02E DSG Manual

Service
Repair Manual
Jettay olk2015 ➤
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6-Speed Dual Clutch Transmission 02E
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Service Department. Technical Information

Service
List of Workshop Manual Repair Groups
Repair Group
00 - General, Technical Data
30 - Clutch
34 - Controls, Housing
39 - Final Drive, Differential
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.

No reproduction without prior agreement from publisher.
Copyright © 2018 Volkswagen AG, Wolfsburg D4B8046FEBF

Jetta 2015 ➤
6-Speed Dual Clutch Transmission 02E - Edition 06.2017
Contents
00 - General, Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety Precautions when Working on Vehicles with Start/Stop System . . . . . . . . . . . . . . 1
1.3 Safety Precautions when Tow Starting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Safety Precautions during Road Test with Testing Equipment . . . . . . . . . . . . . . . . . . . . . . 2
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Transmission IdentificationG. V.o.lk.sw. a. g.e.n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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3 Repair Information wage
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3.1 General Information
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. . . . . . . . . . . . . . . . . . . . . a.ra. n.t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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3.2 Transmission
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th Control Module Safety Functions . . . .e.or.a . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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3.3 Guidelines
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for Clean Working Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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3.4 General Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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4.1 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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4.2 Transmission/Engine Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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5 Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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5.1 Overview - Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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1.1 Overview - Dual Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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1.2 Clutch End Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3 Dual Clutch, Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . nform 18
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1.4 Dual Clutch, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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34 - Controls, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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1 Mechatronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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1.1 Mechatronic, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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1.2 Transmission Input Speed Sensor G182 / Clutch Oil Temperature Sensor G509 , Removing
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and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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2 Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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2.1 Overview - Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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2.2 Selector Mechanism, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2.3 Selector Lever Cable, Checking and Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.4 Emergency Release from “P” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.5 Selector Lever Handle, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.6 Button in Handle, Moving into Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.7 Gearshift Mechanism, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.8 Selector Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3 Transmission, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.1 Transmission, Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.2 Transmission, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.3 Transmission Tightening Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4 Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.1 Overview - Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5 Transmission, Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6 Transmission, Disassembling and Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.1 Overview - Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7 Securing on Engine and Transmission Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Contents i
Jetta 2015 ➤
8 Transmission Fluid Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

8.1 Transmission Fluid Cooler, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.2 Transmission Fluid Pump, Removing and Installing . . . . . . . .n.A.G.. V . o. lk. s.w.a.ge. n. A. . . . . . . . . . . 102
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8.3 Transmission Fluid Filter, Removing and Installing . . V. o.lk.sw. a. . . . . . . . . . . . . . . . o.e.s n.o.t . . . . 104
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9 Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . .ris.e.d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r.an.te 107
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9.1 Transmission Fluid Level, Checking . . . . . . .au.th. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 ra
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9.2 Transmission Fluid, Draining and Filling . . s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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10 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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39 - Final Drive, Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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1 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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1.1 Overview - Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
spec
1.2 urposes, in part or in wh
Left Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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1.3 Right Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
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3 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
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ii Contents
Jetta 2015 ➤
00 – General, Technical Data

1 Safety Precautions
(Edition 06.2017)
⇒ “1.1 General Safety Precautions”, page 1
⇒ “1.2 Safety Precautions when Working on Vehicles with Start/
Stop System”, page 1
⇒ “1.3 Safety Precautions when. VTow Starting and Towing”, page
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⇒ “1.4 Safety Precautions
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1.1 General Safety Precautions
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Observe the following to avoid personal injury and vehicle dam‐
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WARNING
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Risk of injury and accident by accidentally engaging a selector
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lever position with the engine running.
♦ Move the selector lever into “P” and set the parking brake
before working on a running engine. rrectness of i
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To prevent personal injury and damage to electrical and electronic

components, observe the following:
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♦ Only connect and disconnect test equipment when the ignition

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Risk of destroying electronic components when disconnecting

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♦ Follow the steps when disconnecting the battery.
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♦ Always turn off the ignition before disconnecting the bat‐
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– Disconnect the battery. Refer to ⇒ Electrical Equipment; Rep.

Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
1.2 Safety Precautions when Working on

Vehicles with Start/Stop System
WARNING
There is a risk of injury from unintended engine start.
The engine can start unexpectedly when the Start/Stop System
is activated on the vehicle. A message in the instrument cluster
indicates whether the Start/Stop System is activated.
– Deactivate the Start/Stop System: switch off the ignition.
1. Safety Precautions 1
Jetta 2015 ➤
1.3 Safety Precautions when Tow Starting

and Towing
Caution
Risk of destroying the transmission.

♦ When towing the vehicle, the selector lever Amust
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The engine cannot be tow started, for example, if the battery is
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1.4 Safety Precautions during Road Test
with Testing Equipment
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WARNING
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There is a risk of injury due to unsecured testing equipment.
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If the front passenger airbag activates during an accident un‐
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secured testing equipment becomes a dangerous projectile.
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– Secure testing equipment on the rear seat.
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– Have a second person operate testing equipment on the rear

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2 Rep. Gr.00 - General, Technical Data

Jetta 2015 ➤
2 Identification
⇒ “2.1 Transmission Identification”, page 3
2.1 Transmission Identification

Example -arrow-:
GKF - Transmission Code

10.05.2 - 05/10/2002
14 - Plant Code
14 15 - Time
001 - Serial Number
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Reading the Transmission Code on the Transmission Installed

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To read the transmission code letters under the console directly

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from the transmission, the engine and transmission must be sup‐

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ported. The left subframe mount transmission bracket -A- must
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enough until it is possible to slide the bracket toward the rear. Do
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aged. Transmission Bracket, Removing and Installing. Refer to
⇒ “3 Transmission, Removing and Installing”, page 65 .
2. Identification 3
Jetta 2015 ➤
Note
♦ Additionally the transmission code it on top of the transmission

near the selector lever cable -arrows-.
♦ The transmission code is also listed in the vehicle data plates.
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⇒ “3.1 General Information”, page 5
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⇒ “3.2 Transmission Control Module Safety Functions”,
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⇒ “3.3 Guidelines for Clean Working Conditions”, page 6
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⇒ “3.4 General Repair Information”, page 6
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3.1 General Information
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Transmission
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♦ The flywheel transfers the engine torque to the dual clutch.

The flywheel and the dual clutch are connected to each other
via splines. Together they take over the function of the dual
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mass flywheel.
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♦ The transmission is built like a 6-gear manual transmission.
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The alternating hydraulic actuation of the double clutch per‐
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mits operation similar to that of an automatic transmission.
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This means the gears are automatically or manually shifted via
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the Tiptronic mode. There is no clutch pedal.
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Selector Mechanism
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Similar to an automatic transmission, the selector lever position
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is no longer transmitted mechanically to the transmission via the cop Vo
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selector lever cable and the multifunction transmission range
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switch (drive position sensor). The selector lever positions and
shifts are transmitted via a separate control module in the selector
mechanism to the transmission control module via the CAN bus.
Shifting occurs without a cable. The selector lever cable mechan‐
ically brings the parking lock into the selector lever position “P”.
Transmission Fluid
Only use the DSG® transmission fluid specified in the parts list for
the DSG® transmission 02E. Using other oils can lead to function
problems or can even cause the transmission to fail, for the spec‐
ification. Refer to the Parts Catalog.
Do not reuse drained oil.
Shift Point Changes on Inclines and Declines
An additional gear change map automatically selects the gear
changes for gradients depending on the accelerator pedal posi‐
tion and vehicle speed.
• The gear change map for extreme uphill stretches is adapted
to engine output
• The gear change map for extreme downhill stretches is adap‐
ted to the engine braking effect.
• Direct gear selection via the Tiptronic function also permits
utilization of the engine braking effect with a specific gear en‐
gaged, for example, on a downhill gradient when towing a
trailer.
3.2 Transmission Control Module Safety

Functions
If one or more components and/or sensors malfunction, the trans‐
mission control module activates the corresponding back-up
functions. This guarantees the non-destructive operation of the
transmission with the respective impact on the function and qual‐
ity of changing gears.
3. Repair Information 5
Jetta 2015 ➤
When malfunctions are detected by the transmission, there are

four possible situations:
1- The malfunction is so minor that it is possible to continue
driving with a replacement program while maintaining driv‐
ing safety. The driver is not notified of this via the Selector
Lever Transmission Range Display - Y5- . The display
shows the selector lever position normally. If changes in
driving behavior can even be detected.
2- The individual lever positions blink in the Selector Lever
Transmission Range Display - Y5- . This signals to the driver
that the gear selection is currently not possible. Example:
Driving in reverse, lever in “R” and vehicle drives backwards.
If “D” is engaged in this situation, the letter “D” blinks in the
Selector Lever Transmission Range Display - Y5- . In this
case, the control module prevents 1st gear from being en‐
gaged to avoid damaging the transmission. The gear is only
engaged when the vehicle is stopped. If this is tested, do so
carefully!
3- The Selector Lever Transmission Range Display - Y5- is
completely lit up and blinking. The selector lever position is
indicated/highlighted. Example: the transmission fluid tem‐
perature is too high. Reasons could include: towing a trailer
with too large of a load, accessories installed on the front of
the vehicle, »lack of cooling air«.
4- The selector lever position engaged cannot be recognized.
The Selector Lever Transmission Range Display - Y5-
blinks. Differences in the driving and shifting can definitely
be felt. It is not possible to shift into reverse. There is a »se‐
rious malfunction«, a sub-transmission is switched off, agen
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3.3 Guidelines for Clean Working Condi‐ tho
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♦ Thoroughly clean the connection points and the area around pt

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them first, and then loosen them. y li

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ility
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♦ Seal all open lines and connections immediately with clean wit
plugs or caps from the -VAS6122- .
is n
h re
ole,
♦ Place the removed parts on a clean surface and cover them

spec
so that they do not become contaminated. Use foil and paper.

t to the co
Only use lint-free cloths.

♦ Always make sure that no dirt enters an »open« transmission.
rrectne
♦ Only install clean components. Install replacement parts im‐

mediately after removing them from their packaging.
ss
♦ Cover all opened components carefully if it necessary to per‐

o
cial p
f i
form a repair.
nform
mer
♦ Protect the disconnected connectors from dirt and moisture

atio
m
and only connect when they are dry.

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n
c
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or
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3.4 General Repair Information

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♦ The highest level of care and cleanliness along with tools that
r
fo
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ng
function properly are required to ensure a proper and suc‐

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cessful transmission repair. Of course the general safety pre‐ C py
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cautions also apply when carrying out repair work.
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♦ Some general repair information that applies to several pro‐ Prote
cted AG.
agen
cedures throughout this manual is summarized here. They
apply to this repair manual.
Guided Fault Finding, OBD and Test Instruments
♦ Before starting any repairs on the transmission, determine the
exact cause of the damage if possible using the Vehicle Di‐

Jetta 2015 ➤
agnostic Tester in Guided Fault Finding , OBD or Test

Instruments .
Special Tools
A complete list of special tools and workshop equipment required
for repair procedures in a manual can be found at the beginning
of each Repair Group section and in the Workshop Equipment
and Special Tools folder.
Transmission
♦ Do not run the engine when the cover is removed from the
transmission or when there is no transmission fluid in the
transmission. Do not tow the vehicle.
♦ Make sure that the alignment sleeves between the engine and
transmission are positioned correctly when installing the trans‐
mission.
Transmission Fluid, Environmental and Disposal Regulations.
The quality of transmission fluid is crucial to transmission function.
♦ Shake the fluid containers before opening.
♦ Do not mix any additives in the oil.
swa
genDo
AG.not fill with a ddifferent
Volkswagen AG
oes
transmission fluid. by Volk not
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♦ The drained transmission
tho
ri fluid must not be used again. e or
au ac
♦ Dispose of drained
ss transmission fluid correctly.
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♦ Follow the legal environmental and disposal regulations.

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erm
♦ Observe the information on oil the packaging. ab

ility
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Drain and Check Plug wit

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A plastic overflow tube is located behind this screw -arrow- (with

hole
spec
8 mm hex socket head). Its length determines the fluid level in the
es, in part or in w
transmission.
t to the co
O-rings, Gaskets and Seals

rrectness of i
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Prote AG.
3. Repair Information 7
Jetta 2015 ➤
♦ O-rings, gaskets and seals must always be replaced.

♦ Flange shaft, and selector shaft seals are illustrated as sealing
rings.
♦ After removing seal rings and seals, always inspect the con‐
tact surfaces at housing or shaft for burrs resulting from re‐
moval, or for other signs of damage.
♦ Before installing the gasket, lightly oil and fill the space be‐
tween the sealing lips -arrow- halfway with Grease .
♦ The open side of the gaskets point toward the fluid to be sealed
in.
♦ Coat the O-rings with transmission fluid or Vaseline before in‐
serting to prevent them from being crushed during assembly.
♦ Do not use any other lubricants in the transmission fluid area.
Otherwise there is a danger of the hydraulic transmission con‐
trol malfunctioning.
♦ Follow the guidelines for clean working conditions. Refer to
⇒ “3.3 Guidelines for Clean Working Conditions”, page 6 .
Circlips agen
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♦ Do not stretch the circlips. ed by gu
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♦ Replace damaged or stretched circlips.auth eo
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♦ The circlips must rest at the bottom of the groove.
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Bolts and Nuts
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ab
♦ Loosen or tighten bolts and nuts on the covers or housings
ility
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diagonally.
wit
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h re
♦ The tightening specifications given apply to un-oiled bolts and
hole
spec
nuts.
es, in part or in w
t to the co
♦ Use a wire brush to clean the threads of the bolts that were
installed with locking fluid. Insert the bolts with Locking Fluid .
rrectness of i
♦ Clean the threaded holes for the self-locking bolts or for the
bolts coated with locking fluid (for example with a thread tap).
l purpos
Otherwise there is the risk that the bolts could break off the
next time they are removed.
nform
ercia
♦ Always replace self-locking bolts and nuts.

m
at
Electrical Components
om
ion
c
in t
r
Due to an electrostatic charge to the human body, a person can

o
his
e
receive an electrostatic shock when metal objects are touched.

at
do
priv
cum
This charge can damage the electrical/electronic components on

for
en
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the transmission and the selector mechanism.

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t.
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– Touch a grounded object, such as, a water pipe or a vehicle
t. rig
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hoist, before working on electrical/electronic components. Do
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not touch connector or »open« electronic components directly. Prote
cted AG.
agen

Jetta 2015 ➤
6-Speed Dual Clutch
olksw
Transmission 02E - Edition 06.2017
AG. V agen AG
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4 Technical Data
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⇒ “4.1 Capacities”, page 9 ss c
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le
un
pt
⇒ “4.2 Transmission/Engine Allocation”, page 9
an
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4.1 Capacities
ab
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Capacities DSG® Transmission 02E
h re
hole
spec
Refill Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
es, in part or in w
t to the co
Change Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
Change after removing and installing the Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
Mechatronic with the transmission installed
rrectness of i
Grease Transmission fluid for DSG® transmission 02E. Refer to Parts
l purpos
Catalog.
nform
ercia
4.2 Transmission/Engine Allocation

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Always use refer to the transmission code letters if a repair re‐

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quires original parts.
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DSG® Transmission 02E
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ng
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Codes NVX, PQL, QZD, SFH PPY, SEV and SXZ PGN, QYX, SFA and SYB
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and SYH
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Engine 2.0L - 155 kW 2.0L - 103 kW 2.0L - 110 kW
lksw
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TFSI TDI TDI
AG.
For the following data, refer to the Parts Catalog.

♦ The individual gear ratios
♦ Transmission fluid
♦ Clutch allocation
4. Technical Data 9
Jetta 2015 ➤
5 Electrical Components
⇒ “5.1 Overview - Electrical Components”, page 10
5.1 Overview - Electrical Components

The electric/electronic components are located inside the trans‐
mission.
The Selector Lever Sensor System Control Module - J587- and
the Shift Lock Solenoid - N110- are located on the selector lever.
1 - DSG Transmission Mecha‐

tronic - J743-
❑ Installed behind the
transmission cover
❑ Removing and Installing
with transmission instal‐
led. Refer to
⇒ “1.1.1 DSG Trans‐
mission Mechatronic
J743 , Removing and In‐
stalling, Transmission
Installed”, page 27 .
❑ Removing and installing
with transmission re‐
moved. Refer to
mission Mechatronic
J743 , Removing and In‐ agen
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Removed”, page 37 . ise
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2 - Transmission Input Speed s aut ra
c
Sensor - G182- and Clutch Oil s
ce
le
Temperature Sensor - G509-

un
pt
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d
itte
❑ Removing and Instal‐
y li
erm
ab
ling. Refer to
ility
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⇒ “1.2 Transmission In‐
wit
is n
put Speed Sensor
h re
G182 / Clutch Oil Tem‐
ole,
spec
perature Sensor G509 ,
Removing and Instal‐
t to the co
ling”, page 45 .
❑ The DSG Transmission
Mechatronic - J743-
must be removed first rrectne
before the sensor can
ss
be removed. Refer to
o
cial p

inform
mission Mechatronic
mer

atio
m
stalling, Transmission Installed”, page 27 .

o
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or
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3 - Selector Lever - E313-

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❑ Selector lever information. Refer to ⇒ “2 Selector Mechanism”, page 46 .

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Prote AG.

Jetta 2015 ➤
30 – Clutch
1 Clutch
olkswagen AG
en AG. V
⇒ “1.1 Overviewolk-sDual
wag Clutch”, page 11does n
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⇒ “1.2 Clutch
ris
ed End Cover, Removing and Installing”,
ran page 13
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⇒ “1.3
ss Dual Clutch, Removing”, page 18
a ra
c
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le
⇒ “1.4 Dual Clutch, Installing”, page 20

un
pt
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itte
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1.1 Overview - Dual Clutch
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ab
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ility
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Brief Description
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♦ The clutch has two disc packs. The outer, larger clutch plate
hole
spec
pack is called “K 1” (clutch 1). The “K 1” shifts reverse gear
es, in part or in w
and »1st«, »3rd« and »5th« gears. The inner, smaller “K
t to the co
2” (clutch 2) shifts the gears »2«, »4« and »6«.
♦ Assembling the dual clutch requires special care, because all
rrectness of i
of the components were balanced to each other at the manu‐
facturer. If the parts are rotated from their original position
l purpos
during assembly, imbalances will occur, reducing the shift

comfort and the life span.
nform
ercia
Replacement Part Package

m
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tion in
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1. Clutch 11
Jetta 2015 ➤
1 - Dual Clutch with Circlip

n AG. Volkswagen AG do
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Caution yV
olks ot g
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The
♦ drive plate (upper ir se tee
ho
section of the dual clutch) aut or
ac
of a new clutch is not se‐ ss
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cured with the circlip, it
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only sits »taut« in the
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clutch.
erm
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ility
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The
♦ drive plate must re‐
wit
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main engaged between
h re
the teeth of the outer hole
spec
clutch plate carrier.
es, in part or in w
t to the co
If♦the drive plate is loos‐
ened, the plates in the
dual clutch can slip out of
rrectness of i
place and it cannot be ad‐
justed correctly during in‐
l purpos
stallation under the cir‐

cumstances.
nf
ercia
orm
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2 - Circlip
atio
om
n in
❑ Quantity: 10, with vari‐
or c
ous thicknesses for ad‐
thi
te
sd
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justment
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❑ When installing the dual
o
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ng
clutch, the thickness of

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the circlip must be de‐ C py
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termined. Refer to
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⇒ page 23
co Vo
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Prote AG.
3 - Clutch End Cover
4 - Clutch End Cover Circlip
Individual Components of Disassembled Dual Clutch
Caution
♦ This illustration is only an overview of the components.

The dual clutch must not be disassembled at this time
since all clutch plates were installed balanced to each oth‐
er.
♦ If the drive plate is loosened, the clutch discs in the dual
clutch can slip out of place and the dual clutch may not be
properly set then during installation.
12 Rep. Gr.30 - Clutch

Jetta 2015 ➤
1 - DSG® Clutch/Clutch Hous‐

ing
❑ Outer clutch plate carri‐
er
2 - Seal
❑ Quantity: 4
3 - Inner Clutch Plate Carrier
❑ Do not remove
Caution
Do not lift or remove the
inner clutch plate carrier
under any circumstan‐
ces. The clutch plates agen
AG. Volkswagen AG d
oes
could rotate themselves. yV
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4 - Outer Clutch Plate aut ra
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❑ Quantity: 4
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5 - Inner Clutch Plate

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❑ Quantity: 4
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6 - Thrust Washer
h re
hole
7 - Circlip
spec
es, in part or in w
❑ If the circlip was re‐
t to the co
moved in order to rein‐
sert the plates, it should
be replaced with a new
rrectness of i
ring of the same thick‐
ness.
l purpos
8 - Circlip nform
ercia
❑ After installing a new du‐

al clutch, redetermine
m
a
com
the thickness. Refer to

ion in
⇒ page 23 .
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9 - Drive Plate
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10 - Circlip
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ng
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❑ Replace after removing
Co
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❑ Do not install any wavy circlips rig ht
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Prote AG.
1.2 Clutch End Cover, Removing and Instal‐

ling
Special tools and workshop equipment required
♦ Clutch Cover Plate Guide Sleeve - T10302-
Note
Clean the -T10302- before using, and do not use any scratched
sleeves
1. Clutch 13
Jetta 2015 ➤
Brief Description
The clutch end cover seals the transmission toward the outside.
A circlip holds the clutch end cover in place. After the circlip has
been removed, the clutch end cover can be pried out. Always re‐
place the clutch end cover and the circlip. Never use a hammer
to install a new clutch end cover and never lubricate the center
seal or touch it. If this happens, the clutch end cover will certainly
leak!
The transmission must be removed in order to work on the cover.
– Remove the transmission. Refer to
⇒ “3 Transmission, Removing and Installing”, page 65 . agen
AG. Volkswagen AG d
oes
olksw not
V
– Secure the transmission on the assembly stand. Refer d bto
y gu
ara
⇒ “5 Transmission, Transporting”, page 93 . rise nte
tho eo
au ra
Removing ss c
ce
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un
pt
– Place the -SMN372500- or Drip Tray under the transmission.
an
d
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rm
ab
– Remove the drain- and check plug -arrow- and drain the trans‐
pe
ility
ot
mission fluid.
wit
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h re
A plastic overflow pipe is located in this hole (with 8 mm hex
hole
spec
socket head). Its length determines the fluid level in the trans‐
es, in part or in w
mission.
t to the co
– Remove this overflow pipe and drain the remaining transmis‐
sion fluid.
rrectness of i
l purpos
Note
nform
ercia
Approximately 5.0 liters of transmission fluid will flow out. Leave

the -SNM372500- or the Drip Tray under the transmission.
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tion in
r
– Install the overflow pipe and tighten.

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– Install the drain- and check plug with a new seal -arrow-.
um
fo
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ng
t.
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Prote AG.

Jetta 2015 ➤
– If necessary change the transmission fluid filter. Refer to

⇒ “8.3 Transmission Fluid Filter, Removing and Installing”,
page 104 .
AG. Volkswagen AG d
agen oes
olksw not
byV gu
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ed
ris nte
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aut ra
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– Pry out the circlip -2- for the clutch end cover using a screw‐
ce
le
un
pt
driver -1- in direction of -arrow- and remove it.
an
d
itte
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rm
ab
pe
ility
ot
wit
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
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tion in
r
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thi
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fo
– Pry out the clutch end cover -2- through the opening for the
en
ng
t.
yi
starter using a screwdriver -1- or a tire iron in direction of
Co
op py
-arrow- and then remove the clutch end cover.
. C rig
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copy Vo
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cted agen
Prote AG.
Note
The removed clutch end cover cannot be installed again.
1. Clutch 15
Jetta 2015 ➤
Installing
Caution
Always replace the clutch end cover and the circlip. Never use
a hammer to install a new clutch end cover and never lubricate
the center seal or touch it. Leaks will develop.
Note the following before installing the clutch end cover:

The new clutch end cover must be free of oil near the center seal
and it must be dry.
– If necessary, clean the sealing surface on the drive plate

-arrow- thoroughly.
There must not be any stickers on the inside of the clutch end
cover.
– If there is, carefully remove the sticker.
Only coat outer edge of seal with oil. AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c ce
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un
pt
an
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– Remove the clutch end cover from the replacement parts

rm
ab
package. Only take a hold of the clutch end cover at the outer
pe
ility
edge.
ot
wit
, is n
h re
– Clean the end of transmission shaft.

hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
Clutch End Cover without Bushing:

m
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tion in
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te o
thi
s
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cum
fo
en
ng
t.
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Cop py
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Prote AG.

Jetta 2015 ➤
– Place the -T10302- on a level surface.
Caution
Clean the assembly sleeve before ause

gen Aand
G. Vodo not use dscratch‐
lkswagen AG
oes
ed assembly sleeves. olksw not
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oris e
h
ut or
ac
– To pre-form sa
the sinner
on the new clutch end cover, guide seal
the clutch end cover with the outer side facing downward
ce
e
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pt
du
evenly and horizontally over the -T10302- .
an
itte
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erm
ab
– Remove the -T10302- upward out of the clutch end cover.
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
– Place the -T10302- on the end of the dual clutch shaft.
l purpos
Caution
nf
ercia
orm
m
Risk of damaging the clutch end cover.
atio
om
n in
c
♦ Do not drive on the clutch end cover with a hammer.

or
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te
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iva
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o
– Guide the clutch end cover with the outer side facing upward
f
en
ng
t.
horizontally over the -T10302- and press it evenly into its seat.
yi Co
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cted agen
– If required, carefully pry the clutch end cover into its seat with
Prote AG.
a screwdriver -arrow- as illustrated until it is possible to install

the circlip.
– Install the clutch end cover circlip into the transmission hous‐
ing by counter-holding the circlip on the opposite side so it
remains in its groove.
– Using a screwdriver, check to make sure the circlip is com‐
pletely engaged.
– Remove the -T10302- .
Clutch End Cover with Bushing (Assembly Aid):
1. Clutch 17
Jetta 2015 ➤
– Insert the clutch end cover with the bushing.
Caution
AG. Volkswagen AG d
agen oes
ksw
Risk of damaging the clutch end cover. by V ol not
gu
ara
d
ise nte
♦ Do not drive on the clutch end cover
thor
with a hammer. eo
au ra
ss c
ce
le
un
pt
– Push the clutch end cover evenly into its seat.
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
– If required, carefully pry the clutch end cover into its seat with
hole
spec
a screwdriver -arrow- as illustrated until it is possible to install
es, in part or in w
the circlip.
t to the co
– Install the clutch end cover circlip into the transmission hous‐
ing by counter-holding the circlip on the opposite side so it
rrectness of i
remains in its groove.
l purpos

pletely engaged.
nform
mercia
a
com
tion in
r
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iva
– Remove the bushing (assembly aid).
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fo
Continuation for Both Clutch End Covers:
en
ng
t.
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op
– Install the transmission. Refer to
C py
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⇒ “3.2.2 Transmission, Installing, 2.0L - 155 kW - Gasoline
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pyri by
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o
Engine”, page 87 .
c by lksw
cted agen
Prote AG.
– Fill the transmission fluid. Refer to
⇒ “9.2 Transmission Fluid, Draining and Filling”, page 109 .
– Perform the basic setting using the Vehicle Diagnostic Tester
in Guided Functions .
1.3 Dual Clutch, Removing

Requirement:
• To remove the clutch, the transmission must be secured in a
vertical position on the assembly stand. Refer to
⇒ “7 Securing on Engine and Transmission Holder”,
page 99 .
Removing
– Remove the clutch end cover. Refer to
⇒ “1.2 Clutch End Cover, Removing and Installing”, page 13 .

Jetta 2015 ➤
– Pry out the drive plate circlip -2- with a screwdriver -1- in di‐
rection of -arrow-.
– Remove the drive plate in direction of -arrows-.
AG. Volkswagen AG d
agen oes
olksw not
– Remove the circlip -arrow-. d by
V gu
ara
ise nte
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This circlip must be replaced and re-measured
ut
ho during installation. eo
ra
s a c
s
ce
e
nl
Caution
pt
du
an
itte
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erm
ab
Carefully remove the dual clutch. Make sure that no other parts
ility
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of the clutch fall out. Never turn over the clutch for this reason!
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Carefully remove the dual clutch from the transmission.

rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
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cum
for
en
ng
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Prote AG.
1. Clutch 19
Jetta 2015 ➤
– Remove the pump shaft -A-.

– The pump shaft will be inserted first after the installation of the
new clutch. Set the shaft down until then.
– Install the dual clutch. Refer to
⇒ “1.4 Dual Clutch, Installing”, page 20 .
1.4 Dual Clutch, Installing

♦ Clutch Retaining Bar - T10303-
Requirement:
• To install the clutch, the transmission must be secured in a
vertical position on the assembly stand. Refer to
⇒ “7 Securing on Engine and Transmission Holder”,
page 99 .
• The large lamella carrier is inserted in all clutch discs in the
clutch. The large lamella carrier must not slipped out of the
lowest clutch disc.
• Adjust the clutch axial play when installing.
• Transmission fluid pump shaft is removed. agen
AG. Volkswagen AG d
oes
olksw not
• Do not install any wavy circlips byV gu
ara
ed
ris nte
o eo
Installing aut
h
ra
ss c
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un
pt
Caution
an
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itte
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erm
ab
Risk of plates in the dual clutch slipping.
ility
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wit
is n
♦ The drive plate of a new dual clutch is not secured with a
h re
circlip. It only sits “taut” in the dual clutch.
ole,
spec
♦ If the drive plate comes out of the outer clutch plate carrier
teeth, the plates can slip. The dual clutch can then no lon‐ t to the co
ger be adjusted correctly.
♦ To ensure that the multiplate clutch plates do not slip,
rrectne
press the drive plate into the outer clutch plate carrier with
both thumbs during all of the following steps.
ss o
cial p
f inform
mer
atio
Note
om
n
c
i
or
n thi
e
The drive plate circlip delivered in the replacement parts package

t
sd
va
will be installed later.

i
o
pr
cum
r
fo
en
ng
t.
yi
– Remove the new drive plate circlip from the packaging and
Co
op py
move to the side.
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rig by
py
– Take the DSG® clutch out of the packaging while doing so
co Vo
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cted agen
press the drive plate into the outer clutch pack carrier with both Prote AG.
thumbs.

Jetta 2015 ➤
– Install the old circlip -A- for the drive plate of the removed dual
clutch.
• Installation position: The drive plate tab and the outer clutch
plate carrier teeth marked in.color must rest between the ends
AG Volkswagen AG d
of the circlip. ksw
agen oes
n
ol ot g
yV u
– Using screwdriver,
ed
b make sure the circlip -A- is completely
ara
nte en‐
ris
gaged. utho eo
a ra
ss c
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nl
pt
du
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itte
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erm
ab
ility
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wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Check on the bottom of the dual clutch if the four hub seals
are seated correctly and engage them in one another if nec‐
essary.
nform
ercia
• Installed position: the ends of the ring are offset to each other
m
at
and not over one another.
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Install the -T10303- on the seat of the clutch end cover as
shown in the illustration.
– Set the dual clutch using rotating and lifting movements into
the clutch housing, but do not let it fall in. Press the drive plate
into the outer clutch pack carrier with both thumbs in direction
of -arrows- to install.
1. Clutch 21
Jetta 2015 ➤
• A second technician should hold the -T10303- .
Note
♦ The retaining pin remains there until clutch end cover is in‐
stalled.
♦ The dual clutch must not be turned any more now, otherwise
the -T10303- could be twisted in its position.
– Verify that the protruding tab -arrow- of the drive plate is posi‐
tioned between the color-marked teeth of the outer clutch pack
carrier. agen
AG. Volkswagen AG d
oe w s no
olks t
– If there is no marking, db
y V mark the drive plate installationguposition
ara
to the outer clutch rise plate carrier circumference for reinstallation
nte
ho eo
with a waterproof
s aut marker as shown. ra
c
s
ce
le
un
pt
an
d
Note
itte
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ab
pe
When installing, the drive plate tab must be placed back on this ility
ot
marked location. wit

, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Remove the (old) locking ring -2- with a screwdriver -1- in di‐
nform
ercia
rection of -arrow-.
m
a
com
tion in
r
te o
thi
s
iva
do
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cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Jetta 2015 ➤
Caution
Risk of plates in the dual clutch slipping.

♦ If the inner clutch plate carrier is removed or raised, the
plates can slip. The dual clutch can then no longer be ad‐
justed correctly.
– Remove the drive plate in direction of -arrows-. To do so,

carefully pry the drive plate out of the outer clutch plate carrier
teeth using a screwdriver if necessary. n AG. Volkswagen AG age does
ksw not
– Move the drive plate to the side. by Vol gu
ara
ed nte
oris eo
h
Identifying the Circlip for the Dual
au Clutch.
t ra
c
ss
– Select the 2 mm thick ring from the circlips delivered and install
ce
e
nl
pt
du
it -arrow-.
an
itte
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erm
ab
ility
ot p
Note
wit
, is n
h re
hole
For the initial measurement, temporarily insert 2 mm thick circlip.
spec
After the measurement has been determined, replace it with the
es, in part or in w
t to the co
final circlip.
First Measurement
rrectness of i
• The -T10303- remains installed.
l purpos
– Install the -VW387- on the transmission flange.
nform
ercia
– Place the tip of dial indicator ion the input shaft and shown in
m
at
the illustration.
om
ion
c
in t
r
– Set the dial gauge to “0” with 2 mm pretension.

o
his
ate
do
riv
– Raise the double clutch upward until stop and note the meas‐
p
cum
urement.
for
en
ng
t.
yi Co
Second Measurement t. Cop py
rig
gh ht
• The -T10303- remains installed. yri
p by
co Vo
by lksw
cted agen
Prote AG.
1. Clutch 23
Jetta 2015 ➤
– Place dial gauge measuring tip on inner clutch pack carrier

hub, as show in the illustration.
Note
Do not place the measuring on the circlip.
– Set the dial gauge to “0” with 2 mm pretension.

– Raise the dual clutch all the way upward.
– Read and note the measurement result.
The new circlip is determined according to the following formula:
Circlip = 2. Measurement - 1. Measurement + 1.85 = Thick‐
ness of the circlip to be installed.
– Write down the result.
The new circlips are staggered in 0.1 mm increments.
– Measure all the circlips and determine the one that is the clos‐
est match to the result.
Determined Measurement for New Circlip
the New Circlip
2.27 mm 2.3 mm wage
es n
olks ot g
2.24 mm 2.2 mm
d byV ua
r
e an
ris tee
utho or
a ac
ss
Note
ce
le
un
pt
an
d
itte
If the measurement determined for the new circlip is 2 mm, the
y li
rm
ab
circlip that was inserted temporarily remains installed.
pe
ility
ot
wit
, is n
h re
– Remove the 2 mm circlip and replace it with the circlip that was
hole
spec
measured.
es, in part or in w
– Dispose of any remaining circlips. t to the co

rrectness of i
Note
l purpos
Circlips must only be installed one time.

nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
– Insert the pump shaft by lifting the pump shaft and turning it
r
rp
cum
slightly -arrow- so that it slides all the way into the splines.
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Jetta 2015 ➤
– Insert the drive plate into the dual clutch.

• The protruding tab on the drive plate -arrow- must be installed
between the marked teeth or the marking applied to the outer
clutch plate carrier.
– Install the new drive plate circlip. agen

AG. Volkswagen AG d
oes
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• Installation position: The drive plate etab
d b and the color-marked ara
nte
teeth or the markings that were applied
thoris
later to the outer clutch eo
plate carrier must lie betweensthe
au ends of the circlip. ra
c
s
ce
e

nl
pt
du
pletely engaged.
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove the -T10303- between the dual clutch and the hous‐
ing.
rrectness of i
– Install the clutch end cover. Refer to
l purpos
⇒ “1.2 Clutch End Cover, Removing and Installing”, page 13 .

When the Installation Is Completed, the Clutch Is Adjusted Cor‐
nform
ercia
rectly
m
at
om
– Install the transmission. Refer to

ion
c
⇒ “3.2.2 Transmission, Installing, 2.0L - 155 kW - Gasoline

in t
or
his
e
Engine”, page 87 .
at
do
priv
– Fill the transmission fluid. Refer to

um
for
⇒ “9.2 Transmission Fluid, Draining and Filling”, page 109 .

en
ng
t.
yi Co
op py
– After installing the transmission, perform the basic set- t. C rig
gh ht
yri
ting using the Guided Functions using the Vehicle Diag‐ p by
o Vo
by c lksw
nostic Tester . Prote
cted AG.
agen
1. Clutch 25
Jetta 2015 ➤
2 Special Tools
♦ Clutch Cover Plate Guide Sleeve - T10302-
♦ Clutch Retaining Bar - T10303- AG. Volkswagen AG d

agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Jetta 2015 ➤
34 – Controls, Housing
1 Mechatronic
⇒ “1.1 Mechatronic, Removing and Installing”, page 27
⇒ “1.2 Transmission Input Speed Sensor G182 / Clutch Oil Tem‐
perature Sensor G509 , Removing and Installing”, page 45
1.1 Mechatronic, Removing and Installing

olkswagen AG
en AG. V
⇒ “1.1.1 DSG Transmission kswMechatronic J743 , Removing
ag does
not and
Vol
Installing, Transmission
ed by Installed”, page 27 gu
ara
ris nte
⇒ “1.1.2 DSG Transmission
aut
ho Mechatronic J743 , Removing ande or a
Installing, Transmission
ss Removed”, page 37 c
ce
e
nl
pt
1.1.1 DSG Transmission Mechatronic -
du
an
itte
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J743- , Removing and Installing, Trans‐
erm
ab
ility
ot p
mission Installed
wit
, is n
h re
hole
spec
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♦ Torque Wrench 1331 5-50Nm - VAG1331-
t to the co
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Oil Filler - VAS6262A-
rrectness of i
♦ Speed Sender Release Tool - T10465-
l purpos
Removing nform
mercia
Note
at
om
ion
c
in t
or

his
ate

do
priv
cum
or
♦ Pay attention to the general repair information. Refer to

f
en
ng
t.
⇒ “3.4 General Repair Information”, page 6 .
yi Co
Cop py
t. rig
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Always make sure that no dirt or contaminants enter an »open« cop Vo
by lksw
transmission. cted agen
Prote AG.
Any dirt that enters can cause transmission failure, especially if

the DSG Transmission Mechatronic - J743- and/or the oil pump
are »exposed«.
In regard to »dirty fluid«, also note the information on changing
the fluid filter. Refer to
page 104 .
The Mechatronic can get stuck on the alignment pins when the
transmission is very warm. Let the transmission cool down.
– Move the selector lever into “P”.
– Disconnect the battery ground cable. Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and
Connecting .
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
If present:
1. Mechatronic 27
Jetta 2015 ➤
– Remove the connecting hose between the charge air cooler

and the charge air pipe. Refer to ⇒ Rep. Gr. 21 ; Overview -
Charge Air System .
Only on the 1.4L Engine
– Bring the lock carrier into the service position. Refer to ⇒ Body
Exterior; Rep. Gr. 50 ; Lock Carrier; Service Position, Per‐
forming and Resetting .
Continuation for All Vehicles
Note
. Volkswagen AG
gen AG does
It is possible that parts, which have nothing to do Vol with the Me‐
ksw
a
not
chatronic unit, will have to be removed. It depends
ed
by
on the vehicle gu
ara
equipment. Make sure there is enough room horis around the Mecha‐ nte
eo
tronic unit. ut ra
sa s c
ce
le
un
pt
an
d
♦ Depending on the vehicle, the parts could be:

itte
y li
rm
ab
pe
♦ Fan mount -arrow-
ility
ot
wit
, is n
♦ Additional lines for the A/C systems
h re
hole
spec
♦ Charge or cold air pipes
es, in part or in w
t to the co
Caution
rrectness of i
There is a risk of damaging the DSG Transmission Mecha‐
tronic - J743- with static electricity.
l purpos
♦ Do not touch contacts in DSG Transmission Mechatronic

- J743- connector with hands.
nform
mercia
a
com
tio
– To discharge any static electricity, touch the vehicle ground n in
r
with hand (without wearing a glove). Refer to ⇒ page 8 .

te o
thi
s
iva
do
r
rp
– Turn the Mechatronic connector lock -1- »counter-clockwise«

um
fo
en
g
to release and disconnect the connector.

n
t.
yi Co
Cop py
t. rig
gh ht
yri by
Note
cop Vo
by lksw
cted agen
Prote AG.
The connector is located on the transmission near the starter
-A-.
28 Rep. Gr.34 - Controls, Housing

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
ut
ho Jettae o 2015 ➤
ra
a
s6-Speed Dual Clutch Transmission 02E - Edition 06.2017
s c
ce
e
nl
pt
du
an
– Remove the wires and bracket from the front of the transmis‐
itte
y li
sion cover -arrows- (two M6 nuts).
erm
ab
ility
ot p
– Position lines in cover area upward and tie up.
wit
, is n
h re
– Place the -SMN372500- under the transmission near the
hole
spec
»large« cover.
es, in part or in w
t to the co
Caution
rrectness of i
Fluid will leak out of the cover when the bolts are removed. Risk
of injury due to hot transmission fluid.
l purpos
nform
ercia
– Loosen bolts on the transmission cover -arrows- diagonally

m
at
first and then remove them. Hold the cover in place at the same
om
io
time.
n
c
in t
or
his
e
– Drain the gear oil and remove the cover and seal.
at
do
priv
c
Approximately three liters of transmission fluid will drain out.
um
for
en
ng
t.
yi Co
Cop py
t. rig
Note
gh ht
pyri by
Vo
o
by c lksw
cted agen
Always replace the transmission fluid pump cover, the bolts for Prote AG.
the transmission fluid pump cover as well as the gasket and bolts
for the transmission cover.
– Remove the bolts -arrows- and the transmission pump cover

-A-.
– Remove the bolts -2 and 3- for the pendulum support from the
transmission.
The transmission can now be »pressed down« slightly to remove
the Mechatronic.
– Touch a grounded object again before touching the Mecha‐
tronic.
1. Mechatronic 29
olkswagen AG
wag en AG. V
Jetta 2015 ➤ olks
does
not
yV gu
6-Speed DualseClutch
d b Transmission 02E - Edition 06.2017
ara
n
ri tee
ho
ut or
– Release the -1- of the Transmission Input Speed connector
ss
a ac
Sensor - G182- and Clutch Oil Temperature Sensor - G509-
ce
e
nl
pt
using the -T10465- .
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Note
nform
mercia
♦ If the -T10465- is not available, the connector can also be re‐
at
om
io
leased by carefully using two screwdrivers as follows:
n
c
in t
or
his
e
♦ Press only on the locking mechanism with the screwdriver

at
do
riv
-1-. Do not use a screwdriver as a lever.

p
cum
for
en
♦ Loosen the connector -2- using a screwdriver.
ng
t.
yi Co
op py
♦ Be very careful. The connector locking mechanisms can
. C rig
ht ht
rig
break. If this happens, the sensor must be replaced. py by
co Vo
by lksw
cted agen
♦ Do not pull on the wire. Prote AG.
– Disconnect the connector.
– First remove line from the lower clamp -arrow I-.

– Then remove from the second clamp -arrow II- and move it to
the side. Do not kink line.

Jetta 2015 ➤
– Loosen and remove the bolts -1 through 10- in the specified

sequence.
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Carefully pull the Mechatronic out of the transmission housing
rrectness of i
until the sensor arm -B- on rear side is no longer located in
l purpos
transmission housing.
When handling the Mechatronic, be particularly aware of the
nform
ercia
»long« sensor arm -B-.

m
– Carefully move the DSG Transmission Mechatronic - J743-

at
om
downward. ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Store Mechatronic Properly
co Vo
by lksw
cted agen
Prote AG.
1. Mechatronic 31
Jetta 2015 ➤
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Caution
Never lift the Mechatronic by the »sensor arm« and never let
it rest on the arm.
If the »Arm« is Damaged, the Mechatronic Must Be Replaced.

Installing
Touch a grounded object before touching the Mechatronic. Refer
to ⇒ page 8 .

Jetta 2015 ➤
Note
♦ The DSG Transmission Mechatronic - J743- and the trans‐

mission must be at the same temperature. Otherwise the
alignment pins will not »clamp« during installation.
♦ Make sure the Transmission Input Speed Sensor - G182- and
the Clutch Oil Temperature Sensor - G509- are installed be‐
fore installing the Mechatronic.
♦ Do not pinch the line.
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Carefully mount the Mechatronic onto the alignment pins
ility
ot p
-arrow-. The goal is for the »sensor arm« to be in its
wit
, is n
h re
-installation position-.
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Mechatronic 33
Jetta 2015 ➤
– Hold the Mechatronic facing up. The sensor arm must not
touch the sensor wheel.
– Make sure the Mechatronic unit is installed correctly.
– Tighten the new bolts -1 through 10- hand-tight.
– Tighten the bolts -1 to 10- in the tightening sequence provided.
– Engage the wire -A- first into the upper and then the lower tab
-arrows-.
– Connect the connector. n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Replace both -O-rings- if installing the »old« Mechatronic.
rrectness of i
– Coat the O-rings with DSG® transmission fluid.
l purpos
A »new« Mechatronic already has »new« O-rings.
nform
ercia
– Replace the transmission cover gasket.

m
at
om
– Clean the sealing surface on the transmission.
ion
c
in t
or
– Make sure the seal fits correctly. his

ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Place the transmission cover -A- over the Mechatronic. Be

careful not to pinch any wires when doing this.
– Install the new bolts -arrows- and tighten in a diagonal se‐
quence in stages.

Jetta 2015 ➤
– Attach the cable bracket to the transmission cover and tighten

the nuts -arrows-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut
– Set new oil pump cover -A- in place and tighten new
ss a screws ra
c
-arrows- in diagonal sequence and in several steps.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Connect the connector -A- from the DSG Transmission Mecha‐

tronic - J743- as follows.
nform
ercia
– The arrow -D- on the Mechatronic -B- must line up with the
connector -A- as well as with the tab -C-.
m
a
com
tion in
– Connect the connector -A- carefully all the way and then turn
r
te o
thi
the lock »clockwise« in the direction of the -arrow-.
s
iva
do
r
– If equipped, install the connecting hose between the charge

rp
cum
fo
air cooler and the charge air pipe. Refer to ⇒ Rep. Gr. 21 ;
en
ng
t.
yi
Charge Air System; Overview - Charge Air System .
Co
Cop py
ht. rig
– Install the pendulum support with new bolts on the transmis‐
rig ht
py by
Vo
sion. Refer to ⇒ Rep. Gr. 10 ; Assembly Mounts; Overview -
co lksw
by
cted agen
Assembly Mounts . Prote AG.
– Reinstall any removed vehicle parts.

– Connect the battery and follow the steps after connecting the
battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;
Battery, Disconnecting and Connecting .
– Do not start the engine.
– If the fluid is dirty, replace the transmission fluid filter. Refer to
page 104 .
– Change the DSG® transmission fluid. Refer to
page 104 .
– Move the -SNM372500- under the transmission near the
transmission fluid drain and check plug.
1. Mechatronic 35
Jetta 2015 ➤
– Remove the drain- and check plug -arrow-.
AG. Volkswagen AG d
agen oes
– Measure the length of the vent pipe, dimension -a- before in‐ y Volksw not
gu
stalling -VAS6262A- on the oil bottle and shorten the pipe if sed b ara
nte
necessary. Refer to ⇒ page 107 . ri
tho eo
au ra
c
Dimension -a- = 210 mm ss
ce
le
un
pt
an
d
itte
y li
Note
rm
ab
pe
ility
ot
wit
Dimension -a- is measured starting from the shaft (the green sur‐
, is n
h re
face) on the -VAS6262A- .
hole
spec
es, in part or in w
t to the co
– Install the -VAS6262A- into the check hole hand-tight.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Jetta 2015 ➤
– Shake the fluid containers before opening.

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– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
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– Connect the Vehicle Diagnostic Tester .
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1.1.2 DSG Transmission Mechatronic -

J743- , Removing and Installing, Trans‐
mission Removed
Removing
Note

♦ Pay attention to the general repair information. Refer to
Always make sure that no dirt or contaminants enter an »open«

transmission.
Any dirt that enters can cause transmission failure, especially if
the DSG Transmission Mechatronic - J743- and/or the transmis‐
sion fluid pump are »open«.
1. Mechatronic 37
Jetta 2015 ➤

– Remove the drain- and check plug -arrow- and drain the trans‐
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– Remove the transmission cover and the transmission fluid

pump cover.
Note
Always replace the transmission fluid pump cover, the bolts for
the transmission fluid pump cover as well as the gasket and the
transmission cover bolts.
– Touch a grounded object again before touching the Mecha‐

tronic.

Jetta 2015 ➤
– Release the connector -1- of theenTransmission

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– First remove line from lower clamp -arrow I-.

– Then remove it from the upper clip -arrow II- and move it to the
side. Do not kink line.
1. Mechatronic 39
Jetta 2015 ➤
– Loosen and remove the bolts -1 through 10- in the specified

sequence.
– Remove the DSG Transmission Mechatronic - J743- .

When handling the Mechatronic, be particularly aware of the
»long« sensor arm.
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it rest on the arm.
If the »arm« is damaged, the Mechatronic must be replaced.
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Jetta 2015 ➤
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1. Mechatronic 41
Jetta 2015 ➤
If the »arm« is damaged, the Mechatronic must be replaced.

– Make sure the Transmission Input Speed Sensor - G182- and
the Clutch Oil Temperature Sensor - G509- are installed.
– Replace both -O-rings- if installing the »old« Mechatronic.

A »new« Mechatronic already has »new« rings.
– Coat the O-rings with DSG transmission fluid.
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Jetta 2015 ➤
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1. Mechatronic 43
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– Tighten the new bolts -1 through 10- hand-tight.
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t to the co
– Clean the sealing surface on the transmission.
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quence in stages.
– Set new oil pump cover -A- in place and tighten new screws
-arrows- in diagonal sequence and in several steps.
After Installing Transmission
– Check the fluid level and fill if necessary. Refer to
page 104 .
– Connect the Vehicle Diagnostic Tester .
– Perform a basic setting on the DSG Transmission Mechatronic
- J743- .
♦ Refer to ⇒ “6.1 Overview - Transmission”, page 94
♦ Mechatronic to transmission. Refer to
⇒ Fig. ““Tightening Specification and Sequence for DSG
Transmission Mechatronic -J743- ”“ , page 97 .
♦ Transmission fluid pump cover to transmission. Refer to
♦ Transmission cover to transmission. Refer to
⇒ Fig. ““Tightening Specification and Tightening Sequence of
the Transmission Cover -A-.”“ , page 96 .

Jetta 2015 ➤
1.2 Transmission Input Speed Sensor -

G182- / Clutch Oil Temperature Sensor
- G509- , Removing and Installing
Note
The Transmission Input Speed Sensor - G182- / Clutch Oil Tem‐

perature Sensor - G509- are a single component and can only be
replaced together.
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ss a page 27 . c
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– Remove screw -B- and carefully pry out sensor -A- with screw‐
pt
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Install in the reverse order of removal while noting the following:

Only install the »old« sensor if the sensor is working correctly and
nform
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the wire was not pulled out.

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– Coat the sensor with DSG® transmission fluid and then install
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– Install the DSG Transmission Mechatronic - J743- . Refer to
for
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⇒ “1.1 Mechatronic, Removing and Installing”, page 27 .

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Prote AG.
Temperature Sensor -G509- .”“ , page 98
1. Mechatronic 45
Jetta 2015 ➤
AG. Volkswagen AG d
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⇒ “2.5 Selector Lever Handle, Removing and Installing”,
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page 57
⇒ “2.6 Button in Handle, Moving into Installation Position”,
page 60
rrectness of i
⇒ “2.7 Gearshift Mechanism, Checking”, page 62
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2.1 Overview - Selector Mechanism
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Move the selector lever into “P” and set the parking brake be‐
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Jetta 2015 ➤
1 - Selector Lever Handle

❑ With selector lever boot
and cover
❑ Do not remove the han‐
dle unnecessarily. Only
the cover must be un‐
clipped for the emergen‐
cy release. Refer to
⇒ “2.4 Emergency Re‐
lease from P ”,
page 57 .
ling. Refer to
⇒ “2.5 Selector Lever
Handle, Removing and
Installing”, page 57 .
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2 - Selector Mechanism with
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Selector Lever Cable
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Park Position Lock
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Switch - F319- and Shift
Lock Solenoid - N110- .
rrectness of i
❑ The selector lever cable
can only be replaced to‐
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mechanism nform
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❑ Do not grease the selec‐

tor lever cable.
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❑ Removing and Installing. Refer to ⇒ “2.2 Selector Mechanism, Removing and Installing”, page 48
on
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❑ Selector Lever Cable, Checking and Adjusting. Refer to

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⇒ “2.3 Selector Lever Cable, Checking and Adjusting”, page 55

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❑ Check the selector mechanism. Refer to ⇒ “2.7 Gearshift Mechanism, Checking”, page 62
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❑ 8 Nm
❑ Quantity: 4
5 - Gearshift Housing
❑ Available only together with the selector mechanism. Refer to the Parts Catalog.
6 - Lock Washer
❑ Always replace after removing
7 - Locking Plate
❑ Always replace after removing
❑ Installed location: the offset side faces forward, toward the front of the vehicle.
2. Selector Mechanism 47
Jetta 2015 ➤ gen AG
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2.2.1 Selector Mechanism with Selector
es, in part or in w
t to the co
Housing, Removing and Installing
Brief Description
rrectness of i
The selector mechanism and the selector lever cable must be
l purpos
separated from each other. Both are removed with the selector
housing.
nf
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Remove the center console inside the vehicle interior.
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It is possible to remove and install the selector mechanism with
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⇒ “2.2.2 Selector Mechanism without Selector Housing, Remov‐

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After installation, the selector lever cable must be checked for
ease of movement and adjusted.
Removing

Jetta 2015 ➤
– Remove the selector lever handle and disconnect the con‐

nector -2- from the cover while doing so. Refer to
⇒ “2.5 Selector Lever Handle, Removing and Installing”, page
57 .
– Remove the center console. Refer to ⇒ Body Interior; Rep.
Gr. 68 ; Center Console; Center Console, Removing and In‐
stalling .
– Disconnect the connector -1- from the selector mechanism to
the vehicle wiring harness.
– Remove the engine cover, if necessary. Refer to ⇒ Rep. Gr.
10 ; Engine Cover; Engine Cover, Removing and Installing .
– Remove the air filter housing:
♦ Gasoline engine. Refer to ⇒ Rep. Gr. 24 ; Air Filter; Air Filter
Housing, Removing and Installing .
♦ Diesel engine. Refer to ⇒ Rep. Gr. 23 ; Air Filter; Air Filter
– Remove the lock washers -A and B-. The lock washers must
later be replaced when adjusting cable.
Loosen the adjusting screw -arrow-.
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ility
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spec
♦ If necessary, remove the cable bracket -2- with the selector

lever cable from the transmission. Remove the bolts -1- and
t to the co
the lock washer -3-.

♦ Replace the bolts -1- and the lock washers.
rrectne
♦ Bolt tightening specification -1- 20 Nm +90°.

ss o
– Raise the vehicle.

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To remove the selector level cable or the selector mechanism, the

mer
heat shield under the selector mechanism must be removed as

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♦ Do not load the decoupling element. cted agen
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♦ Do not damage the wire mesh on the decoupling element.
Jetta 2015 ➤
– Loosen the nuts on the clamping sleeve -1- and then slide it
toward the rear.
– Remove the front tunnel brace -arrows- from the underbody.
– If necessary remove the exhaust system bracket from the

subframe -arrows-.
– Tie up the front exhaust pipe.
– If equipped, remove nuts -1 and 2-, and remove the rear tunnel
brace.
– Disengage the center muffler and the rear muffler from the re‐
taining loops -arrows- and tie them to the body for example
with a wire. Remove the exhaust system rear section, if nec‐
essary.
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– Remove the underbody trim panel nuts -arrows-.

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– Remove the lock washers -2 and 3-.

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– Lower the underbody trim panel on the inside just enough until
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the heat shield -1- for the center tunnel can be removed.
spec
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Note
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A second technician is required under the vehicle to remove the

selector mechanism.
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Jetta 2015 ➤
– Remove the nuts -arrows- in the vehicle interior.

– Remove the bracket -A-, if equipped.
– Remove the selector mechanism -B- with the selector lever
cable and selector housing downward.
Installing
Install in reverse order of removal.
Note
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– Install the heat shield -1- under the selector mechanism and
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attach with the lock washers -2 and 3-.
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– Attach the underbody trim panel to the body -arrows-. Refer to
erm
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– Install the exhaust system and align it without tension. Refer
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to ⇒ Rep. Gr. 26 ; Exhaust Pipes/Muffler; Overview - Muffler .
spec
– Install the tunnel brace under the exhaust system. Refer to ⇒
t to the co
Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel .
– Install the center console. Refer to ⇒ Body Interior; Rep. Gr.
rrectne
68 ; Center Console; Center Console, Removing and Instal‐
ling .
ss
– Install the selector lever handle. Refer to
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– Adjust the selector lever cable. Refer to

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page 55 .
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– Check the selector mechanism. Refer to
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– Install the air filter housing:
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♦ Refer to ⇒ “2.1 Overview - Selector Mechanism”, page 46
Jetta 2015 ➤
2.2.2 Selector Mechanism without Selector

Housing, Removing and Installing
Brief Description
The selector mechanism and the selector lever cable must be
separated from each other. Both are removed together.
Remove the center console inside the vehicle interior.
A cord is attached to the selector lever cable prior to removal. The
cord is used to remove and install the selector lever cable be‐
tween the tunnel and the heat shield.
The selector mechanism with selector lever cable can be re‐
moved and installed together with the selector housing. Refer to
⇒ “2.2.1 Selector Mechanism with Selector Housing, Removing
and Installing”, page 48 .
Removing
– Remove the selector lever handle and disconnect the con‐

nector -2- from the cover while doing so. Refer to
57 .
AG. Volkswagen A
– Remove the center console. Refer lksto
wag⇒enBody Interior; Rep.
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– Disconnect the connector
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– Remove the air filter housing:

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– Remove the lock washers -A and B-. The lock washers must
later be replaced when adjusting cable.
rrectness of i
Loosen the adjusting screw -arrow-.

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Rep. Gr.34 - Controls, Housing Prote
cted AG.
agen
Jetta 2015 ➤
Note
♦ Use pliers to remove the lock washer -B- from the cable brack‐
et. Do not use a sharp-edged lever. Otherwise the selector
lever cable could get damaged.
♦ Remove the cable bracket -2- from the transmission, if nec‐
essary. Remove the bolts -1- and the lock washer -3-.
– Raise the vehicle.

– Attach a longer cord to the end of the selector lever cable. The
cord is used to guide the selector lever cable between the tun‐
nel and the heat shield during installation.
– Remove the four bolts attaching the selector mechanism to the

selector housing.
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Prote AG.
Jetta 2015 ➤
– Pull the selector mechanism and selector lever cable carefully

out of the center tunnel. Make sure the cord is pulled through
far enough so that it can reached from the engine compart‐
ment.
– Remove the selector lever cable cord.
Note
The selector mechanism is available only together with the se‐

lector housing and selector lever cable. Refer to the Parts Cata‐
log.
Installing
Install in reverse order of removal while noting the following:
A second technician is needed for threading the selector lever
cable from the passenger compartment into the engine compart‐
ment.
Note AG. Volkswagen AG d

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♦ Do not bendisor e kink the selector lever cable.
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♦ Do not lubricate the selector lever cable.
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– Secure the cord that was involved when removing the selector
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mechanism from the engine compartment on the end of the

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selector lever cable.

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– Guide the selector mechanism and selector lever cable

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through the opening in the center tunnel.

hole
spec
– From the engine compartment, the second technician pulls the

es, in part or in w
cord with the selector lever cable through the tunnel until it is
t to the co
possible to attach the selector lever cable to the support brack‐

et.
rrectness of i
– Remove the selector lever cable cord.

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Prote AG.

Jetta 2015 ➤
– Attach the selector mechanism to the selector housing with

four bolts.
– Install the center console. Refer to ⇒ Body Interior; Rep. Gr.
68 ; Center Console; Center Console, Removing and Instal‐
ling .
– Install the selector lever handle. Refer to
57 .
– Adjust the selector lever cable. Refer to
page 55 .
– Check the selector mechanism. Refer to
⇒ “2.7 Gearshift Mechanism, Checking”, page 62 .
– Install the air filter housing:
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♦ Gasoline engine. Refer to ⇒ Rep. Gr. 24 ; Air Filter;
Vol Air Filter
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Housing, Removing and Installing . e d by ara
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♦ Diesel engine. Refer to ⇒ Rep. Gr. 23 ;auAir
th Filter; Air Filter ra
Housing, Removing and Installing . s s c
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♦ Refer to ⇒ “2.1 Overview - Selector Mechanism”, page 46
ab
ility
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2.3 Selector Lever Cable, Checking and Ad‐
h re
ole,
spec
justing
t to the co
rrectne
Brief Description
s
To check the selector lever cable for ease of movement, remove
s o
it from the transmission and position the removed end so it does
cial p
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not make contact anywhere.
form
mer
Then the selector lever is moved and the selector lever cable in‐
atio
m
stalled again on the transmission.

o
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After that, the selector lever cable must be adjusted. Refer to

t
sd
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⇒ page 56 .
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Do not lubricate the selector lever cable connections. yi

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Checking
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– Move the selector lever into »P«.
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Prote AG.
– Remove the selector lever cable from the gearshift lever.
– Move the selector lever from »P« to »S« and back to »P« sev‐
eral times.
• The selector lever must have ease of movement.
– Install the selector lever cable with new lock washers and the
»loosened« adjustment screw.
– Adjust the selector lever cable. Refer to ⇒ page 56 .
Selector Lever Cable Must Always Be Adjusted If:
♦ The selector lever cable was removed from the transmission.
♦ The engine and/or transmission were removed and installed.
♦ Sections of the subframe mount were removed and installed.
agen AG olksw
Jetta 2015 ➤ wage
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6-Speed Duald bClutch
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♦ The selector alever
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♦ The engine/transmission position was changed, for example,
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Adjusting:
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spec
Shifting the Gearshift Lever into “P”.
es, in part or in w
t to the co
The transmission gearshift lever must be pushed »all the way to‐
ward the rear«.
rrectness of i
– To check, pull the gearshift lever forward.
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Prote AG.
– Then push the gearshift lever »to the rear« -arrow-.

“P” is in the Second Detent.
Note
♦ Raise the vehicle to make sure the transmission is in “P” (park‐

ing lock is engaged). The front wheels must not turn together
in any direction.
♦ The transmission is also in “P” if the vehicle does not move
with wheels spinning freely.
– Install the selector lever cable with the loosened adjusting

screw -arrow- and the new lock washer -A and B-.
– Tap the handle on the selector lever back and forth gently but
do not move it out of “P” under any circumstances.
This places the selector lever cable core in its optimal position.
– Tighten adjustment screw -arrow- to the tightening specifica‐
tion.
This ends the adjustment.
Component Nm
Selector lever cable adjusting bolt 13

Jetta 2015 ➤
2.4 Emergency Release from “P”

Do Not Remove the Handle.
– Unclip the shift cover and hold it to the side.
AG. Volkswagen AG d
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– Press the brake or set the parking brake.
, is n
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hole
– Push onto the yellow plastic part in direction of -arrow-.
spec
es, in part or in w
The selector lever can now be moved out of »P«.
t to the co
rrectness of i
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2.5 Selector Lever Handle, Removing and
Prote AG.
Installing
Note
♦ There are different handles depending on the model.

♦ The handle is removed together with the shift cover.
♦ It is possible that the button could be pressed into the handle.
Never install the handle when the button is pressed in.
Removing
– Move the selector lever into “D” position.
Jetta 2015 ➤
Handle With Side Button

– Pull the button out of the handle just far enough until a small
gap is visible between the handle and the button. The button
locks when released.
– Secure the button in this position with a cable tie or wire to
prevent the button from being pressed in.
Handle With Front Button

– It is not necessary to pull out the button by hand. The button
locks in the installation position -arrow- when the handle is re‐
moved.
AG. Volkswagen AG d
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Vehicle with Sleeve ss a c
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nl
– Unclip the cover.
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Disconnect the connector from the shift cover.
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Push the sleeve upward in -arrow- to unlock the handle.
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Handle with Clamp:

– Cut the clamp under the boot -arrow- with a side cutter.
nf
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All Handles:
m
atio
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n in
c
– Remove the handle from the selector lever without pushing the
or
thi
button.
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Do not push the button after removal or it will not be possible to
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install the handle again.
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Prote AG.
Installing
– Install in reverse order of removal while noting the following:
• The selector lever is in the “D” position.

Jetta 2015 ➤
Handle With Side Button

• The button inside the handle is pulled out and if necessary is
protected from getting pushed in again.
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Handle With Front Button ir se
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• The button is in the installation position -arrow-. au ac
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If the button was pushed in by mistake, the installed position can nl
pt
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be set again.
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– Set the button in the installation position. Refer to
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page 60 .
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spec
es, in part or in w
t to the co
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Prote AG.
Jetta 2015 ➤
Note
A new handle is delivered with an assembly fastener. Pull out the

safety catch in the direction of the -arrow- just before installing.
Handle with Sleeve:

– Install the handle all the way onto the selector lever and lock
it. agen
AG. Volkswagen AG d
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– Push the sleeve downward to lock it. ed
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Only Handles with Clamps: tho or
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– Install the handle all the way with a new clamp.
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– Clamp off the clamps using -VAG1275- .
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– Press the button after installation.
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Note
spec
es, in part or in w
t to the co
If the button stays in the handle after being pressed, this means
it was installed incorrectly. If this happens, remove the handle
again and move the button in the installation position again. Refer
rrectness of i
to
l purpos
page 60 . Then install the handle again.
nf
ercia
Further installation is performed in reverse order of the removal.
orm
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atio
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2.6 Button in Handle, Moving into Installa‐

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tion Position
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⇒ “2.6.1 Button in Handle, Moving Into Installation Position, Han‐ cu

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dle with Side Button”, page 60

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⇒ “2.6.2 Button in Handle, Moving Into Installation Position, Han‐ ht. rig
rig ht
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2.6.1 Button in Handle, Moving Into Installa‐
Prote AG.
tion Position, Handle with Side Button

– Pull the button out of the handle just far enough until there is
a small gap between the handle and the button. The button
locks when released.
– Secure the button in this position with a cable tie or wire to
prevent the button from being pressed in.
2.6.2 Button in Handle, Moving Into Installa‐

tion Position, Handle with Front Button
The button cannot be pulled out on these handles.
There are two ways to move the button into the installation posi‐
tion, »with« or »without« the assembly fastener. Both possibilities
are described here.

Jetta 2015 ➤
Move the Handle »with« an Assembly Fastener into the Installa‐

tion Position:
When using an assembly fastener, make sure that it has an eye
-arrow- at the front. Other assembly fasteners are not suitable.
– With the button pressed, push the assembly fastener (with the
eye) -arrow- all the way in until it latches into the assembly
fastener. Then release the button. The button locks into the
installation position when the assembly fastener is pulled out.
Moving the handle »without« an Assembly Fastener into the In‐
stallation Position:
– Carefully unclip the handle trim -A- upward.
AG. Volkswagen AG d
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t to the co
rrectness o
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Prote AG.
Jetta 2015 ➤
– Push the small lever -1- for the pull rod into the groove -2- with
a screwdriver. This pushes the button -3- into the installation
position.
-I- the button is in the pressed position
-II- the button is in the installation position
Note n AG. Volkswagen AG do

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♦ Push the lever into the groove and no farther. ir se
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♦ Clip the handle trim back onto the selector
au mechanism only
t or
ac
ss
after the handle is installed. This way it is possible to see if the
ce
e
small lever engages into the pull rod when the button is push‐
nl
pt
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2.7 Gearshift Mechanism, Checking
, is n
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hole
spec
Starter must not be able to be operated in selector lever positions
es, in part or in w
“R”, “D”, “S” and in tiptronic position.
t to the co
Over 5 km/h
The shift lock solenoid must not block the selector lever when the
rrectness of i
lever is in “N” position. The selector lever can be moved back into
l purpos
a another driving mode.

Below 5 km/h
nform
ercia
In the selector lever is moved into the “N” position the shift lock
m
solenoid can block the selector lever after approximately one sec‐
at
om
io
ond. The selector lever can only be moved out of “N” when the
n
c
in t
r
brake pedal is pressed.

o
his
ate
do
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Selector Lever in “P” and the Ignition Turned On:

p
cum
for
en
g
• If the brake pedal is not depressed:

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The selector lever is locked and cannot be moved out of “P” when
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the button is pressed. The shift lock solenoid blocks the selector p by
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lever.
by lksw
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Prote AG.
• If the brake pedal is depressed:
The shift lock solenoid releases the selector lever. It is possible
to select a gear. Move the selector lever slowly from “P” through
“S”; while doing this, check whether the selector lever position
displayed in instrument cluster matches the actual selector lever
position.
Selector Lever in “N” and Ignition Switched On
• If the brake pedal is not depressed:
The selector lever is locked and cannot be moved out of “P” when
the button is pressed. The shift lock solenoid blocks the selector
lever.
• If the brake pedal is depressed:
The shift lock solenoid releases the selector lever. It is possible
to select a gear.
Selector Level in the “Tiptronic” Position
• Move the selector lever into the tiptronic gate:
The illuminated “D” symbol in the selector mechanism cover must
turn off. The “+” and “-” must turn on.

Jetta 2015 ➤
The transmission range display in the instrument cluster must

change from “P R N D S” to “6 5 4 3 2 1” when the selector lever
is moved into the Tiptronic gate.
The Ignition and Lights Must Be Turned On
The respective symbol is being lit up in the selector mechanism
cover.
Transmission Range Display
Simultaneous lighting of all segments on the transmission range
display indicates the transmission is in emergency mode.
2.8 Selector Shaft Seal, Replacing

♦ Press Piece - Shift Rod/Alternator - VW423-
♦ Puller - Crankshaft/Power Steering Seal - T20143-
– Remove the selector lever cable from the transmission. Refer
to
⇒ “2.2 Selector Mechanism, Removing and Installing”,
page 48 .
– Disconnect the gearshift lever -A- and carefully remove it from
the selector shaft -arrow-.
AG. Volkswagen AG d
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nl
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– Pry out the seal in the direction of the -arrow-.

ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
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nf
ercia
orm
m
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om
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Cop py
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rig ht
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by lksw
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Prote AG.
Jetta 2015 ➤
– Fill the area between the sealing lip and dust lip -arrow- half‐
way with Sealing Grease .
– Lightly lubricate the outer edge of the gasket.
• The closed side of the gasket -arrow- points to the -VW423- .

– Install the new seal all the way. Do not tilt the gasket when
installing it.
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u or
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– Position the selector lever -A- and tighten the nut -arrow-.
ce
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• The selector lever only fits onto the splines in one position.
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ab
– Attach the selector lever cable to the transmission and adjust.

pe
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Refer to
wit
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page 55 .
spec
es, in part or in w
t to the co
♦ Transmission selector lever to selector shaft. Refer to

⇒ “6.1 Overview - Transmission”, page 94 .
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
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Cop py
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Prote AG.

Jetta 2015 ➤
AG. Volkswagen AG d
agen
3 Transmission, Removing Vol and Instal‐
oes
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by gu
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ling ed
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⇒ “3.1 Transmission, Removing”, page
ss 65 c
ce
le
un
pt
⇒ “3.2 Transmission, Installing”, page 84
an
d
itte
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erm
⇒ “3.3 Transmission Tightening Specifications”, page 90
ab
ility
3.1 Transmission, Removing ot p
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ole,
⇒ “3.1.1 Transmission, Removing, 2.0L 103 kW and 2.0L - 110
spec
kW Diesel Engine”, page 65
t to the co
⇒ “3.1.2 Transmission, Removing, 2.0L - 155 kW - Gasoline En‐
gine”, page 75
rrectne
3.1.1 Transmission, Removing, 2.0L 103 kW
and 2.0L - 110 kW Diesel Engine
ss o
cial p
f i
nform
mer
♦ Transmission Support - 3282-
atio
om
n
c
♦ Transmission Support - Mounting Plate 42A - 3282/42A-
i
or
n thi
te
sd
a
♦ Transmission Support - Pins 29 - 3282/29-

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♦ Torque Wrench 1332 40-200Nm - VAG1332- C py
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♦ Engine and Gearbox Jack - VAS6931-
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♦ Engine Support Bridge - 10-222A-
Prote AG.
♦ Hose Clamps - Up To 25mm - 3094- or Hose Clamps - Up To

40mm - 3093-
♦ Tensioning Strap - T10038-
♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-
♦ Engine Bung Set - VAS6122-
Brief Description
The transmission is removed downward separately.
»From above«:
The battery, air filter and starter are removed. The steering gear
wiring harness is disconnected and »freed up«. This way it can
be lowered together with the subframe and the steering gear. En‐
gine and transmission are supported before the left subframe
mount is removed.
»From underneath«:
3. Transmission, Removing and Installing 65

Jetta 2015 ➤
The -subframe-, with the -pendulum support-, with the

-steering gear- and with -both control arms- are removed togeth‐
er.
Both drive axles are disconnected from the transmission and re‐
main inside the wheel bearing housings. The drive axles will only
be moved to the side, but they still remain on the vehicle.
Removing
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un
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an
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– Determine whether a coded radio is installed. If so, obtain the
pe
ility
anti-theft code.
ot
wit
, is n
h re
hole
spec
es, in part or in w
Connecting .
t to the co
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
rrectness of i
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 23 ; Air
l purpos
Filter; Air Filter Housing, Removing and Installing .
nform
ercia
– Remove the battery and the battery tray. Refer to ⇒ Electrical

Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐
m
a
com
ti
stalling .
on in
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s
iva
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fo
en
ng
t.
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co lksw
by
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Prote AG.
– Remove the selector lever cable from the transmission

-arrows-.

Jetta 2015 ➤
Note
♦ Use pliers to remove the lock washer from the cable bracket.
Do not use a sharp-edged lever. Otherwise the selector lever
cable could get damaged.
Caution
Risk of damaging the selector lever cable.

♦ Remove the selector level cable from the cable bracket
when lowering transmission.
♦ Do not bend or kink the selector lever cable.
– Place a lint-free cloth on to transmission fluid cooler and trans‐

mission to absorb escaping coolant.
Note
♦ The cooling system is under pressure when the engine is

warm.
olkswagen AG
en AG. V
♦ Cover the cap
olkson the coolant expansions tank
wag doe
no with a cloth and
open it ecarefully
db
yV before removing the coolant
t gu
ahoses.
ra
ris nte
utho eo
ra
a c
– ss
Clamp the
coolant hoses with -3093- or -3094- and remove
ce
e
the hoses from the transmission fluid cooler.

nl
pt
du
an
itte
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– Seal off the transmission fluid cooler connections with sealing

erm
ab
plugs taken from for example the -VAS6122- .

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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by
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Prote AG.

Jetta 2015 ➤
– Remove the starter -A-. Refer to ⇒ Electrical Equipment; Rep.

Gr. 27 ; Starter; Starter, Removing and Installing .
Remove the »lower« bolt first.
Caution

– To discharge any static electricity, touch the vehicle ground

wage es n
– Release the Mechatronic connector twist lock -1- by turning it y Volks ot g
ua
»counter-clockwise« and remove the connector. ris
ed
b ran
tee
tho or
au ac
ss
ce
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nl
pt
du
an
itte
– Route the wires near the transmission cover upward and tie
y li
erm
ab
them up.
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Remove all upper engine/transmission connecting bolts.
nf
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orm
m
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n in
or c
thi
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t.
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Cop py
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Prote AG.
These tools are suitable for this.

Jetta 2015 ➤
AG. Volkswagen AG d
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nl
pt
du
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itte
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ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
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m
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n in
or c
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t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
One bolt is located inside the hole for the starter -arrow-. Use -
T10061- to remove the bolt.
– Remove the plenum chamber cover. Refer to ⇒ Body Exterior;
Rep. Gr. 50 ; Bulkhead; Overview - Plenum Chamber Cover .

Jetta 2015 ➤
– Remove the bolts -arrows- for the left and right lock carrier
retaining brackets.
lk swage es n
– Remove the lower mountsbon y V the -10-222A/28- and replacet gua
o o
d
with the -10-222A/28-2- ir se.
ran
tee
tho or
u
– Remove the boltss-arrows-
s a for securing the engine support ac
bridge on the lock carrier from the -10-222A/28-2- .
ce
e
nl
pt
du
an
• Use the bolts in the -10-222A/28-2- for attaching the -10-222A/
itte
y li
28- . Not the bolts for the retaining bracket.
erm
ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
– Install the -10-222A/28- and tighten the bolts to 8 Nm

om
-arrows-.
n in
or c
thi
te
sd
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Caution
r
rp
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o
m
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t.
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A second technician is needed to mount the -10-222A- on the
Co
op py
vehicle to prevent the -10-222A- from tipping.
t. C rig
gh ht
pyri by
Vo
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by
cted agen
Prote AG.
– If there are hose and cable connections located near the en‐
gine lifting eyes for the -10-222A- , these must now be re‐
moved.
Install the -10-222A- as shown.

– First slide the Moveable Joints -2- onto the Square Pipe from
the -10-222A- .
• The bolts for the -T40091/3- -2- on the -10-222A- face toward
the front of the vehicle.
– Mount the -10-222A- on the suspension strut towers and have
a second technician hold it to prevent it from tipping.
– Push the -T40091/1- -6- from the front left and right through
the -10-222A/28- -7- and place on each side of the -T40093/4-
-5-.
– Slide the -T40091/2- -4- with the -T40093/5- -9- in the -
T40093/4- -5-.
– Install the locking pins into the -T40091/2- -4- and secure it
with the cotter pins.

Jetta 2015 ➤
1 - -10-222A/31-2-
2 - -T40091/3-
3 - -10-222A/31-1-
4 - -T40091/2-
5 - -T40093/4-
6 - -T40091/1-
7 - -10-222A/28- with
-10-222A/28-2-
8 - -10-222A/11-
9 - -T40093/5-
10 - -10-222A/10-
AG. Volkswagen AG d
agen oes
olksw not
y V gu
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au ra
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nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Tighten all the threaded connections on the -10-222A- hand-

rrectness of i
tight. While doing so, adjust the height of the -10-222A- parallel
over the -10-222A/28- .
l purpos
– Pretension the engine/transmission assembly with the spin‐

nf
dles, but do not lift.

ercia
orm
m
– Loosen left and right front wheel bolts.

atio
om
n in
c
– Lift the vehicle, all four mounts from lifting platform at the same
or
thi
height.
te
sd
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cu
– Remove the front wheels.

o
m
f
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ng
t.
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op py
Gr. 66 ; Noise Insulation; Overview - Noise Insulation . t. C rig
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pyri by
– Remove the left front wheel housing liner. Refer to ⇒ Body
co Vo
by lksw
cted
Exterior; Rep. Gr. 66 ; Wheel Housing Liner; Overview - Front
agen
Prote AG.
Wheel Housing Liner .

Jetta 2015 ➤
Caution

♦ Do not load the decoupling element.
– Disconnect the exhaust system at the clamping sleeve and

remove the exhaust system bracket from the subframe
-arrows-. Refer to ⇒ Rep. Gr. 26 ; Exhaust Pipe/Muffler;
Overview - Muffler .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
– Remove the bolts -11- and then remove the pendulum support
ot
wit
from the transmission.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tio
– Secure the subframe before removing. Refer to ⇒ Suspen‐

n in
r
sion, Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe,

te o
thi
Securing .
s
iva
do
r
rp
cum
fo
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ng
t.
yi
Note
Co
Cop py
t. rig
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yri by
If the -subframe- is not secured, a vehicle alignment must be per‐ cop Vo
by lksw
formed later. cted agen
Prote AG.
– Remove the subframe with the steering gear. Refer to ⇒ Sus‐

pension, Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe
with Steering Gear, Removing and Installing .

Jetta 2015 ➤
– Remove the heat shield above the right drive axle -arrows-.
– Remove the drive axles from the transmission. Refer to ⇒
Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
Axle, Removing and Installing .
– Tie the right drive axle as high up as possible.

– Move the left drive axle to the rear and secure it. Be careful
not to damage the surface protection.
lkswage es n
o ot g
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d ran
ir se tee
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u or
a ac
ss
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un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
– There may be a small cover plate on the plate between the
ole,
engine and transmission above the right flange shaft. Remove
spec
this cover plate -A-, if equipped.
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
e
– Remove the bolts -1 and 2- from the transmission mount -A-.

t
sd
iva
o
pr
cum
– Slightly lower the engine/transmission assembly using the

r
fo
en
ng
spindles on the -10-222A- so that the transmission mount can

t.
yi Co
be removed. Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Jetta 2015 ➤
– Remove the transmission mount in direction of -arrow-.
To remove the transmission 02E, the -3282- is equipped with the

-3282/42A- and positioned on the -VAS6931- .
– Align the arms of the Transmission Support so that they match
up with the holes in the -3282/42A- .
– Install the mounting element as illustrated on the -3282/42A- .
– Place the -VAS6931- under the vehicle.
• The arrow symbol on the - 3282/42A- points in the direction of
travel.
– Align the -3282- so that it is parallel to the transmission.
– Install the -3282/29- in the transmission.
– Secure both the other supportGelements to the transmission as
A . Volkswagen AG d
shown. lkswagen oes
n o ot g
yV ua
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is tee
or
Note auth or
ac
ss
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e
♦ Deviating from the illustration of the Adjusting Plate the front

nl
pt
du
an
transmission support is illustrated mounted to the transmission

itte
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-arrow-.
erm
ab
ility
ot p
♦ DSG® transmission 02E “AWD” is shown in the illustration.

wit
, is n
The mounting elements on the “FWD” are identical.

h re
hole
spec
es, in part or in w
– Support the transmission by lifting it from underneath using the

t to the co
-VAS6931- .
The transmission is disconnected from the engine in this position.
rrectness of i
– Remove the remaining engine/transmission connecting bolts.

l purpos
– Remove the transmission from the engine »while also being

careful of selector lever cable« and lower the transmission.
nf
ercia
orm
m
atio
m
Note
o
n in
or c
thi
e
Pay attention to all of the lines when lowering the transmission.

t
sd
iva
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o
Transmission, transporting. Refer to

f
en
ng
t.
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⇒ “5 Transmission, Transporting”, page 93 .
Co
Cop py
t. rig
gh
Install the transmission. Refer to
ht
pyri by
Vo
o
⇒ “3.2.1 Transmission, Installing, 2.0L - 103 kW and 2.0L - 110
c by lksw
cted agen
kW Diesel Engine”, page 84 . Prote AG.

Jetta 2015 ➤
3.1.2 Transmission, Removing, 2.0L - 155 kW

- Gasoline Engine
♦ Torque Wrench 1331 5-50Nm - VAG1331- AG. Volkswagen AG d
agen oes
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♦ Torque Wrench 1332 40-200Nm - VAG1332- d byV gu
ara
ise nte
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♦ Engine and Gearbox Jack - VAS6931-utho eo
ra
s a c
s
ce
le
un
pt
an
d
itte
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40mm - 3093-
rm
ab
pe
ility
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, is n
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spec
es, in part or in w
t to the co
Brief Description
rrectness of i
The transmission is removed downward separately.
l purpos
»From above«:
nform
ercia
The battery, air filter and starter are removed. The steering gear
wiring harness is disconnected and »freed up«. This way it can
m
a
be lowered together with the subframe and the steering gear. En‐
com
tion in
gine and transmission are supported before the left subframe
r
te o
thi
mount is removed.
s
iva
do
r
»From underneath«:
rp
cum
fo
en
ng
The -subframe-, with the -pendulum support-, with the

t.
yi Co
op
-steering gear- and with -both control arms- are removed togeth‐
C py
ht. rig
er. rig ht
py by
co Vo
by lksw
Both drive axles are disconnected from the transmission and re‐
cted agen
Prote AG.
main inside the wheel bearing housings. The drive axles will only
be moved to the side, but they still remain on the vehicle.
Removing

– Determine whether a coded radio is installed. If so, obtain the
anti-theft code.
Connecting .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air
Filter; Air Filter Housing, Removing and Installing .

Jetta 2015 ➤

stalling .
– Remove the selector lever cable from the transmission

-arrows-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
Note
ility
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wit
, is n
h re
♦ Use pliers to remove the lock washer from the cable bracket.
hole
spec
Do not use a sharp-edged lever. Otherwise the selector lever

es, in part or in w
cable could get damaged.

t to the co

rrectness of i

l purpos

nf
ercia
orm
Caution
m
atio
om
n in
c
Risk of damaging the selector lever cable.

or
thi
te
sd
iva
♦ Remove the selector level cable from the cable bracket

o
r
rp
cu
when lowering transmission.

o
m
f
en
ng
t.
yi
♦ Do not bend or kink the selector lever cable.
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
– Place a lint-free cloth on to transmission fluid cooler and trans‐
cted agen
Prote AG.
mission to absorb escaping coolant.
Note

warm.
♦ Cover the cap on the coolant expansion tank with a cloth and
open it carefully before removing the coolant hoses.

Jetta 2015 ➤
swage es n
– Clamp the coolant hoses with -3093- by V or -3094- and remove
olk ot g
ua
the hoses from the transmission ir se fluid cooler.
d ran
tee
tho
or
– Seal off the transmission
ss
afluid
u
cooler connections with sealing ac
plugs taken from for example the -VAS6122- .
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove the starter -A-. Refer to ⇒ Electrical Equipment; Rep.
rrectness of i
Gr. 27 ; Starter; Starter, Removing and Installing .
l purpos
Remove the »lower« bolt first.
nform
ercia
Caution
m
a
com
tio
n in
r

te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
– To discharge any static electricity, touch the vehicle ground yri
p by
o Vo
c by lksw
cted agen
Prote AG.
– Release the Mechatronic connector twist lock -1- by turning it
»counter-clockwise« and remove the connector.
– Route the wires near the transmission cover upward and tie
them up.
– Remove all the upper engine/transmission bolts
These tools are suitable for this.

Jetta 2015 ➤
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
One bolt is located inside the hole for the starter -arrow-. Use -
T10061- to remove the bolt.
– Remove the plenum chamber cover. Refer to ⇒ Body Exterior;

Jetta 2015 ➤
– Remove the bolts -arrows- for the left and right lock carrier
retaining brackets.
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
– Remove the lower mounts on the -10-222A/28- and replace
ility
ot p
with the -10-222A/28-2- .
wit
is n
h re
ole,
– Remove the bolts -arrows- for securing the engine support
spec
bridge on the lock carrier from the -10-222A/28-2- .
t to the co
• Use the bolts in the -10-222A/28-2- for attaching the -10-222A/
28- . Not the bolts for the retaining bracket.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
.
– Install the -10-222A/28- and tighten the bolts to 8 Nm
t rig
gh ht
yri by
-arrows-. cop Vo
by lksw
cted agen
Prote AG.
Caution
A second technician is needed to mount the -10-222A- on the

vehicle to prevent the -10-222A- from tipping.
– If there are hose and cable connections located near the en‐
gine lifting eyes for the -10-222A- , these must now be re‐
moved.
Install the -10-222A- as shown.

– First slide the Moveable Joints -2- onto the Square Pipe from
the -10-222A- .
• The bolts for the -T40091/3- -2- on the -10-222A- face toward
the front of the vehicle.
– Mount the -10-222A- on the suspension strut towers and have
a second technician hold it to prevent it from tipping.
– Push the -T40091/1- -5- from the front left and right through
the -10-222A/28- -6- and place on each side of the -T40093/4-
-4-.
– Push the -T40091/2- -7- with the -T40093/5- -8- in the -
T40093/4- -4-.
– Install the locking pins into the -T40091/2- -7- and secure it
with the cotter pins.

Jetta 2015 ➤
1 - -10-222A/31-2-
2 - -T40091/3-
3 - -10-222A/31-1-
4 - -T40093/4-
5 - -T40091/1-
6 - -10-222A/28- with
-10-222A/28-2-
7 - -T40091/2-
AG. Volkswagen AG d
8 - -T40093/5- lksw
agen oes
not
Vo gu
y
9 - -10-222A/11- rise
d b ara
nte
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❑ Engaged in the engine auth
ra
lifting eye -arrow-. ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
– Tighten all the threaded connections on the -10-222A- hand- yri
gh by
ht
tight. While doing so, adjust the height of the -10-222A- parallel cop Vo
by lksw
over the -10-222A/28- . cted agen
Prote AG.
– Lightly preload the engine/transmission assembly using the

spindle, but do not lift it.
– Loosen left and right front wheel bolts.
– Lift the vehicle, all four mounts from lifting platform at the same
height.
– Remove the front wheels.

Jetta 2015 ➤
Caution

♦ Do not load the decoupling element.
– Disconnect the exhaust system at the clamping sleeve and

remove the exhaust system bracket from the subframe
-arrows-. Refer to ⇒ Rep. Gr. 26 ; Exhaust Pipe/Muffler;
Overview - Muffler .
– Remove the bolts -11- and then remove the pendulum support
from the transmission.
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
– Secure the subframe before removing. Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe,
t to the co
Securing .
Note rrectnes
If the -subframe- is not secured, a vehicle alignment must be per‐

s o
cial p
formed later.
f inform
mer
– Remove the subframe with the steering gear. Refer to ⇒ Sus‐

atio
m

o
n
c
i
or

thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Jetta 2015 ➤
– Remove the heat shield above the right drive axle -arrows-.
– Remove the drive axles from the transmission. Refer to ⇒
– Tie the right drive axle as high up as possible.

– Move the left drive axle to the rear and secure it. Be careful
not to damage the surface protection.
– There may be a small cover plate on the plate between the

engine and transmission above the right flange shaft. Remove
this cover plate -A-, if equipped.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
– Remove the bolts -1 and 2- from the transmission mount -A-.

pt
an
d
itte
y li
– Then lower the engine/transmission slightly using the

erm
ab
-10-222A- spindle so that the transmission mount can be re‐

ility
ot p
moved.
wit
is n
h re
ole,
spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
82
cted agen
Prote AG.
Rep. Gr.34 - Controls, Housing
Jetta 2015 ➤
– Remove the transmission mount in direction of -arrow-.
To remove the transmission 02E, the -3282- is equipped with the

-3282/42A- and positioned on the -VAS6931- .
– Align the arms of the Transmission Support so that they match
up with the holes in the -3282/42A- .
– Install the mounting element as illustrated on the -3282/42A- .
– Place the -VAS6931- under the vehicle.
• The arrow symbol on the - 3282/42A- points in the direction of
travel.
– Align the -3282- so that it is parallel to the transmission.
– Install the -3282/29- in the transmission.
AG. Volkswagen AG d
– Secure both the other support elements to the otransmission
ksw
agen as oes
not
shown. y V l gu
db e
ara
ris nte
tho eo
au ra
c
Note ss
ce
e
nl
pt
du
an
♦ Deviating from the illustration of the Adjusting Plate the front
itte
y li
erm
transmission support is illustrated mounted to the transmission
ab
ility
-arrow-.
ot p
wit
, is n
♦ DSG transmission 02E “AWD” is shown in the illustration. The

h re
hole
mounting elements on the “FWD” are identical. spec

es, in part or in w
t to the co
– Support the transmission by lifting it from underneath using the
-VAS6931- .
rrectness of i
The transmission is disconnected from the engine in this position.

l purpos
– Remove the remaining engine/transmission connecting bolts.

– Remove the transmission from the engine »while also being
nf
ercia
careful of selector lever cable« and lower the transmission.

orm
m
atio
om
n in
c
Note
or
thi
te
sd
iva
Pay attention to all of the lines when lowering the transmission.

o
r
rp
cu
o
m
f
en
ng
t.
yi
Transmission, transporting. Refer to
Co
op py
⇒ “5 Transmission, Transporting”, page 93 . t. C rig
gh ht
pyri by
Vo
Install the transmission. Refer to
o
by c lksw
cted agen
⇒ “3.2.2 Transmission, Installing, 2.0L - 155 kW - Gasoline En‐ Prote AG.
gine”, page 87 .

Jetta 2015 ➤
3.2 Transmission, Installing

⇒ “3.2.1 Transmission, Installing, 2.0L - 103 kW and 2.0L - 110
kW Diesel Engine”, page 84
⇒ “3.2.2 Transmission, Installing, 2.0L - 155 kW - Gasoline En‐
gine”, page 87
3.2.1 Transmission, Installing, 2.0L - 103 kW

and 2.0L - 110 kW Diesel Engine
Note
Refer to
⇒ “3.1.1 Transmission, Removing, 2.0L 103 kW and 2.0L - 110
kW Diesel Engine”, page 65 for a list of the special tools needed.

agen
AG. Volkswagen AG d
o w es n
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ed ran
ris tee
Note tho or
au ac
ss
♦ Always replace the needle bearing -arrow- after separating the
ce
e
nl
pt
du
engine and transmission.
an
itte
y li
erm
ab
♦ If the needle bearing in the crankshaft is damaged, the gears
ility
will no longer shift correctly.
ot p
wit
, is n
h re
hole
– Replace the needle bearing in the crankshaft. Refer to ⇒ Rep.
spec
Gr. 13 ; Crankshaft; Needle Bearing in Crankshaft, Replacing .
es, in part or in w
t to the co
– Transmission pins (not splines) on the drive axle must be light‐
ly lubricated.
rrectness of i
– Make sure both alignment sleeves between the engine and
the transmission are correctly seated.
l purpos
– Make sure the intermediate plate fits correctly.
nform
ercia
– Guide the selector lever cable into the cable bracket as soon
as possible.
m
at
om
io
Do not grease the selector lever cable.
n
c
in t
or
his
e
– Carefully raise the transmission using the -VAS6931- and

at
do
riv
bring it into the installation position using the -3282- .

p
cum
for
en
g
Guide the Engine and Transmission Together by Hand until the

n
t.
yi Co
Engine Flange and Transmission Flange Come into Contact with Cop py
ht. rig
One Another All Around. rig ht
py by
co Vo
by lksw
If they do not, »something is incorrect«! Prote
cted AG.
agen
– Adjust the transmission mount until the engine and transmis‐

sion »are in alignment«.
– Turn the crankshaft slightly if necessary.
– Insert the transmission without pinching any lines.
– Attach the transmission to the engine. Transmission to engine
tightening specifications. Refer to

Jetta 2015 ➤
Install the left subframe mount as follows:

– Replace all bolts -1 and 2- for the left subframe mount.
– Install all new bolts first by hand.
– Fasten the transmission bracket -A- to the transmission using
the bolts -1-.
– The align the engine/transmission in its installation position.
Lift until the transmission bracket is touching the transmission
mount completely.
wage Caution
es n
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byV ua
There is a risk ir sof
eddamaging the threads in transmissionrabracket
nte
by inserting ththe bolts at an angle.
o eo
au ra
ss c
♦ Before installing the bolts -2-, the transmission bracket
ce
le
un
and transmission mount support arm must be absolutely
pt
an
d
itte
parallel to each other. If necessary, lift the back of the
y li
erm
ab
transmission using the Engine and Gearbox Jack .
ility
ot p
wit
is n
h re
ole,
Install the engine/transmission mount free of tension. Refer to ⇒
spec
Rep. Gr. 10 ; Subframe Mount; Subframe Mount, Adjusting .
t to the co
– Tighten the bolts -2- to the tightening specification. Refer to
⇒ “4.1 Overview - Subframe Mount”, page 91 .
WARNING rrectness
Only remove the -10-222A- when all the left and right subframe
o
cial p
f i
mount bolts are tightened to the tightening specification.

nform
mer
atio
om
– Remove the -10-222A- .

c
i
or
n thi
te
– Install the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.

sd
iva
o
r
27 ; Starter; Starter, Removing and Installing .

p
cum
r
fo
en
ng
t.
yi Co
Connect the connector -A- from the DSG Transmission Mecha‐ Cop py
. rig
t
gh ht
pyri by
Vo
co
– The arrow -D- on the DSG Transmission Mechatronic - J743-
by lksw
cted agen
Prote
-B- must line up with the connector -A- as well as with the tab
AG.
-C-.
– Attach the drive axles to the transmission. Refer to ⇒ Sus‐
pension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
– Install the heat shield over the right drive axle. Refer to ⇒
Axle, Heat Shield, Removing and Installing .
– Install the subframe with the steering gear. Refer to ⇒ Sus‐

. Volkswagen AG
Jetta 2015 ➤ wage
n AG does
olks not
6-Speed Dual Clutch Transmission 02E - Edition
d b 06.2017
y V gu
ara
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ris
ho eo
– Install the pendulum support with new bolts son
au the transmis‐
t ra
c
sion. Refer to ⇒ Rep. Gr. 10 ; Assembly Mounts;
s Overview -
ce
le
Assembly Mounts .
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Selector lever cable lock washers -arrows- must be replaced.

– Always adjust the selector lever cable. Refer to
nform
ercia

page 55 .
m
a
com
tion in
– Check the coolant level and fill if necessary. Refer to ⇒ Rep.
r
te o
Gr. 19 ; Coolant System/Coolant; Coolant, Draining and Fill‐
thi
s
iva
ing .
do
r
rp
cum
fo
– Assemble the exhaust system and attach the exhaust system
en
ng
t.
bracket to subframe. Refer to ⇒ Rep. Gr. 26 ; Exhaust Pipes/
yi Co
op py
Mufflers; Overview - Muffler .
. C rig
ht ht
rig by
py
– Install the plenum chamber cover. Refer to ⇒ Body Exterior;
co Vo
by lksw
cted
agen
Prote AG.
– Install the bolts -arrows- for the left and right lock carrier re‐
taining brackets to the tightening specification. Refer to ⇒
Body Exterior; Rep. Gr. 50 ; Lock Carrier; Overview - Lock
Carrier .
– Install the battery tray and the battery. Refer to ⇒ Electrical
stalling .
– Install the air filter. Refer to ⇒ Rep. Gr. 23 ; Air Filter; Air Filter
– Install the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
– Install the left front wheel housing liner. Refer to ⇒ Body Ex‐
terior; Rep. Gr. 66 ; Wheel Housing Liner; Overview - Front
– Attach the front wheels. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Wheels, Tires; Wheel Bolts, Tightening
Specifications .

Jetta 2015 ➤
3.2.2 Transmission, Installing, 2.0L - 155 kW

- Gasoline Engine
Note
Refer to
⇒ “3.1.2 Transmission, Removing, 2.0L - 155 kW - Gasoline En‐
gine”, page 75 for a list ofAthe
agen
G. Vospecial
lkswagentools
AG do needed.
w es n
olks ot g
byV ua
Install in theris reverse order
ed of removal while noting rthe
an following:
tee
tho or
au ac
ss
Note
ce
e
nl
pt
du
an
itte
y li
♦ Always replace the needle bearing -arrow- after separating the
erm
ab
engine and transmission.
ility
ot p
wit
, is n
♦ If the needle bearing in the crankshaft is damaged, the gears
h re
will no longer shift correctly.
hole
spec
es, in part or in w
t to the co
– Replace the needle bearing in the crankshaft. Refer to ⇒ Rep.
Gr. 13 ; Crankshaft; Needle Bearing in Crankshaft, Replacing .
– Transmission pins (not splines) on the drive axle must be light‐
rrectness of i
ly lubricated.
l purpos
– Make sure both alignment sleeves between the engine and

the transmission are correctly seated.
nf
ercia
– Make sure the intermediate plate fits correctly.

rm
m
atio
m
– Guide the selector lever cable into the cable bracket as soon
o
n in
c
as possible.
or
thi
te
sd
a
Do not grease the selector lever cable.

iv
o
r
rp
cu
o
– Carefully raise the transmission using the -VAS6931- and

f
en
ng
t.
yi
bring it into the installation position using the -3282- .
Co
Cop py
t. rig
gh
Guide the Engine and Transmission Together by Hand until the
ht
pyri by
Vo
Engine Flange and Transmission Flange Come into Contact with
co lksw
by
cted agen
One Another All Around. Prote AG.
If they do not, »something is incorrect«!

– Adjust the transmission mount until the engine and transmis‐
sion »are in alignment«.
– Turn the crankshaft slightly if necessary.
– Insert the transmission without pinching any lines.
– Attach the transmission to the engine. Transmission to engine
tightening specifications. Refer to

Jetta 2015 ➤
Install the left subframe mount as follows:

– Replace all bolts -1 and 2- for the left subframe mount.
– Install all new bolts first by hand.
– Fasten the transmission bracket -A- to the transmission using
the bolts -1-.
– The align the engine/transmission in its installation position.
Lift until the transmission bracket is touching the transmission
mount completely.
Caution
There is a risk of damaging the threads in transmission bracket

by inserting the bolts at an angle.
♦ Before installing the bolts -2-, the transmission bracket
and transmission mount support arm must be absolutely
parallel to each other. If necessary, lift the back of the
transmission using the Engine and Gearbox Jack .
Install the engine/transmission mount free of tension. Refer to ⇒

Rep. Gr. 10 ; Subframe Mount; Subframe Mount, Adjusting .
– Tighten the bolts -2- to the tightening specification. Refer to
⇒ “4.1 Overview - Subframe Mount”, page 91 .
WARNING
Only remove the -10-222A- when all the left and right subframe
mount bolts are tightened to the tightening specification.
wage
e ks s no
Vol t gu
d by ara
e nte
ris
– Remove the -10-222A- . utho eo
ra
a c
ss
– Install the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
ce
le
un
27 ; Starter; Starter, Removing and Installing .

pt
an
d
itte
y li
erm
ab
Connect the connector -A- from the DSG Transmission Mecha‐

ility
ot p

wit
is n
h re
– The arrow -D- on the DSG Transmission Mechatronic - J743-

ole,
spec
-B- must line up with the connector -A- as well as with the tab
-C-.
t to the co
rrectne
– Attach the drive axles to the transmission. Refer to ⇒ Sus‐

pension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
ss

o
cial p
f in
– Install the heat shield over the right drive axle. Refer to ⇒
form
mer

atio
Axle, Heat Shield, Removing and Installing .

om
n
c
i
or
– Install the subframe with the steering gear. Refer to ⇒ Sus‐

thi
te

sd
iva
o
r

p
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Jetta 2015 ➤
– Install the pendulum support with new bolts on the transmis‐

sion. Refer to ⇒ Rep. Gr. 10 ; Assembly Mounts; Overview -
Assembly Mounts .
– Selector lever cable lock washers -arrows- must be replaced.

– Always adjust the selector lever cable. Refer to
page 55 .
– Check the coolant level and fill if necessary. Refer to ⇒ Rep.
Gr. 19 ; Coolant System/Coolant; Coolant, Draining and Fill‐ n AG. Volkswagen AG
ing . olks
wage does
no
V t gu
by ara
– Assemble the exhaust system and attach the exhaust ris system
ed nte
bracket to subframe. Refer to ⇒ Rep. Gr. 26 ; Exhaust
tho
Pipes/ eo
au ra
Mufflers; Overview - Muffler . ss c
ce
e
nl
– Install the plenum chamber cover. Refer to ⇒ Body Exterior;
pt
du
an
itte
y li
erm
ab
ility
ot p
– Install the bolts -arrows- for the left and right lock carrier re‐
wit
, is n
taining brackets to the tightening specification. Refer to ⇒
h re
hole
Body Exterior; Rep. Gr. 50 ; Lock Carrier; Overview - Lock
spec
Carrier .
es, in part or in w
t to the co
– Install the battery tray and the battery. Refer to ⇒ Electrical
stalling .
rrectness of i
– Install the air filter. Refer to ⇒ Rep. Gr. 24 ; Air Filter; Air Filter
l purpos

nform
ercia

m
at
om
– Install the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine ion

c
in t
or

his
ate
do
riv
p
cum
or

f
en
ng
t.
yi
Co
Cop py
t. rig
gh
ht
pyri by
o Vo
by c lksw
cted agen
Prote AG.
– Attach the front wheels. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Wheels, Tires; Wheel Bolts, Tightening
Specifications .

Jetta 2015 ➤
3.3 Transmission Tightening Specifications

Transmission to engines: 2.0L TDI; 2.0L TFSI
Note
♦ The -arrows- point to the alignment sleeves in the engine.

♦ When removing and installing pay attention AtoG.the
Volkdifferent
swagen bolt lengths.
gen AG do
swa es n
♦ If necessary the bolt length may bdiffer
yV
olk from the illustration. ot g
ua
ed ran
ris tee
tho or
au ac
1 - Direction of Travel ss
ce
e
nl
pt
du
M12 - 80 Nm
an
itte
y li
❑ If the torque wrench is
erm
ab
ility
used with the -T10179- :
ot p
wit
65 Nm
, is n
h re
hole
M10 - 40 Nm
spec
es, in part or in w
❑ These bolts are located
t to the co
inside the lower flange
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Component Tightening Specification

Cable bracket on the transmission cover 10 Nm

Jetta 2015 ➤
4 Subframe Mount
⇒ “4.1 Overview - Subframe Mount”, page 91
4.1 Overview - Subframe Mount
1 - Bolt
❑ 40 Nm +90°
❑ Transmission bracket to
transmission.
2 - Bolts
❑ Pendulum support to
transmission
❑ Refer to ⇒ Rep. Gr. 10 ;
Subframe Mount; Over‐
view - Subframe Mount .
3 - Engine Support
4 - Bolt
❑ Engine support to en‐ n AG. Volkswagen AG do
swage es n
gine byV
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ed ran
❑ Refer to ⇒ Rep.hGr. oris 10 ; tee
Subframe Mount;aut Over‐ or
ac
ss
ce
e
nl
pt
du
5 - Engine Mount
an
itte
y li

erm
ab

ility
ot p

wit
, is n
h re
hole
6 - Bolt
spec
es, in part or in w
❑ Engine mount to body

t to the co

rrectness of i
7 - Connecting Bar
l purpos
8 - Bolt
nform
ercia
❑ Connecting bar to engine

❑ Refer to ⇒ Rep. Gr. 10 ; Subframe Mount; Overview - Subframe Mount .
m
at
om
ion
9 - Bolt
c
in t
or
his
e
❑ Connecting bar to body

at
do
riv

p
cum
for
en
ng
10 - Bolt
t.
yi Co
Cop py
❑ Engine mount to body
t. rig
gh ht
yri by
❑ Refer to ⇒ Rep. Gr. 10 ; Subframe Mount; Overview - Subframe Mount . cop Vo
by lksw
cted agen
Prote AG.
11 - Bolts
❑ Engine mount to engine support
12 - Pendulum Support
4. Subframe Mount 91
Jetta 2015 ➤
13 - Bolt
❑ Pendulum support to subframe
14 - Bolt
❑ 60 Nm +90°
❑ Transmission mount to transmission bracket
15 - Bolt
❑ Transmission mount to chassis lkswage es n
o ot g
yV ua
❑ Refer to ⇒ Rep. Gr. 10 ; Subframe Mount; Overview - Subframe
ise
d b Mount . ran
r tee
ho
16 - Transmission Mount au
t or
ac
ss
❑ Check the adjustment. Refer to ⇒ Rep. Gr. 10 ; Subframe Mount; Subframe Mount, Checking Adjustment
ce
e
nl
pt
du
❑ Adjusting. Refer to ⇒ Rep. Gr. 10 ; Subframe Mount; Subframe Mount, Adjusting
an
itte
y li
erm
ab
17 - Bolt
ility
ot p
❑ 40 Nm +90°
wit
, is n
h re
hole
spec
❑ Transmission bracket to transmission.
es, in part or in w
t to the co
18 - Bolt
❑ 40 Nm +90°
rrectness of i
❑ Replacing
l purpos
❑ Transmission support to transmission

19 - Transmission Bracket
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
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r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Jetta 2015 ➤
5 Transmission, Transporting
Always secure heavy parts when transporting them.
Remember there is fluid in the transmission. Do not turn the
transmission with the vents facing downward when transporting
or when it is on the assembly stand. The fluid will leak out.
Note
Remove the bleeder caps if necessary and use oil-tight plugs.
Transmission, Transporting
– Use appropriate lifting tools, for example part of -2024A- and
the -10-222A/12- (not illustrated).
The transmission can also be lifted using the -3336- .
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
5. Transmission, Transporting 93
Jetta 2015 ➤
6 Transmission, Disassembling and

Assembling
⇒ “6.1 Overview - Transmission”, page 94
6.1 Overview - Transmission
AG . Volkswagen AG
1 - Transmission Cover ksw
agen does
not
Vol
❑ Removing and Instal‐ ed
by gu
ara
ling. Refer to ris nte
tho eo
⇒ “1.1.1 DSG Trans‐ s au ra
c
mission Mechatronic s
ce
le

un
pt
an
d
itte
y li
rm
ab
pe
ility
2 - Seal
ot
wit
, is n
h re
hole
spec
3 - Bolt
es, in part or in w
t to the co
❑ Tightening specification
and sequence. Refer to
rrectness of i
⇒ Fig. ““Tightening
l purpos
Specification and Se‐

quence for DSG Trans‐
mission Mechatronic -
nform
ercia
J743- ”“ , page 97 .
m
❑ Quantity: 10
a
com
tion in
❑ For attaching the DSG
r
te o
Transmission Mecha‐ thi

s
iva
tronic - J743- to the

do
r
rp
transmission housing
um
fo
en
ng
t.
yi
4 - DSG Transmission Mecha‐
Co
op py
tronic - J743- t. C rig
gh ht
yri by
❑ With O-rings on connec‐ op Vo
by c lksw
tor cted agen
Prote AG.
❑ Replace the O-rings af‐
ter disassembly
ling. Refer to
mission Mechatronic
❑ Allocate using the transmission code letters. Refer to the Parts Catalog
5 - Bolt
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Tightening Specification and Tightening Sequence of the Transmission Cover -A-.”“ ,
page 96 .
❑ Quantity: 5
❑ For attaching the transmission cover with seal to the transmission housing
6 - Clutch End Cover
❑ For the dual clutch
❑ Removing and Installing. Refer to ⇒ “1.2 Clutch End Cover, Removing and Installing”, page 13 .

Jetta 2015 ➤
7 - Dual Clutch
❑ Clutch information. Refer to ⇒ “1 Clutch”, page 11 .
❑ Removing. Refer to ⇒ “1.3 Dual Clutch, Removing”, page 18 .
❑ Installing. Refer to ⇒ “1.4 Dual Clutch, Installing”, page 20 .
8 - Bleed Pipe
❑ Pressed into the transmission housing
9 - Bleed Cap
❑ Placed on bleed pipe
10 - Nut
AG. Volkswagen AG d
❑ 20 Nm agen oes
olksw not
yV gu
❑ Replace after removing ised b ara
nte
or eo
h
11 - Selector Lever s aut ra
c
s
❑ Insert so that master spline aligns with shift rod
ce
e
nl
pt
du
an
12 - Seal
itte
y li
erm
ab
❑ For the selector shaft
ility
ot p
❑ Replacing. Refer to ⇒ “2.8 Selector Shaft Seal, Replacing”, page 63 .
wit
, is n
h re
13 - Bolt
hole
spec
❑ 20 Nm +90°
es, in part or in w
t to the co
14 - Transmission Fluid Cooler
rrectness of i
❑ Removing and Installing. Refer to
⇒ “8.1 Transmission Fluid Cooler, Removing and Installing”, page 100 .
l purpos
15 - O-rings
nform
ercia

m
at
16 - Cable Bracket
om
ion
c
❑ For the selector lever cable
in t
or
his
ate
17 - Bolt do
priv
cum
or
❑ Tightening Specification. Refer to ⇒ “2.1 Overview - Selector Mechanism”, page 46 .

f
en
ng
t.
yi
Co
Cop py
. rig
❑ Quantity: 2
ht ht
rig by
copy Vo
lksw
18 - Filter Housing
by
cted agen
Prote AG.
❑ 20 Nm
19 - O-ring
20 - Transmission Fluid Filter
❑ Information on changing filter. Refer to
⇒ “8.3 Transmission Fluid Filter, Removing and Installing”, page 104 .
❑ Replacing. Refer to ⇒ “8.3 Transmission Fluid Filter, Removing and Installing”, page 104 .
21 - Transmission Input Speed Sensor - G182- / Clutch Oil Temperature Sensor - G509-
❑ Both sensors are a single component and can only be replaced together.
⇒ “1.2 Transmission Input Speed Sensor G182 / Clutch Oil Temperature Sensor G509 , Removing and
Installing”, page 45 .
22 - Bolt
❑ 10 Nm
6. Transmission, Disassembling and Assembling 95

Jetta 2015 ➤
23 - Alignment Pin
❑ Quantity: 2
❑ For centering the transmission fluid pump to the transmission housing
24 - Seal
25 - Transmission Fluid Pump
⇒ “8.2 Transmission Fluid Pump, Removing and Installing”, page 102 .
AG. Volkswagen AG d
❑ Insert with new gasket
ksw
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26 - TransmissionisFluid
ed
b Pump Cover ran
or tee
❑ Replaceauafter
th removing or
ac
ss
❑ With vulcanized seal
ce
le
un
pt
27 - Bolt
an
d
itte
y li
erm
ab
ility
⇒ Fig. ““Tightening Specification and Sequence of the Transmission Fluid Pump Cover -A-.”“ ,
ot p
wit
page 97 .
is n
h re
ole,
spec
❑ Quantity: 4
t to the co
28 - Bolt
rrectne
⇒ Fig. ““Tightening Specification and Sequence for Transmission Fluid Pump”“ , page 97 .
ss
❑ Quantity: 4
o
cial p
f in
❑ There are different versions. Refer to the Parts Catalog for the allocation.
form
mer
29 - Overflow Pipe
atio
om
❑ 3 Nm
c
i
or
n thi
e
❑ Plastic
t
sd
iva
o
r
❑ To drain the transmission fluid, remove the drain and check plugs, and remove the overflow pipe.
p
cum
r
fo
en
ng
❑ The length of the overflow pipe determines the fluid level inside the transmission
t.
yi Co
op
❑ Allocate according to the Parts Catalog.
C py
ht. rig
rig ht
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30 - Seal co Vo
by lksw
cted agen
Prote AG.
31 - Drain and Check Plug

❑ 45 Nm
❑ There is an overflow pipe with a 8 mm inner hex behind this bolt
❑ Drain transmission fluid above drain- and check plugs and remove the overflow pipe
Tightening Specification and Tightening Sequence of the Trans‐

mission Cover -A-.
– Tighten the screws -arrows- diagonally in steps to 16 Nm.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
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6-Speed
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Tightening Specification and Sequence for DSG Transmission
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Replace the bolts that were tightened with an additional turn.
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– Tighten the bolts in the steps in the sequence shown:
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Step Bolts Tightening Specification/Additional
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Turn
1. -1 to 10- Install all the way by hand
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2. -1 to 10- 5 Nm
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3. -1 to 10- 90° additional turn
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Tightening Specification and Sequence of the Transmission Fluid C py
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– Tighten the bolts -arrows- diagonally in steps to 8 Nm. Prote
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Note
Replace the bolts.
Tightening Specification and Sequence for Transmission Fluid

Pump
Note
Replace the bolts that were tightened with an additional turn.
– Tighten the bolts in steps as follows:

Step Bolts Tightening Specification/Additional
Turn
1. Upper Counter‐ 8 Nm with -T10054-
sunk Bolt
2. Flat Head Bolts 8 Nm
3. Flat Head Bolts 90° additional turn
6. Transmission, Disassembling and Assembling 97

Jetta 2015 ➤
Transmission Input Speed Sensor - G182- / Clutch Oil Temper‐

ature Sensor - G509- .
A - Transmission Input Speed Sensor - G182- / Clutch Oil Tem‐
perature Sensor - G509- .
B - Bolt - 10 Nm
C - Electrical connection
Refer to
⇒ “1.2 Transmission Input Speed Sensor G182 / Clutch Oil Tem‐
perature Sensor G509 , Removing and Installing”, page 45 .
AG. Volkswagen AG d
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Prote AG.

Jetta 2015 ➤
7 Securing on Engine and Transmis‐

sion Holder
Remember there is oil in the transmission. Do not turn the trans‐
mission with the vents facing downward when transporting or
when it is on the assembly stand. The fluid will leak out.
Note
Remove the bleed cap if necessary and seal using suitable oil-
tight plugs.
Secure the Transmission on the -VW353- .
AG. Volkswagen AG d
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7. Securing on Engine and Transmission Holder 99

Jetta 2015 ➤
8 Transmission Fluid Circuit

⇒ “8.1 Transmission Fluid Cooler, Removing and Installing”, page
100
⇒ “8.2 Transmission Fluid Pump, Removing and Installing”, page
102
page 104
8.1 Transmission Fluid Cooler, Removing

and Installing
♦ Hose Clamps - Up To 25mm - 3094-
Removing
stalling .
AG. Volkswagen AG d
– Place a lint-free cloth on to transmission fluid cooler and trans‐ agen oes
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mission to absorb escaping coolant. d by
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♦ Cover the cap on the coolant expansion tank with a cloth and
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open it carefully before removing the coolant hoses.
h re
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spec
es, in part or in w
t to the co
– Disconnect the coolant hoses with -3094- and remove from
the transmission fluid cooler.
– Seal off the transmission fluid cooler connections with suitable
rrectness of i
sealing plugs taken from the -VAS6122- .
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Prote AG.

Jetta 2015 ➤
– Remove the bolts -A- and the transmission fluid cooler -B-.
Caution
Coolant must not drip into transmission!
Installing
– Replace the O-rings -C- on the transmission fluid cooler -B-.

– Mount the transmission fluid cooler -B-, at the same time, pay
attention to the O-rings -C-.
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– Install new bolts
Vol
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8. Transmission Fluid Circuit 101

Jetta 2015 ➤
– Attach the coolant hoses to the transmission fluid cooler and

remove the -3094- .
– Install the battery and the battery tray. Refer to ⇒ Electrical
stalling .
– Check the coolant level and add if necessary. Refer to ⇒ Rep.
Gr. 19 ; Coolant System/Coolant; Coolant, Draining and Fill‐
ing .
– After repairing, check the transmission fluid level and fill. Refer
to ⇒ “9.1 Transmission Fluid Level, Checking”, page 107 .
Caution
Do not start engine during coolant level test if the transmission

fluid has not been filled yet.
♦ Transmission fluid cooler at transmission. Refer to n AG. Volkswagen AG do
⇒ “6.1 Overview - Transmission”, page 94 . olkswage es n
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8.2 Transmission Fluid Pump, Removing o tee
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Brief Description
spec
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Transmission fluid pump can be replaced without removing trans‐
mission. The vehicle must be raised and any covers installed on
bottom of front end must be removed. The control arm to sus‐
pension strut connection does not need to be separated. The
rrectness of i
drive axle also does not have to be removed. It is not necessary
l purpos
to perform a “basic setting”. Only the transmission fluid and pump

cover have to be replaced. nf
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Removing
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– Place the -SMN372500- or Drip Tray under the transmission. Cop py
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In regard to »dirty fluid«, also note the information on changing p by
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page 104 .

Jetta 2015 ➤
AG. Volksw 02E
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n AG do
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– Remove the drain- and check plug -arrow-. ed
by
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A plastic overflow pipe is located in this hole (with a8uthmm hex
o
or
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socket head). Its length determines the fluid levelssin the trans‐
mission.
ce
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pt
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– Remove the overflow pipe.
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– Drain the fluid.
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– Tighten the overflow tube to the tightening specification.
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– Replace the bolt seal -arrow-.
in t
or
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ate
– The -SMN372500- or a Drip Tray remains under the transmis‐
do
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– The bolts -arrows- and remove the transmission fluid pump

cover -A-.
If There Is Still Fluid in the Fluid Pump Cover
– Remove the bolts by using the -T10054- for the upper bolt
-arrow-.
– Remove the transmission fluid pump from the alignment pins
and the input shaft.
Installing

Jetta 2015 ➤
olkswAG. V agen AG
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– Install the transmission fluid pump inputd bshaft
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– Always use a new metal seal -B-. ss a c
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• The two alignment pins -C- must be inside the transmission
pt
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– Tighten the transmission fluid pump bolts to the tightening
rrectness of i
specification.
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– Clean the sealing surface for the transmission fluid pump cov‐
er on the transmission housing.
nform
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– Set new transmission fluid pump cover -A- in place and tighten
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new screws -arrows- in diagonal sequence and in several
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steps to the tightening specification.
Transmission does not have oil. »New« oil must now be added
and adjust to the correct oil level. Refer to
page 104 .
– Install the left wheel housing liner. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Wheel Housing Liner; Overview - Front Wheel
Housing Liner .
♦ Transmission fluid pump to the transmission housing. Refer to
⇒ Fig. ““Tightening Specification and Sequence for Transmis‐
sion Fluid Pump”“ , page 97 .
♦ Transmission fluid pump cover to transmission housing. Refer
to
♦ Overflow Pipe. Refer to
8.3 Transmission Fluid Filter, Removing

and Installing
Transmission Fluid Filter, »When To Change«
The transmission fluid filter does not need to be changed in every
case.

Jetta 2015 ➤
Do Not Replace the Filter If:

♦ The transmission fluid cooler or its O-rings were replaced and
no coolant has entered the transmission fluid.
♦ The selector shaft seal was replaced.
♦ The flange shaft seal was replaced.
♦ Leaking Mechatronic covers, DSG® clutch or transmission flu‐
id pump were replaced.
♦ The Transmission Input Speed Sensor - G182- with Clutch Oil
Temperature Sensor - G509- was replaced.
The Filter Must Be Replaced If:
♦ The 60,000 km maintenance interval was reached.
♦ Coolant has entered the transmission fluid.
♦ Metal shavings were found in the transmission fluid.
♦ The clutch is burned or has a mechanical fault.
Note
Pay attention to the general repair information. Refer to

Removing
– Remove the complete air filter housing:
♦ Vehicles with a gasoline engine. Refer to ⇒ Rep. Gr. 24 ; Air
Filter; Air Filter Housing, Removing and Installing
♦ Vehicles with a diesel engine. Refer to ⇒ Rep. Gr.ge23 ; .Air
AG Volkswagen AG
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Filter; Air Filter Housing, Removing and Installing
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– Remove the battery with the battery tray. Refer to ⇒ Electrical

ility
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stalling .
h re
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t to the co
Note
♦ A little bit of fluid remains inside the transmission fluid filter.

rrectne
This will drain out once the transmission fluid filter is removed.
♦ Lay some cloths down near the transmission fluid filter before
ss
removing it.
o
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Prote AG.

Jetta 2015 ➤
– Loosen the filter housing -arrow- approximately seven turns.

– Wait 10 seconds.
This allows the fluid to flow from the filter housing back into the
transmission.
– Remove the filter housing and the transmission fluid filter.
Installing
– Thoroughly clean any lubricated areas on the transmission.
– Install the transmission fluid filter with the collar -arrow- down‐
ward. agen
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– Install and tighten the filteredhousing.
by
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– Check the transmission
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⇒ “9.1 Transmission
ss Fluid Level, Checking”, page 107 . ce
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– Install the complete air filter housing:
an
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spec
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♦ Filter housing to transmission. Refer to

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Jetta 2015 ➤
9 Transmission Fluid
⇒ “9.1 Transmission Fluid Level, Checking”, page 107
⇒ “9.2 Transmission Fluid, Draining and Filling”, page 109
9.1 Transmission Fluid Level, Checking

♦ Vehicle Diagnostic Tester
Note the following information:
♦ If the DSG® transmission fluid is filled, only transmission fluid
available as a replacement part may be used. Refer to the
Parts Catalog.
♦ It is necessary to use the -VAS6262/6- on some oil containers.
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♦ It may be necessary to shorten the bleed pipe on the - Volkswa not
VAS6262A- . Refer to ⇒ page 107 . ed
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Measuring the Length of the Bleed Pipe on the -VAS6262A- and
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Shortening if Necessary.
– Shorten the pipe to dimension -a-. This assures the bleed pipe
nform
ercia
on the -VAS6262A- will not touch the bottom on some oil con‐
m
tainers.
a
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Dimension -a- = 210 mm tion in

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Dimension -a- is measured starting from the shaft (the green sur‐
C py
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face) on the -VAS6262A- .
rig ht
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If dimension -a- is greater than 210 mm:
9. Transmission Fluid 107

Jetta 2015 ➤
6-Speed Dual Clutch Transmission 02E - Edition 06.2017 olksw
AG. V agen AG
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– Make a mark on the bleed pipe, dimension -a-, anddb
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– Clean the -VAS6262A- . s au ra
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Requirements
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♦ The vehicle is level and all hoist mounts are the same height.
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♦ The noise insulation has been removed.
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♦ The Vehicle Diagnostic Tester is connected. hole
spec
♦ To begin working, the oil temperature should not be higher
es, in part or in w
t to the co
than 45 °C (113 °F).
♦ Test temperature: 35 to 45 °C (95 to 113 °F)
rrectness of i
Checking
l purpos
– Connect the Vehicle Diagnostic Tester and identify the vehicle

nf
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– Select DSG® Transmission .
orm
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atio
m
– Select Check Fluid Level .

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Let the transmission cool down if the oil temperature is higher than
Co
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The engine is idling and the selector lever is in “P”. cted agen
Prote AG.
– Move the -SMN372500- or a Drip Tray under the transmission

near the transmission drain and check plug.

Jetta 2015 ➤
– Always replace the gasket for the drain plug -arrow-.
Note
Even if the level of transmission fluid is. Vtoo low,

olkswagenfirst a small
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– If no oil flows out, the oil must be filled.
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– Attach the -VAS6262A- to the oil bottle. At the same time pay
rrectness of i
attention to the instructions. Refer to ⇒ page 107 .
l purpos
– Fill 1.0 liters of transmission fluid.

– Remove the -VAS6262A- at the quick-release coupling and
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check it.
m
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If Fluid Flows out of the Adapter Hole:
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The fluid must not be topped off.
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-VAS6262A- and install the screw with new gasket.
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If No Fluid Flows out of Hole:
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– Add another liter. Refer to
agen
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WARNING
Too little or too much fluid will impair the transmission.
Insert the drain plug and check plug with a new seal and tighten
them.
♦ Drain and Check Plug. Refer to
9.2 Transmission Fluid, Draining and Filling

♦ Vehicle Diagnostic Tester

Jetta 2015 ➤
If the DSG® Transmission Fluid Is Filled, Only Transmission Fluid

Available as a Replacement Part May Be Used. Refer to the Parts
Catalog.
Brief Description
Read the fluid temperature first. If it is higher than 45° C (113 °F),
then let the transmission to cool down.
Turn off the engine, remove the overflow pipe and drain any fluid.
Then reinstall the overflow pipe and »overfill« the transmission
with fluid.
Start the engine and drain any excess fluid until the fluid level has
reached the overflow tube.
Requirements
♦ The engine is off.
♦ The vehicle is level and all hoist mounts are the same height.
♦ Noise insulation is removed if necessary
♦ The selector lever is in “P.”
♦ The Vehicle Diagnostic Tester is connected.
♦ To begin working, the fluid temperature should not be higher AG. Volkswagen AG d
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than 45 °C (113 °F). Volksw
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Procedure ed nte
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– Follow the rules for clean working conditions when working on au ra
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the transmission. Refer to
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– Only use the DSG® transmission fluid available as a replace‐
ab
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ment part. Other oils can cause malfunctions or transmission
wit
failure.
, is n
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WARNING
es, in part or in w
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Risk of injury due to hot transmission fluid.
rrectness of i
– Connect the Vehicle Diagnostic Tester and identify the vehicle
l purpos
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– Select DSG® Transmission .

m
– Select Check Fluid Level .

at
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Let the transmission cool down if the fluid temperature is higher

n
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than 45 °C (113 °F). Cop py
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WARNING Prote AG.
Do not start the engine if there is no transmission fluid in the

transmission.
– Engine off - do not start!

• The -SMN372500- or Drip Tray is placed under the transmis‐
sion.

Jetta 2015 ➤

A »black overflow pipe« made out of plastic is located in this hole
(with 8 mm inner hex socket). Its length determines the fluid level
in the transmission.
– Remove the overflow pipe -arrow- and let the fluid drain.
About 5 liters of oil will drain. agen
AG. Volkswagen AG d
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– Install the overflow pipe and tighten it to the ed tightening speci‐
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– Attach the -VAS6262A- to the oil bottle. At the same time pay rig ht
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attention to the instructions. Refer to ⇒ page 107 . co Vo
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Prote AG.
– Fill 5.5 liters oil.
– To change containers, close the shut-off valve or hold the -
VAS6262A- higher than the transmission.

Jetta 2015 ➤
en AG06.2017
. Volkswagen AG
ag does
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y Vol gu
– Only tighten the drain and check plug -A- ed hand tight.
b ara
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h
– Start the engine. au
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ss
– Press the brake pedal and select each selector lever position
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nl
pt
du
for approximately 3 seconds, then move the selector lever
an
itte
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back into »P«.
erm
ab
ility
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– Do not turn off the engine.
wit
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– Then check the fluid level and fill if necessary. Refer to
hole
spec
es, in part or in w
t to the co
♦ Overflow Pipe. Refer to
rrectness of i
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nf
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Prote AG.

Jetta 2015 ➤
10 Special Tools
lkswage es n
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Special tools and workshop byV ua
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equipment required ir se tee
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t to the co
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cial p
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Cop py
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Prote AG.

♦ Engine and Gearbox Jack - VAS6931-
10. Special Tools 113

Jetta 2015 ➤
en AG. V
olkswag06.2017
en AG
ag does
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6-Speed Dual
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♦ Puller - Crankshaft/Power Steering Seal - T20143-
m
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♦ Press Piece - Shift Rod/Alternator - VW423-

Jetta 2015 ➤
39 – Final Drive, Differential

1 Seals
⇒ “1.1 Overview - Seals”, page 116
⇒ “1.2 Left Seal, Replacing”, page 117
⇒ “1.3 Right Seal, Replacing”, page 118
1.1 Overview - Seals
Note
Do not remove all the bolts in the left and right flange shafts at the same time. If the differential bevel gears
inside the differential rotate, it will be difficult to install the bolts.
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1 - Right Flange Shaft Seal horis nte
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❑ Replacing. Refer to ss a ra
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⇒ “1.3 Right Seal, Re‐
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placing”, page 118 .
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3 - Bolt
❑ 30 Nm
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4 - Nut
❑ Replace after removing nform
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❑ Tightening Specifica‐
tion. Refer to
m
⇒ “6.1 Overview - Trans‐

com
tion in
mission”, page 94 .
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5 - Selector Lever
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6 - Selector Shaft Seal

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Seal, Replacing”, p by
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page 63 .
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7 - Left Flange Shaft Seal
❑ Replacing. Refer to
⇒ “1.2 Left Seal, Replac‐
ing”, page 117 .
8 - Left Flange Shaft
ling. Refer to
⇒ “1.2 Left Seal, Replac‐
ing”, page 117 .
9 - Bolt
❑ 30 Nm
116 Rep. Gr.39 - Final Drive, Differential

Jetta 2015 ➤
1.2 Left Seal, Replacing

♦ Slide Hammer Set - VW771-
♦ Slide Hammer Set - Hook - VW771/37-
♦ Seal Installer - Flange Shaft - 3305-
♦ Used Oil Collection and Extraction Unit - SMN372500- agen
AG. Volkswagen AG d
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Replacing the left flange shaft seal aut
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Removing
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– Press the brake and remove the bolt from the left drive axle
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-arrow- (second technician).
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Note
hole
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From now on do not let the vehicle touch the ground. Refer to ⇒
t to the co
rrectness of i
– Remove the left front wheel.
l purpos

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– Remove the left drive axle. Refer to ⇒ Suspension, Wheels,

a
do
riv
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and

p
cum
or
Installing .
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– Place the -SMN372500- or Drip Tray under the transmission. C py
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– Remove the flange shaft bolt, by installing two bolts into the
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flange and counter-holding the flange shaft using a tire iron.
AG.
– Remove the flange shaft together with the pressure spring.
1. Seals 117
Jetta 2015 ➤
– Remove the flange seal using the -VW771- and -VW771/37- .
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Installing
is n
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– Lightly oil the new gasket on the outer edge.
spec
– Fill the space between the sealing/dust lip halfway with Seal‐
t to the co
ing Grease -arrow- for a new seal.
rrectness o
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– Install the seal all the way in without tilting it.
thi
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– Install the flange shaft.

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– Tighten the new flange shaft bolt to the tightening specifica‐

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bolt engages in the thread. opyri
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– Install the left drive axle. Refer to ⇒ Suspension, Wheels,
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AG.
Installing .
– Attach the left wheel. Refer to ⇒ Suspension, Wheels, Steer‐
ing; Rep. Gr. 44 ; Wheels, Tires; Wheel Bolts, Tightening
Specifications .
– Check the transmission fluid and fill if necessary. Refer to
♦ Flange shaft to transmission. Refer to
⇒ “1.1 Overview - Seals”, page 116 .
1.3 Right Seal, Replacing

♦ Seal Installer - Axle Flange - 3158-

Jetta 2015 ➤
AG. Volkswagen AG d
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♦ Sealing Grease olksw not
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– Disconnect the connector -1- from the Oil Level Thermal Sen‐
ility
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sor - G266- , if equipped.
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atio
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– If equipped, remove the drive axle heat shield from the engine
o
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or c
-arrows-.
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– Remove the right drive axle from the flange shaft.
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– Tie up the drive axle as high as possible. Do not damage the
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paint on the drive axle. . Cop py
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♦ On some engines, the drive axle cannot be tied up so that the

transmission flange shaft can be removed.
♦ Remove the right drive axle. Refer to ⇒ Suspension, Wheels,
Installing .
– Remove the right flange shaft bolt using, for example, the -
T10107A- .
The bolt has a 6 mm inner hex socket
– To remove and install the flange shaft, install two bolts into the
flange and counterhold it using a pry bar.
– Remove the flange shaft together with the pressure spring.
– Pry out the gasket.
1. Seals 119
Jetta 2015 ➤
Installing
– Lightly oil the new gasket on the outer edge.
– Fill the space between the sealing/dust lip halfway with Seal‐
ing Grease -arrow- for a new seal.
– Install the seal all the way in without tilting it.

– Install the flange shaft.
– Tighten the flange shaft bolt to the tightening specification.
Push the flange shaft against the transmission so that the bolt
engages in the thread.
– Attach the right drive axle to the flange shaft or install the right
drive axle. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 40 ; Drive Axle; Drive Axle, Removing and Installing .
– Install the heat shield over the right drive axle, if removed. Re‐
fer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive
Axle; Drive Axle, Heat Shield, Removing and Installing .
– Check the transmission fluid and fill if necessary. Refer to
AG. Volkswagen AG d
♦ Flange shaft to transmission. Refer to olksw
agen oes
not
⇒ “1.1 Overview - Seals”, page 116 . d by V gu
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Jetta 2015 ➤
2 Special Tools
Special tools and workshop

equipment required
AG. Volkswagen AG d
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♦ Slide Hammer Set - VW771-

nform
ercia
♦ Slide Hammer Set - Hook - VW771/37-

m
a
com
tion in
♦ Seal Installer - Flange Shaft - 3305-

r
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Jetta 2015 ➤
♦ Seal Installer - Axle Flange - 3158-
AG. Volkswagen AG d
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Jetta 2015 ➤
3 Revision History
DRUCK NUMBER: K0059074021
Fac‐ Edit Job Fee Notes Quality
tory Edi‐ Type dba n AG. VolkswChecke
agen AG
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Edi‐ tion ck y Volks d By not
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06.2 06/14 Fac‐ N/A Eric P.
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06.2 07/14 Cor‐ N/A Changed obergrup to driv‐ Eric P.
spec
016 /2016 rec‐ etrain
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06.2 07/12 Fac‐ N/A Eric P.
016 /2016 tory
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Up‐
date
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09.2 10/12 Fac‐ N/A Tom

015 /2015 tory Perry
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10.2 08/20 Fac‐ N/A Tom
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014 /2014 tory Perry
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3. Revision History 123

Cautions & Warnings
Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in this manual, we
suggest you leave such repairs to an authorized Volkswagen retailer or other qualified shop. We especially urge
you to consult an authorized Volkswagen retailer before beginning repairs on any vehicle that may still be covered
wholly or in part by any of the extensive warranties issued by Volkswagen.
•= Disconnect the battery negative terminal (ground strap) whenever you work on the fuel system or the electrical
system. Do not smoke or work near heaters or other fire hazards. Keep an approved fire extinguisher handy.
AG. Volkswagen AG d
w agen
s no these changes, both in parts and specifications, oe
•= Volkswagen is constantly improving
yV
olks its vehicles and sometimes t gu
b ara in this manual are for reference only. Always
are made applicable to earlier
rised models. Therefore, part numbers listed
nte
check with your authorizedo
h Volkswagen retailer parts department for the e o latest information.
ut r a ac
ss
ce
le
•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be necessary to
un
pt
an
d
reestablish Transmission Control Module (TCM) basic settings using the VAG 1551 Scan Tool (ST).
itte
y li
erm
ab
ility
ot p
•= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose. Do not support
wit
is n
a vehicle on cinder blocks, hollow tiles or other props that may crumble under continuous load. Never work under a
h re
ole,
vehicle that is supported solely by a jack. Never work under the vehicle while the engine is running.
spec
t to the co
•= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before disconnecting the
battery or removing the radio. If the wrong code is entered when the power is restored, the radio may lock up and
become inoperable, even if the correct code is used in a later attempt.
rrectne
•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block the wheels to
s
keep the vehicle from rolling. Disconnect the battery negative terminal (ground strap) to prevent others from
s o
cial p
starting the vehicle while you are under it.

inform
mer
•= Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to yourself and
atio
om
others if you are tired, upset or have taken medicine or any other substances that may impair you or keep you from
n
c
i
or
being fully alert.

thi
te
sd
iva
o
pr
•= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
um
r
fo
en
ng
t.
yi Co
op
•= Always observe good workshop practices. Wear goggles when you operate machine tools or work with acid. Wear C py
ht. rig
goggles, gloves and other protective clothing whenever the job requires working with harmful substances.
rig ht
py by
co Vo
by lksw
cted agen
Prote
•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when you work near
AG.
machine tools or running engines. If your hair, clothing, or jewelry were to get caught in the machinery, severe
injury could result.
•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used
only once and are unreliable and may fail if used a second time. This includes, but is not limited to, nuts, bolts,
washers, circlips and cotter pins. Always follow the recommendations in this manual - replace these fasteners with
new parts where indicated, and any other time it is deemed necessary by inspection.
Page 1 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Illuminate the work area adequately but safely. Use a portable safety light for working inside or under the vehicle.
Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled
fuel or oil.
•= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create dust by
grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and asbestos dust.
Breathing asbestos can cause serious diseases such as asbestosis or cancer, and may result in death.
•= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running machinery, or be
crushed by heavy parts.
•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read all the
instructions thoroughly; do not attempt shortcuts. Use tools that are appropriate to the work and use only
replacement parts meeting Volkswagen specifications. Makeshift tools, parts and procedures will not make good
repairs.
•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage containers that
might mislead someone into drinking from them. Store flammable fluids away from fire hazards. Wipe up spills at
once, but do not store the oily rags, which can ignite and burn spontaneously.
•= Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these tools to tighten
fasteners, especially on light alloy parts. Always use a torque wrench to tighten fasteners to the tightening torque
listed.
wage es n
•= Keep sparks, lighted matches, o and open flame away from
lks othe
t gu top of the battery. If escaping hydrogen gas is
byV
ignited, it will ignite gasisetrapped
d in the cells and cause the battery ara to explode.
nte
r
tho eo
au ra
•= Be mindful of thessenvironment and ecology. Before you drain the crankcase, c find out the proper way to dispose
of
ce
e
the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or lake. Consult local ordinances that
nl
pt
du
an
govern the disposal of wastes.

itte
y li
erm
ab
ility
ot p
•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C system should be
wit
, is n
serviced only by trained automotive service technicians using approved refrigerant recovery/recycling equipment,
h re
trained in related safety precautions, and familiar with regulations governing the discharging and disposal of
hole
spec
automotive chemical refrigerants.

es, in part or in w
t to the co
•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect the battery
negative terminal (ground strap) and the ABS control module connector.
rrectness of i
•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive heat will increase
l purpos
system pressure and may cause the system to burst.

nform
ercia
•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the Transmission
m
Control Module (TCM), the ABS control module, and the trip computer. In cases where one or more of these
at
om
io
components is not separately fused, disconnect the control module connector(s).

n
c
in t
or
his
ate
•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system (SRS), that
do
priv
automatically deploys an airbag in the event of a frontal impact. The airbag is operated by an explosive device.
um
for
en
g
Handled improperly or without adequate safeguards, it can be accidentally activated and cause serious personal
n
t.
yi Co
op
injury. To guard against personal injury or airbag system failure, only trained Volkswagen Service technicians
t. C py
rig
should test, disassemble or service the airbag system. gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Page 2 of 3
Version 1.0
Cautions & Warnings
lkswage es n
•= Do not quick-charge the batteryby(for Vo boost starting) for longer than ot gone minute, and do not exceed 16.5 volts at
ua the
d ran
battery with the boosting cables
o
ir se attached. Wait at least one minute before tee boosting the battery a second time.
th or
au ac
•= ss
Never use a test light to conduct electrical tests of the airbag system. The system must only be tested by trained
ce
le
un
Volkswagen Service technicians using the VAG 1551 Scan Tool (ST) or an approved equivalent. The airbag unit
pt
an
d
itte
must never be electrically tested while it is not installed in the vehicle.
y li
rm
ab
pe
ility
•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that may have been
ot
wit
, is n
inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of ignition away from the tire repair
h re
hole
area. Inflate and deflate the tire at least four times before breaking the bead from the rim. Completely remove the
spec
tire from the rim before attempting any repair.
es, in part or in w
t to the co
•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or lap while the
vehicle is in motion. Objects between you and the airbag can increase the risk of injury in an accident.
rrectness of i
l purpos
I have read and I understand these Cautions and Warnings.
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Page 3 of 3
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Service

Service Department. Technical Information

All rights reserved.

Copyright © 2018 Volkswagen AG, Wolfsburg D4B8046FEBF

00 - General, Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3.4 General Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Clutch End Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4 Dual Clutch, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.1 Mechatronic, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.2 Selector Mechanism, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8 Transmission Fluid Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

00 – General, Technical Data

Risk of injury and accident by accidentally engaging a selector

To prevent personal injury and damage to electrical and electronic

♦ Only connect and disconnect test equipment when the ignition

Risk of destroying electronic components when disconnecting

– Disconnect the battery. Refer to ⇒ Electrical Equipment; Rep.

1.2 Safety Precautions when Working on

– Deactivate the Start/Stop System: switch off the ignition.

1.3 Safety Precautions when Tow Starting

Risk of destroying the transmission.

too weak or if the starter is not working.

with Testing Equipment

– Have a second person operate testing equipment on the rear

2 Rep. Gr.00 - General, Technical Data

2.1 Transmission Identification

GKF - Transmission Code

Reading the Transmission Code on the Transmission Installed

To read the transmission code letters under the console directly

from the transmission, the engine and transmission must be sup‐

♦ Additionally the transmission code it on top of the transmission

4 Rep. Gr.00 - General, Technical Data

♦ The flywheel transfers the engine torque to the dual clutch.

mits operation similar to that of an automatic transmission.

This means the gears are automatically or manually shifted via

3.2 Transmission Control Module Safety

When malfunctions are detected by the transmission, there are

♦ Thoroughly clean the connection points and the area around pt

them first, and then loosen them. y li

♦ Place the removed parts on a clean surface and cover them

so that they do not become contaminated. Use foil and paper.

Only use lint-free cloths.

♦ Only install clean components. Install replacement parts im‐

♦ Cover all opened components carefully if it necessary to per‐

♦ Protect the disconnected connectors from dirt and moisture

and only connect when they are dry.

3.4 General Repair Information

function properly are required to ensure a proper and suc‐

6 Rep. Gr.00 - General, Technical Data

agnostic Tester in Guided Fault Finding , OBD or Test

♦ Follow the legal environmental and disposal regulations.

♦ Observe the information on oil the packaging. ab

Drain and Check Plug wit

A plastic overflow tube is located behind this screw -arrow- (with

O-rings, Gaskets and Seals

♦ O-rings, gaskets and seals must always be replaced.

♦ Always replace self-locking bolts and nuts.

Due to an electrostatic charge to the human body, a person can

receive an electrostatic shock when metal objects are touched.

This charge can damage the electrical/electronic components on