UENR81650001
UENR81650001
Bookmarks X
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Engine View
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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
UENR8165-02
August 2019
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine
Description
Location Location
Accumulator Gp - Hydraulic (Uncharged) D-12 1
Accumulator Gp - Hydraulic (Uncharged) I-11 2
Cylinder Gp - Boom J-2 3
Cylinder Gp - Bucket J-7 4
Cylinder Gp - Stick J-9 5
Filter Gp - Oil (Drain) A-7 6
Filter Gp - Oil (Hydraulic Return) A-8 7
Motor Gp - Piston (Fan, Suction) C-2 8
Motor Gp - Swing C-9 9
Motor Gp - Travel (LH) C-14 10
Motor Gp - Travel (RH) C-12 11
Pump Gp - Hydraulic (Fan) D-3 12
Pump Gp - Main Hydraulic C-6 13
Sensor Gp - Pressure (Boom Cylinder Head) I-2 14
Sensor Gp - Pressure (Bucket Cylinder Head) I-7 15
Sensor Gp - Pressure (Bucket Cylinder Rod) D-6 16
Sensor Gp - Pressure (Drive Pump) D-8 17
Sensor Gp - Pressure (Idler Pump) D-8 18
Sensor Gp - Pressure (Stick Cylinder Head) I-8 19
Sensor Gp - Pressure (Stick Cylinder Rod) D-11 20
Swivel Gp A-12 21
Valve Gp - Check (Return) I-12 22
Valve Gp - Check (Swing) C-10 23
Valve Gp - Check (Travel Pilot) D-12 24
Valve Gp - Main Control H-13 25
Valve Gp - Check and Relief 1 (Boom LH) J-3 26
Valve Gp - Check and Relief 2 (Boom RH) J-1 27
Valve Gp - Solenoid (Heavy Lift) I-5 28
Attachment: Stick Lowering Control
Valve Gp - Check and Relief (Stick) I-9 29
TAP LOCATION
Tap Schematic
Description
Number Location
AA Pilot Pressure (Control Valve) E-13
BB Pilot Pressure (Main Pump) C-4
CC Case Drain Pressure B-4
DD Case Drain Pressure (Pump Gp - Fan) B-3
14 13 12 11 10 9 8 7 6 5 4 3 2 1
BR2 (26) VALVE GP - CHECK AND RELIEF 1 (27) VALVE GP - CHECK AND RELIEF 2
(BOOM - LH) (BOOM - RH)
518-1312 518-1312
(29) VALVE GP
CHECK AND RELIEF (STICK) (14) SENSOR GP - PRESSURE
(22) VALVE GP 518-1337 BOOM CYL HEAD
CHECK (RETURN) CV Dr
338-6971
I 490-3958 BL3 SLCV-Dr I
CV-T 2 SPEED SWG (15) SENSOR GP - PRESSURE
FAN-T TRAVEL PRKG BK (2) ACCUMULATOR GP BUCKET CYL HEAD
D CONTROL CONTROL 344-7392 BR3
HYDRAULIC (UNCHARGED)
(19) SENSOR GP - PRESSURE X2
C 352-6990 (28) VALVE GP HPi X2
STICK CYL HEAD SOLENOID (HEAVY LIFT)
HPi 344-7392
AL3 AL2 AL1 AR1 AR2 AR3 524-0912
X1 CV Dr X1 CV Dr
Pi5 SG Pi4 PAC A
BLCV-Pi
B 6 24
7 11 13 18 23 16 12
21 CV-Dr
AR3
P T
H BPi Dr1 25 H
(25) VALVE GP - MAIN CONTROL BLCV-Dr BLCV-Pi
STD : 512-2722
HEAVY LIFT : 504-1792
MU
Dr2 Pi2 A AL3 AL2 AL1 SHS AR1 AR2 AR3 MU Dr3
Pi3 IDENT ELEC DEVICE NAME
T <UP> <IN> <OUT> <L> <BKWD> <BKWD> <CLOSE> BKHS <DOWN> <UP> <OUT> 56 FAN PUMP SOLENOID
25 HEAVY LIFT SOLENOID
Dr4 24 STRAIGHT TRAVEL SOLENOID
23 RIGHT TRAVEL BACKWARD SOLENOID
Pi6 Pi7 22 RIGHT TRAVEL FORWARD SOLENOID
BOOM(1)
TRAVEL(R)
STICK(2)
STR-TRAVEL
BOOM(2)
BUCKET
21 LEFT TRAVEL BACKWARD SOLENOID
TRAVEL(L)
G 20 LEFT TRAVEL FORWARD SOLENOID G
STICK(1)
Dr6
SWING
19 SWING RIGHT SOLENOID
18 SWING LEFT SOLENOID
17 BUCKET CYLINDER RETRACT SOLENOID
16 BUCKET CYLINDER EXTEND SOLENOID
15 PUMP TO STICK HEAD END SOLENOID
14 STICK CYLINDER EXTEND SOLENOID
13 STICK CYLINDER RETRACT SOLENOID
12 BOOM CYLINDER RETRACT SOLENOID
11 PUMP TO BOOM HEAD END SOLENOID
10 BOOM CYLINDER EXTEND SOLENOID
STK UNL
SWG PRI
AA
P2 P1
E E
8 5 9 14 19 20 22 17 10 15
B Dr
Drain / Return Lines B
Air Line
SLCV-DR B1 ax S L2 L
Component Group
BLCV-DR CC CALLOUTS
A B B A DD
d P bST YY Taps (Pressure, Sampling, Sensor - by letter)
CV-Dr
A C DL DL D Connectors (By letter)
D
(Machine Location from Name
B (DRAIN)
Component LocationsTable)
138-1234 Part Number
14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE - TOP RIGHT SIDE VIEW
5 29
VIEW ALL CALLOUTS
21
23 9
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
4
26
14
A 27
10
11
MAIN CONTROL VALVE - FRONT
VIEW ALL CALLOUTS
15 AA
17
18
20
16
24
MAIN CONTROL VALVE - REAR
VIEW ALL CALLOUTS
28
2
19
25
22
1
PUMP GROUP - RIGHT SIDE VIEW
VIEW ALL CALLOUTS
13
7
DD
12
BB
6
CC