EVA 3/6/12kW EVAP

POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION
PAGE 1 OF 7

• Specially Designed for E Beam Coating Applications

• 3kW, 6kW and 12kW Power Levels
• Remote Analog and Ethernet/RS-232 Interface
• Arc and Short Circuit Protected, Fast Arc Recovery
• User Configurable Dynamic Arc Intervention
• Optional Filament Gun Supply (up to 3 channels)
• OEM Customization Available
12kW 10.50˝ (6U) Chassis

Spellman’s new EVA Series is specifically designed for 3/6/12KW HV SPECIFICATIONS

demanding electron beam coating applications. A full fea- Input Voltage: (must be specified at time of order)
tured front panel provides local control, while an extensive Option 3PH: 180-264Vac, 50/60Hz, three phase,
analog interface allows remote capability. The included 90% efficiency, 0.85 power factor
Ethernet and RS-232 digital interfaces simplify integrating Option 1PH: 180-264Vac 50/60Hz, single phase, 90%
the EVA into your system design. efficiency, 0.65 power factor (3kW & 6kW only)
The EVA’s robust IGBT inverter design is inherently fault Option 400VAC: 360-528Vac 50/60Hz, three phase, 90%
tolerant. The proprietary low capacitance, low stored ener- efficiency, 0.85 power factor (6kW & 12kW only)
gy high voltage output section is ideal for dynamic load Input Current:
and fault conditions encountered in coating applications. Option 3PH: 180-264Vac, 50/60Hz, three phase
Fast arc recovery times (<2ms) minimize process interrup- 3kW—13 amps, maximum
tions. Many operational parameters can be configured by 6kW—25 amps, maximum
the user to suit their particular requirements via the provid- 12kW—50 amps, maximum
ed graphical user interface (GUI). Option 1PH: 180-264Vac, 50/60Hz, single phase
An optional filament gun supply is available. The EVA can 3kW—29 amps, maximum
support one, two or three filament gun supply channels pro- 6kW—57 amps, maximum
viding unprecedented flexibility and cost effectiveness.
Option 400VAC: 360-528Vac, 50/60 Hz, three phase,
6kW—13 amps, maximum
12kW—25 amps, maximum
Output Voltage:
5kV @ 600mA, negative polarity. 3kW maximum.
10kV @ 600mA, negative polarity. 6kW maximum.
10kV @ 1200mA, negative polarity. 12kW maximum.
3kW/6kW 5.25˝ (3U) Chassis
Local Output Controls:
Voltage is continuously adjustable over entire
HARDWARE BASED OPTIONS
range via a 10 turn potentiometer.
3PH 180-264Vac Three Phase Input
1PH 180-264Vac Single Phase Input Voltage Regulation:
Load: 0.05% of full voltage +500mV for full load change.
(3kW & 6kW only) Line: 0.05%of full voltage +500mV over specified input range.
400VAC 360-528Vac, Three Phase Input
Ripple:
(6kW & 12kW only) <3% Vrms
LL(X) High Voltage Cable Length
Stability:
HV2 Two High Voltage Output Connectors 0.02%hr. after 1 hour warm-up.
HV3 Three High Voltage Output Connectors
Temperature Coefficient:
FIL1 Filament Gun Supply—One Channel 100ppm/°C.
FIL2 Filament Gun Supply—Two Channels
Environmental:
FIL3 Filament Gun Supply—Three Channels
Temperature Range:
HPF 50 Amp Filament Supply Operating: 0˚C to 40˚C
Storage: -40˚C to 85˚C
SOFTWARE CONFIGURABLE FEATURES Humidity:
Adjustable Overload Trip 10% to 90% RH, non-condensing.
Arc Trip Count Cooling:
Arc Quench Time Forced air; inlet through side panels, outlet at rear panel
Arc Reramp Time Metering:
Arc Window Time Front panel digital voltage and current meters, 3.5 digit,
accurate to within 1%.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
EVA 3/6/12kW EVAP
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION
PAGE 2 OF 7

3/6/12KW HV SPECIFICATIONS Optional Beam Controller (Filament Power Supply)

System Status Display: and Gun Output Box
“Dead Front” type indicators provide status of up to 12 system
parameters including voltage regulation, fault conditions and
circuit control.
Input Power Connector:
A 6 foot (1.8 meter) long captive line cord will be provided.
Analog Interface Connector:
50 pin female D connector
High Voltage Output Cable: Beam Controller
10 ft (3.05m) shielded high voltage cable, removable 1.75˝ (1U) Chassis
at rear panel.
Dimensions:
3kW/6kW Units: Gun Output Box
5.25”(3U)H x 19” W x 21” D (133mm x 482mm x 533mm)
12kW Units:
10.5”(6U)H x 19” W x 21” D (266mm x 482mm x 533mm) Multiple beam control units can be provided, allowing 1, 2
Weight: or 3 separate electron guns to be independently operated.
3kW/6kW Units: 46 pounds (20.87kg) Each beam control unit consists of a beam controller and
12kW Units: 90 pounds (40.82kg) a gun output box. The beam controller is a 1U rack-mounted
Regulatory Approvals: chassis containing the filament power, control and emission
Compliant to EEC EMC Directive. Compliant to EEC regulation circuitry. The gun output box contains the high
Low Voltage Directive. UL/CUL recognized file E227588. frequency filament transformer which is referenced to the
RoHS compliant.
high voltage output potential. This box should be mounted
close to the electron gun to minimize the length of the high
Digital Interface
current filament connections. The box also contains electron
The EVA features a standard RS-232 and Ethernet digital
gun emission current monitoring circuitry and provides a
interface, simplifying power supply communication require-
feedback signal used to regulate the electron gun emission
ments saving the user time and money, while enhancing
current.
functionality and overall capability. Spellman provides a GUI
Each beam control channel, if operated alone, can utilize
allowing customization of operational features while also
0 to 100% of the rated emission current capacity. When two
providing basic power supply functionality and control via
or three beam control channels are used at the same time,
a sample simulated front panel.
the total system emission current capacity remains the
Arc Intervention same. Individual channel programming must be done such
Spellman’s EVA power supplies sense arc events via a fast that the total current does not exceed the system’s total
acting current sense transformer. The arc intervention cir- emission current available.
cuitry prevents power supply damage from continuous, long
term arcing. Customers can change arc intervention para- BEAM CONTROLLER SPECIFICATIONS
meters (Arc Count, Arc Quench, Reramp Time, and Window Input Voltage:
Time) within preset limits via the provided GUI. Customized 180-264 Vac, 50/60Hz, single phase, 7.5 amps maximum
units can be configured for unique arc prone environments, Output Voltage/Current:
contact Spellman for details. 0-12Vrms at ≈ 30kHz, 0-35 amps. An optional 50 amp
filament (HPF) is available.
Additional High Voltage Output Connectors
Metering:
Spellman’s EVA is designed to provide 1, 2 or 3 parallel
Front panel digital filament current and emission current
configured high voltage output connectors. The standard meters, 3.5 digit, accurate to within 1%.
unit provides one high voltage output connector. If you
System Status Display:
intend to use the EVA in a multi channel application but
“Dead Front” type indicators provide status of up to 12 system
want to utilize your own filament power supply, this factory operations including voltage regulation, fault conditions and
installed option provides the additional high voltage circuit control.
connections required. Hardware Option HV2 provides two
Input Power Connector:
high voltage output connectors, while Hardware Option HV3 A 6 foot (1.8 m) long IEC320 Cord Set will be provided.
provides three high voltage output connectors.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
EVA 3/6/12kW EVAP
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

PAGE 3 OF 7

BEAM CONTROLLER SPECIFICATIONS TYPICAL EVA OPERATING SETUP

Analog Interface Connector:
Male 25 pin D connector AC INPUT
CABLE
Filament Output Connections: (gun drive cable)
The secondary leads of the filament power transformer exiting
the gun output box are 36” (91.44cm) long. The cover of
ANALOG HV
this box is interlocked for safety purposes. POWER EVA HIGH VOLTAGE
SUPPLY POWER SUPPLY
Environmental: INTERFACE/RS-232
3U OR 6U
Temperature Range: RACK MOUNT
Operating: 0˚C to 40˚C ETHERNET
INTERFACE CHASSIS
Storage: -40˚C to 85˚C
Humidity:
10% to 90% RH, non-condensing.
Cooling:
Forced air; inlet through side panels, outlet at rear panel.
Dimensions:
Beam Controller:
1.75”H (1U) x 15” W x 19”D (44.5 x 381 X 482.6mm) GROUND SIGNAL
CABLE CABLE
Gun Output Box:
4.06”H x 6.13”W x 11”D (103.2 x 155.7 x 279.4mm)
AC INPUT
Weight: CABLE HIGH
VOLTAGE
Beam Controller:
CABLE
18 pounds (8.1kg) ANALOG
BEAM
Gun Output Box: CONTROL
6 pounds (2.7kg) INTERFACE

Emission current is programmed locally (front panel adjustment) BEAM CONTROLLER

or remotely (0-10Vdc = 0-100% of rated current) via each beam (FILAMENT POWER SUPPLY)
controller. Filament Limit Set Point, Filament PreHeat Set Point, 1U RACK MOUNT CHASSIS
and Automatic. Filament PreHeat functionality are provided.

GROUND SIGNAL/POWER
EVA MODEL CONFIGURATION CABLE CABLE
Ordering:
EVA5N3/1PH 3 kilowatt unit, single phase
EVA10N6/3PH 6 kilowatt unit, three phase
EVA10N12/400VAC 12 kilowatt unit, 360-528Vac

Note: Input voltage must be specified at time of order. EVA model

number must contain input voltage option code to be valid.
GUN DRIVE CABLE
Sample Options:
EVA10N6/1PH/HV2 Single Phase Input & 2 HV Connectors
EVA10N12/400VAC/FIL3 360-528Vac Input & 3 Gun Supplies TO
GUN OUTPUT BOX ELECTRON
GUN

The signal cable connecting the high voltage power supply to the
beam controller is 39.4” (1m) long. A captive but field replacable
10 foot (3.05m) long high voltage cable is provided to connect
each beam control output box to the high voltage power supply.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
EVA 3/6/12kW EVAP
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

PAGE 4 OF 7

HV POWER SUPPLY INTERFACE— BEAM CONTROLLER INTERFACE—

50 PIN FEMALE D CONNECTOR 25 PIN FEMALE D CONNECTOR
PIN SIGNAL PARAMETERS PIN SIGNAL SIGNAL PARAMETERS
1 Power Supply Common Power Supply Ground 1 Power Supply Common Signal Ground
2 Reset/HV Inhibit Normally open, Low = Reset/Inhibit 2 Spare
3 External Interlock +24Vdc @ open, <25mA @ closed 3 External Interlock +15Vdc at Open, <15mA @ Closed
4 External Interlock Return Return for External Interlock
4 External Interlock Return Return for Interlock
5 mA Test Point 0-10Vdc = 0-100% rated output, Zout= 1KΩ, 1%
5 Filament Current Test Point 0 to 10Vdc = 0 to 100% rated output
6 kV Test Point 0-10Vdc = 0-100% rated output, Zout= 1KΩ, 1%
6 Beam Current Test Point 0 to 10Vdc = 0 to 100% rated output
7 +10Vdc Reference Output +10Vdc @ 1mA
8 mA Program Input 0-10Vdc = 0-100% rated output, Zin>10MΩ 7 +10Vdc Reference +10Vdc, 1mA Max
9 Local mA Program Output 0-10Vdc = 0-100% rated output, front panel pot 8 Filament Limit Program Input 0 to 10Vdc = 0 to 100% rated output
10 kV Program Input 0-10Vdc = 0-100% rated output, Zin>10MΩ 9 Local Filament Limit Program Front panel potentiometer wiper
11 Local kV Program Output 0-10Vdc = 0-100% rated output, front panel pot 10 Beam Current Program Input 0 to 10Vdc = 0 to 100% rated output
12 Remote Power On Output +24Vdc @ open, <25mA @ closed 11 Local Beam Current Program Front panel potentiometer wiper
13 Remote Power On Return Return for Remote Power On 12 Filament Preheat Program In 0 to 10Vdc = 0 to 100% rated output
14 Remote HV Off +24Vdc @ open, <25mA @ closed, connect to 13 Local Fil. Preheat Program Internal potentiometer
pin15 for front panel operation
14 Beam Off +15Vdc at Open, <25mA @ Closed
15 Remote HV Off/On Common HV On/Off Common
15 Beam On/Off Common Connect together for FP operation
16 Remote HV On +24Vdc @ open, <25mA @ closed, momentarily
connect to pin 15 enable high voltage 16 Beam On Momentarily connect to pin 15 = Beam On
17 HV Off Indicator +24Vdc @ 25mA = HV Off 17 Remote Beam Off Indicator 0=Beam On, +15V, 10mA Max=Beam Off
18 HV On Indicator +24Vdc @ 25mA = HV On 18 Remote Beam On Indicator 0=Beam Off, +15V, 10mA Max=Beam On
19 Power Supply Common Supply Ground 19 Spare
20 +24Vdc Output +24Vdc @ 100mA, maximum 20 Spare
21 Voltage Mode Status Open Collector, Low = Active 21 Spare
22 Current Mode Status Open Collector, Low = Active
22 Remote PS Fault 0 = Fault, +15Vdc @ 0.1mA = No Fault
23 Spare
23 Spare
24 Interlock Closed Status Open Collector, Low = Active
24 Power Supply Common Signal Ground
25 Spare
26 Spare 25 Shield Return Chassis Ground
27 Spare
28 Remote Overvoltage Adjust 0-10Vdc = 0-100% rated output
29 Spare
30 Over Voltage Fault Open Collector, Low = Active
31 Over Current Fault Open Collector, Low = Active
32 System Fault Open Collector, Low = Active
33 RGLT Error Fault Open Collector, Low = Active
34 Arc Open Collector, Low = Active
35 Over Temp Fault Open Collector, Low = Active
36 AC Fault Open Collector, Low = Active
37 Spare
38 Spare
39 Spare
40 Spare
41 Spare
42 Spare
43 Spare
44 +5Vdc Output +5Vdc @ 100mA, maximum
45 +15Vdc Output +15Vdc @ 100mA, maximum
46 -15Vdc Output -15Vdc @ 10mA, maximum
47 RS232 Tx
48 RS232 Rx
49 RS232 GND
50 Power Supply Common Power Supply Ground

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
EVA 3/6/12kW EVAP
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION
PAGE 5 OF 7

DIMENSIONS: in.[mm]

3U 6kW Power Supply

FRONT VIEW
19.000 [482.60]

.375 [9.53] 18.250 [463.55]

.266 [6.76],4PL
VOLTAGE OVER
CONTROL VOLTAGE

CURRENT OVER
CONTROL CURRENT

POWER OVER
CONTROL POWER

HV OVER
INHIBIT TEMP

2.250 [57.15]
INTLK
ARC
CLOSED
ON

2PL Current (mA)

INTLK AC
Voltage (kV) OPEN FAULT

SYSTEM RGLT

5.219 [132.56]
FAULT ERROR

EVA High Voltage Power Supply

1.485 [37.72]
2PL

TOP VIEW

20.950 [532.13]

BACK VIEW
REMOTE INTERFACE DANGER
KEEP FAN HV OUTPUT
AND VENT
BEAM HOLES
CONTROL I/O CLEAR

CB1
JB1
JB3

LINE INPUT E1 J2

JB2 J3

ETHERNET

16.875 [428.63]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
EVA 3/6/12kW EVAP
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

DIMENSIONS: in.[mm]
PAGE 6 OF 7

6U 12kW Power Supply

FRONT VIEW
19.000 [482.60]
.375 [9.53] 18.250 [463.55]

.266 [6.76],4PL

VOLTAGE OVER
CONTROL VOLTAGE

CURRENT OVER
CONTROL CURRENT

POWER OVER
CONTROL POWER

HV OVER
INHIBIT TEMP

INTLK
ARC
CLOSED
ON
Current (mA)
INTLK AC
Voltage (kV) OPEN FAULT

SYSTEM RGLT
FAULT ERROR

5.250 [133.35] EVA High Voltage Power Supply

2PL

10.469 [265.91]

2.250 [57.15]
2PL

1.484 [37.69]
2PL

TOP VIEW

20.950 [532.13]

BACK VIEW
REMOTE INTERFACE

BEAM
CONTROL I/O
CB1
JB1

JB3
LINE INPUT

JB2

ETHERNET

DANGER
HV OUTPUT AIR
DANGER EXHAUST
HIGH KEEP FAN AND

J1 VOLTAGE VENT HOLES CLEAR

HIGH VOLTAGE E1
OUTPUT
J2
DANGER
WARNING
J3

16.870 [428.50]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
EVA 3/6/12kW EVAP
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION
PAGE 7 OF 7

DIMENSIONS: in.[mm] DIMENSIONS: in.[mm]

Beam Controller Gun Output Box

FRONT VIEW FRONT VIEW

19.00 [482.60]

0.34 [8.73] 18.31 [465.14]

0.25 [6.35] 4 PLS.

4.06 [103.12]
GUN 1 FIL LIMIT
GUN 2 OVER MA
BEAM
GUN 3 FAULT 3 ON
1.72 [43.66] INTLK CLSD RGLT ERR
BEAM
Filament INTLK OPEN FAULT 2
Filament (A) Emission Current (mA) FLMT CNTRL OVER TEMP OFF EVA Beam Control
Lmit

0.23 [5.97] TYP.

0.38 [9.53] 4 PLS. 6.13 [155.70]

TOP VIEW
TOP VIEW
17.01 [432.03]
5.00 [127.00] 0.50 [12.70]

1.00 [25.40]

9.00 [228.60]
15.00 [381.00]

11.00 [279.40]

8-32 x .28" DEEP

BLIND THREADED
INSERT
4 PLS.

BACK VIEW

BACK VIEW
16.88 [428.63]

REFER TO OPERATION MANUAL

ON = SINGLE GUN
ON = RMT CNTRL

ON = MULTI-GUN

FOR PROPER SWITCH SETTINGS

J10
JB1B JB1A JB4
ON = GUN2
ON = GUN3

FIL XFMR I/O

LINE HVPS BEAM CONTROLLER REMOTE INTERFACE
E1
1.25 [31.75] TYP. INPUT
N/U
N/U
N/U

WARNING
REFER SERVICE TO QUALIFIED
PERSONNEL. INTERNAL PARTS MAY
PRESENT A RISK OF ELECTRICAL
SHOCK DURING SERVICING.
1 2 3 4 5 6 7 8

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128106-001 REV. F

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.