Compliance
Compliance
Compliance
CONTENTS
SECTION-16160 CABLES
SECTION-16190 LIGHTING
SECTION-16230 ATS
SECTION-16330 CCTV
CONTENTS
SECTION 16230
INDEX
Page
1. General 3
2. Transfer Switch 3
3. Bypass-Isolation Switch 3
5. Operation 4
1.1 General
1.1.1 Furnish and install automatic transfer and bypass-isolation switch system with number of
poles, amperage, and voltage and withstand ratings as shown on the plans. The system Comply with ABB brand TruOne ATS in has
shall consist of two elements: an automatic transfer switch and a two way bypass-isolation inbuilt by pass facility.
switch.
1.1.2 The automatic transfer switch shall be provided with fully rated overlapping neutral
transfer contacts. The neutrals of the normal and emergency power sources shall be
connected together only during the transfer and retransfer operation and remain connected
together until power source contacts close on the source to which transfer or retransfer is Comply.
being made The overlapping neutral transfer contacts shall not overlap for a time duration
greater than 100 milliseconds. A non-over-lapping neutral transfer (fourth) pole shall not be
acceptable.
1.2.1 The transfer switch unit shall be electrically operated and mechanically held. The electrical
operator shall be a single solenoid mechanism, momentarily energized to minimize power
consumption and heat generation. The operating transfer time shall be one-sixth (1/6) of a
second or less. Comply.
The switch shall be positively locked and unaffected by voltage variations or momentary
outages so that contact pressure is maintained at a constant value and temperature rise at the
contacts is minimized for maximum reliability and operating life. The switch shall be
mechanically interlocked to ensure only one of two possible positions-normal or emergency.
1.2.2 All main contact shall be silver composition. Switches shall have segmented, blow-on
construction for high withstand current capability and be protected by separate arcing
contacts. Inspection of all contacts (movable and stationary), linkages and moving parts
shall be possible from the front of the switch without dis-assembly of operating linkages and
without disconnection of power conductors. A manual operating handle shall be provided for Comply.
maintenance purposes. The handle shall permit the operator to manually stop the contacts at
any point throughout the entire travel to properly inspect and service the contacts when
required.
1.3.4 The isolation handle shall provide three operating modes: Closed, Test and Open. The test
mode shall permit testing of the entire emergency power system, including the automatic
transfer switch(es), without any interruption of power to the load. The open mode shall
completely isolate the automatic transfer switch from all source and load power conductors.
When in the Open mode, it shall be possible to completely withdraw the automatic transfer
switch for inspection or maintenance to conform to code requirements without removal of
power conductors or the use of any tools. Comply as per IEC 60947-6-1.
1.3.5 When the isolation switch is in the TEST or OPEN mode, the bypass switch shall
function as a manual transfer switch allowing transfer and retransfer of the load between the
two available sources without the feedback of load-regenerated voltage to the transfer
switch. This transfer/retransfer operation shall comply with Paragraph 42. of UL 1008.
1.4.1 The control module shall direct the operation of the transfer switch. The module's sensing
and logic shall be controlled by a built-in microprocessor for maximum reliability, minimum
maintenance, and inherent digital communications capability. The control module shall be
connected to the transfer switch by an interconnecting wiring harness. The harness shall
include a keyed disconnect plug to enable the control module to be disconnected from the
transfer switch for route maintenance. Comply as per IEC 60947-6-1. Control
module is in built with ATS switch as per
1.4.2 The control module shall be completely enclosed with a protective cover and be ABB brand TruOne standard.
mounted separately from the transfer switch unit for safety and ease of maintenance. Sensing
and control logic shall be provided on plug-in printed circuit bards for maximum
reliability. Interfacing relays shall be industrial control grade plug-in type with dust
covers. All relays shall be identical to minimize the number of unique parts.
1.4.3 The control panel shall meet or exceed the voltage surge withstand capability in
accordance with IEE standard 4672-1974 (ANSI C37.90a-1974) and the impulse
withstand voltage test in accordance with the proposed NEMA standard ICS 1-109.
1.5 Operation
1.5.1 Three phase control shall be provided for three phase power sources. Three phase controls
shall include a selector switch to enable temporary operation on single phase power sources.
1.5.2 The voltage of each phase of the normal source shall be monitored, with pickup adjustable
from 85 to 100% and dropout adjustable from 75 to 98% of pickup setting, both in
increments of 1%, and shall be fully field adjustable without the use of any tools, meters or
power supplies. Repetitive accuracy of settings shall be ± 2% or better over an operating
temperature range of -20 oC to 70 oC. Factory set to pick up at 90% and drop out at 85%.
1.5.3 The control module shall include four time delays that are fully field-adjustable in
increments of atleast 13 steps over the entire range as follows: Comply.
1.5.3.1 Time delay to override momentary normal source outages to delay all transfer switch and
engine starting signals. Adjustable from 0 to 6 seconds. Factory set a 1 second, unless
indicated otherwise on the plans.
1.5.3.2 Transfer to emergency time delay. Adjustable from 0 to 5 minutes. Factory set at 0 minutes
unless indicated otherwise on the plans.
1.5.3.3 Retransfer to normal time delay. Time delay is automatically bypassed if emergency
source fails and normal source is acceptable. Adjustable from 0 to 30 minutes. Factory set at
30 minutes unless otherwise indicated on the plans. Provide a toggle switch to manually
1.5.3.4 Unloaded running time delay for emergency engine generator cooldown. Adjustable from
0 to 60 minutes. Factory set at 5 minutes, unless indicated otherwise on the plans.
1.5.4 A set of DPDT gold-flashed contacts rated 10 amps. 32VDC shall be provided for a low-
voltage engine start signal when the normal source fails. The start signal shall prevent dry
cranking of the generator by requiring the generator to reach proper output, and to run for
the duration of the cooldown setting regardless of whether the normal source restores before
the load is transferred. Also provide a commit/no commit to transfer selector switch to select
whether the load should be transferred to the emergency generator if the normal source
restores before the generator is ready to accept the load.
1.5.5 A momentary-type test switch shall be provided to simulate a normal source failure. Also,
terminals for a remote contact which opens to signal the ATS to transfer to emergency and Comply.
terminals for remote contacts which open to inhibit transfer to emergency and/or retransfer
to normal shall be provided.
1.5.6 A visual position indicator shall be provided to indicate bypass-isolation switch position.
Pilot lights shall indicate availability of power sources and automatic transfer switch
position. A prominent and detailed instruction plate shall be furnished.
1.5.7 One set of auxiliary contact shall be provided rated 10 amps, 480V AC, consisting of one
contact closed when the ATS is connected to normal and one contact closed when the ATS
is connected to emergency. Output terminals to signal the actual availability of the normal
and emergency sources as determined by the voltage sensing pickup and dropout
settings for each source, shall be provided.
1.5.8 Each switch shall be furnished with an operator's manual providing installation and
operating instructions.
x NFPA 70: National electrical code, including use in emergency and standby
systems in accordance with Articles 517,700, 701 and 702
x IEEE Standard 446: IEEE Recommended practice for emergency and standby power Comply as per IEC 60947-6-1.
systems (Orange Book)
x IEEE Standard 241: IEEE Recommended practice for electric power systems
in commercial buildings (Gray Book)
NEMA Standard
1.6.2.1 Rated in amperes for total system transfer including control of motors, electric discharge
lamps, eclectic heating and tungsten filament lamp loads as referred to in paragraph 38.13 of
UL 1008.
1.6.2.2 Switches 400 amperes and below shall be suitable for 100 tungsten-filament lamp load.
1.6.2.3 Temperature rise tests after the overload and endurance tests to confirm the ability of the
transfer switches to carry their rated current within the allowable temperature limits. Comply as per IEC 60947-6-1.
1.6.2.4 No welding of contacts. Transfer switch must be electrically operable to alternate source
after the withstand current tests.
1.6.2.5 Dielectric tests at 1960 volts, rms, minimum after the withstand current test.
1.6.2.6 In addition to the above, ATS / BPS for use with fire pumps shall conform to the
requirements of NFPA 20, standard for Centrifugal fire pumps.
1.7.1 The ATS / BPS shall be rated to withstand the available rms symmetrical short-circuit current
at the ATS / BPS terminals with the type of over-current protection shown on the plans.
1.9.1 The ATS / BPS system shall be supplied completely assembled in a form enclosure BSEN
60439.
1.9.2 The ATS / BPS manufacturer shall maintain a local service center capable of emergency
services or r out i ne preventive maintenance and shall offer p r e ve n t a t i ve ma i n t e n a n c e
c o n t r a c t s . The manufacturer shall maintain records of each switch, by serial number, for a
minimum of 20 years.
End of Section
DUBAI, UAE 0
CONTENTS
SECTION-16240
CAPACITOR BANK
INDEX
Page
1. General 2
4. Harmonic filter 6
5. Harmonic analysis 7
1. GENERAL
Contractor shall supply and install power factor correction units, free standing, floor
mounted in the
Main Electrical Room. The units are expected to:
1. Maintain the power factor of the installation to a value not lower than 0.9.
2. Give a minimum reactive correction of kVAr, as indicated on the drawings. Comply.
7. MAKE GOOD: damaged painted surfaces, clean and apply rust inhibiting
prime coat and two finishing coats of approved enamel upon delivery of
equipment to site, or as required by the Engineer
B. Inspection And Tests On Site
1. EQUIPMENT: inspect- equipment upon delivery to site and report any damage
to the Engineer
2. SWITCHGEAR: inspect and check capacitor bank for completeness,
component ratings, types, sizes, and wiring connections. Check phasing
of busbars, contacts and clearances
3. TEST: after installation and before hand over, carry out all tests required by
the governing codes and any other tests the Engineer may require to check
compliance of installation with the Specification, including insulation
resistance tests and operational tests (compensation)
2. The harmonic levels as specified for harmonics generating equipment like VFD’s,
UPS etc. shall be complied with. Total harmonic level in the system shall not
exceed 3% of the system voltage.
3. Harmonic in the system shall be analysed by Contractor after energizing and Not applicable as there is no LV MDB panels
switching on the loads. If active filters are required, Contractor shall submit in this project.
three proposals with prices which shall be considered as an additional cost
under PC sum.
4. Harmonic study shall be included as part of the contract.
5. Harmonic Analysis
A harmonic analysis shall be performed based on an approximation method for
evaluating total harmonic distortion (THD) voltage at the point of common coupling
(PCC), defined to be on the secondary side of the utility supply transformer. The Harmonic software study will be provided.
analysis shall take into account other devices connected on the same mains network. Supply of AHF by MEP contractor.
In installation where harmonic current may affect sensitive equipment, the AC
Drive manufacturer shall provide an automatic adaptable harmonics compensator to
cope with permanent modification of harmonic contents.
End of Section
CONTENTS
SECTION 16270
Page
4. Execution 14
7. All joints shall be neatly formed and finished flush with the adjacent surfaces by
grinding and/or machining. No joints shall be located on a corner and all bare edges shall Comply.
be lipped.
Structural members and bracing, where necessary, shall be welded or bolted to the frame.
under short circuit conditions. The bus bars shall not be damaged in any way under a
fault of short circuit experience with minimum 35 kA (rms) for 3 sec. Where two or
more conductors are used to form a phase, it shall be separated with an air gap sufficient
to allow for the ventilation of the individual conductors all round. Bus bar supports shall
be made of slotted first grade, “Bakelite” or glass fibre reinforced polymer able to
withstand minimum operating temperature of 130° C.
All connections in current carrying parts shall be made by means of bolts with lock
nuts. The use of tapped holes and studs or any other alternative method of connection
in current carrying parts shall not be employed without the express approval of the
Engineer prior to manufacture.
Bus bars shall be provided with approved shrinkable tube of adhesive stickers of
appropriate phase colour to indicate phases.
All connections, tapping and clamping shall be made in an approved manner to ensure
minimum contact resistance. All connections in the bus bars shall be firmly bolted and
clamped with even tension. Before assembly, all bus bar joint surfaces shall be filed or
finished to remove burrs, dents and oxides and silvered to Maintain good continuity at all Comply. Busbar size provided as per DEWA
joints. regulation and requirements.
All intermediate conducting material shall be used when there is a possibility of
electrolytic action when contacts of the copper bus bars with dissimilar metals are made.
An earth bar minimum size comply with BS7671 and BS7430 with minimum 50mm x
6mm to each vertical section of the cubicle units and shall run the full length at the
bottom of each switchboard. All metal parts of the switchboards and associated
equipment shall be bonded and connected to this earth bar. Minimum two connections
to main Earthing system shall be provided.
The neutral bus bar shall be the same size as that of the phase bars and shall be
provided with an adequate number of terminals including cable lugs, bolts, etc. to suit
the installation.
Bus bars shall be bare tinned type size 1.55A/mm² based on current density.
All screws, bolts, washers used for the bus bars shall be cadmium plated. All contact
parts of the bus bars and connections shall be sanded and coated with a thin coat of
chemical inert petroleum jelly. All bolts shall be tightened with an even tension.
Approved spring washers shall be used at all joints complete with cadmium plated high
tensile steel bolts.
All bus bars and switchgear terminals to which outgoing or incoming cables are
terminated shall be manufactured for a maximum temperature rise of 30°C above
ambient.
1.9 INSULATION
The clearances and insulation shall be such as to withstand the standard 3 kV for 1 min.
dielectric tests on the switchboard.
All insulation used shall be of the best quality and sufficiently strong, to withstand
all stresses which may be imposed on it in the ordinary erection and operation of Comply as per Dubai Euro FAT format.
the switchboards.
Where insulators are cemented or jointed to metal parts, such jointing shall be of such a
nature that no dangerous stresses are set up in the insulators by the unequal expansion or
contraction of the insulation and the metal through the range of temperatures stated in
clauses above.
Detail of cable or bus duct in and out of the switchboard shall take into the IP rating
requirement as specified for the switchboard.
1.11 PHASING
Phase rotation shall be strictly maintained throughout the project, and shall Comply.
comply with the requirements of BS 258. Phase distinguishing colours shall be
RED, YELLOW and BLUE.
1.12 LABELS
All factory built assemblies and equipment shall be clearly labelled in accordance
with LOCAL ELECTRICITY AUTHORITY regulations and to indicate its functions
by means of engraved
‘Traffolyte’ labels. Plastic labels are not acceptable. Emergency Main Switch Board
shall be “red- on-white” others shall be “black-on-white”. Engraved lettering not less Comply with PVC engraved labels in english
than 20mm high or as otherwise required and approved. All labels shall be in Arabic and language.
English languages.
Labels shall be attached by means of chrome finished countersunk screws and nuts.
Prior to engraving the labels, a label schedule shall be submitted for approval. Cost for
two sets of labels shall be included in the Tender to cater for any amendment to the label
as directed by the Engineer.
1.15 VENTILATION
All switchboards shall be properly natural ventilated.
Vents shall be provided with the consideration of IP rating as specified. Detailed Comply.
calculation shall be submitted to verify the total heat from the switchgear and
switchboard and the amount of vents and ventilation fans size.
The main low voltage switchboards shall be provided with High performance and high
accuracy power meter with LCD display capable of indicating real-time readings,
demand reading, energy readings, set up and resets menus, monitoring functions shall
be installed for the main switchboards.
The reading shall include but not limit to current (per phase, neutral and earth), voltage
(L-L, LN), real power, reactive power, apparent power, power factor, frequency, energy,
power quality readings such as voltage and current demand.
The meter power shall accept inputs from standard 5A current transformers and has full-
scale input of 10A. The voltage inputs shall be directly connected to 3 phase circuits of
600V and below without the need for Potential or current transformer. All reading shall
be scaled to their actual values without the need for a multiplier.
The power meter set up and resets shall be easily done via the meter display.
Ammeter and voltmeters shall be of moving iron coil spring controlled type with
96mm square dials, accuracy Class 1.5 with external zero adjustment screw that is
accessible from the front. Not applicable. No LV panels in this project.
Ammeters shall be selected such that full load current indications are not less than the
two thirds of linear scale of the meter and have a suppressed upper scale.
Ammeters shall be capable of taking overloads of 2 times continuously and voltmeter
1.2 times continuously.
Ammeters at the main incoming feeders shall in addition to the moving iron
mechanism be provided with thermal bimetal indicators with draw pointers to record
maximum demands. The mechanism shall not respond to short current peaks and
shall be manually resettable.
Frequency indicators shall be of the vibrating reed type. The meter shall be capable
of proper operation for voltage variation of ± 20% rated voltage.
Power factor meters shall be of the electrodynamics crossed coil mechanism suitable
for balance load, three-phase four-wire system. The accuracy class shall be 1.5 and
range 0.5 lag to 0.5 lead.
Instrument dials shall be white with black markings, and scales shall be of such
material that ageing, peeling or discoloration will not take place under tropical
conditions.
All instruments, when mounted on the switchboard, wired and ready for service, shall
be in good order and condition in every way. The measuring elements shall be
completely free from any discernible stickiness either at zero or upscale, and they shall
be capable of attaining the performance guaranteed by the manufacturers of the
respective instruments.
All terminals shall be completely insulated and potential circuits shall be suitable fused.
1.19 CONTACTORS
Contactors shall be of robust construction and shall comply with relevant parts of BS
EN 60439-1 and be rated for the following duties:
1. Contactors for voltages up to and including 1000 Volts A.C. and 1200 volts D.C.
2. Rated duty -Uninterrupted
3. Mechanical duty-Class I
4. Making and Breaking -AC4 Category
Contactors shall be selected to suit the load such that a minimum electrical life of
one million operations is ensured. The mechanical life shall be at least 5 million
operations. Not applicable. No control panels in this
project.
Contactors shall have at least 15 times making capacity and 10 times breaking
capacity for contactors less than 100 amps and 10 times and 8 times respectively
for contactors above 100
Amps. The selection of contactors shall be coordinated with the prospective fault levels
suitable at that point of installation.
Contactors shall generally be suitable for rail mounting and be of modular detail. The
coil shall be suitable for +10% and -15% of nominal main voltage. Provision shall be
made on the contactors for affixing of termination and contactor identification labels.
Contactors shall be provided in sheet steel enclosure of a tropical finish and vermin
proof. Adequate ventilation shall be accordance with BS, category IP 52 for indoor
service and IP 65 for outdoor service.
The contactor shall be located within the enclosure so that upon making or opening of the
contactor under normal or fault conditions, damage will not be caused to other equipment
and wiring within the enclosure.
An isolating switch shall be provided for each contactor circuit except that if there is
more than one contactor and they are grouped together, one incoming supply isolating Not applicable. No control panels in this
switch shall be provided to isolate all contactor circuits. Al mechanical interlocking project.
device between the isolating switch and panel cover shall be provided to prevent access
to live parts within the panel when the isolating switch is in the “ON” position.
Contactors equipped with both local and remote control shall have local/remote
changeover switches capable of being locked by padlock in the either position.
Contractor shall be provided with spare auxiliary (2 No. + 2 NC) in addition to
other required auxiliary contacts specified in the Tender.
Overload phase indicator shall be provided to show the phase overload condition.
The range of current setting adjustment for phase faults shall be 50% of 200% of rated full
load with tapping at 25% intervals and the time setting adjustment shall be 0 to 3 seconds
at 10 times the normal operating current. The current/time characteristics of the relays
shall be in accordance with the British Standard Curve and shall be provided during the
technical submission.
Both electromechanical and electronic type protective relays may be considered.
Submission of full technical detail and approval shall be obtained prior to installation.
All terminals shall be fitted with brass washers and securely fixed with lock nuts.
Displacement Insulation push-in type termination for cable up to 2.5mm², tunnel type
terminals shall be provided for cables up to and below 6mm². Cables larger than 6mm² Comply.
shall be terminated with compression cable lugs or proprietary makes of termination
approved by the Engineer.
3.2 ANTI-CONDENSATION HEATERS
Anti-condensation heaters shall be fitted in MDB together with an ON/OFF isolating
switch and adjustable hygrostat suitable for electrical operation at 240 Volts A.C. 50 Hz
single phase of sufficient capacity to raise the internal ambient temperature by 5° C. The
electrical apparatus so protected shall be detailed so that the maximum permitted rise in Not applicable as per SLD.
temperature is not exceeded if the heaters are energized while the switchboard is in
operation.
As a general rule, the heaters shall be placed at the bottom of the panel.
The high rupturing capacity (HRC) cartridge fuses of rating shown shall conform to BS EN
88 Part
2 Class Q1 with minimum breaking capacity of 80 KA. When fuses are used for motor Comply.
protection, they shall have Class R rating. Fuse bases and carriers shall be made of
high-grade phenolic moulding.
The contacts of all push buttons shall be of adequate strength and have a positive
wiping action when in operation.
The lamps shall be clear and shall fit into an accepted standard form of lamp holder.
The rated lamp voltage shall be 4% in excess of the auxiliary supply voltage AC
240V and DC 30V.
The lamp glasses/lens shall be in the standard colours, red, yellow, blue and amber. The
Comply.
colour shall be in the glass/lens and not an applied coating and the different coloured
glasses/lens shall be interchangeable.
Neon indicating lamps shall not be used with coloured lens.
Unless otherwise indicated or agreed with the Engineer, all lamp colours shall
conform to the following practice:
1. Red - red phase;
2. Yellow - yellow phase;
3. Blue - blue phase;
4. White - supply available.
5. Red - fault
4 EXECUTION
4.1 TESTING AND COMMISSIONING
All switchboards shall be tested and certified by the installation Engineer that it is safe
before supply is energized, and that all the equipment comply with the requirements of
the Specification.
Generally, such tests in the factory and repeated at site are as follows:
1. Insulation resistance tests;
2. Earth continuity tests;
3. Dielectric test -3 kV DC for 1 minute;
4. Check of clearance and creepage distances; Comply as per Dubai Euro FAT format.
5. Tests to prove correct operation of controls, interlocks, tripping and
closing circuits, indications, etc.
6. Phasing tests;
7. Operation of all protective gear circuits by primary injection and system fault
tests to check sensitivity and stability, factory report to be submitted
8. Test of accuracy of all measuring instruments;
9. Test operation of alarm devices;
10. Checking of all internal cabling and function operation;
11. Above tests are minimum requirement and shall include all other tests required by
the engineer to verify compliance with the Specification.
Triplicate sets of all principal test records and test certificates are to be supplied for all
the tests carried out in accordance with the Specification to the Engineer for approval
before dispatch from the switchboard factory.
All costs, materials, equipment, labour, etc. necessary for the execution of the
testing shall be included in this portion of work.
4.2 TRANSPORTATION
Switchboards are not allowed to be delivered to site until the electrical room or switch
room is in a clean and acceptable condition with lockable doors. Comply. Storage of panels by MEP
Switchboards transported to site shall be fully covered with weather-proof contractor.
covers and transportation eye bolts shall be provided for handling at site.
Switchboards which are poorly packed and result in signs of corrosion will be rejected.
All necessary measures to cover and protect the switchboards at site shall be provided.
Such measures shall include a complete PVC blanket over the whole switchboard or
distribution board.
6.1 GENERAL
All distribution boards other than weather-proof boards which shall have cast metal
enclosures shall be assembled in sheet steel enclosures arranged for surface / flush
mounting. Only type tested commercially manufactured and assembled boards will be
acceptable.
Distribution boards shall have a short circuit rating of 25 kA for 3 seconds unless a higher
rating Proposed FDBs are row type distribution
DB’s shall be provided with 10% spare ways on the outgoing section. boards. Hence not applicable. Comply as
per DEWA regulation and requirements.
6.2 ENCLOSURES FABRICATION
The enclosures shall be fabricated from sheet steel having adequate gauge to ensure a
rigid robust construction free from distortion, each enclosure shall be of adequate size
to accommodate all the components specified and shall conform to BS EN 60439: Part
12.
7.1 STARTERS
- All motors shall be fed separately from a Motor Control Centre. Starters shall be in
accordance with BSEN 60947 and BSEN 60947 – 4-1. They shall be protected by circuit
breakers and be generally complying with the following details :
Each starter panel shall be provided with a main incoming MCCB capable of carrying the
full load current.
a. On load triple pole MCCB with two normally open and one normally closed
auxiliary switches. The MCCB to be mechanically interlocked with the starter component
door and capable of breaking the motor starting current and of making onto a fault at the
motor terminals. Breakers shall be motor protection type. MCCB shall be provided for any
load of 5kW and above.
b. Four pole contactors to be fitted with three normally open and three normally closed
auxiliary contracts. All the auxiliary contacts to be wired down to the starter terminal block.
c. One triple pole thermal over current relay incorporating over current, phase sequence and
single phase protection with adjustable trip settings. Not applicable. No control panels in this
submission.
External mechanical hand reset to be provided
e. Each starter shall be fitted with one set of local start/stop buttons and a local / remote / auto
selector switch or hand / off / auto switch as required. Each starter control wiring terminal
block shall include control terminals for connection of remote push buttons, auto
circuits and local and remote emergency stop push buttons.
f. Where more than one motor with a duty / standby or duty / backup functions used, the
starter control wiring shall be arranged to automatically change duty upon the fault
tripping of the selected motor. A duty / standby or sequence selector switch shall be
provided.
g. Each starter shall be fitted with built-in transformer operated (LED) lamps indicating :
Motor running (green)
Motor stopped (red)
Overload tripped (amber)
h. Each starter panel shall be fitted with an ammeter, volt meter and hour meter and selector
switch for motors 5.0KW and above.
i. Each starter to be equipped with labels in English and Arabic giving drive designation,
plant number and control operation.
j. Each starter control wiring shall included control terminal and control relays as necessary
achieve any interlocking specified elsewhere.
l. Reduced voltage electronic soft starters in addition to various motor starting and stopping
options should include the following :
Stall protection and jam detection.
x Excessive starts per hour.
x Underload protection.
x Undervoltage, overvoltage, voltage unbalance and phase reversal
protection.
x Diagnostics features.
7.2.1 Starter units for manual operation shall have push buttons for starting and stopping, together
with auxiliary contacts for remote indicator lights where specified. Starter units arranged for
automatic operation shall have hand / off / Auto controls and remote push buttons.
7.2.2 All Star Delta starter shall be provided with electrical interlocks for star delta contactor
assembly to prevent short circuiting.
7.2.3 Enclosure
Panels shall be constructed of a minimum 1.6mm to 2.0mm thick electro galvanized steel
coated with high solid enamel polyester electrostatic spray and over backed and protected to IP-
55.
Front access shall be arranged for all panels with hinged lift off doors. Dust and damp proof
gasket around the edge and fitted with lockable cam type chromium plated handle
mechanically interlocked with the starting MCCB. Not applicable. No control panels in this
The enclosure for the motor starters are divided into two types as follows: submission.
1. Single starter panel.
2. Multi – starter panels.
The panels shall be fully wired internally at the manufacturer works to terminal strips.
The control panel internal wiring shall accord with BS 7671. All internal wiring of the
control panel shall be utilizing 300 / 500V grade single core, circular LSF (HR) insulated and
sheathed cable of appropriate current carrying capacity. Minimum size cable that shall be used
is (1.5mm2).
The controlling circuits shall be wired using white sheathed cable for live feeds, with black
sheathed neutral conductors.
All cabling within the panel shall be run within appropriately sized slotted side, plastic
trunking, fitted with appropriate retaining clips and arranged to run continuously around inside
the panel. Cables to items of control gear shall then leave trunking slot adjacent to their
location, with any quantity of cables from trunking to control item being formed into a loom
using plastic straps.
A 50% space factor shall be allowed in all trunking and loom strap to cater for both the cooling
and spare capacity requirements.
7.2.5 Fixings
No item of equipment secured within the control panel shall incur penetration of the main
cabinet for riveting, bolting, etc.
All fixings shall be achieved with adequately sized brass bolts and nuts (or threaded inserts).
Any fixing bolt visible from the front face of the panel shall be mushroom headed and
bright chromium plated with similar sized visible bolt heads generally used, with the possible
exception of main panel plates retaining bolts which may be larger.
x Each isolator switch, indicator lamp and panel component shall have its function clearly
defined, all indication lamps to be LED.
x Adjacent to each external connection terminal block shall be a label defining
the item to be connected and each terminal individually referenced to the main wiring
diagram. Each circuit breaker and starter shall be labelled to define item protected and
rating or overload setting to be used.
x For ease of tracing cabling, at each termination position the cable shall be
identified with a numbered Helerman identification ring co-related to the wiring
diagram provided with the control panel.
x All labels shall be screw fixed engraved black traffolite having white infilling and
clearly legible letter,graded in size for emphasis and clear identification for control
grouping by larger lettering with smaller lettering for selected operations and
indications. 400 volt warning labels shall be provided as appropriate.
x For simple/minimal function control panels, indicator lamps shall be of the low
voltage 24 volt transformer (LED lamp) type and accord with the signaling colors
laid down in BS. 4099. Minimum lens diameter shall be 12.5mm and all lenses on a
panel shall be of a matching size and appearance and removable from the front for
lamp replacement. For general purpose medium to large scale control systems, the Not applicable. No control panels in this
indicator lights shall be of the light emitting diode systems. Circuitry shall be submission.
incorporated to achieve (with a suitable test push button) verification of all lamps
operability.
x Terminations shall be screw grip to receive spade type crimped/soldered lugs.
a. They shall be of the rotary type, rated to suit item controlled and fitted with pointer
type switching knob. Terminations shall be screw grip to receive spade type
crimped/soldered lugs.
b. Where starter/contactor is particularly detailed to be mounted remote from the main
control panel then, in these instances, they shall be of the totally enclosed type,
incorporating motor supply isolator, hand-off- auto-selector switch, latching
emergency power 'off' button and incorporating auxiliary contacts for basic control
panel indications.
c. Starters and contactors shall, however, be located within the control panel and be
of the open type with readily replaceable operating contacts and coils.
They shall incorporate auxiliary contacts as required to achieve controls operation
and indications specified.
d. Unless particularly detailed, all motors shall be assumed as operating from a 400
volt 50 HZ 3-phase supply.
e. All starters shall incorporate under volt release, single phasing and appropriately
set thermal overload protection, together with appropriate auxiliary contact block for
required signaling, etc.
f. Where motors are duplicated for standby purposes, then they shall be arranged to
automatically change duty upon the fault tripping of the selected motor.
Any motorized valve or damper controlled via a compensated system, shall be arranged
such that a manual selector switch is provided to override compensated selection and enable
manual opening/closing or on/off control, as appropriate. Any compensator unit mounted
within the control cabinet shall remain in the manufacturer's purpose made enclosure
and be installed strictly in accordance with the manufacturer's recommendations.
a. Each time switch shall be of the quartz movement type with minimum 24 hour
battery reserve or operated by a 240 volt synchronous motor and of the type
incorporating separate motor supply and control switch terminals and be with a
minimum of a 24 hour self-winding clockwork spring reserve.
b. Unless more sophisticated operation is specified elsewhere, then each time
clock shall be capable of two 'on' and two 'off' operations every twenty-four hour
period. Also, any control time switch incorporated within the panel, shall be
complete with an associated bypass selection facility to manually override 'on/off'.
1. Each item of controlled plant shall be separately protected. Circuit breakers shall be
arranged in a composite bank.
2.
All terminals and bus bars (which shall be solid copper) etc., shall be correctly
shrouded to prevent exposed live contact.
3. Circuit breakers provided shall incorporate space allowance for 25% increase in capacity,
by later modification, with space for at least three breakers of each size used in the initial
panel circuits.
Isolators shall be rated to make or break the electrical supply to the particular item whilst
such item is running on load.
End of Section