Spec Single Wagon Test Rig

Specifications for Single Wagon Testing Rig.
(SWTR)
Specification No.:Mech./M&P/2900/GM/13
(A) IMPORTANT NOTICE
(i) Tenderer are required to give comments/compliance against each clause and sub
clause on the following Technical Specifications. Comments should be specific and to
the point and precise information should be given wherever asked for. Deviations, if
any, should be clearly indicated with details and proper justification.
(ii) The bidder will quote only for the same make of sub-assemblies and equipment
wherever specified. Other makes of sub-systems will normally not be acceptable.
(iii) Unless stated latest alterations/ revisions of specifications/ standards/drawings

shall be applicable. In respect of safety standards and environmental standards
relevant to the machine, it is mandatory for the machine manufacturer to ensure
compliance with international (CE/ISO/ DIN/JIS) / National standards (IS) wherever
applicable in their offer.
(iv) In case of non-compliance of these instructions, Offers are likely to be ignored.
(v) Tenderer must offer and quote the price of all the specified concomitant
accessories, as these are considered essential for commissioning and utilization of
the machine. Offers received without prices of any of the specified concomitant
accessories will be considered as incomplete and shall be liable for rejection.
(B) OPERATING ENVIRONMENT
(i) The machines are required to work in tropical conditions, i.e. Maximum variation
of ambient temperature would be from 0-50ºC with maximum humidity of 98%.
(ii) The electrical equipment should be tropicalized and other sub-assemblies of the
machine should be suitably designed to function efficiently under tropical conditions.
(iii) The bidder should clearly indicate the features/sub-assemblies provided in the
electrical, mechanical and electronic systems to function effectively under the above
operating conditions.
1. Description and Scope of Supply :- Scope of Supply covers supply, Design and
manufacturing of testing Rig as per drawing No: RCF/MECH/SWTR/01 MH
required to test during emergency brake application and release, sensitivity and
insensitivity testing in Air brake section in furnishing shop at Rail Coach Factory,
Kapurthala.
2. General Details:- Single Wagon Testing Rig consist of following parts:-
Sr. Description Quantity Remarks

No. in No.
2.1 C-1 TO C-7 Isolating 07 Make: Audco, L&T or Legris,
cock R1x2” Three piece design and should be
BS-5351 of heavy duty.
2.2 Check Valve R1X2” 01 Flowjet/Leader/Zoloto and should
be of heavy duty.
2.3 Pressure Reducing 01 Festo/ Legries and should be of
Valve heavy duty.
2.4 4” Pressure gauge for 01 SS-304 Body&spindle dial 4”
FP Pressure 14 Kg/cm2 with calibration
on 0.1 Kg/cm2.
2.5 4” Pressure gauge for 01 SS-304 Body&spindle dial 4”
BP Pressure 14 Kg/cm2 with calibration
on 0.1 Kg/cm2.
2.6 Drivers brake Valve 1 01 Escort make
KBT 94 ECF8/2000
2.7 Air Reservoir 40 lit. 01 As per IS.
IS:2825
2.8 Flexible Hose 01 SAE 100 R1 Working Pressure 105
BP3/4”X2.5 mtr length Bar, Bursting Pressure Twice the
Working Pressure, Make
Dunlop/Gates. and should be of
heavy duty.
2.9 BP Coupling Head 01 Escort
967722
2.1 Flexible Hose FP 01 SAE 100 R1 Working Pressure 105
¾”X2.5 mtr. Length Bar, Bursting Pressure twice the
W.P. Make Dunlop/Gates and
should be of heavy duty.
2.11 FP Coupling Head 01 Escort
967728
2.12 Heavy Duty G.I. Pipe 02 SAE 100 R1 Working Pressure 105
2mtr. Long with ½”x3/8 Bar, Bursting Pressure twice the
adaptor W.P. Make Dunlop/Gates.
2.13 Wheel Mounted on 02 Shaft EN8, Bearing NBC/SKF/FAG
shaft & Bearing Size
8”
2.14 Sensivity (choke size) 1 1.3 mm Approx.
2.15 Insensivity (choke size) 1 0.8 mm Approx.
3. Main Characteristic:- Layout should be as per drawing No: RCF/MECH/SWTR/01

MH(enclosed).Pressure Vessel should be as per 1S:2825. The maximum
pressure of vessel 7kg/cm2 and to be tested as mentioned in 1S: 2825.
4. Deviation:- Any deviation from given drawing, should be mentioned by the

contractor.
5. Installation, Commissioning and Proving Test:- Tenderer shall arrange

installation, commissioning and proving test of SWTR at Rail Coach Factory,
Kapurthala with in 20 days after receipt of store in good condition.
6. Inspection:- Inspection will be carried out by consignee and Shop User at firms
premises before supply of material to Rail Coach Factory, Kapurthala.
7. Payment:- 90% payment will be made after receiving of material in good

condition and accountal as per purchase order/specification at Rail Coach
Factory, Kapurthala Balance 10% payment will be released after successful
installation, Commissioning and prove out at RCF site.
8. Warranty:-Warranty of store will be as per IRS conditions of contract.
Note: - 1. Choke size to be decided by trial and error method to suit the required
flow rate as per 02-ABR-94 Approximate Chock size sensitivity 1.3 mm and
insensitivity is 0.8 mm.
2. Pressure gauge should be 0 to 14 kg/cm2 with calibration 0.1 kg/cm2.
3.Testing certificate of pressure vessel (Air reservoir should be submitted with

supply).
9. TECHNICAL LITERATURE:
9.1 One copy of the printed illustrative catalogue showing features of the
machine and its elements must be enclosed with each copy of the bid.
9.2 The successful bidder will have to furnish, 04 copies of spare parts
catalogue (giving the part list number of each component and
assembly drawings), maintenance manual, trouble shooting guide &
operation manual of the machine to the consignee directly. Bidders should
provide a list of literature,which they will supply along with the machine.
The technical literature shall be provided for complete machine.
9.2.1 Part list of machine components should have following information.
I OEM part no.
II Make
III Quantity on machine.
10. SPARES:
List of recommended spares required for normal maintenance to cover

complete range of Mechanical, Pneumatic and Electrical equipments
including controls, on double shift working basis should be
furnished. A complete catalogue giving the part list number of each
component and assembly drawings shall also be provided with each
machine in duplicate.
SPECIAL FEATURES:
The bidder should clearly indicate the special features incorporated in the
machine, if any, and also the advantages of the special features.
11.0 DEVIATIONS:
11.1 The tenderer should certify that the machine offered fully meets with the
specifications. Various design features incorporated in the machine to
fulfill different technical requirements shall be fully explained in the offer.
However, minor deviations from these specifications which do not affect
or in any way interfere with the stipulated performance standards or
would result in improved safety/reliability or would reduce recurring
maintenance/operating cost of the machine, can be considered for
acceptance. The tenderer in such eventuality, shall clearly indicate
details of these deviations and their implications.
11.2 The tenderer in such eventuality shall clearly indicate the details of these
deviations and their implications as per the following format:
S. No. Clause/Item Brief Description Deviation Justification For Deviation
12.0 INSPECTION OF EQUIPMENT AND TESTING:
12.1 Manufacturer must have suitable facilities at their works for carrying
out various performance tests on the machine/sub-systems. The
tenderer should clearly confirm that all the facilities exist and shall be
made available to the inspecting authority.
12.2 A sample inspection chart for inspecting the equipment should be

supplied along with the bid. The inspection charts should indicate all
the tests that are carried out during the machine manufacture and also
the tests to be offered to inspection agency. For each test, standard
acceptable range/limit of values should also be indicated.
12.3 The tenderer will submit Quality Assurance Plan being followed at the
manufacturer’s works for ensuring quality of the product offered in
general and of fabrication of the structures.
12.4 Inspection of equipment and testing at manufacturer’s works.
12.4.1 Authorized inspection agency will carry out capability test at manufacturers
premises.
12.5 Prove out at consignee’s premises:

The consignee shall watch the performance of machine for a period of
one month (each working day having 2 shifts of 8 hours) before the final
proving test certificate is issued.
PREPARED BY CHECKED BY APPROVED BY
22.07.2015
16.07.2015

Spec Single Wagon Test Rig

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Spec Single Wagon Test Rig

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Specifications for Single Wagon Testing Rig.

(A) IMPORTANT NOTICE

(iii) Unless stated latest alterations/ revisions of specifications/ standards/drawings

(iv) In case of non-compliance of these instructions, Offers are likely to be ignored.

(B) OPERATING ENVIRONMENT

2. General Details:- Single Wagon Testing Rig consist of following parts:-

Sr. Description Quantity Remarks

3. Main Characteristic:- Layout should be as per drawing No: RCF/MECH/SWTR/01

4. Deviation:- Any deviation from given drawing, should be mentioned by the

5. Installation, Commissioning and Proving Test:- Tenderer shall arrange

7. Payment:- 90% payment will be made after receiving of material in good

2. Pressure gauge should be 0 to 14 kg/cm2 with calibration 0.1 kg/cm2.

3.Testing certificate of pressure vessel (Air reservoir should be submitted with

9.2.1 Part list of machine components should have following information.

I OEM part no.

III Quantity on machine.

List of recommended spares required for normal maintenance to cover

S. No. Clause/Item Brief Description Deviation Justification For Deviation

12.0 INSPECTION OF EQUIPMENT AND TESTING:

12.2 A sample inspection chart for inspecting the equipment should be

12.4 Inspection of equipment and testing at manufacturer’s works.

12.5 Prove out at consignee’s premises:

PREPARED BY CHECKED BY APPROVED BY

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