CH - 1 Fundamentals of Physics
CH - 1 Fundamentals of Physics
CH - 1 Fundamentals of Physics
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
CHAPTER - 1
Fundamentals of Physics
Unit:
To express the magnitude of a physical quantity a standard is chosen which is of the
same kind as physical quantity. This standard is taken as reference to measure a physical
quantity which is known as unit.
Therefore the process of measurement of a physical quantity
quantity involves.
i) The selection of the unit and
ii) Number of times the unit is contained in that physical quantity
In general,
measure of a physical quantity = numerical value of the quantity X size of its unit
System of Units:
The common system of units are:
(i) CGS system: It was set up in France and is based on centimetre, gram and second as
the fundamental units of length, mass a and
nd time respectively. It is a metric system of unit
(ii) FPS system or British system of units: - It is based on foot, pound and second as the
fundamental units of length mass and time.
(iii) MKS system: It was also set up in France and is based on metre, kilogram and second
as the fundamental units of mass, length and time.
SI system of unit:
In 1960 The General Conference of Weights and Measures introduced a new system of,
units known as SI units.. It is based on seven basic and two supplementary units given as:
A-1
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Base Units:
Supplementary Units:
All properties of interest to a Boiler Engineer can be derived from the above Base and
Supplementary Units as can be seen from the following:
Derived Units:
A-2
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Advantage of SI
(i)) It is a rational system of units - Its makes use of only one unit for one physical
quantity. Ex. all types of energies are expressed in Joules. Whereas in MKS system
different units are used for different types of energies
energies. For ex. mechanical energy is
measured
easured in Joule, heat energy in calorie and electrical energy in watt hour.
(ii) SI is a coherent system of units i.e all derived units can be obtained by dividing and
multiplying the basic and supplementary units and no numerical factors are introduced
ass used to be the case with certain units of the CGS and MKS systems.
(iii) SI is a metric system. The multiples and sub sub-multiples
multiples can be expressed as the
powers of 10.
Rules
a. Derived units, when written in words, are not written with a capital letter unless
they are at the beginning of a sentence. The exception is the Celsius degree which is
always written with a capital letter.
Symbols are written with the following:
• no full stop except at the end of a sentence;
• as singular even though the written term is plural;
A-3
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
• a space between the numerical value and the symbol, e.g. 12 m; 1.2 kg/m 3 and
0.12 rad;
• in lower case unless the symbol has been taken from a proper name, e.g. am ampere
is written as "A"; kelvin as "K"; and volt as "V";
• in lower case unless the prefix is mega, giga, tera, peta or exa, e.g. megawatt is
written as MW; gigamole as Gmol and petahertz as PHz;
• the product in a compound unit should be indicated by "." eg "N.m"; and "cd.sr";
• "." and "/" are only used with symbols and not with unit names written in full eg
m/s and not "metre/second"; and kW.s and not "kilowatt.second"; and
• when a unit involves the division of one symbol by another it can be written in one
of three ways eg "m/s"; "m.s-1"; and " m "
b. The combination of a prefix and a unit is written as one word, eg, millimetre,
microgram or nanosecond.
c. Prefixes are generally used in combination with the units so that, for convenience, the
number portion
on of the measurement is greater than 0.1 and usually below 1,000. For
example, 0.005 grams is written as 5 milligrams or 5 mg.
d.. When writing a numerical measurement, the symbol for the prefix is placed in front of
the symbol for the unit eg, ninety ninenine millimetres = 99 mm, nine point nine
micrograms = 9.9 mg and nine nanoseconds = 9 ns.
e. Where a compound unit has both a numerator and a denominator, any prefix is
preferably attached to the symbol in the numerator eg kJ/mol and not J/mmol; and
mA/mol and not A/kmol.
Force:
1 kgf = 9.81 N
Pressure:
1 bar 105 1.02 750 1.02 x 104 0.987 14.504
= Pa (N/m2) kgf/cm2 mmHg mmwc atm psi
Power:
1 MW = 106 Watt 1 MJ/ s 238.85 k 101.97 x 1360 56880
cal/s 103 metric Btu/min
kg m/s hp
A-4
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
HP:
1 metric HP = 735.75 1 British HP = 746
watt*
Heat:
4.187 kJ = 1 kcal = 2.205 CHU = 3.969 BTU
Matter:
A-5
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
we will not deal with it further. However, the boiling point of water varies greatly with
its pressure.
This matter is covered in greater details under Properties of Steam in this tutorial. The
characteristics of change of state or phase of water to steam are derived experimentally
and are published by various renowned international bodies (such as ASME) as “Steam“
Tables”.
It is considered relevant here to mention that in a boiler just above the surface of water
in the boiler drum, contains tiny particles of water which though suspended above the
surface of water in the drum, is not actually in vapour state and needs to absorb heat in
order to get converted into vapour or steam. That
That is why the steam just above the water
surface in boiler drums is called “wet
“ ”. When each and every tiny water particle
steam”.
has got fully converted into vapour or steam it is called “
“dry
dry saturated steam”.
steam
Mass:
Mass is a property of physical objects that, roughly speaking, measures the amount of
matter they contain.
Strictly speaking, there are three different quantities called mass:
• Inertial mass is a measure of an object's inertia: its resistance to changing its state
s of
motion when a force is applied. An object with small inertial mass changes its motion
more readily, and an object with large inertial mass does so less readily.
• Passive gravitational mass is a measure of the strength of an object's interaction
withh the gravitational field. Within the same gravitational field, an object with a
smaller passive gravitational mass experiences a smaller force than an object with a
larger passive gravitational mass. (This force is called the weight of the object. In
informal
rmal usage, the word "weight" is often used synonymously with "mass", because
the strength of the gravitational field is roughly constant everywhere on the surface
of the Earth. In physics, the two terms are distinct: an object will have a larger
weight if it is placed in a stronger gravitational field, but its passive gravitational
mass remains unchanged.)
• Active gravitational mass is a measure of the strength of the gravitational field due
to a particular object. For example, the gravitational field that one experiences on
the Moon is weaker than that of the Earth because the Moon has less active
gravitational mass.
The SI unit for mass is the kilogram (kg), which is equal to the mass of the
international prototype kilogram.
Mole:
The mole is the amount of substance. The unit is call the mole (mol), and it’s defined as
the number of molecules present in 0.012 kilograms of carbon-12.
carbon 12. In other words, 1 mole
12 has a mass of 12 grams. 1 kmol = 103 mol
of carbon-12
Volume:
Volume of gas or any substance is defined as the space, which it occupies.
Unit of volume of any substance is cubic centimeter or cubic meter.
The volume is also expressed in litre.
1 liter = 1000 cm3 =106 mm3 = 10-3 m3
A-6
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Specific volume:
The specific volume of a substance is its volume per unit mass i.e m3/kg.
The unit of specific volume is m3/kg.
One kilogram of air at 00 C and under an absolute pressure of 1.0332 kg/cm2 (760 mm of
Hg)) has volume of 0.7734 m3.
Therefore the specific volume of air under these conditions is 0.7734 m3/kg. It is
denoted by v
Mole/Volume
when a known number of moles of a substance is dissolved or dispersed in a liquid to give
a known volume of solution or suspension.
Moles per litre (mol/L) and moles per cubic centimetre (mol/cc) express concentration in
the terms of mole per unit volume (mol/v).
(mol
Five mol/L is equal to five mole of substance in one litre of solution.
The number of moles of a substance in one litre of solution is called the molarity of that
solution.
Mass/Volume
when a mass of a substance is dissolved or suspended in a liquid
liquid to give a known volume
of solution or suspension.
Kilograms per litre (kg/L), grams per litre (g/L), milligrams per litre (mg/L) and grams
per cubic centimetre ( g/cc) express concentration in the terms of mass per unit volume
which is usually referred to as weight/volume (w/v).
Mass/Mass
when a mass of substance is dispersed in another mass to give a known resultant mass.
Grams per kilogram (g/kg) and milligrams per kilogram (mg/kg) express concentration in
the terms of mass per unit mass, which is usually referred to as weight/weight (w/w).
A-7
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Volume/Volume
when a volume of substance is dispersed in another volume of substance to give a known
resultant volume.
Millilitres per litre expresses concentration in the terms of volume per unit volume,
which h is usually referred to as volume/volume (v/v).
Thus, if 80 millilitres of alcohol is diluted to 2000 millilitres with water the result is a
solution of 2000 millilitres or 2 litres.
Percent
Percent (%) is also used to express concentration much the same as parts per million
(ppm).
). The difference is that percent relates to one in a hundred compared to ppm,
which relates to one in a million.
Pressure:
Pressure is defined as ‘Force per Unit Area’.
Area’ Take a jar of glass with a flat bottom, filled
with water and keep it over a table. The weight of water in the jar exerts a force on the
surface of the table. If this force is measured over a unit area of the surface, then it is
called the pressure. Thereforefore pressure can be defined as the force exerted by an object
over the surface of unit Area.
i.e. pressure = force / area
In practice it is expressed or measured in following units
units:
2 2 2
N/m ; Kg/cm ; Lb/in ; bar (1 bar=10 N/m ); pascal (1Pascal= 1 N/m2); height of liquid
5 2
Atmospheric Pressure:
The atmosphere, surrounding the earth, exerts a pressure on its surface equivalent to
the weight of air acting over unit area of the earth's surface and it is known as
atmospheric pressure. At sea level, the weight of air over a weight of unit area of earth’s
surface is equivalent to weight of a column of 76 cm (760 mm) of mercury column (Hg) at
00C. It is taken
aken as the standard barometric pressure. This is also known as a physical
atmosphere or barometric atmosphere.
The density of mercury is 13. 595 grams per cubic centimeter
Therefore standard barometric pressure = 76 x 13. 595 = 1033. 32 grams / sq. cm. i.e.
1.03322 kg/sq.cm
1 ata = 1 metric or technical atmosphere (1 kg/cm2 ab.)) = 760 /1.0332 =735.6 mm of Hg
Pressure is also measured in the unit of mm of water column. One Atmospheric pressure
is equivalent to 760x13.595mm of water column. That is 10332.2mm of water. This is
10.332 meter of water.
A-8
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Barometer:
The barometer is the simplest instrument
instrument for measuring atmospheric pressure. The
earth's atmosphere at sea level has a weight of 14.7 pounds over a square inch of
surface. This is the weight of a column of air that extends from sea level at the earth's
surface to the edge of the atmosphere. This weight changes as the temperature and
composition of the air mass changes. A barometer uses a substitute column of mercury
fluid in place of the air. One atmosphere in a mercury barometer is equaled by a column
of only 760 mm Hg.
h = 760 mm of
A simple Mercury
Fig.2
Manometer:
The manometer is one of the simplest tools for measuring gas pressure differences. A
manometer is a u-tube.
tube. One side of the "U" is open to atmosphere and the other side is
A-9
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
connected to a closed container. The "U" is filled with a fluid. If both sides of the "U"
have the same liquid levels then the pressure inside and the pressure outside are the
same. The difference between the liquid levels equals the pressure difference between
be
inside and outside.
The mercury level will be lower on the side with greater pressure. The higher pressure
"pushes" the mercury down. The Manometer measures the Gauge pressure. Mercury is
particularly convenient for use in manometers (and barometers)
barometers because at room
temperature it has low vapor pressure, does not wet glass, and has a high density.
h is how much
h higher the gas
pressure is than h
G G
Manomet
Properties of Gases
• Gases are composed of molecules whose size is negligible compared to the average
distance between them.
• Molecules move randomly in straight lines in all directions and at vario
various speeds.
• The forces of attraction or repulsion between two molecules in a gas are very weak
or negligible, except when they collide.
• When molecules collide with one another, the collisions are elastic; no kinetic
energy is lost.
• The average kinetic energy
energy of a molecule is proportional to the absolute
temperature.
Boyle's Law
Boyle's Law states the volume of a definite quantity of dry gas is inversely proportional to
the pressure, provided the temperature remains constant.
Mathematically Boyle's law can be expressed as P1V1 = P2V2
• V1 is the original volume
• V2 is the new volume
• P1 is original pressure
• P2 is the new pressure
Charles's Law
Charles's Law can be stated as the volume occupied by any sample of gas at a consta
constant
pressure is directly proportional to the absolute temperature.
V / T =constant
• V is the volume
A-10
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
NTP
mperature and Pressure. NTP is 0o Celcius and 1 atmospheric
NTP stands for Normal Temperature atmospher
pressure. Gases properties can be compared using NTP
TP as a reference.
referen
Combined Law
The combined gas law is a combination of Boyle's Law and Charles's Law; hence its name
the combined gas law. In the combined gas law, the volume of gas is directly
proportional to the absolute temperature and inversely proportional to the pressure.
This can
an be written as PV / T = constant.
Therefore we can write P1V1 / T1 = P2V2 / T2.
• P1 is the initial pressure
• V1 is the initial volume
• T1 is the initial temperature (in Kelvin)
• P2 is the final pressure
• V2 is the final volume
• T2 is the final temperatu
temperature (in Kelvin)
Also Vt = V0 { 1 + t / 273 }.
Where ‘V0’ is the volume at 00C and‘t’ is the temperature in 0C
A-11
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Perfect Gas: A perfect gas or ideal gas may be considered as one that obeys the laws of
Boyle and Charles and the Characteristic equation of a gas which is obtained by
combining the above laws.
No gas is perfect, but many gases can approach this standard within the temperature
limits of applied thermodynamics.
Temperature:
Temperature is the measure of the relative warmth or coolness of an object. The
temperature of a substance does not measure its heat content but rather the average
kinetic energy of its molecules resulting from their motions. A one-pound
one block of iron
and a two-pound
pound block of iron at the same temperature do not have the same heat
content. Because they are at the same temperature the average kinetic energy of the
molecules is the same; however, the two-pound
two pound block has more molecules than the one-
one
pound block and thus has greater heat energy.
For measurement of Temperature there are two scales of measurements, one is
“Fahrenheit” ” and the other is “Centigrade”
“ or “Celsius”.
”. The arbitrary reference taken
is the freezing point of water under atmospheric condition
conditions.
s. This point at which water
freezes to a solid state is considered as ZERO in Celsius or Centigrade Scale. Again the
point of reference of water boiling at atmospheric condition and transforming to vapor
stage is taken as 100 in Celsius or Centigrade Scale.
Scale. In the Fahrenheit Scale the point
corresponding to temperature at freezing of water is taken as 32, for water boiling point
as 212
A-12
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Glass Bulb (Mercury thermometer): Most common forr measuring air temperature is the
liquid-in-glass
glass thermometer, which consists of a glass tube enlarged at the bottom into a
bulb that is partially filled with mercury(or organic liquid). The tube's bore is extremely
small—less
less than 0.02 inch (0.5 millimet
millimeter)
er) in diameter. Thus a small amount of expansion
or contraction of the mercury in the bulb, caused by heating or cooling, produces a
noticeable rise or fall in its level in the tube.
Bimetal thermometer: Two different metals are bonded together with one end attached
to an indicating needle which aligns with a circular scale on the face of the instrument.
A-13
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Since the metals expand at different rates, movement occurs depending on the
temperature fluctuation and the needle moves.
Indicating Material:: A variety of “crayons” and pellets are available that melt at specific
temperatures. These do not really measure temperature directly, but do indicate the
maximum temperature that a material was exposed to.
Vapor/Gas Filled: Such thermometer operates on a similar principle to the glass bulb
type thermometer.
Galileo thermometer: These tend to be used in decorative settings around the home or
office. These interesting models operate based on principles of specific gravity.
RTD and Thermistor: These are based on the change in resistance of a conductor when
the temperature of the wire changes. In both the instruments temperatures are digitally
displayed and have better accuracies.
Thermocouple: These operate based on the temperature change that occurs at the
junction of two dissimilar wires. When the temperature changes a small current is
generated by the junction. This current is then compared to a reference junction
(calibrated standard or ice water bath) a and
nd converted to a temperature by electric or
electronic means. So the system includes the thermocouple itself, connecting wiring and
some method (Generally a digital meter) to display the temperature reading.
Another significant advantage of the thermocoup
thermocouplele is that the indicating instrument can
be a very long distance from the thermocouple environment. Once the system is
calibrated and the current from the thermocouple is captured, a variety of electrical
options are available for getting the information tto a display unit.
Pyrometer: It is a non-contacting
contacting device intercepting and measuring thermal radiation
emitted from an object to determine surface temperature. Pyrometer is derived from
the Greek word pyro, meaning fire.
The temperature of a material, affects the color. The infrared light spectrum works very
well for this and is the basis for the infrared thermometer or pyrometer. These units do
not require a contact with the material and are available as hand held units. They can
sense a very high range off temperatures.
Some applications of pyrometers
Item Instrument used to measure
temperature
Boiler combustion space Optical pyrometer
Economiser, feed water heaters Base metal thermo-couple
and chimney gases
Incandescent filaments Optical pyrometer
Incandescent gas mantels Radiation pyrometer
Work:
If a heavy mass is to be moved from one place to other, one has to apply force or spend
energy. The Force applied to a body multiplied by the distance moved is the amount of
work done or amount of energy spent.
Work = Force x distance (traveled in the direction of force)
Work only involves the useful part of a force, namely the part that is effective in causing
the motion.
[Suppose a pail of water weighing 7 N is carried over a distance of 10 m. In order to hold
the pail up against gravity a vertical force of 7 N is exerted on the pail. The motion,
however, is horizontal, and the force exerted does no work,, even though one might get
tired of holding the pail after a while.]
A-14
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Energy:
In mechanics is defined as “capacity of doing work”. Units of Energy and Work
Wo are same.
Energy exists in two forms, namely, Potential Energy and Kinetic Energy.
Energy
Potential Energy is possessed by a body due to its position relative to other body or of
parts of the same body under the action of a force or forces tending to alter the their
relative position. For example, a body which is allowed to fall towards earth may be
made to do work; hence before it begins to fall it possesses potential energy, or energy
due to its position relative to earth.
PE=mg
h
h Gravitational
Potential
PE=0
Fig 4
A compressed spiral spring has potential energy because if it is allowed to resume its
unstrained form it can be made to do work. Likewise compressed air possesses potential
energy. The energy stored in a piece of coal is potential energy, and under favourable
favour
conditions the atoms of the constituents of the coal and atoms of oxygen of the air will
rush together and produce heat which may be converted into work. . If a body of W kg
weight is allowed to fall from an elevation L2 to an elevation L1, the change in potential
energy.
∆PE = PE 2 - PE 1 = W (L2 – L1)
The unit of potential energy is Kilograms meter (MKS) and Newton metre (SI)
A-15
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Kinetic Energy of a body is due to its being in motion with respect to another body. A
kilogram of water at rest at a height of 100 metres above level of the sea possesses 100
kg.m of potential energy and if this water is allowed to fall freely to the level of the sea,
without doing work on the way it will in every position of its fall possess 100 kg.m of
energy, but as it descends its potential energy will diminish, and the remainder of 100
kg.m will be stored in water as kinetic energy.. When the 1kg of water would have fallen
25 metres its potential energy would be reduced by 25 kg.m to be only 75 kg.m and its
kinetic energy would then be 25 kg.m so that total is 75 kg.m (Potential Energy) + 25
kg.m (Kinetic Energy) = 100 kg.m.
A body of weight ‘w’ kg, moving with a velocity
velocity ‘v’ possesses a certain amount of kinetic
energy (KE) with reference to earth gravitational force,
K.E = w. v2/2g.
The unit of K.E. is also kg.m in MKS and Newton metre in SIS.
Other forms of energy are also different manifestations of these two formforms. For example
Electricity stored in a Capacitor having a Capacitance of C Farads and charged to a
Voltage of V Volts is a Potential Energy and its value is ½CV2 Joules. Similarly, the Energy
in an Inductor having Inductance of L Henry (and passing an elec electrical current of I
Amps)has a Kinetic Energy equal to ½LI2 Joules.
All other forms of energy such as Magnetic, Light etc. are similarly explainable in terms
of Potential or Kinetic Energy.
Internal Energy: The molecules of all substances are continuously in motion. The
movement of molecules is more in gases than in liquids. Even when a gas is stored in a
closed vessel and is stagnant, that is not moving, it possesses a considerable amount of
internal Kinetic Energy due to motion of its molecules within ththe
e limits of its containing
vessel. In addition of the Internal Kinetic Energy substances also have Internal Potential
Energy due to the relative position of their molecules. Thus, the Internal Energy, E of a
substance may be defined as the algebraic sum of Internal Kinetic Energy and Internal
Potential Energy of its molecules.
The internal energy of substance increases with increases of temperature of substance
due to increases of molecular activity. Thus Internal Energy is a function of Temperature
and its value increases or decreases by adding heat to or subtracting heat from the
substance.
Torque:
Torque is a measure of the 'strength' being used in turning (or attempting to turn)
something.
A common example is that of a spanner being used to move a nut. A force is being
applied at one end of the spanner. That force is multiplied by the distance between it
and the turning-point
point (which, in this case, is the centre of the nut) to give a measure of
the torque which is being applied. This seems to be the same as for work which is also a
force being multiplied by a distance but look closely, in the definition for torque there is
no mention of the force moving as there is in the full definition for work.
So, they are different things even though the units are the same, and no work is done
A-16
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
until, in this case, the spanner moves - and even then it is a matter of how far the force
moves, and not its distance from the centre.
The SI preferred unit for torque is newton metres [Nm] and for work is joules [J].
Specific Energy :
This is a measure of the amount of energy contained in a unit quantity of some
substance. The unit quantity may be either of mass or of volume. For unit mass, usually
referred to as Specific Energy
Energy, Its units are [J/kg] or [kJ/kg]
For unit volume, usually referred to as Calorific Value,, units such as [kJ/m³] or [MJ/m³].
should be used .
Mechanical Equivalent Of Heat: Heat: Heat and Work are mutually convertible from one form
into another. In a heat engine the heat produced by combustion of the fuel used is
converted into the work done by the engine. When the brakes are applied to the wheels
of a moving train, in order to bring it to rest, the kinetic energy of the train is converted
into heat at the rubbing surfaces of the brake blocks and wheels, or if the wheels skid
the heat is produced at the rubbing surfaces of wheels and rails. Careful experiments
have shown that a certain definite number J or foot pound of work is equivalent to one
unit of heat.
In British Units J is 778 ft.lb. for 1 Btu.
and
nd in metric units, 4.187 Kilojoules = 1 Kilocalories &
1 Kilocalories = 427 kg-m
A-17
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
In British System:
British Thermal Unit (BTU):
Thee quantity of heat required to raise the temperature of one pound of water through
1°F is defined as a BTU.
In MKS Units:
Centigrade Heat Unit (CHU):
The quantity of heat required to raise the temperature of one pound of water through
1°C is defined as a CHU.
The quantity of heat required to raise the temperature of one kilograms of water
through 1°C is defined as one Kilo-Calorie
Kilo
Since the amount of heat required per degree centigrade varies at different points on
the temperature scale, a more precise ddefinition
efinition is the amount of heat required to raise
the temperature of one kg of water initially at 14.5c to 15.5c while maintained at
constant pressure of 760mm of hg.
1 Kcal = 2.205 CHU = 3.969
969 BTU
The unit for heat in SI system is measured in Joules (J)
1 Kcal = 4187 Joules = 4.187 Kilo Joules
Specific Heat of a substance may be defined as the amount of heat that must be
supplied to the substance to raise the temperature of unit mass of the substance through
one degree. When a body is heated, the heat energy is used to speed up the internal
motion of its molecules
cules and also to provide the work necessary to expend the body. In a
solid or a liquid, the amount of expansion is very small and the work of expansion is
similarly small. When a gas is heated, expansion is considerably more and values of
specific heat will
ll depend on nature of heating process i.e., whether the heating is at
Constant Volume or at Constant Pressure. Thus gas has a two important types of Specific
Heat, namely:
(1) Specific Heat at constant volume ( Cv)
(2) Specific Heat at constant pressure (Cp)
A-18
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
HEAT TRANSFER:
In Boiler heat energy is released from the combustion of fossil fuels and the heat is
transferred to different fluids in the system and a part of it is lost or left out as
unutilized. It is therefore essential to study the general principle of heat transfer
transfe for
understanding the behaviour of boiler in relation to heat transfer during different
conditions of operation.
Let us take an example of a kettle of water being heated under fire. When fire is applied
the water in the kettle gets heated. Heat to water is passed through the metal wall of
the kettle. Now remove fire. The water in the kettle cools down. The heat is now given
to the air which surrounds the kettle.
In this process the heat is transferred from fire to kettle then to the water. On cooling
the transfer has taken place from water to kettle and from kettle to surrounding air. The
transfer of heat first has taken by way of Conduction within the Kettle walls and then
heat by the process of Convection transferred to water in centre of the Kettle from the
water immediately in contact with walls of the kettle. When the fire is put out, the
water started cooling down as transfer of heat in water occurs by Convection from
centre of the Kettle to the water layer immediately in contact with Kettle walls and by
Conduction within walls of the Kettle. Outer surface of the Kettle transfers heat to the
surroundings by way of Convection & Radiation.
.
In Boiler generally the heat transfer takes place in all the three modes of heat transfer
process namely Conduction,on, Convection and the Radiation.
Conduction:
Conduction is the process of transfer of heat through solids from one part of the body to
the other, by physical contact, without the molecules moving, but imparting vibration
from one molecule to the neighbouring
neighbou one.
In a Boiler the water tubes are exposed to fire. The heat travels by Conduction from
outer surface to inner surface of water tubes and then transfers to water at centre of
the tubes and in the drum from the water immediately in contact with inner surface of
the tubes by convection. In a metal the heat transfer takes place by passing on heat from
A-19
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Convection:
This process can occur only in fluids or gases. This
This process of heat transfer takes place
when the molecules are displaced physically. The fluid or gas when heated expands,
becomes less dense and raises up causing movement and allowing the colder and more
dense gas or liquid to replace it. In the Boiler the
the heat from tube metal goes to water
flowing inside. Similarly when gas or liquid is heated, it expands, becomes less dense and
rises up causing movement and allowing the colder and denser gas or liquid to replace it.
Mainly in Superheater, Reheater and Economizer
Economizer the heat from hot gas is getting
transferred to metal outer surface by way of convection process.
Heat transfer by convection depends on the specific characteristics of the medium i.e.
gas or liquid.
Radiation:
Heat when it travels from source to another substance through an empty space (often
imagined as ether) or through vacuum or gas or air in straight lines, the process of heat
transfer is called radiation. The tube metal surface at the top of the furnace of a Boiler
gets heat by way of radiation.
ation. We get heat from Sun by radiation.
All substances emit heat energy by radiation depending on their temperature.
A-20
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Useful Reference
The following are some useful conversion and relations between various Physical
Quantities. It would not be a bad idea to remember these
1 kg = 2.205 lb
1 kgf = 9.81N (Newton)
1 kg/ cm2 = 0.981 bar; 1 bar = 1.0197 kg/ cm2
1 atm = 760 mm of Hg = 1.033 kg/ cm2 = 1.013 bar
1 bar = 105 N/ m2 (Pa) = 102 kPa = 0.1 MPa
750 mm of Hg = 1 bar
1 kg/ cm2g = 2.033 kg/ cm2 absolute (ata)
1 ata = 1 kg/ cm2 abs
1 mm of water column = 1 kg/ m2
10 m of water column = 1 kg/ cm2
1 kg-m = 9.81 N-m m = 9.81 J
1 kcal = 4.187 kJ = 2.205 CHU = 3.969 BTU
1 kcal = 427 kg m (Mechanical work equivalent of heat)
1kg-m/s = 9.81 W
1 HP (metric) = 75 kg-m/m/ s = 735.75 Watt
1 HP (British) = 33000 ft pound/min = 746 Watt
1 kWh = 3600 kJ = 860 kcal
1 kmol = 6.023 x 1026 numbers of molecules
Mass of 1kmol of any substance = Molecular weight in kg
1 nm3 of gas = 1 m3 at NTP (Normal Temperature and pressure)
1 sm3 of gas = 1 m3 at STP (Standard Temperature and pressure)
NTP – Temperature 273 K; Pressure 101.3 kPa
STP - Temperature 288 K; Pressure 101.3 kPa
Density of air at NTP = 1.293 kg/ m3
Density of any gas at NTP = Its molecular weight/ 22.4 (kg/ m3)
Pressure exerted by liquid column = h x ρ x 10-4 kg/ cm2 ; h in m and ρ in kg/ m3
Velocity head = 10-4 x ρv2/ 2g, in kg/ cm2 ; v in m/ s
Specific heat of water = 4.187 kJ/ kg K
Specific heat of air = 1.00 kJ/ kg K
Specific heat of ice and superheated steam = 2.09 kJ/ kg K
Hydraulic Power required to move fluid (kW) = pressure (kPa) x discharge (m3/ s)
A-21
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Examples
Answer:
• Absolute temperature scale or Kelvin temperature scale is based on absolute zero of
temperature.
• Absolute zero, or 00K,, is the temperature at which molecular energy is a minimum
and it corresponds to a temperature of −273° on the Celsius temperature scale.
scale
• At absolute temperature a perfect gas is considered to have a zero volume.
• Absolute temperature is expressed by the capital latter ‘K’ ‘ ’ and at this scale the
freezing point of water (0°C) is 273 K, and the boiling point of water (100°C), is
373K, respectively.
Answer:
Quantity of water flowing m = 500 kg/minute
Rise in temperature of circulating water _t = 80 – 20 = 60ºC.
Specific heat of water CP = 4.182 kJ/kg
Therefore, quantity of heat supplied to water in the economiser
economiser per minute
mCP _t = 500 x 4.182 x 60 = 125460 kJ/minute i.e. 125.46 MJ/minute.
Answer:
Considering the pressure given in absolute,
P1 = 7 bar Ab.; V1 = 3 cu meter;
meter V2 = 9 cu meter
T1 = 150 + 273 = 423 K and T2 = 273 + 10 = 283 K
Using the relation P1V1/ T1 = P2V2/ T2
or, (7 x 3) / 423 = P2 x 9 / 283
Or P2 = 1.561 bar Ab..
A-22
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Answer:
From the relation
P1V1/ T1 = P2V2/ T2
We have,
P1 = 100 kN/m2 (considering pressure given in Absolute);
Absolute)
T1 = 115 + 273 = 388 K; T2 = 180 + 273 = 453 K
V2 = V1/12
On substitution of values, we get
100 x V1/ 388 = P2 x V1/ (12 x 453)
or P2 = 1401 kN/m2 (14.01 bar) absolute
5. Question: Calculate the molecular volume of all gases at 200 kN/ m2 and 30ºC.
According to the characteristic equation of a gas we have pV = mRT where p is the
pressure of the gas in N/m2, V is the volume of mass m kg of gas in cu metre, R is the
characteristic
istic gas constant and T is the absolute temperature of the gas in Kelvin.
Answer:
If ‘m’ is the molecular mass,
mass then V will be molecular volume of the gas and
mR = 8.3143 kJ/ kg mole K
We have, P = 200 kN/ m2; T = 273 + 30 = 303 K
Therefore, 200 x V = 8.31433 x 303
12.596 m3
V = (8.3143 x 303) / 200 =12.596
Solution: Here,
Volume = 77 liters = 77 x 10-3 m3
Pressure = 110 ata = 110 kg/cm2 ab = 110 x 0.981 = 107.91 bar ab.
= 107.91 x 102 kN/ m2
Temperature = 27o C = 27 + 273 = 300 K
A-23
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
7. Question: Define a new temperature scale, say oD in which the boiling and freezing
points of water are 300oD and 100oD respectively. Correlate this scale with the
Centigrade scale. The oD reading on this scale is a certain number of degrees on a
corresponding absolute temperature scale. What is this absolute temperature at oD?
Solution: Here, the freezing point and the boiling point are 100oD and 300oD
respectively.
Comparing it with centigrade scale, we see a rise of 100oC (100oC – 0oC) will be equal to
a rise of 200oD (300oD – 100oD) in the new scale.
For example 25oC will read in the new scale as 100 + 2 × 25 = 150oD
We can write the above relation as C = (D-100)/ 2
In absolute scale, any reading in the new scale will read as (D-100)/
100)/ 2 + 273
A-24
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
a. 1m3 = ____Cubic
Cubic Feet
b. 1kW = _______ HP
c. 1lb = ________ Grain
d. 1000 cm3 = ______ dm3
e. 1m3/hr = _____ cfm
f. 1 bar = ______ lb/sq. in
g. 1dm3/sec = ______ cubic feet/s
h. 1kW h = _____ Kcal.
7. Question: A body weights 50kg on earth. Find its weight on the (a) Moon where
gravitational acceleration is 1.7M/sec2 (b) Sun where gravitational acceleration is 270
M/sec2
A-25
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
9. Question: A vacuum gauges reads the vacuum in a chamber as 300 MM of Hg, what is
the absolute pressure in the chamber if the atmospheric pressure is 760 mm of Hg. The
specific weight of mercury at this temp. is 13550 kg/M3
10. Question: A manometer joined to a gas cylinder indicates 20 kPa, while the
barometer reads 760 mm of mercury. What will be the reading of the manometer if the
barometric pressure drops to 730 mm mercury?
mercur
11. Question: A steam power plant develops 4460 kW. What is the equivalent of this
power in thermal unit?
12. Question: The gas used in gas engine trial was tested in a Boy’s calorimeter. The
pressure of gas supply was 70 mm of water column. What is the
the absolute pressure of the
gas if the barometric pressure is 760 mm of mercury?
A-26
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
APPENDIX
Conduction:
If a flat plate is heated on one side and cooled on other side, heat will flow from hot side
to the cold. The heat flow rate q can be expressed as below:
q = KS (t1 – t2) / l
Where q = rate of heat flow – K.Cal/hr
K = Thermal conductivity for 1 cm thickness – K.cal/m2/hr/°C
S = Heating surface in m2
t = temperature difference causing heat flow (t1 – t2) in °C
l = length or thickness of the plate in cm.
Convection:
Heat transfer by convection between a fluid and a solid such as in a boiler tube is
expressed as below:
qc = Uc S ∆t .. (3)
Where qc = rate of heat flow by convection in K.Cal/hr
U = Convection film conductance in K.cal/m2/hr/°C
S = heat transfer surface in m2
∆t = temperature difference between fluid bulk temperature
and solid surface temperature
rature in °C.
Radiation:
Radiation emitted by a body depends upon its surface area and temperature. The
relationship between them is given by Stefan
Stefan-Boltzman law
4
q=σST
q – rate of heat flow
σ – Stefan-Boltzman constant
S – surface area of body
T – absolute temperature of the emitter
For bodies other than black bodies whose emissivity will be less than 1, the formula will
be changed as
q = σ ES T4
A-27
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
If we consider two parallel planes of infinite size and they are black bodies, then heat
transfer from the hot plane (at T1 °K) to the other plane (at T2 °K) is given by the
formula
q = σ S (T14 – T24)
If all the radiation emitted by one does not fall on the other it is essential to introduce
an angle factor in the formula
In boiler the radiation becomes luminous by entrained particles such as pulverised coal,
soot etc. and calculation of luminous radiation is complex. The gases such as oxygen and
nitrogen absorbs or emit only slight amount of radiation. But waterw vapours, carbon
dioxide, sulphur dioxide and carbon monoxide which are part of flue gases in the boiler
also absorb and emit. They emit and radiate only in certain wave length bands that lie
outside of the visible range and are called as non-luminous
non gas radiation.
A-28
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Example:1 A vertical tank contains water. The height of cylindrical tank is 120 cm and
diameter is 30 cm. The tank is 3/4TH full of water. If a cubic piece of iron of 10cm sides
is dropped in the tank, calculate the rise in height of water level and final height of
water in the tank.
Solution: As the tank is ¾ th full, the height of water in tank = 120 × ¾ = 90 cm.
Radiuss of the cylindrical tank r = d/ 2 = 30/ 2 = 15 cm
Volume of cubic piece of iron = 10 × 10 × 10 = 1000 cm3
The cubic piece of iron, when dropped in the tank will displace its equal volume of
water.
If the height of the water rises by say h cm after the piece
piece of iron is dropped,
The increased volume of water in the cylinder = π × r2 × h = π ×152 × h
= 706.86 × h cm3
Now 706.86 × h cm3 = 1000 cm3
Or, h = 1.41 cm
And final height of water in a tank = 90 + 1.41 = 91.41 cm
Example:2 A fuel storage tank is in the form of a cylinder 2.6 m dia. with one end
hemisphere and the other end plain. Calculate the capacity of tank in litre and in kg, if it
contains oil having Sp. gravity 0.90. Length of the cylindrical portion is 6.0 m. Also
determine
termine the area of the sheet metal used in construction.
Solution: Given ,
Dia. of cylinder = 2.6 m, r = 1.3 m
Length of cylindrical portion = 6 m
One end hemisphere & one end plain.
Specific gravity of oil = 0.9
Example:3 What will be the volume of earth removed by digging the well of 2.5 metre.metre
The dia. of the well is 10 metre. If the earth is uniformly spread over an area of 150 m2.
What will be rise in level ? Assume the area to be square.
Example:4 Calculate the area of an elliptical manhole having major axis of 60 cm and
minor axis of 50 cm.
Example:5 A heap of coal is in the form of cone base diameter of which is 50 meter &
height is 12 meters. Find out the Tonnage of coal in the heap as coal is
i having bulk
density of 1.1 tons / 1.5 m3.
Solution: Here,
Base diameter of conical heap of coal = 50 m
Height of conical heap of coal = 12 m
Bulk density = 1.1 Tons / 1.5 m3
Volume of cone = Area of base × Perpendicular height/ 3
= π/4 ×502 × 12/ 3 = 7853.98 m3
∴ Weight of the coal heap = (1.1/ 1.5) × 7853.98 = 5759.58 Tons
Example:6 A steel pipe 3.4 meters long with an outside diameter of 31.75 mm and
thickness of 5.25 mm. If density of materials is 7.6 gm/ cc. Find out the mass of pipe.
Solution: Here
Length of pipe = 3.4 m = 340 cm
Outside diameter of pipe = D = 31.75 mm = 3.175 ccm
Thickness of pipe = 5.25 mm
∴Inside
Inside diameter of pipe d = 31.75 – 2 × 5.25 = 21.25 mm = 2.125 cm.
Volume of pipe material = (π/4) × L × (D2 - d2) = (π/4) × 340 × (3.1752 – 2.1252) =
1486.05 cm3
Density of the material = 7.60 g/ cc
∴ Mass of the pipe = 1486.05 × 7.60 = 11293.98 g = 11.294 kg
A-30
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Example:7 A horizontal return tabular boiler is 180 cm in diameter and 600 cm long
contains 75 tubes of 75 mm OD × 70 mm ID. Find the boiler heating surface area, where
heat transfer may be taken as inner surface area of all tubes, half the area of boiler shell
and 2/3rd of the tube plates less the area of the tube holes.
Solution:
Given,
Length of the shell ( L )= 600cms = 6.0 m
Dia of shell (D) = 180cms = 1.8 m
I D of tube (DI) = 70 mm = 0.07 m
O D of tubes = 75 mm = 0.075 m
No.of tubes = 75
Power of a pump:
The power of a pump driven by steam, water or air is to be found out as under.
We know that Power = rate of work done, where work = force × distance, where force =
Pressure × area
In a pump, the piston is driven by the working substance (i.e. steam or water or air)
under a pressure through the length
leng of the cylinder.
Therefore the force acting on the piston with an area A,, driven by the working substance
under a pressure P = P × A.
A-31
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Now the work done by the piston while it moves through the length of the cylinder L in a
single stroke = force × distance = P × A × L
If the pump makes N working strokes per minute, then the power of the pump = the rate
of work done per minute = P × A × L × N
In SI units, if P is in N/ m2, L is in m, A is in m2 and N is in number of the strokes per
minute, then rate of work done P × A × L × N will be in N × m2 × m = N-m/ min
m2 × min
= J/ min = J/ 60 sec = W/60 (J/ sec = Watt)
So we can see that the above relation when expressed as P × A × L × N/ 60 will give us
the power of the pump in Watt. If P is taken in kN/ m2, then the result will be in kW.
To find out the horse power of a pump, we can find out the power in Watt and then find
out the HP from the relation 1 HP = 735.75 Watt.
Alternatively we know that 1 HP = 75 kg-m/ sec.
Now if the pressure P is taken in kg/ cm2, Length L in m,, area A in cm2 and N is in
number of strokes per minute, then rate of work done P × A × L × N/ 60 will be in
kg × cm2 × m = kg-m/ sec
cm2 × sec
So we can see that the above relation when expressed as P × A × L × N/ (60 × 75) or
P × A × L × N/ 4500 will give us the power of the pump in HP.. (as 1 HP = 75 kg-m/
kg sec)
[Unless HP is asked, while finding out the power of a pump or an engine, always
work
k out in SI unit and find out the power in Watt or kilo Watt]
Example:9 What is the horse power developed in a simple steam pump cylinder 200 mm
diameter 300 mm stroke, with pump making 50 working strokes per minute, with steam
pressure 7 kg/cm2 g.
Solution: Given,
Dia. of piston = 200 mm = 20 cm.
Length of stroke =300 mm = 0.30 m
N =50 strokes /min.
Pressure P = 7 kg/ cm2
We know HP = P × A × L × N / 4500
Here area A = π × d2/ 4 = π × 202/ 4 = 314.16 cm2
∴HP
HP = 7 × 314.16 × 0.30 × 50/ 4500 = 7.33 HP
Example:10 Find the HP at the shaft of the pump required to lift 50000 lit. of water per
hour through a total head of 100 meter. The efficiency of the pump is 60%.Find the HP of
the motor which driven a pump, if the efficiency of the motor is 80%.
Solution:
Here pump discharge Q = 50000 l/ hr = 50 m3/ hr
= 50/ 3600 = 0.0139 m3/ s,
Example:11 1360 Litres of water is pumped into tank per minute under pressure of 1.41
kg/cm2 by pump. Find the H.P. required for pumping the water. Assume no los loss and
pump efficiency is 85%.
Solution: Here,
Q = 1360 litres/minute = 1.36 m3/ min = 1.36/ 60 = 0.023 m3/sec.
H = 1.41 kg/cm2 = 1.41 × 104 kg/ m2
η = 85 %
Example:12 Determine the work in forcing 5 litres of water into a vessel against a
pressure of 1.2 MN / m2.
Solution: As we know,
Work = Quantity of water in m3 × pressure in N/ m2
Given, 5 litres of water = 0.005 m3 & Pressure = 1.2 MN/m2 = 1.2 × 106 N / m2
∴ Work = 0.005 × 1.2 × 106 = 6000 N-m
Example:13 A duplex feed pump supplies water to a boiler working at pressure14 bar.
The loss of head of the water in feed lines economies etc. of 20% of the boiler working
pressure. The diameter and length of the stroke for the pump are 5.0 cm and 8.0 cm
respectively. The pump runs at 60 strokes per minute. Find the brake horse power to
drive the pump if the pump efficiency is 65%. Neglect the loss due to leakage and
spillage.
Solution:
Given , Boiler working pressure = 14 bar = 14 × 102 kN/ m2
Dia. of plunger = 5 cm = 0.05 m.
Length of stroke = 8 cm = 0.08 m
N = 60 strokes per minute
ηpump = 65 %
Total loss of head is 20 % of boiler working pressure.
∴ Required pressure for the pump to deliver water in boiler = 14 × 1.2
= 16.80 × 102 kPa
Since work out put of a duplex pump is double the single cylinder pump,
A-33
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Alternatively,
Pressure P = 14 × 1.0197 = 14.27 kg/ cm2
Required pressure to deliver water in boiler = 14.27 × 1.2 = 17.124 kg/ cm2
Dia. of plunger = 5 cm, area A = (π/4) ×52 = 19.63 cm2
Length of stroke L = 8 cm = 0.08 m
And ηpump = 65 %
∴BHP = 2 × PLAN/ 4500 × ηpump = 2 × 17.124 × 0.08 × 19.63 × 60/ 4500 × 0.65
= 1.10 HP
(T1-T
T2)
Q =2πK
Log e (r2/r1)
where T1 & T2 are inner and outer surface temp. of insulated pipe and r1 & r2 are the
inner and outer radius of insulation and K is the conductivity of insulating material.
= 2 π ×1 × (187.08-25)
25) / { 2.3 log10(0.12/.06) }
= 2 π × 162.08/ 0.692
= 1471.64 Kcal / m hr
A-34
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Example:15 Train “X” 125 metre Long is running at a speed of 80 Km per hr. In what
time will it pass another train “Y” 80 metre long running at 45 Km per hr. When
(i)Moving in opposite direction, (ii) Moving in same direction and (iii)Y Standing on a
station.
Case – II
When trains moving in the same direction.
V= relative velocity = 80 - 45 = 35 km/hr. = 9.722 mt/sec.
S = Distance to be traveled = 125 + 80 = 205 mt.
Using the relation, S = Vt
9.722 × t = 205
∴ t = 205 /9.722 = 21.09 sec.
Case - III
When train Y standing on station.
V = relative velocity = 80 + 0 = 80 km/hr. = 22.22 m/sec.
S = Distance to be traveled = 125 + 80 = 205 mt.
Using the relation, S = Vt , 22.22 × t = 205
∴ t = 205 / 22.22 = 9.23 seconds
Example:16 Two trains whose lengths are 100 m and 50 m respectively are moving on
parallel tracks and take 5 seconds to cross each other completely. If the shorter train is
moving with double the speed of the longer one find the speed of the train.
(i) When bath the trains are moving in the same direction.
(ii) When the trains are moving in opposite direction.
Solution: Here,
Length of Train A = 100 m.
Length of Train B = 50 m
Let speed of train `A’ is x m/sec
Speed of train `B’ = 2 x m/sec
Case – I
When both Trains are moving in same direction, then relative velocity of train `B’
= 2x – x = x m/sec
To cross the train `A’, distance is required to be traveled by train B = 100 + 50 = 150 m
From the relation S = Vt
A-35
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Case – II
When both Trains are moving in the opoosite direction, then relative velocity of train `B’
= 2x + x = 3x m/sec
To cross the train `A’, distance is required to be traveled by train B = 100 + 50 = 150 m
From the relation S = Vt
150 = 3x × 5, or x = 150/ 15 = 10 m/ sec.
∴ Speed of train A = 10 m/ sec.
And speed of train B = 20 m/ sec
Example:17 Two train A & B leaves the same station on parallel lines. A starts with
uniform acceleration of 1/ 6 meter/ sec2 and attain a speed of 25 km/ hr. When the
speed is reached to maintain the speed of A train constant at 25 KM/ hr. B train leaves
40 sec after A train left with uniform acceleration of 1/3 meter/ sec2 to attain a
maximum speed of 50 km /hr.. When will B train
train overtake A train.?
Solution:
Given, Train A
fA = uniform acceleration = 1/6 m /s2
vA = Final speed = 25km/hr = 6.944 m/ sec
u = Initial speed = 0 m/sec.
Train B
fB= uniform acceleration = 1/3 m /s2
vB = Final speed = 50 km/hr = 13.888 m/ sec
u = Initial speed = 0 m/sec.
We know that, v = u + ft
Therefore the time taken by train A to attain its final speed is
tA = vA/ fA = 6.944×6 = 41.66 sec and
at a distance SA = 6.944×41.66/2 = 144.64 m
Let us consider the time T = 0, when train A starts from the station. It reaches its final
speed when T = 41.66 s and at time T=81.66 sec the train B reaches its final speed.
By the time train B reaches its final speed, the train A moves [144.64(during 41.66 sec) +
6.944×40 (during 40 sec at cont. speed)] = 422.40 m away from the station.
Position of both the train at T= 81.66 sec is
422.4 m
B A
289.28 m 133.12 m
A-36
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Train B is 133.12 m behind the train A and both the trains are traveling at their
corresponding uniform speed.
Example:18 A Train is uniformly accelerated and passes successive kilometer stones with
velocity of 18 KMPH and 36 KMPH respectively. Calculate the velocity when it passes the
third kilometer stone. Also find out the time taken for each of these two intervals of one
kilometer stone.
Solution: Using the relation, between first and second kilometer stone
S = {(U + V)/2} × t
Here,
S = 1 km = 1000 m
U = 18 KMPH = 18/ 36 = 5 m/ s
V = 36 KMPH = 36/ 36 = 10 m/ s
1000 = (5 + 10) × t, or t = 1000/15 = 66.67 seconds
We can find uniform acceleration using the relation
V = u + ft, where f = acceleration in m/ s2
10 = 5 + f × 66.67, f = 5/66.67 = 0.075 m/ s2
Now between second and third stone
U = 10 m/s
S = 1000 m
And f = 0.075 m/s2
We get can find out velocity at 3rd stone by using the relation
V 2 = U2 + 2 f S
V2 = 102 + 2 × 0.075 × 1000
V2 = 250, or V = √ 250 = 15.81 m/s = 15.81 × 3600/ 1000 = 56.92 kmph
A-37
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Example:1 A fuel storage tank is in the form of cylinder with hemispherical ends. The
diameter of cylinder is 2.7 Mtrs
Mtrs.. The length of cylinder is 4.7 Mtrs. The tank is required
to contain oil of specific gravity of 0.91. Determine the capacity of the tank in Ltrs. and
kg. of oil. Also determine the length of welding as the tank is fabricated by welding
process. Hemispherical
cal end is made of deep forged hat process. (Ans:
( 37,220 l, 33870.2
kg, 21.88 m)
Example 2:: A cylindrical vertical tank contains water. The height of the tank is 135 cms
and inside diameter is 33 cms. The tank is 2/3 full of water. If can iron cube of 13 cms is
dropped in the water. Calculate the raise in the height of water level and final height of
water in the tank if the tank is fabricated from 8 mm thick M.S.plate find the total
weight of the tank with water and iron cube. Assu Assuming
ing tank is open at top and sp.
gravity of M.S. as 7.85. (Ans:
Ans: 0.026 m, 0.926 m, 189.71 kg)
Example:3 Find out the shaft horse power required to lift 90000 liters of water per hour
to a pressure of 1.60
60 bar. Assume the efficiency of feed pump is 87 %. Find out also the
horse power of electric motor with efficiency as 82.5%. (Ans: 6.25 HP, 7.58 HP)
Example: 4
a) Calculate the specific weight, specific mass and specific gravity of a liquid having a
volume of 6 m3 and weight of 44KN. (Ans: 7.33 kN/ m3, 747.54 kg/ m3, 0.747)
b) A mixture of gases expands from 0.03 m3 to 0.06 m³ at a constant pressure of 1 MPa
absorbs 84 kJ of heat during the process. Find out the change in internal energy of the
mixture. (Ans: 54 kJ)
Example: 5
A feed pump supplies 135 m³/hr feed water to a boiler at a pressure of 135 bar. The
pump is operated by an electrical motor of 90% & pump is operated at 83% efficiency.
Determine the power required to drive the pump. If the cost of electricity is 4.5 Rs./
kWH. Calculate the total cost of power for running feed pump for 24 hrs. (Ans: 677.71
kW, Rs.73192.77)
Example: 6
A feed water tank is 10 meter in dia. and 15 meter in height is supplying water to boiler
through a deaerator 5 m dia. & 5 m long, both ends hemispherical. If the water level in
feed tank remains full & in deaerator at half level, what is the quantity of feed
f water in
storage of both? If a boiler of 15 MT/ hr is running on this system with 10 MT/ hr
extraction condensing plant & if condenser extraction pump is supplying water directly
to deaerator, how much time plant can be operated safely if DM supply is totally
stopped. (Ans: 1341.72 m3, 117.8 h)
A-38
India Boiler dot Com
On-line
line Technical Training for Boiler O & M Engineers – Reference Material
Example: 7
(a) A force fan supplies air to the furnace of the boiler at the head of 40mm water
column. Determine the absolute pressure of the air supply if the barometric reading is
760 mmHg. (Ans: 1.017 bar)
(b) A pump delivers 1200 liters of water per hour against constant head of 328 ft.
Calculate the work done per hour in heat unit. (Ans: 1177.20 kJ)
Example: 8
A 10cm lever loaded safety valve is fitted on super heater steam outlet pipeline. If boiler
drum pressure is 10.15 bar & pressure drop from drum to superheater is 2 bar. The
center line of dead weight is 60 cm. center line of valve is 10 cm & center line of lever is
20 cm from fulcrum respectively if the weight of lever is 2 kg & combined weight of
spindle
pindle & valve is 1 kg. To find the dead weight required to control the pressure. (Ans:
1.32 kN)
A-39