Illustrated Parts List

TA-Y00-400019 (ES 9206A )

May 2012
Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CASE ASSEMBLY .................................................................................................................................................................................. 4
CONTROL HOUSING ASSEMBLY..................................................................................................................................................... 6
COUNTERSHAFT ASSEMBLY ........................................................................................................................................................... 7
INPUT SHAFT ASSEMBLY .................................................................................................................................................................. 8
MAINSHAFT ASSEMBLY .................................................................................................................................................................... 9
REVERSE IDLER ASSEMBLY .......................................................................................................................................................... 11
SHIFT BAR ASSEMBLY ..................................................................................................................................................................... 13
SHIFT BAR HOUSING ASSEMBLY ................................................................................................................................................. 14

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
T - Part numbers beginning with the letter 'T' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
• Item Number - corresponding with numbers on illlustrations for part identification.
• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - specifies part number of replaced part.
• Quantity - quantity required for assembly.
• Notes - defines unique characteristics or requirements.
• Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.

3
Group: CASE ASSEMBLY

9
10

8 21 22 24
20

7 18 18 19
17

16

23

2
14 15

13 13
5

3 4 11

12

PU0127

CASE ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 330018 FRONT BEARING COVER 1 INCLUDED 330019, 4300204 &
ASSY. 675250, COMPRISES ITEM 1 AND 3
0 CA- CASE ASSY. 1 COMPRISES ITEM 6-8, 11 AND 12
330006-00
1 330019 FRONT BEARING COVER 1
2 239614 SCREW 6 5/16 - 18 X .81
3 4300204 OIL SEAL 1
4 3315659 GASKET 1
5 3315679 PLUG 1
6 330093 CASE 330006 1 ECO-0015854, UNITS BUILT
BEGINNING WITH S/N D0012580
7 X12-1207 FILLER PLUG 1
8 226858 MAGNETIC PLUG 1
9 330001 COUPLING FLANGE 1
10 330192 LOCK NUT 4304690 1 UNITS BUILT BEGINNING WITH S/N
D0023782
11 GX8881616 PTO OPENING COVER 201398,8881616 2 ECO-0015854, UNITS BUILT
BEGINNING WITH S/N D0012580
12 330132 CAPSCREW 239613 12 3/8-16, UNITS BUILT BEGINNING
WITH S/N D0023782
13 3315681 SHIM 0.102 1 AS REQUIRED
13 3315682 SHIM 0.178 1 AS REQUIRED
13 3315683 SHIM 0.254 1 AS REQUIRED
13 3315684 SHIM 0.508 1 AS REQUIRED
13 4300977 SHIM 1.016 1 AS REQUIRED
14 4301607 C/S BEARING COVER 1
15 330133 SCREW X-8C-604 4 3/8-16X1-1/4, UNITS BUILT
BEGINNING WITH S/N D0023782
16 5501541 SPEEDO ROTOR 1
17 330137 STUD 239433 4 1/2-20 / 1/2-13, UNITS BUILT
BEGINNING WITH S/N D0024680
18 3315662 SHIM 0.102 1
18 3315663 SHIM 0.178 1
18 3315664 SHIM 0.254 1
4
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
18 3315665 SHIM 0.508 1
18 4300978 SHIM 1.016 1
19 5556512 CUP BEARING 711123 1 NOR SERVICEABLE SEPARATELY
(ORDER 5556512 & 5556513)
20 4304727 REAR BEARING COVER 1
21 239436 WASHER 4
22 86D8 NUT 4
23 3344636 SPEEDO SENSOR 1
24 4300119 OIL SEAL 1

5
Group: CONTROL HOUSING ASSEMBLY

5 14
12
11 9

7 6
8
8

3 2
3
3
10

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PU0113

CONTROL HOUSING ASSEMBLY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 A-10001 CONTROL HOUSING 1
ASSY.
2 12F100 EXPANSION PLUG 1
3 3312252 BUSHING 3
4 330004 CONTROL HOUSING 1 INCLUDES 330000 & 3312252 (3)
5 A-10000 SHAFT AND LEVER ASSY. 1
6 X2014210 BREATHER 1
7 3316290 INNER SHIFT LEVER 1
8 3315272 SCREW 2
9 1819 WIRE 1
10 4305120 SPRING 1
11 3312225 OIL SEAL 1
12 3344134 BOOT 1
13 4301958 GASKET 1
14 330133 SCREW X-8C-604 4 3/8-16X1-1/4, UNITS BUILT
BEGINNING WITH S/N D0023782

6
Group: COUNTERSHAFT ASSEMBLY

7 8
6

4 5
3
2
1

13
12

11
10 10

PU0106

COUNTERSHAFT ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 NA- COUNTERSHAFT ASSY. 1
4303238-02
1 3315686 SNAP RING 1
2 3315687 WASHER 1
3 5557506 BEARING CUP 1
4 5557008 BEARING CONE 1
5 3315752 SNAP RING 1
6 3315743 DRIVE GEAR C/S 1
7 4301478 5TH GEAR C/S 1
8 4304097 4TH GEAR C/S 1
9 4304056 3RD GEAR C/S 1
10 230292 KEY 2
11 4303238 COUNTERSHAFT 1
12 5556511 CONE BEARING 658981 1 NOR SERVICEABLE SEPARATELY
(ORDER 5556510 & 5556511)
13 5556510 CUP BEARING 660181 1 NOR SERVICEABLE SEPARATELY
(ORDER 5556510 & 5556511)

7
Group: INPUT SHAFT ASSEMBLY

3
2
1

PU0120

INPUT SHAFT ASSEMBLY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 DA- INPUT SHAFT ASSY. 1 COMPRISES ITEM 2-3
330090-00
1 5557502 BEARING CUP 675250 1 NOR SERVICEABLE SEPARATELY
(ORDER 5557502 & 5556509)
2 5556509 CONE BEARING 742259 1 NOR SERVICEABLE SEPARATELY
(ORDER 5557502 & 5556509)
3 330090 INPUT SHAFT 4301485 1 INTERCHANGEABLE

8
Group: MAINSHAFT ASSEMBLY

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11 11
3 5 7 8
2 6 6
4
2
1

20
9
16 21 21
15 19
13 12 17 17 18
12 14

24
21 21
22 23

28 29 30

26 14 27
25

PU0114

MAINSHAFT ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 710787 BEARING CONE 1
9
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
2 4301467 SYNCHRO CUP 5/6 2
3 A-6608 SYNCHRONIZER ASSY. 1
5/6
4 4301476 CLUTCH HUB 5/6 1
5 4301477 5TH GEAR M/S 1
6 3315737 BEARING 2
7 3315728 SNAP RING 1
8 3315727 WASHER 1
9 10J06 STEEL BALL 2 3/16"
10 4304098 4TH GEAR M/S 1
11 4124075 BEARING 2
12 4301466 SYNCHRO CUP 3/4 2
13 A-6136 SYNCHRO ASSY. 3/4 1
14 3315725 SNAP RING 2
15 4301475 CLUTCH HUB 3/4 1
16 4304057 3RD GEAR M/S 1
17 3315722 BEARING 2
18 3315717 SNAP RING 1
19 3315719 WASHER 1
20 4304544 2ND GEAR M/S 1
21 3315703 BEARING 4
22 A-7934 SYNCHRONIZER ASSY. 1
1/2
23 4304549 MAINSHAFT 1
24 4304545 1ST GEAR M/S 1
25 4301474 CLUTCH HUB REVERSE 1
26 4304550 SLIDING CLUTCH 1
REVERSE
27 4304555 BEARING 1
28 4304547 REVERSE GEAR M/S 1
29 4301492 THRUST WASHER 1
30 5556513 CONE BEARING 5557003 1 NOR SERVICEABLE SEPARATELY
(ORDER 5556512 & 5556513)

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Group: REVERSE IDLER ASSEMBLY

5
3
4

1
2
1

PU0104

REVERSE IDLER ASSEMBLY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 A-7308 REVERSE IDLER SHAFT 1 COMPRISES ITEM 1-5
ASSY.
1 3315674 BEARING 2
2 3315676 SPACER 1
3 330105 REVERSE IDLER GEAR 4304318 1 UNITS BUILT BEGINNING WITH S/N
D0011633
4 3315672 REVERSE IDLER SHAFT 1
5 10J06 STEEL BALL 1 3/16", 3/16"

11
Group: SHIFT BAR ASSEMBLY

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4
5
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7 9
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1
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19 11

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16 13

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PU0110
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SHIFT BAR ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4302636 YOKE BAR REVERSE 1
2 21736 SNAP RING 1
3 3316295 WASHER 1
4 21724 SPRING 1
5 22834 SPRING 21723 1 UNITS BUILT BEGINNING WITH S/N
D0028392
6 3316298 WASHER 1
7 3316296 PLUNGER 1
8 3316300 SHIFT BLOCK REVERSE 1
9 3315897 YOKE ASSY. REVERSE 1
10 1JM6028 PIN 6
11 1JM3528 PIN 6
12 3315757 SHIFT BAR RETAINER 1
13 233043 CAPSCREW 8
14 3315772 YOKE ASSY. 1ST/2ND 1 INCLUDES 3315770 & 227675
15 227675 YOKE PAD 6
16 3315778 SHIFT BLOCK 1ST/2ND 1
17 4301279 SHIFT BAR RETAINER 2
18 4301472 YOKE BAR 5TH/6TH 1
19 10J14 STEEL BALL 6
20 4304561 YOKE BAR 1ST/2ND 1
21 201044 PIN 2
22 A-6139 YOKE ASSY. 3RD/4TH 1 INCLUDES 4301486 & 227675
23 4301471 YOKE BAR 3RD/4TH 1
24 A-6138 YOKE ASSY. 5TH / 6TH 1 INCLUDES 4301488 & 227675

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Group: SHIFT BAR HOUSING ASSEMBLY

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7 5
8 10
9
5 9
9 4 5
4 4
3

11

PU0108

SHIFT BAR HOUSING ASSEMBLY

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4300854 GASKET 1
2 3002293 SHIFT BAR HOUSING 1
3 4303655 PLUG 1
4 238370 LIFTING PLATE 3
5 330194 CAPSCREW X-8-688 3 3/8-16X1, UNITS BUILT BEGINNING
WITH S/N D0023782
6 4304808 REVERSE SWITCH 1
7 15900 GASKET 1
8 4301719 RETAINER BALL 1
9 10J14 STEEL BALL 7
10 330135 CAPSCREW X-8C-600 14 3/8-16X1, UNITS BUILT BEGINNING
WITH S/N D0023782
11 3315765 SPRING 4305028 4 UNITS BUILT BEGINNING WITH S/N
D0027311

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