Specification sheet

Diesel
generator set
X3.3 series
engine
25 kVA - 38 kVA 50 Hz
27 kW - 35 kW 60 Hz
Description
This Cummins® commercial generator set is a Control system - PowerStart control,
fully integrated power generation system, microprocessor-based generator set monitoring
providing optimum performance, reliability, and and control system provides a simple operator
versatility for Stationary Standby, Prime Power, interface to the generator set, manual and
and Continuous Duty applications. remote start/stop control and shutdown fault
indication.
Features
Cooling system - Standard integral set-
Cummins engine - Rugged 4-cycle delivers
mounted radiator system, designed and tested
reliable power, and fast response to load
for rated ambient temperatures, simplifies facility
changes.
design requirements for rejected heat.
Alternator - Several alternator sizes offer
Enclosures - Optional weather-protective and
selectable motor starting capability with low
sound-attenuated enclosures are available.
reactance 2/3 pitch windings; low waveform
distortion with non-linear loads, and fault Fuel tank - In-skid, fuel tank of 170 litre capacity
clearing short-circuits capability. and provided with 110% fluid retention
capability.
Warranty and service - Backed by a
comprehensive warranty and worldwide
distributor network.

3-Phase ratings 1-Phase ratings*

Standby rating Prime rating Standby rating Standby rating Data sheet
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
kVA kW kVA kW kVA kW kVA kW
Model (kW) (kVA) (kW) (kVA) (kW) (kVA) (kW) (kVA)
C33 D5 33 (26.4) 30 (24) 28.3 (28.3) 25.7 (25.7) DS93-CPGK

C38 D5 38 (30.4) 35 (28) 30 (30) 27 (27) DS94-CPGK

C30 D6 30 (37.5) 27 (33.8) 30 (30) 27 (27) DS95-CPGK

C35 D6 35 (43.8) 32 (40) 33 (33) 30 (30) DS96-CPGK

*1.0 PF

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 Generator set specifications
Governor regulation class ISO 8528 Class G2
Voltage regulation, no load to full load ± 2.5%
Random voltage variation ± 2.5%
Frequency regulation Droop
Random frequency variation ± 0.75%
Radio frequency emissions compliance BS EN 61000-6-1 / BS EN 61000-6-3

Engine specifications
Design 4 cycle, in-line, naturally aspirated
Bore 91.4 mm (3.6 in.)
Stroke 127 mm (5.3 in.)
Displacement 3.3 liter (201 in.)
Cylinder block Alloy cast iron, in-line, 4 cylinder
Battery capacity 65 ampere-hour
Battery charger alternator 36 amps
Starting voltage 12 volt, negative ground
Fuel system Direct injection: Number 2 diesel fuel
Single element, Spin-on fuel cum Water Separator, Filtration efficiency
Fuel filter
25 micron 99% (min), Water separation efficiency 90% (min)
Air cleaner type Dry replaceable element
Lube oil filter type(s) Spin on full flow filter, filtration efficiency 25 micron 99% (min)
Standard cooling system 122 ºF (50 ºC) ambient radiator with coolant recovery system

Alternator specifications
Design Brushless, 4 pole, revolving field
Stator 2/3 pitch
Rotor Single bearing, flexible disc
Insulation system Class H
Standard temperature rise 163 ºC Standby @ 27 ºC ambient
Exciter type Self-excited/ Auxillary Winding
Phase rotation A (U), B (V), C (W)
Alternator cooling Direct drive centrifugal blower fan
AC waveform Total Harmonic Distortion (THDV) < 5% no load to full linear load, < 2.5% for any single harmonic
Telephone Influence Factor (TIF) < 75 (for 60 Hz)
Telephone Harmonic Factor (THF) <2% (for 50 Hz)

Available voltages
50 Hz 60 Hz
3-phase Line-Line/Line-Neutral Single phase 3-phase Line-Line/Line-Neutral Single phase
200/115 • 416 / 240  480/2  220/127  240
400/230 • 380 / 219  230 77
208/120 • 190 / 109  440/2
54
 416/2
40
 240/1
38
Note: Consult factory for other voltage.

Generator set options and accessories

 Coolant heater  4 pole main circuit breaker  Optional warranty
 Residential grade silencer  Literature language  Battery charger
 Alternator heater  Sound attenuated enclosure  Maintenance kit
 Electronic governing  Dual wall fuel tank

Note: Some options may not be available on all models - consult factory for availability.

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 Control system
 Exerciser clock and time of delay start/stop initiate a
Generator set control PowerStart 600 – The
test without load
PowerStart contol is a microprocessor-based
 Maintenance due alarm based on engine running
generator set monitoring and control system. The
time and real time clock
control provides a simple operator interface to the
generator set, auto/ manual and remote start/stop  Auto Main Failure (AMF) Provides load transfer
control and shutdown fault indication. The operation in open transition mode
integration of all control functions into a single  AMF Test with or without load options
control provides enhanced reliability and  Utility Voltage monitoring and protection
performance compared to conventional generator  Remote start capability in Auto mode
set control systems. This control has been designed  Advanced service ability using InpowerTM a PC based
and tested to meet the harsh environment in which Software service tool
gensets are typically applied.  Modbus interface for interconnecting to customer
• The PowerStart generator set control is suitable
for use on a wide range of generator sets in non- PLC/BMS
paralleling applications. It is suitable for use with  Configurable Inputs and Outputs
reconnectable or non-reconnectable generators,  Environmental protection: The Control is designed for
can be configured for either 50 Hz or 60 Hz and reliable operation in harsh environment
voltage and power connection from 190-600 VAC  Warranty and service backed by a comprehensive
line-to-line. warranty and worldwide distributor service network
• This control includes an intuitive operator interface
that allows for complete genset control as well as  Certification-suitable for use on generator sets that
system metering, fault annunciation, maintenance are designed, manufactured, tested and certified
alarm, over imbalance current, configuration and relevant ISO, IEC and CE standards.
diagnostics. The interface includes seven
generator set status LED lamps with both
internationally accepted symbols and English text Base control functions
to comply with customer needs. The interface also
includes an LED backlit LCD display with tactile-
LCD capability
feel soft-switches for easy operation and screen LED INDICATING LAMPS
navigation. The manual/auto/stop switch function
is integrated into the interface panel.  For Genset Running, Remote Start, AMF Test Active,
• All data on the control can be viewed by scrolling Genset Shutdown, Warning, Load connected to
through screens with the navigation keys. The Genset, Load connected to Utility, Manual Mode,
control displays the current active fault and a time-
Stop Mode and Auto Mode.
ordered history of the five previous faults.
• Power for this control is derived from the
generator set starting batteries and functions over LCD display
a voltage range from 8VDC to 16 VDC.  128 x 64 Pixel Monochrome Graphics display
Major Features OPERATION INTERFACE
 Integrated 128x64 Pixel monochrome graphic
LCD Display Six tactile-feel soft switches for LCD navigation,
 12 and 24V battery operation genset operation and control setup. These switches
 Genset monitoring-monitor status of all critical are indicated by internationally accepted symbols and
engine and alternator functions English text.
 Digital genset metering (AC and DC)
OPERATOR ADJUSTMENTS
 Genset battery monitoring system to warn
against a weak battery connection  The LCD includes provisions for necessary set up
 Configurable for single phase or three phase or and adjustment functions.
split phase AC metering  Data Log includes engine run time and controller
 Engine starting includes solid state output to ontime Fault History.
operate external relay to start the engine, fuel  Provides a record of the most recent fault Condition
shut off (FSO) and glow Plug with Engine run time stamp, RTC stamp and
 Genset Protection: protects engine and occurances
alternator  Up to 5 events are stored in the control non-volatile
 Real time clock for fault and event stamping memory.
 Fuel level measurement using 4-20mA input
sensor
.

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 AMF FUNCTIONALITY  Voltage selection
 Frequency selection
When Auto Mains Failure is enabled and  Genset and Utility AC Meter Calibration
controller is in Auto Mode and if utility goes off
then control starts the Genset automatically and ENGINE CONTROL
transfers load onto Genset. If Utility returns and
is healthy then load again gets retransferred  CT ratio, and Genset ratings setup
onto Utility. AMF provides load transfer
 Start/Stop time delay setup
operation in Open Transition transfer mode.
 Real time clock setup with daylight saving
FUEL LEVEL FEATURE  AMF Setup with test mode and transfer/retransfer
time delays
The Control will show the warning fault when  Modbus baud rate, parity setup
the fuel level in the tank goes below the  Exercise scheduler repeat interval, Day, time and
predefined threshold. Control includes time duration setup
delays to prevent nuisance warning signals.  Maintenance due setup
 LCD brightness and contrast control
EXERCISE SCHEDULER
Battery operation
It is used only when genset is in Auto
 Control will operate on 12V/24V batteries
mode. It is used to start a Scheduler
schedule at No Load condition. A trim
AUTO START MODE
Exercise Scheduler Enable is available to
enable or disable the feature.
Accepts a ground signal from remote devices to
MAINTENANCE automatically start the generator set. The remote
start signal will also wake up the control from sleep
Maintenance due alarm based on Engine mode. The control can incorporate a time delay start
Running Time or Real time clock and stop.

CONTROL DATA EMERGENCY STOP

Access to the control software part number The control annunciates when an emergency stop
and software version are provided from the LCD signal is received and the generator set immediately
or InPowerTM. shuts down. The generator set is prevented from
running or cranking with the switch engaged E-stop
ALTERNATOR DATA switch.

SLEEP MODE
 Voltage (single or three phase line-to-line and
line-to- neutral) The control includes a configurable low current
 Current (single or three phase) draw state to minimize starting battery current draw
 kVA, kVAR, kW, Power Factor (Three phase when the genset is not operating.
and total)
 Frequency ENGINE STARTING
 Totalized positive and negative kWH, kVARH,
kVAH The control supports automatic engine starting.
Primary and backup start disconnects are achieved
Utility AC data by battery charging alternator feedback or main
 Voltage (three/single phase LL and LN) - alternator output frequency. The control also supports
Frequency configurable glow plug control when applicable.

CYCLE CRANKING
ENGINE DATA
Configurable for the number of starting cycles (1
 Starting battery voltage
to 7) and duration of crank and rest periods. Control
 Engine running hours Engine temperature
includes starter protection algorithms to prevent the
 Engine oil pressure operator from specifying a starting sequence that
might be damaging.
SERVICE ADJUSTMENTS

 The control includes provisions for TIME DELAY START AND STOP (COOLDOWN)
Configurable for time delay of 0-300 seconds prior to
adjustment and calibration of generator set
starting after receiving a remote start signal and for
control functions. Functions include:

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 time delay of 0-600 seconds prior to shutdown after  Control provides retransfer time delays including
signal to stop in normal operation modes. time delay emergency to normal (0-1800 sec) and
Default for both time delay periods is 0 seconds. programmed transition delay (0-600 sec), time delay
engine cooldown (0-3600 sec)
Auto Mains Failure functions
AMF primarily means that the genset
controller is controlling both the genset breaker Protective functions:
and a utility breaker in a transfer pair On operation of a protective function, the control will
arrangement. AMF is only for use in a single indicate a fault by illuminating the appropriate status
genset / single utility arrangement. AMF’s LED, as well as display the fault code and fault
primary job is to keep loads powered. AMF description on the LCD. The nature of the fault and time
completely manages the system by of occurrence are logged in the control. The service
automatically starting the genset and manual and InPowerTM Service Tool provide service
transferring load when it detects utility failure. keys and procedures based on the service codes
AMF has numerous built-in configurable sensors provided. In Power is used to configure settings.
to determine the availability of the utility and
genset sources. Sensors include under voltage, Configurable alarm input
overvoltage, over/under frequency and breaker The control accepts maximum three alarm inputs
failure. PS0600 control supports only open (contact closed to ground) to cause a shutdown or
transition (Break before Make) AMF warning response from the control.
functionality.
Emergency stop
AMF Test mode
Annunciate whenever an emergency stop signal is
AMF supports test mode with or without load received from external switch.
options along with test mode duration.
Engine protection
Load Transfer Switch Type
 Low lube oil pressure warning/shutdown - Level
AMF breaker outputs can be continuous
is pre-set to match the capabilities of the engine
(contact pair) or pulsed (GTEC) type based on
used. Control includes time delays to prevent
load transfer switch selection.
nuisance shutdown signals.
Undervoltage sensor  High coolant temperature warning/shutdown -
 Three phase LL and LN undervoltage sensing Level is pre-set to match the capabilities of the
for pickup 85-100% and dropout adjustable from engine used. Control includes time delays to prevent
75-98% of nominal and dropout adjustable delay nuisance shutdown signals.
from 0.1-30 sec  Low coolant temperature warning - Indicates that
engine temperature may not be high enough for 1
Overvoltage sensor min. and start or proper load acceptance.
 Three phase LL and LN overvoltage sensing for  Sensor failure indication - Logic is provided on the
dropout adjustable from 105-135% of nominal base control to detect analog sensor or
and dropout adjustable delay from interconnecting wiring failures.
0.5-120 sec
General engine protection:
Over/under frequency sensor Low Fuel Level Warning - Indicates that engine fuel level
 Underfrequency sensing for pickup 85-100% and reached the Low Fuel Level Warning Threshold (30% by
dropout adjustable from 70-85% of nominal and default).
dropout adjustable delay from 0.1-15 sec Charging Alternator Failure Warning - Indicates that
 Overfrequency sensing for dropout adjustable engine charging alternator voltage reached the low/high
from 105-115% of nominal and dropout charging alternator threshold when charging alternator
adjustable delay from 0.1-15 sec enable trim is enabled.

 Low and high battery voltage warning - Indicates

Timers
status of battery charging system (failure) by
 Control provides transfer time delays including
continuously monitoring battery voltage.
Time delay engine start (0-3600 sec), time delay
 Weak battery warning - The control will test the
normal to emergency (0-300 sec) and
programmed transition delay (0-600 sec). battery each time the generator set is signaled to
impending failure. start and indicate a warning if the battery indicates

 Cranking lockout - The control will not allow

the starter to attempt to engage or to crank the
engine when the engine is running.
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  Fail to start shutdown - The control will High Current warning/shutdown (51)
indicate a fault if the generator set fails to start
by the completion of the engine crack  Implementation of the thermal damage curve with
sequence. instantaneous trip level calculated based on current
transformer ratio and application power rating.
Alternator protection
Battleshort Mode Auto Mains Failure Protections:
 Breaker/ATS Switch fail to close warning - when the
 When enabled and Battle short switch is control signals a ATS switch to close, it will monitor
active, the control will allow non-critical
the ATS switch feedback contacts and verifies that
shutdown faults to be bypassed. If a bypass
switch is closed. If the control does not sense ATS
shutdown fault occurs, the fault code and
description will still be annunciated, but the switch closure within an adjustable time period of ter
genset will not shutdown. This will be the close signal, the fail to close warning will be
followed by a fail to shutdown fault. initiated.
Emergency stop critical shutdown faults are  Breaker/ATS Switch fail to open warning - when the
not bypassed. control signals a ATS switch to open, it will monitor
Please refer to control service and operator the ATS switch feedback contacts and verifies that
manual for list of critical faults switch is opened. If the control does not sense ATS
High AC voltage shutdown (59) switch opened within an adjustable time period after
the open signal, the fail to open warning will be
 Output voltage on any phase exceeds pre-set initiated.
values. Values adjustable from 105-125% of
nominal voltage, with time delay adjustable from
1-10 seconds. Default value is 110% for 5
seconds.
Low AC voltage shutdown (27)

 Voltage on any phase has dropped below a

preset value. Adjustable over a range of 50-95%
of voltage, time delay 2-20 seconds. Default
value is 90% for 5 seconds.
Under frequency shutdown (81 u)
Environment
 Generator set output frequency cannot be The control is designed for proper operation without
maintained. Settings are adjustable from 2-10 recalibration in ambient temperatures from -15 °C (5 °F)
Hz below nominal governor set point, for a 500- to +70° C (158 °F), and for storage from -20 °C (-4 °F) to
2000 half cycles delay. Default: 5 Hz, 1000 half +80 °C (176 °F). Control will operate with humidity up to
cycles. 95%, non-condensing.
Over frequency shutdown/warning (81 o) The control board is conformal coated to provide
resistance to dust and moisture. The single membrane
 Generator set is operating at a potentially surface, which is impervious to effects of dust, moisture,
damaging frequency level. Settings are oil and exhaust fumes. This panel uses a sealed
adjustable from 2-10 Hz above nominal membrane to provide long reliable service life in harsh
governor set point for 100-2000 half cycles environments. The control is specifically designed and
delay. Default: 5 Hz, 1000 half cycles. tested for resistance to RFI/EMI and to resist effects of
Loss of sensing voltage shutdown vibration to provide a long reliable life when mounted on
a generator set. The control includes transient voltage
 Shutdown of generator set will occur on loss of surge suppression to provide compliance to referenced
voltage sensing inputs to the control.  standards.

Field control interface

Current Imbalance Warning Fault Input signals to the control include:
 Remote start
 Issues warning when current imbalance is  Emergency stop
observed per phase when genset is in running  Configurable customer inputs:
state.
Control includes (1 Control includes 3 input signals
 configured to AMF specific outputs (Utility/ which can be configured for diagnostic inputs. Out of
Genset CB Open/ Close driver) when Auto which 1st input can also be configured as
mains failure is enabled.

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 Communications connections include: Battle short input. 2nd and 3rd inputs gets configured to
Utility CB status and Genset CB status when Auto mains
Control provides one RS-485 port which can be failure is enabled.)
used either for PCTool interface or Modbus master
interface based on protocol selection from LCD or Output signals from the control include:
InpowerTM. Control includes 6 configurable outputs which can be
configured to Diagnostic Output, Glow Plug, Ready to
 Modbus RS485 port: Allows the control to load, L series governor.
communicate with external devices such as Configurable output 3, Configurable output 4,
PLCs using Modbus protocol. Configurable output 5 and Configurable output 6 get

 PC tool interface: This RS-485 communication

port allows the control to communicate with a  CE marking: The control is suitable for use on
personal computer running InPowerTM software. generator sets to be CE-marked. EN 50081-1,2
residential/light industrial emissions or industrial
 Note — An RS-485 or USB to RS-232 converter emissions.
is required for communication between control  EN 50082-1,2 residential/light industrial or industrial
and PC. susceptibility.
 ISO 7637-2, level 2; DC supply surge voltage test.
Software  PowerStart control and generator sets are designed
InPower (beyond 11.5.2.0 version) is a PC-based and manufactured in ISO 9001 certified facilities.
software service tool that is designed to directly
communicate to Power Start generator sets and Warranty
transfer switches, to facilitate service and All components and subsystems are covered by an
monitoring of these products. express limited one year warranty. Other optional and
extended factory warranties and local distributor
Certifications maintenance agreements are available.
PowerStart meets or exceeds the requirements of
the following codes and standards:

PowerStart 600 control operator /display panel

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Ratings definitions
Emergency Standby Power (ESP):
Applicable for supplying power to varying
electrical load for the duration of power
interruption of a reliable utility source.
Emergency Standby Power (ESP) is in
accordance with
ISO 8528. Fuel Stop power in accordance
with ISO 3046, AS 2789 and DIN 6271.
Limited-Time Running Power (LTP):
Applicable for supplying power to a constant
electrical load for limited hours. Limited Time
Running Power (LTP) is a accordance with
ISO 8528.
Prime Power (PRP):
Applicable for supplying power to varying
electrical load for unlimited hours. Prime
Power (PRP) is in accordance with ISO
8528. Ten percent overload capability is
available in accordance with ISO 3046, AS
2789 and This outline drawing is to provide representative configuration
DIN 6271. details for model series only.
Base Load (Continuous) Power (COP):
Applicable for supplying power continuously See respective model data sheet for specific model outline
to a constant electrical load for unlimited drawing number.
hours. Continuous Power (COP) in
accordance with Do not use for installation design
ISO 8528, ISO 3046, AS 2789 and DIN
6271.

Open set Enclosed set

Dimensions (mm) Weight (Kg) Dimensions (mm) Weight (Kg)
Length Width Height Length Width Height
Model (A) (B) (C) Dry Wet (A) (B) (C) Dry Wet
C33 D5 1753 930 1238 708 743 2253 969 1619 1092 1127
C38 D5 1753 930 1238 743 778 2253 969 1619 1127 1162
C30 D6 1753 930 1238 743 778 2253 969 1619 1127 1162
C35 D6 1753 930 1238 752 787 2253 969 1619 1136 1171
* Note: Weights represent a set with standard features.

Codes and standards

This generator set is designed
in facilities certified to ISO 9001
This generator set is available
and manufactured in facilities
with CE certification.
certified to ISO 9001 or
ISO 9002.
All enclosed products are
This generator set has been
designed to meet or exceed EU
2000/14/EC noise legislation 2000/14/EC ISO 8528 designed to comply with
ISO 8528 regulation.
step 2006.

For more information contact your local Cummins distributor

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©2018 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
SS23-CPGK (07/19)