Ict Hd30 Hdp20 Cat A4 en

DEUTSCH HD30 & HDP20
CONNECTOR SERIES
TERMINALS AND CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// DEUTSCH HD30 & HDP20 CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION
WE GO TO EXTREMES
TO MAKE SURE EVERY
CONNECTION COUNTS.
TE Connectivity (TE) Industrial & Commercial Transportation is a reliable provider of solutions for even the
harshest environment. With a focus on employee expertise and durable products, we deliver the solutions
and support our customers can count on.
2,000+ 10,000+ 20,000+

Employees Customers Different Parts
Years ago, tractors, construction equipment, trucks, and boats had simple electrical systems that might have
included electrical starting and a basic lighting package. Today, ECUs, joysticks, fuel-efficient engines, LED
lights, and CAN systems are standard equipment. The need to protect sensitive electrical systems from
vibration, moisture, dust, dirt, salt, and airborne particles has never been greater. TE Industrial & Commercial
Transportation is a leader in supporting today’s increasingly complex and sophisticated equipment and
applications.
Our comprehensive line of products includes an unparalleled portfolio of rugged sensors, terminals, connectors,
relays, and hybrid electric mobility solutions. These solutions are designed to withstand the harshest
environmental conditions and to help vehicles operate safer, cleaner, and smarter.
Our solutions adapt to virtually

any harsh environment
application, including:
Motors and ABS/EBS Telematics Sensors Wire-To-Wire Infotainment
Gearboxes Brake Units Units Coupling at Applications
the Chassis
PAGE 2TE.COM/ICT
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INDUSTRIAL & COMMERCIAL TRANSPORTATION /// DEUTSCH HD30 & HDP20 CONNECTORS PAGE 3
DEUTSCH HD30 & HDP20

CONNECTOR SERIES
Designed specifically for the truck, bus, and off-highway industry, the HD30 & HDP20 series connectors are
heavy duty, environmentally sealed, multi-pin circular connectors. Available in metal or thermoplastic housings,
these connectors offer multiple pin configurations that accept contact sizes 4 through 20.
PAGE 4TE.COM/ICT
HD30 & HDP20
CONNECTORS
DEUTSCH HD30 & HDP20 Series
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
HD30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
HDP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Wire Sealing Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Special Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
How-To Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
DEUTSCH Common Contacts

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
Solid Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Stamped & Formed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PCB Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Crimping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33
DEUTSCH Tooling
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Solid Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Stamped & Formed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-40
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43
DEUTSCH HD30 & HDP20 CONNECTOR SERIES
FEATURES & BENEFITS
• The HD30 and HDP20 connector series are robust circular connection systems with quick connect/
disconnect bayonet coupling.
• The HD30 connector series shell is made of metal and the HDP20 connector series shell is made
of thermoplastic.
• Available in 19 contact arrangements up to 47 posistions, offering a broad array of options for

power and signal circuits.
• Uses the DEUTSCH Common Contact Sytem - A unique system of interchangeable and intermat-
able contacts that can be used in all DEUTSCH connectors.
• Rated at 7.5 to 100 Amps and 250 VAC for 22 to 4 AWG (0.35-22.00 mm2)
• Optional jam nuts and gaskets are available for mounting. Multiple backshell adapters and wire
strain relief backshells are availalbe to enhance design flexibility and meet application
specific needs.
KEY INDUSTRIES
DEUTSCH HD30 &

HDP20 products can
be utilized in the truck,
bus, construction, Truck Bus Construction Agriculture Special
agriculture, and special
vehicles industries.
APPLICATIONS
DEUTSCH HD30 &

HDP20 products can
be utilized in the Powertrain ABS/EBS Sensors, Wire-To-Wire Telematics and
following Brake Units Displays and Infotainment
applications: Devices Applications
PAGE 6TE.COM/ICT
DEUTSCH HD30 & HDP20 OVERVIEW
HD30 & HDP20

CONNECTORS
HD30 SERIES
The DEUTSCH HD30 series connectors are constructed from a metal
shell developed to meet the needs of the heavy duty equipment
and transportation industries. The HD30 features include quick
connectdisconnect bayonet coupling, single hole bulkhead mounting,
silicone seals, and a rear insertion/rear removal contact system.
HD20 SERIES
The HDP20 series connectors are heavy duty rated, environmentally
sealed, composite shell, multi-pin connectors. The composite
thermoplastic shell is suited for applications where chemicals can
damage a connector housing. HDP20 features quick connect-disconnect
bayonet coupling, single hole bulkhead mounting, silicone seals, and a
rear insertion/rear removal contact system.
PERFORMANCE SPECIFICATIONS MATERIAL SPECIFICATIONS (HD30)
Operating at temperatures Grommet Silicone rubber

Temperature
-55°C to +125°C
Insert Retainer Unfilled PEI
No electrical or mechanical
Receptacle
defects after 100 cycles of
Durability Interfacial Aluminum
engagement
and disengagement. Seal
No unlocking or unmating and Shell Aluminum

exhibits no mechanical or physical
damage after sinusoidal vibration MATERIAL SPECIFICATIONS (HD20)
levels of 20 G’s at 10 to 2000
Vibration Grommet Silicone rubber
Hz in each of the three mutually
perpendicular planes. No electrical Insert Retainer Unfilled PEI
discontinuities longer than 1
microsecond. Receptacle
Interfacial Glass filled PA
Connectors show no damage
Fluid Seal
when exposed to most fluids used
Resistance in Shell Glass filled PA
industrial applications.
Insulation
PRODUCT DOCUMENTATION
1000 megohms minimum at 25°C.
Resistance Additional documentation is available for assistance
Immersion IP68 rating with DEUTSCH HD30 & HDP20 products.
Properly wired and mated The following TE Connectivity document numbers may
connections will withstand be helpful:
Moisture
immersion under three feet of HD30 Series
Resistance
water without loss of electronic 108-151014 (HD30 Series Product Specification)
qualities or leakage. 114-151014 (HD30 Application Specification)
Dielectric 0425-013-1800 (Arrangements for Shell Size 18)
Current leakage less than 0425-014-2400 (Arrangements for Shell Size 24)
Withstanding
2 milliamps at 1500 volts AC.
Voltage HDP20 Series
No cracking, chipping or leaking 108-151015 (HDP20 Product Specification)
Thermal Cycle after 20 test cycles from 114-151015 (HDP20 Application Specification)
-55°C to +125°C. 0425-013-1800 (Arrangements for Shell Size 18)
0425-014-2400 (Arrangements for Shell Size 24)
DEUTSCH HD30 & HDP20 DIMENSIONS
ØB ØD
A
C
HD/HDP Plug HD/HDP Receptacle
Shell Size Overall Length Overall Height Overall Length Overall Height
A ØB C ØD
18 1.521 (38.63) 1.700 (43.17) 1.648 (41.86) 1.750 (44.45)
24 1.521 (38.63) 1.950 (49.53) 1.648 (41.86) 2.000 (50.80)
Dimensions are for reference only.
DEUTSCH HD30 & HDP20 CONFIGURATIONS
Wire Seal Options
N Normal wire seals (green ring) Insert Arrangement

T Thin wall wire seals (gray ring)
Extra thin wall wire seals (blue
E
ring) XX-XX Shell Size - Configuration
X size XX Number and Size of Cavities
X, X, X
18 SHELL SIZE CONFIGURATIONS
18-6 18-8 18-14 18-20 18-21

2 size 4 & 4 size 16 8 size 12 14 size 16 2 size 16 & 18 size 20 21 size 20
N, E N, E N, T, E N, E N
PAGE 8TE.COM/ICT
DEUTSCH HD30 & HDP20 CONFIGURATIONS
HD30 & HDP20

CONNECTORS
24 SHELL SIZE CONFIGURATIONS
24-7(-C038 only) 24-9 24-14 24-16 24-18

3 size 4† & 4 size 16 1 size 4, 2 size 8 1 size 4, 1 size 12 16 size 12 1 size 8, 3 size 12
N & 6 size 12 & 12 size 16 N, E & 14 size 16
N, E N, E N, E
24-19 24-21 24-23 24-29 24-31

6 size 12 4 size 12 23 size 16 4 size 12, 19 size 16 31 size 16
& 13 size 16 & 17 size 16 N, T, E & 6 size 20 T*, E*
N, E N, E E*
24-33 24-35 24-47 24-91-P064‡

33 size 20 3 size 16 5 size 16 2 size 8, 2 size 12
N & 32 size 20 & 42 size 20 & 5 size 16
N, E E* N, E
*Modified seal, see drawing

‡Without P064 modification, plug cavities 4 and 5 are internally connected
DEUTSCH HD30 PART NUMBERING SYSTEM
Part Number
HD* 36 - 24 - 21 S * - ***
Series
Special Modifications
Options 059 Cable Clamp/Adapter
B Breakaway plug 072 Threaded Adapter
N Non-environmental
Wire Seals
Style Normal Position Wire

N
Seals (green ring)
4 Receptacle
Thin Wall Wire Seals
6 Plug T
(gray ring)
Extra Thin Wall Wire Seals
Shell Size E
(blue ring)
18 24
Contacts
Configuration P Pin
S Socket
Note
Reverse arrangements are
available as a keying option for the
HD30 & HDP20 series connectors.
PAGE 10TE.COM/ICT
DEUTSCH HD30 ORDERING INFORMATION
HD30 & HDP20

CONNECTORS
Here are some of the common part numbers in the HD30 series. Several additional connectors may be available.
Shell Sz- Plug Receptacle Plug Receptacle

Series
Position Standard Dia. Seal Standard Dia. Seal Reduced Dia. Seal Reduced Dia. Seal
18-6 HD30 HD36-18-6SN HD34-18-6PN HD36-18-6SE HD34-18-6PE
Note
Undersize wire insulation is a
major cause for leakage.
DEUTSCH HDP20 PART NUMBERING SYSTEM
Part Number
HDP 26 - 24 - 21 S * - ****
Series Special Modifications
L015 Threaded Adapter

Style
L017 Ring Adapter
4 Receptacle
L024 Wide Threaded Adapter
6 Plug
Wire Seals
Shell Size
Normal Position Wire
18 24 N
Seals (green ring)
Thin Wall Wire Seals
Configuration T
(gray ring)
Contacts Extra Thin Wall Wire
E
Seals (blue ring)
P Pin
S Socket
helpful hint
Making the socket contact side the

“hot side” can reduce the danger
of electric shock.
PAGE 12TE.COM/ICT
DEUTSCH HDP20 ORDERING INFORMATION
HD30 & HDP20

CONNECTORS
Here are some of the common part numbers in the HDP20 series. Several additional connectors may
be available.
Shell Sz- Plug Receptacle Plug Receptacle

Series
Position Standard Dia. Seal Standard Dia. Seal Reduced Dia. Seal Reduced Dia. Seal
18-6 HDP20 HDP26-18-6SN HDP24-18-6PN HDP26-18-6SE HDP24-18-6PE
24-91-
HDP20 HDP26-24-91SN-P064 HDP24-24-91PN-P064 – –
P064
Note
Undersize wire insulation is a
major cause for leakage.
DEUTSCH HD30 & HDP20 WIRE SEALING RANGE
The wire sealing range is the recommended outside diameter of the wire insulation required to maintain an
environmental seal in the rear connector cavities.
N-Seal T-Seal T-Seal E-Seal E-Seal

Contact Size
Green Ring Gray Ring Modified* Blue Ring Modified*
20
.040-.095 .040-.095 .040-.095 .040-.083
14-22 AWG -
(1.02-2.41) (1.02-2.41) (1.02-2.41) (1.01-2.10)
(2.5-0.35mm2)
16
.100-.134 .088-.134 .088-.106 .053-.120 .053-.103
14-20 AWG
(2.54-3.40) (2.23-3.40) (2.24-2.69) (1.35-3.05) (1.35-2.62)
(2.0-0.5mm2)
12
.134-.170 .113-.170 .097-.158 .097-.158
10-14 AWG -
(3.40-4.32) (2.87-4.32) (2.46-4.01) (2.46-4.01)
(6.0-2.0mm2)
8
.190-.240 .170-.240 .135-.220
8-10 AWG - -
(4.83-6.10) (4.32-6.10) (3.43-5.59)
(10.0-5.0mm2)
4
.280-.292 .261-.292 .261-.292
6 AWG - -
(7.11-7.42) (6.63-7.42) (6.63-7.42)
(16.0-13.0mm2)
4
.311-.420
4 AWG - - - -
(7.90-10.67)
(25.0-21.0mm2)
*DEUTSCH cavity arrangements 24-29, 24-47, and 24-31 are only available with the modified seals.
Arrangement 24-31 Modified E Seal = .053-.106. Please see drawings 0425-016-0000 and 0425-021-0000 for
full specifications.
Color code is visible from the

rear of the receptacle or plug.
Green: Normal Seal

Color Coded Ring
Gray: Thin Wall Seal
Blue: Extra Thin Wall Seal
helpful hint
Proper wire outside diameters

help provide water tight seals.
PAGE 14TE.COM/ICT
DEUTSCH HD30 & HDP20 SPECIAL MODIFICATIONS
HD30 & HDP20

CONNECTORS
The HD30 & HDP20 series connectors offer several modifications to enhance design flexibility and meet
application specific needs. Options include breakaway plugs, adapters, and high amperage options just to
mention a few. By combining the HD30 & HDP20 series connectors with the available modifications and
accessories, the design possibilities are greatly expanded.
HDB - BREAKAWAY PLUG (HD30 SERIES ONLY)
The HDB breakaway plug is designed to provide an emergency disconnect between farm
tractors and implements that require power connections. The HDB breakaway plug is
designed to break the connection before damaging the wiring system. These plugs can be
specified with pin or socket contacts and connect only with the HD30 series receptacles.
As an added design convenience, the HDB breakaway plug is also available with an optional
cable clamp (059 mod). Breakaway function occurs at an axial load of 50-100 lbs.
L015/L017/L024 MODIFICATIONS
The L015/L024 threaded adapters and L017 ring adapter modifications

are available for the DEUTSCH HDP20 series connectors. These adapter
modifications provide simple, low cost assembly solutions for applications
that require a backshell or conduit. The adapters are designed to be used
L015 L017
with the backshell of your choice.
Threaded Ring Adapter
Adapter • The L015 threaded adapter is available on size 24 shells in the
HDP20 series.
• The L017 ring adapter is available on size 24 or size 18 shells in the

HDP20 series.
• The L024 wide threaded adapter is available on size 24 or size 18 shells

L024 in the HDP20 series.
Wide Threaded Adapter
C030 MODIFICATION
Originally designed for multiplexing and battery cable applications, the DEUTSCH C030
modification is an environmentally sealed, heavy duty two cavity connector that accepts
size 4 solid contacts rated up to 100 amps for each cavity.
The C030 modification is available in size 18 shell in both metal (HD30 series) and
thermoplastic (HDP20 series) to meet your heavy wire gauge application needs.
DEUTSCH HD30 & HDP20 SPECIAL MODIFICATIONS
C041/CL20 MODIFICATIONS
The C041 and CL20 modifications are available for the DEUTSCH HDP20
series 14 pin connector. The C041 modification features a data link key
and reduced diameter seals on the receptacle. The CL20 modification
includes a ring adapter, reduced diameter seals, and a data link key on
the plug.
CABLE CLAMP/BACKSHELL MODIFICATIONS
DEUTSCH cable clamps provide positive support to the wire bundle while reducing strain on
the connector. The backshell is available with or without drain holes.
Part Number
Description
Suffix
-072 Adapter only
-059 Adapter and cable clamp assembly with drain holes
-L006 Adapter and cable clamp assembly without drain holes
PAGE 16TE.COM/ICT
DEUTSCH HD30 & HDP20 ACCESSORIES
HD30 & HDP20

CONNECTORS
Several accessory items can be used to complement the connectors. The HD30 & HDP20 family accessories
include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the
application and meet a wide array of design requirements such as solutions for mounting, providing additional
protection, and offering increased aesthetics.
BOOTS
Boots provide a professional looking finishing touch for the DEUTSCH HD30 & HDP20 family of connectors.
Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased
protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20°F to +212°F
(-28°C to +100°C) and offer a slip-on design making installation quick and easy.
Part Number Description
HD30-18BT 18 shell size boot, gray
HD30-18BT-BK 18 shell size boot, black
HD30-18BT-90-BK 18 shell size boot, 90° bend, black
LC-90BT-HT 18 shell size boot, 90° bend, high temperature material, yellow
HD30-24BT 24 shell size boot, gray
HD30-24BT-BK 24 shell size boot, black
HD30-24BT-90-BK 24 shell size boot, 90° bend, black
24 shell size boot, 90° bend, high temperature material, yel-

MT-90BT-HT-24
low
*Distorting the boots can lessen their longevity
PROTECTIVE DUST CAPS
Protective caps are available for both plug and receptacle halves of the connectors. The metal caps, for use with
the HD30 series, come with a mounting chain and are used to protect the connector while not mated. The
thermoplastic caps, for use with the HDP20 series, are available with or without a lanyard.
HDP20 SERIES DUST CAPS
Shell Size Part Number Description
18 HDC26-18
Plug cap for receptacle protection,
environmentally sealed
24 HDC26-24
HD30 SERIES DUST CAPS
Shell Size Part Number Description
18 HDC36-18
Plug cap for receptacle protection
24 HDC36-24
18 HDC34-18
Receptacle cap for plug protection
24 HDC34-24
*To order HD30(HD3*-**) protective caps without the mounting chain, add -1E to
the end of the part number
STRAIN RELIEF
The DEUTSCH HD30 & HDP20 series connectors offer several backshell options to meet your design needs.
Backshell options include straight or 90° and plastic or metal. The metal backshells work best with the HD30
series. It is attached to the rear of the connector using an adjustable screw and is secured to the wire bundle
with the use of a tie wrap. The plastic backshells work best with the HDP20 series and attach to the rear of the
connector with either a clamshell snap closure or by screwing them on to a threaded adapter. The rigid, durable
backshells offer a high level of protection, provide strain relief, and improve aesthetics.
Shell Size Orientation HD30 Series Backshell Part Number
18 WHDS-18-1
Straight
24 WHDS-24-1
18 WHDS-18-2
90°
24 WHDS-24-2
HDP20 Series
Shell Size Orientation L017 Backshell Conduit Size
Part Number
Straight 2428-016-1805 13, 17, 19 (mm) NW

18
90° 2428-015-1805 13, 17, 19 (mm) NW
Straight 2428-008-2405 1”
24
90° 2428-004-2405 1”
17, 19, 23, 26 (mm)

Straight 2428-010-2405
NW
24
17, 19, 23, 26 (mm)
90° 2428-011-2405
NW
NW = Nominal Width of the conduit’s inside diameter. See drawings for

full specifications.
HDP20 Series L015 Conduit

Shell Size Conduit Size
Adapter Part Number
Seal Ring Cap Nut

24 22 (mm) NW
SRN21 CN21
Seal Cap
Ring Nut
PAGE 18TE.COM/ICT
HD30 & HDP20

CONNECTORS
BACKSHELLS FOR L015 MODIFICATION
The DEUTSCH HDP20 series backshells are designed to screw onto connectors with the L015 modification,
which adds a threaded adapter. Rated for temperatures from -40°C to +134°C, the rigid, durable backshells
offer a high level of protection, provide strain relief, and improve aesthetics.
HDP20 Series L015
Backshell Compression Nut

Shell Size Cable Diameter
Part Number Part Number
.430-.570 M902-2243 M902-2053

24
.570-.710 M902-2244 M902-2054
Backshell Compression Backshell Technical Specifications:
Nut Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black

Flammability - material meets UL94-VO, Weatherability - UL746C
BACKSHELLS FOR L024 MODIFICATION
The DEUTSCH HDP20 series backshells are designed to screw onto connectors with the L024 modification,
which adds a wide threaded adapter. The rigid, durable backshells offer a high level of protection, provide
strain relief, and improve aesthetics.
HDP20 Series L024 Backshell

Shell Size Orientation
Part Number
18 2428-025-1805
Straight
24 2428-024-2405
GASKETS
Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
mounting flanges. Rated to operate in environments from -70°F to +225°F (-56°C to +107°C), these rugged
high quality neoprene gaskets form a tight seal between the panel face and connector flange to help keep out
destructive elements. The gaskets have a thickness of .125” and the material meets the UL-94-HBF, Mil-R-6130C,
and FMVSS-302 flammability specifications.
Receptacle Shell Gasket

Size Part Number
18 16-04978
24 16-04477
MOUNTING HARDWARE
DEUTSCH lockwashers and panel nuts are available to aid in mounting the HD30 and HDP20 series connectors.
The lockwashers are used to add tension between the threads and the nut to provide a secure mount. The
lockwasher and the panel nut should be used together.
Panel Lockwasher
Shell Size Series ØA B
Part Number
ØA HDP20 2414-002-1886 1.892 (48.06) -

18
HD30 114021 1.699 (43.15) .062 (1.57)
HDP20 2414-001-2486 2.080 (52.83) -

B 24
HD30 112264 1.887 (47.93 .062 (1.57)
Dimensions are for reference only
Panel Nut Mounting Torque

A B HD30 series 260-280 IN. LB.
18 shell size (29.4-31.6 N.M.)
HDP20 series 45-55 IN. LB.

18 shell size (5.1-6.1 N.M.)
HD30 series 350-375 IN. LB.

24 shell size (39.5-42.6 N.M.)
HDP20 series 65-75 IN. LB.

24 shell size (7.4-8.4 N.M.)
Panel Nut
Shell Size Series Material A B
Part Number
HDP20 2411-002-1805 Plastic .250 (6.35)

18 1.685 (42.80)
HD30 114020-90 Metal .178 (4.52)
HDP20 2411-001-2405 Plastic .250 (6.35)

24 1.875 (47.63)
HD30 112263-90 Metal .178 (4.52)
PAGE 20TE.COM/ICT
DEUTSCH HD30 & HDP20 MOUNTING
HD30 & HDP20

CONNECTORS
RECEPTACLE MOUNTING
Flat
AØ ± .005 (0.13)
Lockwasher
B +.010 (0.25) Panel Nut
-.000 (0.00)
.1875 (4.76)
.0625 (1.59) Connector Receptacle
Recommended Size of Mounting Hole helpful hint
Proper wire outside diameters

Shell Size ØA B
help provide water tight seals.
18 1.507 (38.28) 1.442 (36.63)
24 1.696 (43.08) 1.632 (41.45)
D HOLE PUNCH
The D hole punch is a hand tool used to cut a D shaped hole. The D shaped hole allows the connector to be
securely mounted and helps prevent the connector from spinning.
• Punchable Material: Up to .078” mild steel or

aluminum. Up to .1875” plastic, wood, paneling,
or other soft material.
• Tool Material: A2 material heat treated to a

Rockwell hardness of 60 to 62.
• Tool Size: (rough dimensions) 5.5”L x 2”H x 2”D
• Sharpening: The tool can be sharpened as needed.
• Usability: A .625” minimum pilot hole is required to

accommodate the draw stud. Air tools can be used.
Counter Die Die
nut
D Hole Punch
Shell Size
Part Number
18 18-D-PUNCH
Draw Stud Counter
* nut 24 24-D-PUNCH
Exploded view
*The rods included with the “D”
hole punch are used to remove the
cutout and are not used in the cutting
process.
DEUTSCH HD30 & HDP20 HOW-TO INSTRUCTIONS
MATING INSTRUCTIONS
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the
receptacle, turn 1/4 turn clockwise. You will feel and hear the pieces snap into the locked position. To unmate
the plug and receptacle, release the coupling ring by turning it counter-clockwise.
Polarizing Indicator HDP20

Visually Inspectable Bayonet
series & HD30 series
for Proper Mating
Mate
Mating Slot
Unmate
Positions
Connector Receptacle
Note
When mating or unmating
connectors, disassemble by hand.
Do not use pliers or any other tool.
CONTACT INSERTION
Step 1: Step 2: Step 3:

Grasp contact approximately Hold connector with the Push contact straight into
one inch behind the contact rear grommet facing you. connector grommet until
crimp barrel. a positive stop is felt. A
slight tug will confirm that
it is properly locked in
place.
PAGE 22TE.COM/ICT
DEUTSCH HD30 & HDP20 HOW-TO INSTRUCTIONS
HD30 & HDP20

CONNECTORS
CONTACT REMOVAL

With rear insert toward Slide tool along the wire Pull contact wire
you, snap appropriate size into the insert cavity until assembly out of
removal tool over the wire it engages contact and connector.
of contact to be removed. resistance is felt.
Note
Do not twist or insert tool at
an angle.
PAGE 24TE.COM/ICT
DEUTSCH COMMON CONTACTS OVERVIEW
CONTACTS
COMMON
Several contacts are used interchangeably across most DEUTSCH connector product lines. This commonality
improves performance, reliability, and maintainability by reducing changes in the assembly of the wire harness.
The use of the same contact system helps eliminate many of the failures reported in harnesses where hundreds
of different terminations are used.
CONTACT STYLES
Two styles of contacts are available: solid and stamped & formed. Both contact types use a crimp style
termination, eliminating the need for solder. The variations in the contact system are those dictated by wire
gauge and contact style.
SOLID
The solid contacts are designed for use with larger wire size and heavy
duty applications. Solid contacts are manufactured using a cold heading
process with solid copper alloy wire and are available with either a nickel
or gold plating finish.
Solid contacts terminate wire from 4 AWG to 20 AWG (25 - 0.5mm2) and
are available in 5 sizes each of the pin and socket. The applicable contact
is determined by the size of the conductor only.
STAMPED & FORMED
Stamped & formed contacts are designed for use where wire termination
costs are of primary concern without sacrificing reliability of electrical
circuits. The stamped & formed contacts are made on a precision
stamping machine using flat strip stock, then a durable and corrosion
proof nickel, tin, or optional gold plating is applied.
The stamped & formed style contacts terminate wire from 10 AWG to 22
AWG (6.0 - 0.35mm2) and are available in multiple sizes to accommodate
a wide range of wire insulation. The specific contact is determined by the
outside diameter of wire insulation and conductor size.
DEUTSCH COMMON CONTACTS OVERVIEW
PERFORMANCE SPECIFICATIONS
DURABILITY
No electrical or mechanical defects after 100 cycles of engagement and disengagement.
CURRENT RATING (Contact current rating at 125°C continuous)
Contact Size Max. Current

Size 20 7.5 amps
Size 16 13 amps
Size 12 25 amps
Size 8 60 amps
Size 4 100 amps
CONTACT RETENTION (Solid and Stamped & Formed)
Contacts withstand a minimum load of:

20 lbs (89 N) for size 20
CONTACT MILLIVOLT DROP

Test Current Millivolt Drop* Millivolt Drop*
Contact Size
Amps (Solid) (S&F)
20 7.5 60 100
16 13 60 100
12 25 60 100
8 60 60 –
4 100 60 –
*Less drop through wire
CRIMP TENSILE STRENGTH (Solid)
Contact Size Tensile Strength

Size 20 20 lbs
Size 16 25 lbs
helpful hint
Size 12 70 lbs
A crimp tensile test
Size 8 90 lbs
easily and rapidly
Size 4 300 lbs
identifies a proper
CRIMP TENSILE STRENGTH (Stamped & Formed) crimp.
Contact Size Tensile Strength

Size 20 20 lbs
Size 16 25 lbs
Size 12 70 lbs
PAGE 26TE.COM/ICT
DEUTSCH COMMON CONTACTS SOLID CONTACT
CONTACTS
COMMON
SOLID CONTACT PART NUMBERS
Solid Contact Part Numbers Wire Size Recommended Ref Crimp Max Rated
Min. Contact
Size AWG Strip Length Tensile Lbs. Amps at 125°C
Retention
Pin Socket (mm2) Inches (mm) (N) Continuous
20 .156-.218 20 20
0460-202-20** 0462-201-20** 7.5
(0.50) (3.96-5.54) (89) (89)
20
16-18 .156-.218 20 20
0460-010-20** 0462-005-20** 7.5
(1.0-0.75) (3.96-5.54) (89) (89)
16-20 .250-.312 25 35-20

0460-202-16** 0462-201-16** 13
(1.5-0.50) (6.35-7.92) (111) (156-89)
16
14 .250-.312 25 70
0460-215-16** 0462-209-16** 13
(2.0) (6.35-7.92) (111) (311)
12-14 .222-.284 30 75-70

12 0460-204-12** 0462-203-12** 25
(3.0-2.0) (5.64-7.21) (134) (334-311)
8-10 .430-.492 35 125-90

8 0460-204-08** 0462-203-08** 60
(10.0-5.0) (10.92-12.50) (156) (556-400)
6 .430-.492 35 300
4 0460-204-04** 0462-203-04** 100
(16.0-13.0) (10.92-12.50) (156) (1334)
4 5960-203- 5962-203- 4 .430-.492 35 300

100
(C038) 04141 04141 (25.0-21.0) (10.92-12.50) (156) (1334)
** = Plating codes
SOLID CONTACT PLATING CODES
Part Number
Plating Material Note
Suffix
See information drawing
31 Gold 0425-015-0000.
Nickel (size 4 pin
90
only)
141 Nickel
DEUTSCH COMMON CONTACTS STAMPED & FORMED
STAMPED & FORMED CONTACT PART NUMBERS
S&F Contact Part Numbers Max. Rated

Wire Size Wire Recommended Min.
Carrier Amps at
Size AWG Insulation Strip Length Contact
Strip 125° C
Pin Socket (mm2) O.D. Range Inches (mm) Retention
Continuous
16-22 .075-.125 .150-.200 20

1060-20-01** 1062-20-01** 20-01 7.5
(1.5-0.35) (1.91-3.18) (3.81-5.08) (89)
1060-20- 16-22 .051-.085 .150-.200 20

1062-20-02** 20-02 7.5
02** (1.5-0.35) (1.30-2.16) (3.81-5.08) (89)
20
1062-20-03** 16-22 .075-.125 .150-.200 20
- 20-03 7.5
sleeveless (1.5-0.35) (1.91-3.18) (3.81-5.08) (89)
1060-20- 14-16 .075-.125 .150-.200 20

1062-20-06** 20-06 7.5
06** (2.5-1.0) (1.91-3.18) (3.81-5.08) (89)
14-18 .095-.150 .150-.200 25

1060-14-01** 1062-14-01** 14-16 13
(2.0-.75) (2.41-3.81) (3.81-5.08) (111)
14-18 .095-.150 .150-.200 25

1060-14-10** 1062-14-10** 14-16 13
(2.0-.75) (2.41-3.81) (3.81-5.08) (111)
14-18 .075-.140 .150-.200 25

1060-16-01** 1062-16-01** 16-18 13
(2.0-.75) (1.90-3.55) (3.81-5.08) (111)
16-20 .055-.100 .150-.200 25

16 1060-16-06** 1062-16-06** 0.5-1.0 13
(1.0-.50) (1.40-2.54) (3.81-5.08) (111)
14-18 .075-.140 .150-.200 25

1060-16-09** 1062-16-09** 16-18 13
(2.0-.75) (1.90-3.55) (3.81-5.08) (111)
12-16 .075-.140 .175-.225 25

1060-16-12** 1062-16-12** 1.0-2.5 13
(2.5-1.0) (1.90-3.55) (4.45-5.72) (111)
1062-16-14** 12-16 .075-.140 .175-.225 25

- 14-16 13
sleeveless (2.5-1.0) (1.90-3.55) (4.45-5.72) (111)
12-14 .113-.176 .225-.275 30

1060-12-01** 1062-12-01** 12-14 25
(4.0-2.0) (2.87-4.47) (5.72-6.99) (134)
12
10† .140-.204 .225-.275 30
1060-12-02** 1062-12-02** 10-12 25
(6.0-4.0) (3.56-5.18) (5.72-6.99) (134)
** = Plating codes; † = TXL wire insulation is preferred
S&F CONTACT PLATING CODES
Part Number
Suffix Plating Material
22 Nickel
Note
44 Gold See information drawing
0425-015-0000.
66 Tin/Nickel
77 Tin
88 Selective Gold
PAGE 28TE.COM/ICT
DEUTSCH COMMON CONTACTS PCB PINS
CONTACTS
COMMON
PCB PINS
Straight reduced diameter extended pins are available for installation in the DEUTSCH family of connectors. The
use of removable contacts provides design flexibility and a low cost alternative to meet application needs.
These solid copper alloy pins may be specified in various platings and assembled in HD30, HDP20, HD10, DRC,
or DT receptacles.
MATERIAL SPECIFICATIONS
Material Copper alloyr
31: Gold
Plating Codes 90: Tin
141: Nickel
Consult factory for PCB mounting

PCB Mounting
details and pin positions.
End of Connector
D
A B C Note
See information drawing 0425-202-0000
for full specifications.
Contact
Part Number A B C Series D*
Size
0460-208-2031 1.305 (33.15) .248 (6.30) .025 (.64) HD30/HDP20 .939 (23.85)
20
0460-208-2090 1.305 (33.15) .248 (6.30) .025 (.64) HD10 .925 (23.50)
0460-208-16141 1.300 (33.02) .248 (6.30) .025 (.64) DT .777 (19.74)
0460-208-1631 1.300 (33.02) .248 (6.30) .025 (.64) DT04-2P .677 (17.20)
0460-229-16141 .545 (13.84) .248 (6.30) .025 (.64) DT04-3P .677 (17.20)
16
0460-241-16141 1.305 (33.15) .160 (4.06) .040 (1.02) DRC 1.063 (27.00)
0460-244-16141 .976 (24.79) .400 (10.16) .041 (1.04) *D is equal to the distance from the
contact shoulder to the end of the
0460-244-1631 .976 (24.79) .400 (10.16) .041 (1.04)
connector.
0460-208-12141 1.305 (33.15) .248 (6.30) .025 (.64)
12 0460-245-1231 1.024 (26.01) .500 (12.70) .041 (1.04)
0460-245-1290 1.024 (26.01) .500 (12.70) .041 (1.04)
Dimensions are for reference only.
HD10 Series HDP20 Series HD30 Series
DEUTSCH COMMON CONTACTS CRIMPING
Crimping is defined as the act of joining a conductor to a pin or socket contact using a mechanical tool to
compress and displace metal. In a good crimp joint, there is mutual flow of metal, causing a symmetrical
distortion of wire strands.
CRIMPING CONFIGURATIONS
Stamped & formed contacts use a folded type of crimp (Fig. 1) while solid contacts use a 1, 2, or 4 indent crimp
(Fig. 2). In both styles of crimps, the wire strands and the contact material are formed together in a solid mass
creating a reduction of the wire strand area. The reduced wire strand area creates a minimum of voids allowing
for excellent conductivity. Crimping may be accomplished with hand tools or power tools.
BENEFITS OF CRIMPED CONTACTS

Stamped & Formed Style Solid Style
Cross-Section Across Axis Indenter Crimp

Figure 1 Cross-Section Across Axis
Figure 2
Mechanically crimping contacts is the leading wire termination method for some very good reasons:
• With smaller wire, the crimp is as strong as the wire itself.
• The joint can be visually inspected. Viewing the wire through an inspection hole in the contact makes
inspection quick and easy, both by the operator and the inspector.
• Plating thickness is not restricted, as in solder joints, so better corrosion resistance and contact reliability
are achieved.
• Crimping can be done anywhere, without special preparation. Terminations are replaced or modified in the
field exactly the same as in the shop, using the same tools and the same techniques, and with the same ease
of operation and certainty of results.
• Total installed and maintenance costs are lower.
helpful hint
Solder should not be added to
DEUTSCH terminals. Note
The use of dielectric grease is not
recommended.
PAGE 30TE.COM/ICT
DEUTSCH COMMON CONTACTS CRIMPING
CONTACTS
COMMON
CRIMP INSPECTION
Crimping tools provide lower total installation and maintenance costs. However, controls are required to
help confirm that the proper crimp tools designed for the type and size contact are used, the pin or socket is
properly inserted into the tool, the wire insulation is stripped properly, and the wire fully inserts into the contact.
When a crimp is completed, correct termination can be visually inspected. The inspector should check for:
• The removed insulation should expose a conductor length that will pass beyond the inspection hole in the
contact and still reveal the appropriate length of conductor between the contact and the insulation on
the wire.
• Wire strands intact.
• All wire strands enter the contact barrel.
• Wire inserted to the proper depth in the contact.
When the correct crimp tool and process are used, a good termination results.
Note
For more detailed crimp
dimensions please request
a drawing
SOLID CONTACT CRIMP
Crimp centered
Conductor strands Conductor
between the
are visible through strands not
inspection hole and
inspection hole visible
crimp barrel end
Birdcage
Correct insulation Flayed
gap (.100” max) wire
Acceptable Crimp Unacceptable Crimps
STAMPED & FORMED CONTACT CRIMP

Conductor
strands not
Conductor Conductor
Bare wire strands visible on
All strands strand not strands bent
extended from both sides of
captured captured and not
conductor crimp conductor
completely
crimp
captured
Insulation spaced
from conductor
crimp area
Acceptable Crimp Unacceptable Crimps
DEUTSCH COMMON CONTACTS ACCESSORIES
Additional accessories are available to aid in the design flexibility and sealing requirements of applications.
Accessory items such as sealing plugs and keying pins help to maintain an environmental seal and
prevent mis-mating.
KEYING PINS
Keying pins are solid plastic rods used to help prevent mis-mating of like connectors in close proximity.
Applicable DEUTSCH product lines include HD10, HD30, HDP20, DT, and DTM series.
Keying pins are inserted into the retention fingers of an empty socket cavity. Once installed, the keying pin
blocks a mating contact pin from being inserted. The contact pin will be blocked before the coupling device
mates the connectors, helping to prevent the mis-mating of like connectors. Proper usage requires that the
corresponding mating pin be omitted and a sealing plug inserted in the rear cavity of the mating connector.
Individual applications will vary, and testing should be done to determine the best pattern arrangement to help
prevent improper connector mating,
Part Number Contact Size Color
0413-216-2005 20 Red Note

Multiple keying pins may be
0413-215-1605 16 White
required to help prevent
0413-214-1205 12 Yellow unintentional forced mating.
CONTACT CRIMP SLEEVE REDUCER
A crimp sleeve reducer is available to allow DEUTSCH size 4 solid contacts to accept 8-10 AWG wire. When
populating a connector using a contact with a reducer sleeve, be sure the insert seal penetrates the rear
grommet. The use of the crimp sleeve reducer requires no extra crimp tools and provides an easy transition and
increased flexibility.
Note
TXL wire insulation with 10
AWG is not recommended
Insert Seal Crimp Sleeve because it may not provide an
0410-241-0406 0421-203-04141 environmental seal against the
insert seal.
PAGE 32TE.COM/ICT
DEUTSCH COMMON CONTACTS ACCESSORIES
CONTACTS
COMMON
SEALING PLUGS
Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any
unused cavity must be filled with the appropriate size sealing plug.
Part Number Contact Size Description
114019 Size 4 Silicone rubber
114018 Size 8 Thermoplastic
114017 Size 12, 16 Thermoplastic
0413-217-1605
Thermoplastic, retained by locking
(locking sealing Size 16
fingers
plug)
0413-003-1605 Size 16 Thermoplastic, used with STRIKE series
0413-204-2005 Size 20 Thermoplastic
helpful hint
Sealing plugs are used to seal the

connector when all the cavities are
not used by wires.
Plug
DEUTSCH COMMON CONTACTS HOW-TO INSTRUCTIONS
SEALING PLUG INSTALLATION

Holding the sealing plug With perpendicular motion, Apply pressure until sealing
with large diameter end apply downward pressure plug is forced to stop by
away from the connector, to the large diameter end of contact with rear grommet.
gently apply downward the sealing plug. Visually inspect the sealing
pressure to force the plug to confirm it is flush with
sealing plug into the cavity. cavity opening.
LOCKING SEALING PLUG INSTALLATION

Holding the sealing plug With perpendicular motion, Apply pressure until
with large diameter end apply downward pressure sealing plug locks into
towards the connector, to the small diameter end of place. A slight tug on the
gently apply downward the sealing plug. sealing plug will confirm it
pressure to force the is locked into place.
sealing plug into the cavity.
PAGE 34TE.COM/ICT
DEUTSCH COMMON CONTACTS HOW-TO INSTRUCTIONS
CONTACTS
COMMON
CONTACT CRIMP SLEEVE REDUCER ASSEMBLY

Place crimp sleeve Slide insert seal onto 8-10 Insert wire into barrel of
reducer into contact AWG wire stopping just at contact and crimp using
barrel. the edge of the stripped designated tooling.
insulation.
Step 4:
Confirm seal is
not distorted.
PAGE 36TE.COM/ICT
DEUTSCH TOOLING OVERVIEW
TOOLING
CRIMP TOOL OVERVIEW
The two types of DEUTSCH contacts are solid and stamped & formed. Both styles of contacts are designed for
crimp style terminations - no solder is required or recommended. A crimp style termination displaces the wire
strands creating a superior bond between the wire and the contact.
Several tools are available for hand and production wire crimping, wire insertion and removal, and wedgelock/
terminal position assurance removal. The tools are specific to the solid contacts or the stamped & formed
contacts. To create a proper crimp and achieve the highest performance specifications, contacts must be
crimped with the recommended tooling.
AUTOMATED TOOLING OVERVIEW
For higher production volumes, a pneumatic power crimp tool is available for the DEUTSCH solid contacts, and
applicator dies for stamped & formed contacts. The HDP-400, a pneumatic solid crimp tool, is a fast, bench-
top tool that crimps most DEUTSCH contacts. The HDP-400 has a foot control, and easy-to-change dies and
locators for each contact size. TE’s stamped & formed OCEAN applicator dies are heavy duty mini-dies that
work in many industry standard presses. The OCEAN applicator dies offer simple adjustments and the flexibility
to accept different sized contacts and wire gauge.
DEUTSCH TOOLING SOLID CONTACTS
AUTOMATED TOOLING FOR SOLID CONTACTS
Tool Part Number Contact Size Contact Part Number
0460-204-0490
4
0462-203-04141
0460-204-08141
8
0462-203-08141
0460-204-12**
12
0462-203-12**
HDP-400
0460-202-16**
0462-201-16**
16
0460-215-16**
0462-209-16**
0460-202-20**
20
0462-201-20**
For the appropriate die and locator, see drawing 0425-205-0000
PAGE 38TE.COM/ICT
DEUTSCH TOOLING STAMPED & FORMED CONTACTS
TOOLING
AUTOMATED TOOLING FOR STAMPED & FORMED CONTACTS
Insulation Range Applictor P/N

Pin P/N Socket P/N
O.D. (mm) Conversion Kit P/N
.151-.176 2266124-1
Size 12 -Group 1
(3.83-4.47) 7-2266124-8
1060-12-0144 1062-12-0144 .130-.154 2266125-1

1060-12-0166 1062-12-0166 (3.30-3.91) 7-2266125-8
.113-.135 2266126-1
(2.87-3.43) 7-2266127-8
.185-.204 2266127-1
Size 12 -Group 2
(4.70-5.18) 7-2266127-8
1060-12-0222 1062-12-0222 .155-.190 2266128-1

1060-12-0244 1062-12-0244 (3.94-4.83) 7-2266128-8
.140-.160 2266129-1
(3.56-4.06) 7-226129-8
1060-14-0122 1062-14-0122 .120-.150 2266100-1

1060-14-0144 1062-14-0144 (3.05-3.81) 7-2266100-8
1060-14-0177 1062-14-0177
.105-.125 2266101-1
1060-14-1077 1062-14-1077
(2.67-3.18) 7-2266101-8
1060-14-1088 1062-14-1088
Size 16 -Group 1
1060-16-0122 1062-16-0122 .105-.125 2266101-1
1060-16-0144 1062-16-0144 (2.67-3.18) 7-2266101-8
1060-16-0177 1062-16-0177 .085-.111 2266102-1

1060-16-0722 1062-16-0722 (2.16-2.82) 7-2266102-8
1060-16-0744 1062-16-0744 .075-.105 2266103-1
1060-16-0777 1062-16-0777 (1.91-2.67) 7-2266103-8
1060-16-0977 1062-16-0977 .063-.094 2266104-1
1060-16-0988 1062-16-0988 (1.60-2.39) 7-2266104-8
Size 16 -Group 2
.063-.094 2266110-1
1060-16-0622 1062-16-0622
(1.60-2.39) 7-2266110-8
1060-16-0644 1062-16-0644
1060-16-0677 1062-16-0677
.050-.075 2266111-1
1060-16-0688 1062-16-0688
(1.27-1.91) 7-2266111-8
The -1 suffix on the applicator p/n represents a mechanical feed, for other feed options contact
your representative. The conversion kit is to convert applicators within the same group. For more
information, please reference TE catalog 1-1773730-8 or contact your representative.
DEUTSCH TOOLING STAMPED & FORMED CONTACTS
AUTOMATED TOOLING FOR STAMPED & FORMED CONTACTS (continued)
Insulation Range Applictor P/N

Pin P/N Socket P/N
O.D. (mm) Conversion Kit P/N
.120-.140 2266112-1
1060-16-1222 1062-16-1222 (3.05-3.56) 7-2266112-8

Size 16 -Group 3
1060-16-1244 1062-16-1244 .105-.125 2266113-1

1060-16-1277 1062-16-1277 (2.67-3.18) 7-2266113-8
- 1062-16-1422 .090-.110 2266114-1
- 1062-16-1444 (2.29-2.79) 7-2266114-8
- 1062-16-1477 .075-.095 2266115-1
(1.91-2.41) 7-2266115-8
1062-20-0122 .105-.125 2266116-1

1060-20-0122
1062-20-0144 (2.67-3.18) 7-2266116-8
1060-20-0144
1062-20-0177 .085-.111 2266117-1
1060-20-0177
Size 20 -Group 1
1062-20-0322 (2.16-2.82) 7-2266117-8

-
- 1062-20-0344 .075-.105 2266118-1
-
1062-20-0377 (1.91-2.67) 7-2266118-8
.063-.085 2266119-1
1060-20-0222 1062-20-0222
(1.62-2.16) 7-2266119-8
1060-20-0244 1062-20-0244
.050-.075 2266120-1
1060-20-0277 1062-20-0277
(1.27-1.91) 7-2266120-8
The -1 suffix on the applicator p/n represents a mechanical feed, for other feed options contact
your representative. The conversion kit is to convert applicators within the same group. For more
information, please reference TE catalog 1-1773730-8 or contact your representative.
DEUTSCH TOOLING ACCESSORIES

HDP-400 TOOLING ACCESSORIES
The Go-No-Go gauge is used to determine if the HDP-400 tool is calibrated within the recommended
specifications to produce a proper crimp.
Part Number Go-No-Go Gauges

GA20N HDP-400 Size 20
450GA-16N HDP-400 Size 16
450GA-12N HDP-400 Size 12
GA8-SPEC HDP-400 Size 8
450GA-4-SPEC HDP-400 Size 4
PAGE 40TE.COM/ICT
DEUTSCH TOOLING HAND TOOL
TOOLING
For field service, prototype, and low-volume production, there are several easy-to-use hand crimp tools for both
solid barrel and stamped & formed contacts. All hand crimp tools provide a tight, complete crimp with minimal
effort. The HDT-48-00, the most commonly used tool for solid contacts, crimps a wide range of contact sizes.
It provides a symmetrical four indent crimp, is compact and easy-to-use for field service, yet sturdy and reliable
enough for low volume production. Hand crimp tools for DEUTSCH stamped & formed contacts are wire gauge
specific and simultaneously crimp the insulation and conductor, saving time and effort during field service.
HAND TOOLS FOR SOLID CONTACTS
HDT-04-08 HDT-48-00 HDT-50-00 HDT-1561
Contact Part Num-

Contact Size ber Tool Part Number Crimp Type
0460-204-0490
4 HDT-04-08 Two indent crimp
0462-203-04141
0460-204-08141
8 HDT-04-08 Two indent crimp
0462-203-08141
HDT-48-00 Four indent crimp

0460-204-12**
12 HDT-1561 Two indent crimp
0462-203-12**
HDT-50-00 One indent crimp
0460-202-16** HDT-48-00 Four indent crimp

0462-201-16** HDT-1561 Two indent crimp
16
0460-215-16**
0462-209-16**
HDT-48-00 Four indent crimp

0460-202-20**
20 HDT-1561 Two indent crimp
0462-201-20**
HDT-48-00 TOOLING ACCESSORIES
Replacement parts, such as adjustment screws, locking nuts, and inspection tools are available for the
HDT-48-00 hand tool.
Part Number Crimp Tool Replacement Part helpful hint

0426-209-0000 Adjustment screw and locking nut Go-no-go gauges are used to
M2700-395-10 Locking nut inspect crimp tooling. The G454
gauge is used with the HDT-48-00
hand tool.

G454 HDT-48-00 Go-No-Go Gauge
HAND TOOLS FOR DEUTSCH STAMPED & FORMED CONTACTS
DTT-12-00 DTT-12-01 DTT-16-00

DTT-16-01
DTT-20-00
DTT-20-02
Contact
Contact Size Part Number Tool Part Number
1060-12-01**
DTT-12-00
1062-12-01**
12
1060-12-02**
DTT-12-01
1062-12-02**
DTT-16-00
1060-16-01**
1062-16-01** (14-16 AWG)
16 1060-16-06**
DTT-16-01
1062-16-06**
(18 AWG)
1060-20-01**
DTT-20-00
1062-20-01**
20
1060-20-02**
DTT-20-02
1062-20-02**
PAGE 42TE.COM/ICT
TOOLING
MULTI-USE REMOVAL TOOL
Multi-use tool with a small hook on one end for wedgelock removal, and a small
DT-RT1 screwdriver on the other end to push back the locking fingers and release the
contact. For use with the DT, DTM, DTP, DTV, DRB, and STRIKE series.
REMOVAL TOOLS
DEUTSCH removal tools are designed to simplify contact removal and field service repair in connectors that
utilize a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured
of heavy duty plastic to remove contacts without damage to the wire, insulation, connector seals, or connector
body. The removal tools are required for wire removal in the DTHD, Jiffy Splices, HD10, HDP20, HD30, DRC,
AEC, and WT series.
Part Number Contact Size Wire Gauge Range Color
0411-027-0405 Size 4 4 AWG Black
114009 Size 4 6 AWG White
114008 Size 8 8-10 AWG Green
Size 8 Green
0411-353-0805 8-10 AWG
for HD Box Extended
114010 Size 12 12 AWG Yellow
12-14 AWG
0411-337-1205 Size 12 Extra Thin Wall Orange
(E-Seal)
0411-291-1405 Size 16 14-16 AWG Green
0411-310-1605 Size 16 16-20 AWG Light Blue
16-18 AWG
0411-336-1605 Size 16 Extra Thin Wall Dark Blue
(E-Seal)
0411-240-2005 Size 20 20-22 AWG Red
helpful hint
A contact removal tool taped or
tie wrapped to the harness will
make it easily available, should
repairs be needed.
DEUTSCH TOOLING HOW-TO INSTRUCTIONS
WIRE STRIPPING

1. Choose the correct 1. After stripping, a small Measure the exposed
AWG for the contact piece of the insulation strands to be sure the
being used. should come off. crimp length is correct.
2. Measure from the 2. Check for any broken
end of the wire the strands or for a dent in
recommended strip the wire. If either exist,
length according to the the wire is damaged helpful hint
contact size. and should be cut and
Leaving the stripped portion of
stripped again.
3. Place the wire into a the insulation on the wire until
stripping tool at the crimping will avoid flayed wire
recommended strip strands.
length. Strip the wire Incorrect
according to stripping
tool instructions.
Correct
CRIMPING WITH THE HDT-48-00 HAND TOOL

1. Strip insulation from Insert contact with 1. Insert wire into
wire. barrel up. Turn adjusting contact. Contact must
2. Raise selector knob screw counterclockwise be centered between
and rotate until arrow until contact is flush indentors. Close
is aligned with wire with indentor cover. handles until crimp
size to be crimped. Tighten locknut. cycle is completed.
3. Loosen locknut, turn 2. Release handles and

adjusting screw in remove crimped
until it stops. contact.
Note: Tool must be adjusted for each type/size of contact.
PAGE 44TE.COM/ICT
TOOLING
CRIMPING WITH DTT STYLE HAND TOOLS (SIZE 16 & 20)

Cycle the hand tool to the Partially close the tool Insert the prestripped wire
open position. Place the until the contact is held in into the crimp area of the
contact into the correct place. contact.
die nest.
Step 4:
Close the tool until the
ratchet releases. The
ratchet is released when
a loud click is heard and
crimp is complete.
CRIMPING WITH DTT-12-01 HAND TOOL
Proper Proper
contact contact
position, position,
front side
view view
Insulation
selector
Step 1: Step 2:
Cycle handles to release 1. Insert contact into locator. Adjust alignment and width
of crimp wings if necessary to help confirm capture by
ratchet and fully open
crimp jaws.
crimp jaws. Pull out
insulation selector and 2. Insert stripped wire into the contact. Close crimp tool
until full-cycle ratchet control releases.
push into proper diameter
using the chart below.
Wire Type Insulation Selector
10 TXL .150-.170
10 GXL .160-.180
10 SXL .170-.205
5.0 mm2 .160-.180
6.0 mm2 .170-.205
PAGE 46TE.COM/ICT
ABOUT TE CONNECTIVITY
TE Connectivity is a $13 billion global industrial technology leader creating a safer, sustainable, produc-
tive, and connected future. Our broad range of connectivity and sensor solutions, proven in the harshest
environments, enable advancements in transportation, industrial applications, medical technology, energy,
data communications, and the home. With nearly 80,000 employees, including more than 8,000 engi-
neers, working alongside customers in approximately 150 countries, TE ensures that EVERY CONNECTION
COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat and Twitter.
te.com/ict
LET’S CONNECT
We make it easy to connect with our experts and are ready to provide all the support you need. For
additional information or product assistance, please contact your field representative or our customer
service department. Additional information is also available on the website te.com/ict.
TECHNICAL SUPPORT
te.com/support
United States....................... +1 800 522 6752 China ................................. +86 400 820 6015 Germany..................+49 6151 607 1999
Japan .............................. +86 044 844 8052
te.com
DEUTSCH, OCEAN, TE Connectivity, TE, TE connectivity (logo) and EVERY CONNECTION COUNTS
are trademarks owned or licensed by the TE Connectivity Ltd. family of companies.
All other logos, products and/or company names referred to herein might be trademarks of their
respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for TE Connectivity
illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as
4849 Hempstead Station Drive
to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s
Kettering, OH 45429
obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for
USA
this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential
damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products www.te.com
should make their own evaluation to determine the suitability of each such product for the specific
application.
© 2020 TE Connectivity Ltd. family of companies All Rights Reserved.
8-1773982-0 Revision 11-2020
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// DEUTSCH HD30 & HDP20 CONNECTORS

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DEUTSCH HD30 & HDP20

2,000+ 10,000+ 20,000+

Our solutions adapt to virtually

PRODUCT INFORMATION CENTER (PIC)

DEUTSCH HD30 & HDP20

DEUTSCH Common Contacts

DEUTSCH HD30 & HDP20 CONNECTOR SERIES

FEATURES & BENEFITS

• Available in 19 contact arrangements up to 47 posistions, offering a broad array of options for

DEUTSCH HD30 &

DEUTSCH HD30 &

HD30 & HDP20

PERFORMANCE SPECIFICATIONS MATERIAL SPECIFICATIONS (HD30)

Operating at temperatures Grommet Silicone rubber

No unlocking or unmating and Shell Aluminum

DEUTSCH HD30 & HDP20 DIMENSIONS

HD/HDP Plug HD/HDP Receptacle

24 1.521 (38.63) 1.950 (49.53) 1.648 (41.86) 2.000 (50.80)

Dimensions are for reference only.

DEUTSCH HD30 & HDP20 CONFIGURATIONS

Wire Seal Options

N Normal wire seals (green ring) Insert Arrangement

18 SHELL SIZE CONFIGURATIONS

18-6 18-8 18-14 18-20 18-21

HD30 & HDP20

24-7(-C038 only) 24-9 24-14 24-16 24-18

24-19 24-21 24-23 24-29 24-31

24-33 24-35 24-47 24-91-P064‡

*Modified seal, see drawing

DEUTSCH HD30 PART NUMBERING SYSTEM

Options 059 Cable Clamp/Adapter

B Breakaway plug 072 Threaded Adapter

Style Normal Position Wire

HD30 & HDP20

Shell Sz- Plug Receptacle Plug Receptacle

18-6 HD30 HD36-18-6SN HD34-18-6PN HD36-18-6SE HD34-18-6PE

18-8 HD30 HD36-18-8SN HD34-18-8PN HD36-18-8SE HD34-18-8PE

18-14 HD30 HD36-18-14SN HD34-18-14PN HD36-18-14SE HD34-18-14PE

18-20 HD30 HD36-18-20SN HD34-18-20PN HD36-18-20SE HD34-18-20PE

18-21 HD30 HD36-18-21SN HD34-18-21PN HD36-18-21SE HD34-18-21PE

24-7 HD30 HD36-24-7SN HD34-24-7PN HD36-24-7SE HD34-24-7PE

24-9 HD30 HD36-24-9SN HD34-24-9PN HD36-24-9SE HD34-24-9PE

24-14 HD30 HD36-24-14SN HD34-24-14PN HD36-24-14SE HD34-24-14PE

24-16 HD30 HD36-24-16SN HD34-24-16PN HD36-24-16SE HD34-24-16PE

24-18 HD30 HD36-24-18SN HD34-24-18PN HD36-24-18SE HD34-24-18PE

24-19 HD30 HD36-24-19SN HD34-24-19PN HD36-24-19SE HD34-24-19PE

24-21 HD30 HD36-24-21SN HD34-24-21PN HD36-24-21SE HD34-24-21PE

24-23 HD30 HD36-24-23SN HD34-24-23PN HD36-24-23SE HD34-24-23PE

24-29 HD30 HD36-24-29SN HD34-24-29PN HD36-24-29SE HD34-24-29PE

24-31 HD30 HD36-24-31SN HD34-24-31PN HD36-24-31SE HD34-24-31PE

24-33 HD30 HD36-24-33SN HD34-24-33PN HD36-24-33SE HD34-24-33PE

24-35 HD30 HD36-24-35SN HD34-24-35PN HD36-24-35SE HD34-24-35PE

24-47 HD30 HD36-24-47SN HD34-24-47PN HD36-24-47SE HD34-24-47PE

DEUTSCH HDP20 PART NUMBERING SYSTEM

Series Special Modifications

L015 Threaded Adapter

Making the socket contact side the

HD30 & HDP20

Shell Sz- Plug Receptacle Plug Receptacle