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    GM 1927 16 PCPA Cover

    Uploaded by

    Kinga En

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    GM 1927 16 PCPA Cover

    Uploaded by

    Kinga En
    11 views1 page

    Original Title

    GM-1927-16-PCPA-Cover

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    11 views1 page

    GM 1927 16 PCPA Cover

    Uploaded by

    Kinga En

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    GPSC Supplier Quality

    Process Control Plan Audit Summary Sheet Date: GM 1927-16


    Version January 2011

    Supplier Name: Supplier Phone:

    Mfg. DUNS: Plant Location & Country:

    Auditor: (SQE) Auditor Phone:


    Auditor: E-Mail: GM Division:

    Part Number (s): Part Name:


    Drawing Date: EWO# - E²#: Eng. Change Level:

    PPAP Status: Model Year: Program:


    Creativity Team: Commodity:

    Yes No N/A
    Reason For Audit: Future Launch Current Partial Other Safety Related Part ?

    Type of Audit: Initial Follow Up Run at Rate (GP9 Attachment B) Product Validation Complete: Yes No N/A

    Driver of Audit: APQP Confirmation Mgmt. Request Plant Request Run @ Rate CPIP/Warranty
    Top Focus CSL-1 CSL-2 Major Disruption Shutdown/Start Up Audit
    Component Check Plan Critical Fastener (D02) D/PFMEA DD&W Other

    Focus of Audit: Part / Assembly Operation / Machine Line /Cell Complete Mfg. System Quality System - Ongoing Documentation

    Technical Information Availability


    4 1. Actual Drawing 4 2. Approved Drawing 4 3. Print Complete
    4 4. Technical Regulations 0 5. DFMEA to PFMEA
    16 Total Potential 20 => 80,0%

    Quality System Documentation


    4 6. Process Flow Diagram (PFD) 4 7. PFMEA Available 4 8. PFMEA Acceptable
    4 9. Evidence PFMEA Up to Date 4 10. Process Control Plan (PCP) Available 4 11. PCP Acceptable
    3 12. PCP address all print requirements 4 13. Current Controls PFMEA and PCP 4 14. RPN reduction plan
    4 15. Continuous Improvement Procedure/Process 3 16. Sample Sizes and Frequency
    42 Total Potential 44 => 95,5%

    Quality System Implementation Plan


    4 17. Approved Material List 4 18. Controls in Place for Incoming Material 3 19. Parts have Traceability
    3 20. Workplace Properly Configured 4 21. Tools and Gauges Identified 4 22. Gauges Calibrated
    4 23. Tools and Gauges Certified 4 24. Gauge Repeatability and Reproducibility 3 25. Proper Operator Instructions
    4 26. Operator Instructions at Each Operation 4 27. Detailed Standardized Work Instructions 4 28. Standardized Work
    4 29. Standardized Work Followed 3 30. Operators Understand Instructions 4 31. Operators Trained
    4 32. Boundary Samples Available 4 33. Master Parts/Samples Available 3 34. Master Parts for Error Proofing
    4 35. Preventative Maintenance Plan on Tools 4 36. Tool Change part quality verification 4 37. Prev. Maint. Plan on Equipment
    3 38. Plan include adequate spare tools 4 39. SPC Data 4 40. ULC
    4 41. Reasonable Control Limits 4 42. Out of Control Limits 4 43. Product Audits for Final Product
    4 44. Capability Studies 4 45. Packaging and Material Handling 4 46. WIP for Final Product
    4 47. Parts and Components Label
    118 Total Potential 124 => 95,2%

    Quality System Implementation by Management


    4 48. Tracking of Downtime 4 49. Out of Control Conditions 4 50. Action Plans Followed
    4 51. Implementation Responsibility 4 52. Communication 4 53. Support System for Operators
    3 54. Information across all shifts 4 55. Check Requirements Performed 3 56. Process Parameters
    4 57. QSB Audit 3 58. Global Sullivan Principles
    41 Total Potential 44 => 93,2%

    Pts Element Scoring

    80% 16 Technical Information Availability YELLOW 0 Element is not in place and no evidence of plans to implement

    95% 42 Quality System Documentation GREEN 1 Element is not in place but a plan to implement is documented

    95% 118 Quality System Implementation Plan GREEN 2 Element is in place but it is not being followed

    93% 41 Quality System Implementation by Management GREEN 3 Element in place but not followed at each job or all the time

    91% 217 Overall GREEN 4 Element is in place and it is being followed


    NR
    Summary Scoring: Green ≥ 90% Yellow 70-89% Red <69%

    Approved Approved, but need Documentation Not Approved Follow-Up Audit Date:
    In case of deviations use GM 1927-79 Supplier Action Plan Form

    Supplier Representative Name with Signature GM Representative Name with Signature

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