30

DJ32003 DJ32003
1103A-33 2016/07/29
The information given within this parts book was correct at the time of printing and is subject to change
without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel
should carry out servicing of engines. Before working on any engine always refer to the correct user service
and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of
Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of
the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 10
6. Parts Index Pg. 158

Introduction
The build list of your engine, found on the front page of this parts book, provides a
unique reference to the components fitted to your engine; therefore, this parts book is
only applicable to this particular engine.
Always quote your build list and engine serial number When contacting your Perkins
outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to
identify parts to service your engine. There are several features within the book to make
it easy to find the parts you require.
Front Page
This lists your build list number and the date of publication of this book.
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages Within
the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part
numbers along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be
used for identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help
you locate the page within the Parts Lists & Illustrations section Where the part appears.
Engine Breakdown
Section Page Section Page
Service Kits 11 High Pressure Fuel Pipes 37

ACKS402384 AFHD5024
Cylinder Block & Liners 13 Atomizers 39

ACHD0855 AFHD5024
Crankshaft, Main & Big End Bearings 15 Control Unit 41

ACHD0855 AFHD5024
Crankshaft, Main & Big End Bearings 17 Fuel Leak-Off Pipe 43

ACHD0855 AFHD5024
Pistons & Rings 19 Sensors 45

ACHD0855 AFHD5024
Connecting Rods 21 Flywheel Housing 47

ACHD0855 CDHD1125
Rear End Oil Seal 23 Flywheel & Starter Ring 49

ACHD0855 DDHD2089
Cylinder Head Assembly 25 Starter Motor 51

ACHD0855 EDHD0965
Cylinder Head Assembly 27 Fan Drive 53

ACHD0855 FBHD0917
Rocker Shaft Assembly 29 Sump 55

ACHD0855 GBHD2895
Timing Gear & Camshaft 31 Dipstick & Filler Tube 57

ACHD0855 GBHD2895
Push Rods & Tappets 33 Oil Strainer 59

ACHD0855 GBHD2895
Fuel Injection Pump 35 Cylinder Head Cover 61

AFHD5024 HBHD3463
Page 5
Filler 63 Pulleys 89
HBHD3463 NDHD2750
Breather 65 Timing Case 91

HBHD3463 QCHD0022
Blanking Plates 67 Timing Cover 93

HBHD3463 QCHD0022
Oil Filter 69 Timing Cover 95

JBHD2607 QCHD0022
Oil Filter 71 Blanking Plugs 97

JDHD0027 QDHD1368
Front End Drive Input 73 Lubricating Oil Pump & Delivery Hous- 99
KBHD0796 ing
RBHD0028
Water Pump 75 Air Filter Assembly 101
LBHD2310 TBIID1183
Pipes 77 Air Filter Assembly 103

LBHD2310 TBHD1183
Water Outlet Housing 79 Blanking Plates 105

LDHD0702 TBHD1183
Water Outlet Housing 81 Exhaust Manifold 107

LDHD0702 UBHD0526
Fan 83 Exhaust Outlet 109

MDHD1369 UDHD0538
Alternator 85 Fuel Filter 111

NDHD2750 VBHD2535
Alternator Bracket & Fixings 87

NDHD2750
Page 6
Engine Breakdown
Fuel Filter 113 Radiator & Cowling 139

VBHD2535 ZMHD1372
Lift Pump to Filter Pipe 115 Radiator Bracket & Fixings 141
VBHD2535 ZMHD1372
Filter to Injection Pump Pipe 117 Radiator Bracket & Fixings 143
VBHD2535 ZMHD1372
Injection Pump to Filter Pipe 119 Radiator & Hoses 145

VBHD2535 ZMHD1372
Leak Off Rail to Fuel Filter Pipe 121 Guards 147

VBHD2535 ZMHD1372
Low Pressure Fuel Pipes 123 Fuel Pre-Lift Pump 149

VBHD2535 ZVHD1120
Cold Start System 125 Water Trap 151

WDHD0377 ZVHD1120
Engine Lifting Eyes 127 Miscellaneous & Auxiliaries 153

XBHD0457 ZZHD1012
Engine Mounts 129 Top Service Kit 155

ZCHD1199 SACD0355
Lubricating Oil pressure Switch/Gauge 131 Bottom Service Kit 157

ZJHD0533 SGBD0379
Lubricating Oil Pressure Switch/Gauge 133

ZJHD0533
Temperature Gauge & Sender 135

ZLHD0363
Temperature Gauge & Sender 137

ZLHD0363
Page 7
Symbols and Notes
Symbol Description
Ա From Engine Number
Բ Up to Engine Number
Գ Repairs and Replaces
Դ See Appropriate Section - Reference Number
Ե Alternative
Զ Order
Է Remanufactured Part
Ը New for Old Part
Թ Number of Teeth
Ժ Thickness
Ի Bottom
Լ Top
Խ Left Hand
Ծ Right Hand
Կ Reference for Detailed Breakdown
Հ Other Service Options Available
Ձ Cylinder Number
Ղ See History Section
Page 8
Service Kits Plate A
Ա U027821M ACKS402384
Page 9
Service Kits Plate A
Ա U027821M ACKS402384
Item Part No. References Qty. Description Notes
1 T402384 1 SERVICE KIT

2 ─ 2654403 2 OIL FILTER
3 ─ 446I492 2 FUEL FILTER
4 ─ 130306360 1 PRE-FUEL FILTER
5 ─ 26510362 1 MAIN AIR FILTER
6 ─ 2614B655 1 BELT (A)
7 ─ T414301 1 GASKET - CYL HEAD COVER
Footnotes
(A) SERVICED IN PAIRS
Page 10
Cylinder Block & Liners Plate A
ACHD0855
Page 11
Cylinder Block & Liners Plate A
ACHD0855
1 T400878 1 CYLINDER BLOCK ASSEMBLY

3 ─ Զ T400878 1 CYLINDER BLOCK
4 ─ Զ T400878 1 BEARING CAP
8 ─ 33142111 8 THIMBLE
9 ─ 32166329 8 SCREW
10 ─ 3112D075 1 CAMSHAFT BUSH
11 ─ 3241A012 1 PLUG
12 ─ 0650588 1 PLUG
13 ─ 0650710 1 PLUG
14 ─ 3241A011 2 PLUG
15 ─ 3313A022 1 WATER PIPE
16 ─ 3212P008 1 PLUG
17 ─ 32141316 1 PLUG
18 ─ 2485A108 1 PLUG
19 ─ 3212V006 1 PLUG
20 ─ 3623A009 2 BLANKING PLATE
21 ─ 3688A039 2 GASKET - OIL FILTER HEAD
22 ─ 0650594 1 PLUG
23 ─ 2314H003 8 SCREW
24 ─ 2314C049 1 SCREW
25 ─ 2415D053 1 WASHER
Page 12
Crankshaft, Main & Big End Bearings Plate A
ACHD0855
Page 13
Crankshaft, Main & Big End Bearings Plate A
ACHD0855
1 ZZ90236 1 CRANKSHAFT ASSEMBLY

2 ─ Զ ZZ90236 1 CRANKSHAFT
3 ─ U5MB0037 Հ 1 MAIN BEARING KIT
4 ─ U5ME0033 Հ 1 BIG END BEARING KIT (A)
5 ─ 31137551 Հ 2 THRUST WASHER
6 ─ 31137561 Հ 2 THRUST WASHER
Service Options
3 U5MB0037A Ժ (-)0.25MM 1 MAIN BEARING KIT-U/S
3 U5MB0037B Ժ (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0037C Ժ (-)0.75MM 1 MAIN BEARING KIT - U/S
4 U5ME0033A Ժ (-)0.25MM X BIG END BRG KIT - U/S (A)
4 U5ME0033B Ժ (-)0.50MM X BIG END BRG KIT - U/S (A)
4 U5ME0033C Ժ (-)0.75MM X BIG END BRG KIT - U/S (A)
5 31137312 Ժ (+)0.007" 2 THRUST WASHER
6 31137322 Ժ (+)0.007" 2 THRUST WASHER
Footnotes
(A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED
Page 14
Crankshaft, Main & Big End Bearings Plate B
ACHD0855
Page 15
Crankshaft, Main & Big End Bearings Plate B
ACHD0855
1 3117C221 1 CRANKSHAFT GEAR

Pistons & Rings Plate A
ACHD0855
Page 17
Pistons & Rings Plate A
ACHD0855
1 4115P021 Հ 3 PISTON AND RING KIT

2 ─ Զ 4115P021 1 PISTON
3 ─ Զ 4115P021 1 GUDGEON PIN
4 ─ UPRK0003 Հ 1 PISTON RING KIT
5 ─ 22721332 2 CIRCLIP
Service Options
1 4115P022 Ժ (+)0.50MM 3 PISTON AND RING KIT (A)
1 4115P023 Ժ (+)1.0MM 3 PISTON AND RING KIT (A)
4 UPRK0003B Ժ (+)0.50MM 1 PISTON RING KIT - OVERSIZE
4 UPRK0003D Ժ (+)1.00MM 1 PISTON RING KIT - OVERSIZE
Footnotes
(A) USE IN ENGINE SETS ONLY
Page 18
Connecting Rods Plate A
ACHD0855
Page 19
Connecting Rods Plate A
ACHD0855
1 Հ 3 CON ROD ASSEMBLY

2 ─ Զ SERVICE OPTION 1 CON ROD
3 ─ Զ SERVICE OPTION 1 CAP
4 ─ 3112A005 1 SMALL END BUSH
5 ─ 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 3 CON ROD ASSEMBLY GRADE F
1 4115C312 3 CON ROD ASSEMBLY GRADE G
1 4115C313 3 CON ROD ASSEMBLY GRADE H
1 4115C314 3 CON ROD ASSEMBLY GRADE J
1 4115C315 3 CON ROD ASSEMBLY GRADE K
1 4115C316 3 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED

Rear End Oil Seal Plate A
ACHD0855
Page 21
Rear End Oil Seal Plate A
ACHD0855
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 BOLT
Page 22
Cylinder Head Assembly Plate A
ACHD0855
Page 23
Cylinder Head Assembly Plate A
ACHD0855
1 4181V039. Ղ a. 1 CYLINDER HEAD ASSEMBLY

2 ─ Զ 4181V039 1 CYLINDER HEAD
3 ─ 3314A241 3 VALVE SEAT INSERT
4 ─ 3313A012 3 VALVE GUIDE
5 ─ 3314A231 3 VALVE SEAT INSERT
6 ─ 3313A012 3 VALVE GUIDE
7 ─ 0650588 3 PLUG
8 ─ 32416117 3 PLUG
9 ─ 3244A009 2 DOWEL
10 ─ 3218A011 5 CYLINDER HEAD BOLT
11 ─ 3218A012 3 CYLINDER HEAD BOLT
12 ─ 3142H071 3 INTAKE VALVE
13 ─ 2418M519 3 SEAL - VALVE STEM (A)
14 ─ T417883 Ղ a. 3 VALVE SPRING
15 ─ 3342A011 3 CAP
16 ─ 3142W004 6 VALVE COLLET
17 ─ 3142A151 3 EXHAUST VALVE
18 ─ 2418M517 3 SEAL - VALVE STEM (B)
19 ─ T417883 Ղ a. 3 VALVE SPRING
20 ─ 3342A011 3 CAP
21 ─ 3142W004 6 VALVE COLLET
22 ─ 3278A006 1 PLUG
23 ─ 2415H003 1 SEAL - O RING
24 ─ 2431154 2 PLUG
History
a.
1 4181V039. 1 CYLINDER HEAD ASSEMBLY
14 ─ 3174A016 3 VALVE SPRING
19 ─ 3174A016 3 VALVE SPRING
Footnotes
(A) GREEN
(B) BROWN
Page
24
Cylinder Head Assembly Plate B
ACHD0855
Page 25
Cylinder Head Assembly Plate B
ACHD0855
1 3681E049 1 GASKET - CYLINDER HEAD
Page 26
Rocker Shaft Assembly Plate A
ACHD0855
Page 27
Rocker Shaft Assembly Plate A
ACHD0855
1 4115R611 1 ROCKER SHAFT ASSEMBLY

2 ─ 4115R702 1 ROCKER SHAFT ASSY - MINOR
3 ─ Զ 4115R702 1 ROCKER SHAFT
4 ─ 2485A104 2 PLUG
5 ─ 4115R314 3 ROCKER ARM ASSEMBLY
6 ─ Զ 4115R314 1 ROCKER ARM
7 ─ Զ 4115R314 1 PAD
8 ─ 0576052 1 NUT
9 ─ 32114145 1 SCREW
10 ─ 3174A015 2 ROCKER SHAFT SPRING
11 ─ 4115R315 3 ROCKER ARM ASSEMBLY
12 ─ Զ 4115R315 1 ROCKER ARM
13 ─ Զ 4115R315 1 PAD
14 ─ 0576052 1 NUT
15 ─ 32114145 1 SCREW
16 ─ 2722A022 2 CIRCLIP
17 ─ 2134A502 2 WASHER
18 ─ 2316A901 1 SCREW
19 ─ 2316A902 2 SCREW
Page 28
Timing Gear & Camshaft Plate A
ACHD0855
Page 29
Timing Gear & Camshaft Plate A
ACHD0855
1 T415181 1 CAMSHAFT
2 ─ Զ T415181 1 CAMSHAFT
3 ─ 0500012 1 WOODRUFF KEY
Page 30
Push Rods & Tappets Plate A
ACHD0855
Page 31
Push Rods & Tappets Plate A
ACHD0855
1 T420076 Ղ a. 6 TAPPET
2 31434307 6 PUSHROD
History
a.
1 3142U991 6 TAPPET
Page 32
Fuel Injection Pump Plate A
AFHD5024
Page 33
Fuel Injection Pump Plate A
AFHD5024
1 2643B317 1 FUEL INJECTION PUMP

2 ─ Զ 2643B317 1 FUEL INJECTION PUMP
3 ─ 20420472 1 SOLENOID (A)
4 ─ 220420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
Footnotes
(A) 12 V SOLENOID
Page 34
High Pressure Fuel Pipes Plate A
AFHD5024
Page 35
High Pressure Fuel Pipes Plate A
AFHD5024
1 3525A 134 1 PIPE - FUEL INJ NO 1 CYL

2 3525A135 1 PIPE - FUEL INJ NO 2 CYL
3 3525A136 1 PIPE - FUEL INJ NO 3 CYL
4 2646E018 2 CLIP
Page 36
Atomizers Plate A
AFHD5024
Page 37
Atomizers Plate A
AFHD5024
1 2645K016 Է 3 INJECTOR
2 ─ Զ 2645K016 1 INJECTOR NOZZLE HOLDER
3 ─ 1 INJECTOR NOZZLE
4 ─ 26460064 1 SEAL - INJECTOR
5 ─ L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW
Service Options
1 2645K016R 3 INJECTOR - EXCHANGE
Page 38
Control Unit Plate A
AFHD5024
Page 39
Control Unit Plate A
AFHD5024
1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 ─ Զ U5MK0669 1 ELECTRIC GOVERNOR
3 ─ 2311E027 4 SCREW
4 ─ 2415H507 1 SEAL - O RING
Page 40
Fuel Leak-Off Pipe Plate A
AFHD5024
Page 41
Fuel Leak-Off Pipe Plate A
AFHD5024
1 2646F501 2 HOSE
2 2646E501 1 CAP
Page 42
Sensors Plate A
AFHD5024
Page 43
Sensors Plate A
AFHD5024
1 0650586 1 PLUG
Page 44
Flywheel Housing Plate A
CDHD1125
Page 45
Flywheel Housing Plate A
CDHD1125
1 T417547 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 T410815 2 PLUG
6 36843154 1 SEAL
Page 46
Flywheel & Starter Ring Plate A
DDHD2089
Page 47
Flywheel & Starter Ring Plate A
DDHD2089
1 4111D293 1 FLYWHEEL
2 ─ Զ 4111D293 1 FLYWHEEL
3 ─ 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
Page 48
Starter Motor Plate A
EDHD0965
Page 49
Starter Motor Plate A
EDHD0965
1 T410874 Ղ a. 1 STARTER MOTOR

2 2313C077 3 STUD
3 2318A604 3 NUT
History
a.
1 2873K632 1 STARTER MOTOR
Page 50
Fan Drive Plate A
FBHD0917
Page 51
Fan Drive Plate A
FBHD0917
1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)
Footnotes
Page 52
Sump Plate A
GBHD2895
Page 53
Sump Plate A
GBHD2895
1 T421883 Ղ a. 1 SUMP
2 32186405 1 PLUG
3 2415715 1 SEAL - O RING
4 3681K038 1 GASKET - SUMP
5 2314H003 12 SCREW
6 2314H012 4 SCREW
7 2314H033 2 SCREW
8 3627P041 1 BRIDGE PIECE
9 2311D039 2 SCREW
History
a.
1 3717C162 1 SUMP
Page 54
Dipstick & Filler Tube Plate A
GBHD2895
Page 55
Dipstick & Filler Tube Plate A
GBHD2895
1 T422238 Ա U256122U 1 DIPSTICK ASSEMBLY

Ղ b.
2 ─ Զ T422238 1 DIPSTICK
3 ─ 2413681 1 SEAL - O RING
4 ─ 3413681 1 SEAL - O RING
History
a.
3278A026 Ա U256122U 1 NUT
b.
1 3178C221 Ա U256122U 1 DIPSTICK
Page 56
Oil Strainer Plate A
GBHD2895
Page 57
Oil Strainer Plate A
GBHD2895
1 3575A059 1 PIPE - OIL SUCTION

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 58
Cylinder Head Cover Plate A
HBHD3463
Page 59
Cylinder Head Cover Plate A
HBHD3463
1 T415062 Ղ a. 1 CYL HEAD COVER ASSY

2 ─ Զ T415062 1 CYLINDER HEAD COVER
3 ─ T414301 Ղ a. 1 GASKET - CYL. HEAD COVER
4 ─ 2161A013 8 SCREW
5 ─ T414958 1 PLATE
6 ─ 2151A001 1 SCREW
7 ─ 3789A004 4 SEAL - O RING
8 T405659 1 LABEL
9 T406494 1 LABEL
History
a.
1 T415062 1 CYL HEAD COVER ASSY
3 ─ T415673 1 PIPE
Filler Plate A
HBHD3463
Page 61
Filler Plate A
HBHD3463
1 4134C072 1 OIL FILLER

2 ─ Զ 4134C072 1 OIL FILLER
3 ─ 2415H540 1 SEAL - O RING
4 ─ 4142X098 1 OIL FILLER CAP
5 ─ Զ 4142X098 1 OIL FILLER CAP
6 ─ 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW
Page 62
Breather Plate A
HBHD3463
Page 63
Breather Plate A
HBHD3463
1 4134K022 1 PIPE - BREATHER

2 ─ Զ 4134K022 1 PIPE - BREATHER
3 ─ 2415A068 1 SEAL - O RING
4 ─ 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481863 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET
10 2314H002 1 SCREW
11 2481D156 1 CLIP
12 2817152 1 CABLE TIE
13 2811A851 1 CLIP
Page 64
Blanking Plates Plate A
HBHD3463
Page 65
HBHD3463
1 2485A118 1 PLUG
Page 66
Oil Filter Plate A
JBHD2607
Page 67
Oil Filter Plate A
JBHD2607
1 3773A061 1 OIL FILTER HEAD

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
Page 68
Oil Filter Plate A
JDHD0027
Page 69
Oil Filter Plate A
JDHD0027
1 2654403 1 OIL FILTER
Page
70
Front End Drive Input Plate A
KBHD0796
Page 71
Front End Drive Input Plate A
KBHD0796
1 T413518 1 CRANKSHAFT PULLEY

2 32186146 3 BOLT
Page 72
Water Pump Plate A
LBHD2310
Page 73
Water Pump Plate A
LBHD2310
1 U5MW0208 1 WATER PUMP KIT

2 ─ Զ U5MW0208 1 WATER PUMP
3 ─ Զ U5MW0208 1 WATER PUMP COVER
4 ─ 24880239 1 GASKET
5 ─ 2314H743 3 SCREW
6 ─ 3682A011 1 GASKET - WATER PUMP
7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW
Page 74
Pipes Plate A
LBHD2310
Page 75
Pipes Plate A
LBHD2310
1 4133L048 1 CONNECTION
2 ─ Զ 4133L048 1 CONNECTION
3 ─ 2418F002 1 SEAL - O RING
4 ─ 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 76
Water Outlet Housing Plate A
Բ U001358L LDHD0702
Page 77
Բ U001358L LDHD0702
1 4133L501 1 CONNECTION
3 ─ 2485C041 1 THERMOSTAT
4 ─ 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 78
Ա U001359L LDHD0702
Page 79
Ա U001359L LDHD0702
1 4133L507 1 THERMOSTAT ASSEMBLY

3 ─ Զ 4133L507 1 THERMOSTAT
SEAL - THERMOSTAT HOUS-
4 ─ 2415H219 1
ING
5 2314H004 2 SCREW
Page
80
Fan Plate A
MDHD1369
Page 81
Fan Plate A
MDHD1369
1 2485C546 1 FAN
2 T418649 Ղ a. 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
History
a.
2 3748W243 1 EXTENSION
Page 82
Alternator Plate A
NDHD2750
Page 83
Alternator Plate A
NDHD2750
1 2871A306 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 84
Alternator Bracket & Fixings Plate A
NDHD2750
Page 85
Alternator Bracket & Fixings Plate A
NDHD2750
1 T418352 Ղ b. 1 ALTERNATOR BRACKET

2 0920433 Ղ a. 1 WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER
History
a.
2 0920497 1 WASHER
b.
1 3824A071 1 ALTERNATOR BRACKET
Page 86
Pulleys Plate A
NDHD2750
Page 87
Pulleys Plate A
NDHD2750
1 3113E031 1 ALTERNATOR PULLEY
Page 88
Timing Case Plate A
QCHD0022
Page 89
Timing Case Plate A
QCHD0022
1 3716C561 1 TIMING CASE

2 2418F437 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 1 GASKET - TIMING CASE
Page
90
Timing Cover Plate A
QCHD0022
Page 91
Timing Cover Plate A
QCHD0022
1 3117N061 Ա U200943S 1 IDLER GEAR

2 3311A054 1 HUB
3 3272A033 Ա U200943S 1 PLATE
4 2314J011 3 SCREW
5 T418682 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY
7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW
Page 92
Timing Cover Plate B
QCHD0022
Page 93
Timing Cover Plate B
QCHD0022
1 4142A503 1 FRONT COVER KIT

2 ─ Զ 4142A503 1 TIMING GEAR COVER
GASKET - TIMING CASE
3 ─ 3681P046 1
COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
Page 94
Blanking Plugs Plate A
QDHD1368
Page 95
Blanking Plugs Plate A
QDHD1368
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 96
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0028
Page 97
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0028
1 T418996 Ղ a. 1 OIL PUMP

2 2314J008 4 SCREW
History
a.
1 4132F073 1 OIL PUMP
Page 98
Air Filter Assembly Plate A
TBHD1183
Page 99
Air Filter Assembly Plate A
TBHD1183
1 T418313 1 ELBOW
2 21825194 1 HOSE CLIP
3 0180072 1 CLIP
4 4148K007 1 CONNECTION
5 ─ Զ 4148K007 1 CONNECTION
6 ─ 3682A013 1 GASKET - IND MANIFOLD
7 2314H034 4 SCREW
8 T418356 1 BRACKET
9 2314H004 2 SCREW
10 2314J002 2 SCREW
11 1 AIR FILTER
Page
100
Air Filter Assembly Plate B
TBHD1183
Page 101
Air Filter Assembly Plate B
TBHD1183
1 4514446 1 AIR FILTER ASSEMBLY

2 ─ Զ 4514446 1 HOUSING
3 ─ 26510362 1 MAIN AIR FILTER
4 ─ 26510361 1 COVER
5 ─ 26510335 1 VALVE
6 ─ 2652C825 1 BRACKET
7 ─ 2652C828 2 CLIP
8 ─ T411320 1 ELBOW
9 ─ 2652C806 1 INDICATOR
Page 102
TBHD1183
Page 103
TBHD1183
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H032 4 SCREW
Page 104
Exhaust Manifold Plate A
UBHD0526
Page 105
Exhaust Manifold Plate A
UBHD0526
1 3778C121 1 EXHAUST MANIFOLD

2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
Page 106
Exhaust Outlet Plate A
UDHD0538
Page 107
Exhaust Outlet Plate A
UDHD0538
1 3623A012 1 EXHAUST FLANGE

2 3681V514 1 GASKET - EXHAUST OUTLET
3 2313C077 3 STUD
4 2318A634 3 NUT
Page 108
Fuel Filter Plate A
VBHD2535
Page 109
Fuel Filter Plate A
VBHD2535
1 4461487 1 FUEL FILTER ASSEMBLY

2 ─ Զ 4461487 1 FILTER
3 ─ T410737 1 PLUG
4 ─ Զ T410737 1 PLUG
5 ─ Զ T410737 1 SEAL - O RING
6 ─ 4461490 1 FUEL FILTER ASSEMBLY
7 ─ Զ 4461490 1 FUEL FILTER BODY
8 ─ 4461492 1 FUEL FILTER
9 ─ T410736 1 DRAIN PLUG
10 T410437 1 PROTECTION KIT
Page 110
Fuel Filter Plate B
VBHD2535
Page 111
Fuel Filter Plate B
VBHD2535
1 T417273 1 BRACKET
2 2314H007 3 SCREW
3 2314J004 2 SCREW
4 Զ 4461487 1 FILTER
Page 112
Lift Pump to Filter Pipe Plate A
VBHD2535
Page 113
Lift Pump to Filter Pipe Plate A
VBHD2535
1 T417331 1 PIPE - LOW PRESSURE FUEL

2 ─ Զ T417331 1 PIPE - LOW PRESSURE FUEL
3 ─ 36565116 1 CLIP
4 ─ 36568139 1 CLIP
5 2314J001 1 SCREW
History
a.
2314H002 1 SCREW
Page 114
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 115
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 116
Injection Pump to Filter Pipe Plate A
VBHD2535
Page 117
Injection Pump to Filter Pipe Plate A
VBHD2535

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 ─ Զ 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 ─ 33532129 1 NUT
5 ─ 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
Page 118
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535
Page 119
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535

2 3218R013 1 BANJO BOLT
3 0920497 1 WASHER
4 0920497 1 WASHER
5 3821A028 1 BRACKET
6 2314H002 1 SCREW
7 2411D010 2 WASHER
8 2481D558 1 PIPE CLIP
Page 120
Low Pressure Fuel Pipes Plate A
VBHD2535
Page 121
Low Pressure Fuel Pipes Plate A
VBHD2535
2 2411D013 1 WASHER
4 3583A054 1 PIPE - LOW PRESSURE FUEL
5 2481876 1 HOSE CLIP
6 2481876 1 HOSE CLIP
Page 122
Cold Start System Plate A
WDHD0377
Page 123
Cold Start System Plate A
WDHD0377
1 3278A101 3 PLUG
Page 124
Engine Lifting Eyes Plate A
XBHD0457
Page 125
Engine Lifting Eyes Plate A
XBHD0457
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3617A015 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 126
Engine Mounts Plate A
ZCHD1199
Page 127
Engine Mounts Plate A
ZCHD1199
1 T414700 1 BRACKET
2 T414732 1 BRACKET
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A222 2 NUT
6 2131A016 2 WASHER
Page 128
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
Page 129
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
1 2848062 1 OIL PRESSURE SWITCH
Page 130
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
Page 131
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
Page 132
Temperature Gauge & Sender Plate A
ZLHD0363
Page 133
Temperature Gauge & Sender Plate A
ZLHD0363
1 3278A006 1 PLUG
2 2415H003 1 SEAL - O RING
Page 134
Temperature Gauge & Sender Plate B
ZLHD0363
Page 135
Temperature Gauge & Sender Plate B
ZLHD0363
WATER TEMPERATURE
1 2848A126 1
SWITCH
2 2415H003 1 SEAL - O RING
Page 136
Radiator & Cowling Plate A
ZMHD1372
Page 137
Radiator & Cowling Plate A
ZMHD1372
1 2485B280 Ղ a. 1 RADIATOR
2 ─ Զ 2485B280 1 RADIATOR
3 ─ 24850073 Ղ a. 1 RADIATOR CAP
4 ─ 24850079 1 DRAIN PLUG
5 ─ 24850081 1 WASHER
History
a.
1 2485B280 1 RADIATOR
3 ─ 24850078 1 RADIATOR CAP
Page 138
Radiator Bracket & Fixings Plate A
ZMHD1372
Page 139
Radiator Bracket & Fixings Plate A
ZMHD1372
1 3823A065 1 SUPPORT BRACKET

2 2635A052 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW
Footnotes
Page 140
Radiator Bracket & Fixings Plate B
ZMHD1372
Page 141
Radiator Bracket & Fixings Plate B
ZMHD1372
1 3641A013 1 SUPPORT BRACKET

2 2314J002 2 SCREW
3 3641A012 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
Page 142
Radiator & Hoses Plate A
ZMHD1372
Page 143
Radiator & Hoses Plate A
ZMHD1372
1 3482T046 1 HOSE - COOLANT

2 21825199 1 HOSE CLIP
3 21825194 1 HOSE CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 1 HOSE CLIP
6 21825199 1 HOSE CLIP
Page 144
Guards Plate A
ZMHD1372
Page 145
Guards Plate A
ZMHD1372
1 3756V115 1 FAN GUARD

2 4113A202 1 FAN GUARD
3 ─ Զ 4113A202 1 FAN GUARD
4 ─ 2314H005 4 SCREW
5 ─ 2318A401 4 NUT
6 T411471 1 FAN GUARD
7 2314H002 3 SCREW
8 2314H102 4 SCREW
Page 146
Fuel Pre-Lift Pump Plate A
ZVHD1120
Page 147
Fuel Pre-Lift Pump Plate A
ZVHD1120
1 130306380 1 PRE-FUEL FILTER ASSY

2 ─ Զ 130306380 1 FUEL FILTER HEAD
3 ─ 26560182 1 FUEL FILTER BOWL
5 ─ 26560183 3 DRAIN PLUG
4 ─ 130306360 1 PRE-FUEL FILTER
6 ─ 26560184 1 SEAL - O RING
7 0920497 2 WASHER
Page 148
Water Trap Plate A
ZVHD1120
Page 149
Water Trap Plate A
ZVHD1120
1 ULPK0034 1 LIFT PUMP KIT (A)

2 ─ Զ ULPK0034 1 LIFT PUMP
3 ─ U5MK0617 1 STRAINER
4 ─ Զ U5MK0617 1 ADAPTOR
5 ─ Զ U5MK0617 1 O RING
6 ─ 43685R007 1 GASKET - LIFT PUMP
7 2314H033 4 SCREW
Footnotes
(A) NO SERVICED PARTS
Page 150
Miscellaneous & Auxiliaries Plate A
ZZHD1012
Page 151
Miscellaneous & Auxiliaries Plate A
ZZHD1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 152
Top Service Kit Plate A
SACD0355
GASKET KIT - TOP
KIT JOINTS - PARTIE SUP
DICHTUNGSSATZ - OBEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ - SUPERIOR
Page 153
Top Service Kit Plate A
SACD0355
1 U5LT0355 Ղ a. 1 GASKET KIT - TOP

2 ─ 3681E049 1 GASKET - CYLINDER HEAD
3 ─ T414301 Ղ a. 1 GASKET - CYL. HEAD COVER
SEAL - THERMOSTAT HOUS-
4 ─ 2415H219 1
ING
GASKET - EXHAUST MANI-
5 ─ 3681V513 1
FOLD
6 ─ 3684N503 3 GASKET
7 ─ L311FF02 3 INJECTOR WASHER
8 ─ 3688A029 1 GASKET - TURBOCHARGER
9 ─ 3688A035 1 GASKET
10 ─ 3688A036 1 GASKET
11 ─ 3688A037 1 GASKET - IND MANIFOLD
12 ─ U5MK1027 1 SEAL KIT
13 ─ 2418M517 4 SEAL - VALVE STEM (A)
14 ─ 2418M519 4 SEAL - VALVE STEM (B)
History
a.
1 U5LT0355 1 GASKET KIT - TOP
3 ─ 3681A057 1 GASKET - CYL. HEAD COVER
Footnotes
(A) BROWN
(B) GREEN
Page 154
Bottom Service Kit Plate A
SGBD0379
1
|
Bottom Joints & Gasket Kit
Kit d’Entretien Bas du Moteur
Wartungssatz fur Motorunterteil
Kit per la manutenzione della parte inferiore del mo-

tore
Juego de Servicio de la Parte Inferior
Page 155
Bottom Service Kit Plate A
SGBD0379
1 U5LB0379 1 BOTTOM JOINT AND GASKET

2 ─ 3681K038 1 GASKET - SUMP
3 ─ 2415715 1 SEAL - O RING
4 ─ 36832137 1 GASKET
5 ─ 3617V015 1 GASKET - TIMING CASE
6 ─ 3617V016 1 GASKET - TIMING CASE
7 ─ 3681P046 1 GASKET - TIMING CASE COVER
8 ─ 26420318 1 SEAL - O RING
11 ─ 3682A011 1 GASKET - WATER PUMP
12 ─ 3688A035 1 GASKET
13 ─ 3688A036 1 GASKET
Page 156
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 3353A022 141 CABLE TIE 2817152 65
AIR FILTER ASSEM- 4514446 103 CAMSHAFT T415181 31

BLY
CAMSHAFT BUSH 3112D075 13
ALTERNATOR 2871A306 85
CAMSHAFT GEAR T418682 93
ALTERNATOR 3824A071 87
BRACKET CAP 2646E501 43
T418352 87
3342A011 25, 25
ALTERNATOR 3113E031 89
PULLEY CIRCLIP 2721332 19
BANJO BOLT 3218R013 121 2722A022 29
3218R042 119 CLIP 0180072 101
BELT 2614B655 11, 53 2481D156 65
BIG END BEARING U5ME0033 15 2646E018 37
KIT
2652C828 103
BIG END BRG KIT - U5ME0033A 15
U/S 2811A851 65
U5ME0033B 15
36565116 115
U5ME0033C 15
36568139 115
BLANKING PLATE 3623A009 13
CON ROD 4115C311 21
BOLT 3211C002 23 ASSEMBLY
4115C312 21
32186146 73
4115C313 21
BOTTOM JOINT U5LB0379 157
AND GASKET KIT 4115C314 21
BRACKET 2652C825 103 4115C315 21
3821A028 121 4115C316 21
T414700 129 CON ROD BOLT 3212V003 21
T414732 129 CONNECTION 2447A102 123
T417273 113 3355A019 123
T418356 101 3763A045 119
BRIDGE PIECE 3627P041 55 4133L048 77
4133L501 79
Page 157
Parts Index
4148K007 101 EXHAUST FLANGE 3623A012 109
COVER 26510361 103 EXHAUST 3778C121 107

MANIFOLD
CRANKSHAFT ZZ90236 15
ASSEMBLY EXHAUST VALVE 3142A151 25
CRANKSHAFT 3117C221 17 EXTENSION 3748W243 83

GEAR
T418649 83
CRANKSHAFT T413518 73
PULLEY
FAN 2485C546 83
CYL HEAD COVER T415062 61, 61 FAN DRIVE 4113K005 53
ASSY HOUSING
CYLINDER BLOCK T400878 13 FAN DRIVE PULLEY 3115C111 53
ASSEMBLY
CYLINDER HEAD 4181V039. 25, 25 FAN GUARD 3756V115 147

ASSEMBLY
4113A202 147
CYLINDER HEAD 3218A011 25
BOLT T411471 147
3218A012 25
FLYWHEEL 4111D293 49
DIPSTICK 3178C221 57
FLYWHEEL T417547 47
DIPSTICK T422238 57 HOUSING
ASSEMBLY
FRONT COVER KIT 4142A503 95
DOWEL 2116053 93
FUEL FILTER 4461492 11, 111
2116A672 49
FUEL FILTER 4461487 111
3244A009 25 ASSEMBLY
4461490 111
3245A011 47
FUEL FILTER 26560182 149
DRAIN PLUG 24850079 139 BOWL
FUEL INJ PUMP 4127A102 119
26560183 149 RETURN PIPE
T410736 111 FUEL INJECTION 2643B317 35
PUMP
ELBOW T411320 103
FUEL INJECTION 3117L261 35
T418313 101 PUMP GEAR
ELECTRONIC U5MK0669 41 GASKET 24880239 75
GOVERNOR KIT
36832137 59, 157
Page 158
Parts Index
3684N503 105, 155 GASKET KIT - TOP U5LT0355 155, 155
3688A035 155, 157 HOSE 2646F501 43
3688A036 155, 157 33872632 65
GASKET-CYL. HEAD 3681A057 155 HOSE - COOLANT 3482T045 145

COVER
T414301 11, 61, 155 3482T046 145
GASKET- CYLINDER 3681E049 27, 155 HOSE CLIP 21825194 101, 145
HEAD
21825199 145, 145,
GASKET - EXHAUST 3681V513 107, 155 145
MANIFOLD
2481863 65
GASKET- EXHAUST 3681V514 109
OUTLET 2481876 123, 123
GASKET - IND 3682A013 101 HUB 3311A054 93

MANIFOLD
3688A037 155 IDLER GEAR 3117N061 93
GASKET - LIFT 3685R007 151 INDICATOR 2652C806 103

PUMP
GASKET - OIL FIL- 3688A039 13, 69, 157 INJECTOR 2645K016 39
TER HEAD
3688A041 157 INJECTOR - 2645K016R 39
EXCHANGE
GASKET - SUMP 3681K038 55, 157
INJECTOR CLAMP 3751A241 39
GASKET - TIMING 3617V015 157
CASE INJECTOR WASHER L311FF02 39, 155
3617V016 157
INTAKE VALVE 3142H071 25
3681P053 91
LABEL T405659 61
GASKET - TIMING 3681P046 95, 157
CASE COVER T406494 61
GASKET- 3688A029 155 LEVER 36155429 87

TURBOCHARGER
LIFT PUMP KIT ULPK0034 151
GASKET - WATER 3682A011 75, 157
PUMP LIFTING BRACKET 3617A015 127, 127
MAIN AIR FILTER 26510362 11, 103
MAIN BEARING KIT U5MB0037 15
MAIN BEARING KIT U5MB0037A 15

-U/S
U5MB0037B 15
Page 159
Parts Index
Description Part No. Page
U5MB0037C 15
MOUNTING 2634A115 143
2635A052 141
NUT 0576052 29, 29
2318A222 129
2318A401 147
2318A604 51, 87, 143
2318A634 109
2318D208 83, 87
3278A026 57
33532129 119
OIL FILLER 4134C072 63
OIL FILLER CAP 4142X098 63
OIL FILTER 2654403 11, 71
OIL FILTER HEAD 3773A061 69
OIL PRESSURE 2848062 131

SWITCH
OIL PUMP 4132F073 99
T418996 99
OLIVE 33811114 119
PIPE T415673 61
PIPE - BREATHER 4134K022 65
PIPE - FUEL INJ NO 3525A134 37

1 CYL

2 CYL
3 CYL
Page 160
Parts Index
PIPE - LOW 3583A054 123

PRESSURE FUEL
T417270 119
T417300 117
T417331 115
T418547 121
PIPE – OIL SUCTION 3575A059 59
PIPE CLIP 2481D558 121
PISTON AND RING 4115P021 19

KIT
4115P022 19
4115P023 19
PISTON RING KIT UPRK0003 19
PISTON RING KIT - UPRK0003B 19

OVERSIZE
UPRK0003D 19
PLATE 3272A033 93
3611M009 105
T414958 61
PLUG 0650586 45
0650588 13, 25
0650594 13
0650710 13
2431154 25, 153, 153, 153
2485A104 29
2485A108 13
2485A118 67
3212P008 13
Page 161
Parts Index
Description Part No. Page 2151A001 61
3212V006 13 2161A013 61
32141316 13 2311D039 55
32186405 55 2311E027 41
32416117 25 2311F055 141
3241A011 13 2314C049 13, 97
3241A012 13 2314F005 65
3278A004 133 2314H002 65, 95, 115,

121, 143,
3278A006 25, 135 147
3278A007 69 2314H003 13, 55, 77,

91
3278A101 125
2314H004 35, 59, 79,
T410737 111 81, 87, 101
T410815 47 2314H005 63, 75, 147
PRE-FUEL FILTER 130306360 11, 149 2314H007 113
PRE-FUEL FILTER 130306380 149 2314H012 55, 75, 95

ASSY
2314H022 87
PROTECTION KIT T410437 111
2314H032 105
PUSHROD 31434307 33
2314H033 55, 151
RADIATOR 2485B280 139, 139
2314H034 69, 91, 101
RADIATOR CAP 24850073 139
2314H102 147
24850078 139
2314H743 75
ROCKER ARM 4115R314 29
ASSEMBLY 2314J001 115
4115R315 29
2314J002 101, 127,
ROCKER SHAFT 4115R611 29 127, 143
ASSEMBLY
2314J004 113, 141
ROCKER SHAFT 4115R702 29
ASSY - MINOR 2314J005 53
ROCKER SHAFT 3174A015 29

SPRING
SCREW 0096803 49
Page 162
Parts Index
2314J007 87 2415H507 41
2314J008 99 2415H540 63
2314J011 93 2415H701 65
2314J012 87 2418F001 77
2314J204 47 2418F002 77
2314J603 47 26420318 157
2314J606 93 26420478 35
2314K161 63 26560184 149
2314K164 75 3789A004 61
2314K202 129 SEAL - REOS 2418F704 23

HOUSING
2314K208 129
SEAL - THERMO- 2415H219 81, 155
2314W009 39 STAT
HOUSING
2316A901 29 SEAL - VALVE 2418M517 25, 155
STEM
2316A902 29 2418M519 25, 155
32114145 29, 29 SEAL - WATER 2415H008 79
OUTLET
32166329 13
SEAL KIT U5MK1027 155
3218J013 107
SEALING RING 2415633 63
SEAL 36843154 47
SERVICE KIT T402384 11
SEAL - FRONT END 2418F437 91
OIL
SMALL END BUSH 3112A005 21
SEAL - INJECTOR 26460064 39
SOLENOID 26420472 35
SEAL - O RING 2413681 57, 57
SPACER 0920465 87
2415715 55, 157
SPRING 3175P003 65
2415A068 65
STARTER MOTOR 2873K632 51
2415H002 133
T410874 51
2415H003 25, 135, STARTER RING 31162121 49
137
GEAR
2415H009 69
Page 163
Parts Index
STAY 3641A012 143 T417883 25, 25
STRAINER U5MK0617 151 WASHER 0920433 87
STUD 2313C077 51, 109 0920497 87, 87, 121,

121, 149
2313H238 83
2131A016 129
SUMP 3717C162 55
2134A502 29
T421883 55
2411D007 119, 119
SUPPORT 36241123 65
BRACKET 2411D008 35
3641A013 143
2411D010 121
3823A065 141
2411D013 123
TAPPET 3142U991 33
2415D053 13, 97
T420076 33
24850081 139
THERMOSTAT 2485C041 79
33117127 49
THERMOSTAT 4133L507 81
ASSEMBLY 3321A003 93
THIMBLE 33142111 13 WATER PIPE 3313A022 13
THRUST WASHER 3112X011 93 WATER PUMP KIT U5MW0208 75
31137312 15 WATER TEMPERA- 2848A126 137

TURE SWITCH
31137322 15
WOODRUFF KEY 0500012 31, 93
31137551 15
31137561 15
TIMING CASE 3716C561 91
VALVE 26510335 103
VALVE COLLET 3142W004 25, 25
VALVE GUIDE 3313A012 25, 25
VALVE SEAT 3314A23l 25

INSERT
3314A241 25
VALVE SPRING 3174A016 25, 25
Page 164

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DJ32003 DJ32003

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 10

6. Parts Index Pg. 158

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Service Kits 11 High Pressure Fuel Pipes 37

Cylinder Block & Liners 13 Atomizers 39

Crankshaft, Main & Big End Bearings 15 Control Unit 41

Crankshaft, Main & Big End Bearings 17 Fuel Leak-Off Pipe 43

Pistons & Rings 19 Sensors 45

Connecting Rods 21 Flywheel Housing 47

Rear End Oil Seal 23 Flywheel & Starter Ring 49

Cylinder Head Assembly 25 Starter Motor 51

Cylinder Head Assembly 27 Fan Drive 53

Rocker Shaft Assembly 29 Sump 55

Timing Gear & Camshaft 31 Dipstick & Filler Tube 57

Push Rods & Tappets 33 Oil Strainer 59

Fuel Injection Pump 35 Cylinder Head Cover 61

Breather 65 Timing Case 91

Blanking Plates 67 Timing Cover 93

Oil Filter 69 Timing Cover 95

Oil Filter 71 Blanking Plugs 97

Pipes 77 Air Filter Assembly 103

Water Outlet Housing 79 Blanking Plates 105

Water Outlet Housing 81 Exhaust Manifold 107

Fan 83 Exhaust Outlet 109

Alternator 85 Fuel Filter 111

Alternator Bracket & Fixings 87

Section Page Section Page

Fuel Filter 113 Radiator & Cowling 139

Injection Pump to Filter Pipe 119 Radiator & Hoses 145

Leak Off Rail to Fuel Filter Pipe 121 Guards 147

Low Pressure Fuel Pipes 123 Fuel Pre-Lift Pump 149

Cold Start System 125 Water Trap 151

Engine Lifting Eyes 127 Miscellaneous & Auxiliaries 153

Engine Mounts 129 Top Service Kit 155

Lubricating Oil pressure Switch/Gauge 131 Bottom Service Kit 157

Lubricating Oil Pressure Switch/Gauge 133

Temperature Gauge & Sender 135

Temperature Gauge & Sender 137

Ա From Engine Number

Գ Repairs and Replaces

Դ See Appropriate Section - Reference Number

Ը New for Old Part

Կ Reference for Detailed Breakdown

Հ Other Service Options Available

Ղ See History Section

Item Part No. References Qty. Description Notes

1 T402384 1 SERVICE KIT

(A) SERVICED IN PAIRS

Item Part No. References Qty. Description Notes

1 T400878 1 CYLINDER BLOCK ASSEMBLY

Item Part No. References Qty. Description Notes

1 ZZ90236 1 CRANKSHAFT ASSEMBLY

(A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED

Item Part No. References Qty. Description Notes