) 215 220 225 225 230 230 295 310 305
pressure
Single pump - High head pressure (kg) 260 265 265 260 305 305 305 320 320
Twin pump - Standard head
(kg) 300 305 325 320 325 325 440 450 450
pressure
Twin pump - High head pressure (kg) 385 390 385 385 460 460 465 480 475
XLN option (kg) 115 115 115 115 150 150 150 150 150
Pump VFD option (kg) 70 70 70 70 70 70 70 70 70
Partial heat recovery option (Digit
(kg) 45 45 65 65 75 75 75 75 75
19 = N)
Partial heat recovery option (Digit
(kg) 45 45 45 45 75 75 75 75 75
19 = P)
Water Buffer tank option (kg) 250 250 250 250 330 330 330 330 330
System data
Nb of refrigerant circuit # 2 2 2 2 2 2 2 2 2
Minimum cooling load % (6) % 23 25 21 25 15 17 15 14 17
Total number of capacity steps # 8 4 8 4 14 6 14 14 6
Standard/Partial Heat Recovery Unit
R410A refrigerant charge
(kg) 18 / 18 19 / 19 19.5 / 19.5 20.5 / 20.5 30 / 30 32 / 32 33 / 33 38 / 38 39 / 38
Circuit 1 / Circuit 2
14.2 / 14.2 / 14.2 / 14.2 / 22.1 / 22.3 / 22.3 / 22.3 / 22.3 /
Oil charge Circuit 1 / Circuit 2 (l)
14.2 14.2 14.2 14.2 22.1 22.3 22.3 22.3 22.3
16.2 / 16.2 / 16.2 / 16.2 / 24.1 / 24.3 / 24.3 / 24.3 / 24.3 /
Oil charge Circuit 1 / Circuit 2 (l)
16.2 16.2 16.2 16.2 24.1 24.3 24.3 24.3 24.3
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature : 12°C / 7°C - Condenser air temperature 35°C - for detailed performances, on a given unit,
consult Order Write Up.
(2) U nder 400V/3/50Hz.
(3) Rated Condition without Pump Package.
(4) Electrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

12 CG-SVX039C-GB
 General Data

Table 2 – General data CGAF 080-190 High Efficiency

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
HE HE HE HE HE HE HE HE HE HE
Net Cooling Capacity (1) (kW) 293.5 334.6 372.0 418.9 464.2 514.2 548.2 589.5 646.6 689.8
Net Total Power input (1) (kW) 89.0 100.0 113.0 129.2 146.2 158.9 173.2 190.4 201.6 218.6
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15 15 15 15 15
Power Cable Cross Section (max) mm² 1*240 1*240 1*240 1*240 1*240 2*300 2*300 2*300 2*300 2*300
Disconnect switch size (A) 315 400 400 500 500 630 630 630 800 800
Digit 56=1
Maximum Power input (kW) 121.2 140.3 159.5 173.7 187.9 218.7 237.8 252.0 268.5 282.7
Max. amps (A) 201.4 229.8 258.3 286.1 313.9 355.8 384.3 412.1 444.3 472.0
Unit start up amps (w/o soft starter
(A) 414.8 463.0 491.5 624.4 652.2 589.0 617.5 750.4 782.6 810.4
-digit 54=A) (4)
Unit start up amps (with soft starter
(A) 310.8 345.4 373.9 459.2 487.0 471.4 499.9 585.2 617.4 645.2
-Digit 54=B) (4)
Displacement power factor (dpf) 0.87 0.88 0.89 0.88 0.86 0.89 0.89 0.88 0.87 0.86
Digit 56=2
Maximum Power input (kW) 123.7 142.9 162.0 176.2 190.4 222.0 241.2 255.4 272.7 286.9
Max. amps (A) 203.2 231.6 260.1 287.9 315.7 358.2 386.7 414.5 447.3 475.0
Unit start up amps (w/o soft starter
(A) 416.6 464.8 493.3 626.2 654.0 591.4 619.9 752.8 785.6 813.4
- Digit 54=A) (4)
Unit start up amps (with soft starter
(A) 312.6 347.2 375.7 461.0 488.8 473.8 502.3 587.6 620.4 648.2
- Digit 54=B) (4)
Power factor (dpf) 0.88 0.89 0.90 0.88 0.87 0.89 0.90 0.89 0.88 0.87
Digit 56=3
Maximum Power input (kW) 125.3 144.5 163.6 177.9 192.1 224.2 243.3 257.6 275.4 289.6
Max. amps (A) 205.6 234.0 262.5 290.3 318.1 361.4 389.9 417.7 451.3 479.0
Unit start up amps (w/o soft starter
(A) 419.0 467.2 495.7 628.6 656.4 594.6 623.1 756.0 789.6 817.4
- Digit 54=A) (4)
Unit start up amps (with soft starter
(A) 315.0 349.6 378.1 463.4 491.2 477.0 505.5 590.8 624.4 652.2
- Digit 54=B) (4)
Power factor (dpf) 0.88 0.89 0.90 0.88 0.87 0.90 0.90 0.89 0.88 0.87
Compressor
Compressor Number per Circuit # 2 2 2 2 2 3 3 3 3 3
Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll
25+25/ 25+30/ 30+30/ 30+40/ 40+40/ 25+30+30/ 30+30+30/ 30+30+40/ 30+40+40/ 40+40+40/
Model Circuit 1 / Circuit 2 kW
25+25 25+30 30+30 30+40 40+40 25+30+30 30+30+30 30+30+40 30+40+40 40+40+40
28.4+38.2 38.2+38.2 38.2+38.2 38.2+45.2 45.2+45.2
Max Comp Power input Circuit 1 / 28.4+28.4/34.1+44.3/ 38.2+38.2/ 38.2+45.2/ 45.2+45.2/
kW +38.2/28.4 +38.2/38.2 +45.2/38.2 +45.2/38.2 +45.2/ 45.2
Circuit 2 28.4+28.4 34.1+44.3 38.2+38.2 38.2+45.2 45.2+45.2
+38.2+38.2 +38.2+38.2 +38.2+45.2 +45.2+45.2 +45.2+45.2
47+61 61+61 61+61 61+75 75+75
47+47/ 47+61/ 61+61/ 61+75/ 75+75/
Rated Amps Circuit 1 / Circuit 2 (A) +61/47 +61/61 +75/61 +75/61 +75/75
47+47 47+61 61+61 61+75 75+75
+61+61 +61+61 +61+75 +75+75 +75+75
260+294 294+294 294+294 294+413 413+413
Locked Rotor Amps Circuit 1 / 260+260/ 260+294/ 294+294/ 294+413/ 413+413/
(A) +294/260 +294/294 +413/294 +413/294 +413/413
Circuit 2 (direct start - Digit 54=A) 260+260 260+294 294+294 294+413 413+413
+294+294 +294+294 +294+413 +413+413 +413+413
156+176 176+176 176+176 176+248 248+248
Locked Rotor Amps Circuit 1 / 156+156/ 156+176/ 176+176/ 176+248/ 248+248/
(A) +176/156 +176/176 +248/176 +248/176 +248/248
Circuit 2 (Soft starter - Digit 54=B) 156+156 156+176 176+176 176+248 248+248
+176+176 +176+176 +176+248 +248+248 +248+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900
90+90 90+90 90+90 90+90 90+90
90+90/ 90+90/ 90+90/ 90+90/ 90+90/
Oil sump heater Circuit 1 / Circuit 2 (W) +90/90 +90/90 +90/90 +90/90 +90/90
90+90 90+90 90+90 90+90 90+90
+90+90 +90+90 +90+90 +90+90 +90+90
Evaporator
Quantity # 1 1 1 1 1 1 1 1 1 1
Type Stainless steel Copper Brazed plate Heat exchanger
DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650
Evaporator model
x138 x138 x166 x194 x222 x250 x278 x278 x278 x294
Evaporator Water Content volume (l) 40.4 40.4 48.6 56.7 64.9 73.1 81.3 81.3 81.3 86
Nominal water connection size (in) 4" - 4" - 4" -
4" - 114.3 4" - 114.3 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7
(Grooved coupling) - Without HYM -(mm) 114.3 114.3 114.3
Nominal water connection size (in) 4" - 4" - 4" -
4" - 114.3 4" - 114.3 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7
(Grooved coupling) - With HYM -(mm) 114.3 114.3 114.3

CG-SVX039C-GB 13
General Data

Table 2 – General data CGAF 080-190 High Efficiency (continued)

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
HE HE HE HE HE HE HE HE HE HE
Hydraulic Module Components
Single pump - Standard head pressure
option
Max available Head Pressure (kPa) 155 136 119 103 92 146 134 122 161 149
Motor Power (kW) 5.5 5.5 5.5 7.5 7.5 7.5 7.5 11.0 11.0 11.0
Rated Amps (A) 11.0 11.0 11.0 14.4 14.4 14.4 14.4 20.8 20.8 20.8
Single pump - High head pressure
option
Max available Head Pressure (kPa) 280 266 254 242 237 257 253 249 231 220
Motor Power (kW) 11.0 11.0 11.0 11.0 11.0 15.0 15.0 15.0 15.0 15.0
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 28.0 28.0 28.0 28.0 28.0
Twin pump - Standard head pressure
option
Max available Head Pressure (kPa) 155 136 119 103 92 146 134 122 161 149
Motor Power (kW) 5.5 5.5 5.5 7.5 7.5 7.5 7.5 11.0 11.0 11.0
Rated Amps (A) 11.0 11.0 11.0 14.4 14.4 14.4 14.4 20.8 20.8 20.8
Twin pump - High head pressure
option
Max available Head Pressure (kPa) 280 266 254 242 237 257 253 249 231 220
Motor Power (kW) 11.0 11.0 11.0 11.0 11.0 15.0 15.0 15.0 15.0 15.0
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 28.0 28.0 28.0 28.0 28.0
Expansion Tank Volume (l) 50 50 50 50 50 50 50 50 50 50
Max User water loop Volume for
(l) 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750
factory mounted expansion tank (1)
Optional water Buffer tank volume (l) 607 607 607 607 607 777 777 777 777 777
Antifreeze Heater without pump
(W) 420 420 420 520 520 640 640 640 640 640
package and without buffer tank
Antifreeze Heater with pump
package and without buffer tank 1060 / 1060 / 1060 / 1160 / 1160 / 1340 / 1340 / 1340 / 1340 / 1340 /
(W)
(Single Water Pump digit 24=2 or 4 1120 1120 1120 1220 1220 1400 1400 1400 1400 1400
/ Dual Water Pump digit 24=1 or 3)
Antifreeze Heater with pump
package and with buffer tank 1940 / 1940 / 1940 / 2040 / 2040 / 2790 / 2790 / 2790 / 2790 / 2790 /
(W)
(Single Water Pump digit 24=2 or 4 2000 2000 2000 2100 2100 2850 2850 2850 2850 2850
/ Dual Water Pump digit 24=1 or 3)
Condenser
Type Full aluminium Micro channel heat exchanger
Quantity of coil # 6 8 8 8 8 10 10 10 12 12
Face area per circuit (m²) 8.88 11.84 11.84 11.84 11.84 14.8 14.8 14.8 17.76 17.76
Condenser Fan
Quantity # 6 8 8 8 8 10 10 10 12 12
Diameter (mm) 800
Fan / motor Type Propeller fan : Fixed speed AC motor / Variable speed EC motor
Digit 56=1
Fan / motor Type Fixed speed AC motor
Airflow per fan m3/h 15871 15965 15902 15823 15745 15835 15786 15728 15801 15751
Max Power Input per Motor Kw 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13
Max Amps per Motor A 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Motor RPM (rpm) 910 910 910 910 910 910 910 910 910 910
Digit 56=2
Fan / motor Type Variable speed EC motor
Airflow per fan Kw 17339 17432 17370 17961 18777 17527 18372 19207 18163 18783
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (SN - Digit 15=X or LN -
(rpm) 840 840 840 870 910 850 890 930 880 910
Digit 15=L)
Motor RPM (XLN - Digit 15=E) (rpm) 830 830 830 830 830 830 830 830 830 830

14 CG-SVX039C-GB
 General Data

Table 2 – General data CGAF 080-190 High Efficiency (continued)

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
HE HE HE HE HE HE HE HE HE HE
Dimensions
Unit Length (mm) 3395 4520 4520 4520 4520 5645 5645 5645 6770 6770
Unit Width (mm) 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional
(mm) 562 562 562 562 562 562 562 562 562 562
length configuration)
Weights (6)
Shipping Weight (6) (kg) 2015 2410 2540 2615 2675 3200 3375 3415 3785 3850
Option Additional shipping
weight (6)
Single pump - Standard head
(kg) 215 230 225 235 235 245 240 305 330 325
pressure
Single pump - High head
(kg) 265 275 270 270 270 320 315 315 340 340
pressure
Twin pump - Standard head
(kg) 305 315 315 335 335 345 340 450 475 470
pressure
Twin pump - High head pressure (kg) 385 400 395 395 395 480 475 475 500 495
Pump VFD option (kg) 70 70 70 70 70 70 70 70 70 70
Partial heat recovery option
(kg) 45 45 45 65 65 75 75 75 75 75
(Digit 19 = N)
Partial heat recovery option
(kg) 45 45 45 45 45 75 75 75 75 75
(Digit 19 = P)
Water Buffer tank option (kg) 250 250 250 250 250 330 330 330 330 330
System data
Nb of refrigerant circuit # 2 2 2 2 2 2 2 2 2 2
Minimum cooling load % (6) % 25 23 25 21 25 15 17 15 14 17
Total number of capacity steps # 4 8 4 8 4 14 6 14 14 6
Standard/Partial Heat Recovery Unit
R410A refrigerant charge Circuit 22.0 / 27.5 / 27.5 / 28.5 / 29 / 39 / 39 / 39 / 43 / 43.5 /
(kg)
1 / Circuit 2 22 27.5 27.5 28.5 29 39 39 39 43 43.5
Oil charge Circuit 1 / Circuit 2 14.2 / 14.3 / 14.4 / 14.4 / 14.4 / 22.4 / 22.6 / 22.5 / 22.4 / 22.4 /
(l)
(Digit 19 = N/C) 14.2 14.3 14.4 14.4 14.4 22.4 22.6 22.5 22.4 22.4
Oil charge Circuit 1 / Circuit 2 16.2 / 16.3 / 16.4 / 16.4 / 16.4 / 24.4 / 24.6 / 24.5 / 24.4 / 24.4 /
(l)
(Digit 19 = P) 16.2 16.3 16.4 16.4 16.4 24.4 24.6 24.5 24.4 24.4
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature: 12°C / 7°C - Condenser air temperature 35°C - for detailed performances, on a given unit,
consult Order Write Up.
(2) Under 400V/3/50Hz.
(3) Rated Condition without Pump Package.
(4) Electrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

CG-SVX039C-GB 15
General Data

Table 3 – General data CGAF 080-190 Extra Efficiency

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
XE XE XE XE XE XE XE XE XE XE
Net Cooling Capacity (1) (kW) 297.5 337.4 376.4 426.6 477.2 522.5 561.5 608.0 660.3 708.8
Net Total Power input (1) (kW) 87.1 98.5 110.8 126.4 143.0 155.3 169.4 186.0 197.4 213.9
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15 15 15 15 15
Power Cable Cross Section mm² 1*240 1*240 1*240 1*240 1*240 2*300 2*300 2*300 2*300 2*300
(max)
Disconnect switch size (A) 315 400 400 500 500 630 630 630 800 800
Maximum Power input (kW) 125.30 148.12 167.29 181.49 195.70 227.82 246.99 261.19 279.04 293.24
Unit rated amps (A) 205.58 239.84 268.3 296.08 323.86 367.24 395.7 423.48 457.06 484.84
Unit start up amps
(w/o soft starter - (A) 419.01 473.04 501.5 634.39 662.17 600.44 628.9 761.79 795.37 823.15
Digit 54=A) (4)
Unit start up amps
(with soft starter - (A) 315.01 355.44 383.9 469.19 496.97 482.84 511.3 596.59 630.17 657.95
Digit 54=B) (4)
Displacement power factor
(dpf) 88% 89% 90% 88% 87% 90% 90% 89% 88% 87%
(dpf)
Compressor
Compressor Number per
# 2 2 2 2 2 3 3 3 3 3
Circuit
Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll
25+30 30+30 30+30 30+40 40+40
25+25/ 25+30/ 30+30/ 30+40/ 40+40/
Model Circuit 1 / Circuit 2 kW +30/25 +30/30 +40/30 +40/30 +40/40
25+25 25+30 30+30 30+40 40+40
+30+30 +30+30 +30+40 +40+40 +40+40
28.4+38.2 38.2+38.2 38.2+38.2 38.2+45.2 45.2+45.2
Max Comp Power input 28.4+28.4/ 28.4+38.2/ 38.2+38.2/ 38.2+45.2/ 45.2+45.2/
kW +38.2/28.4 +38.2/38.2 +45.2/38.2 +45.2/38.2 +45.2/45.2
Circuit 1 / Circuit 2 28.4+28.4 28.4+38.2 38.2+38.2 38.2+45.2 45.2+45.2
+38.2+38.2 +38.2+38.2 +38.2+45.2 +45.2+45.2 +45.2+45.2
47+61 61+61 61+61 61+75 75+75
Rated Amps Circuit 1 / 47+47/ 47+61/ 61+61/ 61+75/ 75+75/
(A) +61/47 +61/61 +75/61 +75/61 +75/75
Circuit 2 47+47 47+61 61+61 61+75 75+75
+61+61 +61+61 +61+75 +75+75 +75+75
Locked Rotor Amps Circuit 260+294 294+294 294+294 294+413 413+413
260+260/ 260+294/ 294+294/ 294+413/ 413+413/
1 / Circuit 2 (direct start - (A) +294/260 +294/294 +413/294 +413/294 +413/413
260+260 260+294 294+294 294+413 413+413
Digit 54=A) +294+294 +294+294 +294+413 +413+413 +413+413
Locked Rotor Amps Circuit 156+176 176+176 176+176 176+248. 248+248
156+156/ 156+176/ 176+176/ 176+248/ 248+248./
1 / Circuit 2 (Soft starter - (A) +176/156 +176/176 +248/176 +248/176 +248/248
156+156 156+176 176+176 176+248 248+248
Digit 54=B) +176+176 +176+176 +176+248 +248+248 +248+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900
90+90 90+90 90+90 90+90 90+90
Oil sump heater Circuit 1 / 90+90/ 90+90/ 90+90/ 90+90/ 90+90/
(W) +90/90 +90/90 +90/90 +90/90 +90/90
Circuit 2 90+90 90+90 90+90 90+90 90+90
+90+90 +90+90 +90+90 +90+90 +90+90
Evaporator
Quantity # 1 1 1 1 1 1 1 1 1 1
Type Stainless steel Copper Brazed plate Heat exchanger
DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650 DFX650
Evaporator model
x138 x138 x166 x194 x222 x250 x278 x278 x278 x294
Evaporator Water Content
(l) 40.4 40.4 48.6 56.7 64.9 73.1 81.3 81.3 81.3 86
volume
Nominal water connection
(in) -
size (Grooved coupling) - 4" -114.3 4" -114.3 4" -114.3 4" -114.3 4" -114.3 5" -139.7 5" -139.7 5" -139.7 5" -139.7 5" -139.7
(mm)
Without HYM
Nominal water connection
(in) -
size (Grooved coupling) - 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 5" -139.7 5" -139.7 5" -139.7 5" -139.7 5" -139.7
(mm)
With HYM
Hydraulic Module Components
Single pump - Standard head
pressure option
Max available Head
(kPa) 155 136 119 102 87 141 137 115 159 146
Pressure
Motor Power (kW) 5.5 5.5 5.5 7.5 7.5 7.5 7.5 11 11 11
Rated Amps (A) 11 11 11 14.4 14.4 14.4 14.4 20.8 20.8 20.8
Single pump - High head
pressure option
Max available Head
(kPa) 280 266 254 241 232 252 257 245 229 218
Pressure
Motor Power (kW) 11 11 11 11 11 15 15 15 15 15
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 28 28 28 28 28

16 CG-SVX039C-GB
 General Data

Table 3 – General data CGAF 080-190 Extra Efficiency (continued)

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
XE XE XE XE XE XE XE XE XE XE
Twin pump - Standard head
pressure option
Max available Head
(kPa) 155 136 119 102 87 141 137 115 159 146
Pressure
Motor Power (kW) 5.5 5.5 5.5 7.5 7.5 7.5 7.5 11 11 11
Rated Amps (A) 11 11 11 14.4 14.4 14.4 14.4 20.8 20.8 20.8
Twin pump - High head
pressure option
Max available Head
(kPa) 280 266 254 241 232 252 257 245 229 218
Pressure
Motor Power (kW) 11 11 11 11 11 15 15 15 15 15
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 28 28 28 28 28
Expansion Tank Volume (l) 50 50 50 50 50 50 50 50 50 50
Max User water loop
Volume for factory
(l) 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750
mounted expansion tank
(1)
Optional water Buffer tank
(l) 607 607 607 607 607 777 777 777 777 777
volume
Antifreeze Heater without
pump package and without (W) 420 420 420 520 520 640 640 640 640 640
buffer tank
Antifreeze Heater with
pump package and without
buffer tank (Single Water 1060 / 1060 / 1060 / 1160 / 1160 / 1340 / 1340 / 1340 /
(W) 1340 / 1400 1340 / 1400
Pump digit 24=2 or 4 / 1120 1120 1120 1220 1220 1400 1400 1400
Dual Water Pump digit
24=1 or 3)
Antifreeze Heater with
pump package and with
buffer tank (Single Water 1940/ 1940/ 1940/ 1940/ 2040/ 2040/ 2790/ 2790/ 2790/ 2790/
(W)
Pump digit 24=2 or 4 / 2000 2000 2000 2000 2100 2100 2850 2850 2850 2850
Dual Water Pump digit
24=1 or 3)
Condenser
Type Full aluminium Micro channel heat exchanger
Quantity of coil # 6 8 8 8 8 10 10 10 12 12
Face area per circuit (m²) 8.88 11.84 11.84 11.84 11.84 14.80 14.80 14.80 17.76 17.76
Condenser Fan
Quantity # 6 8 8 8 8 10 10 10 12 12
Diameter (mm) 800 800 800 800 800 800 800 800 800 800
Fan / motor Type Variable speed EC strong motor
Airflow per fan m3/h 18936 19030 18967 19630 21037 19148 20584 21515 20103 21043
Max Power Input per Motor Kw 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95 1.95
Max Amps per Motor A 3 3 3 3 3 3 3 3 3 3
Motor RPM (SN - Digit
(rpm) 830 830 830 860 920 840 900 940 880 920
15=X or LN - Digit 15=L)
Motor RPM (XLN - Digit
(rpm) 780 780 780 780 780 780 780 780 780 780
15=E)
Dimensions
Unit Length (mm) 3395 4520 4520 4520 4520 5645 5645 5645 6770 6770
Unit Width (mm) 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526 2526 2526 2526 2526
Pump Package Option
- (Additional length (mm) 562 562 562 562 562 562 562 562 562 562
configuration)
Weights (6)
Shipping Weight (6) (kg) 2015 2410 2540 2615 2675 3200 3375 3415 3785 3850

CG-SVX039C-GB 17
General Data

Table 3 – General data CGAF 080-190 Extra Efficiency (continued)

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
XE XE XE XE XE XE XE XE XE XE
Option Additional
shipping weight (6)
Single pump - Standard
(kg) 215 230 225 235 235 245 240 305 330 325
head pressure
Single pump - High head
(kg) 265 275 270 270 270 320 315 315 340 340
pressure
Twin pump - Standard
(kg) 305 315 315 335 335 345 340 450 475 470
head pressure
Twin pump - High head
(kg) 385 400 395 395 395 480 475 475 500 495
pressure
Pump VFD option (kg) 70 70 70 70 70 70 70 70 70 70
Partial heat recovery
(kg) 45 45 45 65 65 75 75 75 75 75
option (Digit 19 = N)
Partial heat recovery
(kg) 45 45 45 45 45 75 75 75 75 75
option (Digit 19 = P)
Water Buffer tank option (kg) 250 250 250 250 250 330 330 330 330 330
System data
Nb of refrigerant circuit # 2 2 2 2 2 2 2 2 2 2
Minimum cooling load
% 25 23 25 21 25 15 17 15 14 17
% (6)
Total number of capacity
# 4 8 4 8 4 14 6 14 14 6
steps
Standard/Partial Heat
Recovery Unit
R410A refrigerant
22.0 / 27.4 / 27.6 / 28.4 / 29.4 / 39.0 / 39.0 / 39.0 / 43.0 / 43.5 /
charge Circuit 1 / (kg)
22.0 27.4 27.6 28.4 29.4 39.0 39.0 39.0 43.0 43.5
Circuit 2
Oil charge Circuit 1 /
14.2 / 14.3 / 14.4 / 14.4 / 14.4 / 22.4 / 22.6 / 22.5 / 22.4 / 22.4 /
Circuit 2 (Digit 19 = (l)
14.2 14.3 14.4 14.4 14.4 22.4 22.6 22.5 22.4 22.4
N/C)
Oil charge Circuit 1 / 16.2 / 16.3 / 16.4 / 16.4 / 16.4 / 24.4 / 24.6 / 24.5 / 24.4 / 24.4 /
(l)
Circuit 2 (Digit 19 = P) 16.2 16.3 16.4 16.4 16.4 24.4 24.6 24.5 24.4 24.4
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature: 12°C / 7°C - Condenser air temperature 35°C - for detailed performances, on a given unit,
consult Order Write Up.
(2) U nder 400V/3/50Hz.
(3) R ated Condition without Pump Package.
(4) E lectrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

18 CG-SVX039C-GB
 General Data

Table 4 – General data CGAF 090-150 Standard Efficiency – Shell & Tube
CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150
SE SE SE SE SE SE
Net Cooling Capacity (1) (kW) 322.4 352.4 390.9 425.0 494.5 522.5
Net Total Power input in cooling (1) (kW) 101.8 116.1 133.6 153.1 163.8 179.0
Unit electrical data (1) (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15
Power Cable Cross Section (max) mm² 1*240 1*240 1*240 1*240 2*300 2*300
Disconnect switch size (A) 400 400 500 500 630 630
Digit 56=1
Maximum Power input (kW) 142.0 161.1 175.3 189.5 220.8 240.0
Unit rated amps (A) 233.4 261.9 289.7 317.5 360.6 389.1
Unit start up amps (w/o soft starter - digit 54=A)
(A) 466.6 495.1 628.0 655.8 593.8 622.3
(4)
Unit start up amps (with soft starter - Digit 54=B)
(A) 349.0 377.5 462.8 490.6 476.2 504.7
(4)
Displacement power factor (dpf) (dpf) 0.88 0.89 0.87 0.86 0.88 0.89
Digit 56=2
Maximum Power input (kW) 142.9 162.0 176.2 190.4 222.0 241.2
Max. amps (A) 231.6 260.1 287.9 315.7 358.2 386.7
Unit start up amps (w/o soft starter - Digit 54=A)
(A) 464.8 493.3 626.2 654.0 591.4 619.9
(4)
Unit start up amps (with soft starter - Digit 54=B)
(A) 347.2 375.7 461.0 488.8 473.8 502.3
(4)
Displacement power factor (dpf) (dpf) 0.89 0.90 0.88 0.87 0.89 0.90
Digit 56=3
Maximum Power input (kW) 144.5 163.6 177.9 192.1 224.2 243.3
Max. amps (A) 234.0 262.5 290.3 318.1 361.4 389.9
Unit start up amps (w/o soft starter - Digit 54=A)
(A) 467.2 495.7 628.6 656.4 594.6 623.1
(4)
Unit start up amps (with soft starter - Digit 54=B)
(A) 349.6 378.1 463.4 491.2 477.0 505.5
(4)
Displacement power factor (dpf) (dpf) 0.89 0.90 0.88 0.87 0.90 0.90
Compressor
Compressor Number per Circuit # 2 2 2 2 3 3
Type Scroll Scroll Scroll Scroll Scroll Scroll
25+30+30/ 30+30+30/
Model Circuit 1 / Circuit 2 kW 25+30/25+30 30+30/30+30 30+40/30+40 40+40/40+40
25+30+30 30+30+30
38.2+38.2/ 38.2+45.2/ 45.2+45.2/ 28.4+38.2+38.2/ 38.2+38.2+38.2/
Max Comp Power input Circuit 1 / Circuit 2 kW 28.4+38.2
38.2+38.2 38.2+45.2 45.2+45.2 28.4+38.2+38.2 38.2+38.2+38.2
47+61/ 61+61/ 61+75/ 75+75/ 47+61+61/ 61+61+61/
Rated Amps Circuit 1 / Circuit 2 (A)
47+61 61+61 61+75 75+75 47+61+61 61+61+61
Locked Rotor Amps Circuit 1 / Circuit 2 (direct 260+294/ 294+294/ 294+413/ 413+413/ 260+294+294/ 294+294+294/
(A)
start - Digit 54=A) 260+294 294+294 294+413 413+413 260+294+294 294+294+294
Locked Rotor Amps Circuit 1 / Circuit 2 (Soft 156+176/ 176+176/ 176+248/ 248+248/ 156+176+176/ 176+176+176/
(A)
starter - Digit 54=B) 156+176 176+176 176+248 248+248 156+176+176 176+176+176
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900
90+90/ 90+90/ 90+90/ 90+90/ 90+90+90/ 90+90+90/
Oil sump heater Circuit 1 / Circuit 2 (W)
90+90 90+90 90+90 90+90 90+90+90 90+90+90
Evaporator
Quantity # 1 1 1 1 1 1
Type Shell & Tube Heat exchanger
Evaporator model 3511 3511 3511 3511 3519 3519
Evaporator Water Content volume (l) -- -- -- -- -- --
Unit Connections
Without pump package and no strainer
Inlet / Outlet 8" / 8" 8" / 8" 8" / 8" 8" / 8" 8" / 8" 8" / 8"
Without pump package but strainer
Inlet / Outlet 4" / 8" 4" / 8" 4" / 8" 4" / 8" 5" / 8" 5" / 8"
With pump package but no balance valve
Inlet / Outlet 4" / 8" 4" / 8" 4" / 8" 4" / 8" 5" / 8" 5" / 8"
With pump package and balance valve
Inlet / Outlet 4" / 4" 4" / 4" 4" / 4" 4" / 4" 5" / 5" 5" / 5"
Hydraulic Module Components
Single pump - Standard head pressure option
Max available Head Pressure (kPa) 124 109 147 130 122 107
Motor Power (kW) 5.5 5.5 7.5 7.5 7.5 7.5
Rated Amps (A) 11 11 14.4 14.4 14.4 14.4

CG-SVX039C-GB 19
General Data

Table 4 – General data CGAF 090-150 Standard Efficiency – Shell & Tube (continued)
CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150
SE SE SE SE SE SE
Single pump - High head pressure option
Max available Head Pressure (kPa) 254 242 223 205 234 224
Motor Power (kW) 11 11 11 11 15 15
Rated Amps (A) 20.8 20.8 20.8 20.8 28 28
Twin pump - Standard head pressure option
Max available Head Pressure (kPa) 124 109 147 130 122 107
Motor Power (kW) 5.5 5.5 7.5 7.5 7.5 7.5
Rated Amps (A) 11 11 14.4 14.4 14.4 14.4
Twin pump - High head pressure option
Max available Head Pressure (kPa) 254 242 223 205 234 224
Motor Power (kW) 11 11 11 11 15 15
Rated Amps (A) 20.8 20.8 20.8 20.8 28 28
Expansion Tank Volume (l) 50 50 50 50 50 50
Max User water loop Volume for factory mounted
(l) 1750 1750 1750 1750 1750 1750
expansion tank (1)
Antifreeze Heater without pump package
Without filter option (digit 51=X) (W) 200 200 200 200 200 200
With filter option (digit 50=A) (W) 320 320 320 320 440 440
Antifreeze Heater with single pump package
With balance valve (Digit 37=A) (W) 1160 1160 1160 1160 1340 1340
Without balance valve (Digit 37=X) (W) 900 900 900 900 1020 1020
Antifreeze Heater with dual pump package
With balance valve (Digit 37=A) (W) 1220 1220 1220 1220 1140 1140
Without balance valve (Digit 37=X) (W) 960 960 960 960 1080 1080
Condenser
Type Full aluminium Micro channel heat exchanger
Quantity of coil # 6 6 6 6 8 8
Face area per circuit (m²) 8.88 8.88 8.88 8.88 11.84 11.84
Condenser Fan
Quantity # 6 6 6 6 8 8
Diameter (mm) 800
Propeller fan : Fixed speed AC motor / Variable speed EC small motor / Variable speed EC strong
Fan / motor Type
motor
Digit 56=1
Fan / motor Type Fixed speed AC motor
Airflow per fan m3/h 17117 17043 16949 16229 17001 16947
Max Power Input per Motor Kw 1.4 1.4 1.4 1.4 1.4 1.4
Max Amps per Motor A 2.8 2.8 2.8 2.8 2.8 2.8
Motor RPM (rpm) 900 900 900 900 900 900
Digit 56=2
Fan / motor Type Variable speed EC small motor
Airflow per fan m3/h 15825 15752 16307 17082 15926 16738
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (SN - LN) (rpm) 840 840 870 910 850 890
Motor RPM (XLN) (rpm) 830 830 830 830 830 830
Digit 56 = 3
Fan / motor Type Variable speed EC strong motor
Airflow per fan m3/h 17149 17075 17695 19034 17271 18647
Max Power Input per Motor Kw 1.95 1.95 1.95 1.95 1.95 1.95
Max Amps per Motor A 3 3 3 3 3 3
Motor RPM (SN - LN) (rpm) 830 830 870 920 840 900
Motor RPM (XLN) (rpm) 780 780 780 780 780 780
Dimensions
Unit Length (mm) 3395 3395 3395 3395 4520 4520
Unit Width (mm) 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional length
(mm) 562 562 562 562 562 562
configuration)
Weights (6)
Shipping Weight (6) (kg) 2267 2366 2414 2447 3071 3219

20 CG-SVX039C-GB
 General Data

Table 4 – General data CGAF 090-150 Standard Efficiency – Shell & Tube (continued)
CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150
SE SE SE SE SE SE
System data
Nb of refrigerant circuit # 2 2 2 2 2 2
Minimum cooling load % (6) % 23 25 21 25 15 17
Total number of capacity steps # 8 4 8 4 14 6
Standard/Partial Heat Recovery Unit
R410A refrigerant charge Circuit 1 / Circuit 2 (kg) 20 / 20 20 / 20 20 / 20 20 / 20 30 / 30 30 / 30
Oil charge Circuit 1 / Circuit 2 (Digit 19 = N/C) (l) 14.5 / 14.5 14.6 / 14.6 14.5 / 14.5 14.4 / 14.4 22.3 / 22.3 22.4 / 22.4
Oil charge Circuit 1 / Circuit 2 (Digit 19 = P) (l) 15.5 / 15.5 15.6 / 15.6 15.5 / 15.5 15.4 / 15.4 23.3 / 23.3 23.4 / 23.4
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature: 12°C / 7°C - Condenser air temperature 35°C - for detailed performances, on a given unit,
consult Order Write Up.
(2) Under 400V/3/50Hz.
(3) Rated Condition without Pump Package.
(4) Electrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

CG-SVX039C-GB 21
General Data

Table 5 – General data CXAF 080-110 Standard Efficiency

CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110
SSE SSE SSE SE SE SE SE
Net Cooling / Heating Capacity (1) (kW) 265/283 291/316 319/346 281/286 310/317 341/352 383/392
Net Total Power input in cooling/heating
(kW) 91/88 106/100 122/110 88/88 102/99 116/109 134/122
(1)
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15 15
Power Cable Cross Section (max) mm² 1*240 1*240 1*240 1*240 1*240 1*240 1*240
Disconnect switch size (A) 315 400 400 315 400 400 500
Digit 56=1
Maximum Power input (kW) 122.8 142.0 161.1 123.4 142.6 161.8 178.1
Max. amps (A) 205.0 233.4 261.9 205.8 234.2 262.7 295.3
Unit start up amps (w/o soft starter -
(A) 418.4 466.6 495.1 419.2 467.4 495.9 633.6
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 314.4 349.0 377.5 315.2 349.8 378.3 468.4
Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.86 0.88 0.89 0.87 0.88 0.89 0.87
Digit 56=2
Maximum Power input (kW) 123.7 142.9 162.0 126.8 146.0 165.1 179.3
Unit rated amps (A) 203.2 231.6 260.1 208.2 236.6 265.1 292.9
Unit start up amps (w/o soft starter -
(A) 416.6 464.8 493.3 421.6 469.8 498.3 631.2
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 312.6 347.2 375.7 317.6 352.2 380.7 466.0
Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.88 0.89 0.90 0.88 0.89 0.90 0.88
Digit 56 =3
Maximum Power input (kW) 125.3 144.5 163.6 128.9 148.1 167.3 181.5
Unit rated amps (A) 205.6 234.0 262.5 211.4 239.8 268.3 296.1
Unit start up amps (w/o soft starter -
(A) 419.0 467.2 495.7 424.8 473.0 501.5 634.4
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 315.0 349.6 378.1 320.8 355.4 383.9 469.2
Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.88 0.89 0.90 0.88 0.89 0.90 0.88
Compressor
Compressor Number per Circuit # 2 2 2 2 2 2 2
Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll
25+25/ 25+30/ 30+30/ 25+25/ 25+30/ 30+30/ 30+40/
Model Circuit 1 / Circuit 2 kW
25+25 25+30 30+30 25+25 25+30 30+30 30+40
Max Comp Power input Circuit 1 / Circuit 28.4+28.4/ 28.4+38.2/ 38.2+38.2/ 28.4+28.4/ 28.4+38.2/ 38.2+38.2/ 38.2+45.2/
kW
2 28.4+28.4 28.4+38.2 38.2+38.2 28.4+28.4 28.4+38.2 38.2+38.2 38.2+45.2
90+90/ 90+90/ 90+90/ 90+90/ 90+90/ 90+90/ 90+90/
Rated Amps Circuit 1 / Circuit 2 (A)
90+90 90+90 90+90 90+90 90+90 90+90 90+90
Locked Rotor Amps Circuit 1 / Circuit 2 260+260/ 260+294/ 294+294/ 260+260/ 260+294/ 294+294/ 294+413/
(A)
(direct start - Digit 54=A) 260+260 260+294 294+294 260+260 260+294 294+294 294+413
Locked Rotor Amps Circuit 1 / Circuit 2 156+156/ 156+176/ 176+176/ 156+156/ 156+176/ 176+176/ 176+248/
(A)
(Soft starter - Digit 54=B) 156+156 156+176 176+176 156+156 156+176 176+176 176+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900
Oil sump heater Circuit 1 / Circuit 2 (W) 112/112 112/112 112/112 112/112 112/112 112/112 112/112
Evaporator
Quantity # 1 1 1 1 1 1 1
Type Micro Plate Heat Exchanger Stainless steel Copper Brazed plate Heat exchanger
Evaporator model C262X138 C262X138 C262X166 DFX650X138 DFX650X138 DFX650X166 DFX650X194
Evaporator Water Content volume (l) 37 37 39 40.4 40.4 48.6 56.7
Nominal water connection size (in) -
4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3
(Grooved coupling) - Without HYM (mm)
Nominal water connection size (in) -
4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3
(Grooved coupling) - With HYM (mm)
Hydraulic Module Components
Single pump - Standard head pressure
option
Max available Head Pressure (kPa) 153 141 137 153 141 137 166
Motor Power (kW) 5.5 5.5 5.5 5.5 5.5 5.5 7.5
Rated Amps (A) 11 11 11 11 11 11 14.4
Single pump - High head pressure option
Max available Head Pressure (kPa) 266 254 252 266 254 252 242
Motor Power (kW) 11 11 11 11 11 11 11
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 20.8 20.8

22 CG-SVX039C-GB
 General Data

Table 5 – General data CXAF 080-110 Standard Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110
SSE SSE SSE SE SE SE SE
Twin pump - Standard head pressure
option
Max available Head Pressure (kPa) 153 141 137 153 141 137 166
Motor Power (kW) 5.5 5.5 5.5 5.5 5.5 5.5 7.5
Rated Amps (A) 11 11 11 11 11 11 14.4
Twin pump - High head pressure option
Max available Head Pressure (kPa) 266 254 252 266 254 252 242
Motor Power (kW) 11 11 11 11 11 11 11
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 20.8 20.8
Expansion Tank Volume (l) E50 50 50 E50 50 50 50
Max User water loop Volume for factory
(l) 1750 1750 1750 1750 1750 1750 1750
mounted expansion tank (1)
Optional water Buffer tank volume (l) 607 607 607 607 607 607 607
Antifreeze Heater without pump
(W) 420 420 420 420 420 420 520
package and without buffer tank
Antifreeze Heater with pump package
and without buffer tank (Single Water
(W) 1060 / 1120 1060 / 1060 / 1060 / 1120 1060 / 1060 / 1060 / 1220
Pump digit 24=2 or 4 / Dual Water
Pump digit 24=1 or 3)
Antifreeze Heater with pump package
and with buffer tank (Single Water
(W) 1940 / 2000 1940 / 2000 1940 / 2000 1940 / 2000 1940 / 2000 1940 / 2000 2040 / 2100
Pump digit 24=2 or 4 / Dual Water
Pump digit 24=1 or 3)
Condenser
Type Fin-tube heat exchanger
Quantity of coil # 6 6 6 8 8 8 8
Face area per circuit (m²) 6.97 6.97 6.97 9.3 9.3 9.3 9.29
Condenser Fan
Quantity # 6 6 6 8 8 8 8
Diameter (mm) 800
Digit 56=1
Fan / motor Type Fixed speed AC motor
Airflow per fan m3/h 18082 18025 17963 16796 16751 16701 18035
Max Power Input per Motor Kw 1.4 1.4 1.4 1.13 1.13 1.13 1.4
Max Amps per Motor A 2.8 2.8 2.8 2.2 2.2 2.2 2.8
Motor RPM (rpm) 900 900 900 910 910 910 900
Digit 56=2
Fan / motor Type Variable speed EC small motor
Airflow per fan m3/h 17385 18393 18969 15366 15745 16760 17977
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (rpm) 870 920 950 770 790 840 900
Digit 56=3
Fan / motor Type Variable speed EC strong motor
Airflow per fan m3/h 17670 18782 19187 15445 15866 16983 18090
Max Power Input per Motor Kw 1.82 1.82 1.82 1.82 1.82 1.82 1.82
Max Amps per Motor A 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Motor RPM (rpm) 810 860 880 710 730 780 830
Dimensions
Unit Length (mm) 3395 3395 3395 4520 4520 4520 4520
Unit Width (mm) 2200 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional
(mm) 562 562 562 562 562 562 562
length configuration)
Weights (6)
Shipping Weight (6) (kg) 2379 2481 2598 2765 2864 2999 3081

CG-SVX039C-GB 23
General Data

Table 5 – General data CXAF 080-110 Standard Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110
SSE SSE SSE SE SE SE SE
Option Additional shipping weight (6)
Single pump - Standard head
(kg) 257 257 257 254 254 254 264
pressure
Single pump - High head pressure (kg) 304 304 304 301 301 301 301
Twin pump - Standard head pressure (kg) 346 346 346 343 343 343 363
Twin pump - High head pressure (kg) 428 428 428 425 425 425 425
XLN option (kg) 114 114 114 114 114 114 114
Pump VFD option (kg) 70 70 70 70 70 70 70
Water Buffer tank option (kg) 286 286 286 286 286 286 286
System data
Nb of refrigerant circuit # 2 2 2 2 2 2 2
Minimum cooling load % (6) % 25 23 25 25 23 25 22
Total number of capacity steps # 4 8 4 4 8 4 8
Standard/Partial Heat Recovery Unit
R410A refrigerant charge
(kg) 36/36 36/36 36/36 42 / 42 42 / 42 42 / 42 43 / 43
Circuit 1 / Circuit 2
Oil charge Circuit 1 / Circuit 2 (l) 16.1 / 16.1 16.2 / 16.2 16.4 / 16.4 17.1 / 17.1 17.2 / 17.2 17.4 / 17.4 17.4 / 17.4
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature : 12°C / 7°C - Condenser air temperature 35°C for cooling & Condenser water temperature:
40°C / 45°C - Evaporator air temperature 7°C (6°C) - for detailed performances, on a given unit, consult Order Write Up.
(2) U nder 400V/3/50Hz.
(3) R ated Condition without Pump Package.
(4) E lectrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

24 CG-SVX039C-GB
 General Data

Table 6 – General data CXAF 130-190 Standard Efficiency

CXAF CXAF CXAF CXAF CXAF CXAF
130 140 150 165 180 190
SE SE SE SE SE SE
Net Cooling / Heating Capacity (1) (kW) 420/430 469/482 497/514 530/548 592/612 628/647
Net Total Power input in cooling/heating
(kW) 152/134 164/152 179/162 197/174 209/190 227/201
(1)
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15
Power Cable Cross Section (max) mm² 1*240 2*300 2*300 2*300 2*300 2*300
Disconnect switch size (A) 500 630 630 630 800 800
Digit 56=1
Maximum Power input (kW) 192.3 223.6 242.8 257.0 274.0 288.2
Max. amps (A) 323.1 366.2 394.7 422.5 455.9 483.6
Unit start up amps (w/o soft starter -
(A) 661.4 599.4 627.9 760.8 794.2 822.0
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 496.2 481.8 510.3 595.6 629.0 656.8
Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.86 0.88 0.89 0.88 0.87 0.86
Digit 56=2
Maximum Power input (kW) 193.5 225.1 244.3 258.5 275.8 290.0
Unit rated amps (A) 320.7 363.2 391.7 419.5 452.3 480.0
Unit start up amps (w/o soft starter -
(A) 659.0 596.4 624.9 757.8 790.6 818.4
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 493.8 478.8 507.3 592.6 625.4 653.2
Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.87 0.89 0.90 0.89 0.88 0.87
Digit 56 =3
Maximum Power input (kW) 195.7 227.8 247.0 261.2 279.0 293.2
Unit rated amps (A) 323.9 367.2 395.7 423.5 457.1 484.8
Unit start up amps (w/o soft starter -
(A) 662.2 600.4 628.9 761.8 795.4 823.2
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 497.0 482.8 511.3 596.6 630.2 658.0
Digit 54=B) (4)
Displacement power factor (dpf) (dpf) 0.87 0.90 0.90 0.89 0.88 0.87
Compressor
Compressor Number per Circuit # 2 3 3 3 3 3
Type Scroll Scroll Scroll Scroll Scroll Scroll
40+40/ 25+30+30/ 30+30+30/ 30+30+40/ 30+40+40/ 40+40+40/
Model Circuit 1 / Circuit 2 kW
40+40 25+30+30 30+30+30 30+30+40 30+40+40 40+40+40
45.2+45.2/ 28.4+38.2+38.2/ 38.2+38.2+38.2/ 38.2+38.2+45.2/ 38.2+45.2+45.2/ 45.2+45.2+45.2/
Max Comp Power input Circuit 1 / Circuit 2 kW
45.2+45.2 28.4+38.2+38.2 38.2+38.2+38.2 38.2+38.2+45.2 38.2+45.2+45.2 45.2+45.2+45.2
90+90/ 90+90+90/ 90+90+90/ 90+90+90/ 90+90+90/ 90+90+90/
Rated Amps Circuit 1 / Circuit 2 (A)
90+90 90+90+90 90+90+90 90+90+90 90+90+90 90+90+90
Locked Rotor Amps Circuit 1 / Circuit 2 413+413/ 260+294+294/ 294+294+294/ 294+294+413/ 294+413+413/ 413+413+413/
(A)
(direct start - Digit 54=A) 413+413 260+294+294 294+294+294 294+294+413 294+413+413 413+413+413
156+176 176+176 176+176 176+248 248+248
Locked Rotor Amps Circuit 1 / Circuit 2 248+248/
(A) +176/156 +176/176 +248/176 +248/176 +248/248
(Soft starter - Digit 54=B) 248+248
+176+176 +176+176 +176+248 +248+248 +248+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900
Oil sump heater Circuit 1 / Circuit 2 (W) 112/112 168/168 168/168 168/168 168/168 168/168
Evaporator
Quantity # 1 1 1 1 1 1
Type Stainless steel Copper Brazed plate Heat exchanger
Evaporator model DFX650X222 DFX650X250 DFX650X278 DFX650X278 DFX650X278 DFX650X294
Evaporator Water Content volume (l) 64.9 73.1 81.3 81.3 81.3 86
Nominal water connection size (in) -
4" - 114.3 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7
(Grooved coupling) - Without HYM (mm)
Nominal water connection size (in) -
4" - 114.3 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7
(Grooved coupling) - With HYM (mm)
Hydraulic Module Components
Single pump - Standard head pressure option
Max available Head Pressure (kPa) 157 141 143 182 163 154
Motor Power (kW) 7.5 7.5 7.5 11 11 11
Rated Amps (A) 14.4 14.4 14.4 20.8 20.8 20.8
Single pump - High head pressure option
Max available Head Pressure (kPa) 232 252 258 249 230 221
Motor Power (kW) 11 15 15 15 15 15
Rated Amps (A) 20.8 28 28 28 28 28

CG-SVX039C-GB 25
General Data

Table 6 – General data CXAF 130 -190 Standard Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF
130 140 150 165 180 190
SE SE SE SE SE SE
Twin pump - Standard head pressure option
Max available Head Pressure (kPa) 157 141 143 182 163 154
Motor Power (kW) 7.5 7.5 7.5 11 11 11
Rated Amps (A) 14.4 14.4 14.4 20.8 20.8 20.8
Twin pump - High head pressure option
Max available Head Pressure (kPa) 232 252 258 249 230 221
Motor Power (kW) 11 15 15 15 15 15
Rated Amps (A) 20.8 28 28 28 28 28
Expansion Tank Volume (l) 50 50 50 50 50 50
Max User water loop Volume for factory
(l) 1750 1750 1750 1750 1750 1750
mounted expansion tank (1)
Optional water Buffer tank volume (l) 607 777 777 777 777 777
Antifreeze Heater without pump package
(W) 520 640 640 640 640 640
and without buffer tank
Antifreeze Heater with pump package and
without buffer tank (Single Water Pump
(W) 1060 / 1220 1340 / 1400 1340 / 1400 1340 / 1400 1340 / 1400 1340 / 1400
digit 24=2 or 4 / Dual Water Pump digit
24=1 or 3)
Antifreeze Heater with pump package
and with buffer tank (Single Water Pump
(W) 2040 / 2100 2790/ 2850 2790/ 2850 2790/ 2850 2790/ 2850 2790/ 2850
digit 24=2 or 4 / Dual Water Pump digit
24=1 or 3)
Condenser
Type Fin-tube heat exchanger
Quantity of coil # 8 10 10 10 12 12
Face area per circuit (m²) 9.29 11.61 11.61 11.61 13.93 13.93
Condenser Fan
Quantity # 8 10 10 10 12 12
Diameter (mm) 800 800 800 800 800 800
Digit 56=1 #
Fan / motor Type # # # # # # #
Airflow per fan m3/h 17976 18047 18010 17966 18018 17980
Max Power Input per Motor Kw 1.4 1.4 1.4 1.4 1.4 1.4
Max Amps per Motor A 2.8 2.8 2.8 2.8 2.8 2.8
Motor RPM (rpm) 900 900 900 900 900 900
Digit 56=2 #
Fan / motor Type # # # # # # #
Airflow per fan m3/h 18983 17562 18378 18974 17959 18987
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (rpm) 950 880 920 950 900 950
Digit 56 =3 #
Fan / motor Type # # # # # # #
Airflow per fan m3/h 19201 17868 18533 19191 18307 19204
Max Power Input per Motor Kw 1.82 1.82 1.82 1.82 1.82 1.82
Max Amps per Motor A 2.9 2.9 2.9 2.9 2.9 2.9
Motor RPM (rpm) 880 820 850 880 840 880
Dimensions
Unit Length (mm) 4520 5645 5645 5645 6770 6770
Unit Width (mm) 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional length
(mm) 562 562 562 562 562 562
configuration)
Weights (6)
Shipping Weight (6) (kg) 3141 3768 3944 3984 4438 4507
Option Additional shipping weight (6) #
Single pump - Standard head pressure (kg) 264 287 287 351 401 401
Single pump - High head pressure (kg) 301 363 363 363 413 413
Twin pump - Standard head pressure (kg) 363 386 386 495 545 545
Twin pump - High head pressure (kg) 425 521 521 521 571 571
XLN option (kg) 114 145 145 145 145 145
Pump VFD option (kg) 70 70 70 70 70 70
Water Buffer tank option (kg) 286 379 379 379 379 379

26 CG-SVX039C-GB
 General Data

Table 6 – General data CXAF 130 -190 Standard Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF
130 140 150 165 180 190
SE SE SE SE SE SE
System data
Nb of refrigerant circuit # 2 2 2 2 2 2
Minimum cooling load % (6) % 25 15 17 15 14 17
Total number of capacity steps # 4 14 6 14 14 6
Option Additional shipping weight (6) #
R410A refrigerant charge Circuit 1 /
(kg) 43 / 43 59 / 58 60 / 59 60 / 59 69 / 68 69 / 68
Circuit 2
Oil charge Circuit 1 / Circuit 2 (l) 17.4 / 17.4 25.4/25.4 25.6/25.6 25.5/25.5 26.3/26.3 26.3/26.3
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature : 12°C / 7°C - Condenser air temperature 35°C for cooling & Condenser water temperature:
40°C / 45°C - Evaporator air temperature 7°C (6°C) - for detailed performances, on a given unit, consult Order Write Up.
(2) Under 400V/3/50Hz.
(3) Rated Condition without Pump Package.
(4) Electrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

CG-SVX039C-GB 27
General Data

Table 7 – General data CXAF 080-110 High Efficiency

CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110
SHE SHE SHE HE HE HE HE
Net Cooling / Heating Capacity (1) (kW) 262/290 287/321 315/352 276/294 305/326 336/359 376/400
Net Total Power input in cooling/
(kW) 91/86 106/97 121/106 88/86 102/98 116/107 133/120
heating (1)
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15 15
Power Cable Cross Section (max) mm² 1*240 1*240 1*240 1*240 1*240 1*240 1*240
Disconnect switch size (A) 315 400 400 315 400 400 500
Digit 56=1
Maximum Power input (kW) 122.8 142.0 161.1 123.4 142.6 161.8 178.1
Max. amps (A) 205.0 233.4 261.9 205.8 234.2 262.7 295.3
Unit start up amps (w/o soft starter
(A) 418.4 466.6 495.1 419.2 467.4 495.9 633.6
-digit 54=A) (4)
Unit start up amps (with soft starter
(A) 314.4 349.0 377.5 315.2 349.8 378.3 468.4
-Digit 54=B) (4)
Displacement power factor (dpf) 0.86 0.88 0.89 0.87 0.88 0.89 0.87
Digit 56=2
Maximum Power input (kW) 123.7 142.9 162.0 126.8 146.0 165.1 179.3
Max. amps (A) 203.2 231.6 260.1 208.2 236.6 265.1 292.9
Unit start up amps (w/o soft starter -
(A) 416.6 464.8 493.3 421.6 469.8 498.3 631.2
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 312.6 347.2 375.7 317.6 352.2 380.7 466.0
Digit 54=B) (4)
Displacement power factor (dpf) 0.88 0.89 0.90 0.88 0.89 0.90 0.88
Digit 56 =3
Maximum Power input (kW) 125.3 144.5 163.6 128.9 148.1 167.3 181.5
Max. amps (A) 205.6 234.0 262.5 211.4 239.8 268.3 296.1
Unit start up amps (w/o soft starter -
(A) 419.0 467.2 495.7 424.8 473.0 501.5 634.4
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 315.0 349.6 378.1 320.8 355.4 383.9 469.2
Digit 54=B) (4)
Displacement power factor (dpf) 0.88 0.89 0.90 0.88 0.89 0.90 0.88
Compressor
Compressor Number per Circuit # 2 2 2 2 2 2 2
Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll
25+25/ 25+30/ 30+30/ 25+25/ 25+30/ 30+30/ 30+40/
Model Circuit 1 / Circuit 2 kW
25+25 25+30 30+30 25+25 25+30 30+30 30+40
Max Comp Power input Circuit 1 / 28.4+28.4/ 28.4+38.2/ 38.2+38.2/ 28.4+28.4/ 28.4+38.2/ 38.2+38.2/ 38.2+45.2/
kW
Circuit 2 28.4+28.4 28.4+38.2 38.2+38.2 28.4+28.4 28.4+38.2 38.2+38.2 38.2+45.
47+47/ 47+61/ 61+61/ 47+47/ 47+61/ 61+61/ 61+75/
Rated Amps Circuit 1 / Circuit 2 (A)
47+47 47+61 61+61 47+47 47+61 61+61 61+75"
Locked Rotor Amps Circuit 1 / Circuit 260+260/ 260+294/ 294+294/ 260+260/ 260+294/ 294+294/ 294+413/
(A)
2 (direct start - Digit 54=A) 260+260 260+294 294+294 260+260 260+294 294+294 294+413
Locked Rotor Amps Circuit 1 / Circuit 156+156/ 156+176/ 176+176/ 156+156/ 156+176/ 176+176/ 176+248/
(A)
2 (Soft starter - Digit 54=B) 156+156 156+176 176+176 156+156 156+176 176+176 176+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900 2900
90+90/ 90+90/ 90+90/ 90+90/ 90+90/ 90+90/ 90+90/
Oil sump heater Circuit 1 / Circuit 2 (W)
90+90 90+90 90+90 90+90 90+90 90+90 90+90
Evaporator
Quantity # 1 1 1 1 1 1 1
Type Micro Plate Heat Exchanger Stainless steel Copper Brazed plate Heat exchanger
Evaporator model C262X138 C262X138 C262X166 DFX650X138 DFX650X138 DFX650X166 DFX650X194
Evaporator Water Content volume (l) 37 37 39 40.4 40.4 48.6 56.7
Nominal water connection size (in)
4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3
(Grooved coupling) - Without HYM -(mm)
Nominal water connection size (in)
4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3 4" - 114.3
(Grooved coupling) - With HYM -(mm)
Maximum pressure on water side
(BarA) 10 10 10 10 10 10 10
without pump package
Hydraulic Module Components
Single pump - Standard head pressure
option
Max available Head Pressure (kPa) 153 141 137 153 141 137 166
Motor Power (kW) 5.5 5.5 5.5 5.5 5.5 5.5 7.5
Rated Amps (A) 11.0 11.0 11.0 11.0 11.0 11.0 14.4

28 CG-SVX039C-GB
 General Data

Table 7 – General data CXAF 080-110 High Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110
SHE SHE SHE HE HE HE HE
Single pump - High head pressure option
Max available Head Pressure (kPa) 266 254 252 266 254 252 242
Motor Power (kW) 11.0 11.0 11.0 11.0 11.0 11.0 11.0
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 20.8 20.8
Twin pump - Standard head pressure
option
Max available Head Pressure (kPa) 153 141 137 153 141 137 166
Motor Power (kW) 5.5 5.5 5.5 5.5 5.5 5.5 7.5
Rated Amps (A) 11.0 11.0 11.0 11.0 11.0 11.0 14.4
Twin pump - High head pressure option
Max available Head Pressure (kPa) 266 254 252 266 254 252 242
Motor Power (kW) 11 11 11 11 11 11 11
Rated Amps (A) 20.8 20.8 20.8 20.8 20.8 20.8 20.8
Expansion Tank Volume (l) 50 50 50 50 50 50 50
Max User water loop Volume for
(l) 1750 1750 1750 1750 1750 1750 1750
factory mounted expansion tank (1)
Optional water Buffer tank volume (l) 607 607 607 607 607 607 607
Antifreeze Heater without pump
(W) 420 420 420 420 420 420 520
package and without buffer tank
Antifreeze Heater with pump package
and without buffer tank (Single Water
(W) 1060/1120 1060/1120 1060/1120 1060/1120 1060/1120 1060/1120 1060/1120
Pump digit 24=2 or 4 / Dual Water
Pump digit 24=1 or 3)
Antifreeze Heater with pump package
and with buffer tank (Single Water
(W) 1940/2000 1940/2000 1940/2000 1940/2000 1940/2000 1940/2000 2040/2100
Pump digit 24=2 or 4 / Dual Water
Pump digit 24=1 or 3)
Antifreeze Heater with pump package
and with buffer tank 1940/ 1940/ 1940/ 2040/ 2040/ 2790/ 2790/
(W)
(Single Water Pump digit 24=2 or 4 / 2000 2000 2000 2100 2100 2850 2850
Dual Water Pump digit 24=1 or 3)
Condenser
Type Fin-tube heat exchanger
Quantity of coil # 6 6 6 8 8 8 8
Face area per circuit (m²) 6.97 6.97 6.97 9.3 9.3 9.3 9.29
Condenser Fan
Quantity # 6 6 6 8 8 8 8
Diameter (mm) 800
Digit 56=1
Fan / motor Type Fixed speed AC motor
Airflow per fan m3/h 18087 18030 17969 16801 16756 16707 18042
Max Power Input per Motor Kw 1.4 1.4 1.4 1.4 1.4 1.4 1.13
Max Amps per Motor A 2.8 2.8 2.8 2.8 2.8 2.8 2.2
Motor RPM (rpm) 900 900 900 910 910 910 900
Digit 56=2
Fan / motor Type Variable speed EC small motor
Airflow per fan m3/h 17390 18399 18976 15370 15751 16766 17984
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (rpm) 870 920 950 770 790 840 900
Digit 56=3
Fan / motor Type Variable speed EC strong motor
Airflow per fan m3/h 17675 18788 19194 15450 15871 16989 18098
Max Power Input per Motor Kw 1.82 1.82 1.82 1.82 1.82 1.82 1.82
Max Amps per Motor A 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Motor RPM (rpm) 810 860 880 710 730 780 830
Dimensions
Unit Length (mm) 3395 3395 3395 4520 4520 4520 4520
Unit Width (mm) 2200 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional
(mm) 562 562 562 562 562 562 562
length configuration)

CG-SVX039C-GB 29
General Data

Table 7 – General data CXAF 080-110 High Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110
SHE SHE SHE HE HE HE HE
Weights (6)
Shipping Weight (6) (kg) 2448 2549 2666 2815 2914 3059 3141
Option Additional shipping weight
(6)
Single pump - Standard head
(kg) 257 257 257 254 254 254 264
pressure
Single pump - High head pressure (kg) 304 304 304 301 301 301 301
Twin pump - Standard head
(kg) 346 346 346 343 343 343 363
pressure
Twin pump - High head pressure (kg) 428 428 428 425 425 425 425
XLN option (kg) 114 114 114 114 114 114 114
Pump VFD option (kg) 70 70 70 70 70 70 70
Water Buffer tank option (kg) 286 286 286 286 286 286 286
System data
Nb of refrigerant circuit # 2 2 2 2 2 2 2
Minimum cooling load % (6) % 25 23 25 25 23 25 22
Total number of capacity steps # 4 8 4 4 8 4 8
Standard/Partial Heat Recovery Unit
R410A refrigerant charge
(kg) 41 / 41 41 / 41 42 / 42 49 / 49 49 / 49 49 / 49 50 / 50
Circuit 1 / Circuit 2
Oil charge Circuit 1 / Circuit 2 (l) 16.1 / 16.1 16.2 / 16.2 16.4 / 16.4 17.1 / 17.1 17.2 / 17.2 17.4 / 17.4 17.4 / 17.4
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature : 12°C / 7°C - Condenser air temperature 35°C for cooling & Condenser water temperature:
40°C / 45°C - Evaporator air temperature 7°C (6°C) - for detailed performances, on a given unit, consult Order Write Up.
(2) U nder 400V/3/50Hz.
(3) R ated Condition without Pump Package.
(4) E lectrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

30 CG-SVX039C-GB
 General Data

Table 8 – General data CXAF 130-190 High Efficiency

CXAF CXAF CXAF CXAF CXAF CXAF
130 140 150 165 180 190
HE HE HE HE HE HE
Net Cooling / Heating Capacity (1) (kW) 413/437 460/492 487/522 519/556 579/619 614/655
Net Total Power input in cooling/heating
(kW) 151/131 163/148 178/158 196/170 208/186 225/197
(1)
Unit electrical data (2) (3) (4)
Short Circuit Unit Capacity (kA) 15 15 15 15 15 15
Power Cable Cross Section (max) mm2 1*240 2*300 2*300 2*300 2*300 2*300
Disconnect switch size (A) 500 630 630 630 800 800
Digit 56=1
Maximum Power input (kW) 192.3 223.6 242.8 257.0 274.0 288.2
Max. amps (A) 323.1 366.2 394.7 422.5 455.9 483.6
Unit start up amps (w/o soft starter
(A) 661.4 599.4 627.9 760.8 794.2 822.0
-digit 54=A) (4)
Unit start up amps (with soft starter
(A) 496.2 481.8 510.3 595.6 629.0 656.8
-Digit 54=B) (4)
Displacement power factor (dpf) 0.86 0.88 0.89 0.88 0.87 0.86
Digit 56=2
Maximum Power input (kW) 193.5 225.1 244.3 258.5 275.8 290.0
Max. amps (A) 320.7 363.2 391.7 419.5 452.3 480.0
Unit start up amps (w/o soft starter -
(A) 659.0 596.4 624.9 757.8 790.6 818.4
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 493.8 478.8 507.3 592.6 625.4 653.2
Digit 54=B) (4)
Displacement power factor (dpf) 0.87 0.89 0.90 0.89 0.88 0.87
Digit 56 =3
Maximum Power input (kW) 195.7 227.8 247.0 261.2 279.0 293.2
Max. amps (A) 323.9 367.2 395.7 423.5 457.1 484.8
Unit start up amps (w/o soft starter -
(A) 662.2 600.4 628.9 761.8 795.4 823.2
Digit 54=A) (4)
Unit start up amps (with soft starter -
(A) 497.0 482.8 511.3 596.6 630.2 658.0
Digit 54=B) (4)
Displacement power factor (dpf) 0.87 0.90 0.90 0.89 0.88 0.87
Compressor
Compressor Number per Circuit # 2 3 3 3 3 3
Type Scroll Scroll Scroll Scroll Scroll Scroll
40+40/ 25+30+30/ 30+30+30/ 30+30+40/ 30+40+40/ 40+40+40/
Model Circuit 1 / Circuit 2 kW
40+40 25+30+30 30+30+30 30+30+40 30+40+40 40+40+40
Max Comp Power input Circuit 1 / Circuit 45.2+45.2/ 28.4+38.2+38.2/ 38.2+38.2+38.2/ 38.2+38.2+45.2/ 38.2+45.2+45.2/ 45.2+45.2+45.2/
kW
2 45.2+45.2 28.4+38.2+38.2 38.2+38.2+38.2 38.2+38.2+45.2 38.2+45.2+45.2 45.2+45.2+45.2
75+75/ 47+61+61/ 61+61+61/ 61+61+75/ 61+75+75/ 75+75+75/
Rated Amps Circuit 1 / Circuit 2 (A)
75+75 47+61+61 61+61+61 61+61+75 61+75+75 75+75+75
Locked Rotor Amps Circuit 1 / Circuit 2 413+413/ 260+294+294/ 294+294+294/ 294+294+413/ 294+413+413/ 413+413+413/
(A)
(direct start - Digit 54=A) 413+413 260+294+294 294+294+294 294+294+413 294+413+413 413+413+413
156+176 176+176 176+176 176+248 248+248
Locked Rotor Amps Circuit 1 / Circuit 2 248+248/
(A) +176/156 +176/176 +248/176 +248/176 +248/248
(Soft starter - Digit 54=B) 248+248
+176+176 +176+176 +176+248 +248+248 +248+248
Motor RPM (rpm) 2900 2900 2900 2900 2900 2900
90+90/ 90+90+90/ 90+90+90/ 90+90+90/ 90+90+90/ 90+90+90/
Oil sump heater Circuit 1 / Circuit 2 (W)
90+90 90+90+90 90+90+90 90+90+90 90+90+90 90+90+90
Evaporator
Quantity # 1 1 1 1 1 1
Type Stainless steel Copper Brazed plate Heat exchanger
Evaporator model DFX650X222 DFX650X250 DFX650X278 DFX650X278 DFX650X278 DFX650X294
Evaporator Water Content volume (l) 64.9 73.1 81.3 81.3 81.3 86
Nominal water connection size (in) -
4" - 114.3 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7
(Grooved coupling) - Without HYM (mm)
Nominal water connection size (in) -
4" - 114.3 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7 5" - 139.7
(Grooved coupling) - With HYM (mm)
Maximum pressure on water side
(BarA) 10 10 10 10 10 10
without pump package
Hydraulic Module Components
Single pump - Standard head pressure
option
Max available Head Pressure (kPa) 157 141 143 182 163 154
Motor Power (kW) 7.5 7.5 7.5 11.0 11.0 11.0
Rated Amps (A) 14.4 14.4 14.4 20.8 20.8 20.8

CG-SVX039C-GB 31
General Data

Table 8 – General data CXAF 130-190 High Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF
130 140 150 165 180 190
HE HE HE HE HE HE
Single pump - High head pressure option
Max available Head Pressure (kPa) 232 252 258 249 230 221
Motor Power (kW) 11.0 15.0 15.0 15.0 15.0 15.0
Rated Amps (A) 20.8 28.0 28.0 28.0 28.0 28.0
Twin pump - Standard head pressure option
Max available Head Pressure (kPa) 157 141 143 182 163 154
Motor Power (kW) 7.5 7.5 7.5 11.0 11.0 11.0
Rated Amps (A) 14.4 14.4 14.4 20.8 20.8 20.8
Twin pump - High head pressure option
Max available Head Pressure (kPa) 232 252 258 249 230 221
Motor Power (kW) 11 15 15 15 15 15
Rated Amps (A) 20.8 28 28 28 28 28
Expansion Tank Volume (l) 50 50 50 50 50 50
Max User water loop Volume for factory
(l) 1750 1750 1750 1750 1750 1750
mounted expansion tank (1)
Optional water Buffer tank volume (l) 607 777 777 777 777 777
Antifreeze Heater without pump package
(W) 520 640 640 640 640 640
and without buffer tank
Antifreeze Heater with pump package and
without buffer tank (Single Water Pump digit 24=2 (W) 1060/1120 1340/1400 1340/1400 1340/1400 1340/1400 1340/1400
or 4 / Dual Water Pump digit 24=1 or 3)
Antifreeze Heater with pump package and
with buffer tank (Single Water Pump digit 24=2 or 4 (W) 2040/2100 2790/2850 2790/2850 2790/2850 2790/2850 2790/2850
/ Dual Water Pump digit 24=1 or 3)
Antifreeze Heater with pump package and with buffer
1940/ 1940/ 1940/ 2040/ 2040/ 2790/
tank (Single Water Pump digit 24=2 or 4 / Dual (W)
2000 2000 2000 2100 2100 2850
Water Pump digit 24=1 or 3)
Condenser
Type Fin-tube heat exchanger
Quantity of coil # 8 10 10 10 12 12
Face area per circuit (m²) 9.29 11.61 11.61 11.61 13.93 13.93
Condenser Fan
Quantity # 8 10 10 10 12 12
Diameter (mm) 800
Digit 56=1
Fan / motor Type Fixed speed AC motor
Airflow per fan m3/h 17984 18055 18019 17976 18028 17990
Max Power Input per Motor Kw 1.13 1.13 1.13 1.13 1.13 1.13
Max Amps per Motor A 2.2 2.2 2.2 2.2 2.2 2.2
Motor RPM (rpm) 900 900 900 900 900 900
Digit 56=2
Fan / motor Type Variable speed EC motor
Airflow per fan m3/h 18992 17571 18388 18984 17970 18999
Max Power Input per Motor Kw 1.55 1.55 1.55 1.55 1.55 1.55
Max Amps per Motor A 2.5 2.5 2.5 2.5 2.5 2.5
Motor RPM (rpm) 950 880 920 950 900 950
Digit 56=3
Fan / motor Type Variable speed EC motor with Axitop
Airflow per fan m3/h 19210 17877 18543 19201 18317 19216
Max Power Input per Motor Kw 1.82 1.82 1.82 1.82 1.82 1.82
Max Amps per Motor A 2.9 2.9 2.9 2.9 2.9 2.9
Motor RPM (rpm) 880 820 850 880 840 880
Dimensions
Unit Length (mm) 4520 5645 5645 5645 6770 6770
Unit Width (mm) 2200 2200 2200 2200 2200 2200
Std Unit Height (mm) 2526 2526 2526 2526 2526 2526
Pump Package Option - (Additional length
(mm) 562 562 562 562 562 562
configuration)
Weights (6)
Shipping Weight (6) (kg) 3201 3848 4024 4064 4523 4592

32 CG-SVX039C-GB
 General Data

Table 8 – General data CXAF 130-190 High Efficiency (continued)

CXAF CXAF CXAF CXAF CXAF CXAF
130 140 150 165 180 190
HE HE HE HE HE HE
Option Additional shipping weight (6)
Single pump - Standard head pressure (kg) 264 287 287 351 401 401
Single pump - High head pressure (kg) 301 363 363 363 413 413
Twin pump - Standard head pressure (kg) 363 386 386 495 545 545
Twin pump - High head pressure (kg) 425 521 521 521 571 571
XLN option (kg) 114 145 145 145 145 145
Pump VFD option (kg) 70 70 70 70 70 70
Water Buffer tank option (kg) 286 379 379 379 379 379
System data
Nb of refrigerant circuit # 2 2 2 2 2 2
Minimum cooling load % (6) % 25 15 17 15 14 17
Total number of capacity steps # 4 14 6 14 14 6
Standard/Partial Heat Recovery Unit
R410A refrigerant charge Circuit 1 / Circuit 2 (kg) 50 / 50 67 / 70 68 / 71 68 / 71 77 / 80 78 / 81
Oil charge Circuit 1 / Circuit 2 (l) 17.4 / 17.4 25.4/25.4 25.6/25.6 25.5/25.5 26.3/26.3 26.3/26.3
POE Oil type OIL058E / OIL057E

(1) Indicative performance at Evaporator water temperature : 12°C / 7°C - Condenser air temperature 35°C for cooling & Condenser water temperature:
40°C / 45°C - Evaporator air temperature 7°C (6°C) - for detailed performances, on a given unit, consult Order Write Up.
(2) Under 400V/3/50Hz.
(3) Rated Condition without Pump Package.
(4) Electrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(5) If the power line of the unit is protected by fuses gG of the same size as the disconnect switch.
(6) For detail information refer submittal drawing which are available in the unit.

CG-SVX039C-GB 33
Typical CGAF / CXAF Components location

Top view

34 CG-SVX039C-GB
 Typical CGAF / CXAF Components location

CG-SVX039C-GB 35
Typical CGAF / CXAF Components location

36 CG-SVX039C-GB
 Installation Requirements
Location Requirements 10. Ensure that the compressor and compressor
heaters have been operating for a minimum of
Sound consideration 24 hours before starting. Failure to do so may
The most effective form of acoustical isolation is to result in equipment damage.
locate the unit away from any sound sensitive area. 11. Start the unit under supervision of a qualified
Structurally transmitted sound can be reduced by service technician.
elastomeric vibration eliminators. Spring isolators are
not recommended. Consult an acoustical engineer in Lifting and Moving Instructions
critical sound applications.
For maximum isolation effect, isolate water lines and A specific lifting method is recommended, which can be
electrical conduit. Rubber isolated piping hangers can described as follow:
be used to reduce the sound transmitted through water
piping. To reduce sound transmitted through electrical 1. Lifting points are built into the unit, see lifting
conduit, use flexible electrical conduit. instruction label on the unit.
2. Slings and spreader bar must be provided by
EU and Local Regulations codes on sound emissions crane operator and attached on the lifting points.
should always be considered. Since the environment 3. Use the 4 rigging points which are built into the
in which a sound source is located affects the sound unit.
pressure, unit placement must be carefully evaluated. 4. The minimum lifting capacity of each sling as
Clearances well as the spreader bar must be higher than the
When installing the unit, provide enough space around tabulated unit shipping weight.
the unit to allow the installation and maintenance
personnel unrestricted access to all service points. CAUTION! Lift and handle with care. Avoid shocks while
Unobstructed flow of condenser air is essential to handling.
maintain chiller capacity and operating efficiency. When
determining unit placement, give careful consideration to Details of lifting instruction and container pull out are
ensuring a sufficient air flow across the condenser coils given in the drawings specific for lifting and handling
heat-transfer surface. shipped with the unit.
In case of enclosure around the unit, the height of the
WARNING! Heavy Objects! Ensure that all the lifting
enclosure must not be higher than the unit itself. If the
equipment used is properly rated for weight of the
enclosure is higher than the unit, restrictive airflow
unit being lifted. Each of the cables (chains or slings),
louvers should be fitted to ensure fresh air supply.
hooks, and shackles used to lift the unit must be capable
of supporting the entire weight of unit. Lifting cables
Installation Responsibilities (chains or slings) may not be the same length. Adjust as
Generally contractor must do the following Items when necessary for even unit lift. Other lifting arrangements
installing a CGAF / CXAF unit: could cause equipment or property damage. Failure
to follow instructions above or properly lift unit could
1. Install the unit on a flat foundation strong enough result in unit dropping and possibly crushing operator/
to support unit loading and level (within 5 mm technician which could result in death or serious injury.
across the length and width of the unit).
2. Install the units as per instructions contained in WARNING! Improper Unit Lift! Test lift unit
this manual. approximately 10 cm to verify proper center of gravity lift
3. Where specified, provide and install valves in point. To avoid dropping of unit, reposition lifting point if
the water piping upstream and downstream of unit is not level. Failure to properly lift unit could result in
the evaporator water connections, to isolate the unit dropping and possibly crushing operator/technician
evaporator for maintenance, and to balance and which could result in death or serious injury and possible
trim the system. equipment or property- only damage.
4. Furnish and install a water flow prove device and/
or auxiliary contacts to prove chiller water flow.
5. Furnish and install water pressure gauges in the
inlet and outlet of the evaporator water box.
6. Supply and install an air vent cock to the top of
the evaporator or evaporator piping.
7. Furnish and install strainers ahead of all pumps
and automatic modulating valves.
8. Provide and install field wiring according to
schematics provided in the control panel.
9. Install heat tape and insulate the chilled water
lines and any other portion of the system, as
required, to prevent sweating under normal
operating conditions or freezing during low
ambient temperature conditions.

CG-SVX039C-GB 37
Installation Requirements

Dimension and Weights Isolator Pads Installation (Optional)

Dimensions details, dimensions of hydraulic Isolators are ready to install. Mountings have to
connections, electrical connections, isolator positioning, be placed on a rigid and level foundation. External
specific features for heat recovery and free-cooling equipment should not transmit additional vibration to
are included in submittals and diagrams provided in the chiller. The position of pads isolator is given in the
documentation package. pad isolators installation or selection drawing which is
supplied with the chiller.
Center of Gravity
Figure 3 – Isolator pads
See instructions on lifting drawings, available on
request.

Unit Isolation and Levelling 90

Provide a foundation with sufficient strength and mass

to support the unit operating weight (that is, including
completed piping, full operating charges of refrigerant
and oil, and water). Refer to unit operating weights. 450
The unit must be levelled within 5 mm over its length
and width. Use shims as necessary to level the unit. For 8
additional reduction of sound and vibration, install the
optional elastomeric isolators.
2 4 6
Elastomeric Isolators Installation
(Optional) RTAF 090_105_125_145_155_175

Isolators are ready to install. Mountings have to

1 3 5
be placed on a rigid and level foundation. External
equipment should not transmit additional vibration to
the chiller. The position of elastomeric isolator and
weight per point are given in the Neoprene isolators
installation drawing which is supplied with the chiller. 2 4 6 8
Wrong placement along the unit may result in excessive
deflection. RTAF 190 HE_190 XE_190 HSE_205 HE_205 XE_205 HSE

1. Secure the isolators to the mounting surface using 1 3 5 7

the mounting slots in the isolator’s base plate.
Do NOT fully tighten the isolators mounting bolts at
this time. See the isolators submittals for isolators
location, maximum weights, and isolators diagrams.
2. Align the mounting holes in the base of the unit
with the threaded positioning pins on the top of the
isolators.
3. Install the unit on the isolators and secure the
isolators to the unit with a nut. The maximum
isolators deflection should be 13 mm.
4. Level the unit carefully. Fully tighten the isolator
mounting bolts.

Figure 2 – Elastomeric Isolator

117.6 9.6

40.6

159 127
63.5
12.7

14.2 70
16

38 CG-SVX039C-GB
2 4 6
 Evaporator Piping
Evaporator water connections are grooved. Thoroughly Dirt, scale, products of corrosion and other foreign
flush all water piping to the unit before making the final material will adversely affect heat transfer between the
piping connections to the unit. water and system components. Foreign matter in the
chilled water system can also increase pressure drop and
Components and layout will vary slightly, depending on consequently, reduce water flow. Proper water treatment
the location of connections and the water sources. must be determined locally, depending on the type of
system and local water characteristics.
CAUTION Equipment Damage! If using an acidic
Neither salt nor brackish water is recommended for use
commercial flushing solution, construct a temporary
in Trane air-cooled chillers. Use of either will lead to an
bypass around the unit to prevent damage to internal
unpredictably shorter life cycle. Trane encourages the
components of the evaporator.
employment of a reputable water treatment specialist,
familiar with local water conditions, to assist in this
CAUTION Proper Water Treatment! The use of untreated
determination and in the establishment of a proper water
or improperly treated water in a chiller may result
treatment program.
in scaling, erosion, corrosion, algae or slime. It is
recommended that the service of a qualified water
If calcium chloride is used for water treatment, an
treatment specialist be engaged to determine what
applicable corrosion inhibitor must also be used. Failure
water treatment, if any, is required. Trane assumes
to do so may result in damage to system components.
no responsibility for equipment failures which results
Do not use untreated or improperly treated water.
from untreated or improperly treated water or saline or
brackish water.
Equipment damage may occur.
Drainage Standard Piping
Locate the unit near a large capacity drain for water
Piping components include all devices and controls
vessel draining down during shutdown or repair.
used to provide proper water system operation and unit
Condensers and evaporators are provided with drain
operating safety.
connections. Refer to “Water Piping.” All local and
national codes apply. Reverse Water Flow Piping
Water Treatment Water flow direction on evaporator is from up to down
for units in standard efficiency and water flow direction
In the evaporator the following material are in contact is from down to up for units with heat option.
with water:
• Plate material: AISI 316 EN 10028-7 - 1.4401 CXAF Refresh without pump package
+2B/2R
• Connection: AISI 316 EN 10272 - Standard Reverese Water Flow
1.4401/1.4404/1.4435/1.4436 - 1E
• Braze alloy: E
 N-13388, ISO Copper CU-HCP
In Shell and Tube evaporator the following material are
in contact with water:
• Copper tube
• Carbon steel
• Polypropylene baffles
• EPDM rubber gaskets on baffles
CXAF Refresh with pump package
• Stainless steel rivets
• Tie rod in carbon steel with galvanized finish Standard Reverese Water Flow
for the heater, the copper ring gaskets.
When the unit is supplied with hydraulic module, the
following additional materials are in contact with water:
• Pump frame and connections are made of cast
iron
• Water pipes are made of carbon steel
• P
 ipe sealings are made of EPDM rubber
(ethylene propylene diene monomer rubber)
• Pump sealings are made of silicon carbide
• Strainer is made of stainless steel

CG-SVX039C-GB 39
Evaporator Piping

control water flow balance.

A typical CGAF / CXAF evaporator piping Install shut-off valves on both the entering and leaving
instrumentation is shown below. water lines so that the evaporator can be isolated for
Figure 4 – Unit typical water circuit service.

It is mandatory to place a flow switch device at the outlet

of the unit and to link it with the control of the unit (see
wiring diagrams shipped with the unit).

CAUTION! The chilled water connections to the

evaporator are to be “grooved pipe” type connections.
Do not attempt to weld these connections, because the
heat generated from welding can cause microscopic and
macroscopic fractures on the heat exchanger connection
that can lead to premature failure of the connection. An
optional grooved pipe stub and coupling should be used
for welding on flanges.
1 = Pressure gauges: shows entering and leaving water
To prevent damage to chilled water components, do not
pressure
allow evaporator pressure (maximum working pressure)
2 = Balancing valve: adjusts water flow.
to exceed 10 Bar. The maximum service pressure
3 = Air purge allows to remove the air from the water
depends on free-cooling type and potential pump
circuit during fill up.
package option. The value of max service pressure is
4 = Stop valves: isolate chillers and water circuiting
indicated on unit nameplate.
pump during maintenance operations.
5 = Thermometers: indicate chilled water entering and Entering Chilled Water Piping
leaving temperatures.
6 = Expansion compensators: avoid mechanical stress • A
 ir vents to bleed the air from the system (to be placed
on the highest point)
between chiller and piping installation.
7 = Stop valve located on the outlet connection: used • Water pressure gauges with shut-off valves
to measure the water pressure inlet or outlet of • Vibration eliminators
evaporator. • Shut-off (isolation) valves
8 = Strainer: avoid to get heat exchangers dirty. All
installation must be equipped with efficient strainer • T
 hermometers if desired (temperature readings
in order that only clean water enters into exchanger. available on chiller controller display)
If there is no strainer, reserve will be formulated by • Clean-out tees
the Trane technician at the start-up of the unit. The • Pipe strainer
trainer used must be able to stop all particles with a
diameter greater than 1 mm. Leaving Chilled Water Piping
9 = Draining: used as the draining the plate heat
• A
 ir vents to bleed the air from the system (to be placed
exchanger.
on the highest point)
10 = D  o not start the unit with low water volume or not
enough pressurized circuit. • Water pressure gauges with shut off valves
• Vibration eliminators
Note: A pressure switch device to detect lack of water • Shut-off (isolation) valves
is not included in the pump package. Installation of this
type of device is highly recommended to avoid sealing • T
 hermometers (temperature readings available on the
damage due to operation of pump without enough chiller controller display)
water. • Clean-out tees
An air vent is located on top of the evaporator at the • B
 alancing valve
chiller water outlet. Be sure to provide additional air • F low Proving Device
vents at the highest points in the piping to remove air
from the chilled water system. Install necessary pressure Pressure Gauges
gauges to monitor the entering and leaving chilled water
pressure. Install field-supplied pressure components. Locate
pressure gauges or taps in a straight run of pipe; avoid
Provide shut off valves in lines to the gauges to isolate placing them near elbow (at least at 10 pipe diameter
them from the system when they are not in use. Use from discontinuity).
rubber vibration eliminators to prevent vibration To read manifold pressure gauges, open one valve and
transmission through the water lines. close the other (depending on the side of the desired
reading), this eliminate errors resulting from differently
If desired, install thermometers in the lines to monitor calibrated gauges installed at unmatched elevations.
entering and leaving water temperatures.
Install a balancing valve in the leaving water line to

40 CG-SVX039C-GB
 Evaporator Piping

Evaporator Flow Switch Minimum Water Volume for a

Specific connection and schematic wiring diagram
Comfort Application
are shipped within the unit. Some piping and control For comfort application we can allow water temperature
schemes, particularly those using a single water pump fluctuation at part load. The parameter to take into
for both chilled and hot water, must be analysed to account is the minimum operating time of the
determine how and/or if a flow sensing device will compressor. In order to avoid lubrication problem
provide the desired operation.
on a scroll compressor it must run at least 2 minutes
(120 seconds) before it stops.
Flow Switch Installation – Typical The minimum volume can be determined by using the
Requirements following formula:
Volume = Cooling capacity x Time x highest capacity step
1. Mount the switch upright, with a minimum of (%) / Specific heat / Dead band
10 pipes diameters of straight horizontal run on Minimum operating time = 120 seconds
each side. Do not install close to elbows, orifices, Specific heat = 4.18 kJ / kg
or valves. The arrow on the switch must point in the Average Dead band = 3°C (or 2°C)
direction of the flow. For additional information,
consult the flow switch information sheet coming Note: To estimate the biggest step, it is usually
with the part. more reliable to make a selection at lower ambient
2. To prevent switch fluttering, remove all air from the temperature where efficiency is higher and compressors
water system. Tracer UC800 provides a 6 second steps bigger. It is also essential to take into account the
time delay after a “loss-of-flow” diagnostic before brine specific heat, in case of the use of glycol.
shutting the unit down. Contact a Trane service Process applications will need more water volume to
representative if nuisance machine shutdowns minimize the water temperature fluctuation at part load.
persist.
3. Adjust the switch to open when water flow falls Expansion Tank (option)
below nominal values. Evaporator data is given
on the General Information Section. Flow Switch The factory-installed expansion tank initial pressure
contacts are closed on proof of water flow. should be adjusted about 0.2 bar lower than the static
pressure of the circuit at the pump inlet. The expansion
CAUTION! Control voltage from the chiller to the flow tank volume has been selected for typical loop volume.
proving device is 110V AC. It is recommended to check the expansion tank volume
with the installation information.
Note: In case of winter water drainage for freeze The following data is required:
protection, it is mandatory to disconnect the evaporator C = Water capacity of the circuit
heaters to protect them from burning due to overheat. e = Expansion coefficient (difference between max and
It is also mandatory to fulfill the drainage, using min water temperature, in operation or not)
pressurized air, and ensure that no water stays in the Pi = Initial pressure of the expansion tank
evaporator during winter season. Pf = Final pressure: Max is given by the pressure relief
valve
Minimal Installation Water Content
The water volume is an important parameter because Minimum Volume of expansion tank = (C x e)/(1-Pi/Pf)
it allows as table chilled water temperature and avoids Expansion coefficient of water various temperatures
short cycle operation of the compressors. °C e
Parameters which influence the water temperature
0 0.00013
stability
− Water loop volume 10 0.00027

− Load fluctuation 20 0.00177

− Number of capacity steps 30 0.00435

− Compressors rotation 40 0.00728

− Dead band (adjusted on chiller controller) 50 0.01210

− Minimum time between 2 starts of a
compressor Water loop and expansion tank volume
- Water loop CGAF 080 HE/XE, CGAF 090: 607 l
- Water loop CGAF 140-190: 777 l
Expansion tank volume (option): 50 l

Note: Maximum pressure of the circuit is 400 kPa with

pump package and 1000 kPa without.

CG-SVX039C-GB 41
Installation - Mechanical
Figure 5 – CGAF / CXAF Evaporator Water Pressure Drop (BPHE, Shell & Tube)

Evaporator Water Pressure Drop

125 2
BPHE - 1 to 9 - DFX650 Number of plates 5
100
Shell & Tube - 10 & 11 8
75
Evaporator Pressure Drop (kPa)

1-106

50 2-122

3-138

4-166

5-194
25 6-222

20 7-250

8-278
15 9-294

10-3511
10 11-3519
1
9
4
6
3 7
5
5 10 15 20 25 30 40 50
Water Flow Rates (L/s)

Note: Water pressure drop are for pure water. Limit of water flow are limit of the curves.

42 CG-SVX039C-GB
 Schematic pump package
Installation – Mechanical
Chiller can be ordered with an optional integrated hydraulic module. In this case, chiller will be provided with the
following components factory mounted and tested:
• Centrifugal water pump, Low pressure or High pressure (option)
• Water strainer to protect the pump against impurities in the circuit
• E
 xpansion module with expansion vessel and pressure relief valve sufficient to ensure the expansion of the water
loop ability
• Thermal insulation for antifreeze protection
• Balancing valve (optional) for equilibrate the flow of water circuit
• Drain valve
• Temperature sensor
Note: A pressure switch device to detect lack of water is not included in the pump package. Installation of this type of
device is highly recommended to avoid sealing damage due to operation of pump without enough water.
Pump package schematics is supplied in the documentation set shipped with the unit.

CGAF

CG-SVX039C-GB 43
Schematic pump package

CXAF

Pump Curves
In the figures below are described pump curves (Standard Head and High head) for the whole CGAF / CXAF unit
range.

Figure 6 – Pump Curve - Sizes 090-190 –Standard / High Head - BPHE / Shell & Tube Evaporator
Standard Head - Standard Efficiency High Head - Standard Efficiency
250 350
1 to 8 - BPHE Evaporator 1 to 9 - BPHE Evaporator
9 to 11 - Shell & Tube Evaporator 10 10 & 11 - Shell & Tube Evaporator
300
200
Avaiable Pressure(kPa)

Avaiable Pressure(kPa)

1. 80-090SE
1. 80-90SE
2. 100SE
2. 100SE 250 3, 110SE
4. 130SE
150 3. 110SE
5. 140SE
4. 130-140SE
200 6. 150SE
7. 165SE
5. 150SE
100 6. 165SE Max Water Flow 80SE 9
8. 180SE

150 9. 190SE

7. 180SE 10. 90/100/110/130-SE-T

8. 190SE
1 11. 140/150-SE-T

50 2 6
4 100 5 7
9. 90/100-SE-T
Max Flow 80SE 6 7 3
11
1 8 10. 110/130-SE-T 10 4 8
2 9 3 10 11 50
0 5 11. 140/150-SE-T
5 10 15 20 25 30 35 40 45 50
5 10 15 20 25 30 35 40 45 50
Water Flow Rates (L/s)
Water Flow Rates (L/s)

44 CG-SVX039C-GB
 Evaporator Waterside
Freeze Protection CAUTION! When using freeze inhibitor, never fill the
system with pure glycol.
Depending on the ambient temperature the unit may be Always fill the system with diluted solution. Maximum
exposed to freeze, there are multiple options for freeze concentration of glycol is 40%. Higher glycol
protection. They are listed in order of highest ambient concentration will damage pump seal.
(least freeze protection) to the lowest ambient (most
freeze protection). OR
For all chiller running with water under cold ambient
temperature (below 0°C), it is extremely important to
keep full water flow in the evaporator for an extended
3. Drain Water Circuit
time after last compressor stops. This will protect brazed For ambient temperatures below -20°C and for those
plate evaporator from freezing by refrigerant migration. installation not including either option 1 or 2 above
This is why evaporator water pump output relay must described
be used to control the chilled water pump. This is not a. S hut off power supply to unit and to all heaters.
mandatory if glycol is used with protection down to b. P urge the water circuit
lowest ambient expected. c. Blow out the evaporator to ensure that no liquid is left
inside the evaporator and the water lines. Drain the
1. Water Pump and Heaters pump.

a. Heaters are factory installed on brazed plates Note: It is not recommended to drain the water circuit
evaporator. They will protect it from freezing in for the following reasons.
ambient temperatures down to -18°C.Heaters are
installed on the water piping and on the pumps of 1.The water circuit will rust and its lifetime could be
units equipped with hydraulic module. reduced.
b. Install heat tape on all water piping, pumps, and other 2. Water will remain in the bottom of the plate heat
components that may be damaged if exposed to exchangers and freeze damage could occur
freezing temperatures. Heat tape must be designed
for low ambient temperature applications. Heat tape CAUTION! Evaporator damage!
selection should be based on the lowest expected If insufficient concentration or no glycol is used, the
ambient temperature. evaporator water pumps must be controlled by the
c. Tracer™ UC800 controller can start the pump(s) when UC800 to avoid severe damage to the evaporator due
freezing conditions are detected. For this option the to freezing. A power loss of 15 minutes during freezing
pumps must be controlled by the CGAF / CXAF unit can damage the evaporator. It is the responsibility of
and this function validated on the chiller / Heat pump the installing contractor and/or the customer to ensure
controller. that a pump will start when called upon by the chiller
d. Water circuit valves need to stay open at all times. controls. Please consult TRANE service for unit setting
and % of glycol required.
Note: Water pump control and heater combination With factory-fitted disconnect switch option, evaporator
will protect the evaporator down to any ambient trace heating is taken from the live side of the isolator.
temperature provided power is available to the As a consequence, the heaters are energized as long as
pump and the UC800 controller. This option will NOT the main switch is closed. Supply voltage to the heating
protect the evaporator in the event of power failure tapes is 400V.
to the chiller unless backup power is supplied to the
• A
 void the use of very low or near minimum chilled
necessary components.
fluid flow rates through the chiller. Higher velocity
chilled fluid flow reduces freeze risk in all situations.
OR • F
 low rates below limits have increased freeze potential
and have not been considered by freeze protection
2. Freeze Inhibitor algorithms.
• A
 void applications and situations that result in a
a. Freeze protection can be accomplished by adding
requirement for rapid cycling or repeated starting and
sufficient glycol to protect against freezing down to
stopping of the chiller. Keep in mind that chiller control
the lowest ambient expected.
algorithms may prevent a rapid compressor restart
b. See “evaporator glycol requirement” section for
after shutting down when the evaporator has been
guidance on determining the glycol concentration.
operating near or below the LERTC (Low Refrigerant
Temperature Cutout) limit.
Note: Use of glycol type antifreeze reduces the cooling
capacity of the unit and must be considered in the • M
 aintain refrigerant charge at appropriate levels. If
design of the system specifications. charge is in question, contact Trane service. A reduced
or low level of charge can increase the likelihood of
freezing conditions in the evaporator and/or LERTC
diagnostic shutdowns.
The warranty will be void, in case of freezing due to the
lack of use of either of these protections.
CG-SVX039C-GB 45
Evaporator Waterside (not for free-cooling version)

Low Refrigeration Temperature Setpoint Freeze Protection with Glycol

and Antifreeze Setpoint on CGAF and It is mandatory to use a freeze inhibitor for leaving
CXAF Unit Control water setpoint less or equal to 5°C. On the glycol
recommended concentration figure, you must select
CAUTION! The chiller is provided with standard concentration on or above the curve. For example, for
factory settings. It can be necessary to modify the -4°C brine temperature, a concentration of 25% ethylene
low refrigerant cutout temperature and the antifreeze glycol is not sufficient. The concentration must be 28%
setpoint on the unit control. Based on the following ethylene glycol or 33% propylene glycol.
examples, it is necessary to modify on the unit control
the following settings:
• The LP saturation temperature Using Glycol with Hydraulic Module
• The antifreeze setpoint If the glycol brine percentage is not at the recommended
percentage (greyed area), corrosion inhibitor present
in the glycol may not be efficient enough. For instance,
Examples for:
a glycol concentration of 15% will provide freeze
• 7
 °C, the LRTC setting must be -4°C where the protection to the unit down to -5°C, but it might generate
antifreeze setting shall be 2°C additional corrosion.
• 0
 °C, the LRTC setting must be -12°C where the
antifreeze setting shall be -6°C

Figure 7 – Low refrigerant cutout temperature setpoint and antifreeze water temperature based on active chilled
water setpoint

46 CG-SVX039C-GB
 Evaporator Waterside (not for free-cooling version)

Figure 8 – Glycol percentage recommendation curve

1 = Critical risks of freezing

2 = Efficient freeze protection
3 = Ethylene glycol
4 = Propylene glycol
% = Glycol percentage (mass concentration)
°C = Glycol or water temperature

CAUTION!
1. Additional glycol beyond the recommendations will adversely affect unit performance. The unit efficiency will be
reduced and the saturated evaporator temperature will be reduced. For some operating conditions this effect can
be significant.
2. If additional glycol is used, then use the actual % glycol to establish the low refrigerant cutout set point with Trane
service advice.
3. The minimum low refrigerant cutout set point allowed is - 20.6°C. This minimum is established by the solubility
limits of the oil in the refrigerant.
4. With glycol application, ensure that there is no fluctuation of brine flow versus Order Write Up value, as a
reduction of flow will adversely affect unit performance and behavior.
5. Full unit simulation is required for proper prediction of unit performance for specific operating conditions.
For information on specific conditions, contact Trane.

CG-SVX039C-GB 47
General Electrical Recommendations

Electrical Parts Hazardous Voltage – Pressurized Burning Fluid!

Before removing compressor terminal box cover for
When reviewing this manual keep in mind. servicing, or servicing power side of control panel,
• All field-installed wiring must be in CLOSE COMPRESSOR DISCHARGE SERVICE VALVE
accordance with local regulations, CE and disconnect all electric power including remote
directives and guidelines. Be sure to satisfy disconnects. Discharge all motor start/run capacitors.
proper equipment grounding requirements Follow lockout/tagout procedures to ensure the
according CE power cannot be inadvertently energized. Verify with
• T
 he following standardized values - Maximum an appropriate voltmeter that all capacitors have
Amps - Short Circuit Amps - Starting Amps are discharged.
displayed on unit nameplate.
• A
 ll field-installed wiring must be checked for The compressor contains hot, pressurized refrigerant.
proper terminations, and for possible shorts or Motor terminals act as a seal against this refrigerant.
grounds. Care should be taken when servicing NOT to damage or
loosen motor terminals.
Note: Always refer to wiring diagrams shipped with Do not operate compressor without terminal box cover
chiller or unit submittal for specific electrical schematic in place.
and connection information.
Failure to follow all electrical safety precautions could
Important: To prevent control malfunctions, do not run result in death or seriously injure.
low voltage wiring (<30V) in conduit with conductors
carrying more than 30 volts. CAUTION! To avoid corrosion, overheating or general
damage, at terminal connections, unit is designed for
WARNING! Hazardous Voltage with Capacitor! copper mono-conductors only. In case of multiconductor
Disconnect all electric power, including remote cable, an intermediate connection box must be
disconnects and discharge all motor start/run and added. For cable with alternative material, bi-material
AFD (Adaptive Frequency TM Drive) capacitors before connecting devices are mandatory. Cable routing inside
servicing. Follow proper lockout/tagout procedures to control panel should be made case by case by installer.
ensure the power cannot be inadvertently energized.
Do not allow conduit to interfere with other components,
• F
 or variable frequency drives or other energy structural members or equipment. Control voltage
storing components provided by Trane or (115V) wiring in conduit must be separate from conduit
others, refer to the appropriate manufacturer’s carrying low voltage (<30V) wiring. To prevent control
literature for allowable waiting periods malfunctions, do not run low voltage wiring (<30V) in
for discharges capacitors. Verify with an conduit with conductors carrying more than 30V.
appropriate voltmeter that all capacitors have
discharged WARNING! The Warning Label is displayed on the
• D
 C bus capacitors retain hazardous voltages equipment and shown on wiring diagrams and
after input power has been disconnected. schematics. Strict adherence to these warnings must be
Follow proper lockout/tagout procedures to observed. Failure to do so may result in personal injury
ensure the power cannot be inadvertently or death.
energized
• A
 fter disconnecting input power, wait five (5) CAUTION! Units must not be linked to the neutral
minutes for units which are equipped with EC wiring of the installation. Units are compatible with the
fans and wait twenty (20) minutes for units following neutral operating conditions:
which are equipped with variable frequency
drive (0V DC) before touching any internal TNS IT TNC TT
components. Standard Standard** Special Standard*
• F
 ailure to follow these instructions could result
death or serious injury * Differential protection should be suited for industrial
machinery with current leak which can be higher than
500 mA (several motors and frequency drives).
For additional information regarding the safe discharge
of capacitors, see “Adaptive Frequency™ Drive (AFD3)
** Filter RFI disconnect on VPF and EC fan.
Capacitor Discharge” and BAS-SVX19B-E4.

48 CG-SVX039C-GB
 General Electrical Recommendations

Electrical Data
To get the following electrical data details: Refer to General Data tables for each unit configuration and size.
− Maximum Power input (kW)
− Unit rated amps (Max comp + Fan + Control)
− Unit start up amps (Starting Amps of the largest comp + RLA of 2nd comp + RLA of all fans+ control)
− Compressor Power factor
− Disconnect switch size (A)
− Short Circuit Rating for all sizes =15 kA
Wiring diagrams are shipped with unit and can be found in the unit control panel.

Note: Rating is made for 400 V, 3 phases, 50 Hz power supply.

CG-SVX039C-GB 49
Installer-Supplied Components
Customer wiring interface connections are shown in temperatures below -20°C are expected, contact your
the electrical schematics and connection diagrams that Trane local office.
are shipped with the unit. The installer must provide the
following components if not ordered with the unit: CAUTION! The control panel main processor does
not check for loss of power to the heat tape nor does
• P
 ower supply wiring (in conduit) for all field- it verify thermostat operation. A qualified technician
wired connections must frequently verify power to the heat tape and
• A
 ll control (interconnecting) wiring (in conduit) confirm operation of the heat tape thermostat, to avoid
for field supplied devices catastrophic damage to the evaporator.
• Fused-disconnect switches
CAUTION! With factory-fitted disconnect switch, trace
heating is taken from the live side of the isolator, so
Power Supply Wiring power remains on. Supply voltage to the heating tapes
All power supply wiring must be sized and selected is 400V.
accordingly by the project engineer in accordance
with standard IEC 60364. All wiring must comply with Don’t energize heaters without water. In case of winter
local codes. The installing (or electrical) contractor water drainage for freeze protection, it is compulsory to
must provide and install the system interconnecting disconnect the evaporator heaters to protect them from
wiring, as well as-the power supply wiring. It must be burning due to overheat.
properly sized and equipped with the appropriate fuse-
disconnect switches. The type and installation location(s) Water Pump Power Supply
of the fused-disconnect switches must comply with all Provide power-supply wiring with fused disconnect
applicable codes. switch(es) for the chilled water pump(s).

Cut holes into the sides of the control panel for the Interconnecting Wiring
appropriately-sized power wiring conduits. The wiring
is passed through these conduits and connected to the Chilled Water Flow (Pump) Interlock
terminal blocks. CGAF/CXAF requires a field-supplied, control-voltage
contact input through a flow proving switch (6S51) and
To provide proper phasing of 3 phase input, make an auxiliary contact (6K51). Connect the proving switch
connections as shown in field wiring diagrams and as and auxiliary contact to terminal 2 connector J2 cards
stated on the yellow WARNING label in the starter panel. (1A11). Refer to the field wiring diagram for details.
Proper equipment grounds must be provided to each
ground connection in the panel. Chilled Water Pump Control
An evaporator water-pump output relay closes when
CAUTION! Customer wiring interface connections are the chiller is given a signal to go into the AUTO mode
shown in the electrical schematics and connection of operation from any source. The contact is opened to
diagrams that are shipped with the unit. The installer turn off the pump in the event of most machine-level
must provide the following components if not ordered diagnostics, to prevent the buildup of pump heat.
with the unit.
CAUTION! The evaporator water pump output relay
WARNING! To prevent injury or death, disconnect all must be used to control the chilled water pump and to
electrical power sources before completing wiring benefit from the water pump timer function at startup
connections to the unit. and shutdown of the chiller. This is required when
the chiller is in operation under freezing conditions,
CAUTION! The use of copper mono-conductors is the especially if the chilled water loop does not contain
preferred solution to avoid corrosion and overheating glycol.
at terminal connections.
CAUTION! Refer to Freeze Protection section for
Control Power Supply information about the evaporator circulating pump.

Chiller is provided with control power transformer, it Alarm and Status Relay Outputs
is not necessary to provide additional control power
voltage to the unit. (Programmable Relays)
See CGAF / CXAF User Guide for alarm and status relay
Heater Power Supply outputs.
The evaporator shell is insulated from ambient air and
protected from freezing for temperature down to -20°C
EDLS and ECWS Analog Input Signal
by two thermostatically-controlled immersion heaters Wiring Details
combined with evaporator pumps activation through
See CGAF / CXAF User Guide for EDLS and ECWS.
Tracer UC800. Whenever the ambient temperature
drops below 0°C the thermostat energizes the heaters
and the Tracer UC800 activates the pumps. If ambient
50 CG-SVX039C-GB
 Operating Principles
This section contains an overview of the operation Oil System
of CGAF / CXAF air-cooled liquid chiller / Heat Pump
equipped with microcomputer-based control systems. The oil is efficiently separated inside the scroll
It describes the overall operating principles of the CGAF compressor and will remain in the scroll compressor
chiller / CXAF Heat Pump. during all run cycles. Between 1-2% of the oil circulates
Note: To ensure proper diagnosis and repair, contact a around with the refrigerant.
qualified service organization if a problem could occur. See compressor section for oil level information.

General Condenser and Fans

The Model CGAF / CXAF units are scroll compressor(s), The air-cooled micro-channel condenser coils use all
single or dual circuit, air-cooled liquid chillers. These aluminium brazed fin construction and Fin & tube
units are equipped with unit-mounted starter/control condenser coils use Copper tube and aluminium fin
panels and operate with R410A refrigerant. construction.
The basic components of a CGAF / CXAF unit are: The MCHE coil is composed of three components: the
• U
 nit-mounted panel containing starter and flat micro channel tube, the fins located between the
Tracer UC800 controller and Input/Output micro-channel tubes, and two refrigerant manifolds.
LLIDS Coils can be cleaned with high pressure water (see
Condenser Coils maintenance for instructions).
• Scroll compressors
Whereas Fin & Tube coil is composed of four
• Brazed plate / Shell & Tube evaporator
components: the holding frame, Circular tube, U-bends
• A
 ir-cooled MCHE / Fin & tube condenser with joining the tube ends, the aluminium fins located above
sub cooler the tubes, and two refrigerant Headers. Coils can be
• Electronic Expansion Valve (EEXV) cleaned with high pressure water (see Condenser Coils
• Related interconnecting piping maintenance for instructions).
The condenser coils has an integral sub-cooling circuit.
Refrigerant Cycle Condensers are factory proof and leak tested at 45 bars.
Direct-drive vertical-discharge airfoil condenser AC/EC
The refrigeration cycle of the Model CGAF chiller / CXAF
fans are dynamically balanced.
Heat Pump is conceptually similar to other Trane air-
cooled chiller products. The CGAF chiller / CXAF Heat
Pump uses a brazed plate / Shell & Tube evaporator
and an air-cooled MCHE / Fin & tube condenser. The
compressors use suction gas cooled motors and an
oil management system to provide almost oil‑free
refrigerant to the condenser and evaporator for
maximum heat transfer while lubricating and sealing
compressor rotors and bearings. The lubrication system
helps to assure long compressor life and contributes to
quiet operation.
Refrigerant condenses in the MCHE / Fin & tube
air‑cooled heat exchanger. Liquid refrigerant is metered
into the brazed plate or Shell and Tube evaporator
using an electronic expansion valve to maximize chiller
efficiency at full and part load operation.
The CGAF chiller / CXAF Heat Pump is equipped with a
unit-mounted starter and control panel. Microprocessor
based unit control modules (Trane Tracer™UC800)
provide accurate chilled water control and providing
monitoring, protection and adaptive limit functions.
The adaptive nature of the controls intelligently prevent
the chiller from operating outside of its limits, or
compensates for unusual operating conditions while
keeping the chiller running rather than simply shutting
off the chiller. If problems do occur, the UC800 controls
provide diagnostic messages to help the operator in
troubleshooting.

CG-SVX039C-GB 51
Operating Principles

This section describes the overall flow chart principle for CGAF / CXAF. Detailed information for a given order is
supplied with order package documentation.

Figure 9 – Example of Typical Refrigerant System Schematic & Oil Lube Circuit Schematic for CGAF - BPHE

52 CG-SVX039C-GB
 Operating Principles

Figure 10 – Example of Typical Refrigerant System Schematic & Oil Lube Circuit Schematic for CGAF S&T

CG-SVX039C-GB 53
Operating Principles

Figure 11 – Example of Typical Refrigerant System Schematic & Oil Lube Circuit Schematic for CXAF - BPHE
RELEASED
RELE
E 03/Dec/2020 12:32:13 GMT

RELEASED
RELE
E 03/Dec/2020 12:32:13 GMT

54 CG-SVX039C-GB
 Operating Principles

Figure 12 – Example of Typical Refrigerant System Schematic & Oil Lube Circuit Schematic for CXAF HEat

CG-SVX039C-GB 55
Operating Map
Figure 13 – Operating Map for CGAF / CXAF

Figure 14 – CXAF - Operating map Cooling N/H/R Figure 15 – CXAF - Operating map Cooling N/H/R

Notes:
- Minimum start-up/operation at low ambient air temperature based on wind speed lower than 2m/s.
- Maximum ambient operation is for unit at 12°C/7°C operating conditions.
- The curve of limit current may vary from one machine size to another, but it will always be a parallel curve to that
shown in the operating map.

56 CG-SVX039C-GB
 Total Heat Recovery
The total heat recovery option includes:
− A Common braze plate heat exchanger for both CAUTION! Discharge gas temperature can reach 130°C,
refrigeration circuits installed in serial between may resulting in overheating of the heat recovery water
with the compressor discharge and air-cooled if there is no appropriate flow.
condenser, allowing mix of liquid and gas at the CAUTION! For the first start, Total Heat Recovery water
outlet leaving to condenser coil. temperature sensors should be checked to make sure
− MCHE Condenser coil with EC fan motor only to that they are not reversed.
maintain the discharge pressure above the THR CAUTION! A field-installed safety or relief valve on the
water outlet condensing temperature. water side is required with the total heat recovery to
− A 3-way modulating valve factory installed on prevent risks resulting from a failure of the unit control.
the water side to manage the leaving water
temperature and required high discharge
pressure.
Piping Recommendations
− Two temperature sensors for inlet and outlet hot A 1 to 1.6 mm strainer must be installed close to the
water temperature control. total heat recovery heat exchanger entering water line to
protect the heat exchanger.
− Freeze protection heaters (option).
Insulate water lines and other portions of the heat
The heat exchanger is used both as a desuperheater and recovery water loop to prevent heat loss and potential
a condenser of compressors discharge gas. Refrigerant injury due to exposure to a hot surface.
leaves the total heat recovery braze plates heat
Do not use untreated or improperly treated water in the
exchanger as a mixture of gas and liquid. The air-cooled heat recovery water loop since it will cause inefficient
condenser is used to finalize the condensation and operation and potential damage to the unit such as:
provide a subcooled refrigerant to the expansion valve. reduced heat transfer between water and refrigerant,
Main stream of refrigerant flow in these units is through increased water pressure drop and reduced water flow.
filter drier keeping bypass opening to 10% with THR Off. CAUTION! : Proper Water Treatment! The use of
This avoid oil distillation in dead branch. During THR untreated or improperly treated water in a chiller may
operation bypass valve open 100% allowing 65% of result in scaling, erosion, corrosion, algae, or slime. It
refrigerant flow via bypass line to maintain pressure. is recommended that the services of a qualified water
The heating capacity is driven by the cooling demand on treatment specialist be engaged to determine what
the chiller, the ambient temperature and the temperature water treatment, if any, is required. Trane assumes no
of the heat recovery loop. The heating capacity is responsibility for equipment failures which result from
optimized by a smart control of the condensing untreated or improperly treated water, or saline or
temperature using the fans. brackish water.
Water circulating inside the heat recovery heat
exchanger should never be used in food processing or as Freeze Protection (Option)
drinking water. It must be used through a direct loop to
heat or preheat water. The heat recovery condenser is insulated and a factory-
installed heater is installed and will protect the heat
Note: Ambient temperature shall be lower than THR
exchanger from freezing in ambient temperatures
leaving water temperature set point to operate allowing
down to -18°C. When the ambient temperature drops
45% up to 116% evaporator heat recovery
to approximately 5°C, the main controller energizes the
Note: If the total heat recovery heat exchanger is heaters.
drained, the heater must be turned off to avoid
Note: The inlet and outlet piping should be protected
damaging the total heat recovery heat exchanger. The
against freezing by one of the following methods:
heater should only be on when the heat recovery heat
exchanger has water in it. − Install heat tape on all field installed water
piping.
− Add freeze inhibit fluid to the total heat recovery
water loop.

Table 9 – General Data for Total Heat recovery (THR) Option CGAF 080-190
CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
080 090 100 110 130 140 150 165 180 190
Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger
THR Heat Exchanger model DB400 DB400 DB400 DB400 DB400 DB400 DB400 DB400 DB400 DB400
x74 x74 x90 x90 x90 x122 x122 x122 x150 x150
Water connection size (in) - 3"OD – 3"OD – 3"OD – 3"OD – 3"OD – 3"OD – 3"OD – 3"OD – 3"OD – 3"OD –
(mm) 76.1 76.1 76.1 76.1 76.1 76.1 76.1 76.1 76.1 76.1
Water content volume L 15.2 15.2 18.5 18.5 18.5 25.3 25.3 25.3 31.2 31.2
Additional Shipping Weight kg 155 155 165 165 165 210 210 210 245 265
Freeze protection – Electric heater
Max Power input (kW) 0.28 0.28 0.28 0.34 0.34 0.34 0.34 0.34 0.34 0.34
Max Amps (A) 0.7 0.7 0.7 0.85 0.85 0.85 0.85 0.85 0.85 0.85

CG-SVX039C-GB 57
Total Heat Recovery

Figure 16 – Refrigerant Schematic THR option THR 3-Way Valve Description

The 3-way valve is divided into 2 mains parts: the
actuator and the valve body.
Valve body
2 types of valve are used (DN50, DN65) with a Kvs
respectively of 40, **.
Kvs –value is showing the capacity of media flow of a
valve, it characterizes the volume flow (m3/h) of water
by measuring a differential pressure (bar). This value is
related to full stroke.
The 3-way valve body is connected to the system in 3
points A, B, AB as below:

THR should not be used for glycol application

on evaporator side. Minimum THR start-up water
temperature should be higher than 5°C. THR should be
used when leaving evaporator temperature is between 5
and 15.5°C.
Table 10 – Operating Map (THR) CGAF 080-190
Actuator Overview
Standard - Supply voltage: 24 Vac
High ambient
Application ambient
- Actuator setting
(°C) (°C)
• W
 1(input signal failure): 100%, actuator will
Min. outdoor air temperature 7.2 7.2
adjust to 100% position when signal input fails
Max. outdoor air temperature 49 52
(THR BP bypassed)
Min. leaving evaporator water
4.4 4.4
temperature • W2(input signal range): LED “OFF” for 2~10V
Max. leaving evaporator • W
 3 (direction of action): LED “ON” 2V for A-AB
15.6 15.6
water temperature
close, 10V for A-AB full open
Min. leaving THR water
30 30
temperature
Max. leaving THR water
55 55
temperature

Figure 17 – Total Heat Recovery Operation Map

60.0

49 , 52.0
55 , 52.0
50.0
Amb Temperature (C)

40.0

30 , 33.0
30.0

20.0

10.0
55 , 7.2
30 , 7.2

-
25 30 35 40 45 50 55 60
THR LWT (C)

58 CG-SVX039C-GB
 Total Heat Recovery

Refrigerant Charge
When a total heat recovery is installed, refrigerant charge (kg) are as shown in the table below.
Table 11 – Refrigerant Charge (THR Option) CGAF 080-190
Refrigerant charge THR Option
CGAF-CXAF sizes 80 90 100 110 130 140 150 165 180 190
SE 45=A Quantity circuit 1/2 -- 36 34 34 36 43 45 46 60 61
HE/XE 45=A Quantity circuit 1/2 36 40 41 41 42 61 61 61 63 64

Figure 18 – Total heat recovery water loop pressure drop Total THR & BPHE (THR) Curve
TOTAL HEAT RECOVERY (THR) & BPHE (THR) - CGAF SE/HE/XE
250
1 to 4 - Total THR Pressure Drop 1 - 080/090 - SE/HE/XE
5 - BPHE (THR) Pressure Drop 4
2
Pressure Drop (kPa)

2 - 100/110/130 - SE/HE/XE

5
3 - 140/150/165 - SE/HE/XE
50

4 - 180/190 SE/HE/XE

3 5 - BPHE -
080/090/100/110/130/140/1
50/165/180/190 - SE/HE/XE
1
10
2 4 8 16 32
Water Flow Rates (L/s)

Figure 19 – Partial / Total heat recovery pipe recommendations

ྲྀ
ྲྀ
ཷ
ེ
ཱུ ཱི
ླྀ
ི
ཹ
཰

ུ ཷ
A = Trane supplied ེ
1 = Gate valve ཱི
2 = Water strainer
ི
3 = Thermometer (user option)
ཱ
4 = Vibration eliminator
5 = Relief valve ཰
6 = Valved pressure gauge
7 = Vent (one factory-installed)
8 = Drain (at lowest position)
9 = Flow switch (warm water flow)
10 = Balancing valve
11 = Clean out tee

CG-SVX039C-GB 59
Partial Heat Recovery Option
Heat recovery option is made with a plate heat Note: Trane assumes no responsibility for equipment
exchanger in series with the air-cooled condenser. failures which result from untreated or improperly
This heat exchanger benefits the discharge gas treated water, or saline or brackish water.
superheat as well as a part of the condensing gas heat
to be transferred to hot water system. The chiller can Partial Heat Recovery Freeze Protection
simultaneously produce chilled water and hot water.
(option)
The heating capacity is driven by the cooling demand on
the chiller, the ambient temperature and the temperature The heat recovery condenser is insulated and a factory-
of the heat recovery loop. installed heater is installed and will protect the heat
exchanger from freezing in ambient temperatures
The partial heat recovery includes:
down to -18°C. When the ambient temperature drops
• O
 ne common brazed plate heat exchanger for to approximately 5°C, the main controller energizes the
both refrigerant circuit. heaters.
• T
 wo temperature sensors to read the inlet/ Note: The inlet and outlet piping should be protected
outlet hot water temperature information on against freezing by one of the following methods:
the unit control display.
• Install heat tape on all field installed water
• Freeze protection heater (option). piping
Note: Unit can recover only the compressor power input • A
 dd freeze inhibit fluid to the partial heat
in Partial heat recovery mode. recovery water loop.
Water circulating inside the heat recovery heat Figure 20 – Water pressure drop - heat recovery heat
exchanger should never be used for food process or exchanger
drinking water. It must be used through a direct loop to
heat or preheat water.
Note: If the partial heat recovery heat exchanger
is drained, the heater must be turned off to avoid
damaging the partial heat recovery heat exchanger. The
heater should only be on when the heat recovery heat
exchanger has water in it.
CAUTION! Discharge gas temperature can reach 130°C,
may resulting in overheating of the heat recovery water
if there is no appropriate flow.

Partial Heat Recovery Piping

A field-installed safety or relief valve on the water side
is required with the partial heat recovery to prevent risks
resulting from a failure of the thermostat.
A 1 to 1.6 mm strainer must be installed close to the
partial heat recovery heat exchanger entering water line
to protect the heat exchanger.
The partial heat recovery water temperature entering the
unit should be at least 40°C.
Insulate water lines and other portions of the heat
recovery water loop to prevent heat loss and potential
injury due to exposure to a hot surface.
For recommended partial heat recovery piping, see
figure.
Do not use untreated or improperly treated water in the
heat recovery water loop since it will cause inefficient
operation and potential damage to the unit such as:
reduced heat transfer between water and refrigerant,
increased water pressure drop and reduced water flow.
CAUTION!: Proper Water Treatment! The use of untreated
or improperly treated water in a chiller may result
in scaling, erosion, corrosion, algae, or slime. It is
recommended that the services of a qualified water
treatment specialist be engaged to determine what water
treatment, if any, is required.

60 CG-SVX039C-GB
 Table 12/13/14 – General data for Partial Heat Recovery CGAF 080-190 SE/HE/XE

Partial Heat Recovery Option

Table 12 – General Data for Partial Heat recovery CGAF 090-190 Standard Efficiency
CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
90 100 110 130 140 150 165 180 190
SE SE SE SE SE SE SE SE SE
Partial Heat recovery (PHR) option
Heat-Exchanger Type Stainless steel Copper Brazed plate Heat exchanger
Digit 19=N or C
B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-80 D-80 D-48 D-48 D-64 D-64 D-64 D-64 D-64
(in) - 2”1/2 - 2”1/2 - 2”1/2 - 2”1/2 - 2”1/2 -
Water connection size (Thread connection) 2” - 60.3 2” - 60.3 2” - 60.3 2” - 60.3
(mm) 76.1 76.1 76.1 76.1 76.1
Water content volume (l) 2.40 2.40 4.32 4.32 5.76 5.76 5.76 5.76 5.76
Digit 19=P
B12MT/ B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-48 D-48 D-48 D-60 D-64 D-64 D-64 D-64 D-64
(in) - 1”1/2 - 1”1/2 - 1”1/2 - 2”1/2 - 2”1/2 -
Water connection size (Thread connection) 2” - 60.3 2” - 60.3 2” - 60.3 2” - 60.3
(mm) 48.3 48.3 48.3 76.1 76.1
Water content volume (l) 1.44 1.44 1.44 1.80 4.32 4.32 4.32 4.32 4.32
Antifreeze Heater Max Power Input (Standard 120 / 120 / 120 / 120 / 120 /
(W) 60 / 60 60 / 60 120 / 60 120 / 60
Digit 19=N or C / Process Digit 19=P) 120 120 120 120 120
Antifreeze Heater Max Amps (Standard Digit 19=N 0.15 / 0.15 / 0.3 / 0.3 /
(A) 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3
or C / Process Digit 19=P) 0.15 0.15 0.15 0.15

Table 13 – General Data for Partial Heat recovery CGAF 080-190 High Efficiency
CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
HE HE HE HE HE HE HE HE HE HE
Partial Heat recovery (PHR) option
Heat-Exchanger Type Stainless steel Copper Brazed plate Heat exchanger
Digit 19=N or C
B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-60 D-80 D-80 D-48 D-48 D-64 D-64 D-64 D-64 D-64
(in) - 1"1/2 - 2"1/2 - 2"1/2 - 2"1/2 - 2"1/2 - 2"1/2 -
Water connection size (Thread connection) 2" - 60.3 2" - 60.3 2" - 60.3 2" - 60.3
(mm) 48.3 76.1 76.1 76.1 76.1 76.1
Water content volume (l) 1.80 2.40 2.40 4.32 4.32 5.76 5.76 5.76 5.76 5.76
Digit 19=P
B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-48 D-48 D-48 D-48 D-60 D-48 D-48 D-48 D-64 D-64
(in) - 1"1/2 - 1"1/2 - 1"1/2 - 1"1/2 - 2"1/2 - 2"1/2 -
Water connection size (Thread connection) 2" - 60.3 2" - 60.3 2" - 60.3 2" - 60.3
(mm) 48.3 48.3 48.3 48.3 76.1 76.1
Water content volume (l) 1.44 1.44 1.44 1.44 1.80 4.32 4.32 4.32 5.76 5.76
Antifreeze Heater Max Power Input (Standard
(W) 60 / 60 60 / 60 60 / 60 120 / 60 120 / 60 120 / 120120 / 120120 / 120120 / 120120 / 120
Digit 19=N or C / Process Digit 19=P)
Antifreeze Heater Max Amps (Standard Digit 19=N 0.15 / 0.15 0.15 0.3 / 0.3 /
(A) 0.3 /0.3 0.3 /0.3 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3
or C / Process Digit 19=P) 0.15 /0.15 /0.15 0.15 0.15

Table 14 – General Data for Partial Heat recovery CGAF 080-190 Extra Efficiency
CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
80 90 100 110 130 140 150 165 180 190
XE XE XE XE XE XE XE XE XE XE
Partial Heat recovery (PHR) option
Heat-Exchanger Type Stainless steel Copper Brazed plate Heat exchanger
Digit 19=N or C
B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-60 D-80 D-80 D-48 D-48 D-64 D-64 D-64 D-64 D-64
(in) - 1"1/2 - 2"1/2 - 2"1/2 - 2"1/2 - 2"1/2 - 2"1/2 -
Water connection size (Thread connection) 2" - 60.3 2" - 60.3 2" - 60.3 2" - 60.3
(mm) 48.3 76.1 76.1 76.1 76.1 76.1
Water content volume (l) 1.80 2.40 2.40 4.32 4.32 5.76 5.76 5.76 5.76 5.76
Digit 19=P
B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-48 D-48 D-48 D-48 D-60 D-48 D-48 D-48 D-64 D-64
(in) - 1"1/2 - 1"1/2 - 1"1/2 - 1"1/2 - 2"1/2 - 2"1/2 -
Water connection size (Thread connection) 2" - 60.3 2" - 60.3 2" - 60.3 2" - 60.3
(mm) 48.3 48.3 48.3 48.3 76.1 76.1
Water content volume (l) 1.44 1.44 1.44 1.44 1.80 4.32 4.32 4.32 5.76 5.76
Antifreeze Heater Max Power Input (Standard
(W) 60 / 60 60 / 60 60 / 60 120 / 60 120 / 60 120 / 120120 / 120120 / 120120 / 120120 / 120
Digit 19=N or C / Process Digit 19=P)
Antifreeze Heater Max Amps (Standard Digit 19=N 0.15 / 0.15 0.15 0.3 / 0.3 /
(A) 0.3 /0.3 0.3 /0.3 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3
or C / Process Digit 19=P) 0.15 /0.15 /0.15 0.15 0.15

CG-SVX039C-GB 61
Optional Free-Cooling
Table 15 – General Data for Partial Heat recovery CXAF 080-190 Standard Efficiency
CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110 130 140 150 165 180 190
SSE SSE SSE SE SE SE SE SE SE SE SE SE SE
Partial Heat recovery (PHR) option
Heat-Exchanger
Stainless steel Copper Brazed plate Heat exchanger
Type
Digit 19=N or C
Heat-Exchanger B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Model D-60 D-80 D-80 D-60 D-80 D-80 D-48 D-48 D-64 D-64 D-64 D-64 D-64
Water connection
(in) 1"1/2 - 2” - 2” - 1"1/2 - 2” - 2” - 2” - 2” - 2”1/2 - 2”1/2 - 2”1/2 - 2”1/2 - 2”1/2 -
size (Thread
-(mm) 48.3 60.3 60.3 48.3 60.3 60.3 60.3 60.3 76.1 76.1 76.1 76.1 76.1
connection)
Water content
(l) 1.8 2.4 2.4 1.8 2.4 2.4 4.32 4.32 5.76 5.76 5.76 5.76 5.76
volume
Digit 19=P
Heat-Exchanger B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Model D-48 D-48 D-48 D-48 D-48 D-48 D-48 D-60 D-64 D-64 D-64 D-64 D-64
Water connection
(in) - 1"1/2 - 1”1/2 - 1”1/2 - 1"1/2 - 1”1/2 - 1”1/2 - 1”1/2 - 2”1/2 - 2”1/2 -
size (Thread 2” - 60.3 2” - 60.3 2” - 60.3 2” - 60.3
(mm) 48.3 48.3 48.3 48.3 48.3 48.3 48.3 76.1 76.1
connection)
Water content
(l) 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.8 4.32 4.32 4.32 4.32 4.32
volume
Antifreeze Heater
Max Power Input
120 / 120 / 120 / 120 / 120 /
(Standard Digit (W) 60 / 60 60 / 60 60 / 60 60 / 60 60 / 60 60 / 60 120 / 60 120 / 60
120 120 120 120 120
19=N or C /
Process Digit 19=P)
Antifreeze Heater
Max Amps
0.15 / 0.15 / 0.15 / 0.15 / 0.15 / 0.15 / 0.3 / 0.3 / 0.3 / 0.3 / 0.3 / 0.3 / 0.3 /
(Standard Digit (A)
0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.3 0.3 0.3 0.3 0.3
19=N or C /
Process Digit 19=P)

Table 16 – General Data for Partial Heat recovery CXAF 080-190 High Efficiency
CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF CXAF
80 90 100 80 90 100 110 130 140 150 165 180 190
SHE SHE SHE HE HE HE HE HE HE HE HE HE HE
Partial Heat recovery (PHR) option
Heat-Exchanger Type Stainless steel Copper Brazed plate Heat exchanger
Digit 19=N or C

B12MT/ B12MT/ B12MT/ B12MT B12MT B12MT B35TM4 B35TM4 B35TM4 B35TM4 B35TM4
Heat-Exchanger Model B35TM4 B35TM4
D-60 D-80 D-80 /D-60 /D-80 /D-80 /D-64 /D-64 /D-64 /D-64 /D-64
/D-48 /D-48
Water connection size (in) 1"1/2 - 2” - 2” - 1"1/2 - 2" - 2" - 2" - 2" - 2"1/2 - 2"1/2 2"1/2 2"1/2 2"1/2
(Thread connection) -(mm) 48.3 60.3 60.3 48.3 60.3 60.3 60.3 60.3 76.1 -76.1 -76.1 -76.1 -76.1
Water content volume (l) 1.8 2.4 2.4 1.8 2.4 2.4 4.32 4.32 5.76 5.76 5.76 5.76 5.76
Digit 19=P
B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B12MT/ B35TM4/ B35TM4/ B35TM4/ B35TM4/ B35TM4/
Heat-Exchanger Model
D-48 D-48 D-48 D-48 D-48 D-48 D-48 D-60 D-48 D-48 D-48 D-64 D-64
Water connection size (in) 1"1/2 - 1”1/2 - 1”1/2 - 1"1/2 - 1”1/2 - 1”1/2 - 1”1/2 - 2” - 2”1/2 - 2”1/2 -
2” - 60.3 2” - 60.3 2” - 60.3
(Thread connection) -(mm) 48.3 48.3 48.3 48.3 48.3 48.3 48.3 60.3 76.1 76.1
Water content volume (l) 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.8 4.32 4.32 4.32 4.32 4.32
Antifreeze Heater Max
Power Input (Standard 120 / 120 / 120 / 120 / 120 / 120 / 120 /
(W) 60 / 60 60 / 60 60 / 60 60 / 60 60 / 60 60 / 60
Digit 19=N or C / 60 60 120 120 120 120 120
Process Digit 19=P)
Antifreeze Heater Max
Amps (Standard Digit 0.15 / 0.15 / 0.15 / 0.15 / 0.15 / 0.15 / 0.3 / 0.3 /
(A) 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3 0.3 / 0.3
19=N or C / Process 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15
Digit 19=P)

62 CG-SVX039C-GB
 Optional Free-Cooling

Table 17 – General data for free cooling option sizes 080-190

CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
080 090 100 110 130 140 150 165 180 190
Free-Cooling Heat-Exchanger Type Full aluminium Micro channel heat exchanger
Fan / motor Type Propeller fan : Fixed speed AC motor / Variable speed EC motor
Digit 56=1
Fan / motor Type Propeller fan : Fixed speed AC motor
Power per Motor kW 1.49 1.49 1.49 1.49 1.49 1.49 1.49 1.49 1.49 1.49
Motor RPM RPM 900 900 900 900 900 900 900 900 900 900
Digit 56=2
Fan / motor Type Propeller fan : Variable speed EC motor
Power per Motor (Digit12 = N) kW 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27 2.27
Motor RPM (Digit12 = N) RPM 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Power per Motor (Digit12 = H) kW 2.28 1.67 1.67 2.28 2.28 2.28 2.28 2.28 2.28 2.28
Motor RPM (Digit12 = H) RPM 1000 910 910 1000 1000 1000 1000 1000 1000 1000
Digit 56=3
Fan / motor Type Propeller fan : Variable speed EC motor
Power per Motor kW 2.07 1.61 1.61 2.07 2.07 2.07 2.07 2.07 2.07 2.07
Motor RPM RPM 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
(in) - 4" - 4" - 4" - 4" - 4" - 5" - 5" - 5" - 5" - 5" -
Water connection size
(mm) 114.3 114.3 114.3 114.3 114.3 139.7 139.7 139.7 139.7 139.7
Additional Width mm 245 245 245 245 245 245 245 245 245 245
Direct Free-Cooling Option (4)
Total Free-Cooling Option Total Free-Cooling (Digit 25 = F)
Digit 12=N
Coils quantity - 4 4 4 4 6 6 6 8 8
FC Pump Max Motor Power kW - 2.3 2.3 2.3 2.3 2.56 2.56 2.56 3 3
FC Pump Rated Amps A - 4.3 4.3 4.3 4.3 5.8 5.8 5.8 6.15 6.15
Summer nominal water flow L/s - 16.0 17.6 19.5 21.4 23.7 25.9 27.8 31.1 33.0
Summer unit pressure drop kPa - 117.5 118.8 126.1 126.4 106.7 105.0 104.1 115.0 118.0
Direct Free-Cooling Capacity kW - 215.0 215.3 215.8 214.8 337.2 337.3 337.5 464.0 489.7
Winter customer pressure drop kPa - 88.0 85.1 87.3 66.7 75.2 68.1 62.3 60.7 55.6
Antifreeze Heater** W - 240 240 240 240 240 240 240 240 240
Additional shipping weight kg - 325 325 325 325 455 455 455 565 565
Additional water content L - 67.33 67.33 67.33 67.33 81.09 81.09 81.09 94.86 94.86
Digit 12=H or Digit 12=A
Coils quantity 4 6 6 6 6 8 8 8 10 10
FC Pump Max Motor Power kW 2.3 2.56 2.56 2.56 2.56 3 3 3 3 3
FC Pump Rated Amps A 4.3 5.8 5.8 5.8 5.8 6.15 6.15 6.15 6.15 6.15
Summer nominal water flow L/s 14.8 17.0 18.8 21.0 23.1 25.1 27.6 29.4 32.3 34.3
Summer unit pressure drop kPa 75.3 97.1 98.8 107.4 117.5 77.1 83.8 94.9 113.2 121.4
Direct Free-Cooling Capacity kW 214.8 332.3 332.9 333.6 332.1 463.8 463.8 463.9 558.3 558.5
Winter customer pressure drop kPa 48.9 60.1 55.5 56.6 45.2 40.8 40.4 45.8 54.6 56.2
Antifreeze Heater** W 240 240 240 240 240 240 240 240 240 240
Additional shipping weight kg 325 415 415 415 415 565 565 565 660 660
Additional water content L 67.33 81.09 81.09 81.09 81.09 94.86 94.86 94.86 108.62 108.62
Glycol Free Option
Total Free Cooling type Total Free-Cooling (Digit 25 = H)
Digit 12=N
Coils quantity - 4 4 4 4 6 6 6 8 8
Summer nominal water flow L/s - 14.8 16.3 18.0 19.8 21.9 23.9 25.6 28.7 30.5
Summer & winter unit pressure drop kPa - 118.5 125.7 139.1 97.0 89.3 90.1 91.3 85.4 87.6
Glycol Free - Free-Cooling Capacity kW - 175.5 176.6 177.6 174.6 265.6 268.3 270.2 374.0 380.1
Glycol Pump Motor Power kW - 2.3 2.3 2.3 2.3 2.56 2.56 2.56 3 3
Glycol Pump Rated Amps A - 4.3 4.3 4.3 4.3 5.8 5.8 5.8 6.15 6.15
B427M2+ B427M2+ B427M2+ B427M2+ B427M2+ B427M2+ B427M2+ B427H+ B427H+
FC BPHE Model -
M1x118 M1x118 M1x118 M1x118 M1x152 M1x152 M1x152 M2x260 M2x260
Antifreeze Heater** W - 480 480 480 480 480 480 480 640 640
Additional shipping weight kg - 405 405 405 405 555 555 555 720 720
Glycol content L - 167 167 167 167 228 228 228 304 304

CG-SVX039C-GB 63
Optional Free-Cooling
Table 17 – General data for free-cooling option sizes 080-190 (Continued)
CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF CGAF
080 090 100 110 130 140 150 165 180 190
Digit 12=H or Digit 12=A
Coils quantity 4 6 6 6 6 8 8 8 10 10
Summer nominal water flow L/s 13.7 15.7 17.4 19.4 21.3 23.2 25.4 27.2 29.8 31.6
Summer & winter unit pressure drop kPa 83.3 90.7 96.0 107.6 76.0 57.6 62.6 70.8 78.3 83.6
Glycol Free - Free-Cooling Capacity kW 174.4 261.9 264.6 267.1 260.4 363.7 368.5 371.6 445.7 449.2
Glycol Pump Motor Power kW 2.3 2.56 2.56 2.56 2.56 3 3 3 3 3
Glycol Pump Rated Amps A 4.3 5.8 5.8 5.8 5.8 6.15 6.15 6.15 6.15 6.15
B427M2+ B427M2+ B427M2+ B427M2+ B427M2+ B427H+ B427H+ B427H+ B427H+ B427H+
FC BPHE Model
M1x118 M1x152 M1x152 M1x152 M1x152 M2x260 M2x260 M2x260 M2x294 M2x294
Antifreeze Heater** W 480 480 480 480 480 640 640 640 640 640
Additional shipping weight kg 405 520 520 520 520 720 720 720 835 835
Glycol content L 167 227 227 227 227 304 304 304 363 363

(1) FC winter mode condition: EWT=20C, Amb T=0C

(2) 30% EG is used in glycol loop for GFFC
(3) ** = No heater on BPHE water inlet, Antifreeze Heater (W) minus 60W for 080 to140 Units & 120W from 150 to 190 Units.

Chiller Integrated Free-Cooling evaporator entering water temperature. The operating

logic is described below. The free‑cooling system
Operation Mode operates combined with the mechanical compressor
The power of chiller integrated free-cooling relies on the refrigeration. Most of the time, free-cooling will only
chiller control to maximize the use of free-cooling when partially cover the required cooling duty. In other
outdoor temperatures are favorable. The choice between words, mechanical refrigeration will complete what
compressor refrigeration and Free-cooling refrigeration will has already been delivered by free-cooling.
be made and activated depending on three temperature
measurements: 3. Winter operation or full free-cooling mode
• The ambient air temperature Below a certain ambient temperature, and depending
• T
 he evaporator entering and leaving on the chilled water set point requested, the entire
temperature cooling duty is delivered by the free-cooling system.
• The chilled water set point Compressors do not operate, since the free-cooling
coils will be able to deliver the requested chilled
Free-cooling coils are fit in series with the evaporator, and water temperature. The regulation of the capacity is
a set of water regulation valves allows the coils to be by- described in the next section. In this mode, only fans
passed when they are no longer needed due to outdoor are running.
temperatures which are favorable for free-cooling.
Three operating modes can be differentiated:
General Information
1. Summer operation or Compressor refrigeration mode
The chiller integrated free-cooling system fluid based
In this operation mode, ambient temperature is
consist in a set of “Macro-channels” or “Radiators” coils,
higher than the temperature of the fluid entering the
fit in the same frame than the MCHE condenser coils of the
evaporator. Free-cooling is not activated, compressors
chiller refrigeration circuit. Free-cooling coils will be full
are running, and control is done in function of the fan/
aluminium, flat radiator design type, with low air pressure
compressor logic of operation.
drop to avoid fan performance degradation.
2. Mid-season operation or combined refrigeration +
Free-cooling coils are fit in series with the evaporator, and
Free-cooling mode
a set of water regulation valves ensures the system to
In this operation mode, free-cooling will be enabled reach the required free-cooling capacity.
whenever the outdoor temperature is below the
Figure 21 – Total Free-Cooling option

If there is a need to get a definition for partial heat recovery coil distribution, please contact the Trane sales office.
64 CG-SVX039C-GB
 Optional Free-Cooling

Free-Cooling Enabling Conditions: Free-cooling loop venting must be performed by using

manual overload mode to run the free-cooling pump and
To get the free-cooling active, condition is to have unit in opening free-cooling and closing bypass valve.
active cooling mode and that Outdoor temperature low
enough according to figure below. At 10 to 20°C ambient, the expansion shall be
The free-cooling function is enabled when outdoor air pressurized at 250kPa. It should be checked when glycol
temperature is below Active chilled water cooling set loop is not yet filled or glycol pressure is near zero.
point minus FC offset. All Free-cooling units must be freeze-protected with at
A hysteresis should also apply to avoid short cycling of least 30% Ethylene Glycol and to minimum ambient
Free-cooling enabling logic. The Free-cooling offset is an temperature in the cooling loop circuit in order to protect
adjustable parameter to make free-cooling active. the unit against freezing. Upon receipt, make sure that
there is no remaining test water in the free-cooling
If free-cooling function is enabled, free-cooling becomes
circuit as it may freeze during winter periods.
the 1st stage of cooling. Free-cooling is the first stage to
engage for cooling capacity loading and the last stage to Water can be trapped in BPHE and specific care must
consider in capacity unloading. be taken to remove it completely from BPHE during off
mode if drainage is the winter protection chosen.
Figure 22 – Free-cooling enabling conditions

1 deg.C The free-cooling option circuit consists of copper,

carbon steel, cast iron, zinc, synthetic rubber, brass,
and Aluminium AA3102, AA3003, AA4045 in addition
Free Cooling Active to other materials that may be in the building loop
connected to the chiller. The inhibited glycol solution
should be selected at desired concentration to ensure
Free Cooling Inactive adequate inhibitor content. It is not advised to dilute a
Free Cooling Target Offset
stronger concentrate due to inhibitor dilution. Glycol
fluid should be free from foreign solid particles. A
maintenance schedule should be selected per the
Chiller Entering Water Temperature glycol manufacturer’s requirements to insure adequate
protection during product usage.
Outdoor Air Temperature
Note: Equipment Damage! Failure to follow instructions
below could cause equipment damage.
Free Cooling Activation Target

DO NOT USE UNTREATED WATER. Glycol solution must

be utilized with Free-cooling option. Glycol percentage
In Order to maximize tandem operation of free-cooling should be based on freeze avoidance requirements.
with compressor the following logic is applied: The glycol solution requires an inhibitor package to
When unit is configured in “Partial free cooling”, when be carefully chosen with the aid of a qualified water
free-cooling reached its full capacity and there is a treatment specialist to abate corrosion in a mixed metal
call for compressor start, the first circuit to start shall system.
be circuit2 (if available). This also means compressor The building glycol loop should not be vented to
balancing function is disabled in these conditions. atmosphere. A closed system is required to limit
Note: UC800 will not lockout compressor below free- oxidation potential within the loop.
cooling change over point, but the compressor is locked Make-up water should be avoided.
out when outdoor air is below “low ambient limit” set Figure 23 – Schematic – Free-cooling option
at -10°C. So FC will be the only source of cooling below Direct Free-cooling
-10°C.
Note for installation: All Submittal, lifting diagram,
neoprene pads positioning, and wiring diagrams have
been supplied with chiller order.
The maximum pressure for unit with Glycol free and
Direct free-cooling is 400kPa. Refer to unit nameplate for
rated value.
Pump Operating with Glycol Free: It is requested to
have a minimum water side pressure of 250kPa to avoid
cavitation.
Glycol free Option: To avoid component damage, a filter
(1mm mesh) must be supplied by the customer and
installed at the unit inlet.
Unit is shipped without glycol content on the free-
cooling circuit.
CG-SVX039C-GB 65
Optional Free-Cooling

Glycol Free-cooling

Free-Cooling Bypass Valve Settings

Position 1: 0% - Closed – Free-cooling
Position 2: 10%
Position 3: 20%
…..
Position 10: 100% - Fully Open – No Free-cooling
Open position: Water flow is directed to evaporator and
there will not be any free-cooling.
Closed position: All the water flow is directed to free-
cooling exchanger or de coupling bottle. In Free-cooling
mode water flow will see highest pressure drop.
Slightly open: 0% to 30% will direct the some portion of
water through free-cooling exchanger and the remaining
to evaporator.
Refer the settings table for more details.

Table 18 – Direct Free-Cooling Setting

DIRECT FC 80 90 100 110 130 140 150 165 180 190
% Open 0% 0% 0% 0% 20% 30% 30% 30% 40% 40%
Position 1/2* 1/2 1/2 1/2 3 4 4 4 5 5

Table 19 – Glycol Free Free-Cooling Setting

DIRECT FC 80 90 100 110 130 140 150 165 180 190
% Open 0% 0% 0% 0% 20% 20% 20% 30% 30% 30%
Position 1/2 1/2 1/2 1/2 3 3 4 4 4 4

Note for maintenance: Check glycol circuit pressure before free-cooling operation season starts. Run glycol pump
few minutes in manual override during monthly maintenance operation when free-cooling is continuously OFF to
avoid possible glycol crystallization. Pump Override function is located in TD7 via Button Settings -> Manual Control
Settings -> Free-cooling Pump Override.

66 CG-SVX039C-GB
 Operating Principles
Figure 24 – Example of Hydronic Group Schematic Pump Package / Free-Cooling for CGAF

Note: Glycol free - free-cooling chilled water set point should be in the range of (4°C-20°C). Water Glycol mixing is
filled on the free-cooling coils on valve item 11.

CG-SVX039C-GB 67
Option Free-Cooling
Figure 25 – Free-Cooling Operating Maps
Glycol Free Free Cooling Operaon Map Direct Free Cooling Operation Map
25 25

20 20
EC FAN
15 15
AC FAN
Ambient Temperature / C

Ambient Temperature / C
10 10 EC FAN

AC FAN
5 5

0 0

-5 -5

-10 -10

-15 -15

-20 -20

-25 -25
-15 -10 -5 0 5 10 15 20 25 30 -15 -10 -5 0 5 10 15 20 25 30
Customer Entering Temperature / C Customer Entering Temperature / C

Figure 26 – Free-Cooling Water pressure drop

The free-cooling water pressure drops given in charts below (coil + valve) should be added to evaporator pressure
drop to get full unit pressure drop.
Direct Free Cooling - CGAF SE/HE/XE
Glycol Free - Free Cooling (CGAF SE/HE/XE) 160
320 2
1 4
2

160 80
Pressure Drop (kPa)
Pressure Drop (kPa)

80
40
1- SE-90/100/110/130 1 - SE-90/100/110/130
HE/XE-80 HE/XE-80
40
2- SE-140/150/165
2 - HE-90/100/110/130
HE/XE-90/100/110/130
20
3- SE-180/190
3- SE-140/150/165
20 4 HE/XE-140/150/165
4- HE/XE-180/190
5 4 - SE-180/190
3 HE/XE-140/150/165
10
5 - HE/XE-180/190
10

1 3
5 5
4 8 16 32 64 4 8 16 32 64
Water Flow Rates (L/s) Water Flow Rates (L/s)

68 CG-SVX039C-GB
 Controls/Tracer TD7 Operator Interface

Controls Overview
Sintesis CGAF / CXAF units use the following control/interface components:

• Tracer™ UC800 Controller

• Tracer TD7 Operator Interface

Communication Interfaces
There are four connections on the UC800 that support the communication interface. See CGAF / CXAF User Guide to
locate the following ports: “Wiring and Ports Description” section.

• BACnet MS/TP
• MODBUS Slave
• LonTalk using LCI-C (from the IPC3 bus)

See User Guide for information on communication interface.

Tracer TD7 Operator Interface

Operator Interface
Information is tailored to operators, service technicians and owners. When operating a chiller, there is specific information
you need on a day-to-day basis, like set points, limits, diagnostic information, and reports.
Day-to-day operational information is presented at the display. Logically organized groups of information-chiller mode of
operation, active diagnostics, settings and reports put information conveniently at your fingertips.

Tracer™ TU
The TD7 operator interface allows for daily operation tasks and set point changes. However to adequately service Sintesis
CGAF chillers / CXAF Heat Pump, Tracer™TU service tool is required (Non-Trane personnel, contact your local Trane office
for software purchase information). Tracer TU adds a level of sophistication that improves service technician effectiveness
and minimizes chiller downtime. This portable PC-based service-tool software supports service and maintenance tasks.

CG-SVX039C-GB 69
Pre-Start Checkout
Installation Checklist 12. Check and set, as required, all UC800 TD7 menu
items.
Complete this checklist as the unit is installed, and verify 13. Stop the chilled water pump.
that all recommended procedures are accomplished before 14. Energize the compressor and oil separator heaters
the unit is started. This checklist does not replace the 24 hours, prior to unit start-up.
detailed instructions given in the “Installation Mechanical”
and “Installation Electrical” sections of this manual. Read
both sections completely, to become familiar with the
Unit Voltage Power Supply
installation procedures, prior beginning the work. Unit voltage must meet the criteria given in the electrical
installation section. Measure each lead of the supply
General voltage at the main power fused-disconnect switch
When installation is complete, before starting the unit, for the unit. If the measured voltage on any lead is not
the following prestart procedures must be reviewed and within the specified range, notify the supplier of the
verified: power and correct the situation before operating the
unit.
Caution : Follow proper lockout/tagout procedures to
ensure the power can not be inadvertently energized. Unit Voltage Imbalance
Failure to disconnect power before servicing could result
in death or serious injury Excessive voltage imbalance between the phases of a
three-phase system can cause motors to overheat and
WARNING Live Electrical Components! eventually fail. The maximum allowable unbalance is
During installation, testing, servicing and 2%. Voltage imbalance is determined using the following
troubleshooting of this product, it may be necessary to calculations:
work with live electrical components. Have a qualified
licensed electrician or other individual who has been % Imbalance = [(Vx – Vave) x 100/Vave]
properly trained in handling live electrical components
perform these tasks. Failure to follow all electrical safety Vave = (V1 + V2 + V3)/3
precautions when exposed to live electrical components
could result in death or serious injury. Vx = phase with greatest difference from Vave (without
regard to the sign)
1. Inspect all wiring connections in the compressor
power circuits (disconnects, terminal block, Unit Voltage Phasing
contactors, compressor junction box terminals and It is important that proper rotation of the compressors
so forth) to ensure they are clean and tight. be established before the unit is started. Proper motor
2. Verify that all refrigerant valves in the discharge, rotation requires confirmation of the electrical phase
liquid, and oil return lines are “OPEN”. sequence of the power supply. The motor is internally
3. Check the power-supply voltage to the unit at the connected for clockwise rotation with the incoming
main-power fused-disconnect switch. Voltage must power supply phases A-B-C.
be within the voltage use range and stamped on the
unit nameplate. Voltage fluctuation must not exceed When rotation is clockwise, the phase sequence is
10%. Voltage imbalance must not exceed 2%. usually called “ABC”, when counterclockwise “CBA”
4. Check the unit power phasing L1-L2-L3 in the starter
to ensure that it has been installed in a “A-B-C” This direction may be reversed by interchanging any two
phase sequence. of the line wires.
5. Fill the evaporator chilled water circuit. Vent the
system while it is being filled. Open the vents on the 1. Stop the unit from TD7/UC800.
top of the evaporator during filling and close when 2. Open the electrical disconnect or circuit protection
filling is completed. switch that provides line power to the line power
6. Close the fused-disconnect switch(es) that supplies terminal block(s) in the starter panel (or to the unit
power to the chilled water pump starter. mounted disconnect).
7. Start the chilled water pump to begin circulation of 3. Connect the phase-sequence indicator leads to the
the water. Inspect all piping for leakage and make line power terminal block (L1-L2-L3).
any necessary repairs. 4. Turn power on by closing the unit supply-power
8. With water circulating through the system, adjust fused-disconnect switch.
the water flow and check the water pressure drop 5. Read the phase sequence on the indicator. The ABC
through the evaporator. LED of the phase indicator will glow.
9. Adjust the chilled water flow switch for proper
operation.
10. Apply power to complete the procedures.
11. Prove all interlock and interconnecting wiring
interlock and external as described in the electrical
installation section.

70 CG-SVX039C-GB
 Pre-Start Checkout

WARNING! It is imperative that L1, L2, and L3 in the If the chiller is installed in a humid environment or a
starter be connected in the A-BC phase sequence to location with high air humidity, the bottom drain hole
prevent equipment damage due to reverse rotation. on the pump motor should be opened. The enclosure
class of the motor is then changed from IP55 to IP44. The
WARNING! To prevent injury or death due to function of the drain holes is to drain off water which has
electrocution, take extreme care when performing entered the stator housing with air humidity.
service procedures with electrical power energized.
Tracer UC800 Set-Up
CAUTION! Do not interchange any load leads that are Using Tracer TU service tool, adjust the settings. Refer to
from the unit contactors or the motor terminals. Doing Tracer TU manual and UC800 user guide for instruction
so may damage the equipment. on settings.

Water System Flow Rates CAUTION! To prevent compressor damage, do not

Establish a balanced chilled water flow through the operate the unit until all refrigerant valves and oil-line
evaporator. The flow rates should be between the service valves are opened.
minimum and maximum values given on the pressure
drop curves. IMPORTANT! A clear sight glass alone does not mean
that the system is properly charged. Also check system
Water System Pressure Drop discharge superheat, approach temperature and unit
operating pressures.
Measure the water-pressure drop through the evaporator
on the field installed pressure taps on the system water
piping. Use the same gauge for each measurement. Do
not include valves, strainers, or fittings in the pressure
drop readings.

Integrated Pump Package (Optional)

Before starting up the pump, the pipe system must be
thoroughly cleaned, flushed and filled with clean water.
Do not start the pump until it has been vented. To ensure
correct venting, open the vent screw located on the
pump housing on the suction side (see next figure).

Figure 27 – Pump Package

CAUTION! When using freeze inhibitor, never fill the

system with pure glycol; this will damage the shaft seal.
Always fill the system with diluted solution. Maximum
concentration of glycol is 40% for unit with pump
package.

CAUTION! Failure to operate pump w/o water or insert

high glycol concentration will lead to premature seal
damage and void the warranty.

CG-SVX039C-GB 71
Unit Start Up Procedures
Daily Unit Start Up Seasonal Unit Startup Procedure
The time line for the sequence of operation begins with a 1. Close all valves and reinstall the drain plugs in the
power-up of the main power to the chiller. The sequence evaporator.
assumes 2 circuits, 2 compressors, Sintesis air cooled 2. Service the auxiliary equipment according to the
CGAF chiller with no diagnostics or malfunctioning startup and maintenance instructions provided by
components. External events such as the operator the respective equipment manufacturers.
placing the chiller in AUTO or STOP, chilled water flow 3. Close the vents in the evaporator chilled water
through the evaporator, and application of load to the circuits.
chilled water loop causing loop water-temperature 4. Open all the valves in the evaporator chilled water
increases, are depicted and the chiller responses to those circuits.
events are shown, with appropriate delays noted. The 5. Open all refrigerant valves.
effects of diagnostics, and other external interlocks other 6. If the evaporator was previously drained, vent and
than evaporator water-flow proving, are not considered. fill the evaporator and chilled water circuit. When
all air is removed from the system (including each
Note: unless the UC800 TD7 and building automation pass), install the vent plugs in the evaporator water
system are controlling the chilled water pump, the boxes.
manual unit start sequence is as follows. Operator 7. Check the adjustment and operation of each safety
actions are noted. and operating control.
8. Close all disconnect switches.
General 9. Refer to the sequence for daily unit start up for the
remainder of the seasonal start up.
If the present checkout, as discussed above, has been
completed, the unit is ready to start. CAUTION! Ensure that the compressor and heaters
have been operating for a minimum of 24 hours before
1. Press the STOP key on the TD7 display. starting. Failure to do so may result in equipment
2. As necessary, adjust the set point values on the damage.
TD7 menus using Tracer TU.
3. Close the fused-disconnect switch for the chilled-
water pump. Energize the pump(s) to start water
System Restart After Extended
circulation Shutdown
4. Check the service valves on the discharge line,
1. Verify that the liquid-line service valves, compressor
suction line, oil line, and liquid line for each circuit.
discharge service valves, and optional suction
These valves must be open (back seated) before
service valves are open (back seated).
starting the compressors.
2. Check the oil level (see Maintenance procedures
5. Verify that chilled water pump runs for at least one
section).
minute after the chiller is commanded to stop (for
3. Fill the evaporator water circuit. Vent the system
normal chilled water systems).
while it is being filled. Open the vent on the top of
6. Press the AUTO key. If the chiller control calls for
the evaporator while filling, and close it when filling
cooling, and all safety interlocks are closed, the unit
is completed.
will start. The compressor(s) will load and unload in
4. Close the fused-disconnect switches that provide
response to the leaving chilled – water temperature.
power to the chilled water pump.
5. Start the evaporator water pump and, while water is
After the system has been operating for approximately
circulating, inspect all piping for leakage. Make any
30 minutes and has become stabilized, complete the
necessary repairs before starting the unit.
remaining start up procedures, as follows:
6. While the water is circulating, adjust the water flow
and check the water pressure drops through the
1. Check the evaporator refrigerant pressure and the
evaporator. Refer to “water-system flow rates” and
condenser refrigerant pressure under Refrigerant
“water-system pressure drop”.
Report on the TD7.
7. Adjust the flow switch on the evaporator piping for
2. Check the EXV sight glasses after enough time has
proper operation.
elapsed to stabilize the chiller. The refrigerant flow
8. Stop the water pump. The unit is now ready for
through the sight glasses should be clear. Bubbles in
startup as described “Startup procedures”.
the refrigerant indicate either low refrigerant charge
or excessive pressure drop in the liquid line, or an
expansion valve that is stuck open. A restriction in
the line can sometimes be identified by a noticeable
temperature differential between the two sides of
the restriction. Frost will often form on the line at
this point. Proper refrigerant charges are shown in
the General Information Section.

72 CG-SVX039C-GB
 Unit Start Up Procedures

CAUTION! To prevent damage to the compressor, ensure During an extended shutdown period, especially over
that all refrigerant valves are open before starting the the winter season, the evaporator must be drained of
unit. Do not use untreated or improperly treated water. water, if the chilled water loop does not contain glycol,
Equipment damage may occur. to prevent any risk of evaporator freeze-up.

Temporary Shutdown and Restart

Temporary Shutdown is used for control operation,
maintenance or to repair the unit typically less than one
week.

To shut the unit down for a short time, use the following
procedure:

1. Press the STOP key on the TD7. The compressors will

stop when the compressor contactors de-energize.
2. Stop the water circulation by turning off the chilled
water pump at least one minute after the stop of the
compressors.

To restart the unit after a temporary shutdown, enable

the chilled water pump and press the AUTO key.

The unit will start normally, provided the following

conditions exist:

• T
 he UC800 receives a call for cooling and the
differential-to-start is above the set point.
• A
 ll system operating interlocks and safety circuits are
satisfied.

CAUTION! Under freezing conditions, the chilled water

pump must remain in operation during the full shutdown
period of the chiller if the chilled water loop does
not contain glycol, to prevent any risk of evaporator
freeze‑up.

Extended Shutdown Procedure

The following procedure is to be followed if the system
is to be taken out of service for an extended period of
time (i.e. seasonal shutdown):

1. Test the unit for refrigerant leaks and repair as

necessary.
2. Open the electrical disconnect switches for the
chilled water pump. Lock the switches in the “OPEN”
position.
3. Close all chilled water supply valves. Drain the water
from the evaporator.
4. Open the unit main electrical disconnect and unit-
mounted disconnect (if installed) and lock in the
“OPEN” position.
5. At least every three months (quarterly), check
the refrigerant pressure in the unit to verify the
refrigerant charge integrity.

CAUTION! Lock the chilled water pump disconnects open

to prevent pump damage. Lock the disconnect switch
in the “OPEN” position to prevent accidental startup
and damage to the system when it has been set up for
extended shutdown.

CG-SVX039C-GB 73
Periodic Maintenance
General NOTICE: A clear sight glass alone does not mean that
the system is properly charged. Also check the system
Perform all maintenance procedures and inspections at superheat, sub cooling and unit operating pressures.
the recommended intervals. This will increase the life of
the chiller and minimize the possibility of serious and NOTICE: Use only manifold gauge sets designed for use
costly breakdown. with R410A refrigerant.
Use an “Operator’s Log” to record the unit’s operating Use only recovery units and cylinders designed for the
history. The log serves as a valuable diagnostic tool for higher pressure of R410A refrigerant and POE oil.
service personnel. By observing trends in operating
conditions, an operator can anticipate and prevent NOTICE: R410A must be charged in a liquid state.
problem situations before they occur. If the unit is not Check the system superheat, subcooling, evaporator
operating properly during maintenance inspections, temperature drop (Delta-T), evaporator water flow,
consult the “Diagnostic and Troubleshooting” section evaporator approach temperature, compressor discharge
of this manual. Proper servicing of the service valves is superheat, and compressor RLA.
required. Use a backup wrench as shown in Figure when
loosening or tightening the service valve cap. Normal operating conditions at ISO conditions are:
Evaporator pressure: 8 bars
Figure 28 – Servicing of service valves
Evaporator Approach: 3-5°C
Evaporator Superheat: 6-7°C
Note: In Case of Optional Service valve with CXAF,
ensure the re-opening of the oil return valve (Item
13 in Refrigerant system schematic & Oil lube circuit
schematic for CXAF – BPHE) after refrigerant transfer.
Note: If the superheat is unstable, check the suction
temperature sensor. The suction temperature sensor
should be well inserted into the well and thermal grease
should be used to ensure a good contact between the
sensor and the well.
Electronic Expansion Valve: 30-50 percent open
Evaporator Temperature Drop (Delta-T): 5°C
Weekly Maintenance Condensing Pressure: 28-32 bars
After the unit has been operating for approximately Condensing Approach Temperature: 14-18°C
30 minutes and the system has stabilized, check the
System Subcooling: 8-12°C
operating conditions and complete the procedures
below: If operating pressures and sight glass conditions seem
to indicate a refrigerant shortage, measure the system
1. Check on the TD7 pressure for evaporator, superheat and sub cooling.
condenser, and intermediate oil.
Refer to “System Superheat” and “System Sub cooling.”
Note: Pressures are referenced at sea level.
2. Inspect the entire system for unusual conditions and If operating conditions indicate a refrigerant overcharge,
inspect the condenser coils for dirt and debris. If the remove refrigerant at the liquid line service valve.
coils are dirty, refer to coil cleaning.
Allow refrigerant to escape slowly to minimize oil loss.
Use a refrigerant recovery cylinder and do not discharge
Check the electronic expansion valve sight glasses. refrigerant into the atmosphere.
Note: The electronic expansion valve is commanded
WARNING! Do not allow refrigerant to directly contact
closed at unit shutdown and if the unit is off, there will
skin as injury from frostbite may result.
be no refrigerant flow through the sight glasses. Only
when a circuit is running will refrigerant flow be present.
The refrigerant flow through the sight glasses should
be clear. Bubbles in the refrigerant indicate either
low refrigerant charge or excessive pressure drop in
the liquid line. A restriction in the line can sometimes
be identified by a noticeable temperature differential
between the two sides of the restriction. Frost may often
form on the liquid line at this point. Correct refrigerant
charges is shown in nameplate.

74 CG-SVX039C-GB
 Periodic Maintenance

Monthly Maintenance 8. Clean the condenser fans. Check the fan

assemblies for proper clearance in the fan shroud
1. Perform all weekly maintenance procedures. openings and for motor shaft misalignment or
2. Manually rotate the condenser fans to ensure abnormal end-play, vibration and noise.
that there is proper clearance on the fan shroud
openings. Refrigerant Emission Control
3. Check water pump (option): Manually rotate the
pump. Remove plastic plug located at the bottom Conservation and emission reduction can be
of the motor frame to drain any condensation accomplished by following recommended Trane
which can occur in the motor. operation, maintenance, and service procedures,
4. Check and clean air filter of the control panel with specific attention to the following:
(option).
5. In case of Twin-pump, make sure there is no pump 1. Refrigerant used in any type of air-conditioning or
motor fault. refrigerating equipment should be recovered and/or
Note: pump operation will be alternated at each recycled for reuse, reprocessed (reclaimed). Never
new request of water flow or when a pump fault is release refrigerant into the atmosphere.
detected. 2. Always determine possible recycle or reclaim
WARNING! Position all electrical disconnects in the requirements of the recovered refrigerant before
“OPEN” position and lock them to prevent injury beginning recovery by any method.
of death due to electrical shock or moving parts. 3. Use approved containment vessels and safety
When electrical panels are ventilated, you need to standards. Comply with all applicable transportation
change the fan filter. standards when shipping refrigerant containers.
6. Make any repairs necessary. 4. To minimize emissions while recovering refrigerant,
use recycling equipment. Always attempt to use
Annual Maintenance methods that will pull the lowest possible vacuum
while recovering and condensing refrigerant into
1. Perform all weekly and monthly procedures. containment.
2. Check the oil sump oil level and refrigerant charge 5. Refrigerant-system cleanup methods that use filters
while the unit is OFF. and dryers are preferred. Do not use solvents that
have ozone depletion factors. Properly dispose of
Note: Routine changing of the oil is not required. Make used materials.
an oil analysis to determine the condition of the oil. 6. Take extra care to properly maintain all service
equipment that directly supports refrigeration
1. Have Trane or another qualified laboratory perform service work, such as gauges, hoses, vacuum
a compressor oil analysis to determine system pumps, and recycling equipment.
moisture content and acid level. This analysis is a 7. Stay aware of unit enhancements, conversion
valuable diagnostic tool. refrigerants, compatible parts, and manufacturer’s
2. Contact a qualified service organization to leak- recommendations that will reduce refrigerant
test the chiller, to check operating and safety emissions and increase equipment operating
controls, and to inspect electrical components for efficiencies. Follow the manufacturer’s specific
deficiencies. guidelines for conversion of existing system.
3. Inspect all piping components for leakage and 8. In order to assist in reducing power-generation
damage. emissions, always attempt to improve equipment
4. Clean all water strainers. performances with improved maintenance and
Notice: If the CGAF chiller / CXAF Heat pump operations that will help conserve energy resources.
evaporator is drained of water, the freeze
protection heater must be de-energized. Failure to
de-energize the heater might cause it to burn out.
5. Clean and repaint any areas that show signs of
corrosion.
6. Clean the condenser coils.
7. Check and tighten all electrical connections as
necessary.

CAUTION! A clear sight glass alone does not mean that

the system is properly charged. Also check the rest of the
system operating conditions.
WARNING! Position all electrical disconnects in the
“Open” position and lock them to prevent injury or death
due to electrical shock.

CG-SVX039C-GB 75
Periodic Maintenance

Refrigerant and Oil-charge

Management
Proper oil and refrigerant charge is essential for proper
unit operation, unit performances, and environmental
protection. Only trained and licensed service personnel
should service the chiller.

Some of the symptoms of a refrigerant under-charged

unit:
• Larger-than-normal evaporator approach temperatures
(leaving water temperature – saturated evaporator
temperature). If the refrigerant charge is correct the
approach temperature is 4°C. These values are given
for units running at full load and with water without
antifreeze
• Low Evaporator-refrigerant temperature limit
• Low Refrigerant-Temperature cutout diagnostic
• Fully-open expansion valve
• P
 ossible whistling sound coming from liquid line
(due to high vapour velocity)
• High condenser + Sub cooler pressure drop

Some of the symptoms of a refrigerant over-charged unit

• Condenser Pressure Limit
• High –Pressure Cutout diagnostic
• More-than-normal number of fans running
• Erratic fan control
• Higher-than-normal compressor power

Some of the symptoms of an oil over-charged unit

• Larger-than-normal evaporator approach temperatures
(Leaving-water-temperature – Saturated Evaporator
Temperature)
• Low Evaporator-refrigerant Temperature limit
• Low Refrigerant – Temperature Cutout diagnostic
• Low unit capacity
• High oil-sump level after normal shutdown
• Discharge temperature is lower than prediction
provided by compressor manufacturer selection
program.

Some of the symptoms of an oil under-charged unit

• Seized or Welded compressors
• Low oil-sump level after normal shutdown

76 CG-SVX039C-GB
 Compressor Service Information
Compressor Electrical Connections Oil Equalizer Line
It is very important that DSH compressors used in Trane DSH Compressors
Model CGAF chillers and CXAF Heat Pumps are wired The oil equalizer line is equipped with a Rotolock fitting
correctly for proper rotation. These compressors will not for easy removal. Torque value for tightening these fitting
tolerate reverse rotation. Verify correct rotation/phasing is 145 N.m. Recover the system refrigerant charge and
using a rotation meter. Drain the oil to a level below the oil equalizer tube fitting
Proper phasing is clockwise, A-B-C. If wired incorrectly before removing the oil equalizer line. This must be done
a DSH compressor will make excessive noise, will not on both compressors. Use the oil drain valve on the
pump and will draw about half the normal current. It will compressor. If the oil is drained below the level of the
also become very hot if allowed to run for an extended oil level sight glass, it will be below the oil equalizer line
period. level. Pressurize the low side of the compressor using
nitrogen to help drain the oil. No more than 70 kPa of
pressure will be needed.
Notice: Do not “bump” the compressor to check rotation
as incorrect rotation could cause compressor motor
failure in as little as 4 to 5 seconds! Tandem and Triple Compressor
Suction Restrictors
Oil Level Since most tandem and triple compressor sets use
To check compressor oil level, refer to the label near the unequal size compressors, these combinations require
compressor sight glass. The compressor(s) must be off. the use of a restrictor in the suction line of one or more
Wait three minutes. With tandem or triple compressors compressors in order to provide correct oil level balance
the oil level will equalize after shutdown. Compressor between compressors when they are operating.
oil level should be no lower than the bottom of the
sight glass and no more than a full sight glass. When
operating, each compressor in a tandem or trio set may
Compressor Replacement
have a different oil level. The oil level may not be in the If the CGAF chiller / CXAF Heat Pump suffers a failed
sight glass, but it must be visible through the sight glass. compressor, use these steps for replacement:
Each compressor has lifting eyes. Both lifting eyes must
Oil Fill, Removal and Capacity be used to lift the failed compressor. DO NOT LIFT A
COMPRESSOR USING A SINGLE LIFTING EYE. Use
The Model DSH compressors have an oil charging proper lifting techniques, a spreader bar and rigging as
valve with a dip tube that goes to the bottom of the for lifting both compressors simultaneously.
compressor. This can be used to add or remove oil from
the compressor. After a mechanical failure of a compressor, it is
necessary to change the oil in the remaining compressor
Care must be taken to prevent moisture from entering and also replace the liquid line filter drier. After an
the systems when adding oil. Note that the POE oil used electrical failure of a compressor, it will also be
in this product is very hygroscopic and easily absorbs necessary to change the oil in the remaining compressor,
and retains moisture. Moisture is very difficult to remove replace the liquid line filter drier and add a suction filter
from oil using vacuum. Also note that once the seal on a drier with clean-up cores.
container of POE oil is opened, the oil must be used.
Note: Do not alter the refrigerant piping in any way as
Use only Trane OIL0057 (3.8 l) or OIL00058E (18.9 l). this can affect compressor lubrication.
These are the same oil but different container size.
Do not use any other POE oil.
NOTE: Never reuse oil.
Refrigerant System Open Time
Model CGAF chillers / CXAF Heat Pump use POE oil and
Oil Testing therefore refrigerant system open time must be kept to a
minimum. The following procedure is recommended:
We recommend performing a complete oil analysis at • Leave a new compressor sealed until it is
least once a year with the Trane laboratory specifically ready to be installed in the unit. Maximum
dedicated to oil analysis for Trane equipment. It system open time is dependent upon ambient
provides an in-depth view of both compressor and conditions, but do not exceed one hour open
refrigerant circuit conditions including presence of water, time.
wear particles, viscosity, acidity or dielectric data. If
unacceptable wear conditions develop, a change in the • P
 lug the open refrigerant line to minimize
characteristics of the oil will be evident. Minor problems moisture absorption. Always change the liquid
can be detected and repaired before they become major line filter drier.
problems. • Evacuate the system to 500 microns or below.
• D
 o not leave POE oil containers open to the
atmosphere. Always keep them sealed.

CG-SVX039C-GB 77
Compressor Service Information

Mechanical Compressor Failure

Replace the failed compressor(s) and change the oil in
the remaining compressor(s) along with the refrigerant
system liquid line filter drier.

Electrical Compressor Failure

Replace the failed compressor and change the oil in
the other compressor(s). Also add a suction filter with
cleanup cores and change the liquid line filter drier.
Change filters and oil until the oil no longer test acidic.
See “Oil Testing.”

Compressor Motor Megging

Motor megging determines the electrical integrity of the
compressor motor winding insulation. Use a 500 volt
megger. A less than 1 meg-ohm reading is acceptable
and 1000 ohms per nameplate volts is required to safely
start the compressor.

Compressor Current Imbalance

Normal current imbalance could be 4 to 15 percent
with balanced voltage due to motor design. Each phase
should register 0.3 to 1.0 ohms and each phase should
be within 7 percent of the other two phases. Phase to
ground resistance must be infinity.
NOTICE: Maximum allowable voltage imbalance is
2 percent.

Compressor Electrical Terminal Box

Be sure to protect the terminal box when unbrazing or
brazing compressor refrigerant piping connections.

Compressor Crankcase Heaters

Compressor crankcase heaters must be energized at
least eight hours before starting the CGAF / CXAF chiller.
This is required to boil refrigerant out of the oil before
startup. Ambient temperature (except 20°C and above)
is not a factor and the crankcase heaters must always be
energized prior to startup.

Refrigerant Piping
The compressor suction and discharge connections
and piping are copper clad steel for easy brazing. In
most instances, piping may be reused. If piping is not
reusable, order the correct service parts. Cut all tubing
with a tubing cutter to prevent copper filings from
entering the system. Cut the tubing in a straight length
of pipe after the compressor connection has been
unsweated. The line can then be reinstalled using a slip
coupling and brazing.
Notice: The compressor suction line configuration
must not be changed in any way. Changing compressor
suction line configuration will compromise proper oil
return to the compressor(s).

78 CG-SVX039C-GB
 Condenser Coils MCHE Maintenance

Cleaning Procedures 1. Use a soft brush or vacuum to remove base debris

or surface loaded fibers from both sides of the coil.
It is mandatory to clean regularly the coils for a proper
unit operation. Eliminate pollution and other residual Note: Remove solid residue is essential to preserve
material help to extend the life of the coils and the unit performance of the coil and avoid corrosion over the
CAUTION! Equipment Damage! Do not use coil cleaning length of the product life.
agents to clean uncoated CGAF / CXAF coils. Use clean
water only. Use of coil cleaning agents on uncoated
CGAF / CXAF coils could cause damage to coils. 2. Using a sprayer and water ONLY, clean the coil
following the guidelines below.
Regular coil maintenance, including frequent cleaning- a. Sprayer nozzle pressure should not exceed
enhances the unit’s operating efficiency by minimizing 40 bars.
compressor head pressure and amperage draw. The
condenser coil (non-coated and e-coated) should be b. The maximum source angle should not exceed
cleaned at least once each quarter or more if the unit is 25 degrees (Figure 22) to the face of the coil.
located in a “dirty” or corrosive environment. Cleaning For best results spray the micro channel
with cleansers or detergents is strongly discouraged due perpendicular to face of the coil.
to the all-aluminium construction; straight water should c. Spray nozzle should be approximately 5 to
prove sufficient. Any breach in the tubes can result in 10 cm from the coil surface.
refrigerant leaks. d. Use at least a 15º fan type of spray nozzle.
Important: Only in extreme cases should any type of
chemical cleaner or detergent be used on micro channel
Figure 29 – Sprayer source angle
coils. If it becomes absolutely necessary because water
alone did not clean the coil, specify a cleaner that is:
• A is pH neutral cleaner.
• A
 n alkaline cleaner that is no higher than 8 on
the pH scale.
• A
 n acidic cleaner that is no lower than 6 on the
pH scale.
• Does not contain any hydrofluoric acids.
Be sure to follow the instructions provided with any
cleaner chosen. Keep in mind that it is still MANDATORY
that the coils are thoroughly rinsed with water after the
application of the cleaner even if the instructions specify
a “No Rinse” cleaner. Cleaners or detergents that are
To avoid damage from the spray wand contacting the
left on the coil due to improper rinsing will significantly
coil, make sure the 90º attachment does not come in
increase the possibility of corrosion damage on the
contact with the tube and fin as abrasion to the coil
micro channel coil.
could result.
Note: Quarterly cleaning (or more for harsh
environment) is essential to extend the life of a MCHE
coil and is required to maintain warranty coverage.
Maintenance of Flanges Connection
Failure to clean a MCHE coil will void the warranty and It is mandatory to apply marine grease all around the
may result in reduced efficiency and durability in the coil flange connections to the piping on a regular basis
environment. (for instance twice a year) to avoid traps of moisture and
WARNING! Hazardous Voltage! Disconnect all electric dirt in the gasket recess.
power, including remote disconnects before servicing.
Follow proper lockout/ tagout procedures to ensure the Repair / Replacement of
power cannot be inadvertently energized. Failure to
disconnect power before servicing could result in death Microchannel Coil
or serious injury. Microchannel coils are considerably more robust in
1. Disconnect Power to the unit. design than tube and fin condenser coils, however they
2. Wear proper personal protection equipment such are not indestructible. When damage or a leak occurs in
as a face shield, gloves and waterproof clothing. the field, it is possible to temporarily repair the coil until
3. Remove enough panels from the unit to gain safe another coil can be ordered.
access to the microchannel coil. If the leak is found to be within the tube area of the coil,
a field repair kit (KIT16112) is available through your
Note: It is better to clean the coil from the opposite local Trane parts center. Because of the all-aluminium
direction of normal air flow (inside of unit out) because construction and aluminium’s high thermal expansion
this allows the debris to be pushed out rather than rate, a leak located at or on the header assembly cannot
forced further into the coil. be repaired.

CG-SVX039C-GB 79
Integrated Pump Maintenance
Water Pump Maintenance
WARNING! Before starting work on the pump, make sure
that the power supply has been switched off and that it
cannot be accidentally switched on.
CAUTION! The lifting eyebolts of the motor are suitable
for the weight of the motor only. It is not allowed to carry
the complete pump on the lifting eyebolts of the motor.
It is important to keep the motor clean in order to ensure
adequate cooling of the motor. If the pump is installed
in dusty environments, it must be cleaned and checked
regularly. Take the enclosure class of the motor into
account when cleaning.
If the water loop must be emptied during period of frost,
the pump has to be drained to avoid damage. Remove
the filling and drain plugs. Do not re-fit the plugs until
the pump is taken into operation again.

Lubrication
The bearings of motors 5.5kW and 7.5kW are greased
for life and require no lubrication. Increasing bearing
noise and undue vibration indicate a worn bearing. The
bearing or the complete motor then needs replacement.
The bearing of motors 11kW and up must be greased
every 4000 hours or at yearly service. The required
grease quantity is 10g per bearing. The motor must run
during lubrication. Use lithium-based grease.
The pump shaft seal does not require any special
maintenance. Visual leakage check are however required.
Distinctly visible leakage will require an exchange of the
seal.
For further details about pump maintenance please
consult the pump supplier website.
Figure 30 – Motor bearings

80 CG-SVX039C-GB
 BPHE Evaporator Maintenance
BPHE Evaporator Maintenance
The Trane Model CGAF / CXAF chiller and Heat Pump
uses a brazed plate heat exchanger (BPHE) (or) a Shell &
tube evaporator with factory installed flow switch that is
positioned in the evaporator water pipe. The evaporator
inlet also includes a water strainer that must be kept in
place to keep debris out of the evaporator.
Note: Strainer maintenance is critical to proper operation
and reliability. Any particles larger than 1.6 mm entering
the BPHE evaporator may cause the evaporator to fail,
requiring replacement.
Acceptable BPHE evaporator water flow rate is 1.4 to
4.2 l/ min per nominal unit kW capacity. To maintain
12‑7°C in/out chilled water temperatures, the nominal
water flow rate is 2.8 l/min per cooling kW.
Minimum water flow rate must be maintained to avoid
laminar flow, potential evaporator freezing, scaling and
poor temperature control.
Maximum water flow is 6 m/s. Flow rates greater than
this will cause excessive erosion.
The BPHE evaporator is difficult to clean should it
become plugged with debris. Indications of a plugged
BPHE evaporator include “wet” suction due to lack of
heat exchange, loss of superheat control, discharge
superheat less than 35°C, compressor oil dilution and/or
starvation and premature compressor failure.

BPHE Evaporator replacement

If the CGAF / CXAF BPHE evaporator requires
replacement, it is very important that the new evaporator
be replaced correctly and with the correct refrigerant and
water piping connections. The refrigerant inlet/ liquid
connection is at the bottom of the evaporator and the
refrigerant outlet/ suction connection is at the top of the
evaporator and both are on the same side. Pay particular
attention to evaporators with dual circuits. Avoid cross-
circuiting when installing the new evaporator.

CG-SVX039C-GB 81
Log Check Sheet
The operator log sheet are included for use as appropriate, for installation completion verification before
Trane Start‑up is scheduled, and for reference during the Trane Start-up.
Operator Log
Sintesis CGAF chiller with UC800 Controller - Tracer AdaptiView Reports - Log Sheet
Start 15 minutes 30 minutes 1 hour
Evaporator
Active Chilled Water Setpoint
Entering Water Temperature
Leaving Water Temperature
Ckt 1
Saturated Refrigerant Temperature (°C)
Refrigerant Pressure (kPa)
Approach Temperature (°C)
Water flow Status
EXV % Open
Ckt 2
Saturated Refrigerant Temperature (°C)
Refrigerant Pressure (psia)
Approach Temperature (°C)
Water flow Status
EXV % Open
Condenser
Outdoor Temperature
Ckt 1
Air flow (%)
Saturated Refrigerant Temperature (°C)
Refrigerant Pressure (kPa)
Sub cooling in °C
Ckt 2
Air flow (%)
Saturated Refrigerant Temperature (°C)
Refrigerant Pressure (kPa)
Sub cooling in °C
Compressor 1A
Running Status
Starts
Running Time (Hr:min)
Oil Pressure (kPa)
Compressor 1B
Running Status
Starts
Running Time (Hr:min)
Oil Pressure (kPa)
Compressor 2A
Running Status
Starts
Running Time (Hr:min)
Oil Pressure (psia)
Compressor 2B
Running Status
Starts
Running Time (Hr:min)
Oil Pressure (psia)
Compressor 3A
Running Status
Starts
Running Time (Hr:min)
Oil Pressure (psia)
Compressor 3B
Running Status
Starts
Running Time (Hr:min)
Oil Pressure (psia)

Date:
Technician:
Owner:

82 CG-SVX039C-GB
 Recommended service routine frequencies

As a commitment to our customers, we have created a wide service network staffed with experienced factory-
authorized technicians. At Trane we offer all the benefits of after sales service direct from the manufacturer and we
are committed to our mission statement to provide efficient customer care.
We would be delighted to discuss your individual requirement with you. For further information regarding Trane
maintenance agreements please contact your local Trane sales office.

Seasonal Preven- Com-

Commis- Inspec- Oil Vibration Annual Tube
Year shut Seasonal tive pressor
sioning tion visit analysis analysis mainte- analysis
down start up mainte- R’newal
(2) (3) nance (1)
nance (4)

1 x x x x x xx

2 x x x x xxx

3 x x x x xxx

4 x x x x xxx

5 x x x x x xxx x

6 x x x x x xxx

7 x x x x x xxx

8 x x x x x xxx

9 x x x x x xxx

10 x x x x x xxx x

every every every every 3 every every 3

over 10 x 40000 h
year year year (2) year year years

This timetable is applicable to units operating in normal conditions with an average of 4000 hours per year.
If operating conditions are abnormally severe, an individual timetable must be made for that unit.

(1) Tube testing required if aggressive water conditions exist. Applies to condensers only on water cooled units.
(2) Schedule as per previous analysis result or at least once a year.
(3) Year 1 to define equipment baseline. Subsequent year based on oil analysis results or schedule as per
vibration analysis.
(4) Recommended at 40 000 run hours or 100 000 equivalent operating hours whichever comes first.
Schedule also depends on results from oil analysis / vibration analysis.

Seasonal start up and shutdown are mainly recommended for comfort air conditioning. Annual and preventive
maintenance are mainly recommended for Process applications.

CG-SVX039C-GB 83
Additional services
Oil Analysis 5 Years Motor-Compressor Warranty
Trane Oil Analysis is a predictive tool used to detect This Service will provide a 5 years part and labor
minor issues before they become major problems. It also warranty for the motor compressor only.
reduces failure detection time and allows planning for This Service is only available for units covered by a
appropriate maintenance. Oil changes can be reduced 5 years Maintenance Contract.
by half resulting in lower operating costs and a lower
impact on the environment. Tube Analysis (Shell & Tube)
- Eddy Current Tube Testing for prediction of tube failure/
Vibration Analysis wear
Vibration analysis is required when oil analysis reveals
- Frequency - every 5 years for first 10 years (depending
the presence of wear indicating the start of possible
on the water quality), then every 3 years thereafter.
bearing or motor failure. Trane oil analysis has the ability
to identify the type of metallic particles in the oil which, Energy Enhancement
when combined with the vibration analysis, will clearly With Trane Building Advantage you can now explore cost
point out the failing components. effective ways to optimise the energy efficiency of your
Vibration analysis should be performed on a regular existing system and generate immediate savings. Energy
basis to build a vibration trend of the equipment and management solutions are not only for new systems
avoid unplanned downtime and costs. or buildings. Trane Building Advantage offers solutions
designed to unlock energy savings in your existing
System Upgrade system.
This Service provides a consulting service. Upgrading
your equipment will increase the unit reliability and can
reduce the operating costs by optimizing the controls.
A list of solutions / recommendations to the system will
be explained to the customer Actual upgrade for the
system will be costed separately.
Water Treatment
This Service provides all of the necessary chemicals
to properly treat each water system for the period
designated.
The inspections will be conducted at agreed upon
intervals and Trane Service First will submit a written
report to the customer after each inspection.
These reports will indicate any corrosion, scaling, and
alga growth in the system.
Refrigerant Analysis
This Service includes a thorough analysis for
contamination and solution upgrade.
It is recommended that this analysis be performed every
six months.
Annual Cooling Tower Maintenance
This Service includes the inspection and maintenance of
the cooling tower at least once a year.
This involves checking the motor.
24 Hours Duty
This service includes emergency calls outside of the
office normal working hours.
This Service is only available with a Maintenance
Contract, where available.
Trane Select Agreements
Trane Select Agreements are programs tailored to
your needs, your business and your application. They
offer four different levels of coverage. From preventive
maintenance plans to fully comprehensive solutions, you
have the option of selecting the coverage that best suits
your requirements.

84 CG-SVX039C-GB
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy
efficient indoor environments for commercial and residential applications. For more information,
please visit trane.com or tranetechnologies.com.

Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications
without notice. We are committed to using environmentally conscious print practices.

CG-SVX039C-GB Jun 2021

Supersedes CG-SVX039B-GB (July 2019) © 2021 Trane

Confidential and proprietary Trane information