JNU, Jaipur Mechanical Engineering Syllabus

SYLLABUS
SCHEME OF EXAMINATION AND

COURSE OF STUDY
FACULTY OF ENGINEERING AND TECHNOLOGY
MECHANICAL ENGINEERING
(FOUR YEAR SEMESTER SCHEME)
Page 1 of 77
SYLLABUS SCHEME, B.TECH. III SEMESTER
(MECHANICAL ENGINEERING)
THEORY PAPERS (A)
Number of
Duration
Subject Teaching Hours Evaluation Scheme
S.NO Subject of ESE
Code Per Week
L T I A Test E T Test Total
1 3ME-1 Mech. of Solids 3 1 3 30 70 100
2 3ME-2 Material science& Engg. 2 3 30 70 100
3 3ME-3 Engg. Thermodynamics 3 1 3 30 70 100
4 3ME-4 Manufacturing Process 3 3 30 70 100
Object Oriented
5 3ME-5 3 3 30 70 100
Programming in C++
Advanced Engg.
6 3ME-6 2 1 3 30 70 100
Mathematics
Total 16 3 600
PRACTICALS AND SESSIONALS (B)
Number of Evaluation Scheme

Subject Duration
S.NO Subject Teaching Hours
Code of ESE Sessional Practical Total
Per Week
1 3ME-7 Strength of Material Lab 2 3 30 20 50
2 3ME-8 Material Science Lab 2 3 30 20 50
3 3ME-9 Thermal Engg. Lab-I 2 3 30 20 50
4 3ME-10 Production Engg. Practice 3 3 30 20 75
5 3ME-11 Computer Programming Lab 2 3 60 40 50
6 3ME-12 Machine Drawing 3 3 50 - 75
Discipline and Extra
7 3ME-13 50
Curricular Activities
Total 14 18 230 120 400
Grand Total Total Marks

Theory 600
Practical 400
Grand Total for Semester 1000
Total 32 Period Per Week

L: Lecture , T: Tutorial , P: Practical, ESE: End Semester Examination , IA : Internal Assessment , ET: End
Term
Page 2 of 77
SYLLABUS SCHEME, B.TECH. IV SEMESTER
THEORY PAPERS (A)
Number of
Duration
S.NO Subject of ESE
Code Per Week
1 4ME-1 Design of M/c Elements -I 3 1 3 30 70 100
2 4ME-2 Automobile Engineering 2 3 30 70 100
3 4ME-3 Fluid Mechanics 3 1 3 30 70 100
4 4ME-4 Machanical & Machine Tools 3 3 30 70 100
5 4ME-5 Kinematics fo Machines 3 3 30 70 100
6 4ME-6 Measurement & Control 2 1 3 30 70 100
Total 16 3 3 600

Subject Duration
Per Week
1 4ME-7 Dynamics of Machine Lab-I 2 3 45 30 75
2 4ME-8 Fluid Mechanics Lab 2 3 30 20 50
3 4ME-9 Thermal Engg. Lab-II 3 3 45 30 75
Mechanical Measurement &
4 4ME-10 2 3 45 30 75
Control Lab
5 4ME-11 M/c Design Sessional -I 3 3 45 30 75
6 4ME-12 - 50
Total 12 18 210 140 400

Theory 600
Practical 400

Term
Page 3 of 77
SYLLABUS SCHEME, B.TECH. V SEMESTER
THEORY PAPERS (A)
Number of
Duration
S.NO Subject of ESE
Code Per Week
Advanced Mechanics of
1 5ME-1 3 1 3 30 70 100
Solids
2 5ME-2 Heat Transfer 3 1 3 30 70 100
Fundamentals of
3 5ME-3 3 3 30 70 100
Aerodynamics
4 5ME-4 Industrial Engg.-I 3 3 30 70 100
5 5ME-5 Dynamics of Machines 3 1 3 30 70 100
Principles of Turbo
6 5ME-6 3 1 3 30 70 100
Machines
Total 18 4 3 600

Subject Duration
Per Week
1 5ME-7 P.E. Lab.-I 3 3 60 40 100
2 5ME-8 Automobile Engg. Lab. 2 3 45 30 75
3 5ME-9 DOM Lab -II 2 3 45 30 75
Matlab & Computer
4 5ME-10 3 3 60 40 100
Graphics
5 5ME-11 50
Total 10 12 210 140 400

Theory 600
Practical 400

Term
Page 4 of 77
SYLLABUS SCHEME, B.TECH. VI SEMESTER
THEORY PAPERS (A)
Number of
Duration
S.NO Subject of ESE
Code Per Week
1 6ME-1 Design of M/C Elements -II 3 1 3 30 70 100
I.C. Engines & Diesel Power
2 6ME-2 3 3 30 70 100
Plant
Manufacturing Science &
3 6ME-3 3 1 3 30 70 100
Technology
Noise, Vibration and
4 6ME-4 3 1 3 30 70 100
Harshness
Hydraulic Machines &
5 6ME-5 3 1 3 30 70 100
Hydroelectric Power Plant
Numerical Methods and
6 6ME-6 3 3 30 70 100
Applied Statistics
Total 18 4 600

Subject Duration
Per Week
1 6ME-7 Heat Transfer Lab. 3 3 60 40 100
2 6ME-8 Turbo Machinery Lab. 2 3 45 30 75
Computer Oriented
3 6ME-9 2 3 45 30 75
Numerical Methods Lab.
4 6ME-10 Machine Design Session- II 3 3 60 40 100
5 6ME-11 50
Total 10 12 210 140 400

Theory 600
Practical 400

Term
Page 5 of 77
SYLLABUS SCHEME, B.TECH. VII SEMESTER
THEORY PAPERS (A)
Number of
Duration
S.NO Subject of ESE
Code Per Week
1 7ME-1 Computer Aided Design 3 3 30 70 100
Refrigeration & Air-
2 7ME-2 3 1 3 30 70 100
conditioning
3 7ME-3 Operations Research 3 1 3 30 70 100
Steam Turbines & Steam
4 7ME-4 3 1 3 30 70 100
Power Plant
Product Development and
5 7ME-5 3 3 30 70 100
Launching
Elective I (i). Robotics
6 7ME-6 Mechatronics (iii).Computer 3 3 30 70 100
Integrated Manufacturing
Total 18 3 600

Subject Duration
Per Week
1 7ME-7 P.E. Lab -II 3 3 60 40 100
2 7ME-8 Mechanical Vibrations Lab. 2 3 30 20 50
3 7ME-9 I.C.Engine Lab 2 3 30 20 50
Practical Training and
4 7ME-10 Industrial Visit* 2 3 60 40 100
5 7ME-11 Project Stage-I 2 30 20 50
7ME-12 Curricular Activities 50
Total 11 12 210 140 400

Theory 600
Practical 400

Term
Page 6 of 77
SYLLABUS SCHEME, B.TECH. VIII SEMESTER
THEORY PAPERS (A)
Number of
Duration
S.NO Subject of ESE
Code Per Week
Renewable Energy
1 8ME-1 3 3 30 70 100
Technology
2 8ME-2 Operations Management 3 1 3 30 70 100
Gas Turbines & Gas Power
3 8ME-3 3 1 3 30 70 100
Plant
Reliability and
4 8ME-4.1 3 1 3 30 70 100
Maintenance Engg.
Computational Fluid Flow
5 8ME-4.2 3 3 30 70 100
& Heat Transfer
6 8ME-4.3 Finite Element Methods 3 3 30 70 100
Total 18 3 400

Subject Duration
Per Week
CAD Lab (Pro E
1 8ME-5 /Unigraphics /Autocad 3 3 60 40 100
Inventor)
2 8ME-6 CAM and Robnotics Lab. 2 3 45 30 75
3 8ME-7 Industrial Engg. Lab 2 3 45 30 75
4 8ME-8 Seminar 2 3 60 40 100
5 8ME-9 Project Stage -II 2 120 80 200
8ME-10 50
Total 11 12 330 220 600

Theory 400
Practical 600

Term
Page 7 of 77
B.TECH. (SECOND YEAR)
THIRD SEMESTER
THEORY
Page 8 of 77
3ME-1: MECHANICS OF SOLIDS
Marks Allotted: 100
UNIT 1
Stress & strain: Tension, compression, shearing stress & strain; Poisson’s ratio: Stress-strain
relationship, Hooke’s law; equations of static = w for 2D & 3D cars Elastic constants and
their relations for a isotropic hookean material, anisotropy & orthotropy, thermal stresses,
composite bars; simple elastic, plastic & visco-elastic behavior of common materials in
tension and compression test, stress-strain curves. Concept of factor of safety &
permissible stress. Conditions for equilibrium. Concept of free body diagram; Introduction
to mechanics of deformable bodies.
UNIT 2
Members subjected to flexural loads: Theory of simple bending, bending moment and shear
force diagrams for different types of static loading and support conditions on beams.
Bending stresses, Section modulus and transverse shear stress distribution in circular,
hollow circular, I, Box, T, angle sections etc.
UNIT 3
Principal planes, stresses & strains: Member s subjected to combined axial, bending &
Torsional loads, maximum nor mal & shear stresses; Concept of equivalent bending &
equivalent twisting moments: Mohr's circle of stress & strain. Theories of Elastic Failures:
The necessity for a theory, different theories, significance and comparison, applications.
UNIT 4
Torsion: Torsional shear stress in solid, hollow and stepped circular shafts, angular
deflection and power transmission capacity. Stability of equilibrium: Instability & elastic
stability. Long & short columns, ideal strut, Euler's formula for crippli ng load for columns
of different ends, concept of equivalent length, eccentric loading, Rankine formulae and
other empirical relations.
UNIT 5
Transverse deflection of beams: Relation between deflection, bending moment, shear force
and load, Transverse deflection of beams and shaft under static loading, area moment
method, direct integration method: method of superposition and conjugate beam method.
Variational approach to determine deflection and stresses in beam. Elastic strain energy:
Strain energy due to axial, bending and Torsional loads; stresses due to suddenly applied
loads; use of energy theorems to determine deflections of beams and twist of shafts.
Castigliano's theorem. Maxwell's theorem of reciprocal deflections.
Page 9 of 77
3ME-2: MATERIAL SCIENCE AND ENGINEERING
Marks Allotted: 100
UNIT 1
Atomic structure of Metals: Crystal structure, crystal lattice of (i) Body centered cubic (ii)
Face centered cubic (iii) Closed packed hexagonal, crystallographic Notation of atomic
planes and Directions (Miller Indices), polymorphism and allotropy, Crystal imperfection.
UNIT 2
Theories of plastic deformation. Phenomenon of slip, twinning and dislocation.
Identification of crystallographic possible slip planes and direction in FCC, BCC, HCP.
Recovery and recrystallization, preferred orientation causes and effects on the property of
metals.
UNIT3
Classification of engineering materials. Solidification of metals and of some typical alloys:
Mechanism of crystallization (I) nuclear formation (ii) crystal growth. General principles of
phase transformation in alloys, phase rule and equilibrium diagrams, Equilibrium diagram
of binary system having complete mutual solubility in liquid state and limited solubility in
solid state, Binary isomorphous alloy system, Hume-Rothery rule, Binary system with
limited solid solubility of terminal phase and in which solubility decreases with
temperature and also alloy with a peritectic transformation. Equilibrium diagram of a
system whose components are subject to allotropic change. Iron carbon Equilibrium
diagram, phase transformation in the iron carbon diagram (I) Formation of Austenite (ii)
Transformation of Austenite into pearlite (iii) Martensite transformation in steel, TTT
curves.
UNIT 4
Engineering properties and their measurements. Principles and applications of annealing,
normalising, hardening, tempering. Recovery and recrystallization. Hardenability-its
measures, variables, effecting Hardena bility, methods, for determination of Hardenability.
Over-heated and Burnt steel, its causes and remedies. Temper brittleness -its causes and
remedies. Basic principles involved in heat treatment of plain carbon steel, alloy steels, cast
iron and Non-ferrous metals and their alloys. Chemical Heat treatment of steels: Physical
principles involved in chemical heat treatment procedure for carburizing, Nitriding,
Cyaniding, carbo-nitriding of steel.
UNIT 5
Effects produced by Alloying element on the structures and properties of steel Distribution
of alloying elements (Si, Mn, Ni, Cr, Mo, Co, W, Ti, Al) in steel, structural classes of steel.
Classification of steels, BIS Standards. Fibre reinforced plastic composites: Various fibres
and matrix materials, basic composite manufacturing methods, applications of composite
materials.
Page 10 of 77
3ME-3: ENGINEERING THERMODYNAMICS
Marks Allotted: 100
UNIT 1
Basic Concepts of Thermodynamics :Thermodynamics system, control volume, Properties,
state, processes and cycle, equality of temperature, Zeroth Law of thermodynamics,
temperature scale, laws of perfect gas,
Pure substances, vapour-Liquid–solid-phase equibrium in a pure substance,
thermodynamic surfaces
UNIT 2
Work and heat, Law of conservation of mass and energy, First law of thermodynamics,
steady state Processes, Second law of thermodynamics, Heat engine, Carnot cycle,
thermodynamic temperature scale, entropy, change of entropy for different processes,
equivalence of Kelvin plank and clausius statements, clausius inequality.
UNIT 3
Available and unavailable energy, availability of a non flow and steady flow system,
Helmbeltz and Gibb’s functions, Thermodynamic Relations: Important mathematical
relations, Maxwell relations, Tds Relations, Joule-Thomson coefficient, Clayperon relation.
UNIT 4
Air – standard power cycle, Brayton cycle, Otto cycle, diesel cycle, Dual cycle, Stirling cycle,
Ericssion cycle and Atkinson cycle, Mean effective pressure and efficiencies, Four stroke
petrol and diesel engine, Two stroke Petrol and diesel engine.
UNIT 5
Properties of steam, phase change process, use of steam table & molier char. Rankine cycle,
Reheat cycle, Regenerative cycle, cogeneration vapour compression refrigeration cycle.
Page 11 of 77
3ME-4: MANUFACUTRING PROCESSES
Marks Allotted: 100
UNIT 1
Importance of manufacturing, economic and technological definition of manufacturing,
survey of manufacturing processes. Foundry Technology: Patterns practices: Types of
patterns, allowances and material used for patterns, moulding materials, moulding sands,
Moulding sands; properties and sand testing; grain fineness; moisture content, clay content
and permeability test, core materials and core making, core print; core boxes, chaplets,
gating system design. Moulding practices: Green, dry and loam sand moulding, pit and
floor moulding; shell moulding; permanent moulding; carbon dioxide moulding. Casting
practices: Fundamental of metal ca sting, sand casting, Shell-Mould casting, mold casting
(plaster and ceramic), investment casting, vacuum casting, Permanent mould casting, slush
casting, pressure casting, die casting, centrifugal casting, continuous casting, squeeze
casting, casting alloys, casting defects, design of casting, gating system design, and riser
design. Melting furnaces-rotary, pit electric, tilting and cupola.
UNIT 2
Metal Joining Processes: Principle of welding, soldering, brazing and adhesive bonding.
Survey of welding and allied processes. Arc welding: power sources and consumables. Gas
welding and cutting: Processes and equipments. Resistance welding: principle and
equipments. Spot, projection and seam welding process. Atomic hydrogen, ultrasonic,
plasma and laser beam welding, electron beam welding, and special welding processes e.g.
TIG, MIG, friction and explosive welding, welding of C.I. and Al, welding defects.
Electrodes and Electrode Coatings
UNIT 3
Forming and Shaping Processes: Metal working, elastic and plastic deformation, concept
of strain hardening, hot and cold working, rolling, principle and operations, roll pass
sequence, forging, forging operations, extrusion, wire and tube drawing processes. Forging:
Method of forging, forging hammers and presses, principle of forging tool design, cold
working processes-Shearing, drawing, squeezing, blanking, piercing, deep drawing,
coining and embossing, metal working defects, cold heading, riveting, thread rolling
bending and forming operation.
UNIT 4
Powder Metallurgy: Powder manufacturing, mechanical pulverization, sintering,
Electrolytic Process, chemical reduction, atomization, properties of metal powders,
compacting of powders sintering, advantages and applications of P/M. Rapid Prototyping
Operations: Introduction, subtractive processes, additive processes, Virtual Prototyping
and applications
Page 12 of 77
UNIT 5
Plastic Technology: Introduction, Classification of Plastics, Ingredients of Moulding
compounds, General Properties of Plastics, Plastic part manufacturing processes such as
compression moulding, transfer moulding, injection moulding, extrusion moulding, blow
moulding, calendaring, thermoforming, slush moulding, laminating
Page 13 of 77
3ME-5: OBJECT ORIENTED PROGRAMMING IN C++
Marks Allotted: 100
UNIT 1
Introduction to Object Oriented Programming: Basic concepts: Class, Object, Method,
Message passing, Inheritance, Encapsulation, Abstraction, Polymorphism.
UNIT 2
Basics of C++ Environment: Variables; Operators; Functions; user defined, passing by
reference, passing an array to the function, inline function, scope, overloading; Pointers:
objects and lvalue, arrays and pointers, the new and delete operators, dynamic arrays,
arrays of pointers and pointers to arrays, pointers to pointers and functions; Strings: String
I/O, character functions in ctype.h, string functions in string.h.
UNIT 3
Object oriented concepts using C++: Classes: Member functions, Friend functions,
Constructors, Access functions, Private member functions, class destructor, static data and
function members; Overloading: inline functions, this operator, overloading various types
of operators, conversion operators; the String Class; Composition and Inheritance: Hierarch
y and types of inheritance, protected class members, private versus protected access, virtual
functions and polymorphism, virtual destructors, abstract base classes.
UNIT 4
Templates and Iterators: function and class templates, container classes, subclass templates,
iterator classes; Libraries: standard C++ library, contents of a standard C headers, string
streams, file processing: Files and streams classes, text files, bi nary files, classification of
files, the standard template library.
UNIT 5
Data Structures Using C++: Linked lists – Singly linked list, doubly linked lists, Circular
lists, Stacks and Queues priority Queues, Stacks, Queues.
Page 14 of 77
3ME-6: ADVANCED ENGINEERING MATHEMATICS
Marks Allotted: 100
UNIT 1
Fourier Series and method of separation of variables (Boundary value problems) Expansion
of simple functions in Fourier series, half range series, change of interval, Harmonic
analysis. Application to the solution of wave equation and diffusion equation in one
dimension and Laplace’s equation in two dimensions by method of separation of variable
UNIT 2
Laplace Transform Laplace Transform with its simple properties. Inverse Laplace transform
convolution Theorem (without proof) solution of ordinary differential equation with
constant coefficient.
UNIT 3
Special functions. Bessel’s function of first kind, simple recurrence relations, orthogonal
property. Legendre’s function of first kind simple recurrence relations, orthogonal property
, Rodrigue’s formula.
UNIT 4
Numerical analysis Finite differences, Difference operators, forward, Backward, central &
average operators. Newton’s forward and backward interpolation formula, Stirling’s
central difference formula Lagrange’s interpolation formula for unequal interval. Solution
of non linear equations in one variable by Newton Raphson’s and Regula falsi’s method .
UNIT 5
Numerical Analysis Numerical solution of simultaneous algebric equation by Gauss
elimination and Gauss seidel method. Numerical differentiation, Numerical integration
trapezoidal rule, Simpson’s one third and three eight rule. Numerical solution of ordinary
differential equation of first order: Picards method, Euler’s , and modified Euler’s , method,
Milne’s methods and Runga Kutta fourth order method..
Page 15 of 77
THIRD SEMESTER
PRACTICALS
Page 16 of 77
3ME-7: STRENGTH OF MATERIALS LAB
Marks Allotted: 50
1. Izod Impact testing.

2. Rockwell Hardness Testing.
3. Spring Testing
4. Column testing for buckling
5. Torsion Testing
6. Tensile Testing
7. Compression Testing
8. Shear Testing
9. Brinell hardness Testing
10. Bending Test on UTM.
11. Study of Fatigue Testing Machine.
Page 17 of 77
3ME-8: MATERIAL SCIENCE AND HEAT TREATMENT LAB
Marks Allotted: 50
1. Study of Engineering Materials and crystals structures. Study of models BCC, FCC,
HCP and stacking sequence, tetrahedral and octahedral voids.
2. To calculate the effective number of atoms, co-ordination number, packing factors,
c/a ratio for HCP structure.
3. Study of brittle and ductile fracture.
4. To prepare metallic samples for metallographic examination and to study the
principle and construction of the Metallurgical Microscope.
5. Stud y of the following Micro structures: Hypo, Hyper and Eutectoid Steel, Grey,
White, Nodular and Malleable Cast Iron.
6. Annealing of Steel -Effect of annealing temperatures and time on hardness.
7. Study of Micro structure and hardness of steel at different rates of cooling.
Microstructure examination of white cast iron.
8. Hardening of steel, effect of quenching medium on hardness.
9. Effect of Carbon percentage on the hardness of Steel.
10. Study of various crystal structures and dislocations through models.
11. Study of Iron-Carbon Equilibrium Diagram and sketch the various structures present
at room temperature.
Page 18 of 77
3ME-9: THERMAL ENGINEERING LAB
Marks Allotted: 50
1. Comparative study of four stroke diesel and petrol engines.

2. Comparative study of two stroke petrol and diesel engines.
3. Studies of fuel supply systems of diesel and petrol engines.
4. Study of cooling, lubrication and ignition system in diesel and petrol engines.
5. To study various types of Boilers and to study Boiler mounting and accessories.
6. To study various types of Dynamometers.
7. To study Multi Stage Air Compressors.
8. To find the BHP, Thermal efficiency of four stroke diesel engine.
9. Study of Brakes, Clutches, and Transmission System.
10. To prepare a comparison sheet of various automobiles (4 Wheeler and 2 Wheeler).
3ME-10: PRODUCTION PRACTICE

Marks Allotted: 75
1. Study of lathe machine, lathe tools cutting speed, feed and depth of cut.
2. To perform step turning, knurling and chamfering on lathe machine as per drawing.
3. Taper turning by tailstock offset method as per drawing.
4. To cut metric thread as per drawing.
5. To perform square threading, drilling and taper turning by compound rest as per
drawing.
6. To study shaper machine, its mechanism and calculate quick return ratio.
7. Foundry Shop
8. To prepare mould of a given pattern requiring core and to cast it in aluminium.
9. Moisture test and clay content test.
10. Strength Test (compressive, Tensile, Shear Transverse etc. in green and dry
conditions) and Hardness Test (Mould an d Core).
11. Permeability Test.
12. A.F.S. Sieve analysis Test.
Page 19 of 77
3ME-11: COMPUTER PROGRAMMING LAB
Marks Allotted: 75
List of programs in C:
1. Program for revising control statements, arrays and functions.

2. Program using string handling and various functions described in string.h, ctype.h.
3. Program using structures and sorting algorithm (Insertion, Selection, Quick, Heap
sort) and functions described in math.h.
4. Program using file handling and related functions defined in stdio.h, io.h.
5. Program using pointers, array and pointers, pointers to structures, dynamic memory
allocation.
List of Programs in C++
1. Program using basic I/O and control statements.

2. Program using class, objects, objects as function parameters.
3. Program using functions and passing reference to a function, inline functions.
Program using Inheritance and virtual base class.
4. Program using pointers, arrays, dynamic arrays. Program using functions defined in
ctype.h and string.h.
5. Program using constructors, destructors. Program using function and operator over
loading
6. List of program in C++ implementing Data Structures
7. Creating and managing (add, delete, print, insert) nodes of a Linked list.
8. Creating and managing (create, pop, push etc.) stacks and queues.
Note: Students should submit and present a minor project at the end of the lab.
Page 20 of 77
3ME-12: MACHINE DRAWING
Marks Allotted: 50
1. Detail drawings:
2. Coup lings: Pin-type flexible coupling etc,
3. IC. Engine parts: connecting rod, crank shaft, etc,
4. Boiler Mountings: Steam stop valve/ feed check-valve/ safety valve /three way stop
valve blow off-cock.
5. Bearings: Swivel bearing
6. Machine Tool Parts: Shaper tool head, Lathe Tail Stock, Turret Tool Post, Turret Bar
feeding
7. Mechanism / Universal Dividing Head, Swivel machine vice.
8. Miscellaneous: Screw jack and drill- press vice.
9. Free Hand Sketches: Pipes and Pipe fittings, clutches, bearings, bearing puller, valve
gear mechanisms, machine arbor and cutter, universal dividing head, jigs and
fixtures, Step less drive , sliding gear box.
Page 21 of 77
FOURTH SEMESTER
THEORY
Page 22 of 77
4ME-1: DESIGN OF MACHINE ELEMENTS
Marks Allotted: 100
UNIT 1
Materials: Properties and IS coding of various materials, Selection of material from
properties and economic aspects. Manufacturing aspects in Design: Selection of
manufacturing processes on the basis of design and economy, Influence of rate of
production, standard size, Influence of limits, fits tolerances and surface finish. Change in
the shape of the designed element to facilitate its production, Design of castings, working
drawing.
UNIT 2
Design for strength: Allowable stresses, detailed discussion on factor of safety (factor of
ignorance): Stress concentration. Causes & mitigation. Introduction of various design
considerations like strength, stiffness, weight, cost, space etc. Concept of fatigue failures.
Design of machine elements subjected to direct stress, Pin, cotter and keyed joints, Design
of screw fastening.
UNIT 3
Design of members in Bending: Beams, levers and laminated springs.
UNIT 4
Design of members in torsion: Shafts and shaft couplings.
UNIT 5
Design of shafts, brackets under combined stresses, Calculation of transverse & torsional
deflections. Screw fasteners subjected to eccentric loading.
Page 23 of 77
4ME-2: AUTOMOBILE ENGINEERING
Marks Allotted: 100
UNIT 1
FRAME & BODY: Layout of chassis, types of chassis frames and bodies, their constructional
features and materials. TRANSMISSION SYSTEM:
Clutch; single plate, multiplate, cone clutch, semi centrifugal, electromagnetic, vacuum and
hydrautic clutches. Fluid coupling.
UNIT 2
Gear boxes, Sliding mesh, constant mesh, synchromesh and epicyclic gear boxes, Automatic
transmission sytem; Hydraulic torque converter; overdrive, propeller shaft, universal joints,
front wheel drive, differential; Rear axle drives. Hotchkiss and torque tube drives; rear axle
types; Two
wheel and four wheel drive.
UNIT 3
RUNNING GEAR: Types or wheels and tyres. Tyre construction; tyre inflation pressure,
tyre wear and their causes; re-treading of the tyre, Steering system, steering gear boxes,
Steering linkages, steering mechanism, under and over steering. Steering Geometry, effect
of camber,
caster, king pin inclination, toe in and toe out; power steering; integral and linkage types
suspension system; objects and requirements, suspension spring, front and rear suspension
systems, Independent suspension system shock absorber. BRAKES; Classification and
function; Mechanical, hydraulic, vacuum air and self engineering brakes; Brake shoes and
lining materials.
UNIT 4
AUTOMOTIVE ELECTRICAL SYSTEM: Battery construction, Charging and testing, battery
types, Starting and Battery Charging System: Starter motor construction, types of drive,
Alternator construction, regulation and rectification. Ignition System: magneto and coil
ignition systems, System components and requirements, automotive lighting: Wiring
systems Electrical instruments; head lamp, electric horn, fuel level indicator.
UNIT 5
AUTOMOTIVE AIR CONDITIONING: Introduction, Loads, Air conditioning system
Components, Refrigerants, Fault Diagnosis. AUTOMOTIVE SAFETY: Safety requirements,
Safety Devices, Air bags, belts, radio ranging, NVS (Night Vision System) GPS (Global
Positioning System) etc.
Page 24 of 77
4ME-3: FLUID MECHANICS
Marks Allotted: 100
UNIT 1
Basic Definitions and Fluid Properties ; Definition of Fluid, Incompressible and
compressible fluids, Fluid as a continuum, Mass, Density, specific weight, relative density,
specific volume, Bulk modulus, velocity of sound Ideal fluid Viscosity. Newtonian and Non
Newtonian fluid, Kinematic viscosity, Effect of temperature and pressure on viscosity,
surface tension capillarity, vapour pressure and cavitation. Fluid Statics: General
differential equation, Hydrostatics Manometry, Fluid forces on submerged
surfaces. Curved surfaces, Aerostatics, Isothermal atmosphere, polytropic atmosphere. The
international standard atmosphere, static stability The international standard atmosphere
submerged bodies. Floating bodies.
UNIT 2
Kinematics and conservation of Mass: Flow classifications. Fluid velocity and acceleration,
streamlines and the stream function. Pathlines and streak lines. Deformation of a fluid
element, verticity and circulation. Irrotational and Rotational flow. Flownet, Laplace
equation. Conservation of mass and the continuity equation for three dimensions. Fluid
Momentum : The Momentum theorem Applications of the momentum theorem Equation of
motion, Euler’s equation of motion Integration of Euler’s equation of motion. Bernoulli’s
equation. Applications of Bernoulli’s Pitot tube, Equation of motion for Viscous fluid,
Navier Stoke’s equation.
UNIT 3
Orifice discharging free, Jet, vena contracts, co-efficient of contraction, velocity and
discharge, coefficient of resistance. Orifices and mouthpieces Nozzles and weires. Flow
Through Pipes: Reynold’s experiment Darcy’s Weisback equation. Loss of head due to
sudden enlargements, contraction, entrance, exit obstruction, bend, pipe fittings. Total and
Hydraulic grandient lines, Flow through pipe line. Pipes in series, parallel Transmission of
power through pipes.
UNIT 4
Laminar Flow: Simple solution of Navier Stokes equations. Hagen – Poiseuille flow. Plans
Poiseuille flow and coutte flow. Turbulent Flow; Variation of friction factor with Reynold’s
number. The Prandt Mixing length hypothesis applied to pipe flow, velocity distribution in
smooth pipes, sough pipes. The Universal pipe friction laws, Colebrook. White formula.
Dimensional Analysis: Buckingham variables, Model Similitude, Force ratio, Reynolds,
Froude’s Mach, Weber and Euler numbers and their applications. Undistorted model
distorted model scale effect.
Page 25 of 77
UNIT 5
The Boundary Layer: Description of the boundary layer. Boundary Layer thickness
boundary layer separation and control. The Prandtl boundary layer equation. Solution for
cominar boundary layer. The momentum equation for the boundary layer. The flat plate in
uniform free stream with
no pressures gradients. Approximate momentum analysis laminar boundary Aerofoils
Theory. Flow round a body ; Drag skin friction drag, pressure drag, combined skin friction
& pressure drag (Profile drag) wave drag, lift induced drag. Flow past sphere & Cylinder.
Page 26 of 77
4ME-4: MACHINING AND MACHINE TOOLS
Marks Allotted: 100
UNIT 1
Classification of metal removal process and machines Mechanics of metal cutting:
Geometry of single point cutting tool and tool angles. Tool nomenclature in ASA, ORS, NRS
and interrelationship. Mechanism of chip formation and types of chips, chip breakers.
Orthogonal and oblique cutting, cutting forces and power required, theories of metal
cutting. Thermal aspects of machining and measurement of chip tool interface temperature.
Friction in metal cutting.
UNIT 2
Machinability: Concept and evaluation of machinability, tool life, mechanisms of tool
failure, tool life and cutting parameters, machinability index, factors affecting
machinability. Cutting fluids: Types, properties, selection and application methods General
Purpose Machine Tools: Classification and constructional details of lathe, drilling, milling,
shaping and planning machines. Tooling, attachments and operations performed, selection
of cutting parameters, calculation of forces and time for machining. Broaching operation.
UNIT 3
Special Purpose Machine Tools: Automatic lathes, capstan and turret lathe machines. Swiss
automatic, operational planning and turret tool layout, sequence of operations. Tracer
attachment in Machine Tools: mechanical-copying machines; Hydraulic Tracing Devices;
Electric Tracing systems; Automatic tracing. Abrasive processes: Abrasives; natural and
synthetic, manufacturing, nomenclature. Selection of grinding wheels, wheel mounting and
dressing, characteristic terms used in grinding. Machines for surface and cylindrical
grinding, their constructional details and processes. Surface finishing: Honing, lapping,
super finishing, polishing and buffing processes.
UNIT 4
Thread Manufacturing: casting; thread chasing; thread cutting on lathe; thread rolling, die
threading and tapping; thread milling; thread grinding. Gear Manufacturing Processes: hot
rolling; stamping; powder metallurgy; extruding etc. Gear generating processes: gear
hobbling, gear shaping. Gear finishing processes: shaving, grinding, lapping, shot blasting,
phosphate coating, Gear testing.
UNIT 5
High Velocity Forming Methods: (High-energy rate forming processes) Definition;
Hydraulic forming, Explosive forming, Electro-hydraulic forming, Magnetic pulse forming.
Industrial Safety: Human factor in machine equipment safety; reducing industrial noise;
precautions to be taken by operators for safe working on different machine tools.
Page 27 of 77
4ME-5: KINEMATICS OF MACHINES
Marks Allotted: 100
UNIT 1
Kinematics: Elements, pairs , mechanisms, four bar chain and its inversions, velocity and
acceleration, Klein's construction, coriolis component, instantaneous center method,
synthesis of mechanisms, panto graph, scott-Russel, Tchbeicheff straight line, indicator
diagram mechanisms.
UNIT 2
Automotive vehicle mechanisms: Overhead valve mechanism, Davis and Ackerman
steering mechanism, Trifler suspension and Hookes joint.
Power transmission: Belts and ropes, effect of centrifugal force, creep, chain drive.
UNIT 3
Friction: Laws of static, dynamic and rolling friction, dry and viscous friction, inclined
plane and screw jack, ,pivots and friction axis, bearing, Clutches. Theory of film lubrication.
UNIT 4
Brakes and dynamometers: Band, block and band & block brakes, braking action,
absorption and transmission type dynamometers, prony, rope and hydraulic
dynamometers braking system of automobiles.
UNIT 5
Cams: Type of cams, displacement, velocity and acceleration curves for different cam
followers, consideration of pressure angle and wear, analysis of motion of followers for
cams with specified contours.
Page 28 of 77
4ME-6: MECHANICAL MEASURMENTS & CONTROL
Marks Allotted: 100
UNIT 1
System configuration, basic characteristic, calibration, classification and performance
characteristics of a instrumentation system, Specification and testing of dynamic response.
Strain Measurement : Electric Strain Gauges -Types ; Selection and Installation, Strain gauge
circuits; temperature compensation and calibration; Use of Strain Gauges on Rotating
Shafts, Load Cells, Mechanical and Optical Strain Gauges.
UNIT 2
Various Mechanical, Electro-Mechanical & Photoelectrical Sensors for sensing of
Displacement, Velocity, Acceleration, Torque, Force, Temperature from Low to High
Range, flow, level of fluid , pressure, angular speed, voltage, frequency and current.
UNIT 3
Introduction to Multi-Channel Data-Acquisition System, Measurement Pods, Interface
Hardware, Data Analysis Software, Interfacing. Concepts and examples of automatic
control systems, systems by differential equations, transfer function, block diagram, open
and feed back control systems, signal flow graphs & its constructions. Control System
components, error sensing devices and servo motors.
UNIT 4
Control for mechanical systems & processes ; speed control system for steam/gas turbines.
A constant tension ;reeling system, Electro-mechanical systems. Thermal systems,
Pneumatic systems; Mathematical Models of physical systems, Feed back characteristics of
Control Systems. Time response analysis; transient response analysis, time response
specifications, steady state-error.
UNIT 5
Concepts of stability, Routh-Hurwiz stability criterion, relative stability. The root locus
technique, use of construction rules without any derivation. Frequency response analysis,
Polar plots; stability in frequency domain, Bode / Logrithmic plots. Nyquist stability
criterion.
Page 29 of 77
FOURTH SEMESTER
PRACTICALS
Page 30 of 77
4ME-7: DYNAMICS OF MACHINES LAB
Marks Allotted: 75
1. To study inversion of four bar chain

2. Coupling Rod
3. Beam Engine
4. Steering Mechanism
(a) Study of quick return mechanism.(Crank and Slotted lever mech.)
(b) To draw velocity and acceleration diagram for Crank and slotted lever
mechanism.
5. Study of inversion of Double slider chain
(a) Oldhan Coupling
(b) Scotch Yoke
(c) Elleptical Trammel
6. To plot displacement v/scurve for various cams.
7. Study of various cam-follower arrangements.
8. To determine co-efficient of friction.
9. Study of various types of dynamometers, Brakes and Clutches.
10. To determine moment of inertia of the given object using of Trifler suspension.
4ME-8: FLUID MECHANICS LAB

Marks Allotted: 50
NAME OF EXPERIMENTS
1. Determine Metacentric height of a given body.
2. Determine Cd, Cv & Cc for given orifice.
3. Determine flow rate of water by V-notch.
4. Determine velocity of water by pitot tube.
5. Verify Bernoulli’s theorem.
6. Determine flow rate of air by Venturi meter
7. Determine flow rate of air by orifice meter
8. Determine head loss of given length of pipe.
9. Determine flow rate of air by nozzle meter.
10. Study of Pelton, Kaplan Turbine models.
Page 31 of 77
4ME-9: THERMAL ENGINEERING LAB. – II
Marks Allotted: 75
1. Disassembling and assembling of multi-cylinder petrol and diesel engines and study
Of their parts.
2. To disassemble and assemble a 2-stroke petrol engine.
3. To disassemble and assemble a 4-stroke motor cycle engine and study of various
engine parts.
4. Load test on a single cylinder 4-stroke diesel engine using a rope brake
dynamometer and calculate volumetric and thermal efficiency and draw a heat
balance-sheet.
5. Study of carburettors and MPFI system and disassembling and assembling of their
parts.
6. To calculate valve timing of a multi-cylinder petrol engine and valve tappets
adjustment.
7. Disassemble all the parts of a fuel injection pump and its parts study.
8. To disassemble the governor and study its various parts.
4ME-10: MECHANICAL MEASURMENTS & CONTROL LAB.

Marks Allotted: 75
INSTRUMENTATION LAB. SESSIONAL
1. Displacement Measurement using Capacitive Pick -up System

2. Displacement Measurement Using Inductive Pick-up System
3. Displacement Measurement Using Light Dependent Register Set up
(i) Displacement v/s Registance at Constant Voltage
(ii) Voltage v/s Registance at Constant Displacement
4. Study of Speed Measurement System
(i) Magnetic Pick-up
(ii) Strobometer
5. Study of Load Measurement System Load Cell + Load Indicator
6. Calibration of Thermocouple Wire.
CONTROL LAB. SESSIONAL

1. Problems on
2. Block diagram reduction technique
3. Block diagram formation for Control Systems.
4. Root Locus Plot
5. Bode Plot
6. Polar plot & Nyquist Stability Criterion Experiments on
(a) Hydraulic System
Page 32 of 77
(b) Control System
4ME-11: MACHINE DESIGN LAB –I

Marks Allotted: 75
1. Selection of material & IS coding

2. Selecting fit & assigning tolerances
3. Examples of Production considerations.
Problems on
1. Knuckle & Cotter joints

2. Torque : Keyed joints & shaft couplings
3. Design of screw fastening
4. Bending : Beams, Levers etc.
5. Combined stresses : Shafts, brackets, eccentric loading.
6. Design for rigidity (Transverse / Torsional)
Page 33 of 77
B.TECH. (THIRD YEAR)
FIFTH SEMESTER
THEORY
Page 34 of 77
5ME-1: ADVANCED MECHANICS OF SOLIDS
Marks Allotted: 100
UNIT 1
Analysis of stress in 3-Dimensions: Body force, surface force and stress vectors, state of
stress at a point, normal shear stress components, stress component on arbitrary plane,
principal stresses in 3-Dimentions, stress invariants, decomposition of stress matrix into
hydrostatic and pure shear states, Lame’s stress ellipsoid, differential equations of
equilibrium.
UNIT 2
Analysis of strain in 3-Dimensions: introduction, deformation in neighborhood of a point,
change of length of linear element, state of strain at a point, principal axes of strain and
principal strains, compatibility conditions.
UNIT 3
Stress strain relations for linearity elastic bodies, generalized Hooke’s law, stress-strain
relations for anisotropic, orthotropic and isotropic materials.
UNIT 4
Bending of curved beams (Winkler-Bach formula); unsymmetrical bending of beams,
shear centre.
UNIT 5
Stresses in thick cylinders, shrink fit stresses, stresses in rotating discs.
Page 35 of 77
5ME-2: HEAT TRANSFER
Marks Allotted: 100
UNIT 1
Introduction to heat transfer processes, conduction and radiation. Fourier’s law of heat
conduction, thermal conductivity, thermal conductivity of solids, liquids and gases, effect
of temperature on thermal conductivity. Newton’s law of cooling, definition of overall
heat transfer coefficient. General parameters influence the value of heat transfer coefficient.
Conduction : General 3-Dimensoinal conduction equation in Cartesian , cylindrical and
spherical coordinates; different kinds of boundary conditions; nature of differential
equations; one dimensional heat conduction with and without heat generation; electrical
analogy; heat conduction through composite walls; critical thickness of insulation.
UNIT 2
Heat transfer from finned surfaces; fin efficiency and effectiveness, two dimensional
steady state heat conduction using analytical and numerical methods, periodic heat
conduction. Convection: review of Navier – Stokes and energy equation, hydrodynamic
and thermal boundary layers; laminar boundary layer equations; forced convection
appropriate non dimensional members; effect of Prandtl number; empirical relations for
flow over a flat plate and flow through pipes.
UNIT 3
Natural convection:Dimensional analysis, Granhoff number, boundary layers in external
flows (flow over a flat plate only), boundary layer equations and their solutions, heat
transfer correlations.
Heat transfer with change of phase: nature of vaporization phenomena; different regimes
of boiling heat transfer; correlations for saturated liquid vaporization;condensation on flat
plates; correlation of experimental results, drop wise condensation.
UNIT 4
Heat exchanger: Different types of heat exchangers, arithmetic and logarithmic mean
temperature differences, heat transfer coefficient for parallel, counter and cross flow type
heat exchanger; effectiveness of heat exchanger, N.T.U. method, fouling factor.
Constructional and manufacturing aspects of Heat Exchangers.
UNIT 5
Thermal Radiation: Plank distribution law, Krichoff's law; radiation properties, diffuse
radiations; Lambert's law. Radiation intensity, heat exchange between two black bodies
heat exchanger between gray bodies. Shape factor; electrical analogy; reradiating surfaces
heat transfer in presence of reradiating surfaces.
Page 36 of 77
5ME-3: FUNDAMENTALS OF AERODYNAMICS
Marks Allotted: 100
UNIT 1
Aerodynamic forces and moments over the body surface, concept of lift and drag,
dimensionless force and moment coefficient, centre of pressure of an aerofoil, nomenclature
of aerofoil, angle of attack, circulation and lift over an-aerofoil, Kutta condition, Kelvin's
circulation theorem.
UNIT 2
Blade theory; Symmetrical and non-symmetrical aerofoil. Energy transfer in terms of lift
and drag, cascade nomenclature, turbine cascade nomenclature, cascade lift and drag
coefficient.
UNIT 3
Isentroic Flow: Velocity of sound; Mach angle; Mach number, steady isentropic flow
through ducts; use of isentropic tables; condition for maximum discharge; choked flow;
flow through convergent and convergent-divergent nozzle, supersaturated flow in nozzle.
UNIT 4
Adiabatic flow and flow with Heat Transfer: Adiabatic flow; Fanno line tables; entropy
change; choking due to friction; flow through long ducts; Diabatic flow ; Rayleigh line; use
of tables; change in entropy; effect of change in stagnation temperature.
UNIT 5
Normal Shock: Plane stationary normal shock; Ranking-Hugoniot relations; increase in
entropy; Prandtl's relations; change in stagnation pressure across the shock.
Page 37 of 77
5ME-4: INDUSTRIAL ENGINEERING
Marks Allotted: 100
UNIT l
Management Theory and Functions: Evolution of management, scientific management,
Contribution to scientific management: Reactions and criticisms of Taylor, Fayol, Mayo,
Levels of 'Management Administration and Management, functions of management.
Decision-making.
UNIT 2
Business Forms and Organization: Forms of Business:(i)Single proprietorship (ii)
Partnership (iii) Joint stock company (iv) Private Ltd- Companies and public limited
companies Forming Joint Stock Companies (a) Registration (b) issue of Prospectus .(c)
Commencement Certificate (iv) co-operative Society choice of Business forms. (v) State
undertaking. Organization meaning. Types of organization; (i) Line organization. (ii)
Functional Organization (iii) Line Staff organization (iv) Line Staff Committee organization,
span of control.
UNIT 3
Finance & Financial Statements: Introduction, Needs of Finance, Kinds of Capital Sources of
fixed capital, Shares - (i) Ordinary Shares (ii) Preference Shares. Borrow capital. Surplus
profits. Sources of Working capital. Management of working capital. Financial Institutions.
Profit & Loss Statement, Balance Sheet, Financial ratio: Liquidity ratio, Profits investment
ratio, equity ratio, inventory ratio.
UNIT4
Interest and Depreciation: interest meaning, Compound interest. Annuities capital recovery
Annuity present worth annuity sinking funds annuity compound Amount Annuity
Nominal and effective rate of interest. Depreciation Meaning and causes. Need of
Depreciation calculation, Methods of Depreciation. Straight line Methods. Sinking funds
methods. Declining Balance Method, sum of years digits method (Syd Method).
UNIT 5
Labour relations and legislation: Profit sharing, fringe benefits etc. Trade Unions. Methods
of setting disputes (i) Collective bargaining (ii) Conciliation (iii) Mediation (iv) Arbitration
industrial disputes in India, Machinery for setting disputes. Trade Disputes Acts. The
factory Act 1944, payment of wages act. Workman’s compensation act.
Page 38 of 77
5ME-5: DYNAMICS OF MACHINES
Marks Allotted: 100
UNIT l
Governors: Watt, Porter, Proell, Hartnell and spring controlled governors, governor effort,
power, stability, inertia effects.
UNIT 2
Gyroscope: Principle of gyroscopic couple, effect of gyroscopic couple and centrifugal force
on vehicle taking a turn, stabilization of sea vessels. Inertia force analysis: Velocity and
acceleration of slider crank and four bar mechanism, inertia force, piston thrust and forces
on connecting rod, turning moment diagram, flywheel.
UNIT 3
Gears: Law of gearing, terminology, tooth form, standard interchangeable tooth profile,
minimum number of teeth on pinion in contact with gear or rack, interference and
undercutting, bevel, helical and spiral gears.
UNIT 4
Gear trains: Simple, compound, reverted and epicyclic gear trains, analytical, tabular,
graphical and vector methods for velocity ratio, gear boxes- sliding and constant mesh for
automobiles.
UNIT 5
Balancing: Balancing of rotating masses, balancing of reciprocating masses, locomotives, IC
engines, balancing machines.
Page 39 of 77
5ME-6: PRINCIPLES OF TURBOMACHINES
Marks Allotted: 100
UNIT 1
Basic concepts of turbo machines: Definition of Turbo machine, classification; Basic laws
and governing equations; continuity equation, steady flow energy equation(1 law of s l
thermodynamics), 2 law of thermodynamics applied to turbo machines, Newton's 2 law nc I
nd of motion applied to turbomachines - Euler's pump equation and Euler's turbine
equation, dimensional analysis applied to hydraulic machines, power coefficient, flow
coefficient, head coefficient, non-dimensional specific speed; Range of 'specific speeds for
various turbomachines. Dimensional analysis applied to compressible flow machines,
pressure ratio as a Function of temperature ratio, mass flow rate parameter and speed
parameter.
UNIT 2
Centrifugal pumps: Main parts, work done and velocity triangles, slip and slip factor,
pump losses and efficiencies, minimum starting speed, net positive suction head,
performance curve.
UNIT 3
Axial flow pumps; Description, velocity triangles, work done on the fluid, energy transfer,
axial pump characteristics, cavitation.
UNIT 4
Centrifugal compressors and fans: Components and description, velocity diagrams, slip
factor, energy transfer, power input factor, stage pressure rise and loading coefficient,
pressure coefficient, degree of reaction. Centrifugal compressor characteristic, surging,
rotating Stall and Choking.
UNIT 5
Axial flow compressors and fans: Basic constructional features; turbine v/s compressor
blades; Advantages of axial flow compressors, working principle, velocity triangle,
elementary theory; stage work, work done factor, stage loading, degree of reaction; vortex
theory; simple design calculations; introduction to blade design; cascade test;
compressibility effects; operating characteristics.
Page 40 of 77
FIFTH SEMESTER
PRACTICALS
Page 41 of 77
5ME-7: PROD. ENGG. LAB. – I
Marks Allotted: 100
Perform any twelve experiments:

1. Study of single point cutting tool geometry & grind the tool as per given
tool geometry.
2. Study the milling machine, milling cutters, indexing heads and indexing
methods.
3. Prepare a gear on milling machine.
4. Prepare a hexagonal / octagonal nut using indexing head on milling m/c
and to cut BSW/METRIC internal threads on lathe.
5. To cut multi-start square / metric threads.
6. To cut external metric threads & to meet it with the nut
7. To prepare the job by eccentric turning on lathe machine.
8. To prepare a job on shaper from given MS rod.
9. To study the various crystal structures and dislocations through models.
10. To study the Iron-Iron Carbide Equilibrium Diagram and sketch the various
structures present at room temps.
11. Study of capstan lathe and its tooling and prepare a tool layout & job as per
given drawing.
12. Study the principle & construction of the Metallurgical Microscope.
13. Prepare metallic samples for metallographic examination for study of Microstructure
14. Study the hardening of steel in different medium and at different cooling rates.
15. Study the effect of Carbon percentage on the hardness of Steel.
5ME-8: AUTOMOBILE ENGG. LAB

Marks Allotted: 75
1. Valve refacing and valve seat grinding and checking for leakage of valves
2. Trouble shooting in cooling system of an automotive vehicle
3. Trouble shooting in the ignition system, setting of contact breaker points and
spark plug gap
4. Demonstration of steering system and measurement of steering geometry
angles and their impact on vehicle performance.
5. Trouble shooting in braking system with specific reference to master cylinder,
brake shoes, overhauling of system and the adjusting of the system and its testing.
6. Fault diagnosis in transmission system including clutches, gear box assembly
and differential.
7. Replacing of ring and studying the method of replacing piston after repair.
Page 42 of 77
5ME-9: DYNAMICS OF MACHINES LAB. – II
Marks Allotted: 75
1. To verify the relation T=I for gyroscope.

2. To plot force vs. radius and lift vs. speed curves for governors.
3. To plot pressure distribution curves on a journal bearing.
4. To perform wheel balancing.
5. To perform static and dynamic balancing on balancing set up.
6. To determine mass moment of inertia of a flywheel. 1- Study of a lathe gear
box.
7. Study of a sliding mesh automobile gear box.
8. Study of a planetary gear box.
5ME-10: MATLAB AND COMPUTER GRAPHICS

Marks Allotted: 100
A. MATLAB: Use of MATLAB and its application to Mechanical Engineering problems.

B. Turbo C Graphics: To make C programs to animate different mechanisms and
system: Such as Slider Crank Mechanism, Quick Return Mechanism, Cam Follower,
Solar system, ball motion in billiard, Rolling of wheel from inclined plane, Seesaw
motion, Projectile motion of a wheel, etc.
5ME-11: DISC & ECA

Marks Allotted: 50
Page 43 of 77
SIXTH SEMESTER
THEORY
Page 44 of 77
6ME-1 & 6PI-1: DESIGN OF MACHINE ELEMENTS- II
Marks Allotted: 100
UNIT 1
Fatigue Considerations in Design: Variable load, loading pattern, Endurance stresses,
influence of size, surface finish, notch sensitivity & stress concentration. Goodman line,
Soderberg, Design of machine members subjected to combined, steady and alternating
stresses. Design for finite life. Design of Shafts under Variable Stresses.
UNIT 2
Pre loading of bolts; effect of initial tension & applied loads, Bolts subjected to variable
stresses. Design of members which are curved like crane hook, body of C-clamp, machine
frame etc. Power screws like lead screw, screw jack.
UNIT 3
Design of helical compression, tension, torsional springs. Springs under variable stresses.
Design of belt, rope and pulley drive system, selection of chain & sprocket drive systems.
UNIT 4
Design of gear teeth, Lewis and Buckingham equations; wear and dynamic load
considerations, Design and force analysis of spur, helical, bevel and worm gears. Bearing
reactions due to gear tooth forces.
UNIT 5
Design of sliding & journal bearing; method of lubrication, hydrodynamic, hydrostatic,
boundary etc. Minimum film thickness and thermal equilibrium. Selection of anti-friction
earings for different loads and load cycles. Mounting of the bearings. Method of lubrication,
selection of oil seals.
Page 45 of 77
6 ME- 2: INTERNAL COMBUSTION ENGINES AND DIESEL POWER
PLANT
Marks Allotted: 100
UNIT 1
Introduction: Historical & Modern Development, Nomenclature, Classification &
Comparison : SI & CI, 4 stroke – 2 stroke, First Law analysis, Energy Balance. Testing &
Performance : Performance parameters, Measurement of operating parameters e.g. speed,
fuel & air consumption, Powers IHP, BHP, FHP, Efficiencies Thermal, Mechanical,
Volumetric, Emission Measurement, Numerical problems, India & International standards
of Testing, Emission.
UNIT 2
Fuel & Combustion Combustion in CI & SI engines: Ignition Limits, Stages of combustion,
Combustion parameters. Delay period and Ignition Lag, Turbulence and Swirl, Effects of
engine variables on combustion parameters, Abnormal combustion in CI & SI engines,
Detonation & knocking, , Theories of detonation, Control of abnormal combustion,
Combustion chamber Design principles, Types of combustion chamber. Fuel: -
Conventional: Petroleum, structure, Refusing Fuels for SI & CI engines, Knock rating,
Additives, Fuels for Turbine & Jet Propulsion. Alternative: Methanol, Ethanol, Comparison
with gasoline, Manufacturing, Engine performance with pure Methanol, Ethanol & blends,
Alcohols with diesel engine, Vegetable oils, Bio gas.
UNIT 3
Engine Systems & Components Fuel Systems : SI Engine : Combustion & Injection, process
& parameters properties of A/F mixture, Requirements of A/F per different operating
conditions, Carburetion & Carburetors, types, Aircraft carburetor, comparison of
carburetion & injection, F/A ratio calculations, Numerical problems. CI engine: Mixture
requirements & constraints, Method of injection, Injection systems, CRDI etc. system
components, pumps injectors. Ignition system: Conventional & Modern ignition systems
Magneto v/s Battery, CB point v/s Electronic ignition, Fuel Ignition Energy requirements.
Spark galvanic, centrifugal, vacuum Firing order, spark plugs.
UNIT 4
Engine Friction & Lubrication: Determination of friction, Lubrication principles, Types of
lubrication, Places of lubrication Bearings and piston rings etc., Functions of Lubrication,
Properties, Rating and Classification of lubricating oil, Additives, Lubrication systems.
Engine Cooling: Requirements of cooling, Areas of heat flow, High temperature regions of
combustion chamber. Heat Balance, Cooling Systems, Air, Water Cooling, Cooling system
components. Supercharging: Objectives, Thermodynamic cycle & performance of super
charged SI & CI engines Methods of super charging, Limitations Two stroke engines:
Comparison of 4s & 2s engines construction & valve lining scavenging. Process parameters,
Page 46 of 77
systems, supercharging of 2 stroke engines.
UNIT 5
Dual & Multi fuel engines: Principle, fuels, Combustion, performance Advantages,
Modification in fuel system. Working principles of Rotary, Stratified charge, free piston,
Variable compression ratio engines. Diesel Power plant: Requirements, capacity, operation,
safety, Engine Generator Coupling, Electrical load, Switching
Page 47 of 77
6 ME-3: MANUFACTURING SCIENCE AND TECHNOLOGY
Marks Allotted: 100
UNIT 1
JIGS AND FIXTURES: Introduction, definition and difference; usefulness of jigs and
fixtures; design considerations; materials used; principles and methods of location;
lamping elements; jig bushes; drilling jigs; fixtures for milling turning, boring and welding;
assembly fixtures; indexing devices; economics of jigs and fixtures; complete design of a jig
and a fixtures; complete design of a jig and a fixtures.
UNIT 2
NEW MACHINING METHODS: Types of machining methods; hot machining; electric
discharge machining (E.D.M.) ultrasonic machining (U.S.M.) ; Electron beam machining
(E.B.M.) laser beam Machining (L.B.M.); abrasive jet machining (A.J.M.); plasma arc
machining (PAM); economics of machining!
UNIT 3
Precision Measurement : Standards of linear measurements; linear and angular
measurements; screw thread measurement; measurement of effective diameter, pitch and
thread angles; Gear measurement, measurement of tooth profile, tooth thickness and pitch,
Measurement of surface roughness. Quantitative methods of roughness measurements,
Stylus and profilograph methods. Precision Measuring Instruments: Comparators types;
working principles applications and limitations of various comparators; optical flat;
autocollimator indicators, slip gauges, bevel protector.
UNIT 4
DESIGN OF SINGLE POINT CUTTING TOOLS: Introduction; functions of various tool
angles; design of single point turning too]; parting tool; empirical determination of force
components; optimum value of tool angles. DESIGN OF Multipoint Cutting tool:
Introduction; angle of contact; force analysis; approach through dimensional analysis; force
and power consumption; tooth forn1 and cutter design.
UNIT 5
Design of Machine Tool Element: Design of Lathe bed, Material and construction feature,
various bed section, designing for torsional rigidity, use of reinforcing stiffener in lathe bed.
Theoretical aspect of design of guide ways, Material and construction features, Antifriction
guide ways.
Page 48 of 77
6ME-4: NOISE, VIBRATION & HARSHNESS
Marks Allotted: 100
UNIT 1
Sound level and subjective response to sound; Frequency dependent human response to
sound, Sound pressure dependent human response. Decibel scale; Decibel addition,
subtraction and averaging. Relationship among sound power, sound intensity and sound
pressure level. Sound spectra. Octave band analysis. Loudness. Noise: Effects, Ratings and
Regulations; Non-auditory effects of noise on people, Auditory Effects of noise, Noise
standards and limits in India. Major sources of the noise; Industrial noise sources. Industrial
noise control-strategies; Noise control at the source, Noise control along the path, Acoustic
barriers, Noise control at the receiver.
UNIT 2
Scope of vibration, important terminology and classification, Degrees of freedom, armonic
motion; vectorial representation, complex number representation, addition. Derivation of
equation of motion for one dimensional longitudinal, transverse and torsional vibrations
without damping using Newton’s second law, D’ Alembert’s principle and Principle of
conservation of energy. Compound pendulum and centre of percussion. Damped
vibrations of single degree of freedom systems. Viscous damping; underdamped, critically
damped and overdamped systems, Logarithmic decrement. Vibration characteristics of
Coulomb damped and Hysteretic damped systems.
UNIT 3
Forced vibrations of single degree of freedom systems. Forced vibration with constant
harmonic excitation. Steady state and transient parts. Frequency response curves and phase
angle plot. Forced vibration due to excitation of support. Vibration Isolation and
transmissibility; Force transmissibility, Motion transmissibility. Forced vibration with
rotating and reciprocating unbalance. Materials used in vibration isolation.
UNIT 4
System with two degrees of freedom; principle mode of vibration, Mode shapes.
Undamped forced vibrations of two degrees of freedom system with harmonic excitation.
Vibration Absorber; Undamped dynamic vibration absorber and centrifugal pendulum
absorber. Many degrees of freedom systems: exact analysis.
UNIT 5
Many degrees of freedom systems: approximate methods; Rayleigh’s, Dunkerley’s,
Stodola’s and Holzer’s methods. Vibrations of continuous systems; Transverse vibration of
a string, Longitudinal vibration of a bar, Torsional vibration of a shaft.
Page 49 of 77
6 ME- 5: HYDRAULIC MACHINES AND HYDRO ELECTRIC POWER
PLANT
Marks Allotted: 100
UNIT 1
Review of fundamentals: Euler’s turbine equation, principles of similarity applied to
hydraulic machines, non-dimensional specific speed. Classification of turbines on the basis
of non-dimensional specific speed. Unit and specific quantities.
Impact of Free Jets: Impulse momentum principle, force exerted by the jet on stationary flat
and curved plate, hinged plate, moving plate and moving curve vanes.
UNIT 2
Impulse Turbine: Classification of turbine, impulse turbines, Pelton wheel, Construction,
working. Work done, head, efficiency and design aspects. Governing of impulse turbine.
UNIT 3
Reaction Turbine: Radial flow reaction turbine, Francis turbine: construction and working.
Work done, efficiency, design aspects.
Axial flow reaction turbine: Propeller and Kaplan turbine, bulb or tubular turbine-
construction and working. Draft tube, governing of reaction turbine. Performance
characteristics and comparison of all the turbines. Cavitation Phenomenon in hydraulic
machines.
UNIT 4
Reciprocating Pumps: Classification, component and working, single acting and double
acting, discharge, work done and power required, coefficient of discharge, indicator
diagram, slip, effect of friction and acceleration theory of air vessels.
Fluid system: Hydraulic accumulator, Hydraulic intensifier, Hydraulic Press, hydraulic
crane, hydraulic lift, hydraulic Ram, hydraulic coupling, hydraulic torque converter, air lift
pump, jet pump.
UNIT 5
Hydro Electric power station (HEPP): – Advantages and disadvantages of water power,
selection of site for HEPP, hydrological cycle, hydrographs, essential elements of HEPP.
Types of dams, conduits, spillways, surge tanks. Classification of HEPP. Major, mini and
micro power plants- present scenario in Rajasthan and India. Selection of turbine.
Page 50 of 77
6 ME- 6: NUMERICAL METHODS AND APPLIED STATISTICS
Marks Allotted: 100
UNIT 1
Errors and significant digits, Roots of algebraic equations Bisection method, secant method,
Newton Raphson method, Graff’s root- squaring method, Iterated synthetic division with
quadratic factors method for finding complex roots,
UNIT 2
Solutions of systems of equations (Gauss elimination, Gauss Jordan, and Partition method
for linear system of equations, power method for partition, method for linear system of
equations, power method for finding eigen values), Forward, backward , central and
Divided differences, Newton’s formula of interpolation for equal and unequal intervals.
Lagrange’s interpolation formula, Stirling’s and Bessell’s formula,
UNIT 3
Numerical differentiation, Numerical Integration:- Trapezoidal, Simpson’s rule and
Gaussian integration (only formula applications) Differential equations and their solutions.
Numerical methods for ordinary differential equations (Picard method, Taylor series
method, Euler’s m thod, Ranga Kutta Method, Predictor- corrector method, Adams-
Bashforth method).
UNIT 4
Sampling theory: Introduction: Moments, Moment generating functions, Skewness,
Kurtosis, Correlation and Regression, Normal sampling distributions; Binomial
distribution, Poisson distribution, Normal distribution; Sampling distribution of the means;
sampling distribution of the differences of the means; sampling distributions of
proportions.
UNIT 5
Tests of Significance; t-distributions, chi square distributions, F-distributions. Regression
And Correlation; Linear regression; correlation, multiple correlation & partial correlation
Confidence Limits; Large samples, small samples, error bands in regression.
Page 51 of 77
SIXTH SEMESTER
PRACTICALS
Page 52 of 77
6 ME- 7: HEAT TRANSFER LAB
Marks Allotted: 100
EXPERIMENTS TO BE PERFORMED (MINIMUM TEN NUMBERS)
1. To Determine Thermal Conductivity of Insulating Powders.

2. To Determine Thermal Conductivity of a Good Conductor of Heat (Metal Rod).
3. To Measure the thermal Conductivity of Liquid.
4. To determine the transfer Rate & Temperature Distribution for a Pin Fin.
5. To Measure the Emmissivity of the Test plate Surface.
6. To Determine Stefan Boltzman Constant of Radiation Heat Transfer.
7. ToDetermine the Surface Heat Transfer Coefficient For Heated Vertical Cylinder
in Natural Convection.
8. Determination of Heat Transfer Coefficient in Drop Wise & Film Wise condensation.
9. To Determine Critical Heat Flux in Saturated Pool Boiling.
10. To Study Performance of Simple Heat Pipes.
11. To Study and Compare LMTD and Effectiveness in Parallel and Counter Flow
Heat Exchangers.
12. To Find the Heat transfer Coefficient in Forced Convection in a tube.
13. To determine the total thermal conductivity and thermal resistance of the given
compound resistance in series.
14. To find out the thermal conductivity of given slab material.
15. To determine the individual thermal conductivity of different lagging in a lagged
pipe.
16. To study the rates of heat transfer for different materials and geometries
17. To understand the importance and validity of engineering assumptions through
the lumped heat capacity method.
18. Testing and performance of different heat insulators.
6 ME- 8: TURBOMACHINERY LAB

Marks Allotted: 75
1. Determination of Mechanical and volumetric efficiency of Reciprocating Air

Compressor.
2. Testing of Reciprocating Air Compressor.
3. Determination of efficiency and Pressure distribution of Axial Flow Compressor.
4. Performance testing of Axial Flow Compressor.
5. Study and Performance of Simple Steam Turbine
6. Performance characteristics of Pelton wheel turbine.
7. Performance characteristics of Francis turbine.
8. Performance characteristics of Kaplan turbine.
9. Performance characteristics of variable speed centrifugal pump.
Page 53 of 77
10. Performance characteristics of rated speed centrifugal pump.
11. Performance characteristics of multistage centrifugal pump.
6 ME- 9 & 6 PI 8: COMPUTER ORIENTED NUMERICAL METHODS LAB

Marks Allotted: 75
1. To develop computer program to determine roots of a given equation using method

of
(a) False position
(b) Newton -Raphson method,
2. To develop computer programs for solution of system of simultaneous linear
equations using:
(a) Gauss Elimination Technique, without and with specified boundary
conditions, for full as well as bounded symmetric and unsymmetrical matrices
(b) Gauss Shield iterative technique Successive over Relaxation(S.O.R) Technique
3. Linear and Non-Linear curve fitting technique
4. Numerical Integration with Simpson's rule and Gaussian Integration
5. Solution of ordinary differential equations by (i) Eular Method (ii) Runge-Kutta
Method (iii) Taylor Series Methods
6. Solution of partial differential equations using S.O.R. Technique with special
reference to heat conclusion equation.
6ME-10: MACHINE DESIGN – II SESSIONAL

Marks Allotted: 100
Problems on
1. Fatigue loading
2. Helical compression, tension and torsional springs design
3. Curved Beams
4. Preloaded bolts and bolts subjected to variable stresses
5. Belt, Rope and Chain drive system
6. Gear Design
7. Sliding contact bearing design
8. Anti-friction bearing selection
Page 54 of 77
B.TECH. (FOURTH YEAR)
SEVENTH SEMESTER
THEORY
Page 55 of 77
7 ME- 1 & 7 PI 6.3: COMPUTER AIDED DESIGN
Marks Allotted: 100
UNIT 1
Overview of Computer Graphics, Picture representation, Coordinate Systems, Output
Graphcis Display devices. Raster Scan Graphics : DDA for line generation and Bresenham’s
algorithm for line and circle generation.
UNIT 2
Wire frame models, Parametric representation of curves, Plane curves : line, circle, ellipse,
parabola and hyperbola. Space curves : Cubic spline curve, Bezier Curve and B Spline
Curves. Blending of Curves.
UNIT 3
Surface models and entities Parametric representation of Hermite Bicubic surfaces, Bezier
surfaces and B-spline surfaces. Solid Models and entities, Solid Representation: B-rep. and
CSG. Comparison between three types of models.
UNIT 4
Two and three dimensional transformation of Geometric models: Translation, Scaling
Reflection, Rotation and Shearing. Homogeneous Representation, Combined
Transformation. Projection of Geometric models: Parallel and Perspective Projection.
UNIT 5
Clipping: Point clipping, Line clipping, Cohen- Sutherland algorithm etc. Viewing
Transformation, Hidden Line and surface Removal: Techniques a d Algorithms.
Page 56 of 77
7 ME- 2: REFRIGERATION AND AIR CONDITIONING
Marks Allotted: 100
UNIT 1
Introduction: Refrigeration and second law of Thermodynamics, Refrigeration effect and
unit of Refrigeration, Heat pump, reversed Carnot cycle.
Vapour Compression Refrigeration System: Analysis of simple vapour compression
Refrigeration cycle by p-h and T-S diagram. Effect of operating conditions, liquid vapour
heat exchangers, actual refrigeration cycle.
Multiple Evaporator and compressor system: Application, air compressor system,
Individual compressor, compound compression, cascade system. Application, air
compressor systems, individual compressor, compound compression, cascade system.
UNIT 2
Gas cycle Refrigeration: Limitation of Carnot cycle with gas, reversed Brayton cycle,
Brayton cycle with regenerative H.E.
Air cycle for air craft: Necessity of cooling of air craft, Basic cycle, boot strap, regenerative
type air craft refrigeration cycle.
UNIT 3
Vapour Absorption System: Simple Vapour absorption system, Electrolux Refrigerator,
Analysis of Ammonia absorption refrigeration system, Lithium Bromide Absorption
Refrigeration System.
Refrigerants: Classification, Nomenclature, selection of Refrigerants, global warming
potential of CFC Refrigerants.
Refrigeration Equipments: Compressor, condenser, evaporator, expansion devices – types
& working.
UNIT 4
Psychrometry: Psychrometric properties, psychometric relations, pyschrormetric charts,
psychrometric processes, cooling coils, By-pass factor and air washers.
Human Comfort: Mechanism of body heat losses, factors affecting human comfort,
effective temperature, comfort chart.
UNIT 5
Cooling load calculations: Internal heat gain, system heat gain, RSHF, ERSHF, GSHF,
cooling load estimation, heating load estimation, psychrometric calculation for cooling,
selection of air conditioning, apparatus for cooling and dehumidification, Air conditioning
system
Page 57 of 77
7 ME- 3: OPERATIONS RESEARCH
Marks Allotted: 100
UNIT 1
Linear Programming: Introduction & Scope, Problem formulation, Simplex methods,
primal & dual problem dual Simplex, sensitivity analysis
UNIT 2
Transportation, Transshipment & Assignment problems Dynamic Programming
Multistage decision problems & solution, Principle of optimality.
UNIT 3
Decision theory: Decision under various conditions.
Game Theory: Minimax & maximum strategies. Application of linear programming.
Integer Programming: Cutting Plane method and Branch & Bound method
UNIT4
Deterministic and Stochastic inventory models: Single & multi period models with
continuous & discrete demands, Service level & reorder policy
UNIT 5
Simulations: Simulation V/S mathematical modeling, Monte Carlo simulation, simulation
language ARENA, Example & cases.
Queing models: Introduction Model types, M.M. 1 & M/M/S system cost consideration
Page 58 of 77
7 ME- 4: STEAM TURBINES AND STEAM POWER PLANT
Marks Allotted: 100
UNIT 1
Steam Turbines: Principle and working of steam turbines, type of turbines, impulse and
reactions, compounding for pressure and velocity. Velocity triangles for various types.
UNIT 2
Stage efficiency, diagram efficiency, steam speed to blade, speed ratio for optimum
performance. Energy losses in steam turbine, turbine performance at various loads and
governing of steam turbines. Constructional details and description of steam turbine
components in brief.
UNIT 3
Regenerative feed heating cycles: Introduction : Most Ideal Regenerative feed heating
cycle. Regenerative feed heating cycles and their representation on T-s and h-s Diagram.
Representation of actual process on T-s and h-s Diagram Regenerative cycles. Other types
of feed heating arrangements. Optimum feed water temperature and saving in Heat Rate.
Feed Heaters, Direct Contact Heaters, Surface Heaters
Reheating – Regenerative and Regenerative water – Extraction Cycles: Reheating of
steam, Practical reheating and Non- reheating cycles, advantage & disadvantages of
reheating, regenerative water extraction cycles, practical feed heating arrangements.
UNIT 4
Governing and performance of Steam Turbines. Description of back pressure Turbines,
pass-out Turbines and Mixed Pressure Turbines.
UNIT 5
Steam Power Plant: Steam power plants selection of location, working medium. Fuels and
fuel handling equipments, ash handling equipments. Air pre-heater, feed water treatment.
Methods of combustion and various type of combustors. Types of boilers. Modern
developments in steam boilers. Description of cooling tower.
Page 59 of 77
7 ME- 5: PRODUCT DEVELOPMENT AND LAUNCHING
Marks Allotted: 100
UNIT 1
Importance of new product-Definition-importance-Development Process: Importance of
new product for growth of enterprise. Definition of product and new product.
Responsibility for new product development. Demands on product development team.
Classification of products from new product development. Point of view- Need
based/Market pull products, Tech. push, Platform based, Process based and customized
products. New product development process and organization. Generic product
development process for Market Pull Products. Modification of this process for other types
of products.
UNIT 2
Need analysis- Problem Formulation: Establishing economic existence of need, Need
Identification and Analysis, Engineering Statement of Problem, Establishing Target
Specification.
UNIT 3
Generation of Alternatives and Concept Selection: Concept generation- a creative process,
Creativity, Road Elects to creative thinking-Fear of criticism and Psychological set. Tools of
creativity like brain storming, Analogy, Inversion etc., Creative thinking Process. Concept
feasibility and Concept Selection, Establishing Engineering Specification of Products.
UNIT 4
Preliminary & detailed design- Design Review: Preliminary design- Identification of
subsystems, Subsystem specifications, Compatibility. Detailed design of subsystems,
component design, Preparation of assembly drawings. Review of product design from
point of view of Manufacturing, Ergonomics and aesthetics.
UNIT 5
Management of New Product – development and Launch: New Product Management’s
Challenges – Maintaining focus, Promotion of Right Culture, Management of Creativity,
Top Management attention. Design Team Staffing and Organization. Setting key mile stone,
Identification of Risk Areas, Project Execution and Evaluation Product Launch Strategies.
Project Planning – Project Task matrix, estimation of time & resources, project scheduling.
Page 60 of 77
7 ME- 6.1: ROBOTICS
Marks Allotted: 100
UNIT 1
Introduction to Robotics: Evolution of Robots and Robotics, Laws of Robotics, What is and
What is not a Robot, Progressive Advancement in Robots, Robot Anatomy, Human Arm
Characteristics, Design and Control Issues, Manipulation and Control, Sensors and Vision,
Programming Robots, The Future Prospects, Notations.
UNIT 2
Coordinate Frames, Mapping and Transforms: Coordinate Frames, Description of Objects
in Space, Transformation of Vectors, Inverting a Homogeneous Transform, Fundamental
Rotation Matrices
UNIT 3
Symbolic Modeling of Robots – Direct Kinematic Model: Mechanical Structure and
Notations, Description of Links and Joints, Kinematic Modeling of the Manipulator,
Denavit – Hartenberg Notation, Kinematic Relationship between Adjacent Links,
Manipulator Transformation Matrix. Introduction to Inverse Kinematic model
UNIT 4
Robotic Sensors and Vision: The Meaning of Sensing, Sensors in Robotics, Kinds of
Sensors used in Robotics, Robotic vision, Industrial Applications of Vision-Controlled
Robotic Systems, Process of Imaging, Architecture of Robotic Vision Systems, Image
Acquisition.
UNIT 5
Robot Applications: Industrial Applications, Material Handling, Processing Applications,
Assembly Applications, Inspection Application, Principles for Robot Application and
Application Planning, Justification of Robots, Robot Safety, Non-Industrial Applications.
Page 61 of 77
7 ME- 6.2 & 7 PI 6.2: MECHATRONICS
Marks Allotted: 100
UNIT 1
Introduction about Mechatronics, scope of Mechatronics, application, process control
automation and N/c Machines.
UNIT 2
Sensors and Transducers: Introduction, classification, specification, characteristics of
transducers, type of transducers displacement, strain, vibration pressure, flow, emperature,
force & torque, tactile.
UNIT 3
Hydraulic Pneumatic & Electrical actuators: Pumps & Compressors, control valves &
accessories, actuators, fluid power symbols, fluid power systems, switching devices,
solenoids, motors.
UNIT 4
Data Acquisition and Control System: Introduction, Quantitizing theory, Analog to Digital
Conversion, Digital to Analog (D/A) conversation, transfer function, transient response &
frequency response & frequency response, stability criteria.
UNIT 5
Design of Mechatronic systems: Introduction, Automatic front and book and cutting in
steel rolling mill, lift control system, CNC lathe, temperature control of a heat treatment
furnace, EOT crane control panel, Grey grain separators, electrode arm control in electric
arc furnace.
Page 62 of 77
7 ME- 6.3: COMPUTER INTEGRATED MANUFACTURING
Marks Allotted: 100
UNIT 1
Introduction: Overview of manufacturing processes, types of manufacturing systems, the
product cycle, computer’s role in manufacturing, sources and types of data used in
manufacturing. The Beginning of CAM: Historical Background, Basic components of NC
systems, NC Procedure, NC coordinate system and machine motions, applications and
economics of NC.
UNIT 2
Part programming- manual and computer assisted such as APT Language. Computer
Controls In NC Systems: Problems with conventional NC computer numerical control,
Direct numerical control, combined CNC/ DNC systems, adaptive control machining
system computer process interfacing, New development and latest trends.
UNIT 3
Computer Aided Process Planning: Traditional Process Planning, Retrieval process
planning system, Generative Process Planning, Machinability data system, computer
generated time standards. Group Technology: Introduction, part families, part classification
and coding, coding system and machining cells.
UNIT 4
Compuer Aided Production Management Systems: Introduction to computer aided PPC,
Introduction to computer aided inventory management, manufacturing resource planning
(MRPII), computer process monitoring and shop floor control, computer process control.
Computer Aided Quality Control: Computer in quality control, contact inspection methods,
Non contact inspection methods, optical and non optical computer aided testing. Computer
Aided Material Handling: Computer control on material handling, conveying, picking.
Ware house control, computerized material handling for automated inspection and
assembly.
UNIT 5
Computer Integrated Manufacturing Systems: Introduction, types special manufacturing
systems, flexible manufacturing systems (FMS). Collabarative Engineering: Introduction,
Faster Design throughput, Web based design, Changing design approaches, extended
enterprises, concurrent engineering, Agile and lean manufacturing.
Page 63 of 77
SEVENTH SEMESTER
PRACTICALS
Page 64 of 77
7ME-7: P.E. LAB.-II
Marks Allotted: 100
Minimum any ten experiments can be performed

1. By using lathe tool dynamometer measure the cutting forces in all directions and
calculate the following: a) Shear plane angle b) Coefficient of friction c) Power
consumption
2. By using the drill dynamometer measure the torque, and thrust in Drilling
operation.
3. By using the tool work thermocouple, measure the tool chip interface temp
4. To determine chip reduction coefficient in turning.
5. To study the different mechanisms of tool wear and their measurements.
6. To determine Taylor Tool life exponents by Facing test
7. To study the effect of cutting variables on surface finish in any cutting (Turning,
Drilling, Milling, Shaping, grinding etc) operation
8. Study of the effect of clearance and shear angle on the blanking and piercing
operations
9. To determine the effect of percentage of reduction and the semicone angle of the
die on the drawing load.
10. To find the effect of percentage of reduction and the die geometry on extruding
force.
11. Experimental determination of coefficient of friction for metal forming.
12. Study of the drop forging operation (flow ability, forging load etc by plasticine
model.
13. To determine roll load in the sheet rolling process.
14. Students will be given at least one practical problem regarding design and
fabrication of Jig, Fixture or Press tool.
15. To measure a gap with help of slip gauges
16. Measurement of angle/taper using a sine bar.
17. Study and use of a bore gauge.
18. Flatness testing of a surface pate and machine tool bed by using a sensitive spirit
level.
19. Measurement of screw thread elements by tool Makers microscope and
Inspection of various elements of screw thread by optical projector.
20. To measure flatness and surface defects in the given test piece with the help of
monochromatic check light and optical flat.
21. Measurement of chordal thickness of Gear tooth by Gear tooth vernier caliper.
22. Use of three-wire method to determine the effective diameter of external threads.
23. To study the capstan lathe, tool holders and attachments and to prepare the given
job as per given drawing.
24. Cutting forces measurement during milling using milling dynamometer.
25. Measurement of flatness and roundness of a given machine/ground/lapped flat
Page 65 of 77
and round surface respectively using dial gauge.
7ME-8: MECHANICAL VIBRATIONS LAB.

Marks Allotted: 50
1. To verify relation T = 2p / (l/g) for a simple pendulum.

2. To determine radius of gyration of compound pendulum.
3. To determine the radius of gyration of given bar by using bifilar suspension.
4. To determine natural frequency of a spring mass system.
5. Equivalent spring mass system.
6. To determine natural frequency of free torsional vibrations of single rotor
system.
(a) Horizontal rotor
(b) Vertical rotor
7. To verify the Dunkerley’s rule.
8. Study of free damped torsional vibration to performing the experiment to find
out damping co-efficient.
9. To conduct experiment of trifler suspension.
10. Harmonic excitation of cantilever beam using electro-dynamic shaker and
determination of resonant frequencies.
11. Study of Vibration measuring instruments.
7 ME- 9: I. C. Engine Lab.

Marks Allotted: 50
Perform any 10 experiments

1. Study of IC Engine models
2. Study of working of four stroke petrol engine and four stroke diesel engine with
the help of cut section models.
3. Study of working of two stroke petrol and two stroke diesel engine with the help of
cut section models.
4. Study of fuel supply system of a petrol engine (fuel pump and simple carburetor)
5. Study of complete carburetor (Solex carburetor)
6. Study of Petrol Injection System.
7. Study of fuel supply system of a Diesel engine (fuel pump and fuel injector)
8. Study of Ignition systems of an IC Engine (Battery and Magneto ignition system)
and Electronic ignition system.
9. Study of Lubrication system of an IC Engine (mist, splash and pressure
lubrication)
10. Study of cooling systems of an IC Engine (air cooling and water cooling)
11. To conduct a performance test on diesel engine to draw heat balance sheet for
given load and speed
Page 66 of 77
12. To determine friction power of diesel engine by Willan’s line or fuel rate
extrapolation method.
13. To conduct a performance test on the variable compression ratio engine and to
draw the heat balance sheet for given compression ratio, speed and load and plot the
performance curves.
14. To conduct a performance test on a four cylinder four stroke petrol engine and to
draw the heat balance sheet and performance curves.
15. To calculate the indicated power, friction power and mechanical efficiency of
four stroke four cylinder petrol engine at full load and rated speed by Morse test.
16. To draw the valve timing diagram of a Four stroke S.I. or C.I. Engine using
experimental setup.
17. Analysis of engine exhaust gases using Orsat apparatus / gas analyzer.
Page 67 of 77
EIGHT SEMESTER
THEORY
Page 68 of 77
8ME-1: RENEWABLE ENERGY TECHNOLOGY
Marks Allotted: 100
UNIT 1
Global and National scenarios, Form and characteristics of renewable energy sources Solar
Energy Solar radiation, its measurements and prediction. Solar thermal collectors, flat plate
collectors, concentrating collectors. Basic theory of flat plate collectors, solar heating of
buildings, solar still, solar water heaters, solar driers; conversion of heat energy in to
mechanical energy, solar thermal power generation systems. Solar Photovoltaic: Principle
of photovoltaic conversion of solar energy, types of solar cells and fabrication. photovoltaic
applications: battery charger, domestic lighting, street lighting, water pumping, power
generation schemes
UNIT 2
Wind Energy: Atmospheric circulations, classification, factors influencing wind, wind
shear, turbulence, wind speed monitoring, Betz limit, WECS: classification, characteristics,
applications.
UNIT 3
Ocean Energy: Ocean energy resources, ocean energy routes. Principles of ocean thermal
energy conversion systems, ocean thermal power plants. Principles of ocean wave energy
conversion and tidal energy conversion.
UNIT 4
Other Sources: Nuclear fission and fusion; Geothermal energy: Origin, types of geothermal
energy sites, site selection, geothermal power plants; Magneto-hydro-dynamic (MHD)
energy conversion. Formation of biomass, photosynthesis; Biomass resources and their
classification; Chemical constituents and physicochemical characteristics of biomass;
Biomass conversion processes;
UNIT 5
Fuel Cells: Thermodynamics and electrochemical principles; Basic design, types,
applications.
Hydrogen Energy: Economics of hydrogen; Production methods.
Page 69 of 77
8ME-2: OPERATIONS MANAGEMENT
Marks Allotted: 100
UNIT 1
Introduction: Scope of Operations Management, operations manager and the management
process. Operations Strategy, Competitiveness and Productivity. Demand Forecasting:
components of forecasting demand, Approaches to forecasting: Qualitative methods, Time
series methods, Regression methods, Accuracy and control of forecasts, Selection of
forecasting technique.
UNIT 2
Products and Services, Process, Types of Production Systems: Mass, Batch, Job shop
production. Product and process matrix. Process planning and Process analysis. Capacity
Planning: Defining and measuring capacity, steps in capacity planning process,
determining capacity requirements, Capacity alternatives, Evaluation of alternatives-Cost-
Volume analysis etc.
UNIT 3
Production Planning: Production planning objective and functions, Bill of material,
Capacity and man power requirement planning, Planning levels: long range, Intermediate
range and Short range planning, aggregate planning; Objective, Strategies, graphical and
mathematical techniques of aggregate planning, master production scheduling, MRP and
MRPII Systems
UNIT 4
Production Control: Capacity control and priority control, production control functions;
Routing, scheduling, dispatching, expediting and follow up. Techniques of production
control in job shop production, batch production and mass production systems,
UNIT 5
Material Management: Objectives, scope and functions of material management, planning,
Procurement, storing, ending and inventory control. Purpose of inventory, inventory cost,
inventory control systems, Selective inventory control systems, Determination of EOQ,
Lead time and reorder point. Methods of physical stock control
Page 70 of 77
8ME-3: GAS TURBINES AND GAS POWER PLANT
Marks Allotted: 100
UNIT 1
Review of basic principles and fundamentals of rotating machines. Cycle arrangements,
open cycle arrangements, closed cycle arrangements, basic requirement of the working
medium, properties of various working media, applications of gas turbine, comparison of
gas turbines with reciprocating engines. Ideal cycles: simple gas turbine cycle, heat
exchange cycle, reheat cycle, reheat and heat exchange cycle, intercooled cycle, intercooled
cycle with heat exchanger, intercooled and reheat cycle, intercooled cycle with heat
exchange and reheat. Comparison of various cycles.
UNIT 2
Practical cycles and their analysis, effect of variable specific heat, mechanical losses, loss
due to incomplete combustion, polytropic efficiency, performance of actual cycles,
comparison of ideal vs actual cycles. Jet propulsion cycles.
UNIT 3
Thermodynamic cycles, advantages, disadvantages and performance characteristics of
Ramjet engine, pulsejet engine, turboprop engine, turbojet engine, turbofan engine.
Calculation of specific thrust and efficiency.
UNIT 4
Combustion systems, combustion theory applied to gas turbine combustor, factors affecting
combustion chamber design and performance. Combustion chamber geometry, fuel
injection and ignition, use of cheap fuels. Impulse and reaction type gas turbines. Velocity
triangles and calculation of work done, efficiency etc..
UNIT 5
Advantages of a gas turbine power plant, comparison with steam, diesel and hydel power
plant. Performance of GT power plant-part load efficiency, airflow rate, thermal efficiency,
gas turbine blading and fuels. Gas turbine materials. Free piston engine plant.
Page 71 of 77
8ME-4.1: RELIABILITY AND MAINTENANCE ENGINEERING
Marks Allotted: 100
UNIT 1
Introduction: Maintenance Objectives and Functions; Maintenance Organisation and
Administration of Maintenance Systems. Need of planned maintenance. Maintenance
policies; Breakdown, time based maintenance: Block replacement, age replacement and
periodic replacement policy. Corrective and preventive maintenance. Maintenance
planning, Scheduled maintenance. Cost of maintenance versus Cost of equipment and
production delays. Inspection: Inspection intervals, Inspection reports, card history system.
UNIT 2
Predictive maintenance. Equipment wear records, standards. Equipment used in predictive
maintenance. Computerized maintenance, Total Productive Maintenance. Methods of
condition monitoring, Non-destructive testing, Liquid Penetrate, Magnetic particles,
Ultrasonic testing, and Vibration analysis. Oil analysis, Radiographic testing.
UNIT 3
Reliability: Definition, failure data analysis, Mean failure rate, mean time to failure (MTTF),
mean time between failures (MTBF) , hazard rate, Bathtub curve. Use of Weibull probability
chart foe assessing characteristics life, guarantee period etc.
UNIT 4
System reliability: Series, parallel and mixed configuration; Simple problems. Reliability
improvement: Techniques, use of Pareto analysis-Design for reliability, redundancy unit
and stand by redundancy, Optimization of reliability.
UNIT 5
Spare Parts Management: Spare parts, features and categorization of spares, cost
considerations, Techniques of cost reduction; Selective controls used in spare parts control;
ABC analysis, FSN, XYZ, VED and other approaches. Inventory control of spares.
Page 72 of 77
8 ME-4.2: COMPUTATIONAL FLUID FLOW AND HEAT TRANSFER
Marks Allotted: 100
UNIT 1
Review of basic fluid mechanics and the governing (Navier-Stokes) equations. Types of
partial differential equations- hyperbolic, parabolic and elliptic. Traditional solution
methods- method of characteristics, separation of variables, Greens function method.
UNIT 2
Preliminary computational techniques: Discretisation, converting derivatives to discrete
algebric expressions, spatial derivatives, time derivatives. Approximation of derivatives,
Taylor series expansion, general techniques. Accuracy of discretisation process-higher order
vs lower order formulae.
UNIT 3
Finite difference method: conceptual implementation, application to transient heat
conduction problem. Convergence, consistency and stability of FD equation.
UNIT 4
Weighted residual methods: General formulation, Introduction to Finite Volume method.
Finite Volume method: Equations with first derivatives and second derivatives. FV method
applied to Laplace’s equation.
UNIT 5
Finite Element method: Linear interpolation, quadratic interpolation, two dimensional
interpolation. Application to heat transfer problems.
Page 73 of 77
8ME-4.3: FINITE ELEMENT METHODS
Marks Allotted: 100
UNIT 1
Introduction: Introduction to FEM and its applicability, Review of mathematics : Matrix
algebra, Gauss elimination method, Uniqueness of solution, Banded symmetric matrix and
bandwidth. Structure analysis : Two-force member element, Local stiffness matrix,
coordinate transformation, Assembly, Global stiffness matrix, imposition of Boundary
conditions. Properties of stiffness matrix.
UNIT 2
One-dimensional Finite Element Analysis: Basics of structural mechanics : stress and
strain tensor, constitutive relation. Principle of minimum Potential. General steps of FEM,
Finite element model concept / Discretization, Derivation of finite elements, equations
using potential energy approach for linear and quadratic 1-D bar element, shape functions
and their properties, Assembly, Boundary conditions, Computation of stress and strain.
UNIT 3
Two dimensional Finite Element Analyses: Finite element formulation using three nodded
triangular (CST) element and four nodded rectangular element, Plane stress and Plain
strain problems. Shape functions, node numbering and connectivity, Assembly, Boundary
conditions. Isoparametric formulation of 1-D bar elements, Numerical integration using
gauss quadrature formula, computation of stress and strain.
UNIT 4
Finite Element Formulation from Governiing Differential Equation: Method of eighted
Residuals : Collocation, Subdomain method, Least Square method and Galerkin’s method.
Application to one dimensional problems, one-dimensional heat transfer, etc. introduction
to variational formulation (Ritz Method.)
UNIT 5
Higher order elements, Lagrange’s interpolation formula for one and two independent
variable. Convergence of solution, compatibility, element continuity, static condensation, p
and h methods of mesh refinement, Aspect ratio and element shape. Application of FEM,
Advantages of FEM. Introduction to concept of element mass matrix in dynamic analysis.
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EIGHT SEMESTER
PRACTICALS
Page 75 of 77
8 ME- 5: CAD LAB.
Marks Allotted: 100
EXPERIMENTS TO BE PERFORMED (MINIMUM FIVE EXPERIMENTS)

1. Introduction & different features of the CAD Software
2. 2-D Drafting
3. 3-D Modeling
4. 3-D Advanced Modeling
5. Assembly modeling
6. Feature Modification and Manipulation
7. Detailing
8. Sheet Metal Operations
9. Surface Modeling
10. One Dimensional problems of Finite Element Method.
(These exercises may be performed by any of the following Advanced CAD Software such as
Pro E /Unigraphics/ AotoCAD Inventor)
8 ME- 6: CAM AND ROBOTICS LAB.

Marks Allotted: 75
EXPERIMENTS TO BE PERFORMED
CAM (Minimum Five Experiments)
1. To prepare part programming for plain turning operation.
2. To prepare part programming for turning operation in absolute mode.
3. To prepare part program in inch mode for plain turning operation.
4. To prepare part program for taper turning operation.
5. To prepare part program for turning operations using turning cycle.
6. To prepare part program for threading operation.
7. To prepare part program for slot milling operation.
8. To prepare part program for gear cutting operation.
9. To prepare part program for gear cutting using mill cycle.
10. To prepare part program for drilling operation.
11. To prepare part program for multiple drilling operation in Z-axis.
12. To prepare part program for multiple drilling in X-axis.
13. To prepare part program for multiple drilling in X and Z axis using drilling cycle.
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Robotics (Minimum Five experiments)
1. To detect the sensor scanning system to overcome limitation of fixed sensors on
various robotic applications, ultrasonic sensor, laser range finders, infrared detectors
and miniature.
2. To find the horizontal and vertical movement up to 180o in either direction.
3. To detect objects with infrared ray detector.
4. To determine object distance (3cm – 300cm).
5. To detect distance (10cm to 80 cm) with infrared object detector.
6. To determine 5 Axis Robotic Arm movement and its degree of rotation.
7. To lift the object and place 100m away in various directions.
8. To find the gripper movement (0 to 50mm).
9. To study various Robotic Arm Configurations.
10. To study Pick and Place Robot
8 ME- 7: INDUSTRIAL ENGINEERING LAB.

Marks Allotted: 75
1. Determination of time standard for a given job using stopwatch time-study.

2. Preparation of flow process chart, operation process chart and man-machine charts
for an existing setup and development of an improved process.
3. Study of existing layout of a workstation with respect to controls and displays and
suggesting improved design from ergonomic viewpoint.
4. To carryout a work sampling studies.
5. To conduct process capability study for a machine in the workshop.
6. To design a sampling scheme based on OC curve.
7. To conduct Shewart's experiments on known population
8. Generation of random numbers for system simulation such as facility planning, job
shop scheduling etc.
Page 77 of 77

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SYLLABUS

SCHEME OF EXAMINATION AND

FACULTY OF ENGINEERING AND TECHNOLOGY

THEORY PAPERS (A)

PRACTICALS AND SESSIONALS (B)

Number of Evaluation Scheme

Grand Total Total Marks

Total 32 Period Per Week

THEORY PAPERS (A)

PRACTICALS AND SESSIONALS (B)

Number of Evaluation Scheme

Grand Total Total Marks

Total 32 Period Per Week

THEORY PAPERS (A)

PRACTICALS AND SESSIONALS (B)

Number of Evaluation Scheme

Grand Total Total Marks

Total 32 Period Per Week

THEORY PAPERS (A)

PRACTICALS AND SESSIONALS (B)

Number of Evaluation Scheme

Grand Total Total Marks

Total 32 Period Per Week

THEORY PAPERS (A)

PRACTICALS AND SESSIONALS (B)

Number of Evaluation Scheme

Grand Total Total Marks

Total 32 Period Per Week

THEORY PAPERS (A)

PRACTICALS AND SESSIONALS (B)

Number of Evaluation Scheme

Grand Total Total Marks

Total 32 Period Per Week

1. Izod Impact testing.

1. Comparative study of four stroke diesel and petrol engines.

3ME-10: PRODUCTION PRACTICE

1. Program for revising control statements, arrays and functions.

List of Programs in C++

1. Program using basic I/O and control statements.

1. To study inversion of four bar chain

4ME-8: FLUID MECHANICS LAB

4ME-10: MECHANICAL MEASURMENTS & CONTROL LAB.

INSTRUMENTATION LAB. SESSIONAL

1. Displacement Measurement using Capacitive Pick -up System

CONTROL LAB. SESSIONAL

4ME-11: MACHINE DESIGN LAB –I

1. Selection of material & IS coding

1. Knuckle & Cotter joints

Perform any twelve experiments:

5ME-8: AUTOMOBILE ENGG. LAB

1. To verify the relation T=I for gyroscope.

5ME-10: MATLAB AND COMPUTER GRAPHICS

A. MATLAB: Use of MATLAB and its application to Mechanical Engineering problems.

5ME-11: DISC & ECA

EXPERIMENTS TO BE PERFORMED (MINIMUM TEN NUMBERS)

1. To Determine Thermal Conductivity of Insulating Powders.

6 ME- 8: TURBOMACHINERY LAB

1. Determination of Mechanical and volumetric efficiency of Reciprocating Air

6 ME- 9 & 6 PI 8: COMPUTER ORIENTED NUMERICAL METHODS LAB

1. To develop computer program to determine roots of a given equation using method