Wago-I/O-System 750: Manual

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Manual

WAGO-I/O-SYSTEM 750

750-564
4AO U/I
4-Channel Analog Output Module; Voltage/Current

Version 1.0.0
2 WAGO-I/O-SYSTEM 750
750-564 4AO U/I

© 2020 WAGO Kontakttechnik GmbH & Co. KG


All rights reserved.

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27
D-32423 Minden

Phone: +49 (0) 571/8 87 – 0


Fax: +49 (0) 571/8 87 – 1 69

E-Mail: info@wago.com

Web: www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 4 45 55


Fax: +49 (0) 571/8 87 – 84 45 55

E-Mail: support@wago.com

Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.

E-Mail: documentation@wago.com

We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.

WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

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Table of Contents
1 Notes about this Documentation .............................................................. 5
1.1 Validity of this Documentation.................................................................. 5
1.2 Copyright.................................................................................................. 5
1.3 Symbols ................................................................................................... 6
1.4 Number Notation ...................................................................................... 8
1.5 Font Conventions ..................................................................................... 8
2 Important Notes .......................................................................................... 9
2.1 Legal Bases ............................................................................................. 9
2.1.1 Subject to Changes ............................................................................. 9
2.1.2 Personnel Qualifications...................................................................... 9
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ....... 9
2.1.4 Technical Condition of Specified Devices ......................................... 10
2.1.5 Disposal ............................................................................................ 10
2.1.5.1 Electrical and Electronic Equipment ............................................. 10
2.1.5.2 Packaging ..................................................................................... 11
2.2 Safety Advice (Precautions)................................................................... 12
3 Device Description ................................................................................... 15
3.1 View ....................................................................................................... 18
3.2 Connectors............................................................................................. 19
3.2.1 Data Contacts/Local Bus ................................................................... 19
3.2.2 Power Jumper Contacts/Field Supply ............................................... 20
3.2.3 Push-in CAGE CLAMP® Connectors ................................................ 21
3.3 Display Elements ................................................................................... 22
3.4 Schematic Diagram................................................................................ 23
3.5 Technical Data ....................................................................................... 24
3.5.1 Device ............................................................................................... 24
3.5.2 Power Supply .................................................................................... 24
3.5.3 Communication ................................................................................. 24
3.5.4 Outputs .............................................................................................. 25
3.5.5 Climatic Environmental Conditions.................................................... 26
3.6 Approvals ............................................................................................... 27
3.7 Standards and Guidelines...................................................................... 28
4 Process Image .......................................................................................... 29
4.1 Overview ................................................................................................ 29
4.2 Control and Status Bytes ....................................................................... 31
4.3 Prozess Data ......................................................................................... 33
4.3.1 Overview of Signal Types.................................................................. 33
4.3.2 Prozess Value (Voltage).................................................................... 34
4.3.3 Process Values (Current) .................................................................. 39
5 Mounting ................................................................................................... 50
5.1 Mounting Sequence ............................................................................... 51
5.2 Inserting and Removing Devices ........................................................... 52
5.2.1 Inserting the I/O Module .................................................................... 52
5.2.2 Removing the I/O Module.................................................................. 53

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6 Connect Devices....................................................................................... 54
6.1 Connecting a Conductor to the Push-in CAGE CLAMP® ....................... 54
6.2 Connection Examples ............................................................................ 56
7 Commissioning......................................................................................... 58
7.1 Configuration and Parameterization with WAGO-I/O-CHECK .............. 59
7.1.1 Control Mode ..................................................................................... 60
7.1.2 Parameterization Dialog .................................................................... 62
7.1.2.1 Title Bar ........................................................................................ 63
7.1.2.2 Information Bar ............................................................................. 63
7.1.2.3 Buttons ......................................................................................... 63
7.1.2.4 Menu ............................................................................................. 64
7.1.3 Settings via the Menu ........................................................................ 64
7.1.3.1 Common ....................................................................................... 64
7.1.3.2 Channel Settings .......................................................................... 66
7.1.3.3 Scaling .......................................................................................... 69
7.1.3.4 Calibration .................................................................................... 71
7.2 Configuration and Parameterization with e!COCKPIT ........................... 73
7.3 Configuration and Parameterization via GSD File ................................. 74
8 Scaling Measured Values ........................................................................ 80
9 Calibrating Measured Values .................................................................. 81
9.1.1 Example of Determining Gain and Offset .......................................... 81
10 Diagnostics ............................................................................................... 83
10.1 Error States and Possible Causes ......................................................... 83
10.2 Diagnostics via Display Elements .......................................................... 83
11 Use in Hazardous Environments ............................................................ 85
11.1 Marking Configuration Examples ........................................................... 86
11.1.1 Marking for Europe According to ATEX and IECEx .......................... 86
11.1.2 Marking for the United States of America (NEC) and Canada
(CEC) ................................................................................................ 90
11.2 Installation Regulations .......................................................................... 93
11.2.1 Special Notes including Explosion Protection ................................... 93
11.2.2 Special Notes Regarding UL Hazardous Location ............................ 95
12 Service ....................................................................................................... 96
12.1 Firmware Update/Downgrade ................................................................ 96
12.2 Recalibration .......................................................................................... 97
12.3 WAGO UII (Unique Item Identifier) ........................................................ 98
List of Figures .................................................................................................... 99
List of Tables .................................................................................................... 100

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1 Notes about this Documentation

Always retain this documentation!


This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation
is included, if necessary.

1.1 Validity of this Documentation


This documentation is only applicable to the I/O module 750-564
(4AO U/I).

The I/O module 750-564 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus coupler or
controller.

Consider power layout of the WAGO I/O SYSTEM 750!


In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler or controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.

1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.

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1.3 Symbols

Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.

Personal Injury Caused by Electric Current!


Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.

Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.

Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.

Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.

Damage to Property Caused by Electrostatic Discharge (ESD)!


Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.

Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.

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Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).

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1.4 Number Notation


Table 1: Number Notation
Number Code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100' In quotation marks, nibble separated
'0110.0100' with dots (.)

1.5 Font Conventions


Table 2: Font Conventions
Font Type Indicates
italic Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu Menu items are marked in bold letters.
e.g.: Save
> A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value” Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button] Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key] Keys are marked with bold letters in square brackets.
e.g.: [F5]

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2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.

2.1 Legal Bases

2.1.1 Subject to Changes


WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all
rights arising from the granting of patents or from the legal protection of utility
patents. Third-party products are always mentioned without any reference to
patent rights. Thus, the existence of such rights cannot be excluded.

2.1.2 Personnel Qualifications


All sequences implemented on WAGO I/O SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.

All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.

2.1.3 Use of the 750 Series in Compliance with Underlying


Provisions
Fieldbus couplers, controllers and I/O modules found in the modular WAGO I/O
SYSTEM 750 receive digital and analog signals from sensors and transmit them
to actuators or higher-level control systems. Using controllers, the signals can
also be (pre-) processed.

The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.

Operating the WAGO I/O SYSTEM 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information in
the section “Device Description” > “Standards and Guidelines” in the manual for
the used fieldbus coupler or controller.

Appropriate housing (per 2014/34/EU) is required when operating the WAGO I/O
SYSTEM 750 in hazardous environments. Please note that a prototype test

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certificate must be obtained that confirms the correct installation of the system in
a housing or switch cabinet.

The implementation of safety functions such as EMERGENCY STOP or safety


door monitoring must only be performed by the F I/O modules within the modular
WAGO I/O SYSTEM 750. Only these safe F I/O modules ensure functional safety
in accordance with the latest international standards. WAGO's interference-free
output modules can be controlled by the safety function.

2.1.4 Technical Condition of Specified Devices


The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. These
modules contain no parts that can be serviced or repaired by the user. The
following actions will result in the exclusion of liability on the part of WAGO
Kontakttechnik GmbH & Co. KG:

• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.

Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO Kontakttechnik GmbH & Co. KG.

2.1.5 Disposal

2.1.5.1 Electrical and Electronic Equipment

Electrical and electronic equipment may not be disposed of


with household waste. This also applies to products without
this symbol.

Electrical and electronic equipment contain materials and substances that can be
harmful to the environment and health. Electrical and electronic equipment must
be disposed of properly after use.
WEEE 2012/19/EU applies throughout Europe. Directives and laws may vary
nationally.

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Environmentally friendly disposal benefits health and protects
the environment from harmful substances in electrical and
electronic equipment.

• Observe national and local regulations for the disposal of electrical and
electronic equipment.

• Clear any data stored on the electrical and electronic equipment.

• Remove any added battery or memory card in the electrical and


electronic equipment.

• Have the electrical and electronic equipment sent to your local


collection point.

Improper disposal of electrical and electronic equipment can be harmful to the


environment and human health.

2.1.5.2 Packaging

Packaging contains materials that can be reused.


PPWD 94/62/EU and 2004/12/EU packaging guidelines apply throughout
Europe. Directives and laws may vary nationally.

Environmentally friendly disposal of the packaging protects the environment and


allows sustainable and efficient use of resources.

• Observe national and local regulations for the disposal of packaging.

• Dispose of packaging of all types that allows a high level of recovery,


reuse and recycling.

Improper disposal of packaging can be harmful to the environment and wastes


valuable resources.

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2.2 Safety Advice (Precautions)


For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:

Do not work on devices while energized!


All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.

Install device in only one suitable enclosure!


The device is an open system. Install the device in a suitable enclosure. This
enclosure must:

• Guarantee that the max. permissible degree of pollution is not exceeded.


• Offer adequate protection against contact.
• Prevent fire from spreading outside of the enclosure.
• Offer adequate protection against UV irradiation.
• Guarantee mechanical stability
• Restrict access to authorized personnel and may only be opened with tools

Ensure disconnect and overcurrent protection!


The device is intended for installation in automation technology systems.
Disconnect protection is not integrated. Connected systems must be protected by
a fuse.
Provide suitable disconnect and overcurrent protection on the system side!

Ensure a standard connection!


To minimize any hazardous situations resulting in personal injury or to avoid
failures in your system, the data and power supply lines shall be installed
according to standards, with careful attention given to ensuring the correct
terminal assignment. Always adhere to the EMC directives applicable to your
application.

System supply only with appropriate fuse protection!


Without overcurrent protection, the electronics can be damaged.
For 24V system supply input voltage an external fuse, rated max. 2 A, slow
acting, min. 30 VDC shall be used.

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Field supply only with appropriate fuse protection!


Without overcurrent protection, the electronics can be damaged.
For 24V field supply input voltage an external fuse, rated max. 10 A, slow acting,
min. 30 VDC shall be used.

Do not exceed maximum values via power contacts!


The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

Do not exceed the maximum total current for I/O modules (5 VDC) via data
contacts!
The maximum permissible total current for internal system supply of the I/O
modules may not be exceeded. The permissible total current is specified in the
technical data of the head station and power supply. The data contacts for
internal system supply can be damaged and the permissible operating
temperature can be exceeded by higher values.
When configuring the system, do not exceed the permissible total current. If there
is a higher power requirement, you must use an additional supply to provide the
system voltage (5 VDC)!

Ensure proper contact with the DIN-rail!


Proper electrical contact between the DIN-rail and device is necessary to
maintain the EMC characteristics and function of the device.

Replace defective or damaged devices!


Replace defective or damaged device/module (e.g., in the event of deformed
contacts).

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Protect the components against materials having seeping and insulating


properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for
handling devices/modules.

Clean only with permitted materials!


Clean housing and soiled contacts with propanol.

Do not use any contact spray!


Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.

Do not reverse the polarity of connection lines!


Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.

Avoid electrostatic discharge!


The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.

Do not use in telecommunication circuits!


Only use devices equipped with ETHERNET or RJ-45 connectors in LANs.
Never connect these devices with telecommunication networks.

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3 Device Description
The I/O module 750-564 (4AO U/I) provides a large number of standard signals
for voltage and current.

The output signal can be parameterized channel by channel.

Wire break, short circuit, wiring errors and a faulty field power supply are
diagnosed and indicated.

The I/O module is protected against incorrect wiring (feedback).

Voltage outputs can optionally be connected with 4-wire technology via the sense
lines.

Power to the internal electronics is supplied via both the internal data bus and the
field supply.

The Output signal is electrically isolated and will be transmitted with a resolution
of 16 bits.

The I/O module 750-564 (4AO U/I) receives the 24 V voltage supply for the field
level from an upstream I/O module or from the fieldbus coupler/controller via
blade-formed power jumper contacts. It then provides these potentials to
subsequent I/O modules via spring-formed power jumper contacts.

Do not exceed maximum values via power contacts!


The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node.
An arrangement in groups within the group of potentials is not necessary.

The 750-564 module can be used with the fieldbus couplers and controllers of
the WAGO I/O SYSTEM 750 of the specified version or higher listed in the
“Compatibility list” table.

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Table 3: Compatibility List 750-564
Fieldbus Coupler/ Firmware
Bus System Item No.
Controller/PFC Version
750-375 07
PROSINET Fieldbus Coupler
750-377 07
Fieldbus Coupler 750-333 22
PROFIBUS
Controller 750-833 21
750-341 09
750-342 19
Fieldbus Coupler 750-352 14
750-362 02
750-363 03
750-823 03
750-841 21
750-842 19
750-843 03
750-852 14
750-862 02
750-871 09
ETHERNET
750-872 05
Controller
750-873 05
750-880 14
750-881 14
750-882 14
750-885 14
750-890 02
750-891 02
750-893 03
Application Controller BA 750-884 14
PFC100 750-810x 13
PFC200 750-82xx 13
Fieldbus Coupler 750-306 4M
DeviceNet ECO Fieldbus Coupler 750-346 11
Controller 750-806 11
750-337 22
Fieldbus Coupler
750-338 22
750-347 12
CANopen ECO Fieldbus Coupler
750-348 12
750-837 18
Controller
750-838 18

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Table 3: Compatibility List 750-564
Fieldbus Coupler/ Firmware
Bus System Item No.
Controller/PFC Version
750-315/300-000 01
Fieldbus Coupler
750-316/300-000 01
Modbus®
750-815/300-000 01
Controller
750-816/300-000 01
EtherCat Fieldbus Coupler 750-354 05
750-330 09
Fieldbus Coupler
750-332 02
BACnet 750-829 09
Controller 750-832 02
750-831 13
750-849 05
KNX Controller
750-889 14

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3.1 View

Figure 1: View

Table 4: Legend for Figure “View”


Pos. Description Details See Section
1 Marking possibility with Mini- ---
WSB
2 Status LEDs “Device Description” > “Display Elements”
3 Data contacts “Device Description” > “Connectors”
4 Push-in CAGE CLAMP® “Device Description” > “Connectors”
connectors
5 Power jumper contacts “Device Description” > “Connectors”
6 Release tab “Mounting” > “Inserting and Removing
Devices”

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3.2 Connectors

3.2.1 Data Contacts/Local Bus


Communication between the head station and the I/O modules as well as the
system supply of the I/O modules is carried out via the local bus. The contacting
for the local bus consists of 6 data contacts, which are available as self-cleaning
gold spring contacts.

Figure 2: Data Contacts

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3.2.2 Power Jumper Contacts/Field Supply


The I/O module 750-564 has 2 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.

Figure 3: Power Jumper Contacts

Table 5: Legend for Figure “Power Jumper Contacts”


Contact Type Function
1 Spring contact Potential transmission (Uv) for field supply
2 Spring contact Potential transmission (0 V) for field supply
3 Blade contact Potential feed-in (0 V) for field supply
4 Blade contact Potential feed-in (Uv) for field supply

Do not exceed maximum values via power contacts!


The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

Use supply modules for ground (earth)!


The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.

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3.2.3 Push-in CAGE CLAMP® Connectors

Figure 4: Push-in CAGE CLAMP® Connectors

Table 6: Legend for Figure “Push-in CAGE CLAMP® Connectors”


Channel Designation Connector Function
+AO1 1 Positive voltage/current output
−AO1 9 Negative voltage/current output
1
+S1 2 Positive sense input
−S1 10 Negative sense input
+AO2 3 Positive voltage/current output
−AO2 11 Negative voltage/current output
2
+S2 4 Positive sense input
−S2 12 Negative sense input
+AO3 5 Positive voltage/current output
−AO3 13 Negative voltage/current output
3
+S3 6 Positive sense input
−S3 14 Negative sense input
+AO4 7 Positive voltage/current output
−AO4 15 Negative voltage/current output
4
+S4 8 Positive sense input
−S4 16 Negative sense input

Use shielded signal lines!


Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.

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3.3 Display Elements

Figure 5: Display Elements

Table 7: Legend for Figure “Display Elements”

Channel Designation LED Color Description


Status signal for channel 1:
Status LED 1 1 Green operational readiness and local bus
communication
1 Error signaling for channel 1: wire
break, short circuit, wiring errors,
Error LED 1 9 Red
faulty field power supply or internal
error
Status signal for channel 2:
Status LED 2 2 Green operational readiness and local bus
communication
2 Error signaling for channel 2: wire
break, short circuit, wiring errors,
Error LED 2 10 Red
faulty field power supply or internal
error
Status signal for channel 3:
Status LED 3 3 Green operational readiness and local bus
communication
3 Error signaling for channel 3: wire
break, short circuit, wiring errors,
Error LED 3 11 Red
faulty field power supply or internal
error
Status signal for channel 4:
Status LED 4 4 Green operational readiness and local bus
communication
4 Error signaling for channel 4: wire
break, short circuit, wiring errors,
Error LED 4 12 Red
faulty field power supply or internal
error

Indicators may be disabled with channels!


When a channel is disabled, the associated indicators are also disabled.
Both LEDs associated with the channel in question are then switched off.

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You can find the interpretation of the internal LED states in Section “Diagnostics”.

3.4 Schematic Diagram

Figure 6: Schematic Diagram

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3.5 Technical Data

3.5.1 Device
Table 8: Technical Data – Device
Width 12 mm
Height (from upper edge of DIN-rail) 69 mm
Depth 100 mm
Weight 50 g

3.5.2 Power Supply


Table 9: Technical Data – Power Supply
Power supply via power jumper contact
24 VDC (−25 % … +30 %)
Power consumption, system supply
(5 V) 55 mA
Power consumption, field supply
(I/O module with no external load) 20 mA at 24 V
Power consumption, field supply
for typical operating conditions
Load on 4 current outputs:
200 Ω per output 43 mA at 24 V
Load on 4 current outputs:
2 kΩ per output 37 mA at 24 V
Isolation 500 V system/field

3.5.3 Communication
Table 10: Technical Data – Communication
Data width, internal (local bus) 4 × 16-bit data
4 × 8 bits, control/status (optional,
configurable)

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3.5.4 Outputs
Table 11: Technical Data – Outputs
Number of outputs 4
Output type (adjustable) • 0-10 mA
• 2-10 mA
• ±10 mA
• 0-12 mA
• ±12 mA
• 0-20 mA
• 4-20 mA *)
• ±20 mA
• 0-22 mA
• ±22 mA
• 0-5 V
• 1-5 V
• ±5 V
• 0-10 V
• 2-10 V
• ±10 V
• 0-12 V
• ±12 V
Load impedance, voltage output ≥ 1 kΩ
Load impedance, current output ≤ 600 Ω
Outputs with feedback protection up to 31.2 V
Diagnostics Wire break1), short circuit2), wiring
errors, faulty field power supply, internal
error
Resolution (configurable) • 16-bit with positive signals
• 15-bit + sign with positive or
negative signals
Conversion time typ. ≤ 3 ms for all channels
*)
Factory setting
1)
With output type “current”
2)
With output type “voltage”

Limitation on negative current output ranges!


If a channel is operated in the negative current output range, the other channels
must not be operated in the voltage output range!

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Table 12: Max. Error/Temperature Drift by Output Range
Max. Error at 25 °C Max. Tempe-
Output Ranges [Output range end rature Drift
value: %] [ppm/K]
0-10 V; 2-10 V; ±10 V;
0.05 25
0-5 V; 1-5 V; ±5 V
0-12 V; ±12 V 0.075 25
0-20 mA; 4-20 mA; ±20 mA; 0-10 mA;
2-10 mA; ±10 mA; 0-12 mA; ±12 mA; 0.05 50
0-22 mA; ±22 mA

Table 13: Technical Data ‒ Field Wiring


Wire connection Push-in CAGE CLAMP®
Cross section, solid wire 0.08 mm² … 1.5 mm² / AWG 28 … 16
Cross section, fine-stranded wire 0.25 mm² … 1.5 mm² / AWG 22 … 16
Stripped lengths 8 mm … 9 mm / 0.33 in

3.5.5 Climatic Environmental Conditions


Table 14: Technical Data – Climatic Environmental Conditions
Surrounding air temperature, operation 0 °C … 55 °C
Surrounding air temperature, storage −25 °C … +85 °C
Operating altitude 0 … 2000 m;
(> 2000 m upon request)
Relative humidity Max. 5 % … 95 % without condensation
Pollution degree 2
Protection type IP20
Resistance to harmful substances Acc. to IEC 60068-2-42 and
IEC 60068-2-43
Maximum pollutant concentration at SO2 ≤ 25 ppm
relative humidity < 75 % H2S ≤ 10 ppm
Special conditions Ensure that additional measures for
components are taken, which are used
in an environment involving:
– dust, caustic vapors or gases
– ionizing radiation

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3.6 Approvals
The following approvals have been granted to 750-564 I/O modules:

Conformity Marking

UL E175199 for
use in Ordinary
Location

The following Ex approvals have been granted to 750-564 I/O modules:

TÜV 14 ATEX 148929 X


II 3 G Ex ec IIC T4 Gc
IECEx TUN 14.0035 X
Ex ec IIC T4 Gc

UL E198726 for Use in Hazardous Locations


Cl I, Div 2, Group A, B, C, D, T4

The following ship approvals have been granted to 750-564 I/O modules:

DNV GL
[Temperature: B, Humidity: A, Vibration: B, EMC: B,
Enclosure: A]

More information about approvals.


Detailed references to the approvals are listed in the document “Overview
Approvals WAGO I/O SYSTEM 750”, which you can find via the internet under:
www.wago.com  DOWNLOADS  Documentation  System Description.

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3.7 Standards and Guidelines


750-564 I/O modules meet the following standards and guidelines:

ATEX Directive 2014/34/EU


Explosive atmospheres. Equipment. EN 60079-0
General requirements

Explosive atmospheres EN 60079-7


Equipment protection by increased safety "e"

IECEx Scheme
Explosive atmospheres IEC 60079-0
General requirements

Explosive atmospheres IEC 60079-7


Equipment protection by increased safety "e"

UL Ordinary Locations
UL Standard for Safety – UL 61010-2-201
for Industrial Control Equipment

UL Hazardous Locations
STANDARD FOR SAFETY – UL 121201
Nonincendive Electrical Equipment for Use in Class I
and II, Division 2 and Class III, Divisions 1 and 2
Hazardous (Classified) Locations

EMV Directive 2014/30/EU


EMV CE Immunity to interference EN 61000-6-2
and EN 61131-2

EMV CE Emission of interference EN 61000-6-3


and EN 61131-2

EMV Marine
Emission of interference according to DNV GL

Immunity to interference according to DNV GL

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4 Process Image
The 750-564 I/O Module provides one control/status byte (8 bits) and one data
word (16 bits) per channel.
The I/O module outputs signals with a 16-bit process value resolution.

The digitized process value is output in a data word via the process image of the
head station as output byte “0” (low) and output byte “1” (high).

With the setting “Process Image: Standard,” the head station hides the control/
status bytes of the individual channels.
With the setting “Process Image: Advanced,” the control/status bytes are shown
in the fieldbus process image.

The required setting can be made through parameterization with the WAGO-I/O-
CHECK commissioning tool.
Alternatively, the I/O module can also be parameterized via the PROFIBUS and
PROFINET device description (GSD file). The description of the parameterization
can be found in the appendix in section “Configuration and Parameterization via
GSD File with PROFIBUS DP and PROFINET IO.”

4.1 Overview

Control/status byte with setting “Process Image: Standard”:


Representation depends on the head station!
The I/O module provides the head station with a complete process image,
including control/status bytes. The WAGO-I/O-CHECK commissioning tool
accesses the complete commissioning process image. The head station uses a
different process image for provision of cyclic process data via the fieldbus.
Presentation of control/status bytes may be suppressed in this other process
image, depending on the head station used (see table “Process Image
(‘Standard’) – 750-564 I/O Module”).

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Table 15: Process Image (“Standard”) – 750-564 I/O Module
Process image
Output1)
Byte 0 Process value CH1_D0
Byte 1 Process value CH1_D1
Byte 2 Process value CH2_D0
Byte 3 Process value CH2_D1
Byte 4 Process value CH3_D0
Byte 5 Process value CH3_D1
Byte 6 Process value CH4_D0
Byte 7 Process value CH4_D1
1)
CHx_D0 = low byte of the process value for channel x
CHx_D1 = high byte of the process value for channel x

Table 16: Process Image (“Advanced”) – 750-564 I/O Module


Process image
Output Input
Byte 0 Control byte CH1_C0 Byte 0 Status byte CH1_S0
Byte 1 Process value CH1_D0 Byte 1 Reserved
Byte 2 Process value CH1_D1 Byte 2 Reserved
Byte 3 Control byte CH2_C1 Byte 3 Status byte CH2_S1
Byte 4 Process value CH2_D0 Byte 4 Reserved
Byte 5 Process value CH2_D1 Byte 5 Reserved
Byte 6 Control byte CH3_C2 Byte 6 Status byte CH3_S2
Byte 7 Process value CH3_D0 Byte 7 Reserved
Byte 8 Process value CH3_D1 Byte 8 Reserved
Byte 9 Control byte CH4_C3 Byte 9 Status byte CH4_S3
Byte 10 Process value CH4_D0 Byte 10 Reserved
Byte 11 Process value CH4_D1 Byte 11 Reserved
1)
CHx_Sx = Status byte x from channel x
CHx_D0 = low byte of the process value for channel x
CHx_D1 = high byte of the process value for channel x
2)
CHx_Cx = control byte x of channel x

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4.2 Control and Status Bytes


Control and status bytes are implemented identically for all channels. Therefore,
the following description in this section applies to all control and status bytes of
the I/O module.

Table 17: Control Byte CH1_C0


Control Byte CH1_C0, Byte 0
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Reg_Com = 0 - - - - - - -
Reg_Com = 1 0/1 Register number
Register communication
Reg_Com 0: Switch register communication off
1: Switch register communication on
0/1 Reserved
- Not used

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Table 18: Status Byte CH1_S0
Status Byte CH1_S0, Byte 0
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
RegCom General Power Wire Short Wiring Wiring 0
Error supply break circuit error AO- error
fault
0 Reserved
Wiring Wiring error
error 0: No wiring error
1: Wiring error present. External voltage or short circuit present on the
analog output +AO1 and −AO1 or sense input +S1 and −S1.
Wiring AO- wiring error
error AO- 0: No wiring error on −AOx.
1: AO− wiring error present. Short circuit between 24 V and −AOx.
Short Short circuit
1)
circuit 0: No short circuit
1: Short circuit on the analog output between +AO1 and −AO1.
Wire Wire break
break2) 0: No wire break.
1: Analog output +AO1 and −AO1 open or in an excessively high-ohm state,
or
external voltage on analog output +AO1 and −AO1 or sense input +S1
and −S1, or short circuit on the sense input between +S1 and −S1.
Power Power supply fault
supply fault 0: Voltage for the field supply is adequate.
1: Voltage for the field supply is too low.
General General error / internal error
Error 0: No error present, or bit 1 (wiring error), bit 2 (AO− wiring error), bit 3
(short circuit), bit 4 (wire break) or bit 5 (power supply fault) is not set.
1: General error present; bit 1 (wiring error), bit 2 (AO− wiring error), bit 3
(short circuit), bit 4 (wire break) or bit 5 (power supply fault) is set.

Internal error present (DAC error);


bit 1 (wiring error), bit 2 (AO− wiring error),
bit 3 (short circuit),
bit 4 (wire break) or
bit 5 (power supply fault) is not set.
RegCom Register communication
0: Register communication is inactive (normal mode).
1: Register communication is active.
1)
Only with output type “voltage”
2)
Only with output type “current”

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4.3 Prozess Data


4.3.1 Overview of Signal Types
The following table serves as an overview of all supported signal types.
With positive signals, the resolution can be set to either 16 bits or 15 bits.

Table 19: Overview of Signal Types


Bits 0 … 4 of Measurement
Signal type Resolution1)
Register 32 Range
0x00 Channel is disabled
0x01 0-5 V 0 … +5 V 16 Bit
0x01 0-5 V 0 … +5 V 15 Bit
0x02 1-5 V +1 … +5 V 16 Bit
0x02 1-5 V +1 … +5 V 15 Bit
0x03 ±5 V −5 … +5 V 15 Bit + VZ
0x04 0-10 V 0 … +10 V 16 Bit
0x04 0-10 V 0 … +10 V 15 Bit
0x05 2-10 V +2 … +10 V 16 Bit
0x05 2-10 V +2 … +10 V 15 Bit
0x06 ± 10 V −10 … +10 V 15 Bit + VZ
0x07 0-10 mA 0 … +10 mA 16 Bit
0x07 0-10 mA 0 … +10 mA 15 Bit
0x08 2-10 mA +2 … +10 mA 16 Bit
0x08 2-10 mA +2 … +10 mA 15 Bit
0x09 ±10 mA −10 … +10 mA 15 Bit + VZ
0x0A 0-20 mA 0 … +20 mA 16 Bit
0x0A 0-20 mA 0 … +20 mA 15 Bit
0x0B 4-20 mA +4 … +20 mA 16 Bit
0x0B 4-20 mA +4 … +20 mA 15 Bit
0x0C ±20 mA −20 … +20 mA 15 Bit + VZ
0x0D 0-12 V 0 … +12 V 16 Bit
0x0D 0-12 V 0 … +12 V 15 Bit
0x0E ±12 V −12 … +12 V 15 Bit + VZ
0x0F 0-22 mA 0 … +22 mA 16 Bit
0x0F 0-22 mA 0 … +22 mA 15 Bit
0x10 ±22 mA −22 … +22 mA 15 Bit + VZ
0x11 0-12 mA 0 … +12 mA 16 Bit
0x11 0-12 mA 0 … +12 mA 15 Bit
0x12 ±12 mA −12 … +12 mA 15 Bit + VZ
1)
16 Bit/15 Bit + VZ: Bit 14 of Register 32 = 0
15 Bit: Bit 14 of Register 32 = 1

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4.3.2 Prozess Value (Voltage)


Table 20: 0–5 V (16-Bit Resolution)
Voltage Value (U) Process Value (hex) Process Value (dec)
0V 0x0000 0
1V 0x3333 13107
2V 0x6666 26214
3V 0x9999 39321
4V 0xCCCC 52428
5V 0xFFFF 65535

Table 21: 0–5 V (15-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
0V 0x0000 0
1V 0x1999 6553
2V 0x3333 13107
3V 0x4CCC 19660
4V 0x6666 26214
5V 0x7FFF 32767

Table 22: 1-5 V (16-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
1V 0x0000 0
2V 0x4000 16384
3V 0x8000 32768
4V 0xBFFF 49151
5V 0xFFFF 65535

Table 23: 1-5 V (15-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
1V 0x0000 0
2V 0x3333 13107
3V 0x4CCD 19661
4V 0x6666 26214
5V 0x7FFF 32767

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Table 24: ±5 V
Voltage Value (U) Process Value (hex) Process Value (dec)
−5 V 0x8000 −32768
−4 V 0x999A −26214
−3 V 0xB333 −19661
−2 V 0xCCCD −13107
−1 V 0xE666 −6554
0V 0x0000 0
+1 V 0x1999 6553
+2 V 0x3333 13107
+3 V 0x4CCC 19660
+4 V 0x6666 26214
+5 V 0x7FFF 32767

Table 25: 0-10 V (16-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
0V 0x0000 0
1V 0x199A 6554
2V 0x3333 13107
3V 0x4CCD 19661
4V 0x6666 26214
5V 0x8000 32768
6V 0x9999 39321
7V 0xB333 45875
8V 0xCCCC 52428
9V 0xE666 58982
10 V 0xFFFF 65535

Table 26: 0-10 V (15-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
0V 0x0000 0
1V 0x0CCD 3277
2V 0x1999 6553
3V 0x2666 9830
4V 0x3333 13107
5V 0x4000 16384
6V 0x4CCC 19660
7V 0x5999 22937
8V 0x6666 26214
9V 0x7332 29490
10 V 0x7FFF 32767

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Table 27: 2-10 V (16-Bit Resolution)
Voltage Value (U) Process Value (hex) Process Value (dec)
2V 0x0000 0
3V 0x2000 8192
4V 0x4000 16384
5V 0x6000 24576
6V 0x8000 32768
7V 0x9FFF 40959
8V 0xBFFF 49151
9V 0xDFFF 57343
10 V 0xFFFF 65535

Table 28: 2-10 V (15-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
2V 0x0000 0
3V 0x1000 4096
4V 0x2000 8192
5V 0x3000 12288
6V 0x4000 16384
7V 0x4FFF 20479
8V 0x5FFF 24575
9V 0x6FFF 28671
10 V 0x7FFF 32768

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Table 29: ±10 V
Voltage Value (U) Process Value (hex) Process Value (dec)
−10 V 0x8000 −32768
−9 V 0x8CCD −29491
−8 V 0x999A −26214
−7 V 0xA666 −22938
−6 V 0xB333 −19661
−5 V 0xC000 −16384
−4 V 0xCCCD −13107
−3 V 0xD999 −9831
−2 V 0xE666 −6554
−1 V 0xF333 −3277
0V 0x0000 0
+1 V 0x0CCC 3276
+2 V 0x1999 6553
+3 V 0x2666 9830
+4 V 0x3333 13107
+5 V 0x3FFF 16383
+6 V 0x4CCC 19660
+7 V 0x5999 22937
+8 V 0x6666 26214
+9 V 0x7332 29490
+10 V 0x7FFF 32767

Table 30: 0-12 V (16-Bit Resolution)


Voltage Value (U) Process Value (hex) Process Value (dec)
0V 0x0000 0
1V 0x1555 5461
2V 0x2AAB 10923
3V 0x4000 16384
4V 0x5555 21845
5V 0x6AAA 27306
6V 0x8000 32768
7V 0x9555 38229
8V 0xAAAA 43690
9V 0xBFFF 49151
10 V 0xD555 54613
11 V 0xEAAA 60074
12 V 0xFFFF 65535

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Table 31: 0-12 V (15-Bit Resolution)
Voltage Value (U) Process Value (hex) Process Value (dec)
0V 0x0000 0
1V 0x0AAB 2731
2V 0x1555 5461
3V 0x2000 8192
4V 0x2AAA 10922
5V 0x3555 13653
6V 0x4000 16384
7V 0x4AAA 19114
8V 0x5555 21845
9V 0x5FFF 24575
10 V 0x6AAA 27306
11 V 0x7554 30036
12 V 0x7FFF 32767

Table 32: ±12 V


Voltage Value (U) Process Value (hex) Process Value (dec)
−12 V 0x8000 −32768
−11 V 0x8AAB −30037
−10 V 0x9555 −27307
−9 V 0xA000 −24576
−8 V 0xAAAB −21845
−7 V 0xB555 −19115
−6 V 0xC000 −16384
−5 V 0xCAAA −13654
−4 V 0xD555 −10923
−3 V 0xE000 −8192
−2 V 0xEAAA −5462
−1 V 0xF555 −2731
0V 0x0000 0
+1 V 0x0AAA 2730
+2 V 0x1555 5461
+3 V 0x1FFF 8191
+4 V 0x2AAA 10922
+5 V 0x3555 13653
+6 V 0x3FFF 16383
+7 V 0x4AAA 19114
+8 V 0x5555 21845
+9 V 0x5FFF 24575
+10 V 0x6AAA 27306
+11 V 0x7554 30036
+12 V 0x7FFF 32767

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4.3.3 Process Values (Current)


Table 33: 0-10 mA (16-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x199A 6554
2 mA 0x3333 13107
3 mA 0x4CCD 19661
4 mA 0x6666 26214
5 mA 0x8000 32768
6 mA 0x9999 39321
7 mA 0xB333 45875
8 mA 0xCCCC 52428
9 mA 0xE666 58982
10 mA 0xFFFF 65535

Table 34: 0-10 mA (15-Bit Resolution)


Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x0CCD 3277
2 mA 0x1999 6553
3 mA 0x2666 9830
4 mA 0x3333 13107
5 mA 0x4000 16384
6 mA 0x4CCC 19660
7 mA 0x5999 22937
8 mA 0x6666 26214
9 mA 0x7332 29490
10 mA 0x7FFF 32767

Table 35: 2-10 mA (16-Bit Resolution)


Current Value (I) Process Value (hex) Process Value (dec)
2 mA 0x0000 0
3 mA 0x2000 8192
4 mA 0x4000 16384
5 mA 0x6000 24576
6 mA 0x8000 32768
7 mA 0x9FFF 40959
8 mA 0xBFFF 49151
9 mA 0xDFFF 57343
10 mA 0xFFFF 65535

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Table 36: 2-10 mA (15-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
2 mA 0x0000 0
3 mA 0x1000 4096
4 mA 0x2000 8192
5 mA 0x3000 12288
6 mA 0x4000 16384
7 mA 0x4FFF 20479
8 mA 0x5FFF 24575
9 mA 0x6FFF 28671
10 mA 0x7FFF 32768

Table 37: ±10 mA


Current Value (I) Process Value (hex) Process Value (dec)
−10 mA 0x8000 −32768
−9 mA 0x8CCD −29491
−8 mA 0x999A −26214
−7 mA 0xA666 −22938
−6 mA 0xB333 −19661
−5 mA 0xC000 −16384
−4 mA 0xCCCD −13107
−3 mA 0xD999 −9831
−2 mA 0xE666 −6554
−1 mA 0xF333 −3277
0 mA 0x0000 0
+1 mA 0x0CCC 3276
+2 mA 0x1999 6553
+3 mA 0x2666 9830
+4 mA 0x3333 13107
+5 mA 0x3FFF 16383
+6 mA 0x4CCC 19660
+7 mA 0x5999 22937
+8 mA 0x6666 26214
+9 mA 0x7332 29490
+10 mA 0x7FFF 32767

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Table 38: 0-20 mA (16-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x0CCD 3277
2 mA 0x199A 6554
3 mA 0x2666 9830
4 mA 0x3333 13107
5 mA 0x4000 16384
6 mA 0x4CCD 19661
7 mA 0x5999 22937
8 mA 0x6666 26214
9 mA 0x7333 29491
10 mA 0x8000 32768
11 mA 0x8CCC 36044
12 mA 0x9999 39321
13 mA 0xA666 42598
14 mA 0xB333 45875
15 mA 0xBFFF 49151
16 mA 0xCCCC 52428
17 mA 0xD999 55705
18 mA 0xE666 58982
19 mA 0xF332 62258
20 mA 0xFFFF 65535

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Table 39: 0-20 mA (15-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x0666 1638
2 mA 0x0CCD 3277
3 mA 0x1333 4915
4 mA 0x1999 6553
5 mA 0x2000 8192
6 mA 0x2666 9830
7 mA 0x2CCC 11468
8 mA 0x3333 13107
9 mA 0x3999 14715
10 mA 0x4000 16384
11 mA 0x4666 18022
12 mA 0x4CCC 19660
13 mA 0x5333 21299
14 mA 0x5999 22937
15 mA 0x5FFF 24575
16 mA 0x6666 26214
17 mA 0x6CCC 27852
18 mA 0x7332 29490
19 mA 0x7999 31129
20 mA 0x7FFF 32768

Table 40: 4-20 mA (16-Bit Resolution)


Current Value (I) Process Value (hex) Process Value (dec)
4 mA 0x0000 0
5 mA 0x1000 4096
6 mA 0x2000 8192
7 mA 0x3000 12288
8 mA 0x4000 16384
9 mA 0x5000 20480
10 mA 0x6000 24576
11 mA 0x7000 28672
12 mA 0x8000 32768
13 mA 0x8FFF 36863
14 mA 0x9FFF 40959
15 mA 0xAFFF 45055
16 mA 0xBFFF 49151
17 mA 0xCFFF 53247
18 mA 0xDFFF 57343
19 mA 0xEFFF 61439
20 mA 0xFFFF 65535

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Table 41: 4-20 mA (15-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
4 mA 0x0000 0
5 mA 0x0800 2048
6 mA 0x1000 4096
7 mA 0x1800 6144
8 mA 0x2000 8192
9 mA 0x2800 10240
10 mA 0x3000 12288
11 mA 0x3800 14336
12 mA 0x4000 16384
13 mA 0x47FF 18431
14 mA 0x4FFF 20479
15 mA 0x57FF 22527
16 mA 0x5FFF 24575
17 mA 0x67FF 26623
18 mA 0x6FFF 28671
19 mA 0x77FF 30719
20 mA 0x7FFF 32767

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Table 42: ±20 mA
Current Value (I) Process Value (hex) Process Value (dec)
−20 mA 0x8000 −32768
−19 mA 0x8666 −31130
−18 mA 0x8CCD −29491
−17 mA 0x9333 −27853
−16 mA 0x999A −26214
−15 mA 0xA000 −24576
−14 mA 0xA666 −22938
−13 mA 0xACCD −21299
−12 mA 0xB333 -19661
−11 mA 0xB999 -18023
−10 mA 0xC000 −16384
−9 mA 0xC666 −14746
−8 mA 0xCCCD −13107
−7 mA 0xD333 −11469
−6 mA 0xD999 −9831
−5 mA 0xE000 −8192
−4 mA 0xE666 −6554
−3 mA 0xECCC −4916
−2 mA 0xF333 −3277
−1 mA 0xF999 −1639
0 mA 0x0000 0
+1 mA 0x0666 1638
+2 mA 0x0CCC 3276
+3 mA 0x1333 4915
+4 mA 0x1999 6553
+5 mA 0x1FFF 8191
+6 mA 0x2666 9830
+7 mA 0x2CCC 11468
+8 mA 0x3333 13107
+9 mA 0x3999 14745
+10 mA 0x3FFF 16383
+11 mA 0x4666 18022
+12 mA 0x4CCC 19660
+13 mA 0x5332 21298
+14 mA 0x5999 22937
+15 mA 0x5FFF 24575
+16 mA 0x6666 26214
+17 mA 0x6CCC 27852
+18 mA 0x7332 29490
+19 mA 0x7999 31129
+20 mA 0x7FFF 32767

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Table 43: 0-22 mA (16-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x0BA3 2979
2 mA 0x1746 5958
3 mA 0x22E9 8937
4 mA 0x2E8B 11915
5 mA 0x3A2E 14894
6 mA 0x45D1 17873
7 mA 0x5174 20852
8 mA 0x5D17 23831
9 mA 0x68BA 26810
10 mA 0x745D 29789
11 mA 0x8000 32768
12 mA 0x8BA2 35746
13 mA 0x9745 38725
14 mA 0xA2E8 41704
15 mA 0xAE8B 44683
16 mA 0xBA2E 47662
17 mA 0xC5D1 50641
18 mA 0xD174 53620
19 mA 0xDD16 56598
20 mA 0xE8B9 59577
21 mA 0xF45C 62556
22 mA 0xFFFF 65535

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Table 44: 0-22 mA (15-Bit Resolution)
Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x05D1 1489
2 mA 0x0BA3 2979
3 mA 0x1174 4468
4 mA 0x1746 5958
5 mA 0x1D17 7447
6 mA 0x22E8 8936
7 mA 0x28BA 10426
8 mA 0x2E8B 11915
9 mA 0x345D 13405
10 mA 0x3A2E 14894
11 mA 0x4000 16384
12 mA 0x45D1 17873
13 mA 0x4BA2 19362
14 mA 0x5174 20852
15 mA 0x5745 22341
16 mA 0x5D17 23831
17 mA 0x62E8 25320
18 mA 0x68B9 26809
19 mA 0x6E8B 28299
20 mA 0x745C 29788
21 mA 0x7A2E 31278
22 mA 0x7FFF 32767

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Table 45: ±20 mA
Current Value (I) Process Value (hex) Process Value (dec)
−22 mA 0x8000 −32768
−21 mA 0x85D1 −31279
−20 mA 0x8BA3 −29789
−19 mA 0x9174 −28300
−18 mA 0x9746 −26810
−17 mA 0x9D17 −25321
−16 mA 0xA2E9 −23831
−15 mA 0xA8BA −22342
−14 mA 0xAE8B −20853
−13 mA 0xB45D −19363
−12 mA 0xBA2E −17874
−11 mA 0xC000 −16384
−10 mA 0xC5D1 −14895
−9 mA 0xCBA3 −13405
−8 mA 0xD174 −11936
−7 mA 0xD745 −10427
−6 mA 0xDD17 −8937
−5 mA 0xE2E8 −7448
−4 mA 0xE8BA −5958
−3 mA 0xEE8B −4469
−2 mA 0xF45D −2979
−1 mA 0xFA2E −1490
0 mA 0x0000 0
+1 mA 0x05D1 1489
+2 mA 0x0BA2 2978
+3 mA 0x1174 4468
+4 mA 0x1745 5957
+5 mA 0x1D17 7447
+6 mA 0x22E8 8936
+7 mA 0x28BA 10426
+8 mA 0x2E8B 11915
+9 mA 0x345C 13404
+10 mA 0x3A2E 14894
+11 mA 0x3FFF 16383
+12 mA 0x45D1 17873
+13 mA 0x4BA2 19362
+14 mA 0x5174 20852
+15 mA 0x5745 22341
+16 mA 0x5D16 23830
+17 mA 0x62E8 25320
+18 mA 0x68B9 26809
+19 mA 0x6E8B 28299

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Table 45: ±20 mA
Current Value (I) Process Value (hex) Process Value (dec)
+20 mA 0x745C 29788
+21 mA 0x7A2E 31278
+22 mA 0x7FFF 32767

Table 46: 0-12 mA (16-Bit Resolution)


Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x1555 5461
2 mA 0x2AAB 10923
3 mA 0x4000 16384
4 mA 0x5555 21845
5 mA 0x6AAA 27306
6 mA 0x8000 32768
7 mA 0x9555 38229
8 mA 0xAAAA 43690
9 mA 0xBFFF 49151
10 mA 0xD555 54613
11 mA 0xEAAA 60074
12 mA 0xFFFF 65535

Table 47: 0-12 mA (15-Bit Resolution)


Current Value (I) Process Value (hex) Process Value (dec)
0 mA 0x0000 0
1 mA 0x0AAB 2731
2 mA 0x1555 5461
3 mA 0x2000 8192
4 mA 0x2AAA 10922
5 mA 0x3555 13653
6 mA 0x4000 16384
7 mA 0x4AAA 19114
8 mA 0x5555 21845
9 mA 0x5FFF 24575
10 mA 0x6AAA 27306
11 mA 0x7554 30036
12 mA 0x7FFF 32767

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Table 48: ±12 mA
Current Value (I) Process Value (hex) Process Value (dec)
−12 mA 0x8000 −32768
−11 mA 0x8AAB −30037
−10 mA 0x9555 −27307
−9 mA 0xA000 −24576
−8 mA 0xAAAB −21845
−7 mA 0xB555 −19115
−6 mA 0xC000 −16384
−5 mA 0xCAAA −13654
−4 mA 0xD555 −10923
−3 mA 0xE000 −8192
−2 mA 0xEAAA −5462
−1 mA 0xF555 −2731
0 mA 0x0000 0
+1 mA 0x0AAA 2730
+2 mA 0x1555 5461
+3 mA 0x1FFF 8191
+4 mA 0x2AAA 10922
+5 mA 0x3555 13653
+6 mA 0x3FFF 16383
+7 mA 0x4AAA 19114
+8 mA 0x5555 21845
+9 mA 0x5FFF 24575
+10 mA 0x6AAA 27306
+11 mA 0x7554 30036
+12 mA 0x7FFF 32767

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5 Mounting

Do not work when devices are energized!


High voltage can cause electric shock or burns.
Switch off all power to the device prior to performing any installation, repair or
maintenance work.

Risk of injury due to sharp-edged blade contacts!


The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.

Do not contaminate contacts!


Contamination may negatively impact the functionality of data and power jumper
contacts. Do not touch the contacts. Avoid contaminating the contacts.

Do not place the I/O modules on the gold spring contacts!


Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!

Pay attention to potential equalization from the environment!


The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.

Follow the installation instructions!


Only install this device in dry, indoor rooms.
Do not install the device on or in the vicinity of easily flammable materials!

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5.1 Mounting Sequence


Fieldbus couplers, controllers and I/O modules of the WAGO I/O SYSTEM 750
are snapped directly on a carrier rail in accordance with the European standard
EN 60175 (DIN 35).

The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual devices are securely seated
on the rail after installation.

Starting with the fieldbus coupler or controller, the I/O modules are mounted
adjacent to each other according to the project design. Errors in the design of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the I/O modules with power contacts (blade contacts) cannot be
linked to I/O modules with fewer power contacts.

Insert I/O modules only from the proper direction!


All I/O modules feature grooves for power jumper contacts on the right side. For
some I/O modules, the grooves are closed on the top. Therefore, I/O modules
featuring a power jumper contact on the left side cannot be snapped from the
top. This mechanical coding helps to avoid configuration errors, which may
destroy the I/O modules. Therefore, insert I/O modules only from the right and
from the top.

Don't forget the bus end module!


Always plug a bus end module (750-600) onto the end of the fieldbus node! You
must always use a bus end module at all fieldbus nodes with WAGO I/O
SYSTEM 750 fieldbus couplers or controllers to guarantee proper data transfer.

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5.2 Inserting and Removing Devices

5.2.1 Inserting the I/O Module


1. Position the I/O module in such a way that the groove and spring are
connected to the preceding and following components.

Figure 7: Inserting I/O Module (Example)

2. Press the I/O module into the assembly until the I/O module snaps into the
carrier rail.

Figure 8: Snap the I/O Module into Place (Example)

3. Check that the I/O module is seated securely on the carrier rail and in the
assembly. The I/O module must not be inserted crooked or askew.

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Once the I/O module has snapped into place, the electrical connections for the
data contacts and power contacts (if any) to the head station or to the preceding
and, if applicable, following I/O module are established.

5.2.2 Removing the I/O Module


1. Remove the I/O module from the assembly by pulling the release tab.

Figure 9: Removing the I/O Module (Example)

Electrical connections for data or power jumper contacts are disconnected when
removing the I/O module.

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6 Connect Devices

Do not apply any voltage to the outputs!


Never connect the outputs to external voltage sources. Also, do not connect the
outputs to each other.
Failure to observe these measures can damage the product!

6.1 Connecting a Conductor to the Push-in CAGE


CLAMP®
The Push-in CAGE CLAMP® connection is appropriate for solid, stranded and
finely stranded conductors.

Only connect one conductor to each Push-in CAGE CLAMP® connection!


Only one conductor may be connected to each Push-in CAGE CLAMP®
connection.
Do not connect more than one conductor at one single connection!

If more than one conductor must be routed to one connection, these must be
connected in an up-circuit wiring assembly, for example using WAGO feed-
through terminals.

Terminate both solid and stranded or ferruled conductors by simply pushing them
in - no tool required. For all other types of conductors, Push-in CAGE CLAMP®
must be opened for connection with an operating tool with a 2.5 mm blade (order
no. 210-719).

1. To open the Push-in CAGE CLAMP® insert the actuating tool into the
opening above the connection.

2. Insert the conductor into the corresponding connection opening.

3. To close the Push-in CAGE CLAMP® simply remove the tool - the
conductor is then clamped firmly in place.

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Figure 10: Connecting a Conductor to a Push-in CAGE CLAMP®

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6.2 Connection Examples

Use shielded signal lines!


Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.

Figure 11: Connection Example – 2-Conductor Connection Current/Voltage Output

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Figure 12: Connection Example – 4-Conductor Connection with Sense Lines (Voltage Output Only)

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7 Commissioning
• Read out module information
• Enable/disable output channels separately
• Connect actuators
• Configure/parameterize output channels
• Calibrate output channels (see also Section “Calibrating Measured Values”
and Section “Service” > “Recalibration”)
• Scale output channels (see also Section “Scaling Measured Values”)
• Read out diagnostic information
• Output process data
• Perform firmware update (see also Section “Service” > “Firmware
Update/Downgrade”)
• Perform firmware downgrade (see also Section “Service” > “Firmware
Update/Downgrade”

The following matrix indicates which tool can be used to make settings on the I/O
module:

Table 49: Settings Using Tools


WAGO-I/O-
Settings e!COCKPIT GSD GSDML
CHECK
Channels
enabled/disabled × × × ×
Output signals
Resolution × × × ×
Process Image × × × ×
Channel diagnostics × × × ×
Synchronous D/A
× × × ×
conversion
Response to K-Bus
× × - ×
timeout
Switch-off delay for K-Bus
× × - -
timeout
User substitute value × × - ×
Scaling × × - ×
Calibration × × - -
Channel diagnostics × × × ×
Diagnosis: power supply
× × - ×
fault
Diagnosis: AO− wiring
× × - ×
error
Diagnosis: wiring error × × - ×
Diagnosis: wire break × × - ×
Diagnosis: short circuit × × - ×
Diagnosis: internal error × × - ×

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7.1 Configuration and Parameterization with


WAGO-I/O-CHECK
The I/O Module 750-564 is supported by the WAGO-I/O-CHECK commissioning
tool staring with version 03.21.01(01).

WAGO-I/O-CHECK can be used to conveniently and completely configure and


parameterize the I/O module. You have the following options:

• Graphical representation of the fieldbus node


• Display of the measured values
• Settings for the application
• Configuration of the I/O module operating modes
• Parameterization of module, channel and scaling settings
• Calibration of channels and adjustment of analog outputs
• Monitoring

WAGO-I/O-CHECK
You can obtain the WAGO-I/O-CHECK software on a CD under Item No.
759-302. This CD contains all the application program files and an explanation.
You can find a description on the website at www.wago.com

Save all your settings before you begin parameterization!


To be on the safe side, you should always save all of your current settings in a
parameter file before you begin parameterization. This allows you to always use
the original values should the parameterization be incorrect.

To configure the I/O module with WAGO-I/O-CHECK, proceed as follows:

1. Open WAGO-I/O-CHECK.

2. Left-click on the menu item [Identify].


The node configuration is determined and displayed.

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Figure 13: WAGO-I/O-CHECK User Interface (Example)

7.1.1 Control Mode


In “Control Mode,” the process output data of the individual channels can be set
via write rules (assuming the fieldbus or a PFC application is not active).

1. Click the I/O module. The representation of the I/O module is marked.

Figure 14: Selecting I/O Module

2. Click the [Control-Mode] menu item.

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Figure 15: “Control Mode” Menu Item

The current status of the indicator is now displayed.

3. Click the [Process Data] menu item.

Figure 16: “Process Data” Menu Item

The dialog for controlling the process output data opens.

4. Set the desired values for each channel via the write rules or directly in the
input fields at the bottom.

Figure 17: Setting Process Output Data

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7.1.2 Parameterization Dialog


To open specific parameterization dialogs for the I/O Module 750-564, proceed
as follows:

1. Leave control mode by clicking the [Control-Mode] menu item again.


The current status of the indicator is no longer displayed, and the
[Settings] menu item can now be enabled.

2. Click the [Settings] menu item again.

The parameterization dialog appears, which forms the basis for the following
description.

The parameterization dialog is divided into the following areas:

Figure 18: I/O Module Parameterization Dialog

1 Title bar with the position and indication of the selected I/O module
2 Information bar including item number, name, version number and version
date of the I/O module
3 Buttons
4 Menu
5 Application area with the parameters
6 Status bar

The individual areas are explained in more detail in the following sections.

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7.1.2.1 Title Bar

The title bar in the parameterization dialog contains the program icon, the window
title and the button for closing the application window.

The window title provides information about the position of the selected I/O
module within the fieldbus node used and the item number of the selected
I/O module.

7.1.2.2 Information Bar

• Item number: 750-564


• Item description: 4AO U/I
• Version: 01.01.xx (xx)

7.1.2.3 Buttons

Table 50: Buttons


Button Function Explanation

Closes the parameterization dialog.


[Exit]
The connection to the I/O module is interrupted.

Opens the dialog for loading a saved parameter


[Open]
file.

Opens the dialog for saving parameterization


[Save]
information in a parameter file.

Reads the current parameterization from the I/O


[Read]
module.

Writes the modified parameters to the I/O


[Write]
module.

Resets all I/O module settings to factory settings


Note: The values for the user calibration are also
reset to their default values. Therefore, after the
[Factory factory settings are restored, modified values
Settings] must be modified again and written to the I/O
module.
Tip: Make a note of any value settings before
resetting the I/O module.

[Help] Opens an I/O module help dialog.

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7.1.2.4 Menu

Via the menu items, select the application area view.

7.1.3 Settings via the Menu


7.1.3.1 Common

Figure 19: “Common” Menu Item

The [Common] menu item contains the global parameters of the I/O module that
are valid for all channels.

Global module parameter settings can be overwritten by channel-specific


settings!
If channel diagnostics (see menu items “Channel 1” ... “Channel 4”) are switched
off for a specific channel, the global module diagnostic settings are ignored for
this channel!

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Table 51: “Common” Menu Item
Parameter Value Description
If synchronous conversion is switched on,
the output channels are processed, not one
Off*) after another, but rather synchronously.
Thus a change to all output stages of the
Synchronous DA
I/O module occurs at the same time.
conversion
Furthermore, D/A (digital-to-analog)
On conversion is coupled to the local bus
cycle, so the output values are updated
synchronously with the local bus.
In the standard process image, the
control/status byte of the head station is
Standard*)
hidden and thus not visible in the fieldbus
process image.
With the “Extended” setting, the
control/status byte is shown on the fieldbus
Process image
process image. Thus the diagnostic
messages in the status byte can also be
Extended
evaluated by a higher-level controller.
Note: Changing the setting causes an
automatic restart of the node, since the
process image of the head station changes.
Switches the supply voltage monitoring
Off on/off If the supply voltage is faulty, a
Diagnosis: Power
corresponding error message is output in
supply fault
the status byte of all channels.
On*)

Switches the wiring error monitoring for


outputs –AOx on/off
Off If the wiring is faulty, the outputs switch off
Diagnosis: Wiring for about one second to prevent the
error AO− actuators on the field side from being
destroyed. After this, the system checks
On*) whether the error persists.

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Table 51: “Common” Menu Item
Parameter Value Description
If the I/O module watchdog is triggered
[16-bit decimal (e.g., in the event of a faulty local bus
value] connection), the outputs of the individual
channels switch to a defined output state
K-Bus timeout (see section “Channel Settings”). If the
Post-Delay [ms] error is eliminated, the I/O module waits for
[Input field] the amount of time specified here before a
0…600 …65535 change to the output channels occurs. This
*)

prevents output value jumps when the local


bus restarts.
*)
Factory setting

7.1.3.2 Channel Settings

Figure 20: Menu Items “Channel 1” ... “Channel 4”

Menu items [Channel 1] to [Channel 4] contain the channel-specific parameters


of the I/O module. The parameter list is identical for all channels. If you change a
value, a pen symbol appears to the left of the parameter in question, and the
[Write] button, which had been grayed out before, is enabled.
Click the [Write] button to save any settings you have been made and apply
them to the I/O module.

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Figure 21: Marking Modified Parameters

Table 52: Menu Items “Channel 1” ... “Channel 4”


Parameter Value Description
Channel deactivated, Selection of the signal type (value ranges
0-5 V, [V] or [mA]) for the channel. The channel
1-5 V, can also be deactivated in this parameter.
±5 V,
0-10 V,
2-10 V,
±10 V,
0-12 V,
±12 V,
Signal type 0-10 mA,
2-10 mA,
±10 mA,
0-20 mA,
4-20 mA *),
±20 mA,
0-22 mA,
±22 mA,
0-12 mA,
±12 mA

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Table 52: Menu Items “Channel 1” ... “Channel 4”
Parameter Value Description
With resolution “15 Bit,” 15 bits are
provided for the output range.
Example: With a measurement range
setting of “0–10 V,”
15 Bit 0x0000 = 0 V and 0x7FFF = 10 V.
Values from 0x8000 to 0xFFFF are
ignored in this setting or always provide
Resolution1) the lower endpoint of the range (i.e.: 0 V,
0 mA, 2 V, 2 mA etc.).
With resolution “16 Bit,” the entire
numerical range is provided for the output
value.
16 Bit *)
Example: With a measurement range
setting of “0–10 V,”
0x0000 = 0 V and 0xFFFF = 10 V.
Switches diagnostics on/off for the
channel in general. Switching off channel
Off diagnostics causes the settings for the
individual diagnostics “wire break,” “short
circuit” etc. to be ignored. The status byte
Channel
then also always remains at 0x00 when
diagnosis
there is a pending diagnosis.
Note: If channel diagnostics are switched
On*) off for this channel, the global diagnostic
settings (see “Common” menu item) are
ignored for this channel!
Diagnosis: Off Switches wire break diagnosis on/off
Wire break 2) On*)
Diagnosis: Off Switches short circuit diagnosis on/off
3)
Short circuit On*)
Off Switches wiring error diagnosis on/off
Diagnosis:
Wiring error On*)
Diagnosis: Off Switches internal error diagnosis on/off
Internal error On*)

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Table 52: Menu Items “Channel 1” ... “Channel 4”
Parameter Value Description
Behavior when the local bus watchdog is
triggered (“Local bus communication
faulty”):
No response from the channel. The output
stage retains its last output value setting.
Deactivated The local bus “RUN” LED also lights up
green when local bus communication is
faulty.
Behaviour on
The output stage retains its last output
K-Bus timeout
value setting. The local bus “RUN” LED of
Hold last output value
the channel goes out when local bus
communication is faulty.
Set output to high- The output stage of the channel switches
*)
impedance off; the output becomes high-ohm.
A specified output value (parameter: User
Set output to user
substitute value) is written to the output
substitute value
stage. (Value setting = “process value“)

[Input field]

With resolution of
16 Bit:
0x0000*) ... 0xFFFF
Substitute value relates to the K-Bus
setting “Set output to user substitute
User With resolution of value.”
substitute 15 Bit: Note: Scaling/calibration still occurs
value 0x0000*) ... 0x7FFF before the output stage sets the substitute
value.

With resolution of
15 Bit + VZ:
0x8000 ... 0x0000*) ...
0x7FFF

*)
Factory setting
1)
Only relevant for output channels with a positive range.
2)
Only applies to output type “current”
3)
Only applies to output type “voltage”

7.1.3.3 Scaling

Under the “Scaling” menu item, you can enable and modify the user scaling for
each channel. You select the corresponding channel via the tabs in the
application area.

The manufacturer scaling can be switched on or off, but the gain and offset
values cannot be changed.
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Enabling user scaling allows gain and offset values to be adjusted.

Checking/unchecking the box has an immediate effect!


When the box is checked, the setting is written immediately to the I/O module; it
is not necessary to click the [Write] button.

The scaling process is performed on a channel basis; therefore, before the save
operation, be sure to select the corresponding channel.

Click the [Save] button to save your settings. This process writes to all channels.

Figure 22: “Scaling” Menu Item

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Table 53: “Scaling” Menu Item for Each Channel
Parameter Value Description
Manufacturer scaling is active.
*)
The gain and offset values are factory-set.
 Manufacturer scaling deactivated.
Manufacturer
scaling Offset Indicates the offset value setting.
[Display field]
Gain Indicates the gain value setting.
[Display field]
User scaling is activated.
 By enabling this setting, you can also specify
the individual gain and offset values.
*) User scaling is deactivated.
The offset value causes a zero offset of the
Offset process value (shift along the Y axis).
User scaling [Input Field] The value entered must fall within the value
range −32768 … 32767.
The gain value is used as a gain factor applied
to the process value.
Gain The value entered must fall within the range
[Input field] from −2.0000 to 1.9999.
The resolution of 1/16384 has already been
taken into account for the decimal entry.
The process value (current/voltage value) for
the selected channel can be entered in this
input field.
Process value [Input field]
Note: Confirm the input with the “Return” key on
your keyboard to write the process value to the
I/O module!
Indicates the calculated output voltage / output
current.
Calculated [Output field]
Note: The exact output value should be
checked with a measuring device.
Hexadecimal representation is enabled.

Show values in
hexadecimal Hexadecimal representation is disabled.
*)
*)
Factory setting

7.1.3.4 Calibration

Under the “Calibration” menu item, you can enable and adjust the user calibration
for each channel. You select the corresponding channel via the tabs in the
application area.

Manufacturer calibration is always activated according to the measurement range


selected. Enabling user calibration allows gain and offset values to be adjusted.

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Checking/unchecking the box has an immediate effect!


When the box is checked, the setting is written immediately to the I/O module; it
is not necessary to click the [Write] button.

Click the [Save] button to save your settings. The calibration process is
performed on a channel basis; therefore, before the saving process, be sure to
select the corresponding channel.

Figure 23: “Calibration” Menu Item

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Table 54: “Calibration” Menu Item for Each Channel
Parameter Value Description
Offset Indicates the offset value setting.
Manufacturer [Display field]
calibration Gain Indicates the gain value setting.
[Display field]
*) User calibration is deactivated.
User calibration is activated.
 By enabling this setting, you can also specify
the individual gain and offset values.
The offset value causes a zero offset of the
Offset process value (shift along the Y axis).
User calibration [Input Field] The value entered must fall within the value
range −32768 … 32767.
The gain value is used as a gain factor applied
to the process value.
Gain The value entered must fall within the range
[Input field] from −2.0000 to 1.9999.
The resolution of 1/16384 has already been
taken into account for the decimal entry.
The process value (current/voltage value) for
the selected channel can be entered in this
input field.
Process value [Input field]
Note: Confirm the input with the “Return” key on
your keyboard to write the process value to the
I/O module!
Show values in  Hexadecimal representation is enabled.
hexadecimal * Hexadecimal representation is disabled.
*)
Factory setting

7.2 Configuration and Parameterization with


e!COCKPIT
The 750-564 I/O module is supported by the e!COCKPIT commissioning tool
4

starting with version 1.6.1.4 – see manual “2759-0101 e!COCKPIT,” Section


“Operating.”

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7.3 Configuration and Parameterization via GSD File


The I/O module can also be parameterized via PROFIBUS and PROFINET
device description (GSD file).

Behavior after Overwriting with WAGO-I/O-CHECK!


If WAGO-I/O-CHECK is used to overwrite a parameterization made with the
GSD file, the I/O module operates with the WAGO-I/O-CHECK settings until the
750-333 and 750-833 Fieldbus Couplers/Controllers are restarted.
After restart, the I/O module is re-parameterized via PROFIBUS using the GSD
settings.

Pos: 90 /Serie 750 (WAGO-I/O-SYSTEM)/Anhang/Konfigurieren und Parametrieren per GSD bei PROFIBUS DP und PROFINET IO 750-0652 @ 15\mod_1366809580641_6.docx @ 117978 @ 3443444 @ 1

7.3.1 4AO U/I Configuration


7.3.1.1 PROFIBUS DP Fieldbus Couplers/Controllers 750-333(/0xx-000),
750-833(/0xx-000)

If the aforementioned PROFIBUS DP fieldbus devices are used, the process


image size is configured by selecting the corresponding GSD entry.

Table 55: PROFIBUS DP Configuration


GSD Entry PA length Data type Inst.
[Byte]
Module Submodule I O
750-564 4AO U/I/16Bit UINT16
n/a 8
750-564 4AO U/I/15Bit INT16
4
750-564 4AO U/I/16Bit RA n/a {UINT8, UINT16}
12 12
750-564 4AO U/I/15Bit RA {UINT8, INT16}
PFC 750-564 4AO U/I*) n/a n/a n/a n/a
*)
Only available with 750-833(/0xx-000)

7.3.1.2 PROFINET IO Fieldbus Couplers 750-375(/025-000), 750-377(/025-000)

If the aforementioned PROFINET IO fieldbus couplers are used, the process


image size is configured by selecting the corresponding GSD entry.

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Table 56: Configuration of 750-375(/025-000) and 750-377(/025-000)
GSD Entry PA length Data type Inst.
[Byte]
Module Submodule I O
750-564 4AO, U/I 4AO, UINT16[4] O, 16 bit
UINT16
4AO, UINT16[4] O, 16 bit, PE
n/a 8
4AO, INT16[4] O, 15 bit
INT16
4AO, INT16[4] O, 15 bit, PE
4AO, {UINT8, UINT16}[4] I/O,
16 bit {UINT8, 4
4AO, {UINT8, UINT16}[4] I/O, UINT16}
16 bit, PE
12 12
4AO, {UINT8, INT16}[4] I/O,
15 bit
{UINT8, INT16}
4AO, {UINT8, INT16}[4] I/O,
15 bit, PE

7.3.2 Parameterization of 4AO U/I


7.3.2.1 PROFIBUS DP Fieldbus Couplers/Controllers
750-333(/0xx-000), 750-833(/0xx-000)

Based on the associated PROFIBUS GSD files, the I/O module can be supplied
with operating parameters. The settings can be found under the category
“Device-Specific Parameters.”

Figure 24: Example “Device-Specific Parameters” Dialog with PROFIBUS DP

7.3.2.2 PROFINET IO Fieldbus Couplers


750-375(/025-000), 750-377(/025-000)

Based on the associated PROFINET GSD files, the I/O module can be supplied
with operating parameters, which are divided into the categories “General
Module/Channel Parameters,” “Specific Module/Channel Parameters” and,
depending on the selected submodule, an optional category “PROFIenergy
Parameters.”

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Figure 25: Example “General Module/Channel Parameters” Dialog with PROFINET IO

Figure 26: Example “Specific Module/Channel Parameters” Dialog with PROFINET IO

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Figure 27: Example of Optional “PROFIenergy Parameters” Dialog with PROFINET IO

7.3.2.3 All PROFIBUS DP and PROFINET IO Fieldbus Couplers

The following assignment applies to the parameters of the I/O module in


connection with the use of WAGO-I/O-CHECK as well when using PROFIBUS
DP and PROFINET IO fieldbus devices.

Table 57: Device-Specific Parameters and Specific Module/Channel Parameters


GSD File WAGO-I/O-CHECK
Name Value Selection field Value
Synchronous deactivated *) Synchronous Off*)
D/A conversion activated D/A conversion On
[I/O module] [I/O module]
Signal type Channel deactivated Signal type Channel deactivated
[Channel x 0-5 V [Channel x 0-5 V
(x = 0…3)] 1-5 V (x = 1…4)] 1-5 V
+/-5 V ±5 V
0-10 V 0-10 V
2-10 V 2-10 V
+/-10 V ±10 V
0-10 mA 0-10 mA
2-10 mA 2-10 mA
+/-10 mA ±10 mA
0-20 mA 0-20 mA
4-20 mA *) 4-20 mA *)
+/-20 mA ±20 mA
0-12 V 0-12 V
+/-12 V ±12 V
0-22 mA 0-22 mA
+/-22 mA ±22 mA
0-12 mA 0-12 mA
+/-12 mA ±12 mA
*)
Factory setting

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7.3.2.4 PROFIBUS DP Fieldbus Couplers


750-333(/0xx-000), 750-833(/0xx-000)

The PROFIBUS fieldbus couplers also allow diagnostics to be enabled on a


channel basis and substitute values to be set if the setting “Substitute values are
switched” was selected for the “Response to PROFIBUS DP failure” on the
station representative.

Table 58: General Module/Channel Parameters 3) – PROFIBUS DP Fieldbus Couplers


GSD File WAGO-I/O-CHECK
Name Value Selection field Value
Diagnostics disabled*) Channel diagnosis Off*)
[Channel x (x = enabled [Channel x
0…3)] On
(x = 1…4)]
Substitute value 0*) … 655351) n/a n/a
[Channel x (x = −32768 … 0*) … 327672)
0…3)]
*)
Factory setting
1)
16-bit resolution
2)
15-bit resolution
3)
You can find further explanations in the manuals for the PROFIBUS fieldbus couplers/
controllers.

7.3.2.5 PROFINET IO Fieldbus Couplers


750-375(/025-000), 750-377(/025-000)

The PROFINET fieldbus couplers allow the (sub) module and channel-specific
activation of the events to be used for station diagnostics, their actual activation
and other channel-specific settings of the I / O module.

Table 59: General Module/Channel Parameters 3) – PROFINET IO Couplers


GSD File WAGO-I/O-CHECK
Name Value Selection field Value
Substitute value According to the device settings*) n/a n/a
behavior [Channel x Keep last valid value
(x = 0…3)] Set substitute value
Substitute value 0*) … 655351) n/a n/a
[Channel x −32768 … 0*) … 327672)
(x = 0…3)]
*)
Factory setting
1)
16-bit resolution
2)
15-bit resolution
3)
You can find further explanations in the manuals for the PROFINET fieldbus couplers/
controllers

Table 60: Specific Module/Channel Parameters – PROFINET IO Couplers


GSD File WAGO-I/O-CHECK
Name Value Selection field Value
Diagnostics: 0 (false) Diagnosis: Off
Power supply fault *) Power supply fault
1 (true) On*)
[I/O module] [Common]
Diagnostics: 0 (false) Diagnosis: Off
AO− wiring error *) wiring error AO−
1 (true) On*)
[I/O module] [Common]
Channel diagnostics 0 (false) *) Channel diagnosis Off
[Channel x (x = 0…3)] 1 (true) [Channel x (x = 1…4)] On*)

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Table 60: Specific Module/Channel Parameters – PROFINET IO Couplers
GSD File WAGO-I/O-CHECK
Name Value Selection field Value
Diagnosis: short circuit 0 (false) Diagnosis: Short circuit Off
[Channel x (x = 0…3)] 1 (true) *) [Channel x (x = 1…4)] On*)
Diagnosis: wire break 0 (false) Diagnosis: Wire break Off
[Channel x (x = 0…3)] 1 (true) *) [Channel x (x = 1…4)] On*)
Diagnostics: 0 (false) Diagnosis: Wiring error Off
Wiring error *) [Channel x (x = 1…4)]
[Channel x (x = 0…3)] 1 (true) On*)
Diagnostics: 0 (false) Diagnosis: Internal error Off
Internal error [Channel x (x = 1…4)]
1 (true) *) On*)
[Channel x (x = 0…3)]
User scaling deactivated*) User scaling Box unchecked *)
[Channel x (x = 0…3)] activated [Channel x (x = 1…4)] Box checked
Offset −32768 … 0*) … 32767 Offset −32768 … 0*) …
[Channel x (x = 0…3)] [Channel x (x = 1…4)] 32767
Gain −32768 … 16384*) … Gain −2.0000 … 1.0000*)
[Channel x (x = 0…3)] 32767 [Channel x (x = 1…4)] … 1.99993)
Response to K-Bus deactivated Behaviour on K-Bus Deactivated
timeout hold last output value timeout Hold last output
[Channel x (x = 0…3)] [Channel x (x = 1…4)] value
set output to high Set output high-
impedance *) impedance*)
output user substitute Set output to user
value substitute value
User substitute value 0*) … 655351) User substitute value 0x0000*) … 0xFFFF1)
[Channel x (x = 0…3)] −32768 … 0*) … [Channel x (x = 1…4)] 0x8000 … 0x0000*)
327672) … 0x7FFF2)
*)
Factory setting
1)
16-bit resolution
2)
15-bit resolution
3)
=== Ende der Liste für Textmarke Inhalt_mitte ===
The resolution of 1/16384 is already taken into account in WAGO-I/O-CHECK.

Table 61: PROFIenergy Parameters 3) – PROFINET IO Couplers


GSD File WAGO-I/O-CHECK
Name Value Selection field Value
Minimum pause time infinite*) n/a n/a
[I/O module] 10 s
1 min
10 min
1h
10 h
1d
Pause output value 0*) … 655351) n/a n/a
[Channel x (x = −32768 … 0*) … 327672)
0…3)]
*)
Factory setting
1)
16-bit resolution
2)
15-bit resolution
3)
You can find further explanations in the manuals for the PROFINET fieldbus couplers/
controllers.

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8 Scaling Measured Values


User scaling allows you to scale the process value on an application-specific
basis within the following voltage and current ranges by parameterizing the gain
and offset values:
• Signal type “0–10 mA”: 0 mA ... 20 mA
• Signal type “2–10 mA”: 0 mA ... 20 mA
• Signal type “±10 mA”: −20 mA ... 20 mA
• Signal type “0–12 mA”: 0 mA ... 20 mA
• Signal type “±12 mA”: −20 mA ... +20 mA
• Signal type “0–20 mA”: 0 mA ... 24 mA
• Signal type “4–20 mA”: 0 mA ... 24 mA
• Signal type “±20 mA”: −24 mA ... +24 mA
• Signal type “0–22 mA”: 0 mA ... 24 mA
• Signal type “±22 mA”: −24 mA ... +24 mA
• Signal type “0–5 V”: 0 V ... +6 V
• Signal type “1–5 V”: 0 V ... +6 V
• Signal type “±5 V”: −6 V ... +6 V
• Signal type “0–10 V”: 0 V ... +12 V
• Signal type “2–10 V”: 0 V ... +12 V
• Signal type “±10 V”: −12 V ... +12 V
• Signal type “0–12 V”: 0 V ... +12 V
• Signal type “±12 V”: −12 V ... +12 V

User scaling is optional.

The values for “Gain” and “Offset” are required in order to perform user scaling.
The scaling gain indicates the gain factor. The scaling offset indicates the offset
on the y axis. When these two values are input, a scaled process value results.
The following general scaling equation applies:

• y = (x + Offset) × (Gain / 16384)

The variables have the following meaning:

Table 62: Variable Legend – Scaling Process Values


Variable Meaning/function
x Unscaled process value
y Scaled process value
Gain Scaling gain (gain factor)
Offset Scaling offset (offset)
16384 Resolution 1/16384

The x value (unscaled process value) serves as the input value for the user
scaling. With user scaling switched off, the x value is carried over to y
unchanged.

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9 Calibrating Measured Values


The manufacturer calibration serves to compensate tolerances in electronic
components of the I/O module. User calibration allows you to compensate for the
tolerances of electronic components of both the I/O module and connected
devices and to take into account factors such as component age and different
ambient temperatures at the installation site.

User calibration by channel required!


Perform the calibration for each channel individually to achieve the greatest
possible measurement accuracy for each channel.

The variables in the following equations have the following meaning:

Table 63: Variable Legend – Calibrating Measured Values


Variable Explanation
m Calibration gain (gain factor)
b Calibration offset (offset)
x1 Expected output voltage/output current 1
x2 Expected output voltage/output current 2
y1 Process value 1
y2 Process value 2

The “Gain” and “Offset” values are required in order to perform user calibration.
The calibration gain indicates the factor by which the process value is amplified.
The calibration offset indicates the offset of the process value on the y axis.
The following general calibration equation applies:

y = (x + b) × m

The general calibration equation yields the following two equations for calculating
the two values sought:

Calibration gain: m = (y2 – y1) / (x2 – x1)

Calibration offset: b = y1 – (m × x1)

9.1.1 Example of Determining Gain and Offset


A two-point calibration method is used.
Perform the following steps in WAGO-I/O-CHECK:

1. Select a channel, as well as a signal type and the resolution, under


Channel Settings.
In this example, signal type “0 … 10 V” (16-bit resolution) has been
selected.

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2. Enable user calibration under Calibration.

3. Set the value for the calibration offset to “0”.

4. Set the value for the calibration gain to “1”.

5. Specify the first process value.

6. Read the expected output voltage on the measuring instrument.


Example:

Process value 1 (y1) = 1 V


At 1 V, the expected output voltage (x1) = 0.97 V

7. Specify the second process value.

8. Read the expected output voltage on the measuring instrument.


Example:

Process value 2 (y2) = 9 V


At 9 V, the expected output voltage (x2) = 9.05 V

9. Insert all calculated values into the respective equations.


You obtain the values for the calibration gain and offset sought as the
result.
Example:

Calibration gain:
m = (y2 – y1) / (x2 – x1)
 m = (9 V – 1 V) / (9.05 V – 0.97 V) = 0.99

Calibration offset:
b = y1 – (m × x1)
 b = 1 V − (0.99 × 0.97 V) = 0.04 V

10. Enter the calculated gain value (“0.99”) in WAGO-I/O-CHECK.

11. Convert the result for the calibration offset based on the process value
resolution:

0.04 V / 0.000152579 V per digit = 262 digits

12. Enter the calculated offset value (“262”) in WAGO-I/O-CHECK.

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10 Diagnostics
10.1 Error States and Possible Causes
Table 64: Error States in Current Output Mode
Diagnostics (Status Byte) Possible Cause
Wiring Error External voltage or short circuit on the analog
(0x42 hex.) output in question (+AOx/−AOx) or sense input
(+Sx/−Sx)
−AO wiring error (0x44 hex.) Short circuit between 24 V and −AOx
Wire break • Analog output (+AOx/−AOx) open/
(0x50 hex.) excessively high-ohm (> 600 Ω)
• External voltage on the analog output
(+AOx/−AOx) or sense input (+Sx/−Sx) in
question
• Short circuit between +Sx and −Sx.
Power supply fault (0x60 hex.) Voltage for the field supply is too low

Table 65: Error States in Voltage Output Mode


Diagnostics (Status Byte) Possible Cause
Wiring Error External voltage or short circuit on the analog
(0x42 hex.) output in question (+AOx/−AOx) or sense input
(+Sx/−Sx)
−AO wiring error (0x44 hex.) Short circuit between 24 V and −AOx
Short circuit (0x48 hex.) Short circuit on the analog output between +AOx
and −AOx
Power supply fault (0x60 hex.) Voltage for the field supply is too low

10.2 Diagnostics via Display Elements


The display elements of the I/O module provide information about possible states
and cases of error. The tables below contain the interpretations of the signals.

Table 66: Signal Evaluation for Each Channel – Status LED


Status LED state Possible interpretation
Not ready for operation
Off Local bus communication absent or interrupted
Channel deactivated
Operational readiness and uninterrupted local bus
Green
communication

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Table 67: Signal Evaluation for Each Channel – Error LED
Error LED state Possible interpretation
No error
Off Channel deactivated
Diagnostics deactivated
Wire break
Short circuit
Wiring error
Red
AO− wiring error
Faulty field voltage supply
Internal error

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11 Use in Hazardous Environments


The WAGO I/O SYSTEM 750 (electrical equipment) is designed for use in Zone
2 hazardous areas and shall be used in accordance with the marking and
installation regulations.

The following sections include both the general identification of components


(devices) and the installation regulations to be observed. The individual
subsections of the “Installation Regulations” section must be taken into account if
the I/O module has the required approval or is subject to the range of application
of the ATEX directive.

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11.1 Marking Configuration Examples

11.1.1 Marking for Europe According to ATEX and IECEx

Figure 28: Marking Example per ATEX and IECEx

Figure 29: Text Detail – Marking Example per ATEX and IECEx

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Table 68: Description of the Marking Example per ATEX and IECEx
Marking Text Description
TUEV 07 ATEX 554086 X Approving authority or certificate numbers
IECEx TUN 09.0001 X
Dust
II Device group: All except mining
3D Device category 3 (Zone 22)
Ex Explosion protection mark
tc Protection type: Protection by enclosure
IIIC Dust group: Explosive dust atmosphere
T135°C Maximum surface temperature of the enclosure
(no dust bin)
Dc Level of equipment protection (EPL)
Mining
I Device group: Mining
M2 Device category: High degree of safety
Ex Explosion protection mark
d Protection type: Pressure-tight encapsulation
I Electrical devices in potentially explosive mines
Mb Level of equipment protection (EPL)
Gases
II Device group: All except mining
3G Device category 3 (Zone 2)
Ex Explosion protection mark
nA Protection type: Non-sparking equipment
IIC Gas group: Explosive gas atmosphere
T4 Temperature class: Max. surface temperature
135 °C
Gc Level of equipment protection (EPL)

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Figure 30: Marking Example of an Approved I/O Module Ex i


per ATEX and IECEx

Figure 31: Text Detail – Marking Example of an Approved I/O Module Ex i


per ATEX and IECEx

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Table 69: Description of the Marking Example of an Approved I/O Module Ex i
per ATEX and IECEx
Marking Text Description
TUEV 12 ATEX 106032 X Approving authority or
IECEx TUN 12 0039 X certificate numbers
Dust
II Device group: All except mining
3 (1) D Device category 3 (Zone 22) that contain safety
devices for Category 1 (Zone 20) devices
Ex Explosion protection mark
tc Protection type: Protection by enclosure
[ia Da] Protection type and equipment protection level
(EPL): Associated equipment with intrinsically safe
circuits for Zone 20
IIIC Dust group: Explosive dust atmosphere
T135°C Max. surface temperature of the enclosure
(no dust bin)
Dc Level of equipment protection (EPL)
Mining
I Device group: Mining
M2 (M1) Device category: High level of safety with circuits
that offer a very high level of safety
Ex Explosion protection mark
d Protection type: Pressure-tight encapsulation
[ia Ma] Protection type and equipment protection level
(EPL): Associated equipment with intrinsically safe
circuits
I Electrical devices in potentially explosive mines
Mb Level of equipment protection (EPL)
Gases
II Device group: All except mining
3 (1) G Device category 3 (Zone 2) that contain safety
devices for Category 1 (Zone 0) devices
Ex Explosion protection mark
ec Protection type: Increased safety
[ia Ga] Protection type and equipment protection level
(EPL): Associated equipment with intrinsically safe
circuits for Zone 0
IIC Gas group: Explosive gas atmosphere
T4 Temperature class: Max. surface temperature 135
°C
Gc Level of equipment protection (EPL)

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11.1.2 Marking for the United States of America (NEC) and Canada
(CEC)

Figure 32: Marking Example According to NEC

Figure 33: Text Detail – Marking Example According to NEC 500

Table 70: Description of Marking Example According to NEC 500


Marking Description
CL I Explosion protection (gas group)
DIV 2 Area of application
Grp. A B C D Explosion group (gas group)
op temp code T4 Temperature class

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Figure 34: Text Detail – Marking Example for Approved Ex i I/O Module According to NEC 505

Table 71: Description of Marking Example for Approved Ex i I/O Module According to NEC 505
Marking Description
CI I, Explosion protection group
Zn 2 Area of application
AEx Explosion protection mark
nA Type of protection
[ia Ga] Type of protection and equipment protection
level (EPL): Associated apparatus with intrinsic
safety circuits for use in Zone 20
IIC Group
T4 Temperature class
Gc Equipment protection level (EPL)

Figure 35: Text Detail – Marking Example for Approved Ex i I/O Module According to NEC 506

Table 72: Description of Marking Example for Approved Ex i I/O Modules According to NEC 506
Marking Description
CI I, Explosion protection group
Zn 2 Area of application
AEx Explosion protection mark
nA Type of protection
[ia IIIC] Type of protection and equipment protection
level (EPL): Associated apparatus with intrinsic
safety circuits for use in Zone 20
IIC Group
T4 Temperature class
Gc Equipment protection level (EPL)

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Figure 36: Text Detail – Marking Example for Approved Ex i I/O Modules According to CEC 18
attachment J

Table 73: Description of Marking Example for Approved Ex i I/O Modules According to CEC 18
attachment J
Marking Description
Dust
Ex Explosion protection mark
nA Type of protection
[ia IIIC] Type of protection and equipment protection
level (EPL): Associated apparatus with intrinsic
safety circuits for use in Zone 20
IIC Group
T4 Temperature class
Gc Equipment protection level (EPL)
X Symbol used to denote specific conditions of use
Gases
Ex Explosion protection mark
nA Type of protection
[ia Ga] Type of protection and equipment protection
level (EPL): Associated apparatus with intrinsic
safety circuits for use in Zone 0
IIC Group
T4 Temperature class
Gc Equipment protection level (EPL)
X Symbol used to denote specific conditions of use

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11.2 Installation Regulations


For the installation and operation of electrical equipment in hazardous areas, the
valid national and international rules and regulations which are applicable at the
installation location must be carefully followed.

11.2.1 Special Notes including Explosion Protection


The following warning notices are to be posted in the immediately proximity of the
WAGO I/O SYSTEM 750 (hereinafter “product”):

WARNING – DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED!

WARNING – DO NOT DISCONNECT WHILE ENERGIZED!

WARNING – ONLY DISCONNECT IN A NON-HAZARDOUS AREA!

Before using the components, check whether the intended application is


permitted in accordance with the respective printing. Pay attention to any
changes to the printing when replacing components.

The product is an open system. As such, the product must only be installed in
appropriate enclosures or electrical operation rooms to which the following
applies:

• Can only be opened using a tool or key

• Inside pollution degree 1 or 2

• In operation, internal air temperature within the range of 0 °C ≤ Ta ≤ +55 °C


or −20 °C ≤ Ta ≤ +60 °C for components with extension number …/025-xxx
or −40 °C ≤ Ta ≤ +70 °C for components with extension number …/040-xxx

• Minimum degree of protection: min. IP54 (acc. to EN/IEC 60529)

• For use in Zone 2 (Gc), compliance with the applicable requirements of the
standards EN/IEC/ABNT NBR IEC 60079-0, -7, -11, -15

• For use in Zone 22 (Dc), compliance with the applicable requirements of


the standards EN/IEC/ABNT NBR IEC 60079-0, -7, -11, -15 and -31

• For use in mining (Mb), minimum degree of protection IP64 (acc. EN/IEC
60529) and adequate protection acc. EN/IEC/ABNT NBR IEC 60079-0 and
-1

• Depending on zoning and device category, correct installation and


compliance with requirements must be assessed and certified by a “Notified
Body” (ExNB) if necessary!

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94 Use in Hazardous Environments WAGO-I/O-SYSTEM 750
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Explosive atmosphere occurring simultaneously with assembly, installation or
repair work must be ruled out. Among other things, these include the following
activities

• Insertion and removal of components

• Connecting or disconnecting from fieldbus, antenna, D-Sub, ETHERNET or


USB connections, DVI ports, memory cards, configuration and
programming interfaces in general and service interface in particular:

• Operating DIP switches, coding switches or potentiometers

• Replacing fuses

Wiring (connecting or disconnecting) of non-intrinsically safe circuits is only


permitted in the following cases

• The circuit is disconnected from the power supply.

• The area is known to be non-hazardous.

Outside the device, suitable measures must be taken so that the rated voltage is
not exceeded by more than 40 % due to transient faults (e.g., when powering the
field supply).

Product components intended for intrinsically safe applications may only be


powered by 750-606 or 750-625/000-001 bus supply modules.

Only field devices whose power supply corresponds to overvoltage category I or


II may be connected to these components.

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11.2.2 Special Notes Regarding UL Hazardous Location


For UL Hazardous Location acc. to UL File E198726, the following additional
requirements apply:

• Use in Class I, Division 2, Group A, B, C, D or non-hazardous areas only

• ETHERNET connections are used exclusively for connecting to computer


networks (LANs) and may not be connected to telephone networks or
telecommunication cables

• WARNING – The radio receiver module 750-642 may only be used to


connect to external antenna 758-910!

• WARNING – Product components with fuses must not be fitted into circuits
subject to overloads!
These include, e.g., motor circuits.

• WARNING – When installing I/O module 750-538, “Control Drawing No.


750538” in the manual must be strictly observed!

Additional Information
Proof of certification is available on request.
Also take note of the information given on the operating and assembly
instructions.
The manual, containing these special conditions for safe use, must be readily
available to the user.

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96 Service WAGO-I/O-SYSTEM 750
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12 Service
12.1 Firmware Update/Downgrade
You can update firmware on the Series 750 I/O Modules with the software
“WAGO I/O-Update 750.” The I/O modules can be updated via the service
interface or, for ETHERNET-based fieldbuses, via the fieldbus connection on the
fieldbus coupler/controller.

Observe the following information:

Do Not Switch Off the I/O Module!


Interrupting the update process can damage the I/O module.
Do not remove the I/O module during the update process. Do not interrupt the
power supply!

• Ensure that communication with the fieldbus coupler/controller is not


interrupted during the update process.
• Any PLC application running on the controller must be stopped before the
update process.
• Before an update via the service interface, disconnect the fieldbus cable
from the fieldbus coupler/controller.
• Do not close the software during the update.
• Only run the software from a local hard disk.

Additional Information from WAGO Support!


Additional information about the software “WAGO I/O-Update 750” is available
through WAGO Support.

Firmware Downgrade
Contact WAGO Support to discuss whether a firmware downgrade is possible in
your situation.

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12.2 Recalibration
Calibrating the I/O module may provide the process value accuracy required by the
application.

It may be necessary to perform a recalibration in order to maintain the accuracy despite


aging of individual components of the line. The operator of the equipment must
determine the intervals at which such recalibration is to be performed.

The corresponding sections on the topic of calibration explain how the recalibration is to
be performed with the help of the various commissioning tools.

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12.3 WAGO UII (Unique Item Identifier)


Each I/O module is provided with a unique WAGO UII (“Unique Item Identifier”).

Application example:
The I/O module can be permanently assigned a calibration certificate via this UII.

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WAGO-I/O-SYSTEM 750 List of Figures 99
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List of Figures
Figure 1: View ......................................................................................................18
Figure 2: Data Contacts ....................................................................................... 19
Figure 3: Power Jumper Contacts ....................................................................... 20
Figure 4: Push-in CAGE CLAMP® Connectors .................................................... 21
Figure 5: Display Elements .................................................................................. 22
Figure 6: Schematic Diagram .............................................................................. 23
Figure 7: Inserting I/O Module (Example) ............................................................ 52
Figure 8: Snap the I/O Module into Place (Example) .......................................... 52
Figure 9: Removing the I/O Module (Example) ................................................... 53
Figure 10: Connecting a Conductor to a Push-in CAGE CLAMP® ...................... 55
Figure 11: Connection Example – 2-Conductor Connection Current/Voltage
Output .........................................................................................................56
Figure 12: Connection Example – 4-Conductor Connection with Sense Lines
(Voltage Output Only) ................................................................................. 57
Figure 13: WAGO-I/O-CHECK User Interface (Example).................................... 60
Figure 14: Selecting I/O Module .......................................................................... 60
Figure 15: “Control Mode” Menu Item .................................................................. 61
Figure 16: “Process Data” Menu Item .................................................................. 61
Figure 17: Setting Process Output Data .............................................................. 61
Figure 18: I/O Module Parameterization Dialog ................................................... 62
Figure 19: “Common” Menu Item ......................................................................... 64
Figure 20: Menu Items “Channel 1” ... “Channel 4” ............................................. 66
Figure 21: Marking Modified Parameters ............................................................. 67
Figure 22: “Scaling” Menu Item ........................................................................... 70
Figure 23: “Calibration” Menu Item ...................................................................... 72
Figure 24: Example “Device-Specific Parameters” Dialog with PROFIBUS DP .. 75
Figure 25: Example “General Module/Channel Parameters” Dialog with
PROFINET IO............................................................................................. 76
Figure 26: Example “Specific Module/Channel Parameters” Dialog with
PROFINET IO............................................................................................. 76
Figure 27: Example of Optional “PROFIenergy Parameters” Dialog with
PROFINET IO............................................................................................. 77
Figure 28: Marking Example per ATEX and IECEx ............................................. 86
Figure 29: Text Detail – Marking Example per ATEX and IECEx ........................ 86
Figure 30: Marking Example of an Approved I/O Module Ex i per ATEX and
IECEx .........................................................................................................88
Figure 31: Text Detail – Marking Example of an Approved I/O Module Ex i per
ATEX and IECEx ........................................................................................ 88
Figure 32: Marking Example According to NEC .................................................. 90
Figure 33: Text Detail – Marking Example According to NEC 500 ...................... 90
Figure 34: Text Detail – Marking Example for Approved Ex i I/O Module
According to NEC 505 ................................................................................ 91
Figure 35: Text Detail – Marking Example for Approved Ex i I/O Module
According to NEC 506 ................................................................................ 91
Figure 36: Text Detail – Marking Example for Approved Ex i I/O Modules
According to CEC 18 attachment J ............................................................ 92

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100 List of Tables WAGO-I/O-SYSTEM 750
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List of Tables
Table 1: Number Notation ...................................................................................... 8
Table 2: Font Conventions ..................................................................................... 8
Table 3: Compatibility List 750-564 ..................................................................... 16
Table 4: Legend for Figure “View” ....................................................................... 18
Table 5: Legend for Figure “Power Jumper Contacts” ......................................... 20
Table 6: Legend for Figure “Push-in CAGE CLAMP® Connectors” ..................... 21
Table 7: Legend for Figure “Display Elements” ................................................... 22
Table 8: Technical Data – Device ........................................................................ 24
Table 9: Technical Data – Power Supply ............................................................. 24
Table 10: Technical Data – Communication ........................................................ 24
Table 11: Technical Data – Outputs .................................................................... 25
Table 12: Max. Error/Temperature Drift by Output Range ................................... 26
Table 13: Technical Data ‒ Field Wiring .............................................................. 26
Table 14: Technical Data – Climatic Environmental Conditions .......................... 26
Table 15: Process Image (“Standard”) – 750-564 I/O Module ............................. 30
Table 16: Process Image (“Advanced”) – 750-564 I/O Module ........................... 30
Table 17: Control Byte CH1_C0 .......................................................................... 31
Table 18: Status Byte CH1_S0 ............................................................................ 32
Table 19: Overview of Signal Types .................................................................... 33
Table 20: 0–5 V (16-Bit Resolution) ..................................................................... 34
Table 21: 0–5 V (15-Bit Resolution) ..................................................................... 34
Table 22: 1-5 V (16-Bit Resolution) ..................................................................... 34
Table 23: 1-5 V (15-Bit Resolution) ..................................................................... 34
Table 24: ±5 V .....................................................................................................35
Table 25: 0-10 V (16-Bit Resolution) ................................................................... 35
Table 26: 0-10 V (15-Bit Resolution) ................................................................... 35
Table 27: 2-10 V (16-Bit Resolution) ................................................................... 36
Table 28: 2-10 V (15-Bit Resolution) ................................................................... 36
Table 29: ±10 V ...................................................................................................37
Table 30: 0-12 V (16-Bit Resolution) ................................................................... 37
Table 31: 0-12 V (15-Bit Resolution) ................................................................... 38
Table 32: ±12 V ...................................................................................................38
Table 33: 0-10 mA (16-Bit Resolution) ................................................................ 39
Table 34: 0-10 mA (15-Bit Resolution) ................................................................ 39
Table 35: 2-10 mA (16-Bit Resolution) ................................................................ 39
Table 36: 2-10 mA (15-Bit Resolution) ................................................................ 40
Table 37: ±10 mA ................................................................................................ 40
Table 38: 0-20 mA (16-Bit Resolution) ................................................................ 41
Table 39: 0-20 mA (15-Bit Resolution) ................................................................ 42
Table 40: 4-20 mA (16-Bit Resolution) ................................................................ 42
Table 41: 4-20 mA (15-Bit Resolution) ................................................................ 43
Table 42: ±20 mA ................................................................................................ 44
Table 43: 0-22 mA (16-Bit Resolution) ................................................................ 45
Table 44: 0-22 mA (15-Bit Resolution) ................................................................ 46
Table 45: ±20 mA ................................................................................................ 47
Table 46: 0-12 mA (16-Bit Resolution) ................................................................ 48
Table 47: 0-12 mA (15-Bit Resolution) ................................................................ 48

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Table 48: ±12 mA ................................................................................................ 49
Table 49: Settings Using Tools ............................................................................ 58
Table 50: Buttons ................................................................................................. 63
Table 51: “Common” Menu Item .......................................................................... 65
Table 52: Menu Items “Channel 1” ... “Channel 4” .............................................. 67
Table 53: “Scaling” Menu Item for Each Channel ................................................ 71
Table 54: “Calibration” Menu Item for Each Channel .......................................... 73
Table 55: PROFIBUS DP Configuration .............................................................. 74
Table 56: Configuration of 750-375(/025-000) and 750-377(/025-000) ............... 75
Table 57: Device-Specific Parameters and Specific Module/Channel
Parameters ................................................................................................. 77
Table 58: General Module/Channel Parameters 3) – PROFIBUS DP Fieldbus
Couplers .....................................................................................................78
Table 59: General Module/Channel Parameters 3) – PROFINET IO Couplers .... 78
Table 60: Specific Module/Channel Parameters – PROFINET IO Couplers ....... 78
Table 61: PROFIenergy Parameters 3) – PROFINET IO Couplers ...................... 79
Table 62: Variable Legend – Scaling Process Values ......................................... 80
Table 63: Variable Legend – Calibrating Measured Values ................................ 81
Table 64: Error States in Current Output Mode ................................................... 83
Table 65: Error States in Voltage Output Mode ................................................... 83
Table 66: Signal Evaluation for Each Channel – Status LED .............................. 83
Table 67: Signal Evaluation for Each Channel – Error LED ................................ 84
Table 68: Description of the Marking Example per ATEX and IECEx ................. 87
Table 69: Description of the Marking Example of an Approved I/O Module
Ex i per ATEX and IECEx ........................................................................... 89
Table 70: Description of Marking Example According to NEC 500...................... 90
Table 71: Description of Marking Example for Approved Ex i I/O Module
According to NEC 505 ................................................................................ 91
Table 72: Description of Marking Example for Approved Ex i I/O Modules
According to NEC 506 ................................................................................ 91
Table 73: Description of Marking Example for Approved Ex i I/O Modules
According to CEC 18 attachment J ............................................................ 92

Manual
Version 1.0.0
WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D - 32385 Minden
Hansastraße 27 • D - 32423 Minden
Phone: +49 571 887 – 0
Fax: +49 571 887 – 844169
E-Mail: info@wago.com
Internet: www.wago.com

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