GS Ep Cor 005 en
GS Ep Cor 005 en
GS Ep Cor 005 en
CORROSION
GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Contents
1. Scope ....................................................................................................................... 3
3. Abbreviations .......................................................................................................... 5
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
1. Scope
This Specification defines Company general requirements when performing selection of
materials for pipelines, piping and equipment related to transport and processing of
hydrocarbon production, including utility and injection systems for the entire design life of the
installation. It includes all equipment from and including the well head, to and including pipelines
for stabilized products. It supplements or modifies ISO 21457 International Standard.
In this specification, material selection is first summarized in tables indicating, for different
pieces of equipment and service conditions:
• The “base case” material selection, combined with eventual additional mitigation solutions
and specific conditions determining the applicability of this solution
• Solutions to be used as alternates, if any of the decisive conditions indicated are fulfilled.
2. Reference documents
The reference documents listed below form an integral part of this General Specification.
External Documents
Unless otherwise stipulated, the applicable version of these documents, including relevant
appendices and supplements, is the latest revision published at the effective date of this
document.
Reference Title
API SPEC 6A / ISO 10423 Specification for Wellhead and Christmas Tree Equipment
ASTM A193 Standard Specification for Alloy-Steel and Stainless Steel Bolting
for High Temperature or High Pressure Service and Other
Special Purpose Applications
ASTM A453 Standard Specification for High-Temperature Bolting, with
Expansion Coefficients Comparable to Austenitic Stainless Steels
ASTM B466 Standard Specification for Seamless Copper-Nickel Pipe and
Tube
ASTM B467 Standard specification for welded Copper-Nickel Pipe
DNV-RP-F112 Design of duplex stainless steel subsea equipment exposed to
cathodic protection
ISO 15156 (Parts 1; 2; 3) Petroleum and natural gas industries - Materials for use in H2S-
containing environments in oil and gas production - Parts 1; 2; 3
ISO 21457 Petroleum, petrochemical and natural gas industries - Materials
selection and corrosion control for oil and gas production systems
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Reference Title
GS EP COR 001 Corrosion control on production facilities: Design and construction
GS EP COR 004 Limiting flow velocities calculations for erosion corrosion purpose
GS EP COR 100 Cathodic protection of offshore structures
GS EP COR 170 Materials for upstream sour service application - Specification for
selection and design
GS EP COR 350 External protection of offshore and coastal structures and
equipment by painting
GS EP ELE 311 Cable trays/ladders
GS EP HVA 010 Selection of Stainless Steel Grade for HVAC Equipment
GS EP HVA 202 Air Handling Unit(s) (AHU)
GS EP HVA 400 Ducts for HVAC systems
GS EP INS 101 Instrumentation Design
GS EP INS 114 Instrument Tubing and Fittings
GS EP INS 120 Control and Choke Valves
GS EP INS 125 Safety Relief Valves and Rupture Discs
GS EP INS 137 On/Off Valve Control Panels and Actuators
GS EP PLR 160 Design, fabrication and testing of Subsea Umbilicals
GS EP PLR 205 Carbon steel, clad and lined pipe manufacturing for linepipe
applications according to API SPEC 5L and DNV-OS-F101
(sweet and sour service, onshore and offshore)
GS EP PLR 241 Fabrication of Super Duplex stainless steel Small Bore tubes for
umbilical
GS EP PLR 245 Fabrication of Super Duplex stainless steel Small bore seam
welded tubes for umbilical
GS EP PVV 112 Piping material classes
GS EP PVV 211 Design and fabrication of pressure vessels according to
ASME VIII
GS EP PVV 212 Design and fabrication of pressure vessels according to
BSI PD 5500
GS EP SPS 029 Metallic Materials for Subsea Production Facilities
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
3. Abbreviations
13Cr Martensitic Stainless Steel containing 13% Chromium minimum
22Cr UNS S32205 or UNS S31803
25Cr UNS S32750 or UNS S32760
310 UNS S31000
316 UNS S31600
316L UNS S31603 (low carbon for welding)
6Mo Highly Alloy Stainless Steels containing 6% Molybdenum minimum
904L UNS N08904
A286 UNS S66286 (ASTM A453 Gr 660 for bolting)
CA Corrosion allowance
C-Mn steel Carbon-Manganese steel
Clad carbon steel Clad carbon steel or weld overlay
CRA Corrosion Resistant Alloy according to ISO 15156-3 Standard definition
(includes all materials other than C-Mn and LAS)
CuNi 90/10 Copper Nickel (UNS C70600) material as per ASTM B466 or
ASTM B467
CL Corrosion likelihood (of an equipment): The likelihood that this
equipment may lose its physical integrity, hence resulting in leakage or
spillage, due to all possible corrosion damages after a certain period of
time, considering the preventive actions possibly implemented and the
corrosion status of the equipment at the date of evaluation. It is currently
expressed in years of remaining service life.
Corrosiveness Capacity of a fluid or an environment to induce weight loss corrosion to a
material under the operating conditions considered and assuming that
no preventive action is undertaken. It is expressed as a corrosion rate, in
mm/yr or mpy.
CS Carbon steel
Duplex Austenitic-ferritic stainless steel grades including 22Cr and 25Cr (UNS
numbers are listed above)
GRP Glass-fibre Reinforced Plastic
HDG Hot dip galvanized
HDPE High Density Polyethylene
HVAC Heating Ventilation Air Conditioning
High grade Ni-Cr-Mo UNS N10276, N06022, N06200, N06059, N06686
Hyperduplex UNS S32707
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
4. Corrosion evaluation
Material selection shall be based on the corrosion and erosion assessment specified in
GS EP COR 001, considering that carbon steel is used. All internal and external media shall be
considered for the field design life. The assessment shall include transportation, storage,
installation, testing and preservation and any other transient situation to be faced by the
equipment (pre-commissioning, start-up, shut-down, blow down ...).
The material selection from this GS shall be reported in the successive documents specified in
GS EP COR 001.
In this document carbon steel means either low alloy steel, C-Mn steel sour or non sour service
or low temperature carbon steel (LTCS).
Sour service requirements shall be established for all equipment according to GS EP COR 170.
For gas process material selection shall take into account the lowest temperature due to gas
blow down in case of rapid depressurization. Table 1 is given for reference. However, actual
allowable minimum temperatures for the various materials shall be based on the relevant
construction codes and Piping Valves Vessels General Specifications requirements.
Table 1 - Allowable minimum temperatures for typical gas process materials
Material Temperature (°C) Comments
CS and LAS -29
Temperature depends
LTCS (Ni steel) -46 (-60)
on steel nickel content
Duplex SS -46
9%Ni -196
304/316/321 SS -196
Ni alloys -273
Al alloys -273
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Material selection for piping, valves and fittings shall be based on the “Material selection &
corrosion control solutions” report and the present general specification. “Piping material
classes” shall then be selected from GS EP PVV 112 for construction.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Table 2
Equipment Environment Base case solution Additional requirements Alternate solutions Decisive reasons
Material classes per
WH- Xtree Requirements of Appendix 1
API SPEC 6A / ISO 10423
CRA, per limits of use of
Multiphase gas Flow velocities for erosion CS Condition 1
Appendix 2
• Dry gas
Piping & valves • Low water condensation
CRA, per limits of use of
Gas process CS rate and no risk of
Appendix 2
accumulation
• NCL ≤ Low
• Condition 2 GRP (MOP < 16 bars) or Condition 1 cannot be
Produced water CS
• Flow velocity limitations CRA guaranteed
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Equipment Environment Base case solution Additional requirements Alternate solutions Decisive reasons
Alloy 625 or other HT sulfur
Flare tip 310 or alloy 800H Very severe corrosiveness
resistant alloy
Condition 1: Predicted Corrosion Likelihood evaluated as Low or Very Low, either because of a sufficient confidence given in prevention solutions over the
estimated service life, or because of a low enough Natural Corrosion Likelihood.
Condition 2: Efficient chemical treatment, able to minimize the CL of all possible corrosion mechanisms to a Low or Very Low level.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
8- Gas assumed to be at above dew point under normal operating conditions. If not, same selection as
for Cold water.
CS is only acceptable for tubes when the fluid corrosiveness on both sides is lower than
0.05 mm/y. This is almost uniquely experienced with:
• Dry gas, i.e. with a skin temperature always higher than the Dew point T + 10°C
• Commercial oil, with BSW ≤ 0.5%
• Wet fluid with PCO2 < 10 mbars
• Lean MEG (10-20% water)
• Lean or Rich TEG (< 5% water)
• Lean amines.
All cases leading to the selection of CS for heat exchanger tubes shall be documented with
respect to the corrosiveness of all fluids in contact.
6. Specific processes
6.1 MEG-DEG units for hydrate control and TEG dehydration units
Material selection for MEG-DEG units used for hydrate control and for TEG dehydration units
shall be respectively according to Table 5 and Table 6 here below. Any equipment not listed in
these tables shall be selected consistently with the neighbouring equipment of these tables.
The eventual MEG reclaiming unit is not included in Table 5.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Additional
Equipment Environment Base case solution Alternate solutions Decisive reasons
requirements
Possible water
Gas piping outlet CS (up to regen. No water accumulation +
Wet gas 316L condensation at high
contactor condenser) thermal insulation
rate
Gas piping outlet
Wet gas + cond water 316L CS If residual CO2 < 0.1%
regen condenser
Gas piping outlet
Wet gas 316L
regenerator
Cond water piping Cond water 316L
1- Flow velocity limitations in rich amine piping: Vsl + Vsg ≤ 2 / 1.4 m/s if Amine loading ratio ≤ / > 0.35 M/M.
2- Use of 316L for contactor:
a. As a clad for the upper part if water wash is present and residual CO2 > 0.1%
b. For trays, valves and downcomers
c. As a clad for the rich solvent outlet nozzle, if the local amine flow velocity is > 1.4 m/s
d. As a clad for the bottom part, if the amine loading is > 0.85 M/M
e. As a full cladding, if primary and secondary amines are used (MEA, DEA, DGA).
3- Use of 316L for amine flash drum:
a. As a full internal cladding, if primary and secondary amines are used (MEA, DEA, DGA)
b. For internals of the fuel gas absorber, if any
c. For upper piping to flare and to check valve, where water may accumulate.
4- Use of 316L for regenerator:
a. For all the upper part of the column (down to tray 5)
b. For all trays, valves and downcomers from top to bottom
c. As a clad of the shell in the steam chamber from reboiler (above chimney tray).
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Additional
Equipment Environment Base case solution Alternate solutions Decisive reasons
requirements
Possible water
Gas piping outlet CS (up to regen. No water accumulation +
Wet gas 316L condensation at high
contactor condenser) thermal insulation
rate
Gas piping outlet
Wet gas + cond water 316L CS If residual CO2 < 0.1%
regen condenser
Gas piping outlet No permanent water Permanent water
Wet gas CS 316L
regenerator accumulation accumulation locations
Cond water piping Cond water 316L
1- As per GS EP COR 170, considering the low residual chloride present in the residual condensing water.
2- Use of 316L for contactor:
a. As a clad for the upper part if water wash is present and residual CO2 > 0.1%
b. For trays, valves and downcomers
c. As a clad for the rich solvent outlet nozzle, if the local amine flow velocity is > 1.4 m/s
d. As a clad for the bottom part, if the amine loading is > 0.85 M/M.
3- Use of 316L for amine flash drum:
a. For internals of the fuel gas absorber, if any.
4- Use of 316L for regenerator:
a. For all the upper part of the column (down to tray 5)
b. For all trays, valves and downcomers from top to bottom
c. As a clad of the shell in the steam chamber from reboiler (above chimney tray).
5- Flow velocity limitations in rich amine piping: Vsl + Vsg ≤ 2 / 1.4 m/s if Amine loading ratio ≤ / > 0.35 M/M.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Table 9
Equipment Environment Base case solution Additional requirements Alternate solutions Decisive reasons
Sea water intake network until deaeration
Lift pump intake filter Aerated SW
1
Internal & external organic
Lift pump caisson Aerated SW CS + 6 mm CA GRP
coating
1 2
Lift pump Aerated SW 25Cr External coating + anodes
1 2
External coating + anodes + High grade CRA + HISC control uncertain
Pipe stack Aerated SW 22- 25Cr 6
Resistance to HISC coating & anodes on 25Cr
3, 4 3, 4
Sea water piping Aerated SW GRP Cu-Ni
Filters (vessel) Aerated SW CS + internal coating + anodes GRP
Resistance to HISC or
5 Other high grade
Filters (internals) Aerated SW 25Cr to crevice corrosion if
CRAs
non protected by CP
+ internal coating + anodes.
Deaeration column(s) Aerated SW CS O2 scav injection middle of the
column, above liquid level
Vacuum pumps NAB 25Cr
Deaerated sea water (downstream deaeration columns), no prod. water
3, 4 Where O2 can be
LP deaerated piping Deaerated SW CS Residual O2 ≤ 30 ppb GRP or Duplex 25 Cr
regularly > 30 ppb
Safety filters Deaerated SW CS + internal coating + anodes GRP or 25Cr
3, 4
HP sea water piping Deaerated SW CS
Booster & HP pumps Deaerated SW 22Cr or 25Cr
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Equipment Environment Base case solution Additional requirements Alternate solutions Decisive reasons
Re-injection WH BB type, No martensitic SS for internals
Deaerated SW
equipment and Xtree per Appendix 1 in contact with the water
Prod water – Sea water mix (downstream deaeration columns)
LP PW piping PW CS Corrosion inhibition
Safety filters PW + SW CS + internal coating + anodes GRP or 25Cr
HP water piping PW + SW CS
Booster & HP pumps PW + SW 22Cr or 25Cr
Re-injection WH BB type, No martensitic SS for internals
PW + SW
equipment and Xtree per Appendix 1 in contact with the water
1- P07 second as per GS EP COR 350, applied on all surface including weldments.
2- Preventing galvanic corrosion between CS caisson and pumps by cathodic protection:
a. Anodes to be located over the permanently submerged section of pumps and pipe stack
b. CP design as per GS EP COR 100
c. A minimal clearance of 150 mm shall be assured between the inner surface of the caisson and the outer surface of pumps
d. Total anode weight shall be calculated to assure protection during xx years over the whole wetted surface of pumps, pipe stack and internal surface of the
caisson, corrected with appropriate Coating Breakdown Factors
e. The suitability of the CP design shall be demonstrated by CP modelling
f. A fixed potential monitoring system using zinc reference electrodes shall be located at critical areas within the caisson.
3- Flow velocity limitations shall be as per GS EP COR 004.
4- If a risk of galvanic corrosion exists between 2 piping sections made of different alloys, an isolating sleeve (length ≥ 3 X flow diameter) shall be used to electrically
isolate dissimilar materials.
5- 25Cr duplex SS can be used in aerated SW up to 25°C with chlorine limited to 1 ppm.
6- Mandatory requirement to prevent HISC as per DNV-RP-F112 for design and during construction and welding. If not guaranteed, consider alternate solution.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
1. Discharge caissons:
a. GRP or an equivalent non metallic composite shall be the base case (solid or fully lined CS).
b. Mechanical properties shall be assessed with respect to the required strength and fatigue resistance of GRP or the alternate composite material.
c. If a higher strength or abrasion resistance is required, 25Cr duplex SS or CRA clad CS shall be selected for seawater discharge caissons. 25Cr Duplex SS
shall not be used above 25°C seawater temperature if the design includes a risk of crevice corrosion at confined areas at flanges or other assembly points.
d. When GRP or CRA are not acceptable, coated carbon steel shall be used for discharge caissons with an increased corrosion allowance (minimum of 10 mm)
and a high durability internal coating system. (P07 second of GS EP COR 350).
e. Carbon steel shall only be used if discharge caissons design allows easy repair or replacement.
2. Closed drain: as long as CRA is selected, t he base case metallic material shall be 316L SS material unless:
a. The pressure rating and diameter makes the duplex 22Cr material more cost effective.
b. The water inside is occasionally aerated on upstream process parts.
3. Instrumentation:
a. Tubing and fittings: Ref to GS EP INS 114.
b. Junction boxes: GRP (Polyester resin) with stainless steel fasteners or 316L SS.
c. Refer to GS EP INS 101, GS EP INS 120, GS EP INS 125 and GS EP INS 137 for instrumentation equipment.
4. Cable trays: Ref GS EP ELE 311:
a. Outdoor: GRP (Polyester resin) or 316L material
b. Indoor: Same as outdoor or HGD steel
c. Onshore: Aluminium 5754 material is accepted.
5. HVAC: Ref. GS EP HVA 010, GS EP HVA 400 and GS EP HVA 202
6. Chemical injection systems:
a. For vessels, piping and valves (including all internals), the compatibility of the selected material in contact with chemicals injected shall be assessed as
regards to corrosion and other chemical damage.
b. Storage vessels shall be made of 316L material or a non metallic structural material (GRP, PE, PP or PVDF.), unless they are rejected due to their
incompatibility with the fluid.
c. As regards external corrosion resistance piping in contact with chemical products shall be made of 904L SS in marine atmosphere. 316L SS is accepted in
non marine atmosphere or in enclosed areas, unless they are rejected due to their incompatibility with the fluid.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
9.1 Pipelines
Carbon steel material with corrosion inhibition shall be considered as the “base-case” for
pipelines. Selected material shall be made in accordance with GS EP PLR 205.
In cases where corrosion likelihood (CL) is high or inspection cannot be implemented and
where pipeline diameter and length do not result in an unacceptable over-cost, a CRA solution
shall be selected. The following options shall be considered:
• Internally clad carbon steel with 316L or more corrosion resistant alloys depending on the
corrosion assessment report
• Weldable 13Cr type martensitic SS, for sweet environments only
• 25Cr or 22Cr duplex SS grade.
For flexible pipes, the carcass CRA material shall be approved by Company.
9.2 Flowlines
The selected base case material for flowlines shall be carbon steel when CL is Low or Very Low
or when the corrosiveness of the produced fluid is sufficiently low. In other cases CRA shall be
used:
• For topsides flowlines 316L SS shall be the base case for sweet fluids. 22Cr SS shall be
used as an alternative for cost or weight reduction. CRA clad carbon steel shall be used
for large diameter flowlines.
• For subsea flowlines several options shall be assessed as follows:
- Internally clad carbon steel with 316L or higher alloys depending on the corrosion
assessment report
- Weldable 13Cr type martensitic SS
- 25Cr or 22Cr duplex SS grade.
9.3 Umbilicals
Umbilical tubes shall be manufactured with 25Cr duplex SS UNS S32750 as described in
GS EP PLR 160. The tubes shall be seamless as the base case and fabricated according to
GS EP PLR 241. If 25Cr duplex SS seam welded tubes are accepted by Company they shall be
manufactured in accordance with GS EP PLR 245.
A 3 layer polyethylene coating shall be used if the tube temperature is above 50°C.
10. Fasteners
For the splash zone, material selection shall be selected depending on the application.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Low alloy steel with coating according to GS EP COR 350 shall be selected in areas where
fasteners can be periodically replaced.
Alternatively for specific applications where galvanic corrosion is not an issue titanium grade 5
or a high grade Ni-Cr-Mo alloy with sufficient mechanical strength shall be selected.
For topsides applications material selection is given in GS EP PVV 112.
304L and 321 fasteners shall not be used for offshore applications and sea shore areas.
25Cr or A286 fasteners shall be used to replace 316L (ASTM A193 B8M) where a risk of SCC
has been identified.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Appendix 1
Material classes DD, EE, FF and HH must follow the requirements of ISO 15156-1,
ISO 15156-2 and ISO 15156-3.
In this Table nickel alloy mean alloy 625 and stainless steel generally mean martensitic SS
(13Cr and higher).
† For EE and FF sour service classes the use of 13Cr type SS and other martensitic SS shall be
restricted to the specific service conditions accepted in GS EP COR 170.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
General Specification GS EP COR 005
Appendix 2
The following Appendix provides specific limits of use of various CRAs in typical EP fluids, with
respect to internal corrosion only. The proper resistance to the external environment must also
be considered.
Materials not explicitly listed in this table but showing equivalent or higher PREN and higher
service limits in GS EP COR 170 (for sour service conditions) can also be used.
1 2
Piping Vessels Internals
4
Clad (or solid) 316L
Sweet 3 4
2 316L, 22Cr Solid 22Cr 316L
(CO2, low to nil H2S) 4
Clad (or solid) 904L
Clad 904L,
Alloy 825
5 Clad 6Mo,
CO2 + H2S Alloy 625 Same as vessels
Clad alloy 825
(clad or solid)
Clad alloy 625
6
Cu – Ni 25Cr: T≤ 25°C
Sea water GRP Alloy B66: T≤ 50°C
25Cr, if T≤ 25°C Alloy C276
1- Materials for valves, flanges, fittings to be per corresponding piping classes of GS EP PVV 112.
2- Materials for vessels shall comply with GS EP PVV 211 and GS EP PVV 212.
3- The sweet limit is this table is the specific limit of use of each considered material in
GS EP COR 170.
4- Selection between 316L and 22Cr for piping: The most cost effective to be selected, depending on
pressure, diameter and material + welding costs, and following technical limits:
• 316L: T ≤ 150°C and NaCl equ. ≤ 200 g/l.
• 22Cr: T ≤ 180°C if NaCl equ. ≤ 200 g/l or T ≤ 150°C if NaCl equ. > 200 g/l.
5- Selection between solid CRA and clad CS for Vessels: The most cost effective to be selected,
depending on diameter and weight, and following technical limitations:
• 316L: T ≤ 125°C if NaCl equ. ≤ 200 g/l or T ≤ 100°C if NaCl equ. > 200 g/l.
• 22Cr: T ≤ 150°C if NaCl equ. ≤ 200 g/l or T ≤ 125°C if NaCl equ. > 200 g/l.
• 904L: T ≤ 180°C if NaCl equ. ≤ 200 g/l or T ≤ 150°C if NaCl equ. > 200 g/l.
6- Material selection limits as per GS EP COR 170
7- Cu-Ni alloys only for continuously flowing sea water (≤ 3 m/s) or empty when not in use.
This document is the property of TOTAL S.A., it contains confidential information which may not be disclosed to any third party,
reproduced, stored or transmitted without the prior written consent of TOTAL S.A.
The information contained in this document does not substitute to the applicable laws and regulations.
Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.
Alternative Proxies: