ADVANCED AUTOMATION FOR

LNG TERMINALS PROFITABILITY

DANNY PANGEMANAN
TECHNICAL SOLUTIONS CONSULTANT
LNG IN THE 21ST CENTURY

Challenges Implications Solutions

• Demand – volatility in • LNG ROI very sensitive to • Miniaturize & standardization

demand growth and price CAPEX and LNG price
• Digital transformation
• Inflation – excessive capital • Increase in capital costs and
project inflation project risk • Capital spend reduction

• ESG – increasing • Ongoing requirement to • Operating cost reduction

requirements including Net adapt business model & do • Decarbonization
Zero 2050 more without raising costs

©2022 by Honeywell International Inc. All rights reserved. 2

LNG IN THE 21ST CENTURY

Solutions Honeywell’s Solutions for LNG

• Miniaturize & standardization • Small footprint UOP Feedgas Treating, ICSS RIO & metering skids.
• Digital transformation • Full suite of IIoT inc. competency, AI, VR/AR, Predictive Analytics, ..
• Capital spend reduction • LEAP™ enabled MAC c. cloud engineering and late binding UIO
• Operating cost reduction • Remote Operations, Autonomous, Reliability Centered Maintenance
• Decarbonization • CO2 Capture & Blue H2. Integrate clean energy. Emissions
monitoring and energy optimization

©2022 by Honeywell International Inc. All rights reserved. 3

THE COSTS DRIVING DIGITAL TRANSFORMATION ARE COMPELLING

Cost of
Cost Of Average Worldwide
UNPLANNED PRODUCTIVTY Lost Time
Impact Due To ASSET
DOWNTIME PERFORMANCE SAFETY AND
Inefficient Resource
In LNG
Planning In Upstream COMPLIANCE
Liquefaction Incidents

$1.2M
Per Mtpa
15% 50% $62B
Surplus Labor Utilization Per Year
Per Day
LNG NET ZERO IMPLICATIONS
All Levers Needed to Decarbonize LNG Value Chain

Gas inc. LNG Value Chain Emission & Mitigation Options (% of GHG Emissions)

Upstream Pipeline LNG Plant Shipping Regasification Consumption

Methane
Management

Operational
Efficiencies

Electrification &
Fuel
Carbon Capture
& Storage (CCS)

Carbon
Offsetting
Bio-
LNG
Source: Shell interpretation of IHS Markit, Wood Mackenzie and IEA 2020 data

DECARBONISING LNG ONLY PART OF THE SOLUTION

©2022 by Honeywell International Inc. All rights reserved.

ADDRESSING
LNG INDUSTRY HONEYWELL

MEGATRENDS
PROJECTS & UOP
AUTOMATION Natural gas
SOLUTIONS pre-treatment, NGL

WITH ONE HON

Distributed Control recovery and
System, SCADA, liquefaction
Electrical and Safety needs

SOLUTIONS
Solutions

LIFECYCLE

FOR LNG
SOLUTIONS &
THERMAL ONE SERVICES
SOLUTIONS HONEYWELL Workforce Excellence
Thermal delivery SOLUTIONS – Immersive Field
Simulator, Operator
solutions for process & Gas pre-treatment
manufacturing Advisory & Digital
Digitization/Connectivity Worker
industries
Sustainability
Cybersecurity risk
Regulatory impact
Next-gen workforce
Safety PROCESS
HONEYWELL MEASUREMENT
CONNECTED & CONTROL
INDUSTRIAL Measurement
Software & enterprise & control
performance instruments
management
ENERGY TO
Connected utility &
metering
solutions

6
VALUE TO LNG IMPORT OPERATORS
Value Area Typical Improvement Remarks
Reduced Engineering / Startup / IMAC approach and LEAP engineering concepts. Integrated design and
20% to 30% reduction in engineering
Commissioning Time costs & project schedule
Templating, System built on standards. Faster reworking of late
Startup your Facility Sooner changes from installation. Modular LER’s & skids – CAPEX reduction

Improved HMI ergonomics and compliance. Early system delivery with

Full Capacity Sooner Approach target capacity 6 months
early and complete seamless integration of Operational Applications,
Reach your Annual Delivery Program Sooner earlier
Safety Systems, Security, Surveillance, Simulation and KPI’s.

2-5% increase in LNG cargoes Ensure the operations are best in class and meet regulatory
Operations Excellence Enables more complex business requirements with Operational Applications, Dynamic Alarm
Stay at Peak Performance models > 10% higher AUP management, Operational Reporting, Management Applications (CDP),
Advanced Process Control and Training Simulators.

Ensure process stays within recommended parameters, Dynamic Alarm

Improved Operator Effectiveness 2% increase in asset availability Handling reduces spurious alarms- allows operator to respond faster
50%+ staff reduction and better to incidents, Alarm philosophy & rationalization using
Operator maximum productivity Remote Alarm & Events, Operator Log Book, Monitor Key Performance
Indicators. KPI Management to bring focus to trouble areas.

Lifecycle performance service, Reduce spares and vendors, reduce

5% reduction in lifecycle costs cabinet and system footprint with UIO and virtualization, Integration and
Cost Advantage purpose built products/software for faster implementations and lowest
lifecycle cost – OPEX reduction

Embedded LNG knowledge provides value throughout the facility lifecycle

©2022 by Honeywell International Inc. All rights reserved.
HONEYWELL CONNECTED PLANT
Honeywell Connected Plant Delivers and Sustains Improvements in
Enterprise Profitability by Increasing Throughput and Yield at Lower Cost

Integrated Safety Increased Production Improved Process

& Cyber Security Efficiency Reliability

Optimized Workforce
Supply Chain Competency

©2022 by Honeywell International Inc. All rights reserved.

PERFORMANCE THROUGH SECURE COLLABORATION
Plant
3 Availability & UOP Process OEM Partner Equipment Availability
Optimization Specialist Ecosystem Utilizing Partnerships 4

Digital Twin of
2 Processes & Assets
Analytics Based Insight at
Enterprise Level 5

Cyber Secured
1 Data Stream
Decisions &
Actions 6
Sensors

Connected
Process
Data
ERP,
Historian,
etc.
LNG Plant
Disparate Data Plant and
Across Enterprise Asset Data
Enterprise
Level

©2022 by Honeywell International Inc. All rights reserved.

CENTRALIZED LNG OPERATIONS MODEL
CYBERSECURITY

Various Assets Real Time Data Real Time Data

Optimal manned REMOTE OPERATIONS CONCEPT
Local Control
Unmanned Control Actions Recommendations

SUPPORT
LNG Assets Real Time Data
FOR OPERATIONS
Optimal manned
Local Control
Control Actions Automation Expert Mechanical Engineers
Unmanned Service Supervisor Electrical Engineers
Customer / Supplier Rep Data Engineers
Bearing Expert

Regas & Real Time Data Operational Team

Pipelines ● Purpose built control center ● Safety and security
Optimal manned ● Designed to improve ● Emergency response
Control Actions operator effectiveness ● Incident management
Local Control Data Platform
● Controller efficiencies ● Cybersecurity
Unmanned Asset Management
Diagnostics
Knowledge Management
Predictive Analytics
Visualization

©2022 by Honeywell International Inc. All rights reserved.

©2022 by Honeywell International Inc. All rights reserved. 10
EXPERION ENERGY CONTROL SYSTEM

©2022 by Honeywell International Inc. All rights reserved.

©2022 by Honeywell International Inc. All rights reserved. 11

EXPERION ENERGY CONTROL SYSTEM

Integrated Operations to securely

monitor, control, & optimize energy
assets
Monitoring & Control

Battery scheduling, tariff forecasting, load scheduling

& modes to meet use cases for LNG including load
Dist. Energy Resources response, energy arbitrage, virtual power plant, +++
Energy Storage
Standard algorithms for:
Energy
peak shaving, power backup, solar firming/smoothing, reactive power
Controls
support, frequency regulation, renewables integration & microgrids,
+++
Electrification drives GHG abatement and LNG production cost optimization
12
LNG TERMINAL SCHEDULING & BALANCING

Schedule and respond for more cargoes

©2022 by Honeywell International Inc. All rights reserved.
CAPACITY & DISTRIBUTION PLANNER (CDP™)
PAR Manual Inputs ERP and Other Systems Key Value Proposition
• Source planning data collaboratively
• Develop scenarios, nominate plans. Agree and publish
Supply Inventory
Forecast
positions
approved plan
Dispatch Profit/day • Execute annual/monthly planning work process
• Schedule daily activities
Day 1
Day 2 • Prevent tank tops/bottom, reduce demurrages
Day 3
.
. Key Differentiators
.
• Structured working environment which
enforces predefined workflows.
Collaboration • Facilitates cross functional communication
and coordination
• Role based access to information
Revise
Current • Single, common repository of information.
Review
Plan Data Integrity Reporting from a centralized repository
• Automatic data sourcing
Approve
Integrated reporting / Plan visualization
• Able to make changes, maintain audit trail.
Accountability Data security and access management.
Change Management

• Build models that are flexible, scalable and

Flexibility easy to update
• Supports Plug Ins for System Integrations.

CDP is the platform for Sales, Inventory, Operations Planning and Coordination
©2022 by Honeywell International Inc. All rights reserved.
EXPERION® PERSONNEL-GAS-SAFETY

Real-time data:
• Threat readings
• Alarms
• Man-down status
• Compliance status
• Worker location

Workers with Connected

portable safety
Detectors &
devices
Sensors
Instant situational
awareness –
the right information
Support Vessel
at the right time & Vehicle
Connections
(satellite)

enhanced visibility to keep workers safe and promote effective responses

©2022 by Honeywell International Inc. All rights reserved.
UNISIM – IMPROVE OPERATOR COMPETENCY

Components of Effective
Simulator-based Training (SBT)

Equipment
36%
42% Learning
Objectives
Performance
Metrics

People
of process Operator
Process
42% incidents are linked Competency
Model
22% to improper operation
or action Training Performance
Excercises Feedback
Source: ASM Consortium

Reproduce the performance of your best operator...

Learn from Train on Prepare for
others’ mistakes best practices upcoming operations
…every day, every shift
Training and Practice are Fundamental to Top Performance
©2022 by Honeywell International Inc. All rights reserved.
EQUIPMENT EFFECTIVENESS CMMS/ERP
Integration
Management Forge APM™
Reporting & KPI’s

Operating
Boundaries
Range High
UniSim or
Critical High
Standard High
Excel
Target High

Target Low
URL’s
Standard Low
Critical Low
Maintenance.
Reliability, &
Range Low

Template-driven Process & Performance

Engineering Calculations, Rule Processing,
Symptoms, Fault Models & Health
Assessment
Operator

DCS & Asset Visual Smart Corrosion Condition Other

Historian Data Inspection Instrument Monitoring Monitoring Application
Sheets s s s

Manages data collection & workflows for Condition Based Maintenance

©2022 by Honeywell International Inc. All rights reserved.
THE FUTURE OF THE FIELD WORKER
01 Mobile device or intelligent
wearable for remote collaboration

02 Mobility apps with

contextual information

03 Remote assistance with

expert video calls

05
On the job training
04 with video repository
01
Location based
05 services
02
04
Real time insights &
06
recommendations
03
06
©2022 by Honeywell International Inc. All rights reserved. 18
 19

WORKFORCE PRODUCTIVITY
1 Honeywell Forge Inspection Rounds 2 Honeywell Forge Worker Assist

Digitize workflows for improved data capture, increased Documents and video on Collaboration with remote experts
compliance, and faster execution – Inspections, Checklists, demand for higher work for faster problem resolution
Safety Protocols, Work Orders and Maintenance quality

SAP
Maintenance

Asset
Performance
Manager

Getting the Job Done; Correctly, Quickly and Safely

©2022 by Honeywell International Inc. All rights reserved.
HONEYWELL FORGE UNLOCKS THE NEXT STEP
CHANGE IN PRODUCTIVITY AND PROFITABILITY

©2022 by Honeywell International Inc. All rights reserved. 20