Nom 10 K
Nom 10 K
Nom 10 K
0K1
4/13
OPTION:
25 mm2 1 2
25 mm2
1.0 mm2
2.5 mm2
2.5 mm2
2.5 mm2
25 mm2
4.0 mm2
10A C 10A E 10A G
10A A 25A 1 4F1 5F1 6F1
0F1 3F1 3 5 7
1 2
4L10 X11: X12: X13:
4 1 1
0L2 4L2 4L4
13/12 13/21 11/13 NOSTOKORI
4 CABIN 16 28
0L1 1L1 3L1 4L1 4L3
4/13 3/12 3/21 12/22 4/18 X101: X102: X103:
X1: B+ 4 1 1
STEERING CIRCUITS
DC/DC-CONVERTERS
MAIN CONTACTORS
STEERING MOTOR
DRIVE CIRCUITS
LIFT CIRCUITS
SIGNAL/LIGHT
AUX. DEVICES
DRIVE MOTOR
PUMP MOTOR
+
CIRCUITS
CABIN
G1 24V
-
0F2 4 6 8
10A B 4F2 5F2 6F2
2.5 mm2
D F H
25 mm2
2.5 mm2
2.5 mm2
REV
NOM10K 1 / 26
CIRCUIT DIAGRAM TS960303 POWER SUPPLIES 24V
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
5A 1 3A 1
111F1 121F1
2 2
111L1 121L1
TERMINAL
PRINTER
24V 24V/5A 24V 12V/5A
RL199151 RL211072
Gi- Go- Gi- Go-
G101 G102
111M1 121M1
102M1 102M2
1/27 1/27
REV
NOM10K 2 / 26
CIRCUIT DIAGRAM TS960303 POWER SUPPLIES 12-24V
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1,0 mm2
4,0 mm2
25 mm2 BY-PASS CONNECTION
ONLY IN WGA-VERSION
1 1 SM1 2
1K1 3K1 t
4/17 12/25
2 2 +50°C 1
(RL450441)
25 mm2 XA3A:
B+
+B1
1 300A
1F1
2
16 mm2
16 mm2 XA3A:
4,0 mm2
M1
+B2 D1
X6: X7:
4,0 mm2 1 1
A2 E1 F1 A1 RED RED
M1 M3 M4 M5
F2 X6: X7:
D2 2 2
16 mm2 16 mm2 XA3A:
SH SH
4,0 mm2
M2
-T -P
25 mm2
XA3A:
B-
-B
TRACTION AND PUMP STEERING MOTOR
1,0 mm2
4,0 mm2
CONTROLLER CONTROLLER
25 mm2
A1 A3
REV
NOM10K 3 / 26
CIRCUIT DIAGRAM TS960303 POWER CIRCUITS
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X11: X12:
1 5
1 20
X101: X102:
1 5 X122:
4 X144:
X111: X111: 1
1 4
22 S122 NO S113 4
S112
21 COM 3
EMERG.STOP
14 44 X144:
X122: 2
S111 5
13 43
KEY SWITCH
X111: X111:
2 3
X101: X101:
2 3
2 3
22 12
S1
21 11
EMERG.STOP
+ 8 + 8 + 8
+ 6/18 7/13 14/15
A1 A1 6/19 K101 7/24 K102 x/xx K103
F101
A2 A2
+BATT
-
PMC
NMC
12 13 B 2 1 X105:
2
101M3
7/22
TRACTION AND PUMP CONTROLLER
0M1 101M2 101M5
1/14
A1 1/24 7/28
REV
NOM10K 4 / 26
CIRCUIT DIAGRAM TS960303 DRIVE CIRCUITS 1
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SAFETY PEDAL
SERIAL TILLER INTERFACE
J101
A 10-pin 13/25
B 14-pin X122:
C 6-pin 3
D 2-pin 5 3 4 2 1
C
NO NC
X122: 2
A102
RXD
COM
X122:
1
13 14
8 9 10 11 12
X11: X11:
13 14
+
4
-
3K2
F105
X11: X11: X11: X11: X11: 12/27
3
8 9 10 11 12
TILLER SWITCH
BELLY SWITCH
KEY OUT
KEY OUT
KEY OUT
+12VDC
PCLRXD
NCLRXD
PCLTXD
NCLTXD
TILLER
-BATT
-BATT
DRFT
BACK
BACK
A 2-pin C A F D C
B 22-pin 2 3 5 6 7 1 2 2 1 4 3 2 9 8 7 4 8
C 8-pin
D 10-pin
E 20-pin
F 2-pin TRACTION AND PUMP CONTROLLER
A1
REV
NOM10K 5 / 26
CIRCUIT DIAGRAM TS960303 DRIVE CIRCUITS 2
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
B101
J102
7/18 ACCELERATOR
WHT/ WHT/
BRN BLK ORA GRN WHT BLK
POT LOW
0-5 V
B-
B-
B+
BW
FW
X121: X121: X121: X121: X121: X121:
7 6 5 1 4 3
X231: X231:
X131: X131: 6 8
6 8
J2
23 12
21 10
J10
X131: X131:
A101
7 9
4 5
K101 K101
4/24 4/24
3 6
ENABLE ENABLE
RELAY RELAY
X105: X105:
4 6
POT LOW
-BATT
0-5 V
+BATT
BW/FW
FW/BW
A 10-pin
B 14-pin 6 A 8 3 7 B 3 2
C 6-pin
D 2-pin
SERIAL TILLER INTERFACE
A102
REV
NOM10K 6 / 26
CIRCUIT DIAGRAM TS960303 DRIVE CIRCUITS 3
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
COM COM 13 13
1 2 3 4 5 6 7 LOWER LIFT
+24VDC
R101
LOWER
LIFT
+24VDC
LOWER
LIFT
X120: X120: X120: X120: X120: X13: X13: X13:
9 10 11 1 2 3 4 5 6 3 4 5
I.LOWER
I.LIFT
+24VDC
0-5VDC
-BATT
+5VDC
X105: 9
30 31 32
X105: 11
X105: 13
X105:
7 4
K102 X103: X103: X103:
5 R102 4/25 3 4 5
3
1 2 ENABLE
K102 RELAY
X105:10
4/25 3
6
ENABLE 2 4 7 5
RELAY
KDI4 KDI5 J102 K104 K104
28
31/24 31/24 6/12 3 28 6
X105: MAINTE- MAINTE-
8 NANCE NANCE K A
X105: V122
15 K A
X105:12
X105:14
V123
X106: X106:
101M4 1 2
14/12
A A
101M3 V120 V121
4/24 K K
0-5VDC
+BATT
LOWER
+5VDC
LOWER
+BATT
LIFT
LIFT
+ 8
20
6 B 1 5 7 A 9 12 B 13 14
K104 21
A 10-pin - 1
B 14-pin
C 6-pin
D 2-pin
SERIAL TILLER INTERFACE
101M5
A102 KDI3 KDI2
31/23 31/23
4/26
REV
NOM10K 7 / 26
CIRCUIT DIAGRAM TS960303 LIFT CIRCUITS 1
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A1
TRACTION AND PUMP CONTROLLER
5 16 6 17 10 21 11 22 9 20
B
NMF
PMF
NEB
PEB
NEV
PEV
X10:
1 M1 X10:
3
F103 A1 A1 A1 A1 RED
Y1 2Y1 2Y2 2Y3
U A2 A2 A2 A2 M3
BLK
X10:
2 X10:
4
REV
NOM10K 8 / 26
CIRCUIT DIAGRAM TS960303 LIFT CIRCUITS 2
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
4
K20 OPTION
15/12
3
LIFT
LIMIT
4 4 4 4 2 4 2 4 5
K13 K19 K17 K12 K32 K33 K12
10/16 10/27 10/23 10/15 11/17 11/19 10/15
3 3 3 3 3 3 6
1200mm GATES SLACK 3000mm 10 deg 10 deg 3000mm
CHAIN
4 4 4 5 5
K15 K11 K31 K11 K31
10/20 10/12 11/26 10/12 11/26
3 3 3 6 6
SLACK 1200mm AISLE 1200mm AISLE
CHAIN
4 4
K16 K18
10/21 10/24
3 3
SLACK SLACK
CHAIN CHAIN
ADI8 ADI7
4 30/26 30/25
K14
10/17
3
UPPER
LIMIT
X15: X15: X15: X15: X15: X15: X15: X15:
1 2 3 4 5 6 9 10
LOW LEVEL LIMIT
CUTBACK SWITCH
LIFTING BLOCK
COM (+24VDC)
-BATT
-BATT
GATES
COM
COM
COM
S1
S2
16 6 E 3 13 9 19 10 20 11 1 14 4
REV
NOM10K 9 / 26
CIRCUIT DIAGRAM TS960303 CONTROL CIRCUITS 1
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
HEIGHT SENSORS SLACK CHAIN RESET CHAIN SENSORS (MAST) GATE SWITCHES
101L6 101L4
15/17 14/12
X15:
14
4M2 4M5
1/21 15/12
REV
NOM10K 10 / 26
CIRCUIT DIAGRAM TS960303 CONTROL CIRCUITS 2
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
4L4 4L11
1/22 15/12
4L12
15/22
25 26 27
+ 8 + 8 X21: X21:
9/26 K32 9/27 K33
2 3
- 1 - 1
XA101J2:22
XA101J2:11
+ 8
9/24
K31 9/29
- 1
REV
NOM10K 11 / 26
CIRCUIT DIAGRAM TS960303 STEERING CIRCUITS 1
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
RED
BLK
X30:
3
A101J10: 20
A101J10: 09
A101J2: 01
A101
STEERING ERROR
X133: X133:
1 2
TACHO REF.
NOTE 2
TACHO 0V
X31:
3
X231:
15 X220:5
X102: X102:
3 4 WGA
SAFETY
X131: RELAY
B+
X12: X12: 15
3 4
X30:
X11: 4 X17:10 X16: 7
15 NOTE 1 OPTION:
2
7 K22
XA3B:11
15/24
3K2 X17: 11 X16: 8 3
XA3B:6
XA3B:4
XA3B:8
XA3B:5
XA3B:7
XA3B:1
27
6
+
A1 + 8
18
3/21 3K1 3K2 5/25
A2 - 1
F102
-
12345678
OPEN
STEERING MOTOR CONTROLLER CLOSED
4M1
A3 1/21
NOTE 1:CONNECTED ONLY IN WGA VERSION
NOTE 2:NOT CONNECTED IN WGA VERSION STEERING FAILSAFE RELAYS
REV
NOM10K 12 / 26
CIRCUIT DIAGRAM TS960303 STEERING CIRCUITS 2
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
101L2 5L1
4/22 10/23
X15:
11
6 7
X15:
12
X12:
9
24
XA101J10:14
XA101J10:15
XA101J10:18
XA101J10:13
XA101J2: 17
XA101J2: 14
XA101J2:18
XA101J2:13
XA101J2:24
XA101J2: 6
XA101J2: 2
XA101J2: 3
BATTERY BATTERY SUPPLY SUPPLY SLOW SLACK OPTIONAL BRAKE DASHBOARD
SENSE+ SENSE- +24V GND SPEED CHAIN HEIGHT ON ORIENT.
A101
REV
NOM10K 13 / 26
CIRCUIT DIAGRAM TS960303 SIGNAL/LIGHT CIRCUITS 1
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
OPTION. OPTION.
WORKING LIGHTS REVERSE WARNING BUZZER/LIGHT
SIGNAL HORN WARNING LIGHTS WARNING LIGHTS CABIN LIGHTS
X110: X110: -
W211
3
1 3 B211
X106: K25 +
4 14 ANTENNA
1
V1+ Vo+
4 9
X120: X210: X210:
7 K103 1 3 X110: K25
4/26 14
3 11
5
X25: X25: 6 4
X106: 1 2 S321
NO
5 X210:
S114 5 3
5
COM
X103: X25:
12V/5A
6 + + 3
X46: X46:
E113
E114
+12V + RIGHT -
5 7 SPEAKER
X120: 33
8 X1 X46:
X1 24V X1 24V X1 9
H11 24V H12 24V E311 E312
X2 2x10W RIGHT X2 2x10W X2 RIGHT X2
RADIO RECEIVER 2/ 4 X1
LEFT LEFT
X13:
24V
- - LEFT H201 24V
6 X46: X46: SPEAKER 1 X2
GND + -
6 8
A211 X46: H202
X17: 10
2
X210:
6
X16: X17: X17: X17:
1 4 5 6
H111 X110:
V5 C5 A1 2 X210: X210: 6
+ 2 4
K25
- Gi- Go-
A2 10
211072
G301 +
1N4005 100uF
63V X110: X110: B212
2 4 -
4M7 102M5
11/26 23
REV
NOM10K 14 / 26
CIRCUIT DIAGRAM TS960303 SIGNAL/LIGHT CIRCUITS 2
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
OPTION:
AUTOMATIC BARKING AT THE END
101L6 4L12 101L7 OF AISLES
10/20 11/26 17
4L9 4L5 4L6
10/17 13/22 14/16
101L7
24
4L11
11/26
NO S118 S201 12 X1
24V
X14:
7 COM 11 X2
RESET
X120: X120: X120:
13 14 15
X14: X44:
8 9 X50: X50:
1 2
X14:
9 1 4
S50
+ 8 + 8 (RL210330) 3
14
9/13 K20 K21
15
- 1 - 1 S50: DETECTOR
X50:
3
REV
NOM10K 15 / 26
CIRCUIT DIAGRAM TS960303 OPTION: AUX. DEVICES
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
RL509985
RL509985
RL509985
S2:COM
S3:COM
S1:21
S1:22
S1:11
S1:12
S2:NO
S3:NO
2Y1
2Y2
2Y3
X7 2
RL211074
3 3 3
L100
L1300
RL199085
L150
3K1:A1
3K1:A2
0K1:1
3K1:2
0K1:2
0F1:
4F1:
6F1:
5F1:
0F2:
4F2:
5F2:
6F2:
X15 X17
RL210026 RL210028
L700
L550
15
8
15
A1:B-
X6 2
L400
RL211074 L800
L200
L250
L250
L250
2 A1: F
L250
L150
X30 RL450934
X11 15 L100 12 RL210025
12 RL210366
RL210028 20 A1: E
L100
RL450664
L200
X12 12 L250 L550 L200 L200 8 A1: C
L100
RL210366 L100 RL450935
L100
M3:A2
M3:A1
22 A1: B
X10 2
RL450938
X13 9 RL211074
L300
L250
RL108288 2 A1: A
L100
L150
RL450934
L250
L200
L250
S33:COM
L100
SM1:1 L250
L350
L150 L50 L50
SM1:2 L50 L50
S33:NO
5 13
3K2: 4
3K2: 3
3K2: 6
3K2: 7
3K2: 8
3K2: 1
S31:NO
S31:COM
S32:NO
S32:COM
XA3A: XA3B:
1K1:A2
1K1:A1
0K1:A2
0K1:A1
RL168565 RL168565
REV
NOM10K 17 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W9: RL463201
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X14 12 L100
RL210025
X16 12 X44
9 L100
L100 RL210366
RL210044
L4300
X17 15 X46
15 L100 L100
RL210026 RL210028
X25 6 L100
RL210352
REV
NOM10K 18 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W11: RL465174
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X44 X46
RL210025 RL210026
12 15
H11:x2 H12:x2
L150
S15:12 S16:12
L150
S15:11 S16:11
S15:22 S16:22
S15:21 S16:21
L300
L750
S11:12
S14:12
S11:11
L250
S14:11
S12:12
S14:14
S12:11
L250
S14:13
S13:12
S13:11
REV
NOM10K 19 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W12: RL465175
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X108 2
RL211074 4 X111
L100
X101 X102 X103 RL211075
RL210028 RL210366 RL108288
L700 H111:A1
15 12 9
L2100 2 X133
H111:A2 L100
G301:Vi+ RL210020
L700
G301:Gi-
L200
G301:Vo+
L300
X110 9
RL108288 X122
L300 L1000 6
L100
RL210352
X131 15
RL210028
L300
15 X120
L100
RL210028
L2100
L300
L700
L100 L100
9 X121
L100 RL108288
15 6 10 14 6
REV
NOM10K 20 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W101: RL463203
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
REV
NOM10K 21 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W102: RL463204
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
S111:21 RL197678
S112:14 RL197678
L50
S112:13 RL197678
X111 4 L150 L50
RL210045
RL210029
S112:44 RL197678
L50 RL197678
S112:43
REV
NOM10K 22 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W103: RL467659
3-6861
OSALUETTELO TASOLLA:13
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
L100 7 R101
RL199215
RL199216
S114:NO RL197237
S114:COM RL197237
S115:NO RL197237
S115:COM RL197237
S116:NO RL197237
S116:COM RL197237
S118:NO RL197237
S118:COM RL197237
S201:12 RL197678
S201:11 RL197678
S201:x1 RL197678
S201:x2 RL197678
REV
NOM10K 23 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W104: RL467660
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
REV
NOM10K 24 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W110: RL467664
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A211:+12V
A211:GND
E312:x1
E312:x2
E311:x1
E311:x2
L1200
L200
L200
X210 9 L250 L650 L500 E114:B+
RL210044
RL210029 E114:B-
L200
L650
E113:B-
E113:B+
S321:4
S321:5
S321:3
S321:6
REV
NOM10K 25 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W111: RL467682
3-6861
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
L150 22 A101:J10
RL450103
X231 15 L700
RL210026
24 A101:J2
L150
RL450102
REV
NOM10K 26 / 26
CIRCUIT DIAGRAM TS960303 WIRE HARNESS W112: RL471242
3-6861