ERC080-120VH

ELECTRIC RIDER TRUCKS

8,000-12,000 lbs.
WHEN IT COMES TO PRODUCTIVITY,
THESE TRUCKS MAKE THE GRADE.

Just because our ERC080-120VH electric and industrial environments to make our trucks
trucks are at the head of the class doesn’t mean more comfortable, more productive and more
there’s no room for smart enhancements. Yale efficient than ever. Yale® ERC080-120VH trucks
believes that constantly improving is the best have the capacity to do the heavy lifting—up
way to stay on top. That’s why our designers to 12,000 pounds—and the brains to help you
and engineers put their heads together with maximize your productivity and your profits.
customers and operators in warehouse, retail
THE POWER OF ICE. THE SAVINGS OF ELECTRIC.
Yale® electric lift trucks must pass the same demanding 15-day environment test as our ICE trucks. Freezing temperatures.
Blistering heat. 30% grades. And many other grueling indoor and outdoor conditions they will never encounter again.
This ensures they deliver the strength and performance of our ICE trucks, with the lower cost of ownership and
environmental benefits of an electric truck.

BUILT WITH BRAINS AND BRAWN

You expect that our electric trucks deliver smart, green technology.
You may not expect that we optimize each one for strength and performance.

POWERTRAIN HYDRAULICS
The reliable, rugged Yale powertrain delivers exceptional To maximize uptime, Yale® electric trucks feature
durability. The ICE-like drive axle assembly is designed industrial-grade hydraulic components, including
with a cast ductile iron housing and a full floating axle to leak-resistant O-ring face seal fittings, heavy-duty
withstand heavy loads, absorb shock loads and provide hydraulic valves, fine micron filters and long-lasting
long service life. Its steer axle has tough cast ductile hoist and tilt cylinders.
iron that places the right amount of material in the right
places to distribute stresses for maximum productivity.

MAST CANBUS ELECTRICAL SYSTEM

The industry-proven Yale mast continues to impress. Reliable electronics are a hallmark of all Yale trucks.
We have reinforced our mast with ductile iron casted The Yale CANbus electrical system reduces wiring and
cross members that resist mast racking and lateral electrical connections, resulting in improved reliability
movement. Canted load rollers prevent mast channel and excellent serviceability.
flaring and robust flush-faced mast channels reduce
mast deflection and improve capacity-to-height ratings.
INTELLIGENT ERGONOMICS

Operators prefer Yale® trucks. Operator comfort enhances

productivity and reduces fatigue. With maximized visibility,

smooth, precise mast positioning, low-effort steering and

“human-engineered” operating controls, everything about

these trucks makes them easy to operate.

The Yale® ERC080-120VH is an “operator’s truck” with large, textured grab handles, deep, anti-skid steps
for easy entry and exit, thumb-actuated directional controls, seat-side power disconnect, spacious, easy-
to-reach storage areas on the cowl and a tilt steering column with optional tilt-memory and telescoping for
reduced operator fatigue.

The ERC080-120VH lift truck’s open floor plate design maximizes the available space for the driver’s
feet, providing up to 11 percent greater floor space. Power-assisted braking reduces brake pedal effort.
Placement and angles of accelerator and brake pedal provide maximum operator comfort. The extra-thick
floor mat absorbs shock and helps reduce operator fatigue.
COMFORT-OPTIMIZED SEATS
Operator comfort is essential for high productivity,
which is why the Yale seats are optimized to reduce
operator fatigue. They offer no-cinch ELR seat belts
and 6 inches of fore/aft adjustment with 13 latching
positions. The optional full suspension seat features
an adjustable seat back and weight adjustment
control. The optional swivel seat provides 6
degrees left swivel and 12 degrees right swivel.

The standard steering column Rear driving comfort has been The optional Yale Accutouch
is infinitely adjustable through a enhanced with a convenient minilever electro-hydraulic controls
26 degree range. The optional optional rear drive handle with with thumb-activated directional
Telescoping Steer Column with horn button. The rear drive handle, control offer an excellent ergonomic
Tilt Memory provides superior in conjunction with the optional design with shorter reach and throw
adjustability to accommodate a swivel seat, creates a comfortable, and considerably less effort required
wide range of operator sizes. secure reverse driving position. to operate versus mechanical
Non-cinching seat belts provide hydraulic levers. The fully-adjustable
superior operator comfort. armrest with palm rest is contoured
for maximum comfort.
 ULTIMATE PRODUCTIVITY

Performance and productivity are standard equipment on every Yale® truck. With the ERC-VH series,
productivity cost savings are achieved through lower truck operating expenses, reduced maintenance
costs, extended maintenance intervals and increased throughput.

Available in 36-, 48- and 80-volts, ERC080-120VH trucks are designed to meet and exceed your
application requirements. All models come standard with cool running, low maintenance AC traction
and hydraulic motors.

PROVEN AC TECHNOLOGY
The ERC-VH series utilizes proven AC technology coupled
with the “Intellix” VSM (Vehicle Systems Manager),
providing enhanced performance throughout the usable
battery discharge cycle. This highly efficient system also
provides longer battery run time for increased throughput.

MORE COMFORTABLE, BETTER PRODUCTIVITY

Operator comfort is enhanced on the ERC080-120VH with
increased floor space, improved operator seat position and non-
cinching seat belt. Reverse driving is made easier with the rear
drive handle and swivel seat options. The Automatic Park Brake
automatically sets when the truck stops, eliminating the park brake
pedal and release handle, simplifying motions for the operator.
The location of the multifunction display provides maximum forward
visibility and ease of operation. The multifunction display is located
within easy reach of the operator or service technician for quick
access to truck functions, diagnostics and troubleshooting without
obstructing the forward view of the operator.

Four operator selectable performance modes and the innovative

“Extended Shift” functionality allow the truck’s performance to be
tailored to the customer’s application as well as the operator’s skill
level, increasing efficiency.

AC motors provide powerful acceleration, fast travel speeds (both

with and without a load) and fast lift/lower speeds. The innovative
Thermal Management System keeps productivity high while protecting
key truck components.

TOUGH LOADS MADE EASY

Irregularly shaped or unwieldy loads are no problem for the
ERC080-120VH series. They’re built for superior stability—even
while lifting materials with long load centers—thanks to the Yale
Continuous Stability System (CSS™). The CSS reduces truck leans
in turns, improving lateral stability, and the innovative steer axle
mounting design allows for superior travel over uneven surfaces.
It’s a low-maintenance, reliable system that lets operators feel
confident when moving loads of all shapes and sizes.

• Yale Continuous Stability System (CSS) is 100% maintenance

free, with no controllers, no sensors and no extra wiring

• Trunnion-mounted masts reduce load distance increasing long

load center handling

• Mast channels are built with one-piece, high-strength rolled steel

• Load rollers are canted at 3 degrees to resist forward/

backward movement
LOW COST OF OWNERSHIP

The purchase price of a truck is only a small part of its overall cost. A lift truck’s cost of ownership is
the largest portion of dollars spent and includes such elements as periodic maintenance, unscheduled
repairs, brakes and power costs. Yale engineers are focused on operating cost savings with reduced
maintenance requirements, superior serviceability, enhanced durability and extended service intervals.

The Advanced Thermal Management System protects

vital components and maximizes lift truck performance by
intelligently monitoring and cooling controller and motor
temperatures through strategically placed, large air inlet
ports, heat sinks and cooling fans.
CUSTOMIZED FOR MAXIMUM PERFORMANCE

ERC-VH series trucks provide tremendous flexibility to customize the truck’s hydraulic and traction

performance to the application. Whether you require extended battery shift life, aggressive

hydraulic performance or fast travel speeds for long hauls across a factory floor, your trained

Yale technician can maximize your VH’s performance.

AC traction and hydraulic motors completely eliminate

brushes and associated rigging, reducing maintenance
costs. The system is further simplified by combining the
hydraulic and steering functions into one motor.

Wet Disc Brakes provide excellent stopping power The unique Power-Assisted Braking system further
with low brake pedal effort. They are designed increases brake and drive train life by automatically
to lower your cost of operations by requiring no utilizing traction motor braking in proportion to
adjustments or servicing other than a periodic operator brake pedal pressure, reducing the
lubrication change at 4000-hour intervals. demand on the service brakes. This feature also
reduces operator braking effort by up to 40 percent.

The Yale Hi-Vis™ Mast is designed to maximize visibility,

performance and durability. Mast rollers are canted 3
degrees to provide full-face contact of the roller with the
web and flange of the mast channel. Unlike straight load
rollers used by other manufacturers, this design decreases
the possibility of premature roller failure or channel
extrusion formation caused by uneven wear.
YALE GOLD SERVICE

Not only is the ERC-VH series designed to require less maintenance, it is also designed to be extremely
easy to service. The rear-opening, steel hood and the on-board diagnostics of these trucks are designed
with service details in mind. The outstanding component access makes servicing fast,
easy and convenient. It’s the new standard in truck serviceability.

INNOVATIVE SERVICEABILITY
At Yale, our engineers have equipped the ERC-VH series trucks
with easily-removable floor plates, a rear-hinged hood that offers
exceptional access to components, common-sense wire and hose
routing, clearly numbered wires with sealed connectors, CANbus
technology and brushless AC motors. All make the VH series easy to

Yale has reduced regular service requirements on the ERC-VH series truck. Standard AC traction and
hydraulic motors eliminate brushes and associated rigging, reducing maintenance. The efficient AC
electrical system only requires one contactor, eliminating directional contactors. Motor controllers are
mounted on finned heat sinks with integral cooling fans, greatly reducing heat.

Two-piece floor plate allows for quick and easy

service access. Removable floor plate side panels
provide additional entry to key components.

Optional battery side extraction with rollers and

a new low-profile side gate with quick release
mechanism and traction cutout provide quick,
safe and efficient battery access and changing.
 The Intellix VSM continuously monitors and controls all
major truck functions for efficiency and proper operation.
The innovative ERC080-120VH display alerts the operator
of any system concerns.

Hour meters for truck, traction and hydraulic systems are accessible through the display. Extensive
on-board diagnostics are also incorporated into the display to communicate service codes to the
trained technician, enabling quick and accurate repairs.

Power Assisted Braking helps reduce stress on key drive unit and braking components, increasing
component life. Auto Deceleration System reduces the demand on the brakes, further improving brake life.

SUPPORTING CUSTOMERS WITH WORLD-CLASS PARTS & SERVICE

Yale has four Parts Distribution Centers We also take that commitment into the field
strategically located around the world to provide with the Yale ProTech® Certification training
a full range of original equipment and aftermarket program, available to our dealers’ technicians.
parts that maintain our customers’ uptime. In fact, The ProTech® technical training program
our Guaranteed Availability Program ensures that provides both systems level as well as product-
parts for all lift trucks within two years of age will specific education to ensure that lift trucks are
be available within 24 hours, 100% of the time.* repaired right the first time.

* Contact your local dealer for program details.

APPLICATION-MATCHED PERFORMANCE

From tough, short shuttle applications or long runs, to ramp usage, Yale’s ERC080-120VH is
built for varied applications. Adjustable performance parameters allow for customization to the
specific needs of the application or the operator. The Extended Shift functionality provides an
excellent balance between battery run time and truck productivity.

n Application Environmental Construction n Rapid Charge Option further improves productivity by

» Standard Construction eliminating battery changes.
 · Operating Temperatures: +32 °F to +120 °F n 36-, 48- or 80-volt systems provide excellent performance.
» Cooler/Freezer Package Option n 80-volt control system option for maximum performance
· Operating Temperatures: 0 °F to +120 °F in long-haul applications.
n Return to Set Tilt Option brings the load to a preset n Extended Shift can be disabled for increased
position when tilting for easy operation. productivity levels.
n Operator Selectable Performance Modes allow varying
levels of truck performance.

OPTIONAL CUSTOMIZATION
Optional wide tread, non-marking, and lug tread tires are available
to suit a wide variety of applications. An optional hydraulic
accumulator affords shock and vibration dampening to the load,
the truck and the operator. Various environmental packages are
available including UL EE and cooler/freezer options, ensuring the
right truck for the application.
ENVIRONMENTALLY TRUSTWORTHY

At Yale, we are developing and producing lift trucks that improve efficiency and reduce
energy consumption for our customers’ operations.

Yale has been a leading producer of zero-emission trucks for years, and we are rolling out a new generation
of innovative trucks that are more efficient than ever before. We are collaborating on next-generation energy
technology to enable a broader group of customers to more easily make the switch from internal-combustion
engine trucks to zero-emission electric trucks.

ZERO EMISSION ELECTRIC POWERED LIFT TRUCKS

Yale is one of the largest volume producers of zero improved energy efficiency is affirmed by competitive
emissions electric lift trucks in the North American testing which shows that the Yale® ERC080-120VH
market. The company is among the earliest electric rider product offers some of the best energy
adopters of energy-efficient AC motor and efficiency (energy used per load moved) of the
controller technology. Our continued pursuit of leading lift trucks in its class in North America.
GREEN INNOVATIONS

For our electric trucks, Yale has introduced a system that recaptures energy into the truck during
braking. This energy is then reused, lowering the overall energy consumption of the truck. Through
innovative engineering, we reduce non-productive energy use throughout the vehicle by means of
weight reduction, drive-train efficiency (patents pending) and hydraulic system efficiency. Yale is
among the first to use working fuel cells in actual applications.
THE YALE EXPERIENCE

With Yale, you know you’re getting more than just a truck. You’re getting the complete Yale
experience. It’s the promise we make that goes beyond our products, and our commitment to
support you with the best service in the industry.

DEALER NETWORK Yale customers have direct access to a complete line of products and services
through our extensive, independent dealer network, featuring 340 worldwide dealer locations (225 in
Americas) with an average of more than 25 years of experience in materials handling.

FINANCIAL SERVICES Yale Financial Services specializes in financing your lift truck
needs. Our programs make it easy to acquire the use of a lift truck or an entire fleet.

FLEET MANAGEMENT Even if you operate other brands, we can manage your maintenance and
replacement plan. We can offer complete fleet analysis, fleet history summary and a cost-effective
proposal for replacement and scheduled maintenance.

INNOVATIONS One size doesn’t always fit all. Yale has engineered a variety of truck modifications to meet the
ever-changing need of its customers and their changing applications. In addition to standard and optional truck
features, Yale offers an impressive list of special truck enhancements designed to increase your productivity.

OPERATOR TRAINING Proper education in operating lift trucks minimizes the risk of injuries due to accidents
while increasing productivity. Yale offers OSHA compliant materials that support the training of qualified operators.

REPLACEMENT PARTS Your Authorized Yale® Lift Truck dealer offers genuine Yale parts and quality parts
for other makes (PREMIER™ Parts) as well as service programs - all designed to keep your trucks running
efficiently and cost-effectively.

RENTAL Long-term rental can provide flexibility for equipment and term tailored to your operation, fixed cost,
maintenance and maximum uptime without major capital investment. Coupled with Yale® dealers’ extensive
short-term rental fleets, businesses can meet peak production or seasonal requirements while keeping their
fleets sized for their everyday needs.

YALE MATERIALS HANDLING CORPORATION

P.O. Box 7367, Greenville, NC 27835-7367
Yale and VERACITOR are registered trademarks. PREMIER and CSS are trademarks
in the United States and certain other jurisdictions. is a Registered Copyright.
©2012 Yale Materials Handling Corporation. All Rights Reserved.

Manufactured in our own ISO 9001 and 14001 Registered Facilities 2362 - 11/12 yale.com
Trucks shown with optional equipment.