Foxboro™ DCS

FBM218 HART® Communication Redundant Output

Module

PSS 41H-2S218
Product Specification

January 2021

https://www.se.com
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Overview FBM218 HART® Communication Redundant Output Module

Overview
The FBM218 provides eight channels that support the HART® protocol and/or 4-20
mA outputs (the signals are electrically compatible) user-selectable on a per channel
basis. A pair of FBM218 modules supports continued plant operation in the presence
of a single failure and through the simple maintenance replacement.
The HART Communication Redundant Output Module (FBM218) contains eight
channel-isolated outputs. The FBM218 supports any mix of standard 4 to 20 mA
devices and HART devices.
A pair of the modules combines to provide redundancy at the Fieldbus Module (FBM)
level, with field outputs wired to one termination assembly (see Figure 1). In this
configuration, one FBM218 is the Master, and the other is the Tracker.
The FBM218 can serve as a HART communications field device host, enabling
Foxboro™ DCS to request and receive two digital messages per second from the field
device. The message pass through capability can support HART universal, common
practice, and device-specific commands, but it cannot support the burst
communication mode. These commands are implemented using the Foxboro DCS
Field Device Expert for HART. For more details, see Field Device Expert for HART
Devices Control and I/O (PSS 41S-10FDMHRT).
The module provides an isolated power supply for each channel.

Features
• 8 channel-isolated output channels, each providing one of the following outputs:
◦ Standard 4 to 20 mA analog output signal
◦ Digital HART Frequency Shift Keying (FSK) signal superimposed on a
4 to 20 mA analog output signal
• Module pair offers redundancy at the FBM level
• FSK modem dedicated to each output channel for bi-directional digital
communications with a HART field device
• Support for HART universal commands necessary to interface the field device
with the Foxboro DCS database
• Galvanic isolation of all output channels from each other, from ground, and
module logic
• Rugged design suitable for enclosure in Class G3 (harsh) environments
• Termination Assemblies (TAs) for locally or remotely connecting field wiring to the
FBM218

PSS 41H-2S218, Rev B 3

FBM218 HART® Communication Redundant Output Module Overview

Physical Design
The FBM218 has a modular design, with a rugged extruded aluminum exterior for
physical protection of the circuits. Enclosures specially designed for mounting the
FBMs provide various levels of environmental protection, up to harsh environments
per ISA Standard S71.04.

Figure 1 - Redundant Module Configuration

Legend
A To Intelligent and/or 4-20 mA Field Devices
B Termination Assembly (TA)
C FBM218/237 Redundant Adapter (RH916QD)
D Two FBM218 Fieldbus Modules

High Reliability
The redundancy of the module pair, coupled with the high coverage of faults, provides
very high subsystem availability. Either module may be replaced without upsetting
field signals to the other module. A module can be removed or replaced without
removing field device termination cabling, power, or communications cabling.

4 PSS 41H-2S218, Rev B

Overview FBM218 HART® Communication Redundant Output Module

Redundant Analog Outputs

Each output channel drives an external load and produces a 0 to 20 mA output.
Outputs are combined in series through the redundant adapter. The microprocessor of
each module executes the analog I/O application program, plus security routines that
validate the health of the FBM.
If a failure is detected in one of the modules, its output is driven to 0 mA and the
corresponding channel in the good module automatically continues supplying the
proper current to the output current loop.
Configurable options in the modules for output security include Fail-Safe Action (Hold/
Fallback), Analog Output Fail-Safe Fallback Data (on a per channel basis), Fieldbus
Fail-Safe Enable, and Fieldbus Fail-Safe Delay Time. The Analog Output Fail-Safe
Fallback Data option must be set for 0 mA output. This removes one of the pair of
redundant output channels from service for detectable problems such as a module not
properly receiving output writes or not passing security tests on FBM microprocessor
writes to output registers. Setting of the Analog Output Fail-Safe Fallback Data option
for 0 mA output also minimizes the possibility of a “fail high” result.

Visual Indicators
Light-emitting diodes (LEDs) incorporated into the front of the module provide visual
indication of the module’s operational status, and communication activity of the
channels. Two additional LEDs provide the master or tracker status of the modules.

Easy Removal/Replacement
The module can be removed/replaced without removing field device termination
cabling, power, or communications cabling.

Fieldbus Communication
A Fieldbus Communication Module or a Control Processor interfaces the redundant 2
Mbps module Fieldbus used by the FBMs. The FBM218 module accepts
communication from either path (A or B) of the redundant 2 Mbps fieldbus. If one path
is unsuccessful or is switched at the system level, the module continues
communication over the active path.

PSS 41H-2S218, Rev B 5

FBM218 HART® Communication Redundant Output Module Overview

Modular Baseplate Mounting

The module mounts on a modular baseplate, which accommodates up to four or eight
FBMs. The modular baseplate is either DIN rail mounted or rack mounted, and
includes signal connectors for redundant fieldbus, redundant independent DC power,
and termination cables.
Redundant modules must be located in adjacent positions on the baseplate (positions
1 and 2, 3 and 4, 5 and 6, or 7 and 8). To achieve redundancy, a redundant adapter
module is placed on the two adjacent baseplate termination cable connectors to
provide a single termination cable connection (see Figure 1). A single termination
cable connects from the redundant adapter to the associated termination assembly
(TA).

Termination Assemblies
Field output signals connect to the FBM subsystem via DIN rail mounted TAs. The
TAs used with the FBM218 are described in Termination Assemblies And Cables,
page 11.

6 PSS 41H-2S218, Rev B

Functional Specifications FBM218 HART® Communication Redundant Output Module

Functional Specifications
Field Device Channels
• Supported HART Instrument Types:
HART instruments compliant to Version 5, 6, or 7 of the HART
specifications may be used
• Interface:
8 isolated output channels
• Communications To The Device:
Point-to-point, master/slave, asynchronous, half-duplex, at 1200 baud
• System Checking:
Parity on each byte, and 32-bit CRC system checking on each
message
• Speed:
2 messages per second
• Fastest Allowed ECB Block Period:
100 ms - However, we recommend that you refer to the Sizing
Guidelines and Excel Workbook appropriate for your Control Processor
to determine the optimal loading for a 100 msec Block Processing
Cycle (BPC)
• Maximum Distance (FBM218 to Device):
Meets HART FSK physical layer specification HCF_SPEC-54, Revision
8.1 [up to 3,030 m (10,000 ft)](1)
• Current Outputs:
◦ Analog Accuracy (Includes Linearity):
±0.05% of span (between 4 mA and 20 mA)
◦ Output Load:
750 Ω maximum
◦ Maximum Rate of Change:
20 mA in 60 milliseconds
◦ Resolution:
13 bits
Loop Power Supply Protection Each channel is galvanically isolated, current limited, and voltage regulated.
All outputs are limited by their design to about 25 mA. If the output FET
shorts, the output current could increase up to 100 mA. In normal operation
the FBM outputs a constant current into a 0 to 750 Ω load.
Isolation The channels are galvanically isolated (both optical and transformer
isolation) from each other, and from ground and module logic. The module
withstands, without damage, a potential of 600 V ac applied for one minute
between the isolated channels and ground.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This does not imply that these channels are intended for permanent
connection to voltages of these levels. Exceeding the limits for input
voltages, as stated elsewhere in this specification, violates electrical
safety codes and may expose users to electric shock.
Failure to follow these instructions will result in death or serious
injury.

PSS 41H-2S218, Rev B 7

FBM218 HART® Communication Redundant Output Module Functional Specifications

FieldbusCommunication Communicates with its associated FCM or FCP via the redundant 2 Mbps
HDLC fieldbus
Power Requirements
• Input Voltage Range:
24 V dc +5%, -10%
• Consumption:
7 W (maximum)
• Heat Dissipation:
5 W (maximum)
Calibration Requirements Calibration of the module and termination assembly is not required.
Regulatory Compliance,
• European EMC Directive 2004/108/EC (Prior to April 20, 2016) and
Electromagnetic Compatibility
2014/30/EU (Beginning April 20, 2016):
(EMC)
Meets: EN61326-1:2013 Class A Emissions and Industrial Immunity
Levels
Regulatory Compliance, Product
• Underwriters Laboratories (UL) for U.S. and Canada:
Safety
UL/UL-C listed as suitable for use in UL/UL-C listed Class I, Groups A-
D; Division 2; temperature code T4 enclosure based systems when
connected to specified Foxboro DCS processor modules.
Communications circuits also meet the requirements for Class 2 as
defined in Article 725 of the National Electrical Code (NFPA No.70) and
Section 16 of the Canadian Electrical Code (CSA C22.1). For more
information, see Standard and Compact 200 Series Subsystem User's
Guide (B0400FA).
• European Low Voltage Directive 2006/95/EC (Prior to April 20, 2016)
and 2014/35/EU (Beginning April 20, 2016) and Explosive
Atmospheres (ATEX) directive 94/9/EC (Prior to April 20, 2016) and
2014/34/EU (Beginning April 20, 2016):
DEMKO certified as Ex nA IIC T4 for use in certified Zone 2 enclosure
when connected to specified processor modules as described in the
Standard and Compact 200 Series Subsystem User's Guide
(B0400FA).
RoHS Compliance Complies with European RoHS Directive 2011/65/EU, including amending
Directives 2015/863 and 2017/2102
Marine Certification ABS Type Approved and Bureau Veritas Marine certified for Environmental
Category EC31
(1)
The maximum allowable distance decreases when the loop is operated through an intrinsic safety barrier. The
maximum distance of the field device from the FBM is a function of compliance voltage (19 V dc at 20.4 mA), wire
and load resistance, and voltage drop at the field device.

8 PSS 41H-2S218, Rev B

Environmental Specifications FBM218 HART® Communication Redundant Output Module

Environmental Specifications
Operating Storage
Temperature -40 to +70°C (-40 to +158°F)
• Module:
-20 to +70°C (-4 to +158°F)
• Termination Assembly - PA:
-20 to +70°C (-4 to +158°F)
Relative 5 to 95% (noncondensing) 5 to 95% (noncondensing)
Humidity
Altitude -300 to +3,000 m (-1,000 to +10,000 ft) -300 to +12,000 m (-1,000 to +40,000 ft)
Contamination Suitable for use in Class G3 (Harsh) environments as defined in ISA Standard S71.04, based
on exposure testing according to EIA Standard 364-65, Class III.
Vibration 7.5 m/s2 (0.75 g) from (5 to 500 Hz)

NOTE: The environmental limits of this module may be enhanced by the type of
enclosure containing the module. Refer to the applicable Product Specification
Sheet (PSS) that describes the type of enclosure to be used.

PSS 41H-2S218, Rev B 9

FBM218 HART® Communication Redundant Output Module Physical Specifications

Physical Specifications
FBM218 Termination Assembly
Mounting The FBM218 mounts on a baseplate. The The TA mounts on a DIN rail and
baseplate can be mounted on a DIN rail accommodates multiple DIN rail styles
(horizontally or vertically), or horizontally on including 32 mm (1.26 in) and 35 mm (1.38
a 19-inch rack using a mounting kit. See in)
Standard 200 Series Baseplates (PSS 41H-
2SBASPLT) for details.
Weight 284 g (10 oz) approximate
• Compression:
181 g (0.40 lb) approximate
Dimensions • Height: • Compression:
102 mm (4 in) See Dimensions - Nominal, page 14
114 mm (4.5 in) including mounting lugs
• Width:
45 mm (1.75 in)
• Depth:
104 mm (4.11 in)
Part Numbers See Functional Specifications - Termination
• FBM218:
Assemblies, page 12
RH922VW
• Redundant Adapter:
RH916QD
Termination Cables
• Cable Lengths:
Up to 30 m (98 ft)
• Cable Materials:
Polyurethane or Low Smoke Zero Halogen
• Termination Cable Type:
Type 1 – See Table 2, page 13
Cable Connection 25-pin male D-subminiature
— TA
Construction - • Material:
Termination
Assembly Polyamide (PA), compression
• Terminal Blocks:
Outputs – 3 tiers, 8 positions
Field Termination Compression — Accepted Wiring Sizes:
Connections
• Solid/Stranded/AWG:
0.2 to 4 mm2/0.2 to 2.5 mm2/24 to 12 AWG
• Stranded with Ferrules:
0.2 to 2.5 mm2 with or without plastic collar

10 PSS 41H-2S218, Rev B

Termination Assemblies And Cables FBM218 HART® Communication Redundant Output Module

Termination Assemblies And Cables

Field output signals connect to the FBM subsystem via DIN rail mounted Termination
Assemblies, which are electrically passive. TAs for the FBM218 are available in the
following forms:
• Compression screw type using Polyamide material
See Functional Specifications - Termination Assemblies, page 12 for a list of TAs used
with the Compact FBM218.
The FBM218 provides sufficient loop resistance to allow use of the HART Hand-Held
Terminal or PC20 Intelligent Field Device Configurator.
A removable termination cable connects the DIN rail mounted TA to the FBM via a
field connector on the baseplate in which the FBM is installed. Termination cables are
available in the following materials:
• Polyurethane
• Low Smoke Zero Halogen (LSZH)
Termination cables are available in a variety of lengths, up to 30 meters (98 feet),
allowing the Termination Assembly to be mounted in either the enclosure or in an
adjacent enclosure. See Table 2, page 13 with the TAs for the FBM218.

PSS 41H-2S218, Rev B 11

FBM218 HART® Communication Redundant Output Module Functional Specifications - Termination Assemblies

Functional Specifications - Termination Assemblies

FBM Type Output Signal TA Part Term. TA Cable TA Cert.
(c)
Number Type(b) Type(d)
PA(a)
FBM218 8 output channels RH926SP C 1 1, 2
4 to 20 mA analog signal, alone or
with HART signal superimposed
(a) PA is polyamide rated from -20 to +70°C (-4 to +158°F).
(b) C = TA with compression terminals.
(c) Refer to Table 2, page 13 for cable part numbers and specifications.
(d) Refer to Table 1, page 12 Termination Assembly certification definitions.

Table 1 - Certifications for Termination Assemblies

Type Certification(a)
Type 1 TAs are UL/UL-C listed as suitable for use in Class I; Groups A-D;
Division 2 temperature code T4 hazardous locations. They are
DEMKO certified Ex nA IIC T4 for use in Zone 2 potentially
explosive atmospheres.
Type 2 TAs are UL/UL-C listed as associated apparatus for supplying non-
incendive field circuits Class I; Groups A-D; Division 2 hazardous
locations when connected to specified 200 Series FBMs and field
circuits meeting entity parameter constraints specified in Standard
and Compact 200 Series Subsystem User’s Guide (B0400FA).
They are also DEMKO certified as associated apparatus for
supplying field circuits for Group IIC, Zone 2 potentially explosive
atmospheres. Field circuits are also Class 2 limited energy (60 V
dc, 30 V ac, 100 VA or less) if customer-supplied equipment meets
Class 2 limits.
(a) All TAs are UL/UL-C listed to comply with applicable ordinary location safety
standards for fire and shock hazards. Hazardous location types comply with ATEX
directive for II 3 G use. They also comply with the requirements of the European
Low Voltage Directive. All listings/certifications require installation and use within
the constraints specified in Standard and Compact 200 Series Subsystem User's
Guide (Reference 3) and the conditions stated in UL and DEMKO reports.

12 PSS 41H-2S218, Rev B

Functional Specifications - Termination Assemblies FBM218 HART® Communication Redundant Output Module

Table 2 - Cables Types and Part Numbers

Cable Length Type 1 Type 1

m (ft) LSZH(b)
0.5 (1.6) RH916DA RH928AA
1.0 (3.2) RH916DB RH928AB
2.0 (6.6) RH931RM RH928AC
3.0 (9.8) RH916DC RH928AD
5.0 (16.4) RH916DD RH928AE
10.0 (32.8) RH916DE RH928AF
15.0 (49.2) RH916DF RH928AG
20.0 (65.6) RH916DG RH928AH
25.0 (82.0) RH916DH RH928AJ
30.0 (98.4) RH916DJ RH928AK
(a) P/PVC is polyurethane outer jacket and semi-rigid PVC primary conductor
insulation. Temperature range: -20 to +80°C (-4 to +176°F).
(b) Low smoke zero halogen or low smoke free of halogen (LSZH) is a material
classification used for cable jacketing. LSZH is composed of thermoplastic or
thermoset compounds that emit limited smoke and no halogen when exposed to
high sources of heat. Temperature range: -40 to +105°C (-40 to +221°F).

PSS 41H-2S218, Rev B 13

FBM218 HART® Communication Redundant Output Module Dimensions - Nominal

Dimensions - Nominal

(a) Overall width – for determining DIN rail loading.

(b) Height above DIN rail (add to DIN rail height for total)

14 PSS 41H-2S218, Rev B

Related Product Documents FBM218 HART® Communication Redundant Output Module

Related Product Documents

Document Number Description
PSS 41H-2SOV Standard 200 Series Subsystem Overview
PSS 41S-10FDMHRT Field Device Expert for HART Devices Control and I/O
B0400FA Standard and Compact 200 Series Subsystem User's
Guide
PSS 41H-2CERTS Standard and Compact 200 Series I/O - Agency
Certifications
PSS 41H-2SBASPLT Standard 200 Series Baseplates
PSS 41S-3FCPICS Field Control Processor 280 (FCP280) Integrated Control
Software

PSS 41H-2S218, Rev B 15

 WARNING: This product can
expose you to chemicals
including lead and lead
compounds, which are
known to the State of
California to cause cancer
and birth defects or other
reproductive harm. For more
information, go to
www.p65warnings.ca.gov/.

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PSS 41H-2S218, Rev B