CODE :

PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 1 of 25
BLOWING MOLD
July xx, 2018

1. OBJECT

Establish the steps to follow to carry out the preparations and mold changes in the shortest possible time,
complying at least with the standards established for each assembly.

SPECIFIC OBJECTIVES.

 Optimize equipment setup times.

 Better coordinate the processes in each step of the enlistment.
 Minimize unnecessary work of the people responsible for the preparation.
 Obtain accurate real-time information and readiness observations.

2. REACH

For the blowing production process where stoppages are required to change references.

3. DEFINITIONS

Preparation: It is a conditioning or preparation of equipment, for the change of product references in the
machine, as well as a set of accessories that are required for the product to meet the specifications and
quality parameters.

4. PROCEDURE

Enlistment is divided into two: External and internal to the team

4.1. External Procedure

It is one that is carried out outside the machine and consists of preparing everything necessary in
advance, before stopping the equipment or machine in which the Setup is going to be carried out.

This procedure must be carried out synchronously, by those responsible for each area involved in the
preparation (Processes, Workshop, Mixing, Quality and Production), previously complying with the Pre-
readyment procedure if required.
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 2 of 25
BLOWING MOLD
July xx, 2018

Blow Pre-Ready Leader

The blow pre-enlistment leader is the main coordinator of the enlistment and is the person in charge of
determining the time of the start of the Enlistment.

For a successful and efficient future preparation, the pre-readiness leader, together with the Production
supervisor, requests in advance the person responsible for each area (Process Mechanic, Quality
Analyst, Mixer and Production Assistant) to complete the forms. belonging.

At the same time, the pre-readiness leader must deliver to the person responsible for the change the
check list corresponding to the production assembly of the product to determine the execution times and
that it meets what is required when the preparation is to begin.

Pre-enlistment mechanic

You must have the mold ready with all the corresponding tooling (pins, blowers, nozzle and core, ejector
plate, cooling connectors, etc.), previously delivered and complying with everything required.

The Process Mechanic

You must have the head, spindle, neck, filters, etc., necessary for the preparation that begins, ready,
according to the information provided.

4.2 Internal Procedure

This is carried out directly on the equipment that is going to be stopped, and is carried out by the Process
Mechanic.

The setup time begins from the moment the last unit of the finalized production order leaves and ends
when the first unit of the new production order is approved.

The setup time must be equal to or less than the Standard Setup Times for Blowing and Injection.

.
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 3 of 25
BLOWING MOLD
July xx, 2018

5. Procedure step by step.

The pre-readiness leader must verify the production program every morning to compare which machines
are going to complete the orders placed in manufacturing to schedule the change of molds.

Production Schedule Image

3 4
1 2 3 4
1 2

1. Item #1 is the machine number

2. Item #2 contains the reference of each of the products to be manufactured.
3. Item #3 is the projected quantity to be manufactured by the client.
4. Item # 4 contains the sum or number of units made for each of the references.
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 4 of 25
BLOWING MOLD
July xx, 2018

Note: This information is also verified by the production assistant who prepares a report that is reviewed
together with the shift supervisor and a change form is generated. These changes must be reported 48
hours in advance in order to plan. ideal for change.

CAMBIOS SOPLADO - INYECCION lunes, 09 de julio de 2018

SOPLADO
CAMBIOS DE COLOR
MAQUINA ACTUAL SIGUIENTE TURNO CODIGO

FCO GENERICO MUSS ACOND BOTA NIKA x 200 ml

SOP 03 FCO MUSS 200 ml BLA NCO 665-7BL/1005 VIERNES 04:00 AM
(Nuevo)
FCO GENERICO MUSS ACOND BLA NCO BOTA NIKA x 200
SOP 03 OTRA O.P
ml (Nuevo)
FCO GENERICO MUSS ACOND BLA NCO BOTA NIKA x 200
SOP 03 OTRA O.P
ml (Nuevo)
FCO GENERICO MUSS ACOND BLA NCO BOTA NIKA x 200 FCO GENERICO MUSS SHAMPOO VERDE BOTA NIK x
SOP 3
ml (Nuevo) 200 ml (Nuevo)

SOP 04 BOT MUSS x 300ml C/P PUSH BLA NCO PERLA DO OTRA O.P

SOP 07 FCO TA NGA 250 PP C/ROSCA PA RDO PP-32292 OTRA O.P

SOP 07 FCO TA NGA 250 PP C/SNAP BLA NCO COMAI FCO TA NGA 250 PP C/SNAP ON PA RDO

SOP-12 FCO SALOON 1000 F/C-P/PUSH 38 DORADO OTRA OP . 10:00 p. m.

SOP 13 BOT GENERICA REV. LUMINANCE x 60ml S/IMP OTRA O.P 11:00 a. m.

SOP 13 BOT GENERICA REV. LUMINANCE x 60ml S/IMP OTRA O.P

SOP 14 FCO NUTRIBELA TECNOP 300 ML OTRA O.P 05:00 p. m.

SOP 15 FCO SAVITA L CP BIOTINA 275 COL/PER FCO SAVITA L CP ARGAN 275 COL

INY-SOP FRASCO PET AMBAR X 60 ml FRASCO PET INCOLORO x 60 mL LA FRANC

CAMBIOS DE MOLDE
MAQUINA ACTUAL SIGUIENTE TURNO CODIGO

FCO GARRAFA SALOON IN KERATINA X 4000 MOLDE

SOP 01 FCO. EASY OFF BANG QGRASA 2000 PEAD. 2155686 09:00 a. m.
NUEVO
SOP 03 FCO. VITA NE x 400 BLA NCO PEAD MOLDE VIEJO FCO MUSS 200 ml BLA NCO 665-7BL/1005 10:00 a. m.
FCO S/IMP TETER 300 C/PUSH CPP GIRLS SYM
SOP 04 BOT MUSS x 300ml C/P PUSH BLA NCO PERLA DO
(Nuevo)

SOP 07 FCO TA NGA 250 PP C/ROSCA PA RDO PP-32292 FCO TA NGA 250 PP C/SNAP BLA NCO COMAI

BOT SALOON 1000 F/L+DESGAS DORADO 8003C

SOP 12 FCO SALOON 1000 F/C-P/PUSH 38 DORADO
TA PA 38
SOP 17 ENVA SE GATILLO 500ML ROJO (PRELAV/BONAROP) BOT.AGUA PA RA BATERIAS VIERNES 02:00 PM

Next Change
Next Change
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 5 of 25
BLOWING MOLD
July xx, 2018

With all the information collected in the forms and records, the pre-readiness leader provides it to the
mold pre-readiness personnel for their respective analysis:

5.1 Verify the center distance of the current molds.

Note : The distances between centers may vary between the molds, currently the distances that the
tecnoplast molds have are 60mm, 85 mm, 100 mm, 125 mm, 140 mm for double molds. For triple and
quadruple molds from 95 mm, 110 mm and 125 mm.

5.2 Check the distance to the centers of the head.

Distance
Distance
between
between
centers
centers
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PAGE :
CHANGE OF 6 of 25
BLOWING MOLD
July xx, 2018

5.3 Head Parts

 Distributor or head neck, this part of the head must be attached to the barrel of the machine and
threaded with nuts and studs.
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CHANGE OF 7 of 25
BLOWING MOLD
July xx, 2018

flanche
flanche

 The neck must be adjusted with a piece called a flank that is threaded into the neck.

Note: Tighten all the screw joints in a cross pattern several times with a gradual increase in the turning
moment. For this procedure, you must use an open-end wrench. For small Bekum and Uniloy equipment,
use a 24 mm wrench, a #14 Bekum blower. Uses a 27 mm wrench and Magic and Pavan Zanetti
equipment with a 30 mm wrench.

This procedure must be in two stages. The first stage is to adjust the nuts when cold when the machine is
in gear. The second stage consists of giving final adjustment to the nuts with a temperature of 120°C.

5.4 Head Assembly

The head has to be mounted exactly perpendicular so that the hose or parison sleeve exits vertically from
the nozzle.

Use
Use
precision
precision
level
level
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 8 of 25
BLOWING MOLD
July xx, 2018

 The adjustment of the hub or head socket must be adjusted with screws according to the head to
be used, for BKD 30 heads with 8 mm diameter screws and a 6 mm Allen key, BKD 40 head with
10 mm diameter screws and adjusts with 8 mm wrench and for BKD 80 heads with 12 mm screws
and adjusts with a 10 mm allen key.

Note : To take into account that the screws in the cubes or sockets must be adjusted crosswise and a
manual adjustment torque must be performed with the tube so that there is no leakage of plastic material
or the piece remains uneven.

Head fixing
Head fixing
screws
screws

 Before assembling the nozzles and taps, they must be verified in terms of their measurements,
condition and requirement if they need to be oval or if they are round. This verification is carried
out according to the last assembly which is recorded in the FR-format. SO-01-07 Mold Behavior
Report.

 Convergent tooling
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 9 of 25
BLOWING MOLD
July xx, 2018

 Divergent Tooling

RELATIONSHIP BETWEEN NOZZLE AND HEAD DIAMETERS

NOZZLE NOZZLE TYPE
HEAD TYPE DIAMETER
(mm) CONVERGENT DIVERGENT
BKD 40 8,1 – 25,0 x
BKD 40 25,1 – 35,0 x
BKD 50 8,1 – 35,0 x
BKD 50 35,1 – 70,0 x
BKD 80 35,1 – 70,0 x
BKD 80 70,0 – 110,0 x
BKD 130 35,1 – 85,0 x
BKD 130 85,1 – 130,0 x
Note: The tools must have a mirror gloss finish, verify that the edges are not rounded and that they have
the same measurements.
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PREPARATION AND PR-XX-XX

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CHANGE OF 10 of 25
BLOWING MOLD
July xx, 2018

 After verifying the type of tooling to be used, it is assembled in the nozzle holder that includes 4
8.0 mm screws located at 45 degrees. These screws perform the task of centering the parison or
plastic sleeve.

Parison
Parison
centering screws
centering screws

 After having all the parts of the head in place, they must be fitted with resistors that transmit the
heat. Each resistor must be fully identified with the zone number to guarantee its operation and
verify the set temperature.

Identified
Identified
resistances
resistances
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 11 of 25
BLOWING MOLD
July xx, 2018

Temperature control on
Temperature
the main boardcontrol
of theon
the main with
equipment board of the
each of
equipment with
the head zoneseach of
the head zones

Note : To warm up the head, the following steps must be followed.

 Energize the equipment.

 Turn on the heating zones with temperatures according to the table.

Temperaturas °C Tiempos (min)

Temperaturas con que está HORA 0 - INICIO
100 45
120 15
140 15
Total 75 Minutos
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CHANGE OF 12 of 25
BLOWING MOLD
July xx, 2018

Note : For the calibration of Divergent or bell nozzles it is advisable to use a feeler gauge or shim
to verify that the bell and nozzle have a centering distribution of the pieces and improve parison
centering times.

This sequence of first mounting the head or tooling is to reduce waiting times while the heating reaches
the programmed schedule.

5.5 Molds
Before assembling the molds, they must be verified in the mold pre-readiness area by the process
mechanic or the person in charge of assembling the molds.

 Keep in mind the delivery date of the molds

 The condition of the edges of the molds must be checked, ensuring that they do not have any
bumps, carvings or dented edges.
 Check that the gas outlets are clean.
 Check the condition of the cavity (neck, body and bottom), inspect the type of sandblasting of the
mold and/or the finish required.
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 13 of 25
BLOWING MOLD
July xx, 2018

 Examine the condition of the plates and plate treads, which must have the appropriate
measurements.
 Check the cooling circuit of each face of the mold for 3 minutes.
 Check the condition of the bushings and guides that are in good condition and greased.

Mold status
Mold status
verification
verification

Blade system or
Blade plates
striking system or
striking plates
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 14 of 25
BLOWING MOLD
July xx, 2018

Note : The strike plates must have a tempering heat treatment with a hardness of 52 to 54 HRC.

The molds must have a gas

The molds
outlet on each must
sidehave a gas
but these
outlet on each side but
must not coincide on the same these
must
line on not
bothcoincide on must
sides but the same
be
line on both
interspersed. sides but must
This gas outlet be
interspersed. This gas
must be 0.1 mm deep up to a outlet
must of
length be 5.0
0.1 mm,
mm from
deep here
up toto a
the edge of the mold it must beto
length of 5.0 mm, from here
the edge
between of mm
0.6 the and
mold it mm
1.0 must be
between 0.6 mm and 1.0 mm

5.6 blow pins

The blowing pins must meet the following requirements before entering production.

 The blowing pins must be checked to ensure that the tips are not scratched or bruised.
 Check that the calipers do not have any scratches on the surface.
 The cutters must be delivered sharp.
 It must be verified that the calipers and tips have the same dimensions.
 The blow pins must be the same height if the mold has two cavities.
 Check that the pins are not twisted.
 The pin cooling circuit must not present leaks.

The cutter must be well

The cutterbefore
sharpened must be well
being
sharpened before
delivered to processesbeing
delivered to processes
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PAGE :
CHANGE OF 15 of 25
BLOWING MOLD
July xx, 2018

Note : The cutters must be heat treated with a hardness between 48 and 50 HRC. To detach the blowing
tips, a 5 mm Allen wrench must be used and sometimes, depending on the size of the tip, a 4 mm
wrench. When positioning the tip, it must have Teflon tape on its thread to improve coupling and prevent
water leaks.

6. Mold

Before assembling the mold, the opening and closing of the machine press must be verified with the
external measurements of the mold.

 Example Technical Sheet

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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 16 of 25
BLOWING MOLD
July xx, 2018

Note: These measures are essential since they guarantee that the mold does not suffer any damage
during its process or that the product comes out with poor shape.

 The mold fixing holes must be verified to coincide with the standard perforations that the centers
have in the mold holder plates, so that the molds are well centered and secured.
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PAGE :
CHANGE OF 17 of 25
BLOWING MOLD
July xx, 2018

 Perforations in the mold must coincide with the perforations of the mold holder attachments.

Note: The molds that are assembled on the Pavan machines have fastenings for 10.0 mm screws, for
small molds the fastenings are with 8.0 mm screws, the screws must have washers according to the size
of the screw.

6.1 Mold Assembly.

 Check if the mold has an eye bolt perforation to be manipulated with a differential.
 Preferably, assembly should be carried out by two people.
 The assembly must be carried out on one face of the mold (the face of the mold where the guides
are located)
 This face must be initially secured with the clamping screws without applying the full tightening
torque.
 The parallelism of the mold must be verified with a level of precision.
 With the parallelism of the mold already guaranteed, the final torque of the screws is performed,
tightening all the screw joints in a cross pattern several times with a gradual increase in the
turningMold
moment. For clamping
this procedure, an 8.0 mm Allen key must be used.
Mold
screws clamping
screws
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PAGE :
CHANGE OF 18 of 25
BLOWING MOLD
July xx, 2018

Mold assembly with

Moldface
mold assembly with
with guides
mold face with guides

Mold Face Leveling

Mold Face Leveling

 With one of the faces of the mold adjusted in the mold holder press, the assembly of the second
face of the mold begins, positioning it in the guides.
 It must be adjusted or supported with tape in the mold partition so that it is supported when
closing the press manually.
 When closing the press completely, the face of the mold must be secured with the screws and the
parallelism of the mold with the level must be verified before making the final adjustment of the
screws.

The tape must be

The tape must
removed whenbe
adjusting the facewhen
removed of
adjusting
the mold the
withfacetheof
the mold with the
screws
screws
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PAGE :
CHANGE OF 19 of 25
BLOWING MOLD
July xx, 2018

After removing the tape,

After
the removing
parallelism ofthe
thetape,
the parallelism of
mold must be verifiedthe
mold must be verified

 Before assembling the pins, the sealing orings of the pin holders must be checked for cuts, pits or
wear, in order to guarantee that they do not present air leaks.

Oring reference (2-

Oring
12), for reference
Pavan and (2-
12), for Pavan
Bekum pin holders and
Bekum pin holders

Note: If possible use Viton oring.

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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 20 of 25
BLOWING MOLD
July xx, 2018

The oring must protrude

The oring
around mustmm
0.30 protrude
to
around the
guarantee 0.30 seal
mmwithto
guarantee
the the seal with
tower plate
the tower plate

Check that the threads

Check
are that the
in good threads
condition,
are in good condition,
without dents or torn
without dents or torn
threads.
threads.
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PAGE :
CHANGE OF 21 of 25
BLOWING MOLD
July xx, 2018

The pin holder

The bepin
must holder
tightened
must
with 6.0bemmtightened
BCC
with
screws 6.0 mm BCC
screws

Verify that the thread and

Verify that the
adjustment nut thread
are and
in
adjustment
good nut without
condition, are in
goodor condition,
dents worn rocks.without
dents or worn rocks.

 When assembling the pins, they must be leveled at the same height, verify the parallelism and
centering of the pins, the pins must remain fixed to avoid movements that cause poor
conformation of the mouth on the product.

Use precision level to

Use parallelism
verify precision level to
verify parallelism
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PAGE :
CHANGE OF 22 of 25
BLOWING MOLD
July xx, 2018

 When verifying the parallelism of the pins, the center of the pin part of the cutter must be started
with respect to the mouth of the punch plates mold, for this procedure it must be carried out with
the screws that the pin holder has at the top using a wrench 4.0mm allen.

Screws for
Screws
movement of the pin for
tomovement
center of the pin
to center

Blower pin tip center

Blower pin tip center
check
check
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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 23 of 25
BLOWING MOLD
July xx, 2018

 Thread the nut of the calibration cylinder to remove the cut. For this procedure, a 5 mm Allen
wrench must be used and perform vacuum cycles, verifying the normal mechanical behavior of
the equipment. The pertinent adjustments are made, verifying that there are no water leaks. , oils
or strange noises to the process.

 Open cooling of the feeding area.

 Verify that temperatures increase normally, if not, take corrective action by minimizing adjustment
times.

 Turn on the hydraulic units and open the cooling cocks of said units, (pump)

 Check if the working temperatures have reached the programmed temperatures, turn on the
extruder, verifying that material comes out immediately to discharge all the purge material.

 Load the working material or resin, performing center parison and open the air valve and start the
equipment to blow.

 When you are already blowing the units, open the mold and pin cooling valves or valves.

 Verify that the product meets the quality requirements as required by the product technical sheet.

 If the product complies and is approved by the quality area, start with the product packaging.
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PAGE :
CHANGE OF 24 of 25
BLOWING MOLD
July xx, 2018

GENERAL RECOMMENDATIONS.

 Always carry out activities safely.

 Use items for your personal protection

 Gloves, glasses, protective guards, appropriate tool, etc.

 Verify that the equipment is in safe condition to perform the operation.

 Use high temperature grease on hot threaded joints.

 Make cross thread adjustments.

 In hot joints, make at least two cold adjustments and one or two hot ones.

5. MACHINES, EQUIPMENT AND TOOLS

The machines used are the equipment in which the preparations are carried out (Blower and Injector)

The equipment used electric differential, preparation tables, hydraulic cars, manuals.

Tools: combination wrenches, allen wrenches, blade and spline screwdrivers, pliers, ACPM, clean rags,
brass, copper mesh.

6. CONTROL VARIABLES

6.1. Compliance with product specifications and requirements according to customer conditions

6.2 Stability in the equipment with respect to the parameters included in the Process Technical Sheet.

7. SECURITY AND EMERGENCY MEASURES

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PREPARATION AND PR-XX-XX

PAGE :
CHANGE OF 25 of 25
BLOWING MOLD
July xx, 2018

For people, use hearing protectors, gloves to handle hot parts, a differential to lift heavy parts, do not
allow distractions in the development of activities.

For molds, protect cavities and edges, both internal and external, from bumps and dents.

For machines: Do not place hot parts on them, perform movements and adjustments correctly.

9. BIBLIOGRAPHY

 Manufacturer's Catalog
 Documentation Sena Astin

Produced by reviewed by Approved by

Pre-Enlistment Leader SGC Coordinator Quality Manager

First broadcast date Last broadcast date Edition No.

July 2018 July 2018 0

UPDATE SHEET

EDITION NATURE OF THE

DATE
NUMBER MODIFICATION REVIEWED APPROVED