ATLAS COPCO XAHS 186 Cud

Parts List
for Portable Compressor

English
XAHS 186 Cud Engine 6BT5.9

XAHS 186 Cud Engine 6BT5.9
Warranty and Liability .....................................................................4
Parts Index ........................................................................................5
Safety Precautions for Portable Compressors...............................9
Ordering Spare Parts ..................................................................... 17
Parts Lists........................................................................................ 18
The information provided in this book is applicable for compressors with

Sr. No. PNA 814619 and onwards
Printed Matter N°
ATLAS COPCO - PORTABLE AIR DIVISION 9096 3228 00
www.atlascopco.com
07/2009
Warranty and Liability Limitation
Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered by
Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising for modifica-
tions, additions or conversions made without the manufacturer's approval in writing.
Copyright, Atlas Copco (I) Ltd., India

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings
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PARTS INDEX
PART PAGE PART PAGE

A COMPRESSOR SPRING ..................................................................................72
ACTUATING UNIT ASSEMBLY.............................................................. 38, 72 CONNECTION..................................................................................................56
ADAPTOR ........................................................................................................ 72 COUPLING .................................................................................................54, 56
AFTERCOOLER .............................................................................................. 56 COUPLING ELBOW ..................................................................................38, 80
AIR DUCT ........................................................................................................ 62 COUPLING HUB ..............................................................................................32
AIR FILTER...................................................................................................... 62 COUPLING RING.............................................................................................32
AXLE ASSEMBLY .................................................................................... 58, 83 COVER ......................................................................................58, 62, 70, 73, 78
COVER PLATE .................................................................................................75
B
BAFFLE ASSEMBLY .................................................................... 66, 82, 84, 86 D
BALL BEARING.............................................................................................. 32 DECAL ..............................................................................................................52
BALL CAGE..................................................................................................... 74 DISTANCE SLEEVE ........................................................................................66
BALL VALVE ASSEMBLY............................................................................. 46 DOCUMENT HOLDER....................................................................................66
BATTERY ......................................................................................................... 50 DOOR ASSEMBLY ....................................................................................66, 79
BATTERY CLAMP .......................................................................................... 50 DRAW BAR.......................................................................................................58
BATTERY SUPPORT....................................................................................... 84 DRIVE ARRANGEMENT..........................................................................32, 33
BELT GUARD .................................................................................................. 40 DUCT ASSEMBLY.....................................................................................66, 78
BOTTOM PLATE ............................................................................................. 84
BUSHING ......................................................................................................... 32 E
ELBOW COUPLING ........................................................................................48
C ELBOW PIPE COUPLING .........................................................................48, 68
CABLE.............................................................................................................. 50 ELEMENT .........................................................................................................32
CABLE TIE................................................................................................. 42, 50 ELEMENT MOUNTING ............................................................................26, 27
CATCH.............................................................................................................. 66 ENGINE COMPLETE.......................................................................................36
CAUTION PLATE ............................................................................................ 52 ENGINE EARTHING CABLE .........................................................................50
CHAIN .............................................................................................................. 58 EXHAUST BELLOW .......................................................................................36
CIRCUIT BREAKER ....................................................................................... 50 EXHAUST ELBOW..........................................................................................36
CLAMP ................................................................................................. 58, 62, 64 EXUAUST CONNECTOR................................................................................36
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PARTS INDEX
PART PAGE PART PAGE

F HEAT SHIELD ............................................................................................64, 66
FAN ....................................................................................................................40 HEXAGON PLUG ....................................................................40, 46, 54, 68, 73
FAN ADAPTER.................................................................................................40 HEXAGON SOCKET PLUG............................................................................48
FAN COWL ASSEMBLY ...........................................................................66, 75 HINGE ...............................................................................................................66
FAN GAURD.....................................................................................................40 HOSE .....................................................................................................42, 54, 62
FILTER ELEMENT...........................................................................................62 HOSE ASSEMBLY .....................................................................................44, 46
FILTER HEADER .............................................................................................44 HOSE CLIP .......................................................................................................42
FLANGE ......................................................................................................80, 84 HOSE CLIP+SCREW ...........................................................................42, 54, 80
FOOT .................................................................................................................58 HOSE-FLEXIBLE.............................................................................................44
FRAME ..................................................................................................58, 60, 84 HOUR METER..................................................................................................48
FRAME ASSEMBLY ......................................................................60, 61, 84, 85 HOUSE MARK .................................................................................................52
FRONT BAFFLE ASSEMBLY...................................................................66, 81 HOUSING .........................................................................................................70
FRONT PANEL ASSEMBLY .....................................................................66, 76 HUMP HOSE ....................................................................................................42
FUEL PUMP LEVER ........................................................................................38
FUELTANK ASSEMBLY ...........................................................................34, 80 I
INFORMATION LABEL ..................................................................................52
G INSULATION....................................................................................................66
GAS SPRING ....................................................................................................66 INTERNAL CIRCLIP .......................................................................................32
GAS SPRING SPACER.....................................................................................66
GEAR CASING .................................................................................................32 K
GEAR WHEEL..................................................................................................30 KNOB ................................................................................................................70
GEARSET....................................................................................................30, 31
GROMET...........................................................................................................50
L
LABEL...............................................................................................................52
H LIFTING EYE ...................................................................................................64
HAND GRIP ......................................................................................................66 LIP SEAL ..........................................................................................................32
HAND LEVER ..................................................................................................58 LOADING VALVE......................................................................................24, 25
HANDLE ...........................................................................................................74 LOADING VALVE ASSEMBLY..........................................................48, 70, 71
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PARTS INDEX
PART PAGE PART PAGE

L PIN .....................................................................................................................66
LOCK ................................................................................................................ 78 PIPE .................................................................................................29, 44, 46, 56
LOCK NUT+NYLON INSERT............................................................ 38, 56, 78 PIPE CLAMP...............................................................................................44, 56
LOCKING CLIP ............................................................................................... 58 PIPE-CONNECTION ........................................................................................56
PISTON........................................................................................................68, 72
PISTON ROD ....................................................................................................68
M
PLASTIC TUBE ..............................................................................38, 56, 68, 80
MANIFOLD................................................................................................ 46, 80
PLATE..........................................................................................................66, 75
MINIMUM PRESSURE VALVE ..................................................................... 46
PLUG .................................................................................................................56
MODULE.......................................................................................................... 48
POP RIVET..................................................................................................58, 66
MUDGUARD ................................................................................................... 58
PRESSURE CAP ...............................................................................................40
PRESSURE GAUGE .........................................................................................48
N PRESSURE VESSEL ..................................................................................54, 73
NON RETURN VALVE.................................................................................... 44
NYLON TYRE ................................................................................................. 83
R
RADIATOR........................................................................................................40
O REAR BAFFLE ASSEMBLY .....................................................................66, 82
OIL COOLER ................................................................................................... 40 REAR PANEL ASSEMBLY........................................................................66, 77
OIL FILTER ...................................................................................................... 44 REGULATING SYSTEM............................................................................38, 39
OIL LEVEL INDICATOR ................................................................................ 54 REGULATING VALVE.....................................................................................28
OIL NOZZLE.................................................................................................... 32 REGULATING VALVE ASSEMBLY.........................................................38, 74
OIL SEPARATOR....................................................................................... 23, 54 REFLECTOR.....................................................................................................58
RETAINER ..................................................................................................32, 54
P RETAINING RING ...........................................................................................70
PACKING ................................................................................................... 50, 54 RUBBER BUFFER............................................................................................64
PANEL ........................................................................................................ 76, 77
PARALLEL KEY.............................................................................................. 32 S
PARALLEL PIN ............................................................................................... 32 SAFETY AND CONTROL PANEL ...........................................................48, 49
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PARTS INDEX
PART PAGE PART PAGE

S U
SAFETY CARTRIDGE .....................................................................................62 UNDERCARRIAGE ASSEMBLY .............................................................58, 59
SAFETY VALVE ...............................................................................................54 UNLOADING VALVE....................................................................22, 38, 68, 69
SEAL STRIP................................................................................................34, 40
SERVICE INDICATOR.....................................................................................62 V
SERVICE PAK.............................................................................................18, 19
VALVE.........................................................................................................68, 70
SHAFT ...............................................................................................................30 VALVE ROD .....................................................................................................70
SILENCER...................................................................................................36, 56
VESSEL.............................................................................................................73
SPEED REGULATOR.......................................................................................21
VESSEL COMPLETE.................................................................................54, 55
SPLIT COTTER PIN .........................................................................................66 VESSEL DRAIN ...............................................................................................54
SPRING .................................................................................................68, 72, 74
SPRING GUIDE ................................................................................................74
SPRING SEAT ...................................................................................................74 W
STIRRUP ...........................................................................................................66 WARNING LABEL...........................................................................................52
STRAIGHT PIPE COUPLING ...................................................................38, 48 WATER PIPE .....................................................................................................42
STUD ACT CYLR MOUNTING......................................................................38 WATER PIPE OUTLET ....................................................................................42
SUPPORT ....................................................................................................36, 62 WHEEL RIM .....................................................................................................83
SUPPORT ENGINE ..........................................................................................64 WIRE HARNESS ..............................................................................................50
SUPPORT-CATCH ............................................................................................66 WSD-FILTER ....................................................................................................56
T
TANK STRIP .....................................................................................................34
TEE CONNECTION .........................................................................................38
TEE PIPE COUPLING ................................................................................44, 68
TEMPERATURE SWITCH...............................................................................48
TIE ROD - BATTERY .......................................................................................50
TOP TANK ASSEMBLY ..................................................................................40
TUBE ...........................................................................................................54, 58
-8-
SAFETY PRECAUTIONS FOR PORTABLE COMPRESSOR
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
0.1 INTRODUCTION Skill level 3: Electrical technician

An electrical technician is trained and has the same qualifications as both the
The policy of Atlas Copco is to provide the users of their equipment with safe, operator and the mechanical technician. In addition, the electrical technician may
reliable and efficient products. Factors taken into account are among others: carry out electrical repairs within the various enclosures of the unit. This includes
- the intended and predictable future use of the products, and the environments work on live electrical components.
in which they are expected to operate, Skill level 4: Specialist from the manufacturer
- applicable rules, codes and regulations, This is a skilled specialist sent by the manufacturer or its agent to perform
- the expected useful product life, assuming proper service and maintenance, complex repairs or modifications to the equipment.
- providing the manual with up-to-date information.
In general it is recommended that not more than two people operate the unit,
Before handling any product, take time to read the relevant instruction manual. more operators could lead to unsafe operating conditions. Take necessary steps to
Besides giving detailed operating instructions, it also gives specific information keep unauthorized persons away from the unit and eliminate all possible sources
about safety, preventive maintenance, etc. of danger at the unit.
Keep the manual always at the unit location, easy accessible to the operating
personnel. When handling, operating, overhauling and/or performing maintenance or repair
on Atlas Copco equipment, the mechanics are expected to use safe engineering
See also the safety precautions of the engine and possible other equipment, which practices and to observe all relevant local safety requirements and ordinances.
are separately sent along or are mentioned on the equipment or parts of the unit. The following list is a reminder of special safety directives and precautions
These safety precautions are general and some statements will therefore not mainly applicable to Atlas Copco equipment.
always apply to a particular unit. These safety precautions apply to machinery processing or consuming air.
Only people that have the right skills should be allowed to operate, adjust, Processing of any other gas requires additional safety precautions typical to the
perform maintenance or repair on Atlas Copco equipment. It is the responsibility application and are not included herein.
of management to appoint operators with the appropriate training and skill for Neglecting the safety precautions may endanger people as well as environment
each category of job. and machinery:
Skill level 1: Operator - endanger people due to electrical, mechanical or chemical influences,
An operator is trained in all aspects of operating the unit with the push-buttons, - endanger the environment due to leakage of oil, solvents or other substances,
and is trained to know the safety aspects. - endanger the machinery due to function failures.
Skill level 2: Mechanical technician All responsibility for any damage or injury resulting from neglecting these
precautions or by non-observance of ordinary caution and due care required in
A mechanical technician is trained to operate the unit the same as the operator. In handling, operating, maintenance or repair, also if not expressly mentioned in this
addition, the mechanical technician is also trained to perform maintenance and instruction manual, is disclaimed by Atlas Copco.
repair, as described in the instruction manual, and is allowed to change settings of
the control and safety system. A mechanical technician does not work on live The manufacturer does not accept any liability for any damage arising from the
electrical components. use of non-original parts and for modifications, additions or conversions made
without the manufacturer’s approval in writing.
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If any statement in this manual does not comply with local legislation, the stricter 8 All regulating and safety devices shall be maintained with due care to ensure
of the two shall be applied. that they function properly. They may not be put out of action.
Statements in these safety precautions should not be interpreted as suggestions, 9 Care shall be taken to avoid damage to safety valves and other pressure-relief
recommendations or inducements that it should be used in violation of any devices, especially to avoid plugging by paint, oil coke or dirt accumulation,
applicable laws or regulations. which could interfere with the functioning of the device.
10 Pressure and temperature gauges shall be checked regularly with regard to
their accuracy. They shall be replaced whenever outside acceptable
tolerances.
0.2 GENERAL SAFETY PRECAUTIONS 11 Safety devices shall be tested as described in the maintenance schedule of the
instruction manual to determine that they are in good operating condition.
1 The owner is responsible for maintaining the unit in a safe operating 12 Mind the markings and information labels on the unit.
condition. Unit parts and accessories must be replaced if missing or
unsuitable for safe operation. 13 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
2 The supervisor, or the responsible person, shall at all times make sure that all
instructions regarding machinery and equipment operation and maintenance 14 Keep the work area neet. Lack of order will increase the risk of accidents.
are strictly followed and that the machines with all accessories and safety 15 When working on the unit, Depending on the kind of activities wear safety
devices, as well as the consuming devices, are in good repair, free of clothing as: safety glasses, ear protection, safety helmet (including visor),
abnormal wear or abuse, and are not tampered with. safety gloves, protective clothing, safety shoes. Protect long hair with a
3 Whenever there is an indication or any suspicion that an internal part of a hairnet. Do not wear loose clothing or jewelry.
machine is overheated, the machine shall be stopped but no inspection covers 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
shall be opened before sufficient cooling time has elapsed; this to avoid the because they are inflammable substances. Do not smoke or approach with
risk of spontaneous ignition of oil vapour when air is admitted. naked flame when handling such substances. Keep a fire-extinguisher in the
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably vicinity.
marked.
5 Operate the unit only for the intended purpose and within its rated limits
(pressure, temperature, speeds, etc.).
6 The machinery and equipment shall be kept clean, i.e. as free as possible
from oil, dust or other deposits.
7 To prevent an increase in working temperature, inspect and clean heat
transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly. See
the maintenance schedule.
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0.3 SAFETY DURING TRANSPORT AND INSTALLATION 5 Place the unit on level ground and apply the parking brake before
disconnecting the unit from the towing vehicle. Unclip the safety break-away
cable or safety chain. If the unit has no parking brake or jockey wheel,
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be immobilize the unit by placing chocks in front of and/or behind the wheels.
securely fastened. When the towbar can be positioned vertically, the locking device must be
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane applied and kept in good order.
hook or lifting shackle meeting local safety regulations. Never allow sharp bends 6 To lift heavy parts, a hoist of ample capacity, tested and approved according
in lifting cables, chains or ropes. to local safety regulations, shall be used.
Helicopter lifting is not allowed. 7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only have
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. Never stress in line with their design load axis. The capacity of a lifting device
lift the unit over people or residential areas. Lifting acceleration and retardation diminishes when the lifting force is applied at an angle to its load axis.
shall be kept within safe limits.
8 For maximum safety and efficiency of the lifting apparatus all lifting
1 Before towing the unit: members shall be applied as near to perpendicular as possible. If required, a
- ascertain that the pressure vessel(s) is (are) depressurized, lifting beam shall be applied between hoist and load.
- check the towbar, the brake system and the towing eye. Also check the
coupling of the towing vehicle, 9 Never leave a load hanging on a hoist.
- check the towing and brake capability of the towing vehicle, 10 A hoist has to be installed in such a way that the object will be lifted
- check that the towbar, jockey wheel or stand leg is safely locked in the perpendicular. If that is not possible, the necessary precautions must be taken
raised position, to prevent load-swinging, e.g. by using two hoists, each at approximately the
- ascertain that the towing eye can swivel freely on the hook, same angle not exceeding 30° from the vertical.
- check that the wheels are secure and that the tyres are in good condition
and inflated correctly, 11 Locate the unit away from walls. Take all precautions to ensure that hot air
- connect the signalisation cable, check all lights and connect the pneumatic exhausted from the engine and driven machine cooling systems cannot be
brake couplers, if applicable. recirculated. If such hot air is taken in by the engine or driven machine
- attach the safety break-away cable or safety chain to the towing vehicle, cooling fan, this may cause overheating of the unit; if taken in for
- remove wheel chocks, if applied, and disengage the parking brake. combustion, the engine power will be reduced.
2 To tow a unit use a towing vehicle of ample capacity. Refer to the
documentation of the towing vehicle.
3 If the unit is to be backed up by the towing vehicle, disengage the overrun
brake mechanism (if it is not an automatic mechanism).
4 Never exceed the maximum towing speed of the unit (mind the local
regulations).
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0.4 SAFETY DURING USE AND OPERATION 9 Distribution pipework and air hoses must be of correct diameter and suitable
for the working pressure. Never use frayed, damaged or deteriorated hoses.
Replace hoses and flexibles before the lifetime expires. Use only the correct
1 When the unit has to operate in a fire-hazardous environment, each engine type and size of hose end fittings and connections.
exhaust has to be provided with a spark arrestor to trap incendiary sparks.
10 If the compressor is to be used for sand-blasting or will be connected to a
2 The exhaust contains carbon monoxide which is a lethal gas. When the unit common compressed-air system, fit an appropriate non-return valve (check
is used in a confined space, conduct the engine exhaust to the outside valve) between compressor outlet and the connected sand-blasting or
atmosphere by a pipe of sufficient diameter; do this in such a way that no compressed-air system. Observe the right mounting position/direction.
extra back pressure is created for the engine. If necessary, install an extractor.
Observe any existing local regulations. Make sure that the unit has sufficient 11 Before removing the oil filler plug, ensure that the pressure is released by
air intake for operation. If necessary, install extra air intake ducts. opening an air outlet valve.
3 When operating in a dust-laden atmosphere, place the unit so that dust is not 12 Never remove a filler cap of the cooling water system of a hot engine. Wait
carried towards it by the wind. Operation in clean surroundings considerably until the engine has sufficiently cooled down.
extends the intervals for cleaning the air intake filters and the cores of the 13 Never refill fuel while the unit is running, unless otherwise stated in the Atlas
coolers. Copco Instruction Book (AIB). Keep fuel away from hot parts such as air
4 Close the compressor air outlet valve before connecting or disconnecting a outlet pipes or the engine exhaust. Do not smoke when fuelling. When
hose. Ascertain that a hose is fully depressurized before disconnecting it. fuelling from an automatic pump, an earthing cable should be connected to
Before blowing compressed air through a hose or air line, ensure that the the unit to discharge static electricity. Never spill nor leave oil, fuel, coolant
open end is held securely, so that it cannot whip and cause injury. or cleansing agent in or around the unit.
5 The air line end connected to the outlet valve must be safeguarded with a 14 All doors shall be shut during operation so as not to disturb the cooling air
safety cable, attached next to the valve. flow inside the bodywork and/or render the silencing less effective. A door
should be kept open for a short period only e.g. for inspection or adjustment.
6 No external force may be exerted on the air outlet valves, e.g. by pulling on
hoses or by installing auxiliary equipment directly to a valve, e.g. a water 15 Periodically carry out maintenance works according to the maintenance
separator, a lubricator, etc. Do not step on the air outlet valves. schedule.
7 Never move a unit when external lines or hoses are connected to the outlet 16 Stationary housing guards are provided on all rotating or reciprocating parts
valves, to avoid damage to valves, manifold and hoses. not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have been
8 Do not use compressed air from any type of compressor, without taking extra removed, before the guards are securely reinstalled.
measures, for breathing purposes as this may result in injury or death. For
breathing air quality, the compressed air must be adequately purified
according to local legislation and standards. Breathing air must always be
supplied at stable, suitable pressure.
- 12 -
17 Noise, even at reasonable levels, can cause irritation and disturbance which, 22 When washing parts in or with a cleaning solvent, provide the required
over a long period of time, may cause severe injuries to the nervous system ventilation and use appropriate protection such as a breathing filter, safety
of human beings. glasses, rubber apron and gloves, etc.
When the sound pressure level, at any point where personnel normally has to
23 Safety shoes should be compulsory in any workshop and if there is a risk,
attend, is:
however small, of falling objects, wearing of a safety helmet should be
below 70 dB(A): no action needs to be taken,
included.
above 70 dB(A): noise-protective devices should be provided for people
continuously being present in the room, 24 If there is a risk of inhaling hazardous gases, fumes or dust, the respiratory
below 85 dB(A): no action needs to be taken for occasional visitors staying organs must be protected and depending on the nature of the hazard, so must
a limited time only, the eyes and skin.
above 85 dB(A): room to be classified as a noise-hazardous area and an 25 Remember that where there is visible dust, the finer, invisible particles will
obvious warning shall be placed permanently at each almost certainly be present too; but the fact that no dust can be seen is not a
entrance to alert people entering the room, for even reliable indication that dangerous, invisible dust is not present in the air.
relatively short times, about the need to wear ear
protectors, 26 Never operate the unit at pressures or speeds below or in excess of its limits
above 95 dB(A): the warning(s) at the entrance(s) shall be completed with as indicated in the technical specifications.
the recommendation that also occasional visitors shall
wear ear protectors,
above 105 dB(A): special ear protectors that are adequate for this noise level
and the spectral composition of the noise shall be
provided and a special warning to that effect shall be
placed at each entrance.
18 Insulation or safety guards of parts the temperature of which can be in excess
of 80 °C (176 °F) and which may be accidentally touched by personnel shall
not be removed before the parts have cooled to room temperature.
19 Never operate the unit in surroundings where there is a possibility of taking
in flammable or toxic fumes.
20 If the working process produces fumes, dust or vibration hazards, etc., take
the necessary steps to eliminate the risk of personnel injury.
21 When using compressed air or inert gas to clean down equipment, do so with
caution and use the appropriate protection, at least safety glasses, for the
operator as well as for any bystander. Do not apply compressed air or inert
gas to your skin or direct an air or gas stream at people. Never use it to clean
dirt from your clothes.
- 13 -
0.5 SAFETY DURING MAINTENANCE AND REPAIR 10 Observe scrupulous cleanliness during maintenance and repair. Keep away
dirt, cover the parts and exposed openings with a clean cloth, paper or tape.
Maintenance, overhaul and repair work shall only be carried out by adequately 11 Never weld on or perform any operation involving heat near the fuel or oil
trained personnel; if required, under supervision of someone qualified for the job. systems. Fuel and oil tanks must be completely purged, e.g. by steam-
cleaning, before carrying out such operations. Never weld on, or in any way
1 Use only the correct tools for maintenance and repair work, and only tools modify, pressure vessels. Disconnect the alternator cables during arc welding
which are in good condition. on the unit.
2 Parts shall only be replaced by genuine Atlas Copco replacement parts. 12 Support the towbar and the axle(s) securely if working underneath the unit or
3 All maintenance work, other than routine attention, shall only be undertaken when removing a wheel. Do not rely on jacks.
when the unit is stopped. Steps shall be taken to prevent inadvertent starting. 13 Do not remove any of, or tamper with, the sound-damping material. Keep the
In addition, a warning sign bearing a legend such as ”work in progress; do material free of dirt and liquids such as fuel, oil and cleansing agents. If any
not start” shall be attached to the starting equipment. sound-damping material is damaged, replace it to prevent the sound pressure
On engine-driven units the battery shall be disconnected and removed or the level from increasing.
terminals covered by insulating caps.
On electrically driven units the main switch shall be locked in open position 14 Use only lubricating oils and greases recommended or approved by Atlas
and the fuses shall be taken out. A warning sign bearing a legend such as Copco or the machine manufacturer. Ascertain that the selected lubricants
”work in progress; do not supply voltage” shall be attached to the fuse box or comply with all applicable safety regulations, especially with regard to
main switch. explosion or fire-risk and the possibility of decomposition or generation of
hazardous gases. Never mix synthetic with mineral oil.
4 Before dismantling any pressurized component, the compressor or
equipment shall be effectively isolated from all sources of pressure and the 15 Protect the engine, alternator, air intake filter, electrical and regulating
entire system shall be relieved of pressure. Do not rely on non-return valves components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
(check valves) to isolate pressure systems. In addition, a warning sign 16 When performing any operation involving heat, flames or sparks on a
bearing a legend such as ”work in progress; do not open” shall be attached to machine, the surrounding components shall first be screened with non-
each of the outlet valves. flammable material.
5 Prior to stripping an engine or other machine or undertaking major overhaul 17 Never use a light source with open flame for inspecting the interior of a
on it, prevent all movable parts from rolling over or moving. machine.
6 Make sure that no tools, loose parts or rags are left in or on the machine. 18 When repair has been completed, the machine shall be barred over at least
Never leave rags or loose clothing near the engine air intake. one revolution for reciprocating machines, several revolutions for rotary ones
7 Never use flammable solvents for cleaning (fire-risk). to ensure that there is no mechanical interference within the machine or
driver. Check the direction of rotation of electric motors when starting up the
8 Take safety precautions against toxic vapours of cleaning liquids. machine initially and after any alteration to the electrical connection(s) or
9 Never use machine parts as a climbing aid. switch gear, to check that the oil pump and the fan function properly.
- 14 -
19 Maintenance and repair work should be recorded in an operator’s logbook 0.7 SPECIFIC SAFETY PRECAUTIONS
for all machinery. Frequency and nature of repairs can reveal unsafe
conditions.
Batteries
20 When hot parts have to be handled, e.g. shrink fitting, special heat-resistant
gloves shall be used and, if required, other body protection shall be applied. When servicing batteries, always wear protecting clothing and glasses.
21 When using cartridge type breathing filter equipment, ascertain that the 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it hits
correct type of cartridge is used and that its useful service life is not your eyes, and which can cause burns if it contacts your skin. Therefore, be
surpassed. careful when handling batteries, e.g. when checking the charge condition.
22 Make sure that oil, solvents and other substances likely to pollute the 2 Install a sign prohibiting fire, open flame and smoking at the post where
environment are properly disposed of. batteries are being charged.
23 Before clearing the unit for use after maintenance or overhaul, check that 3 When batteries are being charged, an explosive gas mixture forms in the cells
operating pressures, temperatures and speeds are correct and that the control and might escape through the vent holes in the plugs.
and shutdown devices function correctly. Thus an explosive atmosphere may form around the battery if ventilation is
poor, and can remain in and around the battery for several hours after it has
been charged. Therefore:
- never smoke near batteries being, or having recently been, charged,
- never break live circuits at battery terminals, because a spark usually
0.6 TOOL APPLICATIONS SAFETY occurs.
4 When connecting an auxiliary battery (AB) in parallel to the unit battery
Apply the proper tool for each job. With the knowledge of correct tool use and (CB) with booster cables: connect the + pole of AB to the + pole of CB, then
knowing the limitations of tools, along with some common sense, many accidents connect the - pole of CB to the mass of the unit. Disconnect in the reverse
can be prevented. order.
Special service tools are available for specific jobs and should be used when
recommended. The use of these tools will save time and prevent damage to parts.
- 15 -
Pressure vessels
Maintenance/installation requirements:
1 The vessel can be used as pressure vessel or as separator and is designed to
hold compressed air for the following application:
- pressure vessel for compressor,
- medium AIR/OIL,
and operates as detailed on the data plate of the vessel:
- the maximum working pressure ps in bar,
- the maximum working temperature Tmax in °C,
- the minimum working temperature Tmin in °C,
- the capacity of the vessel V in l.
2 The pressure vessel is only to be used for the applications as specified above
and in accordance with the technical specifications. Safety reasons prohibit
any other applications.
3 National legislation requirements with respect to re-inspection must be
complied with.
4 No welding or heat treatment of any kind is permitted to those vessel walls
which are exposed to pressure.
5 The vessel is provided and may only be used with the required safety
equipment such as manometer, overpressure control devices, safety valve,
etc.
6 Draining of condensate shall be performed regularly when vessel is in use.
7 Installation, design and connections should not be changed.
8 Bolts of cover and flanges may not be used for extra fixation.
Safety valves
All adjustments or repairs are to be done by an authorized representative of the
valve supplier (see maintenance schedule).
- 16 -
ORDERING SPARE PARTS
ORDERING SPARE PARTS

Always quote the part number, the designation and the quantity of the parts
required, as well as the type and the serial number of the machine.
EXPLANATION OF THE COLUMNS
REF : REFERENCE CODE
Establishes the connection between a part in the list and a part in the illustration.
"–" means that the part is not shown in the illustration.
PART NUMBER
If no part number is given, the part cannot be obtained as a spare part.
Parts marked with a dot are part of the assembly listed right above them.
DESIGNATION
Usually this is the name of the part. For standard parts, in addition to the name, a
number of characteristics are given.
QTY : QUANTITY
Indicates the quantity of the part concerned. "AR" stands for "As Required".
- 17 -
SERVICE PAK
- 18 -
SERVICE PAK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 9095 0499 35 SERVICE PAK 750HR

•A - AIR FILTER ELEMENT 1
•B - SAFETY CARTRIDGE 1
•C - OIL FILTER 1
- 9095 0499 40 SERVICE PAK 1500HR

•C - OIL FILTER 1
2911 0075 00 KIT OIL SEPARATOR 1
(For details see page 23)
- 9095 0499 45 SERVICE PAK 2250HR

•C - OIL FILTER 1
•D - PISTON SEAL 1
•E - WIPER 1
2911 0074 00 UNLOADER VALVE KIT 1
2911 0090 00 REGULATING VALVE KIT 1
2911 0092 00 LOADING VALVE KIT 1
- 19 -
COMPRESSOR OIL - SCREW LUB
REF PART NUMBER DESIGNATION QTY
A 9095 1425 20 20 LITER PACK 1

B 9095 1425 00 210 LITER PACK 1
- 20 -
SERVICE KIT - SPEED REGULATOR
- 2911 0052 00 SERVICE KIT SPEED REGULATOR

• 20 - PISTON SEAL 1
• 25 - WIPER 1
2911 0052 00_00
2911 0052 00/00 - 21 -

SERVICE KIT - UNLOADING VALVE
- 2911 0074 00 SERVICE KIT UNLOADING VALVE

•10 - VALVE (UNLOADING) 1
•20 - SPRING 1
•40 - PISTON SEAL 1
•50 - LOCKNUT 1
•60 - O-RING 1
•70 - O-RING 1
•80 - O-RING 1
•90 - VALVE 1
•100 - O-RING 1
•110 - O-RING 1
•120 - PLAIN WASHER 1
•130 - O-RING 1
•140 - O-RING 1
•150 - O-RING 1
2911 0074 00_00
- 22 - 2911 0074 00/00

SERVICE KIT - OIL SEPARATOR
- 2911 0075 00 SERVICE KIT OIL SEPARATOR

•10 - OIL.SEP.ASSEMBLY 1
•20 - O-RING 1
2911 0075 00_02
2911 0075 00/02 - 23 -

SERVICE KIT - LOADING VALVE
2911 0092 00_00
- 24 - 2911 0092 00/00

SERVICE KIT - LOADING VALVE
- 2911 0092 00 SERVICE KIT LOADING VALVE

•10 - O-RING 1
•20 - O-RING 1
•30 - O-RING 2
2911 0092 00/00 - 25 -

SERVICE KIT - ELEMENT MOUNTING
2911 0094 00_01
- 26 - 2911 0094 00/01

SERVICE KIT - ELEMENT MOUNTING
- 2911 0094 00 SERVICE KIT ELEMENT MOUNTING

•10 - O-RING 1
•15 - RETAINER 1
•20 - LIP SEAL 1
•30 - O-RING 1
•40 - O-RING 1
•50 - O-RING 1
•60 - O-RING 1
•70 - O-RING 1
•80 - SEAL 1
•90 - O-RING 1
•100 - O-RING 2
•110 - O-RING 2
•120 - O-RING 2
•130 - FLAT GASKET 1
•135 - COPPER WASHER 1
•140 - FLAT GASKET 1
2911 0094 00/01 - 27 -

SERVICE KIT - REGULATING VALVE
- 2911 0090 00 SERVICE KIT REGULATING VALVE

•10 - SPRING 1
•20 - BEARING BALL 1
•30 - MEMBRANE 1
•40 - O-RING 1
•50 - O-RING 1
•60 - O-RING 1
2911 0090 00_00
- 28 - 2911 0090 00/00

AIR OUTLET PIPE - FOR COMPRESSOR WITHOUT AFTERCOOLER & COLD WEATHER EQUIPMENT - STANDARD
20 1604 0403 00 PIPE 1
See Page 46
See Page 46
1611 8371 27_01
1611 8371 27/01 - 29 -

GEARSET - I=2,429 - STANDARD
See Page 32
See Page 32
1611 8138 28_02
- 30 - 1611 8138 28/02

GEARSET - I=2,429 - STANDARD
10 1604 7386 82 GEARSET 1

•A20 1604 7386 02 SHAFT 1
•A30 1604 0330 00 GEAR WHEEL 1
1611 8138 28/02 - 31 -

DRIVE ARRANGEMENT - STANDARD
See Page 30
9095 9400 01_06
- 32 - 9095 9400 01/06

DRIVE ARRANGEMENT - STANDARD
10 1616 7281 80 ELEMENT 1 260 1604 0287 00 WASHER 1

20 1604 0291 01 GEAR CASING 1 280 0147 1365 03 HEX.BOLT 12
30 0502 1090 21 BALL BEARING 1
40 0504 0200 13 BALL BEARING 1
50 0663 2106 16 O-RING 1
60 1604 0292 00 RETAINER 1
70 0335 2169 00 INTERNAL CIRCLIP 1
80 1202 6454 00 BUSHING 1
90 1616 5625 00 LIP SEAL 1
100 9096 6223 00 DRIVE ARRANGEMENT 1
110 0663 2107 84 O-RING 1
120 1602 2870 40 OIL NOZZLE 1
130 0147 1322 00 HEX.BOLT 1
130 3161 0388 00 HEX.BOLT 1
140 1604 0272 00 BUSHING 1
150 0337 7152 00 PARALLEL KEY 1
160 1604 0287 00 WASHER 1
170 0147 1408 00 HEX.BOLT 2
180 0101 1951 40 PARALLEL PIN 2
190 0663 2103 22 O-RING 1
200 1604 0300 00 COUPLING HUB 1
210 9095 5532 00 COUPLING RING 1
220 0144 3295 00 HEX.BOLT 8
220 0144 3293 00 HEX HEAD SCREW 8
230 1615 6825 00 COUPLING ELEMENT 1
240 0211 1363 00 HEX.SOCKET CAP SCREW 6
250 0337 7198 00 PARALLEL KEY 1
260 1604 0287 00 WASHER 1
9095 9400 01/06 - 33 -

FUEL SYSTEM - STANDARD
9095 9400 02_03
- 34 - 9095 9400 02/03

FUEL SYSTEM - STANDARD
10 9096 6216 81 FUEL TANK ASSLEMBLY 1

20 9096 6373 00 TANK STRIP 2
30 1619 2766 00 PAINT STRIPPING BOLT 4
40 1619 5188 00 SEAL STRIP AR
9095 9400 02/03 - 35 -

ENGINE AND ACCESSORIES - STANDARD
9095 9400 03_05
- 36 - 9095 9400 03/05

ENGINE AND ACCESSORIES - STANDARD
10 9096 6236 00 ENGINE COMPLETE 1

20 9096 6212 01 EXHAUST BELLOW 1
25 9096 6364 00 EXUAUST CONNECTOR 1
40 9096 6209 04 SILENCER 1
60 1615 5664 00 SCREW 4
90 9096 6307 01 SUPPORT 1
100 0147 1360 03 HEX BOLT 4
110 0301 2344 00 PLAIN WASHER 4
120 9096 6358 02 EXHAUST ELBOW 1
9095 9400 03/05 - 37 -

REGULATING SYSTEM - STANDARD
See Page 48
See Page 54
9095 9400 04_04
- 38 - 9095 9400 04/04

REGULATING SYSTEM - STANDARD
10 1604 0306 83 UNLOADING VALVE 1 330 0581 2108 02 TEE CONNECTION 1

(For details see page 68) 340 0070 6002 05 PLASTIC TUBE AR
20 0663 7850 00 O-RING 1 350 0070 6002 05 PLASTIC TUBE AR
30 0301 2344 00 PLAIN WASHER 4 360 1604 0847 84 REGULATING ASSEMBLY 1
40 0211 1360 00 HEX.SOCKET CAP SCREW 4 (For details see page 74)
50 1604 0321 80 REGULATOR 1
60 0581 1200 26 COUPL. ELBOW 1
100 0266 1110 00 HEX.NUT 1
110 9096 6321 02 ACT CYL MOUNTING STUD 1
120 9096 6320 00 FUEL PUMP LEVER 1
140 0147 1247 00 HEX.BOLT 2
150 0301 2321 00 PLAIN WASHER 4
160 0291 1108 00 LOCK NUT+NYLON INSERT 1
170 0147 1250 00 HEX.BOLT 1
180 0333 2119 00 SPRING WASHER 2
230 0582 1200 05 STRAIGHT PIPE COUPLING 1
240 0661 1014 00 SEAL WASHER 2
250 0070 6002 04 PLASTIC TUBE AR
260 0581 1200 26 COUPL. ELBOW 1
275 0581 0025 01 STR.COUPLING 1
280 0581 2108 02 TEE CONNECTION 1
300 0661 1014 00 SEAL WASHER 1
325 0581 0025 01 STR.COUPLING 1
9095 9400 04/04 - 39 -

COOLER AND FAN - STANDARD
See Page 66
9095 9400 05_07
- 40 - 9095 9400 05/07

COOLER AND FAN - STANDARD
10 9096 6217 00 RADIATOR 1 220 0301 2335 00 PLAIN WASHER 6

11 9096 6199 81 ASSEMBLY TOP TANK 1 230 9096 6375 00 BELT GAURD 1
•A10 9096 6199 02 TOP TANK 1 240 1615 5664 00 SCREW 4
•A20 9096 6380 00 PRESSURE CAP 1
20 0686 3716 02 HEX.PLUG 1
30 0661 1033 00 SEAL WASHER 1
35 1619 5188 00 SEAL STRIP 1
38 1619 5188 00 SEAL STRIP 1
40 9096 6282 00 OIL COOLER 1
50 1619 6249 00 HEX.NIPPLE 2
60 0661 1038 00 SEAL WASHER 2
70 0686 3716 02 HEX.PLUG 1
80 0661 1033 00 SEAL WASHER 1
100 0147 1323 03 HEX.BOLT 4
110 0301 2335 00 PLAIN WASHER 1
130 0147 1321 03 HEX.BOLT 4
140 0301 2335 00 PLAIN WASHER 4
150 9096 6329 02 FAN GAURD 2
161 0147 1322 03 HEX.BOLT 4
162 0301 2335 00 PLAIN WASHER 8
163 0266 2110 00 HEX.NUT 4
170 9096 6197 01 FAN ADAPTER 1
180 0246 5242 00 STUD 4
185 0266 1111 00 HEX.NUT 4
190 0301 2344 00 PLAIN WASHER 4
200 9096 6338 00 FAN 1
210 0147 1323 03 HEX.BOLT 6
9095 9400 05/07 - 41 -

ENGINE COOLING - STANDARD
See Page 40
9095 9400 06_05
- 42 - 9095 9400 06/05

ENGINE COOLING - STANDARD
10 9096 6200 01 WATER PIPE OUTLET 1

20 9095 7178 03 HUMP HOSE 2
30 0347 6113 00 HOSE CLIP+SCREW 4
40 9096 6201 02 WATER PIPE 1
50 9095 8066 00 HUMP HOSE 2
60 0347 6100 20 HOSE CLIP 4
100 1088 1301 02 CABLE TIE 2
110 0147 1322 03 HEX.BOLT 2
120 0333 3227 00 SPRING WASHER 2
130 0347 6109 00 HOSE CLIP 2
140 0075 4025 36 HOSE 1
9095 9400 06/05 - 43 -

OIL SYSTEM - STANDARD
See Page 54
9095 9400 07_06
- 44 - 9095 9400 07/06

OIL SYSTEM - STANDARD
10 9096 6337 01 PIPE 1 240 0603 4200 08 HEX NIPPLE 1

12 9096 6218 03 HOSE ASSEMBLY 1 250 0653 1062 00 COPPER WASHER 1
15 9096 6219 03 HOSE ASSEMBLY 1 260 0564 0000 24 TEE PIPE COUPLING 1
17 9096 6425 00 PIPE 1 270 0653 1062 00 COPPER WASHER 1
18 1619 2766 00 PAINT STRIPPING BOLT 1 280 0603 4200 08 HEX NIPPLE 1
20 1619 6249 00 HEX.NIPPLE 1 285 0575 0121 29 HOSE-FLEXIBLE 1
30 0661 1038 00 SEAL WASHER 1 290 0653 1062 00 COPPER WASHER 1
40 1619 6249 00 HEX.NIPPLE 1 300 0653 1062 00 COPPER WASHER 1
50 0661 1038 00 SEAL WASHER 1 310 1079 5840 18 NIPPLE 1
60 0147 1474 00 HEX.BOLT 1 320 0346 1000 21 PIPE CLAMP 4
70 0301 2378 00 PLAIN WASHER 1 330 1619 5898 01 HEX.BOLT 4
80 1619 5509 00 HEX.NIPPLE 1
90 0661 1038 00 SEAL WASHER 1
100 1619 6249 00 HEX.NIPPLE 1
110 0661 1038 00 SEAL WASHER 1
120 0653 1043 00 FLAT GASKET 1
130 1079 5840 01 HEX.NIPPLE 1
135 0653 1062 00 COPPER WASHER 1
140 1079 5840 18 NIPPLE 1
150 1626 0882 00 OIL FILTER 1
160 1626 1034 00 NIPPLE HEXAGON 1
170 9096 6365 00 BRACKET 1
180 1613 6828 00 FILTER HEADER 1
190 0823 0050 09 NON RETURN VALVE 1
200 0575 0121 29 HOSE-FLEXIBLE 1
210 9096 6580 00 HEX NIPPLE 1
220 0653 1062 00 COPPER WASHER 1
230 0653 1062 00 COPPER WASHER 1
9095 9400 07/06 - 45 -

AIR OUTLET - STANDARD
See Page 64
9095 9400 08_04
- 46 - 9095 9400 08/04

AIR OUTLET - STANDARD
10 1604 6945 04 MANIFOLD 1 200 0623 2100 12 BACK NUT 1

20 - O-RING 1 210 0852 0010 30 BALL VALVE 1
(Part of service kit, see page 26) 220 1604 0403 00 PIPE 1
30 - O-RING 1 221 1604 0403 00 PIPE 1
(Part of service kit, see page 26) 230 1604 0405 00 PIPE 1
40 - O-RING 1 231 1604 0405 00 PIPE 1
(Part of service kit, see page 26) 240 0211 1964 07 HEX.CAP SCREW 2
50 0211 1364 03 HEX SOC HEAD CAP SCREW 3 250 0333 3232 00 LOCK WASHER 2
55 0211 1368 03 HEX SOCKET SCREW 1
60 0686 3716 01 HEX.PLUG 1
70 - COPPER WASHER 1
(Part of service kit, see page 26)
75 1604 0358 00 HOSE ASSEMBLY 1
80 0211 1964 10 HEX.CAP SCREW 2
90 0333 3237 00 LOCK WASHER 2
100 - O-RING 2
110 - O-RING 2
120 1604 0406 80 MINIMUM PRESSURE VALVE 1
130 0147 1323 03 HEX.BOLT 4
140 0333 3227 00 SPRING WASHER 4
150 - O-RING 2
160 1615 9474 81 BALL VALVE ASSY 1
170 0147 1323 03 HEX.BOLT 2
180 0333 3227 00 SPRING WASHER 2
190 1604 0404 00 PIPE 1
9095 9400 08/04 - 47 -

SAFETY AND CONTROL PANEL - STANDARD
See Page 46
9095 9400 10_03
- 48 - 9095 9400 10/03

SAFETY AND CONTROL PANEL - STANDARD
1 1089 9355 97 MODULE 1

2 1089 9420 01 HOUR METER 1
3 0160 6040 00 SLOTTED SCREW 2
4 0266 2106 00 HEX.NUT 2
10 1604 0315 81 LOADING VALVE 1
15 0686 6126 00 HEX.SOCKET PLUG 1
20 0160 6062 00 SLOTTED SCREW 2
30 0581 1200 15 ELBOW COUPLING 2
40 1619 5268 00 PRESSURE GAUGE 1
50 0581 0000 35 ELBOW PIPE COUPLING 1
70 1619 5898 01 HEX.HEAD SCREW 4
100 1615 7831 02 TEMP.SWITCH 1
110 0661 1033 00 SEAL WASHER 1
9095 9400 10/03 - 49 -

ELECTRICAL SYSTEM - STANDARD
See Page 66
See Page 64
9095 9400 11_05
- 50 - 9095 9400 11/05

ELECTRICAL SYSTEM - STANDARD
20 9095 5679 00 BATTERY 1

30 1089 9206 31 CIRCUIT BREAKER 1
50 0147 1326 03 HEX.BOLT 1
60 1088 0019 01 CONTACT WASHER 1
70 0301 2335 00 PLAIN WASHER 1
80 1088 0801 40 GROMMET 1
90 9095 7975 01 BATTERY CLAMP 1
100 9096 6591 00 TIE ROD (BATTERY) 1
110 0296 1110 00 WING NUT 1
120 0301 2335 00 PLAIN WASHER 1
130 1616 3637 00 PACKING 1
140 0301 2335 00 PLAIN WASHER 1
150 0301 2335 00 PLAIN WASHER 1
160 1088 0019 01 CONTACT WASHER 1
170 0301 2358 00 PLAIN WASHER 1
180 0147 1400 03 HEX.BOLT 1
190 0301 2358 00 PLAIN WASHER 1
200 0147 1400 03 HEX.BOLT 1
210 1088 0019 03 CONTACT WASHER 1
220 1088 1301 02 CABLE TIE 20
230 9095 7304 00 CABLE 1
240 9096 6234 02 CABLE 1
250 9095 8075 00 ENGINE EARTHING CABLE 1
260 9095 8075 00 ENGINE EARTHING CABLE 1
270 9096 6233 01 WIRE HARNESS 1
290 9096 6427 00 CABLE - VESSEL GROUND 1
9095 9400 11/05 - 51 -

MARKINGS - STANDARD
9095 9400 15_03
- 52 - 9095 9400 15/03

MARKINGS - STANDARD
10 - DATA PLATE 1
(Not available seperately)
20 0129 3270 34 BLIND RIVET 4
40 9095 8018 13 DECAL 2
50 9096 6301 01 CAUTION PLATE 1
60 0129 3121 00 RIVET 4
70 0690 1150 00 HOUSE MARK 2
80 1079 9910 02 INFORMATION LABEL 1
90 1079 9902 29 WARNING LABEL 1
120 1079 9902 00 WARNING LABEL 1
130 9096 6304 01 LABEL 1
9095 9400 15/03 - 53 -

VESSEL COMPLETE - STANDARD
9095 9400 16_03
- 54 - 9095 9400 16/03

VESSEL COMPLETE - STANDARD
10 9000 0202 00 COUPLING 3

15 0571 0020 31 HOSE NIPPLE 1
18 0347 6111 00 HOSE CLIP+SCREW 1
20 0832 1000 53 SAFETY VALVE 1
30 9096 6411 00 HOSE 1
35 - SEPARATOR OIL 1
48 - O-RING 1
50 9000 0000 00 PACKING 3
60 0661 1049 00 SEAL WASHER 1
70 0623 2106 03 BACK NUT 1
80 1604 0385 01 TUBE 1
90 1604 0351 90 PRESSURE VESSEL 1
100 1616 5108 00 OIL LEVEL INDICATOR 1
110 1604 0384 02 RETAINER 1
160 9096 6426 00 VESSEL DRAIN 1
170 0627 5100 05 PRESSURE SCREW 1
180 0653 1128 00 COPPER WASHER 2
190 0686 3716 02 HEX.PLUG 1
200 0661 1033 00 SEAL WASHER 1
9095 9400 16/03 - 55 -

AFTERCOOLER ASSEMBLY - STANDARD
See Page 66
9095 9400 17_04
- 56 - 9095 9400 17/04

AFTERCOOLER ASSEMBLY - STANDARD
10 1604 0520 01 CONNECTION 1 300 1615 5664 00 SCREW 4

20 9096 6423 00 BRACKET 2 310 9096 6421 01 BRACKET 1
30 9096 6422 00 BRACKET 2 335 0661 1062 00 SEAL WASHER 1
40 0147 1320 03 HEX.BOLT 4 340 9096 6418 00 PIPE-CONNECTION 1
50 0333 3227 00 SPRING WASHER 8 345 0634 1000 27 COUPLING 1
60 9096 6333 00 AFTERCOOLER 1 350 0571 0035 41 HEXAGON NIPPLE 1
70 0147 1323 03 HEX.BOLT 4 360 0661 1062 00 SEAL WASHER 1
80 0301 2335 00 PLAIN WASHER 8 390 9096 6429 01 PIPE 1
90 0291 1110 00 LOCK NUT+NYLON INSERT 4 400 9096 6419 01 PIPE 1
100 0653 1062 00 COPPER WASHER 1
110 0686 4202 03 PLUG 1
150 0571 0035 41 HEXAGON NIPPLE 2
160 0661 1062 00 SEAL WASHER 2
170 9096 6430 00 PIPE 1
180 0571 0035 41 HEXAGON NIPPLE 2
190 0661 1062 00 SEAL WASHER 2
200 1604 0530 01 WSD-FILTER 1
210 0653 1062 00 COPPER WASHER 1
220 0803 5012 11 SILENCER 1
230 1615 8619 01 COUPLING 1
240 1615 8620 00 RESTRICTOR 1
252 0346 1000 49 PIPE CLAMP 1
255 1619 5898 02 HEX.BOLT 1
260 0147 1360 03 HEX BOLT 4
270 0333 3232 00 LOCK WASHER 4
280 0301 2344 00 PLAIN WASHER 4
290 0266 2111 00 HEX.NUT 4
9095 9400 17/04 - 57 -

UNDERCARRIAGE ASSEMBLY - STANDARD
9095 9400 18_03
- 58 - 9095 9400 18/03

UNDERCARRIAGE ASSEMBLY - STANDARD
10 9096 6240 02 UNDER CARRIAGE ASSEMBLY 1

•A10 9096 6190 81 FRAME 1
•A20 9095 7018 04 DRAW BAR 1
•A30 9095 5443 00 AXLE ASSEMBLY COMPLETE 1
•A40 1604 0451 01 MUDGUARD 2
•A50 1615 7752 01 FOOT 1
•A60 9096 6578 00 TUBE 1
•A80 1202 7695 01 BRACKET 2
•A90 9096 6350 00 COVER - BRAKE LEVER 1
•A100 9096 6428 00 REFLECTOR 2
•A110 0129 3175 00 POP RIVET "8
•A115 0147 1489 03 HEX.BOLT 2
•A120 0301 2378 00 PLAIN WASHER 2
•A125 0147 1476 03 HEX.BOLT 4
•A130 0301 2378 00 PLAIN WASHER 4
•A135 0147 1476 03 HEX.BOLT 8
•A140 0301 2378 00 PLAIN WASHER 16
•A145 0266 1114 00 HEX.NUT 8
•A150 1615 5664 00 SCREW 10
•A155 1619 7204 02 CLAMP-LOWER 1
•A160 1619 7204 03 HAND LEVER 1
•A165 0246 1380 04 STUD 2
•A170 0301 2378 00 PLAIN WASHER 2
•A175 0266 1114 00 HEX.NUT 1
•A180 0147 1401 03 HEX BOLT 4
•A185 0301 2358 00 PLAIN WASHER 4
•A190 1615 5664 00 SCREW 4
•A200 0111 1686 09 LOCKING CLIP 1
•A210 9096 6581 00 CHAIN 1
9095 9400 18/03 - 59 -

FRAME ASSEMBLY - STATIONARY - STANDARD
9095 9400 90_03
- 60 - 9095 9400 90/03

FRAME ASSEMBLY - STATIONARY - STANDARD
10 9096 6349 02 FRAME ASSEMBLY 1

•A10 9096 6190 81 FRAME 1
•A20 9095 7360 01 TRANSPORTATION BRACKET 1
•A30 0147 1491 03 HEX.BOLT 1
•A40 0301 2378 00 PLAIN WASHER 1
•A50 0333 2174 38 PLAIN WASHER 1
•A60 0147 1478 00 HEX.BOLT 1
•A70 0266 1114 00 HEX.NUT 1
9095 9400 90/03 - 61 -

AIR INLET - STANDARD
9097 0000 10_02
- 62 - 9097 0000 10/02

AIR INLET - STANDARD
10 1604 0752 01 AIR FILTER 1

•A10 1613 8004 00 FILTER ELEMENT 1
•A20 2914 9311 00 SAFETY CARTRIDGE 1
30 0347 6119 00 CLAMP 2
40 9096 6300 01 AIR DUCT 1
50 9096 6283 02 COVER 1
60 9096 6238 02 HOSE 1
70 9096 6366 01 SUPPORT 1
80 0147 1398 00 HEX.BOLT 3
90 0301 2358 00 PLAIN WASHER 3
100 9096 6558 00 CLAMP 1
170 1613 7912 03 SERVICE INDICATOR 1
9097 0000 10/02 - 63 -

MOUNTS ON FRAME - STANDARD
9097 0000 11_02
- 64 - 9097 0000 11/02

MOUNTS ON FRAME - STANDARD
10 1615 4945 03 RUBBER BUFFER 2 160 0147 1401 03 HEX BOLT 4

20 0147 1400 03 HEX.BOLT 4 170 0301 2358 00 PLAIN WASHER 4
30 0301 2358 00 PLAIN WASHER 4 190 9096 6574 00 BRACKET 1
40 9096 6194 01 SUPPORT ENGINE - LH 1 200 0147 1400 03 HEX.BOLT 1
45 0147 1401 03 HEX BOLT 3 210 0301 2358 00 PLAIN WASHER 1
46 0301 2358 00 PLAIN WASHER 3 220 1619 2766 00 PAINT STRIPPING BOLT 1
50 9096 6195 01 SUPPORT ENGINE - RH 1
54 0147 1401 03 HEX BOLT 3
55 0301 2358 00 PLAIN WASHER 3
60 0147 1477 03 HEX.BOLT 2
65 0301 2378 00 PLAIN WASHER 2
70 1615 4945 03 RUBBER BUFFER 2
80 0147 1400 03 HEX.BOLT 4
90 0301 2358 00 PLAIN WASHER 4
100 1604 0255 01 SUPPORT 1
110 0147 1401 03 HEX BOLT 4
115 0301 2358 00 PLAIN WASHER 4
120 0147 1476 03 HEX.BOLT 2
125 0301 2378 00 PLAIN WASHER 2
130 9096 6196 02 LIFTING EYE 1
131 9096 6369 00 HEAT SHIELD 1
132 9096 6367 01 CLAMP (AIR FILTER ENGINE) 1
133 0246 1236 00 STUD 2
134 0266 1111 00 HEX.NUT 2
135 9096 6368 01 CLAMP (AIR FILTER ENGINE) 1
140 0302 1274 04 WASHER 4
150 0147 1476 03 HEX.BOLT 4
9097 0000 11/02 - 65 -

BODYWORK AND MOUNTS - STANDARD
9097 0000 12_02

See Page 82
- 66 - 9097 0000 12/02

BODYWORK AND MOUNTS - STANDARD
10 9096 6206 81 ASSEMBLY REAR PANEL 1 250 1604 0929 00 BAFFLE 1

(For details see page 77) 260 1619 2766 00 PAINT STRIPPING BOLT 4
20 1615 5664 00 SCREW 8 290 9096 6241 01 BAFFLE ASSEMBLY (FRONT) 1
30 9096 6203 81 ASSEMBLY FRONT PANEL 1 (For details see page 81)
(For details see page 76) 300 1619 5337 03 PAINT STRIPPING BOLT 4
40 1615 5664 00 SCREW 6 310 9096 6208 03 PLATE (SILENCER MOUNTING) 1
50 9096 6382 00 HEAT SHIELD 1 312 9096 6383 00 INSULATION 1
60 9096 6381 00 PLATE 1 320 1619 5337 03 PAINT STRIPPING BOLT 4
70 1619 5898 01 HEX.BOLT 2 330 9096 6198 81 FAN COWL ASSEMBLY 1
80 9096 6207 81 DUCT ASSEMBLY 1 (For details see page 75)
(For details see page 78) 340 1615 5664 00 SCREW 8
90 1615 5664 00 SCREW 8 350 1604 2206 00 HOLDER-DOCUMENT 1
100 9096 6211 81 DOOR ASSEMBLY 2 360 1619 5898 02 HEX.BOLT 2
(For details see page 79) 370 1615 8604 00 BRACKET 2
110 1615 7712 00 HINGE 6 380 0226 9915 17 SQ. NECK BOLT 2
120 0216 1324 03 HEX SOC SCREW 24 390 0333 3227 00 SPRING WASHER 2
130 1619 2665 00 SEAL 7 400 0266 2110 00 HEX.NUT 2
140 1604 4318 00 SEAL 4 410 0111 1309 00 SPLIT COTTER PIN 4
150 1202 8673 00 HAND GRIP 2 420 0301 2318 00 PLAIN WASHER 4
160 0147 1246 03 HEX.BOLT 4 430 1619 2981 01 PIN 4
170 0333 3220 00 LOCK WASHER 4 440 1619 2980 01 SUPPORT-CATCH 4
180 0266 2108 00 HEX.NUT 4 450 1619 2978 01 CATCH 4
190 1615 8605 00 STIRRUP 4 460 0129 3175 00 POP RIVET 12
200 0129 3175 00 POP RIVET 8
210 9096 6342 00 GAS SPRING 4
220 9096 6214 00 GAS SPRING SPACER 4
230 0324 1000 38 DISTANCE SLEEVE 8
240 0147 1331 03 HEX.BOLT 4
9097 0000 12/02 - 67 -

UNLOADING VALVE - STANDARD
1604 0306 83_01
- 68 - 1604 0306 83/01

UNLOADING VALVE - STANDARD
- 1604 0306 83 UNLOADING VALVE (From page 38) •110 - O-RING 1

•20 - VALVE 1 (Part of service kit, see page 22)
(Part of service kit, see page 22) •115 - O-RING 1
•25 - SPRING 1 (Part of service kit, see page 22)
(Part of service kit, see page 22) •120 1615 8345 01 BUSHING 1
•30 1604 0307 00 PISTON ROD (UNL.VALVE) 1 •125 - PLAIN WASHER 1
•35 - PLAIN BEARING 1 (Part of service kit, see page 22)
(Not available separately) •130 - O-RING 1
•40 - WIPER 1 (Part of service kit, see page 22)
(Not available separately) •135 - O-RING 1
•45 1604 0310 00 PISTON (UNLOADING VALVE) 1 (Part of service kit, see page 22)
•50 - PISTON SEAL 1 •140 1604 0313 00 VALVE 1
(Part of service kit, see page 22) •145 0581 1200 23 ELBOW PIPE COUPLING 1
•55 - HOUSING (UNLOADER) 1 •150 0070 6002 04 PLASTIC TUBE AR
(Not available separately) •155 0582 1200 05 STRAIGHT PIPE COUPLING 1
•60 - LOCKNUT 1 •160 0653 1043 00 FLAT GASKET 2
(Part of service kit, see page 22) •165 0686 4201 03 HEXAGON PLUG 1
•65 1604 0311 00 SPRING 1 •170 0582 1200 12 TEE PIPE COUPLING 1
•70 0147 1962 76 HEX. HEAD SCREW 3 •175 0070 6002 05 PLASTIC TUBE AR
•75 - HOUSING 1
(Not available separately)
•80 - O-RING 1
•85 0147 1323 03 HEX. HEAD SCREW 2
•90 - HOUSING 1
•95 - O-RING 1
•100 - O-RING 1
•105 - VALVE 1
1604 0306 83/01 - 69 -

LOAD VALVE ASSEMBLY - STANDARD
1604 0315 81_01
- 70 - 1604 0315 81/01

LOAD VALVE ASSEMBLY - STANDARD
- 1604 0315 81 LOAD VALVE ASS’Y (From page 48)

•20 0160 6060 00 SLOTTED SCREW 2
•25 - O-RING 3
•30 - SPRING 1
•35 1604 0316 01 HOUSING 1
•40 0335 3106 00 RETAINING RING 2
•45 - O-RING 1
•50 1604 0317 00 VALVE 1
•55 - O-RING 1
•60 1613 2614 00 COVER 1
•65 1604 0318 00 VALVE ROD 1
•70 1613 2616 00 KNOB 1
1604 0315 81/01 - 71 -

ACTUATING UNIT ASSEMBLY - STANDARD
- 1604 0321 80 ACTUATING UNIT (ASSY)(From page 38)

•30 - WIPER 1
•35 0500 4510 31 PLAIN BEARING 1
•40 2252 0489 00 COMPR.SPRING 1
•45 - HOUSING (ACTUATING UNIT) 1
•50 1615 8755 00 PISTON 1
•55 - PISTON SEAL 1
•60 0291 1110 00 LOCKNUT 2
•65 1615 8369 00 SPRING 1
•70 0266 2108 00 HEXAGON NUT 2
•75 0147 1252 12 HEX .HEAD SCREW 2
•80 - COVER 1
•85 0501 0007 00 SPHERICAL PLAIN BEARING 1
•90 1615 8382 00 ADAPTOR 1
•100 1615 8756 80 PISTON 1
1604 0321 80_03
- 72 - 1604 0321 80/03

PRESSURE VESSEL - STANDARD
- 1604 0351 90 PRESSURE VESSEL (From page 54)

•10 0129 3115 00 BLIND RIVET 4
•20 2250 2528 00 HEX.PLUG 1
•30 0653 1227 00 FLAT GASKET 1
•40 0147 1403 17 HEX.BOLT 12
•70 1604 0351 00 VESSEL 1
••A10 1604 0386 00 COVER 1
1604 0351 90_01
1604 0351 90/01 - 73 -

REGULATING VALVE ASSEMBLY - STANDARD
- 1604 0847 84 REGULATING ASSEMBLY(From page 38)

•20 - HOUSING 1
•30 - SPRING 1
•40 - BEARING BALL 1
•50 - MEMBRANE 1
•60 - O-RING 1
•70 - O-RING 1
•80 2252 4058 00 SPRING GUIDE 1
•90 2252 1428 00 SPRING 1
•100 2252 4059 01 SPRING SEAT 1
•110 - O-RING 1
•120 - SPRING COVER 1
•130 0266 2110 00 HEXAGON NUT 1
•140 1604 0849 02 SCREW 1
•150 0147 1247 03 HEX. HEAD SCREW 4
•160 1604 0850 03 HANDLE 1
•170 2252 4057 00 BALL CAGE 1
1604 0847 84_02
- 74 - 1604 0847 84/02

FAN COWL ASSEMBLY - STANDARD
- 9096 6198 81 ASSY. FAN COWL (From page 66)

•10 9096 6198 03 FAN COWL 1
•15 9096 6376 00 PLATE 1
•20 9096 6377 01 COVER PLATE 1
•25 1619 2766 00 PAINT STRIPPING BOLT 7
9096 6198 81_00
9096 6198 81/00 - 75 -

FRONT PANEL ASSEMBLY - STANDARD
- 9096 6203 81 ASSY.FRONT PANEL (From page 66)

•10 9096 6203 02 FRONT PANEL 1
•15 9096 6378 00 SILENCING FOAM (50 mm) 1
9096 6203 81_00
- 76 - 9096 6203 81/00

REAR PANEL ASSEMBLY - STANDARD
- 9096 6206 81 ASSY. REAR PANEL (From page 66)

•10 9096 6206 05 REAR PANEL 1
9096 6206 81_00
9096 6206 81/00 - 77 -

DUCT ASSEMBLY - STANDARD
- 9096 6207 81 DUCT ASSY (From page 66)

•10 9096 6207 02 DUCT 1
•15 1604 0429 02 COVER 1
•20 0147 1205 03 HEX.BOLT 3
•25 0301 2318 00 PLAIN WASHER 3
•30 0291 1107 00 LOCK NUT+NYLON INSERT 3
•35 1615 5692 00 LOCK 1
9096 6207 81_00
- 78 - 9096 6207 81/00

DOOR ASSEMBLY - STANDARD
- 9096 6211 81 DOOR ASSY (From page 66)

•10 9096 6211 02 DOOR 2
9096 6211 81_00
9096 6211 81/00 - 79 -

FUELTANK ASSEMBLY - STANDARD
- 9096 6216 81 FUELTANK ASSEMBLY(From page 34)

•10 9096 6216 04 FUEL TANK 1
•20 9096 6374 00 FLANG (FUEL TANK DRAIN) 1
•30 9096 6372 00 GASKET 1
•40 0301 2321 00 PLAIN WASHER 4
•50 0147 1246 03 HEX.BOLT 4
•60 9096 6370 00 MANIFOLD 1
•70 9096 6371 00 GASKET 1
•80 0147 1247 03 HEX.BOLT 6
•90 0301 2321 00 PLAIN WASHER 6
•100 0581 1200 26 COUPL. ELBOW 2
•110 0070 6002 05 PLASTIC TUBE AR
•120 0075 4005 56 HOSE AR
•130 0347 6104 00 HOSE CLIP+SCREW 1
•140 9096 6570 00 STRAINER 1
9096 6216 81_01
- 80 - 9096 6216 81/01

FRONT BAFFLE ASSEMBLY - STANDARD
- 9096 6241 01 BAFFLE ASSEMBLY (FRONT)(From page 66)

•10 1604 0425 03 BAFFLE 1
•20 1604 0428 02 BAFFLE 1
•30 1604 0426 02 BAFFLE 1
•40 1604 0427 02 BAFFLE 5
•50 1604 0428 60 BAFFLE 1
•60 1615 5664 00 SCREW 6
•70 0129 3174 01 BLIND RIVET 24
9096 6241 01_02
9096 6241 01/02 - 81 -

REAR BAFFLE ASSEMBLY - STANDARD
- 9096 6241 02 REAR BAFFLE ASSY (From page 66)

•10 1604 0425 03 BAFFLE 1
•20 1604 0428 02 BAFFLE 1
•30 1604 0426 02 BAFFLE 1
•40 1604 0427 02 BAFFLE 5
•50 1604 0428 60 BAFFLE 1
•60 1615 5664 00 SCREW 6
•70 0129 3174 01 BLIND RIVET 24
9096 6241 02_02
- 82 - 9096 6241 02/02

AXLE ASSEMBLY - COMPLETE - STANDARD
- 9095 5443 00 AXLE ASSEMBLY (From page 58)

•5 9095 6894 00 AXLE ASSEMBLY 1
•10 0538 1649 00 NYLON TYRE 2
•30 1619 0113 00 WHEEL RIM 2
9095 5443 00_01
9095 5443 00/01 - 83 -

FRAME ASSEMBLY - STANDARD
9096 6190 81_00
- 84 - 9096 6190 81/00

FRAME ASSEMBLY - STANDARD
- 9096 6190 81 FRAME ASSLY (From page 58, 60)

•10 9096 6190 05 FRAME 1
•20 1619 2766 00 PAINT STRIPPING BOLT 36
•25 9096 6416 01 BOTTOM PLATE 1
•30 9096 6417 00 FLANGE 2
•60 9096 6202 01 BATTERY SUPPORT 1
•65 9096 6415 80 BAFFLE ASSLY 2
•70 9096 6572 00 BOTTOM PLATE 1
9096 6190 81/00 - 85 -

BAFFLE ASSEMBLY - STANDARD
- 9096 6415 80 BAFFLE ASSY (From page 84)

•10 9096 6415 00 BAFFLE 2
•15 1604 0289 00 SILENCING FOAM 4
9096 6415 80_01
- 86 - 9096 6415 80/01

ATLAS COPCO XAHS 186 Cud

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Parts List

for Portable Compressor

XAHS 186 Cud Engine 6BT5.9

Warranty and Liability .....................................................................4

Parts Index ........................................................................................5

Safety Precautions for Portable Compressors...............................9

Ordering Spare Parts ..................................................................... 17

The information provided in this book is applicable for compressors with

ATLAS COPCO - PORTABLE AIR DIVISION 9096 3228 00

Copyright, Atlas Copco (I) Ltd., India

PART PAGE PART PAGE

PART PAGE PART PAGE

PART PAGE PART PAGE

PART PAGE PART PAGE

0.1 INTRODUCTION Skill level 3: Electrical technician

ORDERING SPARE PARTS

- 9095 0499 35 SERVICE PAK 750HR

- 9095 0499 40 SERVICE PAK 1500HR

- 9095 0499 45 SERVICE PAK 2250HR

REF PART NUMBER DESIGNATION QTY

A 9095 1425 20 20 LITER PACK 1

REF PART NUMBER DESIGNATION QTY

- 2911 0052 00 SERVICE KIT SPEED REGULATOR

2911 0052 00_00

2911 0052 00/00 - 21 -

REF PART NUMBER DESIGNATION QTY

- 2911 0074 00 SERVICE KIT UNLOADING VALVE

2911 0074 00_00

- 22 - 2911 0074 00/00

REF PART NUMBER DESIGNATION QTY

- 2911 0075 00 SERVICE KIT OIL SEPARATOR

2911 0075 00_02

2911 0075 00/02 - 23 -

2911 0092 00_00

- 24 - 2911 0092 00/00

- 2911 0092 00 SERVICE KIT LOADING VALVE

2911 0092 00/00 - 25 -

2911 0094 00_01

- 26 - 2911 0094 00/01

- 2911 0094 00 SERVICE KIT ELEMENT MOUNTING

2911 0094 00/01 - 27 -

REF PART NUMBER DESIGNATION QTY

- 2911 0090 00 SERVICE KIT REGULATING VALVE

2911 0090 00_00

- 28 - 2911 0090 00/00

REF PART NUMBER DESIGNATION QTY

20 1604 0403 00 PIPE 1

1611 8371 27/01 - 29 -

1611 8138 28_02

- 30 - 1611 8138 28/02

10 1604 7386 82 GEARSET 1

1611 8138 28/02 - 31 -

9095 9400 01_06

- 32 - 9095 9400 01/06

10 1616 7281 80 ELEMENT 1 260 1604 0287 00 WASHER 1

9095 9400 01/06 - 33 -

9095 9400 02_03

- 34 - 9095 9400 02/03

10 9096 6216 81 FUEL TANK ASSLEMBLY 1

9095 9400 02/03 - 35 -