E-37 E-R Alarm & Monitoring System (2-2)
E-37 E-R Alarm & Monitoring System (2-2)
E-37 E-R Alarm & Monitoring System (2-2)
Automation Systems
APPROVED : S. H. KIM
0
N
Y. G. WEON EIR ALARM AND MONITORING
cD
0
CHECKED: W.I.YOO SYSTEM (2/2)
~ .....
0
iii( 0 DRAWN: J. H. KOO
C N
SCALE DRAWING NO. REV. NO
~
HYUNDAI NONE 55210E002 FINAL
MIPO DOCKYARD CO., LTD.
ULSAN KOREA CONSOLIDATED
I E-37
~ SAM
~ Electronics
Member of the EuroMarine Grou p
Installation Guidelines
Technical Specification
'"
Purpose
This document contains the information necessary for the mechanical and basic electrical
installation of the Integrated Monitoring and Control System Geamar 120 ISL.
Detailed electrical installation drawings for the specific vessel are provided separately.
This document must be read carefully before unpacking the Geamar 120 ISL System.
Document Versions
? STN ATLAS Marine Electronics GmbH ! 13.03.2001 ! 271 .148 580 .HB M ! Version 1.9 Page 2 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member o f the Euro M arine G ro u p
This manual is copyrighted and all rights are reserved. This document may
not, in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in
writing , from STN ATLAS Marine Electronics company. The information in
this manual is subject to change without notice.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarine Group
Contents
Purpose ... ..... ... ... .... .. .. ... . ............. .. ......... . ..... ...... 2
Document Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 Introduction ................................................... 6
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarine Group
Appendix A: Outline and Lay-out Drawings ........... ... ..... . ... .... . .... . . 38
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guideli nes M e mbe r of t h e EuroMa rine Grou p
1 Introduction
It is the purpose of this document to ease the installation of the Geamar 120
ISL through clear recommendations regarding the mechanical and the
electrical installation of the equipment.
This document does not substitute the installation drawings for the specific
ship. The installation drawings always have priority to this document.
? STN ATLAS Marine Electronics GmbH ! 13.03 .2001 ! 271 . 148 580.H B M ! Version 1.9 Page 6 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M e m be r of th e Eu r o M a rine Group
Storage humidity must not exceed the operating humidity limits for the
equipment (90% RH).
Devices which are not put operation immediately after installation , must
be protected against soiling by means of a cover film.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarine Group
The Geamar 120 ISL consists basically of two or more of the following five
components. These are as follows:
Outline drawings for the mentioned items are found in the appendix of this
document.
Process Monitoring and Control Stations are normally placed in the Engine
Control Room (ECR) or in the Engine Room of the vessel.
? STN ATLAS Marine Electronics GmbH! 13.03.2001 ! 271.148 580 .HBM ! Version 1.9 Pag e 8 o f 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M e m be r of t h e Eu r o M arine Group
This provides space for incoming cables through two cable flanges at the top
and two cable flanges on the bottom of the cabinet.
If the PMCS includes a Monitoring and Control Panel (MCP), the PMCS should
be mounted in a way allowing for easy access to the MCP.
The cabinet is fixed to the bulkhead by means of four (4) fittings velded to the
cabinet. Fixing bolts are metric 10-12 mm with hexagonal heads .
Once in place, cables are fed through cable glands in the cable flanges of the
cabinet. The cable flanges may be removed for drilling of holes for the cable
glands .
The floor mounted cabinets are normally mounted on the floor right to a
bulkhead .
This provides space for incoming cables through two cable flanges at the top
and free space in the bottom of the cabinet, (the bottom plates can be
removed) .
The top of the cabinet is fixed to the bulkhead by means of two (2) fittings
mounted on the top of the cabinet. Fixing bolts are metric 12-13 mm with
hexagonal heads. Four (4) fixing bolts, metric 10- 12 mm with hexagonal heads
are used to fix the bottom of the cabinet to the floor.
Once in place, cab les are fed through cable glands in the cable fl anges of the
cabinet. The cable fl anges may be removed for drilling of holes for the cable
glands .
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M e mber of th e Eu r o M a rine Group
The alarm panels are placed in the engine control room (ECR), in the
accommodation area, and on the bridge of the vessel.
The BAT 411.C is normally installed in the ECR console and the BAT 410.8 in
the bridge console, while the Accommodation Alarm Panels BAT 411.A are
installed at the cabins of the duty engineers, navigators and in public rooms .
c. Bulkhead mounted
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Geamar 120 I SL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Me mbe r of t h e E u ro M arin e Gro u p
)(
tl
The Alarm Panel- AP is fixed in place by attaching the fixing screws from the
rear after insertion of the AP from the front into the hole cut for it. The screws
are then tightened from inside the console until the AP is firmly in place.
The bulkhead mounting of the Alarm Panels - AP are used at locations , where
the construction of the bulkhead does not all ow space for flush mounting of the
Alarm Panels , or where installing the cables to the AP at the bulkhead fron t is
more convenient.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M e m b er of t h e Eu r o M arine Grou p
The cables to be connected to the Alarm Panel are feed through cable glands
(PG9) in the top or in the bottom of the box. Cable entry from the bottom of the
box is recommended .
The printer is fixed to the table by means of two (2) fixing bolts, metric 5 mm .
The printer paper is feed to the bottom (or the rear) part of the printer. For
paper feed and paper return a rectangular hole (approx. 30 x 1 em .) should be
provided in the table. In this way, the boxes for the new and used paper may
be placed, hidden below the table.
The Video Display Unit- VDU is installed on top of the Personal Computer
(15" only) , on a table or in a console by using two mounting brackets delivered
together with the VDU . The two brackets are fixed to the table/console by
means of four (4) fixing bolts , metric 8 mm with hexagonal heads.
If the VDU is delivered for console, flush mounting , a separate mounting kit is
delivered with the VDU . The mounting kit enable mounting of the VDU from the
back of the console and fixed to the console by means of four (4) fixing bolts ,
metric 8 mm with hexagonal heads .
Please refer to drawing no.: 271 .118 410 .TD (15" VDU)
271 .144 992.TD (17" VDU)
271.118 373.TD (19" VDU)
271.162 449.TD (21" VDU)
271.162 450.TD (21" VDU)
The Keyboard is normally installed just in front of the VDU by using two
mounting brackets delivered together with the Keyboard. Each bracket is fixed
to the table/console by means of two (2) fixing bolts, metric 5 mm.
The Trackball is normally installed just right to the keyboard . The mounting
plate for the trackball is fixed to the table/console by means of four (4) fixing
bolts, metric 5 mm.
The System Net Connection Box (SNC) is supplied with 2.5 metre cable that
must be connected to the Personal Computer. The SNC is fixed to the
mounting location by means of four (4) fixing bolts, metric 4 mm with cyl inder
heads.
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Geama r 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Gu idelines Member o f t h e Euro M a rine G r o u p
The electrical installation of the Geamar 120 ISL System includes the following
main parts:
For lay out of cables and specific terminal connections, please refer to the
cable lay out drawings and installation drawings delivered for the vessel in
question.
The basic cable installation to and between the main components of the
Geamar 120 ISL System can be divided into "Power Supply" connections and
"Communication Cables" connections.
The main components of the Geamar 120 ISL are, as standard , to be supplied
from the following power sources, unless a different power source is specified
in the in the installation drawings, (please refer to the specific delivery extent
list also):
All main components of the Geamar 120 ISL System must be supplied
individually from separate main fuses in the ships power distribution board .
This prevents the function-loss of more than one main component in case that
a main f use blows .
There are no special requirements to the cable types to be used for the power
supply connections . The dimensions of the power supply cables must be
selected to have sufficient capacity to ensure that the voltage drop at the
cabinet terminals does not exceed 1 Volt. The cable dimensions in the cable
list is the recommended minimum dimension , e.g . minimum a 2 x 2. 5 m m
cable for the supply of each ZM 411 unit.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the Euro Marine Gro u p
Note: The Operator Workstation(s) and the Printer(s) included in the actual
installation may be supplied from a 230 VAC UPS for uninterrupted operation
during blackouts.
A 24 VDC power supply with battery backup must be provided. The battery
must be adequately dimensioned to provide an emergency supply in the event
of mains failures of the approved duration. The classification society
regulations for the specific ship must be taken into consideration.
The 24 VDC power supply of all computer modules, e.g. ZM 411, SIM 401 and
system net adapter modules (SAM 411) are carried out via a power line filter
module FIM 405 mounted inside the PMCS. In case of voluminous systems, it
is possible to connect the modules in groups, each with it's own filter module.
The total load on each FIM 405 should not exceed the maximum allowed load
of this module.
The supply of binary input/output (18 ... 32 VDC I 18-220 VAC), e.g. the DEM
401, DRM 401, REM 401 or 10M 402 can be supplied with the unfiltered 24 V
power supply. But it is recommended to use always filtered 24 V power to
prevent noise interference by coupling of filtered and unfiltered signals .
Inputs with external supply can be connected in groups of fou r (4) input
channels at the time , which must have the same supply. The selection is mad e
by means of jumpers on the module.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarine Group
The supply of analog transducers (18 ... 32 VDC) , e.g. the AEM 402 , MXM 401
or MXM 402 must be supplied from the filtered 24 V power supply. In case of
many 4- 20 mA transducers, they might require a separate FIM 405 power line
filter module.
The 24 Volt DC power consumption required by the Geamar 120 ISL modules
supplied from the ship's No Break Power Supply, is as listed in the following
scheme.
Relay and Input Module 271 .123 854 520 rnA I 12.5 W
REM 401
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member o f t h e Eu r o M arine Group
The maximum internal power consumption (24 VDC) for an PMCS with one
ZM 411 unit will be from approx. 4 A I 96 W for a standard configuration up to
7 A I 168 W for a configuration without analog inputs at all.
The power supply for each ZM 411 in an PMCSs and Alarm Panels should be
taken from different power groups, i.e. each power supply cable has it's
own fuse .
The communication between the main components of the Geamar 120 ISL
system is divided in to a number of networks and data links. The Alarm Net,
which is a standard RS-485 communication line and the System Net
communication data link. Furthermore, RS-232 and RS-422 I RS-485
communication lines are used in some installations.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidel in es Member of th e EuroMarine Group
d) FMGCG 2x2x0.75!
Please note that the BELDEN cable a) is not approved by all of the
Classification Societies.
Impedance 93 ohms
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarine Group
RS-232 Cable
Screened 8-core cable
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electron ics
Installation Guidelines Member of the EuroMarine Group
The Connection Boards within the PMCS(s ) are individually labelled . Please
refer to the PMCS Lay out drawing for the specific vessel.
The channel definitions are made by means of the Customizing Tools Program
CT21 00, which will provide a detailed I/O-list containing all information
regarding the connection of each sensor to the Geamar 120 ISL System.
No signals from other systems may be transmitted in cables used for sensors ,
analogue outputs and periphera l devices belonging to Geamar 120 ISL.
A common cable may be used for alarm signals and for control functions .
Cables carrying signals such as 230 VAC should always be laid separately .
averaging,
differential measurement,
exhaust gas temperature measuring systems (thermonitor) ,
dependent control functions
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of th e EuroM ar ine Group
Signal cables with twisted pairs and a common screen must be used .
REM 401, Relay and Input Module with 16 input and 8 output
channels
10M 402, Input and Output Module with 16 input and 12 output
channels
Inputs with opto-coupler galvanic isolation. Potential free contacts are normally
supplied with internal 24 VDC from the Geamar 120 ISL system. Inputs with
external supply are connected in groups of four (4) input channels at the time,
which must have the same supply. The selection is made by means of jumpers
on the input module.
REM 401, Relay and Input Module with 8 output and 16 input
channels
NCINO potential free changeover contact with external power supply, max load
32 VDC I 6 Amp , 250 VAC I 1500 VA.
? STN ATLAS Marine Electronics GmbH ! 13.03.2001 ! 271.148 580.H BM ! Version 1.9 Page 21 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarine Grou p
Either use an analog 4-20 mA input board with a 1.5 kOhm series resistor on
the cable connection, and a 1 .5 kOhm resistor in parallel with the contact. This
solution is used, if there are only a few sensors of this type. Please refer to the
drawing of 4-20 mA transducers for connection of this sensor (see drawing on
chapter: Thermocouple and Voltage Sensors).
The other possibility is to use the 10M 402 Digital Input and Output board,
which is specially made for this purpose, which can be used when many inputs
of this type are required. It requires a 8.2 kOhm resistor in parallel with the
contact. Please refer to the drawing of Binary Inputs for connection of this
sensor.
10M 402, Input and Output Module with 12 solid state output and 16 input
channels .
Solid state output with external power supply, max load 24- 60 VDCNAC 3
Amp.
The PT 100 and PT 200 sensors are connected with four-wires to compensate
for the cable length .
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Geama r 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M e m be r of the Eu r o M a r ine Grou p
A potentiometer, e.g. for a valve position , can be connected with two wires ,
because it is not necessary to compensate for the cable length.
The following analog modules can be used for thermocouple and voltage
measurement:
AAM 401 , Analog Output Module with 4 analog output channels is used . The
analog outputs can be connected as either 0/4 - 20 mA, max load 500 ohm
and/or as 0 - 10 VDC , max load 5 mA.
7 ST N ATLAS Marine Electronics GmbH ! 13.03.2001 ! 271 .148 580 .HBM ! Vers ion 1.9 Page 23 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the Euro M a rine Group
The following figures show examples of connections for different 1/0 signals .
? STN ATLAS Marine Electronics GmbH ! 13.03 .2001 ! 271 .148 580.H B M ! Version 1.9 Page 24 of 39
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of th e Eu r o M a r ine Group
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? STN ATLAS Marine Electronics GmbH 13.03.2001 271 .148 580 .HBM Version 1.9 Page 26 of 39
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lSI OG ~ J8W888
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the Euro M arine Group
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? STN ATLAS Marine Electronics GmbH 13.03 .2001 271 . 148 580.HBM Version 1.9 Page 28 of 39
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Geama r 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Membe r of the Eu r o M a rine Group
During the design of the Geamar 120 ISL System , big attention has been given
to the suppression and generation of electromagnetic noise.
When installing the Geamar 120 ISL System, the following information
regarding cable classes and recommended distances between cables should
be taken into consideration when planning the physical location of cables and
cable trays.
Normally all the different cable classes A to E should have separated routing ,
and the distance between them should be as large as practicable. The
minimum distances are given in table 2.
Input/Output signals and the power supply are divided into disturbance classes
and signal groups to avoid EMI-problems.
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMar i n e Gro u p
this are small consumers like relays < 80 mA, which are
EMI-suppressed with quenching diodes or Transzorb
diodes
passive sensors
this are small consumers like relays > 80 mA, which are
EMI-suppressed with quenching diodes or Transzorb
diodes
Group 82 : 24 V binary input signals for use with OEM 401 , REM 40 1 and
? STN ATLAS Marine Electronics GmbH! 13.03.2001 ! 271 .148 580. HBM! Version 1.9 Page 31 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M embe r of th e Euro M ar i n e Gro u p
Group 0: Supply from the automation battery filtered via a FIM 405
Group 02: binary input signals for OEM 401, REM 401 and IOM 402
supplied from Class 01
Group 03: binary output signals of DRM 401 and REM 401 supplied from
class 01 (supply of inductive consumers from class 01 is not
allowed)
Group 04: insensible analogue input signals at AEM 402, MXM 401, MXM
402 (typically 4-20 mA, 0-10 V, PT1 00)
(HINT : inputs with an amplification in front of the ADC<=1 0)
Group 05 : sensible analogue input signals at AEM 402 , MXM 401 , MXM
402 (typically thermocouple elements)
(HINT : inputs w ith an amplification in front of the ADC>1 0 )
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Geamar 120 ISL ~ SAM
Integrated Mon itoring and Control System ~ Electronics
Installation Guidelines M embe r of t h e Euro M arine Group
These rules are containing the demand, that all inductive consumers, which
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Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines M e mber of t h e Eu r oMarine G rou p
must be EMI-suppressed .
Similar to the rules of chapter 4 .3.3 these are also to observed for combining
cables in Cable trunks within cabinets . Exceptions are allowed for very short
distances.
Cable A 8 c 0 E Cable A 8 c D E
class: class
A 0 25 25 50 25 A 0 0 15 30 15
8 25 0 25 25 25 8 0 0 15 15 15
c 25 25 0 25 50 c 15 15 0 0 30
D 50 25 25 0 50 0 30 15 0 0 30
F ?t=; ?t=; t=;O t=;O n F 1&) 1&) ~n :10 n
? STN ATLAS Marine Electronics GmbH ! 13.03.2001 ! 271.148 580. HBM ! Version 1.9 Page 34 of 39
Geama r 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the Eu r o M a r ine Grou p
E 25* 50* 0
The cable screen has to be grounded at both ends of the cable by means of
conical cable entry glands in accordance with DIN 89280 and VG 88812
respectively. The Two Side Screen Connection is recommended because of
the very low transient current on a vessel. In other environments it could be
useful to connect only one side of the screen and at the sensor side leave the
cable screen disconnected.
Attention! All connections of the screens has to be done on the cable entry of
the cabinet (conical cable entry glands or screen bars) to prevent a too high
noise (EM I) level emitted by the screens inside the cabinet ! The isolation of the
cable has to be removed carefully without hurting or cutting the screen . A HF
earthing strip also for short distances has to be used.
analogue outputs
- operator panels
? ST N ATLAS M arine Electronics GmbH! 13.03.2001 ! 271 . 148 580. HBM! Version 1.9 Page 35 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Me m be r of th e Eu r o M a r ine Group
- printers
- serial interfaces
An earth connection point is situated on the backside of the panels . This point
has to be used for the connection of the screens. A second earth connection
point is for the connection of the HF earthing stripe to the mounting plate. This
should be as short as possible.
HF earthing stripes are made of coppermaid braided wire. Their length has to
be as short as possible. Several components has to be grounded via HF
earthing stripes to the vessels ground (please refer to the related drawings).
The following examples show some different ways of the stripes to the vessels
ground:
- cabinet door > cabinet > cabinet socket > ground
- panel cover > mounting plate > ground
Switched inductors, e.g . relay coils which are controlled from the digital relay
module DRM 401 of the Geamar 120 ISL System should be EMI suppressed
by the mounting of quenching diodes or Transzorb diodes across the relay
coils in the case of DC voltage. Varistors must be used in the case of AC
voltage.
? STN ATLAS Marine Electronics GmbH! 13.03 .2001 ! 271.148 580 .HBM ! Version 1.9 Page 36 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the Eu r o Ma ri n e Gro u p
Some systems like the PCs are connected via the power supply plug to the
vessels ground. These units must be equipped with a galvanic isolatated
serial interface for connection to the SIM 401.
? STN ATLAS Marine Electronics GmbH ! 13.03 .2001 ! 271 .148 580 .HBM ! Version 1.9 Page 37 of 39
Geama r 120 ISL ~ SAM
Integrated Monitoring and Contro l System ~ Electronics
Installation Guidelines M e m b er of the Euro M arine Group
Outline/Lay-out Description
271 .150 171.GZ BAT 410.B Duty Alarm System 40M, Bridge Panel
271.150 186.GZ BAT 411 .A Duty Alarm System 40M, Accomodation Panel
271.150 188.GZ BAT 411.C Duty Alarm System 40M, ECR Panel
271.150 187.GZ BAT 411 .B PMCS, Monitoring and Control Panel (MCP)
271 .151 751.GZ AP401 Duty Alarm System 40M, Bedroom Panel
271.151 751.MB Alarm Panel AP 401 Mounting of Panels (Console/Cabinet, Wall)
271.151 751.NAW Alarm Panel AP 401 Retrofit Kit
271 . 162 449. TO MON 21C03M47-R Colour Monitor, 21", Rack Version
271 . 162 450. TO MON 21 C03M47-D Colour Monitor, 21", Desk Top Version
? STN ATLAS Marine Electronics GmbH ! 13.03.2001 ! 271.148 580. HBM ! Versi o n 1.9 Page38 of 39
Geamar 120 ISL ~ SAM
Integrated Monitoring and Control System ~ Electronics
Installation Guidelines Member of the EuroMarin e Gro u p
Outline/Lay-out Description
? STN ATLAS Marine Electronics GmbH ! 13. 0 3.2001 ! 271 .148 580 .HBM ! Versi o n 1.9 Page 39 o f 39