Orbital Motor OMP Repair Instruction
Orbital Motor OMP Repair Instruction
Orbital Motor OMP Repair Instruction
OMPW, and
OMPW N
Series 7 and 8
Repair Instructions
Orbital Motors OMP, OMP C, and OMPW/N Series 7 and 8
Repair Instructions
Table of Contents
Safety Precautions Always consider safety precautions before beginning a service procedure. Protect your-
self and others from injury. Take the following general precautions whenever servicing a
hydraulic system.
Personal safety
WWarning
Protect yourself from injury. Use proper safety equipment, including safety glasses, at all
times.
Revision view.................................................................................................................................................... 2
Contents Safety precautions.......................................................................................................................................... 2
Contents............................................................................................................................................................. 2
Special versions................................................................................................................................................ 3
Cost-free repairs............................................................................................................................................... 3
Exploded view OMP, metric version series 8 with integrated spigot flange.............................. 4
Exploded view for OMP/OMP C metric version, series 7 with separate spigot flange........... 5
Exploded view for OMP W, metric version series 7............................................................................ 6
Spare part list.................................................................................................................................................... 7
Tightening torque.........................................................................................................................................11
Tools and dismantling.................................................................................................................................12
Cleaning............................................................................................................................................................13
Assembly..........................................................................................................................................................14
© 2010 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks
in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the
Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group. Frontpage: F301 213, F301228 Drawing 151-1837
2 11012811 • Rev AC • Sep 2010
Orbital Motors OMP, OMPC, and OMPW/N Series 7 and 8
Repair Instructions
Special Versions and Cost-free Repairs
Special Versions The list of spare parts cannot be used when ordering parts for special OMP versions.
In this respect, please contact the sales organisation for Sauer-Danfoss.
Cost-free Repairs We would point out that cost-free repairs as mentioned in Sauer-Danfoss General
Conditions of Sale, are carried out only at Sauer-Danfoss Nordborg or at service shops
authorised by Sauer-Danfoss.
Housing
OMP Series 7 Gearwheel set
Output shaft
with spool valve
Cardan shaft
Output shaft
with spool valve
Cardan shaft
Special Tools
SJ 151-9000-12. F300131
F300945
Mandrel: Mandrel:
Code No.: SJ 151-0414 Code No.:
SJ 151-9000-7 or
SJ 151F9000-7
Cleaning Cleaning
Clean all parts carefully with low aromatic kerosine.
Lubrication
Before assembly, lubricate all parts with hydraulic oil and grease rubber parts with
vaseline.
For OMPW N, guide the shaft into the motor housing back with the rear
needle bearing fitted on the shaft. Bring the shaft in line with the back of
the motor by gently tapping the shaft with a plastic hammer. Check that
the shaft rotates easily
16 O-ring Grease the O-ring and put it in the O-ring groove of the housing.
17 Distributor plate Turn the distributor plate so that the holes line up.
18, 16 Gearwheel set Place the O-rings (greased) in the O-ring grooves of the gearwheel.
In gearwheels with non through splines place the gearwheel
with the recess in the spline hole facing down towards the housing.
Place the gearwheel set on the cardan shaft so that the top of a tooth in the
external teeth of the gearwheel is vertically above the mark on the cardan
shaft.
Turn the gearwheel set counter clockwise until the cardan shaft and the
gearwheel start to mesh (15°). Turn the gearwheel rim so that the holes
made for the screws line up.
19 End cover Turn the end cover so that the holes line up.
20, 21 Washer, screws Use a 13 mm spanner socket
Tightening torque: 30 - 35 N•m [265-310 lbf•in].
24, 25 Washer, drain plug Use a 17 mm spanner socket.
Tightening torque: 30 - 60 N•m [270-315 lbf•in].
28 Seal plugs End port version:
Threaded plug Screw plastic plugs into end ports.
(if present) Screw in the side port plugs using 10 mm hexagon socket spanner.
Tightening torque: 50 - 70 N•m [445-620 lbf•in].
Side port version:
Screw in plastic plugs.
12 Parallel key To be secured with tape or plastic ring
11 Washer
10 Castellated nut
Local address:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Turolla
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618