06-Extra Specification

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TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
1.0 PREAMBLE:-
1.1 The Technical Specifications contained herein shall be read in conjunction with the other
Bidding Documents as specified in this Volume.

1.2 Site Information:-


1.2.1 The information given here under provided elsewhere is given in good faith by the
Employer but the Contractor shall satisfy himself regarding all aspects of site
conditions and no claim will be entertained on the plea that the information supplied by
the Employer is erroneous or insufficient.

2.0 GENERAL REQUIREMENTS:-


The technical specifications in accordance with which the entire work described herein
after shall be constructed and completed by the Contractor shall comprise of the
"SPECIFICAITON"

2.1 Though "SPECIFICATION" for each item are attached with tender they are based on
following.

(1) "SPECIFICATION FOR ROAD AND BRIDGE WORKS' (Fourth REVISION printed
in year 2001) issued by the Ministry of Road Transport & Highways (MORT & H),
Government of India and Published by the Indian Roads Congress, hereinafter to
as MORT & H Specifications.
(2) The General Technical Specifications for Road works.
(3) The General Technical Specifications for Bridge works.
Note:- (2) To (3) are Conventional Specifications Booklets usually attached for (R&B)
Works.

2.2 If, a particular clause (which is incorporated in "SPECIFICATION") of specification


booklets (1) to (3) above is Amended / Modified/ Added upon then the Amendment/
Modification/Addition shall supersede the relevant clause incorporated in "
SPECIFICATION"

2.3 In, so far as Amended / Modified / Added Clause may come in conflict or be inconsistent
with any of the provisions of the MORT & H Specifications under reference, the
Amended/Modified/ Added Clause and the additional specifications shall always
prevail.

2.4 In the absence of any definite provisions on any particular issue in the aforesaid
Specifications, reference may be made to the latest codes and specification, of IRC
and BIS in that order. Where even these are silent, the construction and completion of
the works shall conform to sound engineering practice as approved by the ' Engineer'
and , in case of any dispute arising out of the interpretation of the above, the decision
of the 'Engineer' shall be final and binding on the Contractor.
Name of Work: - Construction of New Anganwadi Building at
Kalakachha-1. Tal. Navsari. Dist. Navsari

Technical Specification
Item No.22 Providing and laying Machine cut, Free edges, Machine polished Granite
stone slab 18 mm thick Single Piece For doors and Windows Cill and
Jambs Cladding as per design including Full moulded Round front edge
and 1 cm nosing and laid on 20 mm thick cement mortar 1:6 (1 cement
: 6 coarse sand) and jointed with gray cement slurry including rubbing
and polishing etc. complete.
• Polished or honed Granite tiles are calibrated & gauged with a tolerance of
+/- 0.5mm. The sides are sawn to perfect right angle and top edges are micro
beveled
• Granite being natural stone, variation to shade & pigmentation with in a
batch is a natural occurrence and accepted by the industry as normal. This
variation adds unique beauty to the finished surface
• It is recommended to consider 5% to 10% additional material to the coverage
area depending on the style of installation to allow for wastage due to cutting
of tiles to fill corners and defects in natural stone tile
• Granite tiles can be but joined or grout joined to suit installation style. It is
recommended to make a dry run to match flow of pattern to avoid cross
setting.
• Please review typical installation photos to get a better understanding of the
finished floor.
• Polished or Honed Granite tiles are not recommended for outdoor flooring.
Moist/wet flooring can be highly slippery. Flamed or bush hammered finish is
recommended for outdoor flooring.
• Water based penetrating sealer is recommended to protect from staining.
Please follow manufacturer’s instruction for application.
• Water based penetrating sealer/enhancer is recommended for deeper &
vibrant coloration of the finished floor. It is recommended to do a test on a
small hidden area or some waste tiles before applying to entire floor.
Mode of Payment : The measurement shall be in Sqmt of Marbo granite tiles
supplied and fixed in position
Item No.24 Providing and fixing standared extruded of alluminium section of size
63mm x 38.10mm x 1.2mm (Jindal Section :2434, @ Wt. 0.643 Kg/mt)
with colour Powder Coated alluminium frame for ventilation with 5 mm
thick frosted glass as details etc complete for Ventilation.
1.0 Materials:-
1.1 Aluminum standard section:-
1.1.1 Main outer frame of rectangular tube
Aluminum extruded channel section shall be as per M-31/P.17 of relevant
specifications of General Technical specifications for Building works
Booklet as directed.
Aluminum alloy used in the manufacture of extruded Ventilation section shall
confirm to IS designation HEA – WP – of IS 733 – 1975 and also Designation
WVG – WP of IS 1285 – 1975 section shall be as specified in the drawing and
design.
Size of Outer frame shall confirm 63mm x 38.10mm x 1.2mm (Jindal Section
: 2434, @ Wt. 0.643 kg per mt With colour powder coated aluminium frame
All sections shall be free from any scratches or holes or any damages on
surface. All section shall have finished luster surface on all sides.
1.1.2 Frame for ventilation portion
Aluminum alloy used in the manufacture of extruded ventilation section shall
confirm to IS designation HEA – WP – of IS 733 – 1975 and also Designation
WVG – WP of IS 1285 – 1975 section shall be as specified in the drawing and
design.
All sections shall be free from any scratches or holes or any damages on
surface. All section shall have finished luster surface on all sides.
1.1.4 PVC rubber top and bottom
Top and bottom channel of rubber shall be approved make and quality and
shall be free from any scratches or holes or any damages on surface. All
channels shall have finished luster surface on all sides.
1.3 Glass
The frosted glass shall be of approved make having thickness of 5 mm. The
glass shall be clear and free from scratches and cracks. The glass shall be
provided on top.
1.5 Rubber gasket
Rubber gasket shall be of approved make and shall be free from any scratches
or holes or any damages on surface. And shall have finished luster surface on
all sides.
1.1.4 Bolts
All bolts shall be of approved make and shall be free from any scratches or
holes or any damages on surface. And shall have finished luster surface on all
sides.
2.0 WORKMANSHIP
The work of aluminium ventilation shall be done with extreme finishing. The
glass shall be fitted as directed by Engineer in charge using glazing clips and
rubber gaskets as required. All the fixtures and fastenings shall be fitted at
right place and as directed by Engineer in charge. Floor spring shall be fitted
properly so as to align the ventilation properly and shall be given trial of
opening and closing properly. The aluminum section shall be anodizing with
20 microns silver / colour anodizing or 55 microns powder coating shall be
done as directed by the Engineer in charge.
3.0 Mode of measurement & Payment:
3.1 The unit rate of aluminum ventilation shall include the cost of all
materials, cost of anodizing, cost of all necessary fixtures and fastenings,
labour charges for fixing frames, ventilations and fixing the ventilation in wall
at the place shown in drawing and as instructed by the Engineer in charge, all
tools and plant required for assembling and fixing in position, finishing as per
direction of the Engineer in charge, and all other incidental expenses for
preparing ventilation frame and louvers of specified size to complete the
ventilation structure or its components as shown on the drawings and
according to these specifications. They shall also include the cost of making,
fixing and making walls good by plaster patch colouretc as required.
3.2 The ventilation shall be measured for its improvising and fixing extruded
aluminum ventilators having standard extruded aluminum outer frame size
hollow section frame of size 63mm x 38.10mm x 1.2mm (Jindal Section :
2434, @ Wt. 0.643 kg per mtincluding providing 5 mm thick frosted glass
with rubber gasket including all labour and equipments etc. complete with
ventilator above and height, limiting dimensions to those specified on plan or
as directed.
3.3 The rate shall be for unit of one square meter of competed item.
Item No.25 Providing and applying 15 mm thick cement plaster double coat of mala
cement plaster for interior plastering having 12 mm th. base coat in C.M.
1:4 ( 1 cement 4 coarse sand) and 3 mm th. finishing coat in C.M. 1:2 [ 1
Cement : 2 Coarse Sand] with trovel finish including Scafolding Curing
etc. Complete. Including Applying two coats of Birla or Asian Acralic
Lappy [Putty] and two coats of primer of approved Brand and
Manufactures on New wall surface to give an even shade including
throughly brushing the surface free from mortar dropping and other
foregn matter and sand papered smooth For Ground Floor.

This work shall consist of providing15 mm thick cement plaster


(Mala troweled finish) in single coat on brick/concrete wall for interior
plastering of the shape and dimensions shown on the drawings and
conforming to these Specifications or as approved by the Engineer in charge

The relevant specification shall be followed as per General Technical


specification for Building work booklet It.No.18.17. / P.No.127 except that
using for two coats of Birla (White cement based) or Asian (acrylic lapy-
putty) or equivalent & two coats of primer of approved brand and manufacture
on new wall surface instead of color washing of undecorative wall .

Material
CEMENT
Cement shall confirm Specification No M-3,
SAND
Sand shall confirm specification no M-6,
WATER
Water shall confirm specification no M-1
WORKMANSHIP
specification no 17.61 (II) and 17.95 shall be applied for this item
The surface shall be Mala troweled finish
The plaster shall then be finished off with a trowel The straight
edge shall be worked on screeds with a small upward and side way motion
50mm or 75mm at a time. Finally, the surface shall be finished off with a
plaster's wooden float.

Mode of Measurement & Payment :


The Item shall be measured for its breadth and height limiting
dimensions to those specified on plan or as directed. The rate shall be for a
unit of one square meter.
The payment will be made on square Meter basis of the finished work.
The rate shall be for a unit of one square meter.

Item No.30 Providing and laying broken chine mosaic flooring for terrace using 12
mm to 20 mm broken pieces of glazed tiles to be laid over cement mortar
1:3 to plain or slope and to be tempered to bring mortar creme out upto
surface using white cement including rounding off junctions and
extending them upto 15 cm along the wall,clearing with water and oxalic
acid etc. as directed.
Water Shall confirm Material Specification no M- 1
Cement Shall confirm Material Specification no M- 3
Sand Shall confirm Material Specification no M- 6
Crushed stone aggregates Shall confirm Material Specification no M- 12
Brick aggregates Shall confirm Material Specification no M- 14
White Cement Shall confirm Material Specification no M- 4
Water proofing compound shall be done as per Specification no 17.70 Page
No. 121
Chemicals and compounds of approved shall be of approved quality and
make . The proportion of the compound shall be of specified proportion as
specified by the manufacturer
2.0 Workmanship
cleaningthe slab surface by mechanical means or wire brush to remove old
paint, dust, dirt and all loose material
(a) providing first layer of C.M. 1 4 of 40 mm thickness mixed with water
proofing compound at rate prescribed by manufacturer, including putting of
brick bats of average thickness 40 mm Well immerssed in water laid
uniformly on first layer of mortar including applying cement slurry @ rate of
0.08 bag sqm. on fixed layer of brick bats including maintaining necessary
slope
(B) providing second layer 40 mm thick C.M 1 4 mixed with water proofing
compound as directed, including finishing smooth with cement slurry as
directed complete.
(C)using 12 mm to 20 mm broken pieces of Glazed tiles to be laid over
cement mortar 1 3 to plain or slope and to be tempered to bring mortar creme
out up to surface using white cement including rounding off junctions and
extending them up to 15 cm along the wall,clearing with water and oxalic
acid etc.as directed.
(D) after finishing the whole terrace shall be flooded with water for a period of
two weeks as directed
The waterproofing material of approved quality shall be mixed
with the cement slurry as per specified proportion as directed by the
manufacturer of the compound and as directed by The engineer in charge the
mixture shall be applied uniformly to the surface in required coats as directed
by the engineer in charge
A guarantee bond on appropriately stamped paper shall be given by
the contractor to the department in the manner and form prescribed below

FORM OF GUATANTEE BOND


I We ………………………………………………………
(Contractor) hereby guarantee that water proofing work will remain leakage
proof for period of 5 years after completion of the work of water proofing
treatment as per the terms and conditions of the contact and leakage that might
be caused in building where the water proofing treatment is done we hereby
Guarantees to make good any loss of damages suffered by the Government of
Gujarat and further gurantee to redo effective work without claiming any extra
cost
2.1 This gurarantee shall remain in force for the period of 5 years from the
completion of the work under the contract and it shall remain binding to the
contractor for period of 5 Years.
2.2 The deposit at the rate of 50% of the cost of this item the running and
final bills shall be recovered and retained for the first one years after
completion of the guarantee period balance of gurantee period and shall be
refunded only after the completion of the gurantee period.

3.0 MODE OF MEASUREMENT and PAYMENT


3.1 The unit rate of water proofing treatment shall include the cost of all
materials, tools and plant chemicals and compounds required for water
proofing, Applying the same to specified surface as per drawings, finishing,
painting with three coats, etc, and all other incidental expenses for producing
water proofing work to complete the structure or its components as shown on
the drawings and according to these specifications. They shall also include the
cost of making, fixing and removing of all scaffolding and forms required for
the work.
The rate of water proofing shall include the cost of all labour, materials
chemicals and compounds tools and plant scaffolding and all incidental
expenses as described herein above.
3.2 The water proofing work shall be measured for its length and width,
limiting dimensions to those specified on plan or as directed. The rate shall be
for a unit of one sq.meter
3.3 The payment will be made on sq. meter basis of the finished work.
Item No 31 Providing & laying and jointing in true line and level 40 mm dia UPVC
pipe (SCH-40) line including fitting make or equivalent as approved by
engineer in charge the pipe shole be fixed on wall with the hel of clam at
every two mtr center to center or shall be conseled as direct including
necessesary fitting etc including testing of pipe and jointes and fixin the
sam with adhesive solvent including cost of matarial (A) 40 mm OD pipe
The relevant specifications of Building Booklet It. No.23.8.(D) Page No.162
shall be followed expect use level 40mm dia. U.P.V.C. Pipe ( SCH- 40) for
cold water including fittings make PRINCE SUPREME ASTRAL
FINOLEX or equivalent and Pipe shall be fixed on the wall with the help of
clamp at every two metre C C or shall be concerned as directed as approved
by Engineer In Charge and instead of 6 kgs sq.cm. working pressure polythene
pipes of 40mm dia.

Item No 32 Providing & laying and jointing in true line and level 25 mm dia UPVC
pipe (SCH-40) line including fitting make or equivalent as approved by
engineer in charge the pipe shole be fixed on wall with the hel of clam at
every two mtr center to center or shall be conseled as direct including
necessesary fitting etc including testing of pipe and jointes and fixin the
sam with adhesive solvent including cost of matarial (A) 25 mm OD pipe
The relevant specifications of Building Booklet It. No.23.8.(B) Page No.162
shall be followed expect use level 25mm dia. U.P.V.C. Pipe ( SCH- 40) for
cold water including fittings make PRINCE SUPREME ASTRAL
FINOLEX or equivalent and Pipe shall be fixed on the wall with the help of
clamp at every two metre C C or shall be concerned as directed as approved
by Engineer In Charge and instead of 6 kgs sq.cm. working pressure polythene
pipes of 25mm dia.

Item No 33 Providing & laying and jointing in true line and level 15 mm dia UPVC
pipe (SCH-40) line including fitting make or equivalent as approved by
engineer in charge the pipe shole be fixed on wall with the hel of clam at
every two mtr center to center or shall be conseled as direct including
necessesary fitting etc including testing of pipe and jointes and fixin the
sam with adhesive solvent including cost of matarial (A) 15 mm OD pipe
The relevant specifications of Building Booklet It. No.23.8.(A) Page
No.162 shall be followed expect use level 15mm dia. U.P.V.C. Pipe ( SCH-
40) for cold water including fittings make PRINCE SUPREME ASTRAL
FINOLEX or equivalent and Pipe shall be fixed on the wall with the help of
clamp at every two metre C C or shall be concerned as directed as approved
by Engineer In Charge and instead of 6 kgs sq.cm. working pressure polythene
pipes of 20mm dia.
Item No 41 Providing and fixing to wall ceiling and floor 10.0 Kg. F/Cm2 working
pressure poluthene pipes of the following outside Dia. Low densidy,
complete with special falnge compression type fittings, wall clipsetc.
including making good the wall ceiling and floor.(B) 100mm
The relevant specifications of Building Booklet It. No.23.8./ Page No.162
shall be followed expect use 25 mm Rain water pipe 10.00Kg F/CM2 and
other end socketed with rubber ring, & fittings conforming to ISI 14735-1999
of approved make for drainage system pipe line, pipe shall be jointed with
each other with rubber lubricant, pipe shall be fixed shall be concealed instead
of 50mm dia&6 kgs/sq.cm. working pressure polythene pipes

Item No 42 Providing and fixing to wall ceiling and floor 10.0 Kg. F/Cm2 working
pressure poluthene pipes of the following outside Dia. Low densidy,
complete with special falnge compression type fittings, wall clipsetc.
including making good the wall ceiling and floor.(A) 75mm
The relevant specifications of Building Booklet It. No.23.8./ Page No.162
shall be followed expect use 20 mm Rain water pipe 10.00Kg F/CM2 and
other end socketed with rubber ring, & fittings conforming to ISI 14735-1999
of approved make for drainage system pipe line, pipe shall be jointed with
each other with rubber lubricant, pipe shall be fixed shall be concealed instead
of 50mm dia&6 kgs/sq.cm. working pressure polythene pipes

Item No 45 providing and fixing in position cowl vent to pipe (II) 100mm
Item referred for providing and fixing pvc cowel vent of 100mm dia. (above 4
inch) pvc cowel ventilator for 100mm dia shall confirm to IS & shall be of
best quality pvc cowel ventilator shall be fixed to pipe with joints. Item shall
measured and paid on number basis.

Item No 51 Providing erecting and fixing double coated Syntex PVC. (ISI) water tank
of required capacity each with all necessary fittings and connection etc.
complete on terrace.
General
This work shall consist of Providing and fixing P V C water tank of
specifiedcapacity with necessary G I fittings including 25 mm dia G.I.
over flow pipe, ball valve,of the shape and dimensions shown on the
drawings and conforming to these Specifications or as approved by the
Engineer in charge.

PVC Water tank


PVC Water tank of specified capacity and of I.S.I. mark of approved in
litters of approved make and quality equivalent to syntax product
Net capacity shall be net volume of water stored between the lowest
level of overflow and lowest specified level.

Nipple
Galvanize pipe nipple shall be of approved make and of best quality
Relevant specification given in Booklet of Building specification shall be
applied for the execution of this item

Ball valve
Ball valve shall confirm specification no 23.00.5 (A) on page 172 of
specification booklet for building works
Ball valve shall be of approved make and of best quality. Relevant
specification given in Booklet of Building specification shall be applied for the
execution of this item

Connections
Connections shall be of approved make and of best quality. Relevant
specification given in Booklet of Building specification shall be applied for the
execution of this item

WORKMAN SHIP
Tank shall be approved quality and as per IS standard make. Material
used in manufacturing tank shall be confirmed to relevant IS code. The
material of tank and lead and fittings which may come in contact of water
should be such that it does not impart any taste, colour or odor. It does not
have any toxic effect and it does not contaminate the water. Thereby making it
unpotable.

The tank shall be fixed properly in a level position and making all
required necessary correction like inlet outlet flushing overflow and air vent.
Tank shall be satisfying the standards of public health.

Mode of Measurement & Payment:


The payment will be made on capacity in litter’s basis of the finished
work.
All necessary labour materials Equipment tools and plant, conveyance
including loading and unloading etc shall be provided by the Contractor as
directed by the Engineer in charge
The item shall be measured for its capacity in litters limiting
dimensions to those specified on plan or as directed.
The rate shall be for a unit of one Litter.
Item No.54 Wall Painting of Difrent type of pictures, Alphabet Chart, Number Chart,
Birds and animals Pictures, Pyramid and Nundghar Logo etc.. with oil
paint as per instruction by Engineer-In-Charge and ICDS Norms.
1.0. Materials

1.1. Ready mixed the black Oil paint shall conform to I.S. 341-1952.

2.0. Workmanship

2.1. The pictures, Alphabet Chart, Number Chart, Birds and animals Pictures,
Pyramid and Nundghar Logo shall be to the heights and widths as per
approved drawings or as directed. These shall be stenciled or drawn in
pencil and got approved before painting. They shall be of uniform size
and finished neatly. The edges shall be straight or in pleasant smooth
curves,

3.0. Mode of measurements and payment

3.1. Letters, figures and similar items etc. stops, commas, hyphens and the
like shall be deemed to be included in the item. 9

3.2. The rate per cm. height of letter shall hold good irrespective of width of
the letters of figures or the thickness of the lettering.

3.3. The rate shall be for a unit of per Job.

Item No.55 Abacus as a Built Element : Making Abacus for Classroom as per
approved drawing and design make with wood or metal material etc.
complete..
Around the world, abacuses have been used in pre-schools and
elementary schools as an aid in teaching the numeral system and arithmetic.

In Western countries, a bead frame similar to the Russian abacus but


with straight wires and a vertical frame is common (see image).

The wireframe may be used either with positional notation like other
abacuses (thus the 10-wire version may represent numbers up to 9,999,999,999),
or each bead may represent one unit (e.g. 74 can be represented by shifting all
beads on 7 wires and 4 beads on the 8th wire, so numbers up to 100 may be
represented). In the bead frame shown, the gap between the 5th and 6th wire,
corresponding to the color change between the 5th and the 6th bead on each
wire, suggests the latter use. Teaching multiplication, e.g. 6 times 7, may be
represented by shifting 7 beads on 6 wires.
Item No.56 Box cutting the road surface to proper slope and camber for making a
base for road work including removing the excavated stuff and depositing
on the road side slope as directed upto 50Mt.lead.
1. This work shall consist of excavation, removal and satisfactory disposal of
all materials necessary for the construction of widening carriageway in
accordance with requirements of these specifications and the lines, grades
and cross sections shown in the drawings or as indicated by the Engineer.
2. After the site has been cleared the limits of excavation/ box cutting the
road surface shall be set out true to lines, curves, slopes, grades and
sections as shown on the drawings or as directed by the Engineer.
3. Box cutting shall be carried out in conformity with the directions laid here
in under and in a manner approved by the Engineer. The work shall be so
done that the suitable materials available from box cutting/ excavation are
satisfactorily utilized as directed.
4. The contractor shall not excavate outside the limits of box cutting. Subject
to the permitted tolerances, any excess depth/ width excavated beyond the
specified levels/ dimensions on the drawings shall be made good at the
cost of the contractor with suitable material of characteristics similar to
that removed and compacted as directed.
5. Cutting shall be done in proper grade & camber as per measurements
given. Care must be taken that all slopes are evenly and truly dressed.
Cutting shall be done to the exact depth required and shall be as per
formation level in proper grade and the camber. If extra depth of cutting is
done due to negligence of contractor the same shall be refilled with
approved quality of materials duly consolidated to the satisfaction of the
Engineer-in-charge (without extra cost).
6. The bottom level of box cutting i.e. sub grade shall be watered and well
compacted with vibratory roller at OMC to the desired density as directed
by the Engineer in charge. Rolling and compaction shall be deemed to be
incidental to the work and no extra cost shall be paid for compaction of
box cutting base surface.
7. The stuff received from the cutting shall be used for filling and correcting
side slopes of bank and earthwork for embankment as directed by the
Engineer in charge with all lead and lift.
8. The measurement of box cutting shall be taken on level basis & level shall
be taken at 30 mt. interval. Volume shall be computed in cubic meters by
average area method.
9. The payment shall be made on Cmt. basis.
10. The rate includes cost of all labour, machineries required, cost of carting
and spreading the cutting stuff with all lead and lift and leveling the
dumping ground/ embankment, rolling and consolidation of subgrade
level etc. complete.
Item No.57 Construction of granular sub-base Grading-I by providing coarse graded
B.T. machine crushed material satisfying MOST specification of grading
I including spreading in uniform layers with motor grader on prepared
surface, mixing by mix in place method with rotavator at OMC, and
compacting with vibratory roller to achieve the desired density, etc
complete.

This work shall consist of laying and compacting well-graded material


on prepared sub grade in accordance with the requirements of these
Specifications. The material shall be laid in one or more layers as sub-base or
lower sub-base and upper sub-base (termed as sub-base here-in-after) as
necessary according to lines, grades and cross-sections shown on the drawings
or as directed by the Engineer.

401.2. Materials
401.2.1. The material to be used for the work shall be crushed stone of approve
quality. The material shall be free from organic or other deleterious
constituents and conform to one of the One grading-I given in Table 400.1.
The grading to be adopted for a project shall be as specified in the Contract.

TABLE 400.1 : GRADING FOR GRANULAR SUB-BASE MATERIALS

IS Sieve Per cent by Weight Passing the IS


Designation Sieve

Grading Grading Grading III


I II

75.0 mm 100 - -

53.0 mm - 100 -

26.5 mm 55-75 50-80 100

9.50 mm - - -

4.75 mm 10-30 15-35 25-45

2.36 mm - - -

0.425 mm - - -

0.075 mm <10 <10 <10

CBR Value minimum 30 25 20


Notes: (1) The material passing 425 micron (0.425 mm) sieve for all the three
gradings when tested according to IS:2720 (Part 5) shall have liquid limit and
plasticity index not more than 25 and 6 per cent respectively.

(2) On clayey sub grades, the per cent passing IS Sieve 0.075 mm shall not
exceed 5.

The Wet Aggregate Impact Value (IS:5640) shall not exceed 50.

Where locally available Murrum are used in the Granular Sub base, it
shall be ensured through adequate tests on representative samples, that all the
requirements set out in this Clause are satisfied.

401.3. Strength of Sub-base

It shall be ensured prior to actual execution that the material to be used


in the sub-base shall have a minimum Soaked CBR value of 20*.

When directed by the Engineer, this shall be verified by performing


CBR tests in the laboratory as required on specimens remoulded at field dry
density and moisture content and any other tests for the “quality” of materials,
as may be necessary.

401.4. Construction Operations

401.4.1. Preparation of sub grade: Immediately, prior to the laying of sub-


base, the sub grade already finished to Clause 303 shall be prepared by
removing all vegetation and other extraneous matter, lightly sprinkled with
water if necessary and rolled with two passes of 80-100 kN smooth wheeled
roller.

The sequence of construction operations shall be such that the


construction of granular sub base layer shall match the construction of the
adjoining layer in the shoulders, as per Clause 407.4.1.

401.4.2. Spreading and compacting: The sub-base material of grading


specified in the Contract shall be spread on the prepared sub grade with the
help of suitable tractor-towed appliances, for maintaining the required slope
and grade during the operation or other means as approved by the Engineer.

When the sub-base material consists of combination of materials


mentioned in Clause 401.2.1, mixing shall be done mechanically by the mix-
in-place method or by an approved mixing plant.

* In case the sub-base material of the requisite soaked CBR value is not available
within economical leads, the sub-base material meeting any of the prescribed
grading and other requirements with a soaked CBR value of not less than 15 can
be permitted with the approval of the competent authority.
Manual mixing shall be permitted only where the width of laying is not
adequate for mechanical operations, as in small-sized jobs. The equipment
used for mix-in-place construction shall be a tractor-towed rotavator or similar
approved equipment capable of mixing the material to the desired degree. If so
desired by the Engineer, trial runs with the equipment shall be carried out to
establish its suitability for the work.

Moisture content of the loose material shall be checked in accordance


with IS: 2720 (Part 2) and suitably adjusted by sprinkling additional water
from a truck mounted or trailer mounted water tank and suitable for applying
water uniformly and at controlled quantities to variable widths of surface or
other means approved by the Engineer so that, at the time of compaction, it is
from 1 per cent above to 2 per cent below the optimum moisture content
corresponding to IS:2720 (Part 7). While adding water, due allowance shall be
made for evaporation losses. After water has been added, the material shall be
processed by mechanical or other approved means, like, tractor-towed disc
harrows, rotavators until the layer is uniformly wet.

Immediately thereafter, rolling shall start. If the thickness of the


compacted layer does not exceed 100 mm, a smooth wheeled roller of 80 to
100 kN weight may be used. For a compacted single layer upto 225 mm the
compaction shall be done with the help of a vibratory roller of minimum 80 to
100 kN static weight. Rolling shall commence at the lower edge and proceed
towards the upper edge longitudinally for portions having unidirectional cross
fall and superelevation and shall commence at the edges and progress towards
the centre for portions having cross fall on both sides.

Each pass of the roller shall uniformly overlap not less than one-third
of the track made in the preceding pass. During rolling, the grade and cross
fall (camber) shall be checked, with the help of templates and straight edge,
and any high spots or depressions, which become apparent, corrected by
removing or adding fresh material. The speed of the roller shall not exceed 5
km per hour.

Rolling shall be continued till the density achieved is at least 100 per
cent of the maximum dry density for the material determined as per IS:2720
(Part 7). The surface of any layer of material on completion of compaction
shall be well closed, free from movement under compaction equipment and
from compaction planes, ridges, cracks or loose material. All loose, segregated
or otherwise defective areas shall be made good to the full thickness of layer
and re-compacted.

401.5. Aggregate Plugs

When the granular sub-base is extended over the full formation, as


shown on the drawings, the exposed edges shall be protected with suitable
aggregate plugs, 200 to 300 mm wide, as specified on the drawings.

401.6. Surface Finish and Quality Control of Work


The surface finish of construction shall conform to the requirements of
Clause 1802.

Control on the quality of materials and works shall be exercised by the


Engineer in accordance with Section 1800.

401.7. Arrangements for Traffic

During the period of construction, arrangement of traffic shall be


maintained in accordance with Clause 111.

401.8. Measurements for Payment

Granular sub-base shall be paid as finished work in position on cross-


sectional measurements and computing the volume of GSB work in cubic
metres by avg. area method.

The protection of edges of granular sub-base extended over the full


formation as shown in the drawing shall be considered incidental to the work
of providing granular sub-base and as such no extra payment shall be made for
the same.

401.9. Rate

The Contract unit rate for granular sub-base shall be payment in full
for carrying out the required operations including full compensation for:

(i) making arrangements for traffic to Clause 111 except for initial treatment to
verges, shoulders and construction of diversions;

a. furnishing all materials to be incorporated in the work including all


royalties, fees, rents where necessary and all leads and lifts;

b. all labour, tools, equipment and incidentals to complete the work to the
Specifications;
c. carrying out the work in part widths of road where directed; and
carrying out the required tests for quality control

Item No.58 Providing and fixing pre-cast Rubber Dye / steel Dye inter locking
concrete block 60mm thick with grade of concrete M300 pnumatic
compressed / vibrated mechanically and as per approved design
Confirming to IS 15658 : 2006 including 35 mm Sand layer for levelling
and filling the joint with sand in proper line and level as per guidlines of
IRC : SP 63-2018 etc. Complete.
In general the work shall be carried out as per the standard
specifications of P.W.D. / C.P.W.D. relevant drawings and as per the item
description & as per instructions of Engineer in Charge.
Materials and Workmanship :
The Paver blocks of approved make only shall be used.
The paver block shall be manufactured on the latest Hi-tech plant.
Paver block shall be of approved shape, size and colour or combination of
them to attain desired aesthetics and environment. The Paver block shall be
rubber dyed, pneumatic compressed, mechanically pressedwith top
reflectivesurface&shall be highly durable and shall not require CEMENT for
fixing (laying) and shall be easy for laying and it can reusable. The
compressive Strength of paver blocks shall be 200 kg/cm2 and above.
The surface of the paver blocks shall be slightly rough textured and the
edges shall be tapered so as to give good skid resisting properties.

The minimum thickness of the paver block shall be 60 mm .


Installation :
Installation of paving blocks shall be so simple that it can be removed
and relaid at a later date if repair is necessary or to accommodate service lines
without the usual ugly scar as is now common with concrete or asphalt
monolithic surfacing.

Preparing Base :
Special care shall be taken in preparing the base to assure a permanent
installation. The depth of the base will be determined by the load factor and
the condition of soil.

Base :
The base should be of sand.
The base of sand shall be total 75 mm thick and shall be well
compacted with a vibrating type compactor. This should consist of a good
Grade sand. This should then be covered with sand screeded level but not
compacted.

Levelling the Base :


This is an important step in installation to achieve a good level job
when finished. Make sure the base is levelled properly. Generally the most
popular method of levelling is with a screed which is usually a long 2” x 6”
board. It is very important that the board is straight, not warped or twisted.
Although for larger commercial jobs screeding bars or pipes may be used. A
frame is required to maintain the base. The levelling of this frame will indicate
the level of the area.

Placing Paving Blocks :


Blocks should be placed in the desired pattern close together. The
spaces between blocks should not exceed ¼ “ (3 mm). The spacing should be
consistent. This will help maintain a uniform pattern. When laying each row
the installer should stand on the previously laid stones. Cutting of stones
where necessary can be done with a splitter chisel or masonry saw as required.
Completing the Job :
The paver blocks should then be tamped down and leveled with a
vibrating plate compactor. This will bring them to their true grade as well as
level the blocks. Sand will be forced into spaces to make blocks firm and free
of movement. Finish the job by sweeping dry sand into the joints. The edges
/ends of the pavement shall be finished with M-250 concrete. The rate shall be
inclusive of concrete.

Mode of Measurement and Payment :


The rate includes all materials, labour, tools, plants in satisfactory
completion of work as specified above.
The rate shall be for unit of one sq.mt. for actual work done.

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