Corrosiouids
Corrosiouids
Corrosiouids
Abstract: The effects of Nd addition on corrosion behavior of Mg66Zn30Ca4 amorphous alloys in simulated body
fluids (SBF) were studied in this paper. Electrochemical properties of the samples before and after corrosion were
determined. Surface morphologies of samples after immersion in SBF at 37 ºC for different times were observed
under scanning electron microscope (SEM). Results show that the corrosion resistance of Mg-based alloys in
SBF is improved with the addition of Nd element. The electrochemical properties indicate that microalloying Nd
element to the alloys leads to an ennoblement in the open circuit potentials of the alloys and a decrease in the
anodic current density in SBF, especially for the Mg66-xZn30Ca4Ndx alloys with Nd content of 1.0at.%-1.5at.%. It
was observed that the surface morphologies of the alloys immersed in SBF change with the Nd addition. A flake-
like structure parallel to the alloy substrate formed on the surface of 1.0at.% Nd-containing alloy immersed in
SBF for 7 days improves the corrosion resistance of the amorphous alloys by blocking the corrosion liquid from
attacking the alloys.
Key words: Mg alloy; amorphous alloy; corrosion behavior; SBF; electrochemical measurements
CLC numbers: TG139+.8 Document code: A Article ID: 1672-6421(2014)06-503-07
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walls and cavities of domestic pigs [18]. The in vivo tests NaCl 8.00 g·L-1, MgSO4·7H2O 0.20 g·L-1, Na2HPO4·12H2O 0.09
showed that hydrogen evolution can be dramatically reduced g·L-1, KH2PO4 0.06 g·L-1 and glucose 1.00 g·L-1. The immersion
in biodegradable Mg-based alloys with Zn content exceeding times were 1 day, 3 days, and 7 days, respectively. The Fourier
28%. Actually, some RE elements (such as Nd, Dy, and Gd) are Transform Infrared (FTIR) spectrum of the samples was placed
beneficial in terms of mechanical and corrosion properties, and in the FTIR spectrophotometer (Bruker Vertex 80V) with a
have acceptable toxicity [19]. Yuan et al.[20] studied the cytotoxicity spectral resolution of 4 cm-1 and accumulation of 16 scans.
of the Mg-3Nd-0.2Zn-0.4Zr alloys and found that most cells
showed a healthy morphology. As the culture time increased,
some cells exhibited a round shape due to the proliferation and 2 Results and discussion
concentration of the cells, which was also healthy. In the present 2.1 Nd microalloying effect on microstructure
work, the effects of the Nd addition on the corrosion behavior of and electrochemical properties
the Mg66Zn30Ca4 amorphous alloy are studied. For the Mg-based
Figure 1 shows the XRD patterns of the as-spun Mg66-xZn30Ca4Ndx
amorphous alloys containing different amounts of Nd immersed
(x=0, 0.5, 1, 1.5at.%) ribbons. The typical broad diffraction
in the simulated body fluids (SBF), the electrochemical
peaks were observed for all the Mg-Zn-Ca(-Nd) alloys and no
properties, corrosion morphologies and surface characterization
detectable diffraction peaks corresponding to crystalline phases
were examined by electrochemical measurements, scanning
are seen within the resolution limit of the XRD, confirming the
electron microscope (SEM) and Fourier Transform Infrared
fully amorphous structure.
Spectroscopy (FTIR), respectively.
1 Experiment procedure
A mixture of pure elements and master alloys, namely
magnesium (99.95wt.% purity), zinc (99.99wt.% purity) metals,
Mg-19.29wt.%Ca master alloy and Mg-24.31wt.%Nd master
alloy, were used to form the nominal compositions of Mg66-
xZn30Ca4Ndx (x=0, 0.5, 1, 1.5at.%) amorphous alloys. Melting
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Fig. 2: Changes in open circuit potentials with immersion time (a) and potentiodynamic polarization curves (b) for as-
spun Mg66-xZn30Ca4Ndx(x = 0, 0.5, 1, 1.5 at.%) amorphous alloys in SBF solution at 37 °C open to air
current corresponding to the hydrogen evolution reaction densities (Icorr) obtained from Fig. 2(b) of Mg 66Zn 30Ca 4,
for the Nd-containing Mg alloy is higher than that of the Mg- Mg65.5Zn30Ca4Nd0.5, Mg65Zn30Ca4Nd1 and Mg64.5Zn30Ca4Nd1.5
Zn-Ca amorphous alloy. That is to say, the overpotential of amorphous alloys (Table 1) are 1.964×10-5 A·cm-2, 1.345×10-5
the cathodic hydrogen evolution reaction is lower for the Nd- A·cm-2, 8.579×10-6 A·cm-2 and 4.564×10-6 A·cm-2, respectively. It
containing Mg-based amorphous alloys as compared to that is clearly seen that Icorr values decrease greatly with increasing
of Nd-free Mg-based amorphous alloy. This also reveals that Nd content. It can therefore be concluded that the corrosion
the cathodic reaction is kinetically easier for the Nd-containing resistance of the Mg-based alloys is enhanced by microalloying
amorphous specimen, which may be due to the existence of the Nd to the alloys.
Nd element. On the other hand, the anodic polarization curves
of the Mg-based alloys with and without Nd addition show a
2.2 Surface morphologies and
wide passivation-like region, indicating the protective films are
electrochemical properties of alloys after
formed on the alloy surface via anodic polarization. Moreover,
immersion in SBF
microalloying Nd element to the alloys leads to an ennoblement Figure 3(a-d) shows SEM micrographs of the Mg-Zn-Ca(-Nd)
of the open circuit potentials of the alloys, which is in agreement amorphous alloys after immersion in the SBF at 37 °C for 1 day.
with the result shown in Fig. 2(a), Meanwhile, it is found that When the Mg66Zn30Ca4 sample is immersed in the simulated
the anodic current densities of the Mg-based amorphous alloys body fluids [Fig. 3(a)], the anodic dissolution of magnesium
decrease with an increase in the Nd content during the applied occurs, and the magnesium hydroxide layer is formed on the
potentials up to -1.06 V (vs. Ag/AgCl). The corrosion current surface of the Mg66Zn30Ca4 alloy. Meanwhile, the attack of
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Cl - occurs at the weak sites of the magnesium hydroxide the crack. The corrosion resistance of the reticular structure is
layer and transforms the magnesium hydroxide into soluble weak and could not protect the fresh alloy substrate from the
magnesium chloride. The fresh substrate, directly exposed to the corrosion fluids attack. Microalloying 0.5at.% Nd to the alloy
medium, suffers further corrosion companied with the release gives rise to the great change in the surface morphology during
of Mg2+ and Zn2+ cations [15]. From Fig. 3(a), it is observed that the 7 day-immersion. The surface of the 0.5at.% Nd-containing
a large number of spot corrosion pits appear on the immersed alloy is covered with the corrosion products showing flake-like
surface. At the same time, the apatite begins to be formed on structures [21,22], as shown in Fig. 4(b). The SEM image [Fig.
the surface. The upwarping ‘skin’ on the sample surface is 4(b)] shows that a large amount of the flakes with thin walls are
formed by the surface shrinking during drying, as shown in perpendicular to the alloy substrate, while a few of them are
Fig. 3(a). On the other hand, for the 0.5at.% and 1at.% Nd- tilted or parallel to the substrate [23,24]. It seems that this kind of
containing alloys immersed in SBF for 1 day (Fig. 3b and 3c), the structure is more effective in preventing the corrosion fluids
there are some white particles to be precipitated on the alloy against the alloy as compared with the reticular structure in Fig.
surfaces. The elemental compositions of the white particles 4(a). When the Nd content reaches 1at.%, shown in Fig. 4(c),
in Fig. 3 mainly consist of Ca, P and O, which indicate Ca-P the wall of the flake becomes stronger than that of the 0.5at.%
apatite granules nucleate and grow on the alloy surface. Figure Nd addition. Additionally, most of the flakes turn to be parallel
3(e) shows the typical EDS spectra of the white particles in to the substrate surface. Previous research [25] demonstrated that
Fig. 3 (Note: the Au in EDS spectra comes from the sample the flakes paralleling to the surface could prevent the corrosion
preparation). No corrosion pits are observed on the surface of process more effectively. Moreover, Fig. 4(d) shows that
the Nd-containing alloys, indicating that the pitting corrosion the 1.5at.% Nd-containing amorphous alloy suffers uniform
is inhibited effectively with the Nd addition. Figure 3(d) shows corrosion during the SBF immersion for 7 days, accompanied
that the surface structure of the 1.5at.% Nd-containing Mg- by a very low corrosion dissolution. As a result, the addition of
based amorphous alloy maintains good integrity, in addition to Nd element to the Mg-Zn-Ca amorphous alloys is effective in
a small amount of apatite on the surface, demonstrating that improving the corrosion performance of the Mg-based alloys
the corrosion resistance is enhanced with an increase in the Nd in SBF by modifying the corrosion morphology and surface
content. structure [26].
Further immersing the Mg-Zn-Ca(-Nd) amorphous alloys After immersion in the SBF at 37 °C for 3 and 7 days, the
in the SBF at 37 °C for 7 days, the surface morphologies of polarization curves of the as-immersed Mg-Zn-Ca-Nd alloys
these alloys are shown in Fig. 4. In Fig. 4(a), it is found that are further measured in the SBF, displayed in Fig. 5. The
the reticular structure of the Mg66Zn30Ca4 amorphous alloy polarization curves of the as-spun alloys are also shown for
immersed in the SBF for 7 days is formed at the bottom of comparison. The open circuit potential (Ecorr) and corrosion
Fig. 4: SEM images of the surface of Mg66-xZn30Ca4Ndx(x=0, 0.5, 1, 1.5 at.%) amorphous alloys immersed in SBF at
37 °C for 7 days: (a) Mg66Zn30Ca4, (b) Mg65.5Zn30Ca4Nd0.5, (c) Mg65Zn30Ca4Nd1, (d) Mg64.5Zn30Ca4Nd1.5.
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current density (Icorr) data obtained from the polarization structure of the 0.5at% Nd-containing alloy during the 7 days of
curves (Fig. 5) are listed in Table 1. The as-immersed alloys immersion changes to the thin wall flake-like structure, which
in the SBF exhibit a similar polarization behavior, which could more effectively prevent the corrosion fluids against the
shows much higher open circuit potentials and lower corrosion alloy than the reticular structure. Moreover, when the alloys
current densities as compared with the as-spun alloys. It can immersed for 3 and 7 days, respectively, Figure 5(c) shows that
be found that the corrosion current density of the Mg66Zn30Ca4 the 1at.% Nd alloy exhibits higher corrosion potential than the
amorphous alloy slightly increases after immersion in the SBF 0.5at.% Nd alloy, which is probably due to the formation of the
for 7 days compared with that for 3 days, as shown in Fig. 5(a). parallel flake-like structure for the 1at.% Nd alloy. Although the
The corrosion resistance of the Mg66Zn30Ca4 amorphous alloy Mg64.5Zn30Ca4Nd1.5 amorphous alloy after immersion for 3 and
immersed in the SBF for 7 days is reduced due to the formation 7 days shows slightly lower open circuit potentials and higher
of reticular structures on the alloy surface [Fig. 4(a)]. On the corrosion current density as compared to the 1.0at.% Nd alloy,
other hand, for 0.5at% Nd-containing alloy immersed in the the 1.5at.% Nd alloy with the uniform corrosion morphology
SBF for 7 days shown in Fig. 5(b) and Table 1, the corrosion shown in Fig. 4(d) would provide a better biomaterial candidate
potential of the alloy containing a small amount of Nd increases in the future. As a result, the addition of the Nd element to the
and its corrosion current density decreases as compared to the Mg-Zn-Ca alloys results in the enhanced corrosion resistance
Nd-free alloy at the same conditions. of the alloys by changing the morphology of the corrosion
As we discussed in the SEM image [Fig. 4(b)], the surface products.
I
I
I
Fig. 5: Polarization curves of as-immersed and as-spun Mg66-xZn30Ca4Ndx(x=0, 0.5, 1, 1.5 at.%) amorphous alloys in SBF
at 37 °C open to air, respectively: (a) Mg66Zn30Ca4, (b) Mg65.5Zn30Ca4Nd0.5, (c) Mg65Zn30Ca4Nd1, (d) Mg64.5Zn30Ca4Nd1.5
Table 1: Open circuit potential (Ecorr) and corrosion current density (Icorr) obtained from polarization curves of Fig. 5
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2.3 Surface characteristics as measured by with apatite [28,29]. Therefore, the FTIR results suggest that the
FTIR corrosion products of the alloy surface are carbonate apatite
In order to study the surface characteristics of the Mg-Zn-Ca(-Nd) mixed with Mg(OH)2[8].
amorphous alloys immersed in SBF for different times, a group In Fig. 6(a-d), it is observed that the phosphate group peak
of FTIR spectra of the alloys immersed in SBF at 37 °C were intensities increase greatly with the extension of immersion time
measured in this work, as shown in Fig. 6. The absorption peaks of the Mg-Zn-Ca(-Nd) amorphous alloys, indicating that the
of the spectra located at 1,030 cm-1 and 565 cm−1 are assigned to amount of the apatite increases with increasing the immersion
the phosphate group, which is related to one type of apatite [24]. time. Moreover, it is also found that the absorption peak
The minor carbonate group in corrosion products is confirmed intensities of the phosphate group and carbonate reduce with an
by the peaks around 1,400 cm−1 and 1,470 cm−1 [27]. In addition, increase in the Nd content. These results demonstrate that the
the broad absorption peaks at 3,400 cm−1 and 1,650 cm−1 are corrosion resistance of the Mg-Zn-Ca(-Nd) amorphous alloys in
indicative of bound water or a hydration layer associated SBF increases effectively with an increase in the Nd content.
Fig. 6: FTIR spectrum of the surface of Mg66-xZn30Ca4Ndx(x=0, 0.5, 1, 1.5 at.%) immersed in SBF solution at 37 °C for 1,
3 and 7 days, respectively: (a) Mg66Zn30Ca4, (b) Mg65.5Zn30Ca4Nd0.5, (c) Mg65Zn30Ca4Nd1, (d) Mg64.5Zn30Ca4Nd1.5
3 Conclusions
(2) The addition of Nd to the Mg-Zn-Ca alloys is effective in
This work demonstrates the effects of microalloying Nd element improving the corrosion resistance of the alloys by decreasing
on the corrosion behavior and surface morphology of as-spun the anodic current density and enhancing the open circuit
Mg66-xZn30Ca4Ndx (x = 0-1.5 at.%) amorphous alloys. The potentials in SBF solutions.
results obtained are summarized as follows: (3) FTIR tests reveal that the corrosion products on the
(1) The corrosion morphology of the alloys immersed in SBF alloy surface are carbonate apatite mixed with Mg(OH)2. The
for 7 days greatly changes with the Nd content. SEM images intensities of the phosphate group peaks increase greatly as the
observe that the reticular structure at 0at.% Nd changes to the extension of immersion time of the Mg-Zn-Ca(-Nd) amorphous
surface structure with thin flakes perpendicular to the alloy alloys. Moreover, the absorption peak intensities of the
substrate at 0.5at.% Nd and the structure with parallel strong phosphate group and carbonate reduce with an increase in the
flakes at 1at.% Nd, which is responsible for the corrosion Nd content.
behavior.
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This work was financially supported by the “100 Talents Project” of Hebei Province, China (E2012100009), the Key Research
Items in Science and Technology Support Program of Tianjin, China (12ZCZDGX46100), the Natural Science Foundation of Hebei
Province, China (E2012202017), and the National High Technology Research and Development Program (863 Program) of China
(2013AA031002).
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