Wago-I/O-System 750: Manual

Manual
WAGO-I/O-SYSTEM 750
750-496
8AI 0/4-20mA S.E.
8-Channel Analog Input; 0/4-20 mA, Single-Ended
Version 1.2.2
2 WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
© 2019 WAGO Kontakttechnik GmbH & Co. KG

All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com
Web: www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 4 45 55

Fax: +49 (0) 571/8 87 – 84 45 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: documentation@wago.com
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Table of Contents 3
750-496 8AI 0/4-20mA S.E.
Table of Contents
1 Notes about this Documentation .............................................................. 6
1.1 Validity of this Documentation.................................................................. 6
1.2 Revision History ....................................................................................... 6
1.3 Copyright.................................................................................................. 6
1.4 Symbols ................................................................................................... 7
1.5 Number Notation ...................................................................................... 9
1.6 Font Conventions ..................................................................................... 9
2 Important Notes ........................................................................................ 10
2.1 Legal Bases ........................................................................................... 10
2.1.1 Subject to Changes ........................................................................... 10
2.1.2 Personnel Qualifications.................................................................... 10
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ..... 10
2.1.4 Technical Condition of Specified Devices ......................................... 11
2.1.4.1 Disposal ........................................................................................ 11
2.1.4.1.1 Electrical and Electronic Equipment ........................................ 11
2.1.4.1.2 Packaging ................................................................................ 12
2.2 Safety Advice (Precautions)................................................................... 13
3 Device Description ................................................................................... 15
3.1 View ....................................................................................................... 17
3.2 Connectors............................................................................................. 18
3.2.1 Data Contacts/Local Bus ................................................................... 18
3.2.2 Power Jumper Contacts/Field Supply ............................................... 19
3.2.3 Push-in CAGE CLAMP® Connectors ................................................ 21
3.3 Display Elements ................................................................................... 22
3.4 Operating Elements ............................................................................... 22
3.5 Schematic Diagram................................................................................ 23
3.6 Technical Data ....................................................................................... 24
3.6.1 Device Data ....................................................................................... 24
3.6.2 Power Supply .................................................................................... 24
3.6.3 Communication ................................................................................. 24
3.6.4 Inputs ................................................................................................ 25
3.6.5 Connection Type ............................................................................... 25
3.6.6 Climatic Environmental Conditions.................................................... 26
3.7 Approvals ............................................................................................... 27
3.8 Standards and Guidelines...................................................................... 29
4 Process Image .......................................................................................... 30
4.1 Overview ................................................................................................ 31
4.2 Status Bytes ........................................................................................... 32
4.3 Process Data ......................................................................................... 33
4.3.1 Overview of Sensor Types ................................................................ 33
4.3.2 Standard Format ............................................................................... 33
4.3.2.1 Sensor Type 0 … 20 mA .............................................................. 33
4.3.2.2 Sensor Type 4 … 20 mA .............................................................. 34
4.3.2.3 Sensor Type 3.6 … 21 mA (NAMUR NE43) ................................. 35
4.3.3 Special Format .................................................................................. 36
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4 Table of Contents WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
4.3.3.1 Sensor Type 0 … 20 mA .............................................................. 36

4.3.3.2 Sensor Type 4 … 20 mA .............................................................. 37
4.3.3.3 Sensor Type 3.6 … 21 mA (NAMUR NE43) ................................. 38
5 Mounting ................................................................................................... 39
5.1 Mounting Sequence ............................................................................... 39
5.2 Inserting and Removing Devices ........................................................... 40
5.2.1 Inserting the I/O Module .................................................................... 40
5.2.2 Removing the I/O Module.................................................................. 41
6 Connect Devices....................................................................................... 42
6.1 Connecting a Conductor to the Push-in CAGE CLAMP® ....................... 42
6.2 Connection Example .............................................................................. 43
7 Commissioning......................................................................................... 44
7.1 Parameterization with WAGO-I/O-CHECK ............................................ 44
7.1.1 Parameterization Dialog .................................................................... 46
7.1.1.1 Title Bar ........................................................................................ 47
7.1.1.2 Main Menu .................................................................................... 47
7.1.1.3 Horizontal Tab Menu .................................................................... 47
7.1.1.3.1 “File” Tab.................................................................................. 48
7.1.1.3.1.1 “Open” Menu Item ............................................................... 49
7.1.1.3.1.2 “Save” Menu Item ................................................................ 49
7.1.1.3.2 “Start” Tab ................................................................................ 50
7.1.1.3.3 “Connection” Tab ..................................................................... 50
7.1.1.4 Vertical Tab Menu ........................................................................ 51
7.1.1.4.1 “Module settings” Menu Item ................................................... 52
7.1.1.4.2 “Channel settings” Menu Item .................................................. 53
7.1.1.4.3 “Scaling” Menu Item ................................................................. 55
7.1.1.4.4 “Calibration” Menu Item ........................................................... 58
7.1.1.4.5 “Monitoring” Menu Item ............................................................ 60
7.1.1.4.6 “Information” Menu Item ........................................................... 61
7.1.1.5 Application Area ........................................................................... 62
7.1.1.6 Status Messages .......................................................................... 62
7.1.1.7 Status Bar ..................................................................................... 64
7.2 Calibrating Measured Values ................................................................. 65
7.2.1 Example of Determining Gain and Offset .......................................... 66
7.3 Scaling Measured Values ...................................................................... 67
8 Diagnostics ............................................................................................... 68
8.1 I/O Module Behavior in the Event of an Error ........................................ 68
9 Use in Hazardous Environments ............................................................ 70
9.1 Marking Configuration Examples ........................................................... 71
9.1.1 Marking for Europe According to ATEX and IECEx .......................... 71
9.1.2 Marking for the United States of America (NEC) and Canada
(CEC) ................................................................................................ 75
9.2 Installation Regulations .......................................................................... 78
9.2.1 Special Notes Regarding Explosion Protection ................................. 78
9.2.2 Special Notes Regarding ANSI/ISA Ex ............................................. 80
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750-496 8AI 0/4-20mA S.E.
10 Appendix ................................................................................................... 81
10.1 Configuration and Parameterization using a GSD File with
PROFIBUS DP and PROFINET IO........................................................ 81
10.1.1 Configuration 8 AI 0(4)-20 mA, S.E. .................................................. 81
10.1.1.1 PROFIBUS DP Fieldbus Coupler/Controller 750-333(/0xx-000),
750-833(/0xx-000) ........................................................................ 81
10.1.1.2 PROFINET IO Fieldbus Coupler 750-370, 750-375(/025-000),
750-377(/025-000) ........................................................................ 81
10.1.2 Parameterization 8 AI 0(4)-20 mA, S.E. ............................................ 82
10.1.2.1 All PROFIBUS DP and PROFINET IO Fieldbus Couplers ........... 85
10.1.2.2 PROFIBUS DP Fieldbus Coupler 750-333(/0xx-000), 750-
833(/0xx-000) ............................................................................... 85
10.1.2.3 PROFINET IO Fieldbus Coupler 750-370, 750-375(/025-000),
750-377(/025-000) ........................................................................ 86
List of Figures .................................................................................................... 88
List of Tables ...................................................................................................... 90
Manual
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6 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
1 Notes about this Documentation
Always retain this documentation!

This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation
is included, if necessary.
1.1 Validity of this Documentation

This documentation is only applicable to the I/O module 750-496
(8AI 0/4-20mA S.E.).
The I/O module 750-496 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus coupler or
controller.
Consider power layout of the WAGO-I/O-SYSTEM 750!

In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler or controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.
1.2 Revision History

Table 1: Revision History
Document Device Version
Description of Change
Version Hardware Software
1.0.1 ‒ ‒ First issue
1.1.0 01 01 Total revision with new layout
1.2.0 01 01 Change of approvals
1.2.2 01 01 Editorial revision
1.3 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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1.4 Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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8 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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1.5 Number Notation

Table 2: Number Notation
Number Code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100' In quotation marks, nibble separated
'0110.0100' with dots (.)
1.6 Font Conventions

Table 3: Font Conventions
Font Type Indicates
italic Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu Menu items are marked in bold letters.
e.g.: Save
> A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value” Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button] Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key] Keys are marked with bold letters in square brackets.
e.g.: [F5]
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10 Important Notes WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
2.1 Legal Bases
2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all
rights arising from the granting of patents or from the legal protection of utility
patents. Third-party products are always mentioned without any reference to
patent rights. Thus, the existence of such rights cannot be excluded.
2.1.2 Personnel Qualifications

All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
2.1.3 Use of the 750 Series in Compliance with Underlying

Provisions
Fieldbus couplers, controllers and I/O modules found in the modular WAGO-I/O-
SYSTEM 750 receive digital and analog signals from sensors and transmit them
to actuators or higher-level control systems. Using controllers, the signals can
also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without

further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information in
the section “Device Description” > “Standards and Guidelines” in the manual for
the used fieldbus coupler or controller.
Appropriate housing (per 2014/34/EU) is required when operating the

WAGO-I/O-SYSTEM 750 in hazardous environments. Please note that a
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WAGO-I/O-SYSTEM 750 Important Notes 11
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prototype test certificate must be obtained that confirms the correct installation of
the system in a housing or switch cabinet.
The implementation of safety functions such as EMERGENCY STOP or safety

door monitoring must only be performed by the F-I/O modules within the modular
WAGO-I/O-SYSTEM 750. Only these safe F-I/O modules ensure functional
safety in accordance with the latest international standards. WAGO's
interference-free output modules can be controlled by the safety function.
2.1.4 Technical Condition of Specified Devices

The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. These
modules contain no parts that can be serviced or repaired by the user. The
following actions will result in the exclusion of liability on the part of WAGO
Kontakttechnik GmbH & Co. KG:
• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.
Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO Kontakttechnik GmbH & Co. KG.
2.1.4.1 Disposal
2.1.4.1.1 Electrical and Electronic Equipment
Electrical and electronic equipment may not be disposed of

with household waste. This also applies to products without
this symbol.
Electrical and electronic equipment contain materials and substances that can be
harmful to the environment and health. Electrical and electronic equipment must
be disposed of properly after use.
WEEE 2012/19/EU applies throughout Europe. Directives and laws may vary
nationally.
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Environmentally friendly disposal benefits health and protects
the environment from harmful substances in electrical and
electronic equipment.
• Observe national and local regulations for the disposal of electrical and
• Clear any data stored on the electrical and electronic equipment.
• Remove any added battery or memory card in the electrical and

• Have the electrical and electronic equipment sent to your local

collection point.
Improper disposal of electrical and electronic equipment can be harmful to the

environment and human health.
2.1.4.1.2 Packaging
Packaging contains materials that can be reused.

PPWD 94/62/EU and 2004/12/EU packaging guidelines apply throughout
Europe. Directives and laws may vary nationally.
Environmentally friendly disposal of the packaging protects the environment and

allows sustainable and efficient use of resources.
• Observe national and local regulations for the disposal of packaging.
• Dispose of packaging of all types that allows a high level of recovery,

reuse and recycling.
Improper disposal of packaging can be harmful to the environment and wastes

valuable resources.
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WAGO-I/O-SYSTEM 750 Important Notes 13
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2.2 Safety Advice (Precautions)

For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
Do not work on devices while energized!

All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
Install the device only in appropriate housings, cabinets or in electrical

operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,
install the system and its components exclusively in appropriate housings,
cabinets or in electrical operation rooms. Allow access to such equipment and
fixtures to authorized, qualified staff only by means of specific keys or tools.
Ensure disconnect and overcurrent protection!

The device is intended for installation in automation technology systems.
Disconnect protection is not integrated. Connected systems must be protected by
a fuse.
Provide suitable disconnect and overcurrent protection on the system side!
Ensure a standard connection!

To minimize any hazardous situations resulting in personal injury or to avoid
failures in your system, the data and power supply lines shall be installed
according to standards, with careful attention given to ensuring the correct
terminal assignment. Always adhere to the EMC directives applicable to your
application.
Ensure proper contact with the DIN-rail!

Proper electrical contact between the DIN-rail and device is necessary to
maintain the EMC characteristics and function of the device.
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Replace defective or damaged devices!

Replace defective or damaged device/module (e.g., in the event of deformed
contacts).
Protect the components against materials having seeping and insulating

properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for
handling devices/modules.
Clean only with permitted materials!

Clean housing and soiled contacts with propanol.
Do not use any contact spray!

Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.
Do not reverse the polarity of connection lines!

Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
Avoid electrostatic discharge!

The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
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WAGO-I/O-SYSTEM 750 Device Description 15
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3 Device Description
The I/O module 750-496 (8AI 0/4-20mA S.E.) receives signals with standardized
values of 0 ... 20 mA, 4 … 20 mA and 3.6 … 21 mA (Namur NE43) from the field
range.
The I/O module has 8 input channels for field signals.

The sensors are connected to the Push-in CAGE CLAMP® terminals AI1 and
24 V or AI2 … AI8 and each 24 V.
The channels have a common reference potential.
The assignment of the connections is described in the “Connectors” section.
Connection examples are shown in section “Connect Devices” > … >
“Connection Example(s)”.
The input signal is electrically isolated and is transmitted with a resolution of

12 bits.
The field voltage and the system voltage are electrically isolated from each other.
The operational readiness and the trouble-free local bus communication of the
channels are indicated via a green function LED.
One red error LED per channel indicates a short circuit or a measurement
underrange/overrange.
For sensor types 3.6 ….. 21 mA and 4 … 20 mA, the red error LED also indicates
a wire break.
The meaning of the LEDs is described in the “Display Elements” section.
Power to the internal electronics is supplied via both the internal data bus and the
field supply.
The I/O module 750-496 (8AI 0/4-20mA S.E.) receives the 24 V voltage supply
for the field level from an upstream I/O module or from the fieldbus
coupler/controller via blade-formed power jumper contacts. It then provides these
potentials to subsequent I/O modules via spring-formed power jumper contacts.
Do not exceed maximum values via power contacts!

The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.
With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node.
An arrangement in groups within the group of potentials is not necessary.
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16 Device Description WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
The 750-496 module can be used with the fieldbus couplers and controllers of
the WAGO-I/O-SYSTEM 750 of the specified version or higher listed in the
“Compatibility list” table.
Table 4: Compatibility List 750-496

Bus System Fieldbus Coupler/Controller Item No.. Firmware Version
750-375 03
PROFINET Fieldbus coupler
750-377 03
Fieldbus coupler 750-333 17
PROFIBUS
Programmable fieldbus controller 750-833 16
750-342 18
Fieldbus coupler
750-352 04
750-841 20
750-842 19
750-843 03
750-852 01
750-871 08
ETHERNET
750-873 04
750-880 04
750-881 04
750-882 04
750885 04
Fieldbus controller PFC200 750-82x 01
Fieldbus coupler 750-306 4L
DeviceNet ECO Fieldbus coupler 750-346 11
750-337 20
Fieldbus coupler
750-338 20
750-347 10
CANopen ECO Fieldbus coupler
750-348 10
750-837 15
Programmable fieldbus controller
750-838 15
750-315/300-000 01
Fieldbus coupler
750-316/300-000 01
Modbus®
750-815/300-000 01
Programmable Fieldbus controller
750-816/300-000 01
EtherCat Fieldbus coupler 750-354 03
SERCOS III Fieldbus coupler 750-351 04
CC-Link Fieldbus coupler 750-310 03
BACnet Programmable Fieldbus controller 750-831 03
KNX Programmable Fieldbus controller 750-889 07
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3.1 View
Figure 1: View
Table 5: Legend for Figure “View”

Pos. Description Details See Section
1 Marking possibility with Mini- ---
WSB
2 Status LEDs “Device Description” > “Display Elements”
3 Data contacts “Device Description” > “Connectors”
4 Push-in CAGE CLAMP® “Device Description” > “Connectors”
connectors
5 Power jumper contacts “Device Description” > “Connectors”
6 Release tab “Mounting” > “Inserting and Removing
Devices”
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3.2 Connectors
3.2.1 Data Contacts/Local Bus

Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the local bus. It is
comprised of 6 data contacts, which are available as self-cleaning gold spring
contacts.
Figure 2: Data Contacts
Do not place the I/O modules on the gold spring contacts!

Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
Ensure that the environment is well grounded!

The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, ensure that the environment
(persons, workplace and packing) is well grounded. Avoid touching conductive
components, e.g. data contacts.
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3.2.2 Power Jumper Contacts/Field Supply
Risk of injury due to sharp-edged blade contacts!

The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.
The I/O module 750-496 has 2 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.
Figure 3: Power Jumper Contacts
Table 6: Legend for Figure “Power Jumper Contacts”

Contact Type Function
1 Spring contact Potential transmission (Uv) for field supply
2 Spring contact Potential transmission (0 V) for field supply
3 Blade contact Potential feed-in (0 V) for field supply
4 Blade contact Potential feed-in (Uv) for field supply
Do not exceed maximum values via power contacts!

The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.
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Use supply modules for ground (earth)!

The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.
Field supply must be provided!

An additional supply module must be used, which provides 24 V field supply
voltage via the power jumper contacts.
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3.2.3 Push-in CAGE CLAMP® Connectors
Figure 4: Push-in CAGE CLAMP® Connectors
Table 7: Legend for Figure “Push-in CAGE CLAMP® Connectors”

Channel Designation Connector Function
AI1 1 Analog input 1: Signal
1
24 V 9 Field supply Uv
2
3
4
5
6
7
8
Use shielded signal lines!

Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.
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3.3 Display Elements
Figure 5: Display Elements
Table 8: Legend for Figure “Display Elements”

Channel Designation LED State Function
Not ready for operation or no/faulty
OFF local bus communication, channel
Function AI1 1 deactivated
Ready for operation and undisturbed
Green
local bus communication
No error and/or diagnostics
OFF
1 deactivated, or channel deactivated
Permissible measurement range
overrange and underrange, short
Error AI1 9
circuit, general error
Red
Wire break (sensor type 4 … 20 mA
and 3.6 … 21 mA only)
Function AI2 2 (see channel 1)
2
Error AI2 10 (see channel 1)
3
4
5
6
7
8
3.4 Operating Elements

The I/O module 750-496 has no operating elements.
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3.5 Schematic Diagram
Figure 6: Schematic Diagram
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3.6 Technical Data
3.6.1 Device Data

Table 9: Technical Data – Device
Width 12 mm
Height (from upper-edge of DIN rail) 64 mm
Depth 100 mm
Weight Approx. 47 g
3.6.2 Power Supply

Table 10: Technical Data, Power Supply
Voltage Supply Via system voltage local bus (5 VDC)
and power jumper contacts (24 VDC)
Current consumption, system voltagetyp. 69 mA
(5 VDC)
Current consumption, power jumper 215 mA
contactmax.
(24 VDC)
Voltage via power jumper contacts 24 VDC
Current via power jumper contactsmax 10 A
Current via 24 V sensor supplymax 1A
Isolation (peak value) 500 V system/field side
3.6.3 Communication
Table 11: Technical Data – Communication
Data width, internal (local bus) 8 × 16-bit data
8 × 8-bit control/status (optional)
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
3.6.4 Inputs
Table 12: Technical Data – Inputs
Number of inputs 8
Connection types Single-ended
Sensor connection 2-conductor connection
0 … +20 mA
Signal current
+4 … +20 mA
(configurable)
+3.6 … +21 mA
Input resistancetyp. ≤ 200 Ω
Configurable
Bessel filter 2nd order fG = 25 Hz
software input filter
Dielectric strengthmax. 31.2 VDC
Resolution of the A/D converter 14 bits
SAR
Conversion method
(Successive Approximation Register)
Conversion timetyp. (without filter)
per channel ≤ 1.25 ms
per module ≤ 10 ms
Resolution of measured value 12 bits + 1 bit sign
Measuring error at 25 °C < ±0.1% of full scale value
Temperature coefficient < ±0.01% /K of full scale value
Measurement range underflow
Measurement range overflow
Short circuit
Diagnostics General error
Wire break
(sensor type 4 … 20 mA and
3.6 … 21 mA only)
Process image
Signaling with diagnostics Status byte
LED
3.6.5 Connection Type

Table 13: Technical Data ‒ Field Wiring
Wire connection Push-in CAGE CLAMP®
Cross section, solid wire 0.08 mm² … 1.5 mm² / AWG 28 … 16
Cross section, fine-stranded wire 0.25 mm² … 1.5 mm² / AWG 22 … 16
Stripped lengths 8 mm … 9 mm / 0.33 in
Table 14: Technical Data – Power Jumper Contacts

Power jumper contacts Blade/spring contact, self-cleaning
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
Table 15: Technical Data – Data Contacts
Data contacts Slide contact, hard gold plated, self-
cleaning
3.6.6 Climatic Environmental Conditions

Table 16: Technical Data – Climatic Environmental Conditions
Surrounding air temperature, operation 0 °C … 55 °C
Surrounding air temperature, storage −25 °C … +85 °C
Operating altitude without temperature derating:
0 … 2000 m;
with temperature derating:
2000 … 5000 m (0.5 K/100 m);
max.: 5000 m
Relative humidity Max. 5 % … 95 % without condensation
Pollution degree 2
Protection type IP20
Resistance to harmful substances Acc. to IEC 60068-2-42 and
IEC 60068-2-43
Maximum pollutant concentration at SO2 ≤ 25 ppm
relative humidity < 75 % H2S ≤ 10 ppm
Special conditions Ensure that additional measures for
components are taken, which are used
in an environment involving:
– dust, caustic vapors or gases
– ionizing radiation
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
3.7 Approvals
The following approvals have been granted to 750-496 I/O modules:
Conformity Marking
UL508
The following approvals are pending for 750-496 I/O modules:
Korea Certification MSIP-REM-W43-AIM750
The following Ex approvals have been granted to the basic version of 750-496
I/O modules:
CULUS ANSI/ISA 12.12.01

Class I, Div2 ABCD T4
The following Ex approvals are pending for 750-496 I/O modules:
TÜV 07 ATEX 554086 X

I M2 Ex d I Mb
II 3 G Ex nA IIC T4 Gc
II 3 D Ex tc IIIC T135°C Dc
IECEx TUN 09.0001 X
Ex d I Mb
Ex nA IIC T4 Gc
Ex tc IIIC T135°C Dc
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
The following ship approvals are pending for 750-496 I/O modules:
ABS (American Bureau of Shipping)
Federal Maritime and Hydrographic Agency
BV (Bureau Veritas)
KR (Korean Register of Shipping)
LR (Lloyd’s Register) Env. 1, 2, 3, 4
NKK (Nippon Kaiji Kyokai)
PRS (Polski Rejestr Statków)
RINA (Registro Italiano Navale)
The following ship approvals have been granted to the basic version of 750-496
I/O modules:
DNV GL
[Temperature: B, Humidity: A, Vibration: B, EMC: B,
Enclosure: A]
Applicable from HW 01 / SW 01!

This ship approval is only applicable from HW 01 / SW 01!
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
3.8 Standards and Guidelines

750-496 I/O modules meet the following standards and guidelines:
750-496 I/O modules meet the following requirements on emission and immunity
of interference:
EMC CE-Immunity to interference EN 61000-6-2
and to EN 61131-2
EMC CE-Emission of interference EN 61000-6-3 + A1
and to EN 61131-2
Manual
Version 1.2.2
30 Process Image WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
4 Process Image
</dg_
The 750-496 I/O module provides 1 status byte (8 bits) and 1 data word (16 bits)
per channel.
The I/O module supplies the input current range 0 … 20 mA or 4 … 20 mA or

3.6 … 21 mA (sensor type NAMUR NE43) at a resolution of 13 bits.
The digitalized measured value is transmitted to the process image of the

coupler/controller in a data word (16 bits) as input byte “0” (low) and input byte
“1” (high). This value is mapped with a resolution of 12 bits on bit B3 ... B14.
Status information, which can be evaluated for fault detection, is contained in the
two least significant bits (B0 ... B1).
In the case of a measurement underrange or overrange, bits B0 and B1 are

set = 1.
Bit 2 is not defined and is not evaluated.
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Process Image 31
750-496 8AI 0/4-20mA S.E.
4.1 Overview
Presentation of control/status bytes a function of fieldbus

coupler/controller!
The I/O module always makes its complete process image incl. control/status
bytes available to the fieldbus coupler/controller. The WAGO-I/O-CHECK
commissioning tool accesses the complete commissioning process image. The
fieldbus coupler/controller uses a different process image to stage cyclic process
data via the fieldbus. In the other process image, depending on the fieldbus
coupler/controller, the representation of control/status bytes can be suppressed.
Table 17: Process Image – I/O Module 750-496

Process Image
Input1) Output2)
Byte 0 Status byte CH1_S0 Byte 0 Control byte CH1_C0
Byte 1 Function of status byte: Process Byte 1 Function of control byte:
value CH1_D0 Reserved
Byte 3 Control byte CH2_S1 Byte 3 Control byte CH2_C1
… … … …
Byte 21 Status byte CH8_S7 Byte 21 Control byte CH8_C7
1)
CHx_Sx = Status byte x from channel x
CHx_D0 = Low byte for process value for channel x
CHx_D1 = High byte for process value for channel x
2)
CHx_Cx = Control byte x from channel x
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
4.2 Status Bytes

Status bytes are identically implemented for all channels. Therefore, the following
description in this section applies to all status bytes of the I/O module.
Table 18: Status Byte CH1_S0

Status byte CH1_S0, Byte 1
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
RegCom General Wire Short User User Over- Underrange
Error Break Circuit Over- Underrange range
range
Underrange Underrange
0: The field-side input current is above the current lower limit.
1: The field-side input current is below the current lower limit.
Overrange Range exceeded
0: The field-side input current is below the current upper limit.
1: The field-side input current is above the current upper limit.
User User limiting value underrange
Underrange 0: The field-side input current is above the current lower limit configured by
the user.
1: The field-side input current is below the current lower limit configured by the
user.
User Overrange User limiting value overrange
0: The field-side input current is below the current upper limit configured by
the user.
1: The field-side input current is above the current upper limit configured by
the user.
Short Circuit Short circuit
0: The field-side input current is within the maximum permissible input current
range.
1: The field-side input current is above the maximum permissible input current
range.
Wire Break Wire break1)
0: The field-side input current is above 1 mA.
1: The field-side input current is below 1 mA.
General Error General error
0: No error or bit 0 (underrange), bit 1 (overrange), bit 4 (short circuit) or bit 5
(wire break) is/are not set.
1: General error; bit 0 (underrange) or bit 1 (overrange) is/are set.
RegCom Register communication
0: Register communication is disabled (normal mode).
1: Register communication is enabled.
1)
Does not apply to 0 … 20 mA (ID0)
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
4.3 Process Data

4.3.1 Overview of Sensor Types
The following table serves as an overview of all supported sensor types. The
following sections contain detailed information about the individual sensor types.
The information provided in the respective tables on the resolution of the
measured values and the raw value ranges yielded from this are based on
manufacturing scaling.
ID Sensor type Measurement range

0 0 … 20 mA 0 … +20 mA
1 4 … 20 mA +4 … +20 mA
2 3.6 … 21 mA +3.8 … +20.5 mA
4.3.2 Standard Format

4.3.2.1 Sensor Type 0 … 20 mA
For the current measurement with sensor type 0 … 20 mA, the input range of
0 … +20 mA is mapped to a process value rage of 0 … +32767. The current
underranges and overranges refer to manufacturer range violations.
Table 19: Process Image, Sensor Type 0-20 mA, Two's Complement Representation
Status
Input current Numeric value
Byte Error LED
mA
Binary XFÜ 1)
Hex. Dec. Hex.
<0
'0000.0000.0000.0 011' 0x0003 3 0x41 ON
Underrange 2)
0.0 '0000.0000.0000.0 000' 0x0000 0 0x00 OFF
2.5 '0000.1111.1111.1 000' 0x0FF8 4088 0x00 OFF
5.0 '0001.1111.1111.1 000' 0x1FF8 8184 0x00 OFF
7.5 '0010.1111.1111.1 000' 0x2FF8 12280 0x00 OFF
10.0 '0011.1111.1111.1 000' 0x3FF8 16376 0x00 OFF
12.5 '0100.1111.1111.1 000' 0x4FF8 20472 0x00 OFF
15.0 '0101.1111.1111.1 000' 0x5FF8 24568 0x00 OFF
17.5 '0110.1111.1111.1 000' 0x6FF8 28664 0x00 OFF
20.0 '0111.1111.1111.1 000' 0x7FF8 32760 0x00 OFF
2)
Overrange
'0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
> 20.0
Short circuit 3)
'0111.1111.1111.1 011' 0x7FFB 32763 0x50 ON
> 21.0
1)
Status bits: X: not used, F= error, Ü= overflow
2)
When underrange / overrange limit is ON
3)
When short circuit diagnostics is ON
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
+4 … +20 mA is mapped to a value rage of 0 … +32767. The current
Table 20: Process Image, Sensor Type 4 … 20 mA, Two's Complement Representation
Status
Byte Error LED
mA
Binary 1)
XFÜ Hex. Dec. Hex.
< 1.0
'0000.0000.0000.0 011' 0x0003 3 0x60 ON
Wire break3)
< 4.0
'0000.0000.0000.0 011' 0x0003 3 0x41 ON
Underrange 2)
4.0 '0000.0000.0000.0 000' 0x0000 0 0x00 OFF
5.6 '0000.1100.1100.0 000' 0x0CC8 3272 0x00 OFF
7.2 '0001.1001.1001.1 000' 0x1998 6552 0x00 OFF
8.8 '0010.0110.0110.0 000' 0x2660 9824 0x00 OFF
10.4 '0011.0011.0011.0 000' 0x3330 13104 0x00 OFF
12.0 '0011.1111.1111.1 000' 0x3FF8 16376 0x00 OFF
13.6 '0100.1100.1100.1 000' 0x4CC8 19656 0x00 OFF
15.2 '0101.1001.1001.1 000' 0x5998 22936 0x00 OFF
16.8 '0110.0110.0110.0 000' 0x6660 26208 0x00 OFF
18.4 '0111.0011.0011.0 000' 0x7330 29488 0x00 OFF
20.0 '0111.1111.1111.1 000' 0x7FF8 32760 0x00 OFF
Overrange 2)
'0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
> 20.0
Short circuit 3)
'0111.1111.1111.1 011' 0x7FFB 32763 0x50 ON
> 21.0
1)
2)
3)
When wire break / short circuit diagnostics is ON
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
4.3.2.3 Sensor Type 3.6 … 21 mA (NAMUR NE43)
For the current measurement with sensor type 3.6 … 21 mA, the input range of
+3.6 … +21 mA is mapped to a value rage of −768 … +32767. The current
Table 21: Process Image, Sensor Type 3.6 … 21 mA (NAMUR NE43), Two's Complement
Representation
Status
Byte Error LED
mA
Binary XFÜ1)
Hex. Dec. Hex.
< 1.0
'1111.1101.0000.0 011' 0xFD03 −765 0x60 ON
Wire break3)
< 3.6
'1111.1101.0000.0 011' 0xFD03 −765 0x41 ON
Underrange 2)
3.6 '1111.1101.0000.0 011' 0xFD03 −765 0x41 ON
3.8 '1111.1110.0111.1 000' 0xFE78 −392 0x00 OFF
4.0 '0000.0000.0000.0 000' 0x0000 0 0x00 OFF
5.6 '0000.1100.0000.1 000' 0x0C08 3080 0x00 OFF
7.2 '0001.1000.0001.0 000' 0x1810 6160 0x00 OFF
8.8 '0010.0100.0010.0 000' 0x2420 9248 0x00 OFF
10.4 '0011.0000.0010.1 000' 0x3028 12328 0x00 OFF
12.0 '0011.1100.0011.1 000' 0x3C38 15416 0x00 OFF
13.6 '0100.1000.0100.0 000' 0x4840 18496 0x00 OFF
15.2 '0101.0100.0101.0 000' 0x5450 21584 0x00 OFF
16.8 '0110.0000.0101.1 000' 0x6058 24664 0x00 OFF
18.4 '0111.0000.0110.1 000' 0x6C68 27752 0x00 OFF
20.0 '0111.1000.1110.0 000' 0x7870 30832 0x00 OFF
20.5 '0111.1100.0011.1 000' 0x7C38 31800 0x00 OFF
21.0 '0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
Overrange 2)
'0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
> 21.0
Short circuit 3)
'0111.1111.1111.1 011' 0x7FFB 32763 0x50 ON
> 21.0
1)
2)
3)
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
4.3.3 Special Format

0 … +20 mA is mapped to a process value rage of 0 … +32767. The current
Table 22: Process Image, Sensor Type 0 … 20 mA, Amount/Sign Format

Status
Byte Error LED
mA
Binary XFÜ1) Hex. Dec. Hex.
<0
'0000.0000.0000.0 011' 0x0003 3 0x41 ON
Underrange 2)
0.0 '0000.0000.0000.0 000' 0x0000 0 0x00 OFF
2.5 '0000.1111.1111.1 000' 0x0FF8 4088 0x00 OFF
5.0 '0001.1111.1111.1 000' 0x1FF8 8184 0x00 OFF
7.5 '0010.1111.1111.1 000' 0x2FF8 12280 0x00 OFF
10.0 '0011.1111.1111.1 000' 0x3FF8 16376 0x00 OFF
12.5 '0100.1111.1111.1 000' 0x4FF8 20472 0x00 OFF
15.0 '0101.1111.1111.1 000' 0x5FF8 24568 0x00 OFF
17.5 '0110.1111.1111.1 000' 0x6FF8 28664 0x00 OFF
20.0 '0111.1111.1111.1 000' 0x7FF8 32760 0x00 OFF
Overrange 2)
'0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
> 20.0
Short circuit 3)
'0111.1111.1111.1 011' 0x7FFB 32763 0x50 ON
> 21.0
1)
2)
3)
When short circuit diagnostics is ON
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
+4 … +20 mA is mapped to a value rage of 0 … +32767. The current
Table 23: Process Image, Sensor Type 4 … 20 mA, Amount/Sign Format

Status
Byte Error LED
mA
Binary 1)
XFÜ Hex. Dec. Hex.
< 1.0
'0000.0000.0000.0 011' 0x0003 3 0x60 ON
Wire break3)
< 4.0
'0000.0000.0000.0 011' 0x0003 3 0x41 ON
Underrange 2)
4.0 '0000.0000.0000.0 000' 0x0000 0 0x00 OFF
5.6 '0000.1100.1100.0 000' 0x0CC8 3272 0x00 OFF
7.2 '0001.1001.1001.1 000' 0x1998 6552 0x00 OFF
8.8 '0010.0110.0110.0 000' 0x2660 9824 0x00 OFF
10.4 '0011.0011.0011.0 000' 0x3330 13104 0x00 OFF
12.0 '0011.1111.1111.1 000' 0x3FF8 16376 0x00 OFF
13.6 '0100.1100.1100.1 000' 0x4CC8 19656 0x00 OFF
15.2 '0101.1001.1001.1 000' 0x5998 22936 0x00 OFF
16.8 '0110.0110.0110.0 000' 0x6660 26208 0x00 OFF
18.4 '0111.0011.0011.0 000' 0x7330 29488 0x00 OFF
20.0 '0111.1111.1111.1 000' 0x7FF8 32760 0x00 OFF
Overrange 2)
'0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
> 20.0
Short circuit 3)
'0111.1111.1111.1 011' 0x7FFB 32763 0x50 ON
> 21.0
1)
2)
3)
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
4.3.3.3 Sensor Type 3.6 … 21 mA (NAMUR NE43)
For the current measurement with sensor type 3.6 … 21 mA, the input range of
+3.6 … +21 mA is mapped to a value rage of −771 … +32767. The current
Table 24: Process Image, Sensor Type 3.6 … 21 mA (NAMUR NE43), Amount/Sign Format
Status
Byte Error LED
mA
Binary XFÜ1)
Hex. Dec. Hex.
< 1.0
'1000.0011.0000.0 011' 0x8303 −771 0x60 ON
Wire break3)
< 3.6
'1000.0011.0000.0 011' 0x8303 −771 0x41 ON
Underrange 2)
3.6 '1000.0011.0000.0 011' 0x8303 −771 0x41 ON
3.8 '1000.0001.1000.1 000' 0x8188 −392 0x00 OFF
4.0 '0000.0000.0000.0 000' 0x0000 0 0x00 OFF
5.6 '0000.1100.0000.1 000' 0x0C08 3080 0x00 OFF
7.2 '0001.1000.0001.0 000' 0x1810 6160 0x00 OFF
8.8 '0010.0100.0010.0 000' 0x2420 9248 0x00 OFF
10.4 '0011.0000.0010.1 000' 0x3028 12328 0x00 OFF
12.0 '0011.1100.0011.1 000' 0x3C38 15416 0x00 OFF
13.6 '0100.1000.0100.0 000' 0x4840 18496 0x00 OFF
15.2 '0101.0100.0101.0 000' 0x5450 21584 0x00 OFF
16.8 '0110.0000.0101.1 000' 0x6058 24664 0x00 OFF
18.4 '0111.0000.0110.1 000' 0x6C68 27752 0x00 OFF
20.0 '0111.1000.1110.0 000' 0x7870 30832 0x00 OFF
20.5 '0111.1100.0011.1 000' 0x7C38 31800 0x00 OFF
21.0 '0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
2)
Overrange
'0111.1111.1111.1 011' 0x7FFB 32763 0x42 ON
> 21.0
Short circuit 3)
'0111.1111.1111.1 011' 0x7FFB 32763 0x50 ON
> 21.0
1)
2)
3)
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Mounting 39
750-496 8AI 0/4-20mA S.E.
5 Mounting
5.1 Mounting Sequence
Fieldbus couplers, controllers and I/O modules of the WAGO-I/O-SYSTEM 750
are snapped directly on a carrier rail in accordance with the European standard
EN 60175 (DIN 35).
The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual devices are securely seated
on the rail after installation.
Starting with the fieldbus coupler or controller, the I/O modules are mounted
adjacent to each other according to the project design. Errors in the design of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the I/O modules with power contacts (blade contacts) cannot be
linked to I/O modules with fewer power contacts.
Risk of injury due to sharp-edged blade contacts!

The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.
Insert I/O modules only from the proper direction!

All I/O modules feature grooves for power jumper contacts on the right side. For
some I/O modules, the grooves are closed on the top. Therefore, I/O modules
featuring a power jumper contact on the left side cannot be snapped from the
top. This mechanical coding helps to avoid configuration errors, which may
destroy the I/O modules. Therefore, insert I/O modules only from the right and
from the top.
Don't forget the bus end module!

Always plug a bus end module (750-600) onto the end of the fieldbus node! You
must always use a bus end module at all fieldbus nodes with WAGO-I/O-
SYSTEM 750 fieldbus couplers or controllers to guarantee proper data transfer.
Manual
Version 1.2.2
40 Mounting WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
5.2 Inserting and Removing Devices
Do not work when devices are energized!

High voltage can cause electric shock or burns.
Switch off all power to the device prior to performing any installation, repair or
maintenance work.
5.2.1 Inserting the I/O Module

1. Position the I/O module so that the tongue and groove joints to the fieldbus
coupler or controller or to the previous or possibly subsequent I/O module
are
engaged.
Figure 7: Insert I/O Module (Example)
2. Press the I/O module into the assembly until the I/O module snaps into the
carrier rail.
Figure 8: Snap the I/O Module into Place (Example)
With the I/O module snapped in place, the electrical connections for the data
contacts and power jumper contacts (if any) to the fieldbus coupler or controller
or to the previous or possibly subsequent I/O module are established.
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Mounting 41
750-496 8AI 0/4-20mA S.E.
5.2.2 Removing the I/O Module

1. Remove the I/O module from the assembly by pulling the release tab.
Figure 9: Removing the I/O Module (Example)
Electrical connections for data or power jumper contacts are disconnected when
removing the I/O module.
Manual
Version 1.2.2
42 Connect Devices WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
6 Connect Devices
6.1 Connecting a Conductor to the Push-in CAGE
CLAMP®
The Push-in CAGE CLAMP® connection is appropriate for solid, stranded and
finely stranded conductors.
Only connect one conductor to each Push-in CAGE CLAMP® connection!

Only one conductor may be connected to each Push-in CAGE CLAMP®
connection.
Do not connect more than one conductor at one single connection!
If more than one conductor must be routed to one connection, these must be
connected in an up-circuit wiring assembly, for example using WAGO feed-
through terminals.
Terminate both solid and stranded or ferruled conductors by simply pushing them
in - no tool required. For all other types of conductors, Push-in CAGE CLAMP®
must be opened for connection with an operating tool with a 2.5 mm blade (order
no. 210-719).
1. To open the Push-in CAGE CLAMP® insert the actuating tool into the
opening above the connection.
2. Insert the conductor into the corresponding connection opening.
3. To close the Push-in CAGE CLAMP® simply remove the tool - the
conductor is then clamped firmly in place.
Figure 10: Connecting a Conductor to a Push-in CAGE CLAMP®
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Connect Devices 43
750-496 8AI 0/4-20mA S.E.
6.2 Connection Example
Use shielded signal lines!

Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.
Figure 11: Connection example – 2-Wire
Manual
Version 1.2.2
44 Commissioning WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
7 Commissioning
7.1 Parameterization with WAGO-I/O-CHECK
</dg_
The WAGO-I/O-CHECK software from WAGO Kontakttechnik GmbH & Co. KG

can be used to conveniently and completely configure and parameterize the I/O
module. You have the following options.
• Graphical display of bus nodes
• Display of the measured values
• Settings for the application
• Configuration of the I/O module operating modes
• Parameterization of module, channel and scaling settings
• Calibration of channels and adjustment of analog inputs
• Monitoring
WAGO-I/O-CHECK
You can obtain the WAGO-I/O-CHECK software on a CD under Item No. 759-
302. This CD contains all the application program files and an explanation. You
can find a description at the internet page at http://www.wago.com
Save all your settings before you begin parameterization!

To be on the safe side you should always save all of your current settings in a
parameter file before you begin parameterization. This enables you to always
use the original values, should any parameters you are defining not be correct.
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Commissioning 45
750-496 8AI 0/4-20mA S.E.
To open specific parameterization dialogs for the I/O module 750-496, proceed
as follows:
1.Right click on the I/O module.
2. Click the Settings menu item (see following figure).
Figure 12: WAGO-I/O-CHECK user interface
The configuration dialog appears, which forms the basis for the following
description. This forms the basis for the subsequent explanation.
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7.1.1 Parameterization Dialog

The parameterization dialog is divided into the following areas:
Figure 13: Parameterization Dialog for the I/O Module 750-496
1 Title bar
2 Horizontal tab menu
3 Main menu
4 Vertical tab menu
5 Area of application
6 Status messages
7 Status bar
The individual areas are explained in more detail in the following sections.
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7.1.1.1 Title Bar
The title bar in the parameterization dialog contains the program icon, a window
title and buttons for exiting, minimizing and maximizing the application window.
Figure 14: Title Bar in the Parameterization Dialog
The window title provides information about the position of the selected I/O
module within the fieldbus node used and the item number of the selected I/O
module.
7.1.1.2 Main Menu
Table 25: buttons on the main menu

Button Function Description
Creates a connection to the I/O

[Connect]
module
Interrupts an existing connection to

[Disconnect]
the I/O module
Reads all parameters of the

[Read] currently displayed view in the
application area of the I/O module.
Reads all parameters from the I/O
[Read all] module including module, channel,
scaling and calibration settings.
Writes all parameters of the
[Write] currently displayed view in the
application area to the I/O module.
Writes all parameters to the I/O
[Write all] module including module, channel,
scaling and calibration settings.
[Channel x] Opens the channel selection list.
7.1.1.3 Horizontal Tab Menu
The horizontal tab menu contains the following tabs:
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Figure 15: Horizontal Tab Menu
Click one of the tabs to display the respective selection options in the main menu.
The individual tabs are explained in more detail in the following sections.
7.1.1.3.1 “File” Tab
The File tab opens the application menu. It contains the following buttons.
Figure 16: Buttons in the Application Menu
Table 26: Buttons in the application menu

Button Function Description
Opens the dialog for loading a
[Open]
parameter file.
Opens the dialog for saving a
[Save]
parameter file.
Opens the manual for the I/O
[Help]
module 750-496 in PDF format
Opens the information dialog,
which contains details about the
[Information] version of the software used and
the manufacturer's contact
information.
Closes the parameterization dialog
[Exit] and the connection to the I/O
module is interrupted.
Lists recent parameter files (max.
Recent parameter files 15); you can open the files from
this area directly.
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Select one of the menu items to execute the respective action.
7.1.1.3.1.1 “Open” Menu Item
Only open parameter files created with WAGO-I/O-CHECK!

Please note that only parameter files created with WAGO-I/O-CHECK can be
opened. The parameter files have the extension *.ai.
In this menu item you can open and load an existing parameter file. Proceed as
follows:
1. Click the [File] button in the horizontal tab menu.
2. The application menu opens.
3. Click the [Open] button in the application menu.
4. A standard Windows dialog for selecting the source directory opens.
5. Select the parameter file that you want to open.
6. Click [Open] in the standard Windows dialog.
7. The parameter file opens.
7.1.1.3.1.2 “Save” Menu Item
Calibration settings are not saved!

Please note that the calibration settings cannot be saved in the parameter file.
Note the memory range!

Please note that only the settings are saved in the parameter file that you have
already transferred to the I/O module by clicking the [Write] or [Write all] buttons
in the main menu.
In this menu item you can save the changes you have made in a parameter file.
Proceed as follows:
1. Click the [File] button in the horizontal tab menu.
2. The application menu opens.
3. Click the [Save] button in the application menu.
4. A standard Windows dialog appears to select the target directory.
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5. Select the target directory in which you want to save the new parameter file.
6. Click [Save] in the standard Windows dialog.
7. The parameter file is saved to the target directory that you selected.
7.1.1.3.2 “Start” Tab
Click the Start tab in the horizontal tab menu to display the following selection
options in the main menu.
Figure 17: Contents of the Horizontal Tab Start
If you select the Channel settings menu item in the vertical tab menu, you can
also choose the required I/O module channel in the main menu.
Figure 18: Start > Main Menu > Channel Selection List
The exact meaning of the individual selection options is described in the “Main
Menu” section.
7.1.1.3.3 “Connection” Tab
Click the Connection tab in the horizontal tab menu to display the following
selection options in the main menu.
If the is no connection to the I/O module, the following button appears:
Figure 19: Connection Tab for Disconnected I/O Module
Click the [Connect] button to establish a connection to the I/O module.
If there is a connection to the I/O module, the following button appears:
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Figure 20: Connection Tab for Connected I/O Module
Click the [Disconnect] button to interrupt the connection to the I/O module.
The exact meaning of the individual selection options is described in the “Main
Menu” section.
7.1.1.4 Vertical Tab Menu
In the vertical tab menu, you can select the individual module- and channel-
specific menu items.
Figure 21: Overview of the Vertical Tab Menu
Click one of the menu items to call up the related parameterization options in the
application area.
The exact meaning of the individual selection options is described in the following
sections.
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7.1.1.4.1 “Module settings” Menu Item
Save settings!
Click the [Write] or [Write all] button to write any settings you have made to the
I/O module.
Figure 22: Module settings Menu Item View
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Table 27: Module settings Menu Item
Option Description
Noise Filter
*) The noise filter is deactivated.
Noise filter on
 The noise filter is activated.
Watchdog Timer
*) The watchdog timer is activated.
Deactivate watchdog
 The watchdog timer is deactivated.
timer
The green LEDs illuminate continuously.
Process value format
Two's complement representation*)
Number format
Amount/sign format
*)
Factory setting
7.1.1.4.2 “Channel settings” Menu Item
Save settings!
I/O module.
Offset input for sensor type NAMUR NE43 not possible!

When selecting the sensor type 3.6 ... 21 mA (NAMUR NE 43), it is not possible
to enter an offset value for the range violation diagnostics.
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Figure 23: Channel settings Menu Item View
Table 28: Channel settings Menu Item

Option Description
General Settings
The channel selected in the main menu is
deactivated.
Channel deactivated If the channel is deactivated, “0x7FFF”

appears in the Monitoring menu item
Sensor type under process value “N/A” (not available)
and under hexadecimal process value.
0 … 20 mA Measurement range 0 … +20 mA
*)
4 … 20 mA Measurement range +4 … +20 mA
3.6 … 21 mA (NAMURNE43) Measurement range +3.8 … +20.5 mA
Software low pass filter  The software low pass filter is activated.
*)
ON  The software low pass filter is deactivated.
Diagnostics
*) The “Measurement Overrange” is activated and is displayed in
Show measurement the status byte.
overrange  The “Measurement Overrange” diagnosis function is deactivated
and not displayed in the status byte.
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Table 28: Channel settings Menu Item
Option Description
*) The “Measurement Underrange” diagnosis function is activated
Show measurement and is displayed in the status byte.
underrange  The “Measurement Underrange” diagnostics function is
deactivated and is not displayed in the status byte.
*) The “User limiting value overrange” diagnosis function is
Show overrange of user activated and is displayed in the status byte.
range values  The “User limiting value overrange” diagnosis function is
*)
 The “User limiting value underrange” diagnosis function is
Show underrange of activated and is displayed in the status byte.
user range values  The “User limiting value underrange” diagnosis function is
*) The “Display short circuit” diagnosis function is activated and is
displayed in the status byte.
Show short circuit  The “Display short circuit” diagnosis function is deactivated and
is not displayed in the status byte.
*) The “Show wire break” is activated and is displayed in the status
byte.
Show wire break  The “Show wire break” diagnosis function is deactivated and is
not display status byte.
Specifying Limiting Values
Enter the upper limiting value of your required value range.
Upper limit
The value entered must fall within the value range −32768 … +32767.
Enter the lower limiting value of your required value range.
Lower limit
The value entered must fall within the value range −32768 … +32767.
Offset for Measurement Range Monitoring
Enter the offset value at which the “Measurement Range Overrange”
diagnostic message should be triggered.
Offset for diagnosis
measurement overrange
Note: When selecting the sensor type 3.6 … 21mA (NAMUR NE43), you
are not permitted to determine this value.
Enter the offset value at which the “Measurement Range Underrange”
Offset for diagnosis diagnostic message should be triggered.
measurement
underrange Note: When selecting the sensor type 3.6 … 21mA (NAMUR NE43), you
are not permitted to determine this value.
*)
Factory setting
7.1.1.4.3 “Scaling” Menu Item
Save settings!
I/O module.
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Selecting the scaling method!

Factory scaling is always active according to the measurement range selected.
Gain/Offset values can be adjusted by activating the user scaling.
Activating/deactivating factory scaling has no effect here.
Scaling method is carried out by channel!

Before writing the settings to the I/O module, make sure to select the respective
channel.
Figure 24: Scaling Menu Item View
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Table 29: Scaling Menu Item
Option Description
Channel x
 Factory scaling is activated (no effect).
*)
 Factory scaling is deactivated (no effect).
Activate factory scaling
Gain The Gain value is specified by the manufacturer.
Offset The Offset value is specified by the manufacturer.
 User-defined scaling is active. By activating this setting you can
also specify the individual gain and offset values.
*)
 User scaling is deactivated. Individually specified gain and offset
values cannot be entered.
Enter the Gain value for the user scaling.
Gain The Gain value is used as a gain factor on the process value.
Activate user scaling The value entered must fall within the value range 0 … 65535.
The resolution is 1/1024.
Enter the Offset value for the user scaling.
The Offset value causes a zero offset of the process value (shift
Offset
along the Y axis).
The value entered must fall within the value range
−32768 … 32767.
Display of the calibrated input current in milliamps (mA).
This is a 32-bit value.
Current [mA] If the channel is deactivated, “N/A” (not available) is displayed.
The input current value is read cyclically from the I/O module.
Display of the process value for the channel selected in decimal notation.
If the channel is deactivated, “N/A” (not available) is displayed.
Process value (dec)
The process value is read cyclically from the I/O module.
Display of the process value for the channel selected in hexadecimal
notation.
Process value (hex) If the channel is deactivated, “0x7FFF” (not available) is displayed.

*)
Factory setting
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7.1.1.4.4 “Calibration” Menu Item
Save settings!
I/O module.
Figure 25: Calibration Menu Item View
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Table 30: Calibration Menu Item
Option Description
Activate factory configuration
*) Factory calibration is activated and user calibration is
Activate deactivated.
factory  Factory calibration is deactivated and user calibration is
configurati activated.
on Gain The Gain value is specified by the manufacturer.
Offset The Offset value is specified by the manufacturer.
Activate user calibration
 User calibration is activated and factory calibration is deactivated.
Selection You determine the gain and offset value yourself.
of the *) User calibration is deactivated and factory calibration is
calibration activated.
method Enter the Gain value for the user calibration.
Activate Gain The Gain value changes the gain factor of the A/D raw value.
user The value entered must fall within the value range 0 … 65535.
calibration The resolution is 1/8192.
Enter the Offset value for the user calibration.
The Offset value moves the zero point of the A/D raw value
Offset
(offset on the y axis).
The value entered must fall within the value range
−32768 … 32767.
Raw value of the analog/digital converter. This is a 14-bit value.
A/D raw value
The A/D raw value is read cyclically from the I/O module.
Current [mA] If the channel is deactivated, “N/A” (not available) is displayed.
The input current value is read cyclically from the I/O module.
*)
Factory setting
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7.1.1.4.5 “Monitoring” Menu Item
In this area, an overview of all of the I/O module channels are displayed
individually. This overview provides information about the process value of each
individual I/O module channel.
Save settings!
I/O module.
Figure 26: Monitoring Menu Item View
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Table 31: Monitoring Menu Item
Option Description
Process value overview
Channel Display of the bus channel
Measured value
The measured value is read cyclically from the I/O module.

Display of the process value in decimal notation.
Process value (dec)
Display of the process value in hexadecimal notation.
If the channel is deactivated, the process value (hex) “0x7FFF” is
Process value (hex) displayed.
7.1.1.4.6 “Information” Menu Item
This area provides an overview of the specifications for the I/O module used. You
obtain information about the following points:
• Article number
• Description
• Software version
• Hardware version
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Figure 27: Information Menu Item View
7.1.1.5 Application Area
Click one of the menu items in the vertical tab menu to call up the related
parameterization options in the application area.
7.1.1.6 Status Messages
Activate diagnostics!
Activate the diagnostics in the Channel settings menu item to receive status
messages!
This area provides information about occurring diagnostics. If you have activated
diagnostics in the Channel settings menu item and a diagnostic occurs, the
diagnostic is displayed in the status messages window. These status messages
are determined from the status bytes of the individual channels.
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Click the button to expand the Status Messages window at the bottom of the
parameterization dialog to display the status messages.
Figure 28: Expanding the Status Messages Window
The following status messages with corresponding additional information are

displayed:
Table 32: Status Messages – Possible Status Messages with Additional Information
Status message Error type Channel Status byte
Measurement range overflow Warning x 0x42
Measurement range underflow Warning x 0x41
User-defined limiting value
Warning x 0x04
overrange
User-defined limiting value
Warning x 0x08
underrange
Error x 0x50
Short circuit
Information x 0x00
Error x 0x60
Wire break
Information x 0x00
Channel deactivated Information x 0x00
Measured values in permissible
Information x 0x00
range
The status messages are displayed with assignment of the relevant I/O module
channels.
Figure 29: Status Messages in the Application Window of the Parameterization Dialog
Click the [Delete] button to clear the status message history. The history is
automatically cleared if you interrupt the connection to the I/O module or close
the parameterization dialog.
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7.1.1.7 Status Bar
The following information is displayed in the status bar:
• Status indication with display of the currently executed action as text or the
respective error message if an error occurs
• A progress bar is displayed as the actions are executed
• Online status
• IP address or COM interface
Figure 30: Status Bar in the Parameterization Dialog
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7.2 Calibrating Measured Values

User calibration serves to compensate for tolerances in electrical components.
Calibrate the I/O module by channel to achieve maximum measurement accuracy
for each channel.
User calibration by channel required!

Calibrate separately for each channel.
The following sensor types are specified:
Table 33: Sensor Types

ID Sensor type
1 0 … 20 mA
2 4 … 20 mA
3 3.6 … 21 mA (NAMUR NE43)
The variables in the following equations have the following meaning:
Table 34: Variable Legend – Calibrating Measured Values

Variable Meaning/function
m Calibration gain (gain factor)
b Calibration offset (offset)
x1 Actual value 1 (analog input current)
x2 Actual value 2 (analog input current)
y1 Setpoint 1
y2 Setpoint 2
The “Gain” and “Offset” values are required to perform user-defined calibration.
The calibration gain is the gain factor. The calibration offset is the offset on the y
axis. The following general calibration equation applies:
y = (x + b) × m
The general calibration equation yields the following two equations for calculating
the two values sought:
Calibration gain: m = (y2 – y1) / (x2 – x1)
Calibration offset: b = (y1 / m) – x1
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7.2.1 Example of Determining Gain and Offset

A two-point calibration method is used. Perform the following steps in WAGO-I/O-
CHECK:
1. Select a sensor type.

In this example, sensor type 0 … 20 mA (ID1) was selected.
2. Activate user calibration.
3. Set the value for the calibration offset to “0”.
4. Set the value for the calibration gain to “1”.
5. Apply a 24 kOhm resistor in series with a ammeter to an I/O module channel.

Read the current of the measurement device and I/O module.
Example:
Reference current 1 (y1)= 0.9 mA

At 1 V is x1 = 0.915 mA
6. Apply a second 1.1 kOhm resistor in series to the same I/O module channel.
Read the current of the measurement device and I/O module.
Example:
Reference current 2 (y2)= 13.7 mA

At 9 V is x2 = 13.8 mA
7. Insert all read values into the respective equations to obtain the values for the
calibration gain and offset sought.
Example:
Calibration gain:
m = (y2 – y1) / (x2 – x1)
 m = (13.7 mA – 0.9 mA)) / (13.8 mA – 0.915 mA) = 0.993
Calibration offset:
b = (y1 / m) – x1
 b = (0.9 mA / 0.993) – 0.915 mA = −0.008 mA
8. Enter the value calculated for calibration gain (0.993) in WAGO-I/O-CHECK.
9. Convert the result for the calibration offset from milliamps to microamps.
10. Enter the value calculated for calibration offset in microamps (−8 µA) in
WAGO-I/O-CHECK.
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</dg_
7.3 Scaling Measured Values

User scaling serves to adjust the process values. When user scaling is used, the
required accuracy of the process value resolution is changed, but not
fundamentally limited. User scaling is optional.
The values for “Gain” and “Offset” are required to perform user-defined scaling.
The scaling gain is the gain factor. The scaling offset is the offset on the y axis.
When these two values are input, a scaled process value is yielded as the result.
The following general scaling equation applies:
• y2 = y1 × (Gain / 1024) + Offset
The variables have the following meaning:
Table 35: Variable Legend – Scaling Measured Values

Variable Meaning/function
y2 Scaled process value
y1 Unscaled process value
Gain Scaling gain (gain factor)
Offset Scaling offset (offset)
1024 Resolution 1/1024
The y1 value (unscaled process value) serves as the input value for the user
scaling. With user scaling switched off, the y1 value is transferred unchanged to
y2.
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8 Diagnostics
8.1 I/O Module Behavior in the Event of an Error
The response of the I/O module if a diagnostic is present depends on the
configuration for wire break monitoring, short circuit monitoring,
underrange/overrange monitoring and upper/lower limiting value monitoring. You
can activate or deactivate these diagnostics separately in WAGO-I/O-CHECK
(see section “Startup” > … > “Parameterization with WAGO-I/O-CHECK”).
The I/O module only allows one error to be indicated. A dedicated bit in the status
byte is assigned to each error. The associated status bit is set if an error status is
detected. Certain errors cause multiple error statuses to occur. This is why error
statuses are given priority levels. In the event of several errors being present, the
error with the highest priority will always be displayed.
The following priority levels apply:
Table 36: Priority levels of diagnostic functions

Priority level diagnosis function
High Short circuit
High Wire break
Medium Under-range
Medium Over-range
Low Violation of user-defined lower limit (user under-range)
Low Violation of user-defined upper limit (user over-range)
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Table 37: Behavior in the Event of an I/O Module Error Dependent on the Configuration
Configuration I/O module behavior for
Wire wire break/short circuit
I/O module behavior for
break/short Underrange/overr
range violation
circuit ange monitoring
monitoring
Process value is saturated, Process value is saturated,
OFF OFF no change in statues byte, no change in statues byte,
error LED off error LED off
Process value is saturated,
error bit (bit 0: Underrange or
bit 1: Overrange) is set,
OFF ON no change in statues byte,
general error (bit 6: General
error LED on
Error) is set,
error LED ON
error bit (bit 5: Wire Break or
bit 6: Short Circuit) is set,
ON OFF no change in statues byte,
general error (bit 6: General
error LED off
Error) is set,
error LED ON
Process value is saturated, Process value is saturated,
error bit (bit 5: Wire Break or error bit (bit 0: Underrange or
bit 6: Short Circuit) is set, bit 1: Overrange) is set,
ON ON
general error (bit 6: General general error (bit 6: General
Error) is set, Error) is set,
error LED ON error LED ON
The limiting values for detecting an underrange / overrange, a wire break, short
circuit or a limiting value underrange / overrange and the output process values
are specified in the process image tables (see section “Process Image”).
A general error signals a diagnosed error status. A general error is displayed if

one or more of the error statuses named in this section occur or other internal
error statuses for the I/O module are present. If there are any of the diagnostics
for range violation, short circuit or wire break, the bit for general error is always
set.
Note how long diagnostics are displayed!

A diagnosed error status is displayed at least 100 ms even if the detected error
status is no longer present in this period. If a higher-priority error status occurs in
this period, the higher-priority error status is displayed for 100 ms and the lower-
priority error status is lost.
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9 Use in Hazardous Environments

The WAGO-I/O-SYSTEM 750 (electrical equipment) is designed for use in Zone
2 hazardous areas and shall be used in accordance with the marking and
installation regulations.
The following sections include both the general identification of components

(devices) and the installation regulations to be observed. The individual
subsections of the “Installation Regulations” section must be taken into account if
the I/O module has the required approval or is subject to the range of application
of the ATEX directive.
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9.1 Marking Configuration Examples
9.1.1 Marking for Europe According to ATEX and IECEx
Figure 31: Marking Example According to ATEX and IECEx
Figure 32: Text Detail – Marking Example According to ATEX and IECEx
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Table 38: Description of Marking Example According to ATEX and IECEx
Marking Description
TUEV 07 ATEX 554086 X Approving authority resp. certificate numbers
IECEx TUN 09.0001 X
Dust
II Equipment group: All except mining
3D Category 3 (Zone 22)
Ex Explosion protection mark
tc Type of protection: Protection by enclosure
IIIC Explosion group of dust
T135°C Max. surface temperature of the enclosure
(without a dust layer)
Dc Equipment protection level (EPL)
Mining
I Equipment group: Mining
M2 Category: High level of protection
d Type of protection: Flameproof enclosure
I Explosion group for electrical equipment for
mines susceptible to firedamp
Mb Equipment protection level (EPL)
Gases
3G Category 3 (Zone 2)
nA Type of protection: Non-sparking equipment
IIC Explosion group of gas and vapours
T4 Temperature class: Max. surface temperature
135 °C
Gc Equipment protection level (EPL)
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Figure 33: Marking Example for Approved Ex i I/O Module According to ATEX and IECEx
Figure 34: Text Detail – Marking Example for Approved Ex i I/O Module According to ATEX and
IECEx
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Table 39: Description of Marking Example for Approved Ex i I/O Module According to ATEX and
IECEx
Marking Description
TUEV 12 ATEX 106032 X Approving authority resp. certificate numbers
IECEx TUN 12 0039 X
Dust
3 (1) D Category 3 (Zone 22) equipment containing a safety
device for a category 1 (Zone 20) equipment
tc Type of protection: Protection by enclosure
[ia Da] Type of protection and equipment protection level
(EPL): Associated apparatus with intrinsic safety
circuits for use in Zone 20
IIIC Explosion group of dust
T135°C Max. surface temperature of the enclosure
(without a dust layer)
Dc Equipment protection level (EPL)
Mining
I Equipment Group: Mining
M2 (M1) Category: High level of protection with electrical
circuits which present a very high level of protection
d Type of protection: Flameproof enclosure
[ia Ma] Type of protection and equipment protection level
electrical circuits
I Explosion group for electrical equipment for mines
susceptible to firedamp
Mb Equipment protection level (EPL)
Gases
3 (1) G Category 3 (Zone 2) equipment containing a safety
device for a category 1 (Zone 0) equipment
ec Equipment protection by increased safety “e”
[ia Ga] Type of protection and equipment protection level
circuits for use in Zone 0
IIC Explosion group of gas and vapours
T4 Temperature class: Max. surface temperature
135 °C
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9.1.2 Marking for the United States of America (NEC) and Canada
(CEC)
Figure 35: Marking Example According to NEC
Figure 36: Text Detail – Marking Example According to NEC 500
Table 40: Description of Marking Example According to NEC 500

Marking Description
CL I Explosion protection (gas group)
DIV 2 Area of application
Grp. A B C D Explosion group (gas group)
op temp code T4 Temperature class
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
Figure 37: Text Detail – Marking Example for Approved Ex i I/O Module According to NEC 505
Table 41: Description of Marking Example for Approved Ex i I/O Module According to NEC 505
Marking Description
CI I, Explosion protection group
Zn 2 Area of application
AEx Explosion protection mark
nA Type of protection
[ia Ga] Type of protection and equipment protection
level (EPL): Associated apparatus with intrinsic
safety circuits for use in Zone 20
IIC Group
T4 Temperature class
Figure 38: Text Detail – Marking Example for Approved Ex i I/O Module According to NEC 506
Table 42: Description of Marking Example for Approved Ex i I/O Modules According to NEC 506
Marking Description
CI I, Explosion protection group
Zn 2 Area of application
AEx Explosion protection mark
[ia IIIC] Type of protection and equipment protection
IIC Group
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
Figure 39: Text Detail – Marking Example for Approved Ex i I/O Modules According to CEC 18
attachment J
Table 43: Description of Marking Example for Approved Ex i I/O Modules According to CEC 18
attachment J
Marking Description
Dust
[ia IIIC] Type of protection and equipment protection
IIC Group
X Symbol used to denote specific conditions of use
Gases
[ia Ga] Type of protection and equipment protection
IIC Group
X Symbol used to denote specific conditions of use
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
9.2 Installation Regulations

For the installation and operation of electrical equipment in hazardous areas, the
valid national and international rules and regulations which are applicable at the
installation location must be carefully followed.
9.2.1 Special Notes Regarding Explosion Protection

The following warning notices are to be posted in the immediately proximity of the
WAGO-I/O-SYSTEM 750 (hereinafter “product”):
WARNING – DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED!
WARNING – DO NOT DISCONNECT WHILE ENERGIZED!
WARNING – ONLY DISCONNECT IN A NON-HAZARDOUS AREA!
Before using the components, check whether the intended application is

permitted in accordance with the respective printing. Pay attention to any
changes to the printing when replacing components.
The product is an open system. As such, the product must only be installed in
appropriate enclosures or electrical operation rooms to which the following
applies:
• Can only be opened using a tool or key
• Inside pollution degree 1 or 2
• In operation, internal air temperature within the range of 0 °C ≤ Ta ≤ +55 °C

or −20 °C ≤ Ta ≤ +60 °C for components with extension number …/025-xxx
or −40 °C ≤ Ta ≤ +70 °C for components with extension number …/040-xxx
• Minimum degree of protection: min. IP54 (acc. to EN/IEC 60529)
• For use in Zone 2 (Gc), compliance with the applicable requirements of the
standards EN/IEC/ABNT NBR IEC 60079-0, -7, -11, -15
• For use in Zone 22 (Dc), compliance with the applicable requirements of

the standards EN/IEC/ABNT NBR IEC 60079-0, -7, -11, -15 and -31
• For use in mining (Mb), minimum degree of protection IP64 (acc. EN/IEC
60529) and adequate protection acc. EN/IEC/ABNT NBR IEC 60079-0 and
-1
• Depending on zoning and device category, correct installation and

compliance with requirements must be assessed and certified by a “Notified
Body” (ExNB) if necessary!
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
Explosive atmosphere occurring simultaneously with assembly, installation or
repair work must be ruled out. Among other things, these include the following
activities
• Insertion and removal of components
• Connecting or disconnecting from fieldbus, antenna, D-Sub, ETHERNET or

USB connections, DVI ports, memory cards, configuration and
programming interfaces in general and service interface in particular:
• Operating DIP switches, coding switches or potentiometers
• Replacing fuses
Wiring (connecting or disconnecting) of non-intrinsically safe circuits is only

permitted in the following cases
• The circuit is disconnected from the power supply.
• The area is known to be non-hazardous.
Outside the device, suitable measures must be taken so that the rated voltage is
not exceeded by more than 40 % due to transient faults (e.g., when powering the
field supply).
Product components intended for intrinsically safe applications may only be

powered by 750-606 or 750-625/000-001 bus supply modules.
Only field devices whose power supply corresponds to overvoltage category I or

II may be connected to these components.
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
9.2.2 Special Notes Regarding ANSI/ISA Ex

For ANSI/ISA Ex acc. to UL File E198726, the following additional requirements
apply:
• Use in Class I, Division 2, Group A, B, C, D or non-hazardous areas only
• ETHERNET connections are used exclusively for connecting to computer

networks (LANs) and may not be connected to telephone networks or
telecommunication cables
• WARNING – The radio receiver module 750-642 may only be used to

connect to external antenna 758-910!
• WARNING – Product components with fuses must not be fitted into circuits
subject to overloads!
These include, e.g., motor circuits.
• WARNING – When installing I/O module 750-538, “Control Drawing No.

750538” in the manual must be strictly observed!
Additional Information
Proof of certification is available on request.
Also take note of the information given on the operating and assembly
instructions.
The manual, containing these special conditions for safe use, must be readily
available to the user.
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 Appendix 81
750-496 8AI 0/4-20mA S.E.
10 Appendix
10.1 Configuration and Parameterization using a GSD
File with PROFIBUS DP and PROFINET IO
10.1.1 Configuration 8 AI 0(4)-20 mA, S.E.

10.1.1.1 PROFIBUS DP Fieldbus Coupler/Controller
750-333(/0xx-000), 750-833(/0xx-000)
When using the aforementioned PROFIBUS DP fieldbus devices, the process

image size is configured by selecting the corresponding GSD entry.
Table 44: Configuration PROFIBUS DP

GSD Entry PI-Length/[byte] Data Type Inst.
Module Submodule I O
750-496 8AI/0/4-20mA/SE 16 n/a INT16
750-496 8AI/0/4-20mA/SE 24 24 {UINT8, INT16} 8
RA n/a
PFC 750-496 8AI/0/4-20mA/ n/a n/a n/a n/a
SE
10.1.1.2 PROFINET IO Fieldbus Coupler

750-370, 750-375(/025-000), 750-377(/025-000)
When using the aforementioned PROFINET IO fieldbus couplers, the process

image size is configured by selecting the corresponding GSD entry.
Table 45: Configuration 750-370

750-496 8AI, 0(4)-20 mA 16 n/a INT16
n/a 8
750-496 8AI, 0(4)-20 mA, EM 24 24 {UINT8, INT16}
Table 46: Configuration 750-375(/025-000), 750-377(/025-000)

750-496 8AI, INT16[8] I 16 n/a INT16
8
0(4)-20 mA {UINT8, INT16}[8] I/O 24 24 {UINT8, INT16}
Manual
Version 1.2.2
82 Appendix WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
10.1.2 Parameterization 8 AI 0(4)-20 mA, S.E.

Apart from the user limits, the GSD file can be used to provide the I/O module on
the PROFIBUS DP and PROFINET IO fieldbus coupler with all operating
parameters.
Figure 40: Example of the PROFIBUS DP fieldbus coupler parameterization dialog
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
Figure 41: Example of the 750-370 fieldbus coupler parameterization dialog
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
For the PROFINET IO fieldbus couplers 750-375(/025-000) and
750-377(/025-000) the channel´s user limits can be adjusted via GSD, too. On
input values falling below or exceeding those limits, a respective process alarm
will be issued.
Figure 42: Example of the 750-375(/025-000) and 750-377(/025-000) fieldbus coupler

parameterization dialog
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
10.1.2.1 All PROFIBUS DP and PROFINET IO Fieldbus Couplers
The following assignment applies to the parameters of the I/O module when
using PROFIBUS DP and PROFINET IO fieldbus devices.
Table 47: Specific module / channel parameters for 750-496

GSD File WAGO-I/O-CHECK
Description Value Selection box Value
Number format Twos complement*) Number format Twos complement*)
Sign magnitude Sign magnitude
Noise filter deactivated*) Noise-Filter Checkbox
deactivated*)
activated activated
Signal type deactivated Signal type deactivated
Channel x 0-20 mA 0-20 mA
(x = 0…7) 4-20 mA*) 4-20 mA*)
3.6-21 mA (Namur NE43) 3.6-21 mA (Namur NE43)
Input filter deactivated*) Input filter Checkbox
(25 Hz) (25 Hz) deactivated*)
Kanal x activated activated
(x = 0 … 7)
*)
Factory setting
10.1.2.2 PROFIBUS DP Fieldbus Coupler

750-333(/0xx-000), 750-833(/0xx-000)
The aforementioned fieldbus couplers allow module-specific parameterization of

behavior at diagnosis.
Table 48: General module / channel parameters

Parameter Value Explanation
Diagnosis 0 (disabled)*) The fieldbus coupler signals a diagnosis if the
Channel x (x = I/O module reports the events:
0 … 7) • Measuring range overflow
• Measuring range underflow
Diagnostics reported by the I/O module do not
lead to the signaling of a diagnosis by the
fieldbus coupler.
1 (enabled) Diagnostics reported by the I/O module lead to
the signaling of a diagnosis by the fieldbus
coupler.
*)
Factory setting
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
10.1.2.3 PROFINET IO Fieldbus Coupler

750-370, 750-375(/025-000), 750-377(/025-000)
The aforementioned fieldbus couplers allow module-specific parameterization of

behavior at diagnosis.

Channel diagnosis 0 (false)*) Any errors that may occur on the respective
Channel x (x = 0…7) signal channel do not cause transmission of a
diagnostic alarm nor entry in the diagnostics
database of the station proxy.
1 (true) Any errors that may occur on the respective

signal channel and the error type explicitly
released entail transmission of a diagnostic
alarm. The respective error leads to an entry in
the diagnostics database of the station proxy.
Diagnosis: Measuring 0 (false) An undershot on the respective signal channel
range underflow does not lead to transmission of a diagnostic
Channel x (x = 0 … 7) alarm nor entry in the diagnostics database of
the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
an
undershoot leads to transmission of a diagnostic
alarm and entry in the diagnostics database of
the station proxy.
Diagnosis: Measuring 0 (false) An violation on the respective signal channel
range violation does not lead to transmission of a diagnostic
Channel x (x = 0 … 7) alarm nor entry in the diagnostics database of
the station proxy.
an
violation leads to transmission of a diagnostic
the station proxy.
Diagnosis: Short circuit 0 (false) A short circuit on the respective signal channel
Channel x (x = 0 … 7) does not lead to transmission of a diagnostic
alarm nor to entry in the diagnostics database of
the station proxy.
respective signal channel has been activated, a
short circuit leads to transmission of a
diagnostic alarm and entry in the diagnostics
database of the station proxy.
Diagnosis: Wire break 0 (false) A wire break on the respective signal channel
Channel x (x = 0 … 7) does not lead to transmission of a diagnostic
alarm nor to entry in the diagnostics database of
the station proxy.
respective signal channel has been activated, a
wire break leads to transmission of a diagnostic
the station proxy.
Manual
Version 1.2.2
750-496 8AI 0/4-20mA S.E.
Process alarm: 0 (false) Falling below the lower or above the upper user
User limit value limit on the respective signal channel does not
violation lead to transmission of a process alarm. The
Channel x (x = 0 … 7) lower and upper user limits are set in another
attribute.
falling below the lower or above the upper user
limit leads to transmission of a process alarm.
No entry in the diagnostics database of the
station proxy is made. The lower and upper user
limits are set in another attribute.
Lower user limit −32768*) … 32767 Based on the value range of the input signal, a
lower limit value of the input signal can be
specified that can lead to the abovementioned
event of a process alarm.
Upper user limit −32768 … 32767*) Based on the value range of the input signal, an
upper limit value of the input signal can be
specified that can lead to the abovementioned
event of a process alarm.
*)
Factory setting
Manual
Version 1.2.2
88 List of Figures WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
List of Figures
Figure 1: View ......................................................................................................17
Figure 2: Data Contacts ....................................................................................... 18
Figure 3: Power Jumper Contacts ....................................................................... 19
Figure 4: Push-in CAGE CLAMP® Connectors .................................................... 21
Figure 5: Display Elements .................................................................................. 22
Figure 6: Schematic Diagram .............................................................................. 23
Figure 7: Insert I/O Module (Example) ................................................................. 40
Figure 8: Snap the I/O Module into Place (Example) .......................................... 40
Figure 9: Removing the I/O Module (Example) ................................................... 41
Figure 10: Connecting a Conductor to a Push-in CAGE CLAMP® ...................... 42
Figure 11: Connection example – 2-Wire ............................................................ 43
Figure 12: WAGO-I/O-CHECK user interface ...................................................... 45
Figure 13: Parameterization Dialog for the I/O Module 750-496 ......................... 46
Figure 14: Title Bar in the Parameterization Dialog ............................................. 47
Figure 15: Horizontal Tab Menu .......................................................................... 48
Figure 16: Buttons in the Application Menu ......................................................... 48
Figure 17: Contents of the Horizontal Tab Start .................................................. 50
Figure 18: Start > Main Menu > Channel Selection List ...................................... 50
Figure 19: Connection Tab for Disconnected I/O Module .................................. 50
Figure 20: Connection Tab for Connected I/O Module ...................................... 51
Figure 21: Overview of the Vertical Tab Menu .................................................... 51
Figure 22: Module settings Menu Item View...................................................... 52
Figure 23: Channel settings Menu Item View .................................................... 54
Figure 24: Scaling Menu Item View .................................................................... 56
Figure 25: Calibration Menu Item View .............................................................. 58
Figure 26: Monitoring Menu Item View .............................................................. 60
Figure 27: Information Menu Item View ............................................................. 62
Figure 28: Expanding the Status Messages Window .......................................... 63
Figure 29: Status Messages in the Application Window of the Parameterization
Dialog .........................................................................................................63
Figure 30: Status Bar in the Parameterization Dialog .......................................... 64
Figure 31: Marking Example According to ATEX and IECEx .............................. 71
Figure 32: Text Detail – Marking Example According to ATEX and IECEx ......... 71
Figure 33: Marking Example for Approved Ex i I/O Module According to ATEX
and IECEx .................................................................................................. 73
Figure 34: Text Detail – Marking Example for Approved Ex i I/O Module
According to ATEX and IECEx ................................................................... 73
Figure 35: Marking Example According to NEC .................................................. 75
Figure 36: Text Detail – Marking Example According to NEC 500 ...................... 75
According to NEC 505 ................................................................................ 76
According to NEC 506 ................................................................................ 76
Figure 39: Text Detail – Marking Example for Approved Ex i I/O Modules
According to CEC 18 attachment J ............................................................ 77
Figure 40: Example of the PROFIBUS DP fieldbus coupler parameterization
dialog ..........................................................................................................82
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 List of Figures 89
750-496 8AI 0/4-20mA S.E.
Figure 41: Example of the 750-370 fieldbus coupler parameterization dialog ..... 83
Figure 42: Example of the 750-375(/025-000) and 750-377(/025-000)
fieldbus coupler parameterization dialog .................................................... 84
Manual
Version 1.2.2
90 List of Tables WAGO-I/O-SYSTEM 750
750-496 8AI 0/4-20mA S.E.
List of Tables
Table 1: Revision History ....................................................................................... 6
Table 2: Number Notation ...................................................................................... 9
Table 3: Font Conventions ..................................................................................... 9
Table 4: Compatibility List 750-496 ..................................................................... 16
Table 5: Legend for Figure “View” ....................................................................... 17
Table 6: Legend for Figure “Power Jumper Contacts” ......................................... 19
Table 7: Legend for Figure “Push-in CAGE CLAMP® Connectors” ..................... 21
Table 8: Legend for Figure “Display Elements” ................................................... 22
Table 9: Technical Data – Device ........................................................................ 24
Table 10: Technical Data, Power Supply ............................................................. 24
Table 11: Technical Data – Communication ........................................................ 24
Table 12: Technical Data – Inputs ....................................................................... 25
Table 13: Technical Data ‒ Field Wiring .............................................................. 25
Table 14: Technical Data – Power Jumper Contacts .......................................... 25
Table 15: Technical Data – Data Contacts .......................................................... 26
Table 16: Technical Data – Climatic Environmental Conditions .......................... 26
Table 17: Process Image – I/O Module 750-496 ................................................. 31
Table 18: Status Byte CH1_S0 ............................................................................ 32
Table 19: Process Image, Sensor Type 0-20 mA, Two's Complement
Representation ........................................................................................... 33
Table 20: Process Image, Sensor Type 4 … 20 mA, Two's Complement
Representation ........................................................................................... 34
Table 21: Process Image, Sensor Type 3.6 … 21 mA (NAMUR NE43),
Two's Complement Representation ........................................................... 35
Table 22: Process Image, Sensor Type 0 … 20 mA, Amount/Sign Format......... 36
Table 23: Process Image, Sensor Type 4 … 20 mA, Amount/Sign Format......... 37
Table 24: Process Image, Sensor Type 3.6 … 21 mA (NAMUR NE43),
Amount/Sign Format................................................................................... 38
Table 25: buttons on the main menu ................................................................... 47
Table 26: Buttons in the application menu ........................................................... 48
Table 27: Module settings Menu Item ............................................................... 53
Table 28: Channel settings Menu Item .............................................................. 54
Table 29: Scaling Menu Item .............................................................................. 57
Table 30: Calibration Menu Item ........................................................................ 59
Table 31: Monitoring Menu Item ........................................................................ 61
Table 32: Status Messages – Possible Status Messages with Additional
Information.................................................................................................. 63
Table 33: Sensor Types ....................................................................................... 65
Table 34: Variable Legend – Calibrating Measured Values ................................ 65
Table 35: Variable Legend – Scaling Measured Values ...................................... 67
Table 36: Priority levels of diagnostic functions ................................................... 68
Table 37: Behavior in the Event of an I/O Module Error Dependent on the
Configuration .............................................................................................. 69
Table 38: Description of Marking Example According to ATEX and IECEx......... 72
Table 39: Description of Marking Example for Approved Ex i I/O Module
According to ATEX and IECEx ................................................................... 74
Table 40: Description of Marking Example According to NEC 500...................... 75
Manual
Version 1.2.2
WAGO-I/O-SYSTEM 750 List of Tables 91
750-496 8AI 0/4-20mA S.E.
Table 41: Description of Marking Example for Approved Ex i I/O Module
According to NEC 505 ................................................................................ 76
Table 42: Description of Marking Example for Approved Ex i I/O Modules
According to NEC 506 ................................................................................ 76
Table 43: Description of Marking Example for Approved Ex i I/O Modules
According to CEC 18 attachment J ............................................................ 77
Table 44: Configuration PROFIBUS DP .............................................................. 81
Table 45: Configuration 750-370 ......................................................................... 81
Table 46: Configuration 750-375(/025-000), 750-377(/025-000) ......................... 81
Table 47: Specific module / channel parameters for 750-496 ............................. 85
Table 48: General module / channel parameters ................................................ 85
Table 49: General module / channel parameters ................................................ 86
Manual
Version 1.2.2
WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D - 32385 Minden
Hansastraße 27 • D - 32423 Minden
Phone: +49 571 887 – 0
Fax: +49 571 887 – 844169
E-Mail: info@wago.com
Internet: www.wago.com

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© 2019 WAGO Kontakttechnik GmbH & Co. KG

WAGO Kontakttechnik GmbH & Co. KG

Phone: +49 (0) 571/8 87 – 0

Phone: +49 (0) 571/8 87 – 4 45 55

WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

4.3.3.1 Sensor Type 0 … 20 mA .............................................................. 36

1 Notes about this Documentation

Always retain this documentation!

1.1 Validity of this Documentation

Consider power layout of the WAGO-I/O-SYSTEM 750!

1.2 Revision History

Personal Injury Caused by Electric Current!

Damage to Property Caused by Electrostatic Discharge (ESD)!

1.5 Number Notation

1.6 Font Conventions

2.1 Legal Bases

2.1.1 Subject to Changes

2.1.2 Personnel Qualifications

2.1.3 Use of the 750 Series in Compliance with Underlying

Operating the WAGO-I/O-SYSTEM 750 devices in home applications without

Appropriate housing (per 2014/34/EU) is required when operating the

The implementation of safety functions such as EMERGENCY STOP or safety

2.1.4 Technical Condition of Specified Devices

2.1.4.1.1 Electrical and Electronic Equipment

Electrical and electronic equipment may not be disposed of

• Clear any data stored on the electrical and electronic equipment.

• Remove any added battery or memory card in the electrical and

• Have the electrical and electronic equipment sent to your local

Improper disposal of electrical and electronic equipment can be harmful to the

Packaging contains materials that can be reused.

Environmentally friendly disposal of the packaging protects the environment and

• Observe national and local regulations for the disposal of packaging.

• Dispose of packaging of all types that allows a high level of recovery,

Improper disposal of packaging can be harmful to the environment and wastes

2.2 Safety Advice (Precautions)

Do not work on devices while energized!

Install the device only in appropriate housings, cabinets or in electrical

Ensure disconnect and overcurrent protection!

Ensure a standard connection!

Ensure proper contact with the DIN-rail!

Replace defective or damaged devices!

Protect the components against materials having seeping and insulating

Clean only with permitted materials!

Do not use any contact spray!

Do not reverse the polarity of connection lines!

Avoid electrostatic discharge!

The I/O module has 8 input channels for field signals.

The input signal is electrically isolated and is transmitted with a resolution of

Do not exceed maximum values via power contacts!

Table 4: Compatibility List 750-496

Table 5: Legend for Figure “View”

3.2.1 Data Contacts/Local Bus

Figure 2: Data Contacts

Do not place the I/O modules on the gold spring contacts!

Ensure that the environment is well grounded!

3.2.2 Power Jumper Contacts/Field Supply

Risk of injury due to sharp-edged blade contacts!

Figure 3: Power Jumper Contacts