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EXHAUST

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21 views5 pages

EXHAUST

Uploaded by

jurgosinas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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2004 Lexus GX 470

2004 ENGINE Exhaust System (2UZ-FE) - GX 470

2004 ENGINE

Exhaust System (2UZ-FE) - GX 470

EXHAUST PIPE ASSY (2UZ-FE)


COMPONENTS

Microsoft
Saturday, September 12, 2009 2:53:09
2:53:06 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
2004 Lexus GX 470
2004 ENGINE Exhaust System (2UZ-FE) - GX 470

Fig. 1: Exploded View Of Exhaust Pipe Assy (2UZ-FE)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY

1. REMOVE HEATED OXYGEN SENSOR (BANK1 OXYGEN SENSOR NO.2)


a. Disconnect a heated oxygen sensor connector.
b. Remove the heated oxygen sensor.

Fig. 2: Removing Heated Oxygen Sensor (Bank1 Oxygen Sensor No.2)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. REMOVE HEATED OXYGEN SENSOR (BANK2 OXYGEN SENSOR NO.2)


a. Disconnect a heated oxygen sensor connector.
b. Remove the heated oxygen sensor.

Microsoft
Saturday, September 12, 2009 2:53:06 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
2004 Lexus GX 470
2004 ENGINE Exhaust System (2UZ-FE) - GX 470

Fig. 3: Removing Heated Oxygen Sensor (Bank2 Oxygen Sensor No.2)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. REMOVE EXHAUST PIPE ASSY TAIL


a. Remove the 2 bolts, exhaust pipe support and tail pipe.
4. REMOVE EXHAUST PIPE ASSY CENTER
a. Remove the 2 bolts and 2 compression springs.
b. Remove the 4 exhaust pipe supports and exhaust pipe center.
5. REMOVE EXHAUST FRONT PIPE ASSY NO.2
a. Remove the 2 bolts, 2 nuts and exhaust pipe assy front No. 2.
6. REMOVE EXHAUST PIPE ASSY FRONT
a. Remove the 2 nuts and exhaust pipe assy front.
7. INSTALL EXHAUST PIPE ASSY FRONT
a. Install a new gasket and front pipe to exhaust manifold.
b. Install the exhaust pipe front with new 2 nuts.
Torque: 62 N.m (630 kgf.cm, 46 ft.lbf)
8. INSTALL EXHAUST FRONT PIPE ASSY NO.2
a. Install the 2 new gaskets and the front pipe to exhaust manifold.
Microsoft
Saturday, September 12, 2009 2:53:06 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
2004 Lexus GX 470
2004 ENGINE Exhaust System (2UZ-FE) - GX 470

b. Install the exhaust pipe front with 2 bolts and new 2 nuts.
Torque: Nut 62 N.m (630 kgf.cm, 46 ft.lbf) Bolt 48 N.m (490 kgf.cm, 35 ft.lbf)
9. INSTALL EXHAUST PIPE ASSY CENTER
a. Using vernier calipers, measure the free length to the compression spring.
Minimum length: 40.5 mm (1.5945 in.)

If the free length is less than minimum, replace the compression spring.

b. Install a new gasket on the exhaust pipe assy front.


c. Install the exhaust pipe assy center with 2 bolts and 2 springs.
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)

Fig. 4: Installing Gasket On Exhaust Pipe Assy Front


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10. INSTALL EXHAUST PIPE ASSY TAIL


a. Install a new gasket on the exhaust pipe center.
b. Install the tail pipe with 2 bolts.

Microsoft
Saturday, September 12, 2009 2:53:06 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
2004 Lexus GX 470
2004 ENGINE Exhaust System (2UZ-FE) - GX 470

Torque: 48 N.m (490 kgf.cm, 35 ft.lbf)


11. INSTALL HEATED OXYGEN SENSOR (BANK1 OXYGEN SENSOR NO.2)
a. Install heated oxygen sensor to exhaust pipe front.
Torque: 44 N.m (450 kgf.cm, 33 ft.lbf)
b. Connect the heated oxygen sensor connector.

HINT:

After installing heated oxygen sensor, check that sensor wire is not twisted. If it is twisted, remove
the heated oxygen sensor and reinstall it.

12. INSTALL HEATED OXYGEN SENSOR (BANK2 OXYGEN SENSOR NO.2)


a. Install heated oxygen sensor to exhaust pipe front.
Torque: 44 N.m (450 kgf.cm, 33 ft.lbf)
b. Connect the heated oxygen sensor connector.

HINT:

After installing heated oxygen sensor, check that sensor wire is not twisted. If it is twisted, remove
the heated oxygen sensor and reinstall it.

13. CHECK FOR EXHAUST GAS LEAKS

Microsoft
Saturday, September 12, 2009 2:53:06 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.

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