OTS Optics

Power on the Spot

Modular tools
for materials
processing
Modular, Robust,
Laserline as your development partner works closely with you to design the optimal
processing optics for your special requirements. Based on our broadly diversified construction
kit our experienced engineers develop and qualify new optical beam shaping modules or

Variable complete optics for your special tasks and for integration in your system environment.

Variable in use Further focus geometries such as ring shapes, double or

triple spots can be created with beam shaping elements
Individually designed
or the Laserline multi-spot module. These spots are used
Laserline modular OTS processing optics boast a Due to the particular task, items of the modular OTS
for example for simultaneous welding or brazing of hot
wide range of applications, from welding and brazing to processing optics can be recombined, other components
dip galvanized sheets.
surface treatment and the production of fiber composite can be integrated or completely new systems can be
components, including the fabrication of components developed. These are perfectly customized for the
Beside the flexible focus geometry, different additional
in additive/subtractive manufacturing. This diversity of particular application and are seamlessly adaptable to
components such as cameras or sensors provide various
applications is enabled by a modular and highly flexible Laserline standard products.
possibilities to match the processing head to a certain
design. Each optic can be adapted to most different
process. Furthermore, beam deflection systems with total
application specific requirements to realize an efficient When Laserline delivers a customer specific solution, you
field sizes up to 400 x 400 mm² can be integrated.
processing with high-quality results. The key to are assured this solution will meet all requirements also in
success often is the choice of a suitable focus geometry. field oparation. Every new designed customer solution is
Robust in continuous thoroughly examined in the Laserline application lab and
A circular focus with homogeneous intensity distribution
can be achieved through imaging of the fiber end and is
operation undergoes intensive endurance tests. All investigations
take place in close cooperation with our customers. This
Design of
typically used in applications such as metal and plastic customized optics allows a precise and practice-related understanding of
Laserline optics are designed for industrial manufacturing
welding, brazing or cladding. the requirements.
processes. The fully internal cooling system and
corrosion-resistant stainless steel housing in compliance
Line- and rectangular spots are obtained using
with protection class IP54 allow continuous operation
homogenizing elements and may significantly increase
at high power up to 20,000 W even under difficult
the production throughput especially for the treatment of
processing conditions. With the aditionally available
large workpieces. Therefore, these focus geometries are
sensor package the condition of the optics can be
often applied in the field of heat treatment or cladding.
monitored at any time. All sensor data is transmitted
directly to the laser control and can be centrally evaluated
and visualized.

> Modular versatility, flexible combination

> Robust construction for maximum loads
> Simple solutions for complex tasks
> Customer-specific focus shapes for all applications
> For welding, hardening and cladding
> Compatible with standard interfaces

Triple spot brazing creates virtually perfect seams

 1. Optical fiber LLK-B 14. Adaptor for auxiliary components
2. Optical fiber LLK-D (Auto) 15. Homogenizing element
3. Fiber connector LLK-B 16. Telescope optics
4. Fiber connector LLK-D (Auto) 17. Multi-spot module
5. Optics socket 18. Focusing optics
The Laserline typical consistently 2 6. Base plate 19. Quick-change cover slide
7. Collimation optics 20. Cover slide, standard
modular system ensures investments 8. Interface for two color pyrometer 21. Water supply cladding nozzle/
1
and guarantees adaptability to new 9. Single color pyrometer
10. CMOS camera
Adaptor for M64 x 1.5 thread
22. Cladding nozzle

tasks and process parameters. 11. EMAqS camera 23. Rectangular cladding nozzle
12. Coupling unit 0° 24. Crossjet
13. Coupling unit 90°

Processing Optics OTS-3

Modular design 11
10
The basic design of our processing optics consists of 7 9
a standardized optical fiber connector LLK-B/-D (items
3 and 4), a collimating and a focusing lens (items 7 and 18, 8
respectively). Thanks to a wide range of lens systems and
equipment options, the Laserline system modules can be 14
transformed into a tool optimally adapted to the particular
application. The laser beam can be shaped into a focus
with almost perfect homogeneity in energy distribution via 14
a homogenizing element with special lens system (item
15) or into almost any possible focus geometry via the 12
multi-spot module (item 17). 17
Processing Optics OTS-5
13
19 16
These optics can be supplemented by additional
components, such as powder nozzles (items 22 and 23)
or wire feed units. Numerous extensions are available to 18
15
meet the requirements for a safe production process.
The integration of coupling units (item 12 and 13) allows 20
a utilization of pyrometers (items 8 and 9) to measure
temperature radiation or CMOS cameras (item 10) for
process monitoring. A quick-change cover slide (item 19)
allows the rapid exchange of contaminated cover slides,
6 5
even in inaccessible parts of the system. By means of
18
cover slide monitoring, it is also possible to monitor and
visualize the degree of contamination.
5
20

19

21

24

22

23
Optics Series OTS
Laserline GmbH
Fraunhofer Straße | 56218 Mülheim-Kärlich, Germany
Tel. +49 2630 964 0 | Fax +49 2630 964 1018
Mechanical specifications
info@laserline.com Standard spot geometries

© 2020, Laserline GmbH. All rights reserved. We reserve the right for errors and alterations | Printed on environmentally friendly paper | 200407
Optics OTS-3 OTS-5 Picture Type min. [mm] max. [mm]
Laserline Inc.
Optics dimensions, 56 x 56 mm² 74 x 74 mm²
1800 Wyatt
outside Drive, Suite 9 | Santa Clara, CA 95054, USA
Circular spot 0.2 30
Tel. +1 408 834 4660 | Fax
Weight of standard
+1 408 834 4671
< 2.7 kg < 4.7 kg
info-usa@laserline.com
processing optics* 1

46025 Port Street | Plymouth, MI 48170, USA

Optical specifications Line 0.2 x 4.0 1.0 x 135
Tel. +1 248 826 5041 | Fax +1 248 826 5042
Optics OTS-3 OTS-5
info-usa@laserline.com
Max. laser power*2 12,000 W 20,000 W
Laserline Do Brasil | Diode
Numerical aperture NA 0.1Laser
- 0.2 Assistência Técnica LTDA. Square 2x2 135 x 135
Condomínio
Focal length collimation* 50 - 140 mmJosé Versolato,
Domo Business
3 | Rua 70 - 200 mm111 | Sala 2127 - Torre B
Centro - São Bernardo do100
Focal length focusing*3
Campo
- 500 mm
| SP - Brazil | Tel. +55 11 2355 1185
80 - 600 mm
info-brasil@laserline.com Rectangular
Wavelength range 900 - 1,100 nm
1:1 up to 3x5 9 x 135
Fiber plug connector*
Laserline LLK-B, LLK-D/Auto
4
Diode Laser Technology Pvt. Ltd. | info-india@laserline.com1:18
Unit No. 32, Electronic Estate, Co-op Estate | Pune - Satara Road, Pune – 411009, India
Operating
Tel. conditions
+91 20 2422 5665 Spot size depending on beam quality
info-india@laserline.com
Ambient temperature 10 - 45 °C
Operating temperature Max. 50 °C
Laserline K.K. Special spot geometries
Humidity Non-condensing
Nishigotanda 7-Chome Building | 7-25-5 Nishigotanda | Shinagawa-ku
Picture | Tokyo, 141-0031, Japan
Type min. [mm]
Active
Tel. +81water cooling
3 6417 Recommended
4822 | Fax +81 3 6368 above
6185 500 W cw
info-japan@laserline.com
Auxiliary Components Twin spot Spot sizes and distance

Laserline Korea CO., LTD.

Coupling unit With and without 90° deflection of
Daehyun Techno-World. #1011 | 19,
the laser Ojeongongeop-gil, Uiwang-Si | Kyunggi-Do (Zip. 16072), Korea
beam
Tel. +82 31-427-1780
Interfaces | Fax +82 31-427-1781
C-Mount, SM1, M40 x 1.5 Ellipse Size and aspect ratio
info-korea@laserline.com
Options Homogenizing elements, crossjet,
90° beam deflection unit, cladding
Laserline Laser Technologynozzle, (Shanghai) CO., LTD.
ring-/twin-/telescope optics
Building 16, No. 51 | Lanezoom,
1895,quick-change
Hutai Rd. |cover
Jing’an District, Shanghai, PR China
slide, Ring Inner and outer diameter
Tel. +86 21 6266 2230 cover slide monitoring, sensor
info-china@laserline.com package for condition monitoring
*1 fiber connector, collimating and focusing optics, cover slide
Exact spot geometry and
*2 higher power upon request Triple spot
power distribution
*3 other focal lengths available upon request
*4 other types upon request
More configurations upon request

Laserline GmbH USA Laserline Inc. | info-usa@laserline.com

Fraunhofer Straße | 56218 Mülheim-Kärlich, Germany Brazil Laserline do Brasil Diode Laser Ltda. | info-brasil@laserline.com
Tel. +49 2630 964 0 | Fax +49 2630 964 1018 China Laserline Laser Technology (Shanghai) Co. Ltd. | info-china@laserline.com
sales@laserline.com | www.laserline.com India Laserline Diode Laser Technology Pvt. Ltd. | info-india@laserline.com
Japan Laserline K.K. | info-japan@laserline.com
Korea Laserline Korea Co. Ltd. | info-korea@laserline.com