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Oil-Resistive, Compact Photoelectric Sensor in Metal Housing

Photoelectric sensors

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0% found this document useful (0 votes)
8 views

Oil-Resistive, Compact Photoelectric Sensor in Metal Housing

Photoelectric sensors

Uploaded by

abbas dehghan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

F502-EN2-04.book Seite 101 Dienstag, 26.

Juli 2005 5:48 17

Oil-resistive, compact photoelectric sensor in metal housing

E3S-C

E3S-C
Features

Meets IP67/IP67G (oil tight) and NEMA 6P NPN/PNP output selector


standards water/oil resistance The operation panel has the NPN/PNP out-
E3S-C meets the IP67 requirements of the IEC standards and put selector. You need not prepare two
6P of the NEMA standards. E3S-C can be used worry-free in NPN and PNP models for export. You need
automotive assembly lines and other production lines where not worry about malfunctions due to noise,
oil vapor exists. It can also be applied to food processing lines either.
because it resists hydrogen peroxide, detergent and potassi-
um hydroxide.
Mutual interference prevention enhanced
High shock resistance of 1,000 m/s2 (Retroreflective, diffuse reflective models)
The industry's top-class photoelectric sensor features shock re- Fuzzy inference is introduced into the mutual interference pre-
2, which is as high as that of a proximity sen- vention for the first time in the industry. This prevents a mal-
sistance of 1,000 m/s
sor at rated values, and vibration resistance of as high as 10 to function due to mutual interference, enabling two sensors to
2,000 Hz. be mounted closely side by side.
Lineup of M12 metal connector joint type models Easy optical axis alignment
Lineup of water/oil/shock-resistant M12 metal connector joint OMRON's original "automatic position compensation system"
type models are available. This series ensures ease of sensor minimizes misalignment of mechanical and optical axes to
replacement during maintenance. merely ±2°. The optical axis is aligned perfectly by only install-
ing the sensor.

E3S-C A-101
F502-EN2-04.book Seite 102 Dienstag, 26. Juli 2005 5:48 17

Application
Drill breakage detection Detection of engine block

IP67 ensures a worry-free use in oil


mist environment.

Ordering Information
Sensors Red light Infrared light
Sensor type Shape Connection method Sensing distance Model
Pre-wired E3S-CT11
Horizontal Model
Junction connector E3S-CT11-M1J

Plug-in connector E3S-CT16


Through-beam 30m
Pre-wired E3S-CT61
Vertical Model
Junction connector E3S-CT61-M1J

Plug-in connector E3S-CT66

Pre-wired E3S-CR11
Horizontal Model
Junction connector E3S-CR11-M1J

Plug-in connector E3S-CR16


Retroreflective Models 3m
Pre-wired E3S-CR61
Vertical Model
Junction connector E3S-CR61-M1J

Plug-in connector E3S-CR66

700mm E3S-CD11
Pre-wired
2m E3S-CD12
Horizontal Model 700mm E3S-CD11-M1J
Junction connector
2m E3S-CD12-M1J
700mm E3S-CD16
Plug-in connector
2m E3S-CD17
Diffuse-reflective
700mm E3S-CD61
Pre-wired
2m E3S-CD62
Vertical Model
700mm E3S-CD61-M1J
Junction connector
2m E3S-CD62-M1J
700mm E3S-CD66
Plug-in connector
2m E3S-CD67

Accessories (Order Separately)


Slits
Sensing Minimum sensing
Slit width Model Quantity Remarks
distance object (typical)
Width 0.5 mmx11 mm 1.8 m 0.5 mm dia.
1 each for emitter (Plug-in type long slit) Can be used
Width 1 mmx11 mm 3.5 m 1 mm dia.
E39-S61 and receiver with through-beam E3S-CT#1
Width 2 mmx11 mm 7m 2 mm dia.
(total of 8 pcs.) (-M1J).
Width 4 mmx11 mm 15 m 2.6 mm dia.

A-102 Standard Photoelectric Sensors


F502-EN2-04.book Seite 103 Dienstag, 26. Juli 2005 5:48 17

Reflectors
Name Sensing distance (typical) Model Quantity Remarks

E3S-C
3 m (rated value) E39-R1 1 Attached to the Retroreflective E3S-CR#1 (-M1J).
Reflectors
4m E39-R2 1 ---
1.5 m E39-R3 1 ---
Small reflector
750 mm E39-R4 1 ---
700 mm (50 mm) * E39-RS1 1 pc.
Tape Reflector 1,100 mm (100 mm) * E39-RS2 1 pc. The M.S.R. function is available.
1,400 mm (100 mm) * E39-RS3 1 pc.
* Values in parentheses indicate the minimum required distance between the sensor and reflector.
Note: 1 . When the reflector used is other than the supplied one, set the sensing distance to about 0.7 times of the typical example as a guideline.

Mounting Brackets
Shape Model Quantity Remarks

E39-L102 1 Attached to the horizontal model.

E39-L103 1 Attached to the vertical model.

Mounting bracket designed to switch from


E39-L85 1 E3S-#####42, 44 to the vertical model of
E3S-C.

Mounting bracket designed to switch from


E39-L86 1 E3S-#####43 to the vertical model of E3S-
C.

E39-L87 1 ---

Note: If a through-beam model is used, order two Mounting Brackets for the emitter and receiver respectively.

Sensor I/O Connectors


Cable Shape Cable length Model
2m XS2F-D421-DC0-A
Straight
5m XS2F-D421-GC0-A
Standard cable 3-wire type
2m XS2F-D422-DC0-A
L-shaped
5m XS2F-D422-GC0-A

E3S-C A-103
F502-EN2-04.book Seite 104 Dienstag, 26. Juli 2005 5:48 17

Rating/performance
Retroreflective model
Sensor type Through-beam Diffuse-reflective
(with M.S.R. function)
Horizontal E3S-CT11 (-M1J) Horizontal E3S-CR11 (-M1J) Horizontal E3S-CD11 (-M1J) Horizontal E3S-CD12 (-M1J)
Model
Item Vertical E3S-CT61 (-M1J) Vertical E3S-CR61 (-M1J) Vertical E3S-CD61 (-M1J) Vertical E3S-CD62 (-M1J)
3 m (When using the 700 mm (White paper 300 x 2 m (White paper 300 x
Sensing distance 30 m
E39-R1) 300 mm) 300 mm)
Standard sensing
Opaque, 15dia. min. Opaque: 75 mm dia. min. ---
object
Differential distance --- 20% max. of sensing distance
Both emitter and receiver:
Directional angle 3° to 10° ---
3° to 15°
Light source
Infrared LED (880 nm) Red LED (700 nm) Infrared LED (880 nm)
(wave length)
Supply
10 to 30 VDC [ripple (p-p) 10% included]
voltage
Current Both emitter and receiver:
40 mA max.
consumption 25 mA max.
Load supply voltage 30 VDC max., load current 100 mA max. (residual voltage NPN output: 1.2 V max., PNP out-
Control output
put: 2.0 V max.) Open collector output type (NPN/PNP switch selectable) Light-ON/Dark-ON switch selectable
Reverse polarity protection,
Reverse polarity protection, output short-circuit protection, mutual interference pre-
Protective circuits output short-circuit protec-
vention
tion
Operation/reset: 2 ms
Response time Operation or reset: 1 ms max.
max. each
Sensitivity
Single-turn adjustment 2-turn endless adjuster (with indicator)
adjustment
Ambient illuminance (on Receiver lens) Incandescent lamp: 5,000 lux max. Sunlight: 10,000 lux max.
Ambient
Operating: -25°C to 55°C, Storage: -40°C to 70°C (with no icing or condensation)
temperature
Ambient humidity Operating: 35% to 85%RH, Storage: 35% to 95%RH (with no condensation)
Insulation
20 M min. at 500 VDC
resistance
Dielectric strength 1,000 VAC at 50/60 Hz 1 minute
Vibration resistance 10 to 2,000 Hz double amplitude 1.5 mm or 300 m/s2 for 0.5 h in each of X, Y, Z directions
Shock resistance 1000 m/s2 (approx.- l00G) 3 times each in X, Y, and Z directions
Protective structure IEC Standard IP67, NEMA 6P (limited to indoors use) *
Connection method Pre-wired (standard length: 2 m), Junction connector (standard length: 300 mm)
About 270 g (pre-wired About 160 g (pre-wired
Weight About 150 g (pre-wired type) About 110 g (M12 con-
type) About 230 g (M12 type) About 130 g (M12
(Packed state) nector joint type)
connector joint type) connector joint type)
Case Zinc diecast
Operation
Ma- Polyethyl sulfon
panel cover
teri-
al Lens Acrylics
Mounting
Stainless steel (SUS304)
Brackets
Accessories Mounting bracket (with screws), adjusting screwdriver, instruction manual, reflector (Retroreflective model only)
* NEMA (National Electrical Manufacturers Association) Standards

A-104 Standard Photoelectric Sensors


F502-EN2-04.book Seite 105 Dienstag, 26. Juli 2005 5:48 17

Output Circuit Diagram


NPN output
Operating status of Mode selec-
Model Timing chart Output circuit
output transistor tion switch

E3S-C
Incident Receiver (Through-beam Models)
Interrupted Retroreflective, Diffuse Reflective, and Limited Reflective Models
Light ON
indicator Light Stability Brown 10 to 30 VDC
OFF indicator indicator 1
(red) L ON
Light ON ON
PNP
ZD
Output (LIGHT ON) output transistor
transistor Load Load current
OFF
(red) (green) Main Black
Load Operate NPN and PNP
circuit 4 Control output
(Relay) output selector *
Reset
(Between brown and black) NPN
ZD
output transistor 0V
E3S-CT11(-M1J) 3
Blue
E3S-CT61(-M1J) Incident
Interrupted * Note: Set the NPN and PNP output selector to NPN.
E3S-CR11(-M1J) Light ON
indicator
E3S-CR61(-M1J) (red) OFF D ON
Dark ON Connector Pin Arrangement
Output ON (DARK ON)
E3S-CD11(-M1J) transistor OFF 1
E3S-CD12(-M1J) Operate
2 4
Load 3
E3S-CD61(-M1J) (Relay) Reset
E3S-CD62(-M1J) (Between brown and black) Note: Terminal 2 is not used.

Emitter (Through-beam Models)


Emitter Brown
indicator 1
(red) Connector Pin Arrangement
1
Main 10 to 30 VDC
2 4
circuit
3
Blue
3 Note: Terminal 2 and 4 are not used.

PNP output
Operating status of Mode selec-
Model Timing chart Output circuit
output transistor tion switch

Incident Receiver (Through-beam Models)


Interrupted Retroreflective, Diffuse Reflective, and Limited Reflective Models
Light ON
indicator Light Stability Brown 10 to 30 VDC
OFF indicator indicator 1
(red) L ON PNP
Light ON ON ZD
Output (LIGHT ON) output transistor
transistor OFF
(red) (green) Main Black
Operate NPN and PNP
Load circuit 4 Load current
output selector *
(Relay) Reset
(Between blue and black) NPN Load Control output
ZD
output transistor Blue 0V
E3S-CT11(-M1J) 3
E3S-CT61(-M1J) Incident
Interrupted * Note: Set the NPN and PNP output selector to PNP.
Light
E3S-CR11(-M1J) indicator
ON
E3S-CR61(-M1J) (red) OFF D ON Connector Pin Arrangement
Dark ON ON
Output (DARK ON) 1
E3S-CD11(-M1J) transistor OFF
2 4
E3S-CD12(-M1J) Load Operate 3
E3S-CD61(-M1J) (Relay) Reset
E3S-CD62(-M1J) (Between blue and black) Note: Terminal 2 is not used.

Emitter (Through-beam Models)


Emitter Brown
indicator 1 Connector Pin Arrangement
(red)

1
Main 10 to 30 VDC
2 4
circuit
3
Blue
3 Note: Terminal 2 and 4 are not used.

Connectors (Sensor I/O connectors)


Pin No. Wire, outer
colorsConnector
Classifi- Connector
Class
cation Wire Use
pin No. Application
1
jacket color pin No.
Brown Brown (1)
+V+V
2
1 3
2
3 Blue Brown A
4 4 Black ----- B (2) --
---
DC
For DC Blue
Blue C (3) 0V0V
XS2F-D421-DC0-A
Black
Black D (4) Output
Output
Note: Terminal 2 is not used.
Pin 2 is open.

E3S-C A-105
F502-EN2-04.book Seite 106 Dienstag, 26. Juli 2005 5:48 17

Characteristic data (typical)


Operating Range
Through-beam Retroreflective Models Diffuse-reflective
E3S-CT#1(-M1J) E3S-CR#1 (-M1J) + E39-R1 (supplied reflector) E3S-CD##(-M1J)
500 500 Reflector: E39-R1 500 Sensing object: White paper
Excess gain ratio

Excess gain ratio


Excess gain ratio
300 300 300

E3S-CD#1
100 100 100

50 50 50

30 30 30 E3S-CD#2

10 10 10

5 5 5

3 3 3

Operation Operation Operation


1 1 1
level 0 10 20 30 40 level 0 1 2 3 4 level 0 1 2 3
Distance (m) Distance (m) Distance (m)

Nomenclature:
(Horizontal type) (Vertical type)
Control unit cover
Control unit cover

Stability indicator Light indicator


SENS
(green) S L (red)
Stability Light indicator (red) PNP
D
ON
indicator (green) S L NPN and PNP
output selector * 1 Min Max Sensitivity adjuster
NPN L
ON

Min Max Sensitivity adjuster


SENS L-ON and
PNP D·ON D-ON selector * 2
NPN and PNP L-ON and D-ON *1. The output transistor can be selected with the NPN/PNP output selector.
output selector * 1 selector * 2 *2. The operation mode can be selected with the L/OND/ON selector.
NPN L·ON
E3S-CD12 Model Note: The through-beam and retroreflective models are different in sensitivity
adjuster shape.

Operation
Sensitivity adjustment (diffuse reflective model, light-ON)
Sequence Detection state Sensitivity adjuster Indicator state Adjustment procedure

Photoelectric (A) ONÆOFF OFFÆON Place a sensing object in the predetermined position, turn the
Sensing object

Sensor
A Point A sensitivity adjuster clockwise (increase sensitivity) until the
incident indicator (red) is turned ON, and define this position
Min Max
Stability indicator Light indicator as (A).
(green) (red)

Remove the sensing object, turn the sensitivity adjuster fur-


Photoelectric Sensor (C) ther clockwise until the incident indicator (red) is turned ON
ONÆOFF ONÆOFF
Background

by a background object, and define this position as (B). Turn


Sensing object

B Point B (B)
the sensitivity adjuster counterclockwise (decrease sensitivi-
Stability indicator Light indicator ty) from (B) until the incident indicator (red) is turned OFF,
Min Max
(green) (red) and define this position as (C). When there is no background
object, define the maximum adjuster position (Max) as (C).
Set the adjuster in the middle of positions (A) and (C) (opti-
(A) (C) ON ON´OFF mum sensitivity setting). Also make sure that the stability in-
dicator (green) is turned ON when there is an object and
C Setting ---
when there is no object.
Min Max Stability indicator Light indicator When the indicator is not turned ON, recheck the detection
(green) (red)
method since there is a little allowance.

Unlike the conventional models, the E3S-C scarcely has sensitivity variations between products. Therefore, you need to make the
above adjustment on only one diffuse reflective model of E3S-CD that will be used for detection under the same conditions, and
match the indicator points of the other diffuse reflective models of E3S-CD with the above adjusted one. (You need not match the
sensitivity of each sensor.)

A-106 Standard Photoelectric Sensors


F502-EN2-04.book Seite 107 Dienstag, 26. Juli 2005 5:48 17

Precautions
Correct Use
Design (Direct installation)

E3S-C
Fuzzy mutual interference prevention Install the E3S-C as shown below.
When reflective photoelectric sensors are installed side by [M4 screwing]
side, one sensor may receive the light from the other sensor,
which may disturb the incident signal, causing a malfunction. Two, 4.5 dia.
through holes
The fuzzy mutual interference prevention monitors interfering
light for a predetermined period of time before light is emitted,
M4
and imports the interfering light level and incident frequencies
M4 hole
as data. Using these values, fuzzy inference is made to find M4 hole
the risk of malfunction to control the light emitting timing, re-
ducing the risk. [M3 screwing]

(When risk is low)


Light is emitted after interfering light is gone. 2-M3

Light
interference M4 hole

Emission
pattern M4 hole
(When risk is high) M3
Light is emitted after shifting to a gap of interfering light. Optical axis adjustment
(Optical axis locking holes)
Light
interference By fitting screws into the optical axis locking holes, the mount-
ing bracket is set onto the mounting shaft of the mounting
Emission
pattern bracket.
Wiring Considerations For adjustment
Cable
• An oil-resistance cable is used to ensure oil resistance.
• The bending radius should be 25 mm or more.
Optical
axis Four M4 optical axis lock holes
Installation
Mounting axis
Sensor installation
• Note that during the E35-C installation, hammering it will
damage the water resistance function.
• Use an M4 screw, tightened to a torque of no more than
1.18 Nm.

(When using the mounting bracket)


• To set the sensor on the mechanical axis, use the optical
axis locking holes.
• When the sensor cannot be set on the mechanical axis,
move the E3S-C vertically and/or horizontally and set it in
the center of the area where the incident indicator is turned
ON. Make sure that the stability indicator is ON.

E3S-C A-107
F502-EN2-04.book Seite 108 Dienstag, 26. Juli 2005 5:48 17

Optical axis position of through-beam model Miscellaneous


Unlike the conventional product, the through-beam model has Oil resistance/chemical resistance
two lenses, but the one actually used is as shown below. • Though E3S-C has a high oil resistance, it may not be able
When fitting the slit, use it after matching the slit hole with the to exhibit its performance depending on the oil type. Use oil
used lens. in compliance with the following table.
(Horizontal model) (Vertical model) • Regarding the oil resistance of E3S-C, it has passed tests
Lens in use. Lens in use. on the oils given in the following table. Refer to the table for
The slit must be on this side.
examining the oil to be used.
Testing Dynamic vis-
JIS classi-
oil classi- Product name cosity (mm2/s) PH
fication
fication at 40°C
Lens not in use. Lubricant --- Velocity No. 3 2.02
Lens not in use.
Not less than
Class 2
Water-in- Daphne Cut 10 to less than
No. 5 ---
soluble 50
Water Resistance coolant Class 2
Yushiron Oil No. 2ac Less than 10
To ensure water resistance, tighten the operation panel cover No. 11
screws to 0.34 Nm to 0.54 Nm torque. Class W1 Yushiroken EC50T-3 7 to 9.5
No. 1 Yushiron Lubic HWC68 7 to 9.9
Water-
soluble Class W1 ---
Gryton 1700D 7 to 9.2
coolant No. 2
Class W2
Yushiroken S50N 7 to 9.8
No. 1
Note: 1 . The E3S-C was immersed in the oils in the above table at 50°C for 240
hours, and passed the test of 100-M or more insulation resistance.
2 . For use in the environment where the E3S-C is exposed to the oil other
than those in the above table, use the dynamic viscosity and PH in the
above table. Pre-examine the oils since the sensor may be affected by
additives and like in the oils.

Dimensions (Unit: mm)


Sensors

Through-beam model (horizontal model)


E3S-CT11(-M1J) Junction connector models (-M1J)
Vinyl-insulated round cable with
three conductors, 4 dia. M12 x 1
(18 x 0.12 dia.); standard length: 0.3 m
With mounting bracket

16 dia.

M3 x 5 Vinyl-insulated round cable with


50 three conductors, 4 dia.
*2
18.5 Light indicator (red) (18 x 0.12 dia.); standard length: 2 m * 3

20 20.4

22.2 Stability Mounting holes


Emitter: E3S-CT##-L indicator 2-M4
Receiver: E3S-CT##-D (green)
20
9.2 4.2

25.4

4.2 8.3 Stainless steel


(SUS304)
6.2
Lens (17 x 11) Optical axis 38.2

2.2

4
23
29.5
18 17.3
9.3
(A)*1

2-M4 1.5 20.8 25.4

* Note: 1. Mounting bracket can be attached to side A.


2. The emitter for through-beam sensors have only the power supply indicator.
3. The cable for emitters for through-beam sensors is two-conductor, 4 dia. (27 x 12 dia.).

A-108 Standard Photoelectric Sensors


F502-EN2-04.book Seite 109 Dienstag, 26. Juli 2005 5:48 17

Through-beam model (vertical model)


E3S-CT61(-M1J) Junction connector models (-M1J)
Vinyl-insulated round cable with three M12¥1
conductors, 4 dia. (18¥0.12 dia.);

E3S-C
With mounting bracket standard length: 0.3 m

16 dia.

57 Vinyl-insulated round cable


Optical axis with three conductors, 4 dia. (18¥0.12 dia.);
15.8 7.4 standard length: 2 m * 3

Optical 20 20.4
axis

22.2 Mounting holes


Lens (17¥11) 2-M4
20
4.2 9.2

25.4

4.2 4.2
Stainless steel
12.9 12.9 (SUS304)
25.4
31
Stability indicator (green)
43.8
7.2 Light indicator (red) * 2
2.2

5.8

20.2
23
32.2

(A) * 1 12
M3¥5 2-M4

23.2 1.5

* 1. Mounting bracket can be attached to side A.


* 2. The emitter for through-beam sensors have only the power supply indicator.
* 3. The cable for emitters for through-beam sensors is two-conductor, 4 dia. (27¥12 dia.).

Retro/diffuse reflective model (horizontal model)


E3S-CR11(-M1J) Junction connector models (-M1J)
Vinyl-insulated round cable
E3S-CD11(-M1J) with three conductors, 4 dia. M12 x 1
(18 x 0.12 dia.); standard length: 0.3 m
E3S-CD12(-M1J)
With mounting bracket
16 dia.

M3 x 5
50 Vinyl-insulated round cable with three conductors, 4 dia.
18.5 Light indicator (18 x 0.12 dia.); standard length: 2 m * 3
(red)

20 20.4

22.2 Stability Mounting holes


indicator 2-M4
(green)
20
9.2 4.2

25.4

4.2 8.3 Stainless steel (SUS304)

6.2
Lens (17 x 11) Receiver 38.2

2.2

4
23 9
29.5
1
18 17.3
(A)*1 9.3
Optical Emitter
axis
2-M4 1.5 20.8 25.4

* Note: Mounting bracket can be attached to side A.

E3S-C A-109
F502-EN2-04.book Seite 110 Dienstag, 26. Juli 2005 5:48 17

Retro/diffuse reflective model (vertical model)


Junction connector models (-M1J)
E3S-CR61(-M1J) Vinyl-insulated round cable with
three conductors, 4 dia. M12 x 1
E3S-CD61(-M1J) (18 x 0.12 dia.); standard length: 0.3 m
E3S-CD62(-M1J) With mounting bracket
16 dia.

57
9
Receiver 5
2.4 Vinyl-insulated round cable with three conductors,
20.8 Emitter 4 dia. (18 x 0.12 dia.); standard length: 2 m * 3

Optical axis 20 20.4

22.2 Mounting holes


2-M4
Lens (17 x 11)
20
4.2 9.2

25.4

4.2 4.2
Stainless steel (SUS304)
12.9 12.9
25.4
31
Stability indicator (green)
43.8
7.2 Light indicator (red)
2.2

5.8

20.2
23
32.2

(A) * 1 12
M3 x 5 2-M4

23.2 1.5
* Note: Mounting bracket can be attached to side A.

Accessories (Order Separately)


Plug-in type long slit (for through-beam model )
E39-S61 1 A 0.2

11
20 6.2 11.8
Dimension A
Material Quantity
(mm)
0.5
3.8 Stainless 1 each for emitter
6.5 1
steel and receiver
2 (SUS 304) (total of 8 pcs.)
20.1
4

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.


To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. E229-E2-04-X In the interest of product improvement, specifications are subject to change without notice.

A-110 Standard Photoelectric Sensors

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