Xerox Phaser 6110 Parts & Service

Publication Information for Xerox, Phaser 6110 Service Documentation
Product : Xerox Phaser 6110 Service Documentation Title: Xerox Phaser 6110 Service Documentation Part number: 701P28450 January 29, 2007
Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.
Safety Warning
(1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Xerox replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire haz-ards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product con-forming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE LESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING. ADVARSEL. - USYNLIG LASERSTRLNING NR DEKSEL PNES. STIRR IKKE INN I STRLEN. UNNG EKSPONERING FOR STRLEN. VARNING - OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.
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Caution for safety

Toxic material
This product contains toxic materials that could cause illness if ingested.
(1) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor.
Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Xerox recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.
Handling Precautions
The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc on the printer, These could cause a fire.
Assembly / Disassembly Precautions

Replace parts carefully, always use approved parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard or network card is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum - The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surfaces photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum. - Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
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Disregarding this warning may cause bodily injury

(1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Do not put finger or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm. (3) When you move the printer. This printer weighs 19.95kg including toner cartridge and cassette. Use safe lifting and handling techniques. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully. (4) Ensure the printer is installed safely. The printer weighs 19.95Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.
Section 1 Service Call Procedures
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There is a smell, or smoke, or the printer is hot. NOTE: the top cover, above the Fuser, is normally very warm to the touch when printer is ready. No Yes Remove the Fuser (5.4.2) and check it for signs of overheating such as discoloration, deformed frames, or a thermostat with high electrical resistance. Remove the Covers (5.4.1). Check the PWBs and wiring for signs of overheating. Check the drives for signs of damage (5.4.7). Replace or repair any part as required. Switch on the power. The LED panel indicates ready. Yes No Remove the Covers (5.4.1). Go to the Block Diagram, lower right corner, and check input power, switch, SMPS, and Main PWB power distribution voltages. Refer to the Control Panel wiring diagram (Section 7, Level 2 Block Schematic Diagram). Refer to Control Panel LEDs (Section 10 Product Technical Overview). Replace or repair any part as required. Print a Demonstration Print (Section 6 General Procedures). The Demonstration Print is output. Yes No Go to 7.3 Solving General Printing Problems (Section 3 User Declared Errors) The Demonstration Print image quality is good. Yes No Go to Image Quality Problems (Section 3 User Declared Errors) There is still a problem with the printer. No Yes Go to Section 3 User Declared Errors and attempt to find a solution. Verify that Routine Maintenance is complete (Section 1, 5.2 Parts for Maintenance and Repair). Ensure Printer is ready for customer service (clean covers) Place Demonstration Print in output tray.
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Disassembly and Reassembly
Parts for Maintenance and Repair

Replacement interval for parts with a limited life
Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically. The table below shows the interval at which these parts should be replaced. The table shows the life of each part, and is measured when using A4 paper. When servicing a machine always check the status of these parts using the control panel and ensure that parts are replaced at the appropriate times otherwise a general degradation in print quality will occur.
COMPONENT Toner Cartridge (Black) Toner Cartridge (Color: C/M/Y) Waste toner container T2 Roller Imaging Unit ITB Unit(Image Transfer Unit) Pick-Up Roller
REPLACEMENT CYCLE intial (1,500 pages@5% coverage) replacement (2,000 pages@5% coverage)
REMARK User replace
intial (700 pages@5% coverage) User replace replacement (1,000 pages@5% coverage) 5K image or 1.25K pages (Full color 5% image) 100K pages 20K pages (Black) 12.5K pages (Color) Black : (60K pages@5% coverage) Color : (15K pages@5% coverage) 100,000 pages - MP Pick-Up Roller, - Cassette Tray1 Pick-Up Roller 100,000 pages (B/W) Color(50,000 pages) User replaceCo, Engineer User replace
Fuser Unit
User replace
The life span of each of these parts is stored in memory. The amount of each 'life' used can be checked at any time using the control panel. When a part is replaced it is necessary to reset the 'life used' that is stored in memory. * How to initialize a the value of part's life span: From the control panel, select the following items in order:
Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset
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Section 2 Machine Declared Faults
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Alignment and Adjustmens
Error Message
When the printer experiences an error, the control panel will indicate an error message with the indicator lights. Find the light pattern below that matches the printer light pattern and follow the solutions to clear the error. LED status legend
LED pattern
Possible Problem and Solution The blinking toner cartridge is low. Order a new toner cartridge. You can temporarily improve print quality by redistributing the toner.
The lighting toner cartridge is empty. Remove the old toner cartridge and install a new one.
The blinking toner cartridge is totally exhausted. Remove the old toner cartridge and install a new one. The blinking toner cartridge is wrong. Only install a Xerox toner cartridge, designed for your printer.
A paper jam has occurred. To solve the problem. The front cover is open. Close the front cover. There is no paper in the tray. Load paper in the tray. The waste toner container is open or full. Check the container. Your system has some problems. If this problem occurs, contact your service representative.
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Troubleshooting
JAM 0
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Troubleshooting
JAM 1
Multi-Feeding
No Fuser drive due to overheated gear(s)
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Paper Empty
Cover Open
Defective motor operation
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Section 3 User Declared Faults
Troubleshooting
Solving Print Quality Problems

Dirt inside of the printer or improper paper loading may reduce print quality. See the table below to troubleshoot problems. Problem Solution If a vertical white streak or faded area appears on the page: The toner supply is low. You may be able to temporarily extend the toner cartridge life. If this does not improve print quality, install a new toner cartridge. The paper may not meet paper specifications (for example, the paper is too moist or too rough). A combination of faded or smeared defects may indicate that the printer needs cleaning.
Light or faded print
AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc

Toner specks
The paper may not meet specifications (for example, the paper is too moist or too rough).

Dropouts
If generally rounded, faded areas occur randomly on the page: A single sheet of paper may be defective. Try reprinting the job. The moisture content of the paper is uneven or the paper has moist spots on its surface. Try a different brand of paper. The paper lot is bad. The manufacturing process can cause some areas to reject toner. Try a different kind or brand of paper. The toner cartridge may be defective. See "Vertical repetitive defects" on the next page. If these steps do not correct the problems, contact a service representative.

Vertical lines
If black vertical streaks appear on the page: A imaging unit has probably been scratched. Remove the imaging unit and install a new one. If white vertical lines appear on the page: Clean the inside of the printer. If you still have the same problems, replace the imaging unit with a new one.
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Troubleshooting
Problem
Solution If the amount of background shading becomes unacceptable, the procedures below may fix the problem. Change to lighter weight paper. heck the printer's environment; very dry (low humidity) or high humidity (higher than 80% RH) conditions can increase the amount of background shading. Remove one of the old toner cartridges and install a new one.
Color or Black background

Toner smear
Clean the inside of the printer. Check the paper type and quality. Remove the imaging unit and install a new one.
Vertical repetitive defects

Background scatter
If marks repeatedly appear on the printed side of the page at even intervals: Clean the inside of the printer. After cleaning the inside of the printer, if you still have the same problems, install a new toner cartridge of the problem color. Parts of the printer may have toner on them. If the defects occur on the back of the page, the problem will likely correct itself after a few more pages. The fusing assembly may be damaged. Contact a service representative.
A
Misformed characters
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Background scatter results from bits of toner distributed on the printed page. The paper may be too damp. Try printing with a different batch of paper. Do not open packages of paper until necessary so that the paper does not absorb too much moisture. If background scatter occurs on an envelope, change the printing layout to avoid printing over areas that have overlapping seams on the reverse side. Printing on seams can cause problems. If background scatter covers the entire surface area of a printed page, adjust the print resolution through your software application or via the printer properties window.
If characters are improperly formed and producing hollowed images, the paper stock may be too slick. Try a different paper. If characters are improperly formed and producing a wavy effect, the printer may need service. Verify that it also occurs on a demo page.
Troubleshooting
Problem
Solution Ensure that the paper is loaded properly. Check the paper type and quality. Ensure that the paper or other material is loaded correctly and the guides are not too tight or too loose against the paper stack.
Page skew

Curl or wave
Ensure that the paper is loaded properly. Check the paper type and quality. Both high temperature and high humidity can cause paper curl. Turn the stack of paper over in the tray. Also try rotating the paper 180 in the tray.
Wrinkles or creases
Ensure that the paper is loaded properly. Check the paper type and quality. Turn the stack of paper over in the paper tray. Also try rotating the paper 180 in the tray.
Back of printouts aredirty
Check for leaking toner. Clean the inside of the printer.
Solid Color or Black pages
The toner cartridge may not be installed properly. Remove the toner cartridge and reinsert. The toner cartridge may be defective and need replacing. Install a new toner cartridge. The printer may require repair. Contact a service representative.
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Troubleshooting
Problem
Solution Clean the inside of the printer. Check the paper type and quality. Install a new toner cartridge. If the problem persists, the printer may require repair. Contact a service representative.
Loose toner
Character Voids
A
Horizontal stripes
Character voids are white areas within characters that should be solid black: You may be printing on the wrong surface of the paper. Remove the paper and turn it over. The paper may not meet paper specifications.

Curl
If horizontally aligned color or black streaks or smears appear: A toner cartridge may be installed improperly. Remove the toner cartridge and reinsert. A toner cartridge may be defective. Install a new toner cartridge. If the problem persists, the printer may require repair. Contact a service representative.
If the printed paper is curled or paper does not feed into the printer: Turn the stack of paper over in the paper tray. Also try rotating the paper 180 in the tray.
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Troubleshooting
Major Problems Trouble shooting

Vertical Line and Band
Vertical White Line
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Troubleshooting
Light Image
Dark Image or black
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Troubleshooting
Background
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Troubleshooting
Major Problems Trouble shooting

Vertical Line and Band
Vertical White Line
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Troubleshooting
Light Image
Dark Image or black
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Troubleshooting
Background
JAM 0
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Periodic Defective Image

If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller.
No 1 2 3 4 5 6 7 8
Roller OPC Drum Charge Roller Supply Roller Developing Roller 1 st Transfer Roller 2 nd Transfer Roller Heat Roller Pressure Roller
Period 188.5 mm 37.7mm 47.5mm 26.0mm 32.7mm 57.5mm 86.6mm 86.6mm
Phenomenon White and Black Spots Black Spot and line and Periodic Band Periodic Band by little difference of density White Spot, Horizontal black band Ghost, Damaged Image by abnormal tranfer Ghost, Damaged Image by abnormal tranfer Black Spots or Vertical Black Band Background
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Troubleshooting
Solving General Printing Problems

For problems with the operation of your printer, refer to the table for suggested solutions.
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Troubleshooting
Common Windows Problems

Problem "File in Use" message appears during installation. "Error Writing to LPTx" message appears. Possible Cause and Solution Exit all software applications. Remove all software from the StartUp Group, then restart Windows. Reinstall the printer driver. Ensure that all cables are connected correctly and the printer is on. If bi-directional communication is not turned on in the driver, it will also cause this message. Close all other applications, reboot Windows and try printing again.
"General Protection Fault", "Exception OE", "Spool32", or "Illegal Operation" messages appear. "Fail To Print", "A printer timeout error occurred." messages appear.
These messages may appear during printing. Just keep waiting until the printer finishes printing. If the message appears in standby mode or after printing has been completed, check the connection and/or whether an error has occurred.
NOTE: Refer to the Microsoft Windows 98/Me/NT 4.0/2000/2003/XP User's Guide that came with your PC for further information on Windows error messages.
Common Macintosh Problems

Problem The printer does not print a document from Acrobat Reader. The document has printed, but the print job has not disappeared from the spooler in Mac OS 10.3.2. Possible Cause and Solution You should change the Print Method option to Print as Image when you print from Acrobat Reader. Update your Mac OS to OS 10.3.3 or higher.
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Troubleshooting
Common Linux Problems

Problem I can't change settings in the configuration tool. I am using the KDE desktop but the configuration tool and LLPR won't start. Possible Cause and Solution You need to have administrator privileges to be able to change global settings. You may not have the GTK libraries installed. These usually come with most Linux distributions, but you may have to install them manually. Refer to your distribution's installation manual for more details about installing additional packages. Some versions of the KDE or GNOME desktop environments may require that you restart your session for the changes to take effect.
I just installed this package but can't find entries in the KDE/ Gnome menus. I get a "Some options are not selected" error message while editing the printer settings.
Some printers have conflicting settings, meaning that some settings for two options can't be selected at the same time. When you change a setting and the Printer Package detects such a conflict, the conflicting option is changed to a "No Choice" value. You have to choose an option that does not conflict before being able to submit the changes. In some conditions, it may not be possible to change the default queue. This happens with some variants of LPRng, especially on recent RedHat systems that use the "printconf" database of queues. When using printconf, the /etc./printcap file is automatically refreshed from the database of printers managed by the system (usually through the "printtool" command), and the queues in /etc./printcap.local are appended to the resulting file. The default queue in LPRng is defined as the first queue in /etc./printcap, and therefore it is not possible for the Linux Printer Package to change the default when some queues have otherwise been defined using printtool. LPD systems identify the default queue as the one named "lp". Thus, if there is already a queue by this name, and if it doesn't have an alias, then you won't be able to change the default. To work around this, you can either delete the queue or rename it by manually editing the /etc./printcap file. The N-up feature is achieved through post-processing of the PostScript data that is sent to the printing system. However, such post-processing can only be adequately achieved if the PostScript data conforms to the Adobe Document Structing Conventions. Problems may arise when using N-up and other features that rely on post-processing if the document being printed isn't compliant. Legacy BSD lpr systems have a hard limitation on the length of the option string that can be passed to the printing system. As such, if you selected a number of different options, you may have exceeded the length of the options and some of your choices won't be passed to the programs responsible for implementing them. Try to select fewer options that deviate from the defaults, to save on memory usage.
I can't make a printer the system default.
The N-up setting does not work correctly for some of my documents.
I am using BSD lpr (Slackware, Debian, older distributions) and some options chosen in LLPR don't seem to take effect.
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Troubleshooting
Problem I am trying to print a document in Landscape mode, but it prints rotated and cropped.
Possible Cause and Solution Most Unix applications that offer a Landscape orientation option in their printing options will generate correct PostScript code that should be printed as is. In that case, you need to make sure that you leave the LLPR option set to its default Portrait setting, to avoid unwanted rotations of the page that would result in cropped output. If the data being sent is in Encapsulated PostScript (EPS) format, some earlier versions of CUPS (1.1.10 and before) have a bug preventing them from being processed correctly. When going through LLPR to print, the Printer Package will work around this issue by converting the data to regular PostScript. However, if your application bypasses LLPR and feeds EPS data to CUPS, the document may not print correctly. To be able to configure and use SMB-shared printers (such as printers shared on a Windows printer), you need to have a correct installation of the SAMBA package that enables that feature. The "smbclient" command should be available and usable on your system. Most Unix applications will expect a command like the regular "lpr" command to be non-interactive and thus return immediately. Since LLPR is waiting for user input before passing the job on to the print spooler, very often the application will wait for the process to return, and thus will appear to be frozen (its windows won't refresh). This is normal and the application should resume functioning correctly after the user exits LLPR. It can be specified in the "Add Printer" dialogue of the configuration tool, if you don't use the CUPS printing system. Unfortunately, CUPS currently doesn't allow you to specify the IP address of SMB printers, so you will have to be able to browse the resource with SAMBA in order to be able to print. Some versions of CUPS, especially those shipped with Mandrake Linux before the 8.1 release, have some known bugs when processing PostScript output from some applications. Try upgrading to the latest version of CUPS (at least 1.1.14). Some RPM packages for the most popular distributions are provided as a convenience with this Linux Printing Package. There may be some local options defined in your ~/ .lpoptions file, which are manipulated by the lpoptions command. These options are always used if not overridden by LLPR settings. To get rid of all options for a printer, run the following command, replacing "printer" with the name of the queue: lpoptions -x printer Most printing systems will not run as the super-user but as a special user (usually "lp"). Therefore, make sure that the file you have chosen to print to is accessible to the user owning the spooler daemon.
Some pages come out all white (nothing is printed), and I am using CUPS.
I can't print to an SMB (Windows) printer.
My application seems to be frozen while LLPR is running.
How do I specify the IP address of my SMB server?
Some documents come out as white pages when printing.
I have CUPS and some options (such as N-up) seem to be always enabled even though I don't choose them in LLPR.
I configured a printer to print to a file, but I get "Permission denied" errors.
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Troubleshooting
Problem On my PCL (or GDI) printer, I sometimes get error messages printing instead of my document.
Possible Cause and Solution Unfortunately, some Unix applications may generate non-compliant PostScript output that may not be supported by Ghostscript, or even the printer itself in PostScript mode. You can try to capture the output to a file and view the results with Ghostscript (gv or ghostview will allow you to do so interactively) and see if you get error messages. However, since the application is probably at fault, contact your software vendor to inform them of the issue. This is a known bug in Ghostscript (until GNU Ghostscript version 7.05) when the base color space of the document is indexed color space and it is converted through CIE color space. Because Postscript uses CIE color space for Color Matching System, you should upgrade Ghostscript on your system to at least GNU Ghostscript version 7.06 or later. You can find recent Ghostscript versions at www.ghostscript.com.
Some color images come out all black.
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LED Diagnostics: Remove the Covers (5.4.1). Go to the Block Diagram, lower right corner, and check input power, switch, SMPS, and Main PWB power distribution voltages. Refer to the Control Panel wiring diagram (Section 7, Level 2 Block Schematic Diagram). Refer to Control Panel LEDs (Section 10 Product Technical Overview). Replace or repair any part as required. LED Operation: Go to next page.
LED Function
There are six LEDs present. Status led indicate the error/online status of the printer in idle mode. In error mode, the status LED glows by red color and in ready mode, it glows by green color. The other four LEDs indicate the toner status. If the black toner needs to change, the toner-low (black) LED glows and if the color (yellow, magenta, cyan) toners need to change, the toner-low (yellow, magenta, cyan) LED glows.
Functions LED function is made up of - Ready/Printing status display - Error status display - Toner low status display
Detail Description LED control order 1) Control LED according to current printer state : After the panel task is received each event, the LED operation is controlled by current printer status. 2) Write LED value to GOP (General Output Port)
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LED behavior Status LED (Green/Red) Green LED ON Green LEDS LOWLY BLINK Green LED FAST BLINK Red LED BLINK Black-only LED N/A N/A N/A N/A Toner-low (CMYK)LEDs N/A N/A N/A N/A Status Ready to receive the data. Receiving the data from the host. Printing the page. Paper source is set to MANUAL . Need to push the button to start the printing Out of paper Cover open Paper jam Service error ( LSU or Fuser error) Black toner needs to change Cyan toner needs to change Magenta toner needs to change Yellow toner needs to change Black only key is pressed
Red LED ON Red LED ON Red LED ON Green/Red N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A ON
N/A N/A N/A CM Toner-low(black) ON Toner-low(cyan) ON Toner-low(magenta) ON Toner-low(yellow) ON N/A
Service Error LED Operation All LEDs blink the each time interval. Service Error Fuser Error Open Fuser Error No Heat Error Over Heat Error Scanner Error (=LSU Error) P Motor Error H Sync Error LED operation All LEDs (Toner low LEDs, Status (Red) LED) blink a time interval of 1 second. All LEDs (Toner low LEDs, Status (Red) LED) blink a time interval of 4 seconds. All LEDs (Toner low LEDs, Status (Green/Red) LED) blink a time interval of 1 second. All LEDs (Toner low LEDs, Status (Green) LED) blink a time interval of 1 second. All LEDs (Toner low LEDs, Status(Green) LED) blink a time interval of 4 seconds.
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Assert Error LED Operation The panel LED operation display the line number of assert error occurrence. Line number start & end 1 2 3 4 5 6 7 8 9 LED operation All LEDs(Toner low LEDs, Status(Red) LED, turn ON for approximately 2 seconds and then All LEDs turn OFF for approximately 3 seconds. After Status (Red) LED blinks one time, Toner low LEDs blink one time. After Status (Red) LED blinks two times, Toner low LEDs blink one time. After Status (Red) LED blinks three times, Toner low LEDs blink one time. After Status (Red) LED blinks four times, Toner low LEDs blink one time. After Status (Red) LED blinks five times, Toner low LEDs blink one time. After Status (Red) LED blinks six times, Toner low LEDs blink one time. After Status (Red) LED blinks seven times, Toner low LEDs blink one time. After Status (Red) LED blinks eight times, Toner low LEDs blink one time. After Status (Red) LED blinks nine times, Toner low LEDs blink one time.
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Section 4 Repairs and Adjustments
Precautions
Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.
Safety Warning
(1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only approved replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING. ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN. VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN.
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Precautions
Caution for safety

Toxic material
This product contains toxic materials that could cause illness if ingested.
(1) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor.
Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or otherwise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Xerox recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.
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Precautions
Handling Precautions
The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc. on the printer, these could cause a fire.
Assembly / Disassembly Precautions

Replace parts carefully, always use approved parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum - The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surfaces photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum. - Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
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Precautions
Disregarding this warning may cause bodily injury

(1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Do not put finger or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm. (3) When you move the printer. This printer weighs 13.6kg including Consumables. Use safe lifting and handling techniques. Back injury could be caused if you do not lift carefully. (4) Ensure the printer is installed safely. The printer weighs 13.6Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.
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Precautions when replacing parts

Precautions when assembling and disassembling
* Use only approved apporved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock. * Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. * Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong screw could lead to system failure, short circuit or electric shock. * Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously degrade print quality. There are no serviceable parts inside. * Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and fire. Damaged cables could lead to electric shock or unit malfunction.
Preautions when handling PBA

Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA. >> Precautions when moving and storing PBA
1. Please keep PBA in a conductive case, anti-static bag. 2. Do not store a PBA where it is exposed to direct sunlight.
>> Precautions when replacing PBA

1. Disconnect power connectors first, before disconnecting other cables 2. Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts.
>> Precautions when checking PBA

1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical charge on the body. 2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors, motors or lamps as they may get hot. 3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct screw is used and always ensure that when toothed washers are removed they are refitted in their original positions.
Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.
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Parts for Maintenance and Repair

Replacement interval for parts with a limited life
Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically. The table below shows the interval at which these parts should be replaced. The table shows the life of each part, and is measured when using A4 paper. When servicing a machine always check the status of these parts using the control panel and ensure that parts are replaced at the appropriate times otherwise a general degradation in print quality will occur.
COMPONENT Toner Cartridge (Black) Toner Cartridge (Color: C/M/Y) Waste toner container T2 Roller Imaging Unit ITB Unit(Image Transfer Unit) Pick-Up Roller
REPLACEMENT CYCLE intial (1,500 pages@5% coverage) replacement (2,000 pages@5% coverage) intial (700 pages@5% coverage) replacement (1,000 pages@5% coverage) 5K image or 1.25K pages (Full color 5% image) 100K pages 20K pages (Black) 12.5K pages (Color) Black : (60K pages@5% coverage) Color : (15K pages@5% coverage) 100,000 pages - MP Pick-Up Roller, - Cassette Tray1 Pick-Up Roller 100,000 pages (B/W) Color(50,000 pages)
REMARK User replace User replace User replace
User replace Engineer
Fuser Unit
User replace
The life span of each of these parts is stored in memory. The amount of each 'life' used can be checked at any time using the control panel. When a part is replaced it is necessary to reset the 'life used' that is stored in memory. * How to initialize a the value of part's life span: From the control panel, select the following items in order:
Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset
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Critical Service Information

Warnings, Cautions, and Notes
Warnings
Personal injury or death may occur if service personnel come into contact with AC operating voltages. Disconnect the power cord when removing or replacing parts. When diagnosing electrical problems use care to avoid contact with AC voltages.
Cautions
Damage to the printer can occur if service procedures aren't followed or careless service methods are practiced. To avoid damage to the printer review the intended action or procedure before actually woorking on the printer.
Notes
Notes are used to communicate helpful tips or relate conditions that may affect the service action.
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Information Related to Disassembly and Assembly

Special service parts
Never disassemble or adjust the items listed on this page except the Fuser.
1) Disassembly of the Laser Scan Unit

There are no serviceable parts inside the LSU. Alignment of the mirrors is critical. Opening the LSU will allow dust into the laser and significantly reduce print quality. It is very dangerous to operate or service a machine with the LSU open or system interlocks disabled. Exposure to laser radiation can cause blindness.
4) Disassembly of DEVE drive ass'y and the main drive ass'y

The alignment of the drive mechanism is critical and it has been set up in factory using a jig and a driving gear. It is adjusted for the best gearing alignment. If the motor is disassembled alignment would not be maintained and this could cause operational noise and image problems: image alignment and toner distribution may be affected.
2) Disassembly of the ITB unit

Do not disassemble the ITB. The alignment of the home sensor is critical and is set up in the factory on a special jig. Incorrect re-assembly will cause print quality degradation.
5) Disassembly of terminal parts

Do not adjust the variable resistors on the PBA. They have been already adjusted in the factory.
3) Care of the Toner cartridge

Toner cartridges contain an extremely fine powder. Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor. Take care not to spill toner spillages should be cleaned with a toner vacuum cleaner and washed in cold water (hot water sets the toner). Do not touch the developer roller surface as contamination will reduce print quality. Take care not to damage the roller's surface when installing or removing a toner cartridge.
6) Disassembly of the fuser unit

- The fuser melts toner onto the paper at a high temperature: therefore, you need to take special care not to get burned by a hot fuser. When removing the fuser from a set that has recently been operating you need to take extra care. - Do not touch an AC line (Copper contact) on a main frame even after removing the fuser.
Service Manual
Precautions
ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
Super Capacitor or Lithium Battery Precautions

1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufactures instructions.
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4 Disassembly Procedure
4.1 Covers
Top Cover
1. Open Front Cover and remove the Imager Unit). CAUTION Protect the Imager Unit from light. 3. Remove Screws (2) and remove Top Cover by lifting the front of the cover slightly and pulling forward to release hidden clips at under rear of cover.
2. Remove InterTransfer Belt Unit by grasping bottom of ITB and pulling out slightly until it releases, lower it slightly, and continue pulling out to remove ITB. NOTE: Observe removal path for, especially rear of ITB for reinstallation. CAUTION: Do not touch the ITB Belt. Protect it from light.
Right Cover
1. Perform steps for Top Cover. 2. Remove Screw (1), open Rear Cover and Front Cover, use screwdriver to disengage top cover locks, and disengage bottom cover locks after pulling cover away from printer.
4.1 Covers
Left Cover
1. Perform steps for Top Cover. 2. Open Rear Cover and Front Cover, use screwdriver to disengage top cover locks, and disengage bottom cover locks after pulling cover away from printer.
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4.2 Fuser
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. Fuser may be hot. 1. Open Rear Cover. 2. Remove Fuser by removing Screws (4) sliding the drive coupling as shown (yellow arrow), and pull out to remove Fuser.
CAUTION While replacing the Fuser ensure the electrical connectors engage correctly.
4.3 LSU
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Remove Top Cover (including Imager Unit and ITB, 4.1). CAUTION: Protect Imager Unit and ITB from light. 2. Remove LSU Cover by grasping sides of cover and lifting. CAUTION: Use care when moving cover past connector (red arrow). Replacement CAUTION: Ensure ground wires (red arrows) are secured.
3. Disconnect left electrical plug, remove Screws (3) and lift LSU enough to access and disconnect right side electrical plug and remove LSU.
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4.4 HVPS
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Remove Top Cover and Left Cover (including Imager Unit and ITB, 4.1). CAUTION: Protect Imager Unit and ITB from light. 2. Disconnect electrical plugs (2) from top of HVPS. Remove Screws (6), remove HVPS (CAUTION: red arrows show spring contact locations behind PS) and then disconnect bottom electrical plug from rear. CAUTION Observe ESD practices.
Replacement Note: the screws are numbered on HVPS for sequential installation. Ensure ground wire is secured (lower right corner).
4.5 Main PWB
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about safe working practices. 1. Remove Right Cover, 4.1. 2. Disconnect electrical plugs from Main PWB. Remove Screws (5) and remove PWB. CAUTION: Observe ESD practices.
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Disassembly Procedure
4.6 SMPS
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Remove Top Cover and Right Cover (including Imager Unit and ITB, 4.1). 2. Disconnect electrical plugs from SMPS. Remove Screws (4) and remove SMPS. CAUTION Observe ESD practices.
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4.5 Drive Unit
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Remove Top Cover and Right Cover (including Imager Unit and ITB, 4.1). 2. Remove Main PWB (5.4.5). 3. Disconnect electrical plugs from Drive Unit. Remove Screws (8) and screw from ground wire and remove Drive Unit. CAUTION Observe ESD practices.
Replacement Note: the screws are numbered for sequential installation. Ensure ground wires and ground resistor are secured (arrows).
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4.8 Transfer Roll
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Open Rear Cover. 2. Remove Transfer Roll by removing Screws (2) and guide. Then rotate green lock up to release Transfer Roll and remove it.
Replacement CAUTION: Ensure ground wire is secure (red arrow).
4.9 Imager
1. Open Front Cover and remove Imager Unit. CAUTION: Protect the Imager from light.
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4.10 ITB
1. Open Front Cover and remove Imager. CAUTION: Protect the Imager from light.
2. Remove InterTransfer Belt Unit by grasping bottom of ITB and pulling out slightly until it releases, lower it slightly, and continue pulling out to remove ITB. NOTE: Carefully observe removal path, especially at rear of ITB, for reinstallation. CAUTION: Do not touch the ITB Belt. Protect it from light.
4.11 Printer Cleaning

A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure that print quality remains high and failure due to contamination of printing services is less likely to occur. * Clean the printer with a soft, lint free, cloth dipped in water. * Do not touch the transfer roller when cleaning the inside of the printer. Grease and oils from the skin will contaminate the surface and reduce print quality.
Cleaning the Printer

During the printing process, particles of paper, toner, and dust can accumulate inside the printer. Over time, this build-up can cause print quality problems such as toner specks or smearing. Your printer has a cleaning mode that can correct and prevent these types of problems.
Cleaning the Outside of the Printer

Clean the printer cabinet with a soft lint-free cloth. You can dampen the cloth slightly with water, but be careful not to let any water drip onto the printer or inside of it.
CAUTION: Cleaning the printer cabinet with cleaners

containing large amounts of alcohol, solvents, or other strong substances can discolour or crack the cabinet.
Cleaning the Inside of the Printer

1 2
Turn the printer off and unplug the power cord, then wait a few minutes for the printer to cool. Open the front cover.
5.5
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Pull the imaging unit out of the printer using the handle on its bottom.
Look inside the printer. Remove any dust, paper particles, and spilled toner with a damp, soft lint-free cloth.
NOTE: After cleaning, let the printer to dry completely.
Extend the top handle on the imaging unit and then use it to pull the imaging unit out of the printer completely.
Holding the handle on the imaging unit, push the unit in to the printer.
Close the front cover firmly.
CAUTION:
Do not touch the green surface on the imaging unit with your hands or any other material. Use the handle on it in order to avoid touching this area. Be careful not to scratch the surface of the imaging unit. To prevent damage, do not expose the imaging unit to light for more than a few minutes. Cover it with a piece of paper to protect it if necessary.
CAUTION: If the front cover is not completely closed, the

printer will not operate.
Plug the power cord in and turn the printer on.
5.6
4.12 Feed Roll-Rubber Pick Up
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Remove Top Cover (including Imager Unit and ITB, 4.1). CAUTION: Protect Imager Unit and ITB from light. 2. Remove LSU Cover by grasping sides of cover and lifting. CAUTION: Use care when moving cover past connector (red arrow). 4. Remove Feed Roll by rotating roll opposite normal feed direction so release tabs are accessible, pushing in both release tabs, pulling top of roll away form shaft, rotating it down and disengaging lower mounting tabs.
5. Remove Rubber Pick Up from support. Replacement NOTE: After replacing rubber pick up rotate feed roll opposite normal feed direction so the opening in feed roll faces down. CAUTION: When replacing LSU ensure ground wires (red arrows) are secured.
3. Remove LSU by disconnecting left electrical plug, removing Screws (3) and lifting LSU enough to access and disconnect right side electrical plug (CAUTION: Hold small PWB while disconnecting plug, red arrow).
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4.13 Tray Empty Actuator
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures. 1. Remove Top Cover (including Imager Unit and ITB, 4.1). CAUTION: Protect Imager Unit and ITB from light. 2. Remove LSU Cover by grasping sides of cover and lifting. CAUTION: Use care when moving cover past connector (red arrow). 4. Remove Tray Empty Actuator by removing Screw and pulling Actuator housing up. NOTE: a small locating tab on the bottom, under arrow, will resist upward movement while disengaging.
Replacement CAUTION: When replacing LSU ensure ground wires (red arrows) are secured. 3. Remove LSU by disconnecting left electrical plug, removing Screws (3) and lifting LSU enough to access and disconnect right side electrical plug (CAUTION: Hold small PWB while disconnecting plug, red arrow).
Adjustments
There are no adjustments in the Phaser 6110.
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Section 5 Parts Lists
Item 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23 23 29 30 30 31 32 33
Printer Exploded View Parts List

Description Electrical Assembly Frame 110v/220v Left Cover Cassette Surround Panel Control Panel Label Printer USB PWB Printer Network PWB Main Drive Toner Dispenser/Photoreceptor Unit InterTransfer Belt Module (ITB) Yellow Toner Cartridge Magenta Toner Cartridge Cyan Toner Cartridge Black Toner Cartridge Paper Cassette Top Cover Rear Cover Front Cover Right Cover Main PWB Mounting Frame (USB) Main PWB Mounting Frame (Network) Switching Mode Power Supply (SMPS) 110v Switching Mode Power Supply (SMPS) 220v High Voltage Power Supply (HVPS) Laser Scanning Unit (LSU) Laser Scanning Unit Cover Fuser 110v Fuser 220v HVPS Contacts Power Cord 110v Power Cord 220v Guide Stacker
Part Number 001N00489
002N02631 002N02635 N/A 140N63219 140N63220 007N01563 064N00058 023N01169 NA NA NA NA 050N00506 002N02629 002N02630 002N02633 002N02632 095N00277 096N00278 105N02119 105N02118 105N02136 122N00263 002N02634 126N00279 126N00269 116N00251 N/A N/A 038N00503
Tray Empty Actuator 120N00503 Feed Roll-Rubber Pick Up 130N01409 N/A Not available at time of publication
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Item
InterTransfer Belt Parts List

Description Transfer Roller InterTransfer Belt Module (ITB)
2 All except Item 2
Part Number 022N02299 023N01169
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1 2 3 3 4 5
Description Heat Roller Pressure Roller Heat Lamp 220v Heat Lamp 110v Thermostat Thermistor
Fuser Parts List
Part Number 022N02300 022N02301 122N00264 122N00271
130N01491 130N01492
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Hardware (Screws)
Type/Style Size/ Length (mm) M3 x 10 Type/Style Size/ Length (mm) M4 x 10
M3 x 6
M4 x 6
M3 x 10 M2 x 6 M3 x 12
M3 x 10
M3 x 6 M3 x 6 M3 x 8
Section 6 General Procedures and Information
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Diagnostics are executed in the individual troubleshooting procedures at point of need in Sections 2 or 3, when applicable. The diagnostics method for this printer is operational diagnostics. That is, during normal operation, electrical measurements can be made on electrical components to check operating signals, or mechanical operations can be observed to discover mechanical operational capability. Below is a table of conditions indicated by the LEDs.
Error Message
LED pattern
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Sample Pattern
This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.
Printing a Configuration Page

You can print a configuration page from the printers control panel. Use the configuration page to view the current settings, to help troubleshoot problems. To print a configuration page: In ready mode, press and hold the Stop button on the control panel for 5 seconds. A configuration page prints out.
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Sample Pattern
This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.
Printing a Demo Page

Print a demo page to make sure that the printer is operating correctly. To print a demo page: In ready mode, press and hold the Stop button for 2 seconds. A demo page showing the printers features and capabilities is printed.
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Firmware Upgrade This procedure is used to upgrade Firnware. It requires a Firmware File and an Upgrade Tool in a folder on a PWS. A USB cable is required to connect the machine to the PWS. PROCEDURE Upgrade Firmware 1. Connect PC and Printer with USB Cable. 2. Switch on the machine. 3. Navigate to the folder on PWS that contains the Firmware File and the dosusb.EXE Firmware Upgrade Tool. 4. Drag and drop the Firmware File over the dosusb.EXE file and the upgrade will execute. 5. Check the DOS command window activity on the PWS. When the DOS command window activity stops and when the LEDs indicates Ready switch off the Phaser 6110. 6. Disconnect the USB cable and switch on the Phaser 6110 to complete the procedure.
Jam Removal
When a jam occurs while printing a jam message is displayed on the control panel. * Jam0 In Tray 1: Paper jam in the main cassette. * Jam0 In MP Tray: Paper jam in the MP tray * Jam Inside Printer: Jam 1, Paper is jammed inside the printer. * Jam In Exit Area: Jam2, Paper is jammed in the exit area when ejecting paper.
CAUTION: When removing jammed paper, always pull it firmly and evenly without any sudden jerks. If at all possible, remove the paper as a single sheet. If the paper tears ensures ALL paper fragments are removed. Any fragments left inside the machine will cause it to jam again.
Clearing Paper Jams

NOTE: When removing paper that is jammed in the printer, if possible always pull the paper in the direction that it normally moves so as not to damage internal components. Always pull firmly and evenly; do not jerk the paper. If the paper tears, ensure that all fragments of paper are removed; otherwise a jam will occur again. If a paper jam occurs, the Status LED on the control panel lights red. Find and remove the jammed paper. To resume printing after clearing paper jams, you must open and close the front cover or rear cover. 1. To remove the jammed paper, open the rear cover. 2. Carefully remove the paper by pulling in the direction as shown below. Most of the jammed paper can be removed in this step.
If you cannot find the jammed paper, or if there is any resistance removing the paper, stop pulling and go to the next step.
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3. Close the rear cover and then open the top cover.
5. Close the top cover. Make sure that it is securely latched.
4. Holding the inner cover open, carefully take the jammed paper out of the printer. The inner cover will then close automatically.
6. Open and then close the rear cover or front cover to resume printing.
Service Manual
Tips for Avoiding Paper Jams

By selecting the correct paper types, most paper jams can be avoided. Follow the procedures Jam remove. Ensure that the adjustable guides are positioned correctly. Do not overload the paper tray. Do not remove the paper from the tray while printing. Flex, fan, and straighten the paper before loading. Do not use creased, damp, or highly curled paper. Do not mix paper types in a tray. Use only recommended print materials. Ensure that the recommended print side of print materials is facing up in the paper tray.
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Product Specifications
Product Overview
Service Manual
2-1
Specifications
Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.
General Specifications
2-2
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Controller & S/W
Service Manual
2-3
Paper Handling
2-4
Service Manual
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Consumables
Service Manual
2-5
Environment
Options
2-6
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Reference Information
Select a location for the printer

Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram below) Provide the proper environment : - A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust
ma
u.c ls4yo nua
om
Service Manual
Consumables
Service Manual
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Hardware (Screws)
Type/Style Size/ Length (mm) M3 x 10 Type/Style Size/ Length (mm) M4 x 10
M3 x 6
M4 x 6
M3 x 10 M2 x 6 M3 x 12
M3 x 10
M3 x 6 M3 x 6 M3 x 8
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of tests pages and Wireless Network information definition is also included.
Tools for Troubleshooting

The following tools are recommended safe and easy troubleshooting as described in this service manual.
DVM(Digital Volt Meter)
Standard : Indicates more than 3 digits.
Cleaning Equipments Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or a gentle neutral detergent and lint-free cloth.
Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).
Vacuum Cleaner
Brush Tweezers Standard : For general home use, small type.
Cotton Swab Standard : For general home use, for medical service.
Software (Driver) installation CD ROM

Install Driver CD Network S/W CD
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Acronyms and Abbreviations

The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations or acronyms are used in the text please refer to this table.
ADC AP AC ASIC Circuit ASSY BIOS BLDC Motor CLBP CMOS CMYK CN CON CPU CTD Sensor dB dBA dBm DC DCU DIMM DPI DRAM DVM ECP ECU EEPROM EMI EP
Analog-to-Digital-Conversion Access Point Alternating Current Application Specific Integrated Assembly Basic Input Output System Brushless DC Motor Color Laser Beam Printer Complementary Metal Oxide Semiconductor Cyan, Magenta, Yellow, Black Connector Connector Central Processing Unit Color Toner Density Sensor Decibel A-Weighted decibel Decibel milliwatt Direct Current Diagnostic Control Unit Dual In-line Memory Module Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Enhanced Capability Port Engine Control Unit Electronically Erasable Programmable Read Only Memory Electro Magnetic Interference Electro photographic
EPP F/W FCF/FCT FISO FPOT GDI GIF GND HBP HDD HTML HV HVPS I/F I/O lb IC ICC IDE IEEE IOT IPA IPC IPM ITB LAN LBP
Enhanced Parallel Port Firmware First Cassette Feeder/First Cassette Tray Front-In, Side-Out First Print out Time Windows Graphic Device Interface Graphic Interchange Format Ground Host Based Printing Hard Disk Drive Hyper Text Transfer Protocol High Voltage High Voltage Power Supply Interface Input and Output Pound(s) Integrated Circuit International Color Consortium Intelligent Drive Electronics or Integrated Drive Electronics Institute of Electrical and Electronics Engineers. Inc Image Output Terminal (Color printer, Copier) Isopropy Alcohol Inter Process CommunicationEPP Enhanced parallel Port Images Per Minute Image Transfer Belt local area network Laser Beam Printer
Service Manual
PTB LED LSU MB MHz MPBF MPF/MPT NIC NPC NVRAM OPC PBA PCL PCI Light Emitting Diode Laser Scanning Unit Megabyte Megahertz Mean Prints Between Failure Multi Purpose Feeder/Multi Purpose Tray Network Interface Card Network Printer Card Nonvolatile Random Access Memory Organic Photo Conductor Printed Board Assembly Printer Command Language , Printer Control Language Peripheral Component Interconnect by Intel 1992/6/22, is a local bus standard developed by Intel and introduced in April, 1993 : A60, B60 Pins Printer Command Language 5CeColor Printer Command Language 6 Portable Document Format Page Description Language Packet internet or Inter-Network Groper Postscript Printer Discription Page Per Minute Post Script Post Script Level3 Pre-Transfer Lamp WECA Alliance Wi-Fi PWM Qty RAM RCP ROM SCF/SCT SMPS SPGP SPL SPL-C Spool SRS SURF SW sync T1 T2 TRC PnP U.I. URL USB VCCI
Paper-Transfer Belt Pulse Width Moduration Quantity Random Access Memory Remote Control Panel Read Only Memory Second Cassette Feeder/Second Cassette Tray Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Samsung Printer Language-Color Simultaneous Peripheral Operation Online Software Requirment Specification Surface Rapid Fusing Switch Synchronous or Synchronization ITB Transfer Roller Toner Reproduction Curve Universal Plug and Play User Interface Uniform Resource Locator Universal Serial Bus Voluntary Control Council for Interference Information Technology Equipment Wireless Ethernet Compatibility Wireless Fidelity
PCL5Ce PCL6 PDF PDL Ping PPD PPM PS PS3 PTL
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Section 7 Wiring Data
1 10
Connection Diagram
DATA[31:0]
MAIN MA
2P
System Clock 12MHz 32.768KHz
ITB JOINT NT
DRA WER CON. 5P
2P
PTL
Flash
2M B
ADDR[22:2] nRD,n WR,nCS DATA[31:16]
ITB HOME SENSOR
USB_D Conn
USB2.0
Dev
12MHz
ADDR[13:2] nRD,nWR,nCS DATA[31:16] ADDR[9:2] nRD,nWR,nCS
3P 2P
TEMP1 SENSOR DEVE HOME SENSOR THERMISTOR DEV DE E JOINT EXIT SENSOR REGI SENSOR P_EMPTY SENSOR MP_EMPTY CTD PICKUP HOME
2P
PLL
RTC
USB_H Module RJ- 11 RJ- 11
USB2.0
Host
6MHz
ARM9- 300MHz
SD[31:0]
CHORUS CH m
3P 3P
PCB Cont act
Y
7P
CRUM CR CRUM CR
DATA[ 31:24]
Sm art DAA
ADDR [8:2]
SDRA M Cont rol ler Local Cont rol ler MAC UART ADC 8ch PWM 8ch LSU Cont roller GPIO STEP Mo tor HPVC
SA[12:0],BA0,1 nSCS0,1 nRAS,nCAS, nWE,DQM,CKE, SDCLK0,1
SDRAM SDRAM
32MB
3P 4P 5P 3P
Dev CRUM De e CR
MC34 C02
M C K
nRD,nWR, nCS TX_CLK,RX_CLK, MAC_TXD[3:0] MAC_RXD[3:0]
CRUM CR CRUM CR
RJ- 45
STE100P
N/W
25MHz
Light - Receiver Light - Emit
EEPROM
32K bit 64K B
SCL SDA SRAM_D[15:0] SRAM_A[15:0]
WASTE SENSOR WASTE SENSOR
I2C
SR A M OP E G D I 12 P 7k e y,2 L E D OP E M F P
16 *2 L C D
9600bps
HVPS HV PS
AFE,CCD Control
2P
Image Proce ssor
HT82V 26 FIN1047
AFE
22 P
LV DS
16P
2P
24 P
24 P
2P
8P
2P
3P
3P
2P
3P
2P
14 P
10 P
Charger 1ea T1 1ea T2 1ea Bi as AC 1ea DC 1ea TEMP2 SE NSOR
RELAY RELAY RELAY RELAY

Zener Di ode
Dev De Bi as Y Dev De Bi as M Dev De Bi as C Dev De Bi as K SUPPLY Y,M,C,K FUSER
B A T
C C D
A D F
F A N M A I N
S C F
D E V S O L
T 2 C L T
I T B C L T
P I C K U P C L T
R E G I C L T
C O V E R S / W
L S U
B L D C
SMPS SM
Standa dard Type 3 pe +24V 4. 5A, +5V 3A 4.5A 5V
2P
E- Coil Thermo stat
1P
Connection Diagram
Service Manual
2P
[ N e] ot in Use
INLET&SWITCH
Res erved
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10
DATA[31:0]
MAIN MA
2P
System Clock 12MHz 32.768KHz
ITB JOINT NT
DRA WER CON. 5P
2P
PTL
Flash
2M B
ADDR[22:2] nRD,n WR,nCS DATA[31:16]
ITB HOME SENSOR
USB_D Conn
USB2.0
Dev
12MHz
ADDR[13:2] nRD,nWR,nCS DATA[31:16] ADDR[9:2] nRD,nWR,nCS
3P 2P
TEMP1 SENSOR DEVE HOME SENSOR THERMISTOR DEV DE E JOINT EXIT SENSOR REGI SENSOR P_EMPTY SENSOR MP_EMPTY CTD PICKUP HOME
2P Light - Receiver Light - Emit
. Connection Diagram
PLL
RTC
USB_H Module RJ- 11 RJ- 11
USB2.0
Host
6MHz
ARM9- 300MHz
SD[31:0]
CHORUS CH m
3P 3P
PCB Cont act
Y
7P
CRUM CR CRUM CR
DATA[ 31:24]
Sm art DAA
ADDR [8:2]
SDRA M Cont rol ler Local Cont rol ler MAC UART ADC 8ch PWM 8ch LSU Cont roller GPIO STEP Mo tor HPVC
SA[12:0],BA0,1 nSCS0,1 nRAS,nCAS, nWE,DQM,CKE, SDCLK0,1
SDRAM SDRAM
32MB
3P 4P 5P 3P
Dev CRUM De e CR
MC34 C02
M C K
nRD,nWR, nCS TX_CLK,RX_CLK, MAC_TXD[3:0] MAC_RXD[3:0]
CRUM CR CRUM CR
RJ- 45
STE100P
N/W
25MHz
EEPROM
32K bit 64K B
SCL SDA SRAM_D[15:0] SRAM_A[15:0]
WASTE SENSOR WASTE SENSOR
I2C
SR A M
7k e y,2 L E D 16 *2 L C D
HVPS HV PS
AFE,CCD Control
2P
OP E G D I 12 P
9600bps
OP E M F P
Image Proce ssor
HT82V 26 FIN1047
AFE
22 P
LV DS
16P
2P
24 P
24 P
2P
8P
2P
3P
3P
2P
3P
2P
14 P
10 P
Charger 1ea T1 1ea T2 1ea Bi as AC 1ea DC 1ea TEMP2 SE NSOR
RELAY RELAY RELAY RELAY

Zener Di ode
Dev De Bi as Y Dev De Bi as M Dev De Bi as C Dev De Bi as K SUPPLY Y,M,C,K FUSER
B A T
C C D
A D F
F A N M A I N
S C F
D E V S O L
T 2 C L T
I T B C L T
P I C K U P C L T
R E G I C L T
C O V E R S / W
L S U
B L D C
SMPS SM
Standa dard Type 3 pe +24V 4. 5A, +5V 3A 4.5A 5V
2P
E- Coil Thermo stat
Connection Diagram
1P
Service Manual
2P
[ N e] ot in Use
INLET&SWITCH
Res erved
SMPS-110V
Schematic Diagram
R04 1K_2012
C05 104K_2012 R010 1W22(mini) D01 1KV1A-CHIP
T1
AR03 1KV F01 250V8A L01 AR04 600V F02 250V5A
Q01 600V12A
C72 1KV103K D103 TH01 10D9 R11 R14 C18 AD102 D105 200V20AX2 35V1000uFX2
CON3-3,5,7,9
LF01 DV508080S
CON1 TNR01 14D221
C02 AD102 C01 224 C03 AD102
R01
200KX3_3216
39KX3_3216
R02
LF002 CV930160
C04 104
BD01 600V6A
R12
C12 630V333K R15 Q11 600V4A R17 100_2012
ZD71 20V-CHIP
24V 4.4A
R03 C11 200V680uF
200K_3216X3 AR01 600V AR02 1KV L51

CON2-2
R13
C75
C71 C77 35V470uF
R77 R75 200_2012 3W120 C78 50V104(mono)
R16
ZD12 20V-CHIP R76 470_2012
Q71 2222A-CHIP
R52
CON2-1
R51 1W50m
C51 630V333k
CON3-4,6,8,10
R53 91JX2_2012 Q51 600V16A PC51 TLP3061F

0 0
GND C73 1KV103K R91 220_2012 R54 1W50m D12 MMSD4148 R18 10_2012
5
L71 5uH
F71 250V5A
CON3-11,13,15
5V 3A U11 IC_1207A-CHIP
OUT VI 8
D104 60V20A D11 1KV1A-CHIP PC11-2 817B
R59 C52 100_2012 104K_2012
R55 1/2W180(MINI)
Q12 500V21A
R19 100_2012 R20 10K_2012

7 NC VCC 6
R92 1K_2012
R93 1KF_2012
GND
R23 47_3216
FB
CS
DEMAG
C74 16V1000uF
C91 225_2012 U91 431-CHIP R94 1KF_2012
C76 16V1000uF
R56 1W1.5KJ(mini)
CON3-1
R21 100_2012
R24 100K_2012 PC11-1 817B C14 C15
24VS Q52 2222A-CHIP R57 1K_2012

CON3-2
R22 5W0.13 C13 1n_2012
C16 20p_2012
CON3-12,14,16
100n_2012
35V47uF
GND
Fuser Count R58 4.7K_2012
ZD11 20V-CHIP TNR11 7D221

HEATSINK
C17 AD102
Service Manual
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SMPS-220V
Schematic Diagram
R04 1K_2012
C05 104K_2012 R010 1W22(mini) D01 1KV1A-CHIP
T1
AR03 1KV F01 250V8A L01 AR04 600V F02 250V5A
Q01 600V12A
C72 1KV103K D103 TH01 10D9 R11 R14 C18 AD102 D105 200V20AX2 35V1000uFX2
CON3-3,5,7,9
LF01 CV505110B
CON1 TNR01 10D561
C02 AD102 C01 224 C03 AD102
R01
200KX3_3216
91KX3_3216
R02
LF002 CV930160P
C04 104
BD01 600V6A
R12
C12 630V333K R15 Q11 600V4A R17 100_2012
ZD71 20V-CHIP
24V 4.4A
R03 C11 450V220uF
200K_3216X3 AR01 600V AR02 1KV L51

CON2-2
R13
C75
C71 C77 35V470uF
R77 R75 200_2012 3W120 C78 50V104(mono)
R16
ZD12 20V-CHIP R76 470_2012
Q71 2222A-CHIP
R52
CON2-1
R51 1W50m
C51 630V333k
CON3-4,6,8,10
R53 91JX2_2012 Q51 600V16A PC51 TLP3061F

0 0
GND C73 1KV103K R91 220_2012 R54 1W50m D12 MMSD4148 R18 10_2012
5
L71 5uH
F71 250V5A
CON3-11,13,15
5V 3A U11 IC_1207A-CHIP
OUT VI 8
D104 60V20A D11 1KV1A-CHIP PC11-2 817B
R59 22_2012
C52 104K_2012
R55 1/2W180(MINI)
Q12 600V11A
R19 100_2012 R20 10K_2012

7 NC VCC 6
R92 1K_2012
R93 1KF_2012
GND
R23 47_3216
FB
DEMAG 1
C74 16V1000uF
C91 225_2012 U91 431-CHIP R94 1KF_2012
CS
C76 16V1000uF
R56 1W1.5KJ(mini)
CON3-1
R21 100_2012
R24 100K_2012 PC11-1 817B C14 C15
24VS Q52 2222A-CHIP R57 1K_2012

CON3-2
R22 5W0.25 C13 1n_2012
C16 20p_2012
CON3-12,14,16
100n_2012
35V47uF
GND
Fuser Count R58 4.7K_2012
ZD11 20V-CHIP TNR11 7D221

HEATSINK
C17 AD102
Panel
Schematic Diagram
MAIN PANEL
Service Manual
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HVPS (1/5)
Schematic Diagram
Service Manual
HVPS (2/5)
Schematic Diagram
Service Manual
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HVPS (3/5)
Schematic Diagram
Service Manual 11-23
HVPS (4/5)
Schematic Diagram
Service Manual
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HVPS (5/5)
Schematic Diagram
Service Manual
DEVE INF
Schematic Diagram
FROM MAIN BOARD
WASTE LEVEL
CN3-1 35303-0350 1 2 3
R7 15K
DGN D
DGN D
WASTE EMPTY
DEVE CRUM
DGN D
Y
DGN D
M
1 0 0
C
0 1 0
K
1 1 0
DEVE
0 0 1
A0 A1 A2
DGN D
0 0 0
TONER_CRUM_CONTACT_Y
TONER_CRUM_CONTACT_M
TONER_CRUM_CONTACT_C
TONER_CRUM_CONTACT_K
DGN D
DGN D
DGN D
DGN D
DGN D DGN D DGN D
DGN D
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ITB INF
Schematic Diagram
PTL FROM_DRAW_CON
ITB_H ME O
Service Manual
Section 8 Top Problems
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Vapour may be seen emanating from the Fuser area. This may occur with paper with a higher moisture content or in environments with higher humidity. SURF, or Surface Rapid Fusing technology is used to optimize image quality while reducing toner consumption. The rapid temperature change during fusing may release moisture in the form of a visible vapour.
Section 9 Installation and Kits
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Setting Up Your Printer

This chapter gives you step-by-step instructions for setting up your printer. This chapter includes: Unpacking Installing the Toner Cartridges Loading Paper Connecting a Printer Cable Turning the Printer On Printing a Demo Page Installing the Printer Software
If any items are missing or damaged, notify your dealer immediately. Components may differ from one country to another. The Printer Driver CD contains the printer driver, the SetIP, the Users Guide, and the Adobe Acrobat Reader program. The appearance of the power cord may differ depending on your countrys specifications. The power cord must be plugged into a grounded power socket.
NOTES:
CAUTION: Because your printer weighs 13.6 kg including the
toner cartridges and the tray, it may move when you use it; for example, when opening/closing the tray or installing/removing the toner cartridge. Be careful not to move the printer.
Pull the tray out of the printer and remove the packing tape from the tray.
Unpacking
1
Remove the printer and all of the accessories from the packing carton. Make sure that the printer has been packed with the following items:
3
Toner Cartridges Power Cord
Select a location for the printer: Leave enough room to open the tray and covers, and to allow for proper ventilation. Provide the proper environment: - A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators
Printer software CD
Quick Install Guide
- Free of temperature, sunlight, and humidity extremes or fluctuations
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2.1 Setting Up Your Printer
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- Clean, dry, and free of dust
Holding the toner cartridges, shake thoroughly them from side to side to distribute the toner.
Remove the cartridges cap.
CAUTION: You must place your printer on a level surface. If

you do not, print quality problems can occur.
NOTE: If toner gets on your clothing, wipe it off with a dry

cloth and wash it in cold water. Hot water sets toner into fabric.
Installing the Toner Cartridges

1
Open the front cover.
On the imaging unit of the printer, labels identify which colour cartridge goes into each cartridge slot.
Magenta Cyan Yellow
Black
Remove the toner cartridges from their bags.
2.2 Setting Up Your manuals4you.com Printer
Grasp the toner cartridges and align them with the slots inside the printer. Insert them into their corresponding slots until they click into place.
Loading Paper
The tray can hold a maximum of 150 sheets of 20 lb (75 g/m2) plain paper. You can use various paper including plain paper. To load paper:
Pull the tray out of the printer.
Close the front cover. Make sure that the cover is securely closed.
Open the paper cover.
CAUTION: If the front cover is not completely closed, the

printer will not operate.
Unlatch the tray locks in the middle of the tray by pressing them firmly and pull the tray out to extend it.
NOTE: When printing text at 5% coverage, you can expect a toner cartridge life of about 2,000 pages for black and white printing and 1,000 pages for colour printing.
Flex the paper sheets back and forth to separate the pages and then fan them while holding one edge. Tap the edges of the stack on a flat surface to even it up.
Squeeze the paper length guide and slide in it until it lightly touches the end of the paper stack.
Load paper with the print side up.
Close the paper cover.
Make sure not to overfill the tray and that all four corners are flat in the tray and under the brackets, as shown below. Overfilling the tray may cause a paper jam.
Slide the tray back into the printer.
NOTE: If you want to change the size of the paper in the tray, refer to Changing the Size of the Paper in the Tray on page 2.5.
NOTE: After you load paper, you need to set up your printer
for the paper type, size, and source you loaded. For details, see the Software Section.
Changing the Size of the Paper in the Tray

To change the tray size to other size, you must adjust the paper length guide properly.
Slide the paper length guide until it lightly touches the end of the paper stack. Squeeze the paper width guide and slide it to the edge of the paper stack without causing it to bend.
Pull the tray out of the printer. Open the paper cover and remove paper from the tray if necessary.
For paper smaller than Letter-sized, return the paper guides to their original positions and adjust the paper length guide and paper width guide.
Pressing and unlatching the guide lock in the top of the tray, pull the tray out manually.
NOTES:
Do not push the width guide far enough to cause the material to warp. If you do not correctly adjust the width guide, it may cause a paper jam.
Load paper into the tray.
Close the paper cover.
Slide the tray back into the printer.
Connecting a Printer Cable

For Local Printing
To print from your computer in a local environment, you need to connect your printer to the computer with a Universal Serial Bus (USB) cable. If you are a Macintosh user, you can use only a USB cable.
For Network Printing (Phaser 6110N only)

You can attach your printer to a network using an Ethernet cable (UTP cable with RJ.45 connector). The Phaser 6110N has a built-in network interface card.
1 2
Make sure that both the printer and the computer are turned off. Plug one end of the Ethernet cable into the Ethernet network port on the rear of the printer.
NOTE: Connecting the printer to the USB port of the computer requires a certified USB cable. You will need to buy a USB 2.0 compliant cable that is not longer than 3 m.
1 2
Make sure that both the printer and the computer are turned off. Plug the USB cable into the connector on the rear of the printer.
To the network LAN connection
Plug the other end of the cable into a network LAN connection.
Connect the other end of the cable to the USB port on your computer.
NOTE: After connecting the printer, you need to configure the network parameters using the software supplied with the printer.
NOTE: To print using the USB interface, you must run Windows
98/Me/2000/2003/XP or Macintosh with OS 10.3 ~10.4.
Turning the Printer On

1 2
Plug the power cord into the power receptacle on the rear of the printer. Plug the other end into a properly grounded AC outlet and turn on the power.
Installing the Printer Software

You must install software using the supplied printer driver CD after you have set up your printer and connected it to your computer. For details, see the Software Section.
The printer driver CD provides you with the following software:
Programs for Windows

You can install the following printer software using the printer driver CD. Printer driver for Windows. Use this driver to take full advantage of your printers features. See the Software Section for details about installing the Xerox printer driver. Status Monitor. Appears when printing errors occur. See the Software Section for details about installing the Status Monitor program. Printer Settings Utility. you can configure print settings.
CAUTION:
Some parts inside the printer may be hot when power is on, or after printing. Be careful not to burn yourself when working inside the printer. Do not disassemble the printer when it is turned on or plugged in. Doing so may give you an electric shock.
Macintosh Printer Driver

You can print from a Macintosh with your printer. Go to the Software Section for information about installing the print software and printing from a Macintosh.
Linux Driver
You can print from a Linux-based computer with your printer. Go to the Software Section for information about installing the Linux driver and printing from a Linux environment.
NOTE: Each LED blinks red in a repeated order. Wait for about
three minutes for the printer to get ready.
Printing a Demo Page

Print a demo page to make sure that the printer is operating correctly. To print a demo page: In Ready mode, press and hold the button for 2 seconds.
A demo page showing the printers features and capabilities is printed.
Section 10 Product Technical Overview
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At this time there are no options or kits available. The printer is purchased in a configuration that matches customer requirements.
Repack Procedure
WARNING: Observe safe working practices. Click Warnings/Cautions for Safety button on Repairs and Adjustments menu if unsure about safe working practices. CAUTION: The purpose of Repack is to prevent toner from migrating throughout the machine during the return shipment to a service center. 1. Remove the Waste Toner Cartridge. 3. Remove the toner cartridges and install the clear plastic shipping cover (shipping cover is installed on all new cartridges). Secure the Cartridges into the output tray or top of the machine for shipping.
2. Remove the Waste Toner Retainer Cap from the storage position and install the cap on the return port. Secure the Waste Toner Cartridge into the top of the machine for shipping.
4. Close the Toner Ports by installing the Shipping Plugs into the Toner Ports. If the plugs are not available close the ports with tape, or wadded tissue or wadded paper.
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5. On the Phaser 6110MFP lock the Scanner in the shipping position by moving the lock tab to the rear (top of output tray).
6. Remove the Paper Tray and secure it on the top of the machine for shipping. 7. Remove the Power Cord and secure it on the top of the machine for shipping. NOTE: The machine is now ready for shipping.
System Overview
System Overview
This chapter describes the functions and operating principles of the main components.
System Structure
Main Parts of System
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System Overview
Cassette Feeding Method : Cassette Type Feeding Standard : Center Loading Feeding Capacity : Cassette 150 Sheets(75g/ , 20lb Paper Standard) No Manual Feeder Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit) Paper Size Sensor : None LSU(Laser Scan Unit) Consisted of LD(Laser Diode) and Polygon Motor Control. Error Phenomenon Polygon Motor Error Hsync Error The Rotation of Polygon Motor can not reach stable Though the rotation of Polygon Motor reach stable, the signal of Hsync is not occurred
2nd Transfer Ass y The life span: Print over 100,000 sheets (in 15~30 Fuser Ass y Heat Lamp : New Part - Knuckle Type
2 Pressure Roller : One is similar to HummingBird, the Other is a new added part comparing with other Fuser Thermistor - Temperature-Measuring Device Thermostat - Critical Temperature-Detecting Device
&
ITB(Intermediate Transfer Belt) & 1st Transfer Roller The life span: Print over 60K, Black; 15K Color The ITB unit includes 1st Transfer Roller OPC(Organic Photo-Conductor) & Developer The life span: Print over 44,000 Images (Both) Imagine Unit consists of 4 kinds of Developer , OPC, and Deve. Main Frame
&
Toner Kits The life span: Color -> 1000 images (5% Coverage Print-Out) Black -> 2000 images (5% Coverage Print-Out) Driver Ass y It is a power delivery unit by gearing By driving the motor, it supplies the power to the feeding unit, the fusing unit, and the distributing unit.
Service Manual
System Overview
EP Process
- Structure of EP Process
P1: Image on OPC ITB Unit
Blade
P2: Image on Media
Media Path OPC
Blade ~ Developer Eraser Charger
Laser Scanning Unit
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System Overview
- System Outline
Paper path Exit Fuser Toner Cartridge Dev-Y OPC Dev-M Dev-C Dev-K ITB
LSU
Cassette
Charging Conductive Roller charging Roller resistivity : ~ 10^5 ohm-cm Applied voltage : -1.1kV Charge acceptance : -520V OPC coating thickness : 21um OPC diameter : 60mm Non eraser system 1. Organic Photoconductor is charged to uniform voltage by conductive roll charging method 2. No ozone is produced because corona is not used 3. Charger roll is cleaned with cleaning roll 4. Toner remained on OPC after T1 process is cleaned by cleaning blade and retrieved into waste toner box by auger and belt driving mechanism
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System Overview
Exposing One polygon motor ( 6 facet ) Single beam LD (1ea) LD wavelength : 785nm Polygon motor rpm : 23747.5 LSU energy : 0.25uJ/cm^2 OPC exposed potential : -50V 1. Exposing is implemented by laser striking on to OPC with uniform potential 2. Laser beam is modulated according to image to be printed that is from PC 3. Latent Image is formed on OPC, which is developed with toner
Developing Non-magnetic, mono component Non-contact development Developing bias : DC + AC AC peak to peak : 1.5 ~ 2.0kV Mass on developing roller : 550 ~ 600ug/cm^2 Toner coulomb : 15 ~ 20uC/g Roller diameter : 10mm Roller resistivity : 10^5 ~ 10^6 ohm-cm Process speed ratio : 1.2 (OPC=1.0) Color order : Y -> M -> C -> K 1. Only latent image formed by exposing process is developed with toner 2. AC + DC Voltage is being used to develop toner into latent image on OPC because non-contact developing method is adopted 3. Y, M, C, and K Images are sequentially developed onto OPC and transferred onto Intermediate Transfer Belt (hereafter ITB) to form a color image on ITB 4. Toner Bottles are used to supply toner into developer compartment 5. Toner level is being sensed to control toner supply from toner bottle to developer
Transfer 1 Multi-pass transfer Indirect transfer Transfer voltage : 0.5 ~ 2.0kV (controllable) Roller diameter : 14mm Roller resistivity : ~ 10^7 ohm-cm Belt resistivity : 10^9 ~ 10^11 ohm-cm Environment sensing by Y-transfer roller Transfer unit life : 50K images 1. Developed Image on OPC is transferred onto ITB by T1 Process 2. T1 Voltage is positive which attract toner to ITB 3. 4 times of T1 process is required to make a color image on ITB, which means multi-pass process 4. ITB has a hole as a fiducial mark for timing. Engine control for color image is synchronous with it, ITB Home Sensing Signal
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System Overview
Transfer 2 Indirect transfer Transfer voltage : 1 ~ 4.0kV (controllable) Roller diameter : 18.6mm Roller resistivity : ~ 10^7 ohm-cm Belt resistivity : 10^9 ~ 10^11 ohm-cm Transfer unit life : 50 K images 1. Color image formed on ITB is transferred onto media by T2 process 2. T2 voltage is also positive to get color image moved onto media 3. Toner remained on ITB after T2 process is cleaning by ITB cleaning blade and collected and 4. Transported and retrieved into waste toner box by auger and belt driving system 5. T2 Roll is engaged when color image is being transferred onto media. Otherwise it is disengaged. Clutch is used for driving T2 Roll engagement and disengagement
Fusing 3 Roll system -> short warm-up time (45sec) Post Pressure Roll 1. Color Image on media is melted down and fixed into media by fusing process
Service Manual
System Overview
CN4 CN10 DEV_ ITB_ SOL CLUTCH
CN2 CN7 CN28 BLDC T2_ FUSER CLUTCH CN8 FUSER CLUTCH
CN13 PANEL
RJ45
CN15 SMPS
Main PBA Description
CN16 COVER OPEN
Main Controller PBA
CN19 HVPS
CN20 CN24 LSU 5V SWITCH
CN19 DEVE& ITB
CN20 CN24 CN25 REG& REGI PICKUP EMPTY CLUTCH
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USB
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CN5 DEVE_ HOME
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EEPROM EEPROM 64Kbit 64Kbit OSC5 OSC5 12MHz 12MHz CHORUSm CHORUSm Main Control Main Control SoC SoC
SDRAM
Network Network Physical Chip Physical Chip
System Overview
Main PBA
Flash Memory Memory
OSC2 12MHz 12MHz
OSC6 12MHz 12MHz
OSC4 25MHz 25MHz
Service Manual
USB2.0 Device
USB Connector
RJ45
System Overview
Main PBA Description
1) CHORUSm CHORUSm involves in itself the functions to control ARM Processor Core and various H/W devices. CHORUSm, therefore, controls Main PBA and all engine mechanism, processing the print job received from host and enabling the engine to print image. Function Process 0.13um Technology Package 496 PBGA CPU Core ARM 920T - 300MHz Cache : I-Cache 16KB, D-Cache 16KB System Bus 32-bit width, 100MHz SDRAM Controller 32-bit width, 100MHz operation 5 Banks, Up to 128MB Address space per Bank Programmable Timing to Control SDRAM A.C Characteristics Support Self Refresh for Data Retention ROM Controller 32-bit width, 4 Banks, Up to 16MB Address space per Bank Burst Capability Programmable Timing per Bank
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System Overview
IO Controller 6 Channels, Up to 16MB Address space per Bank Programmable Timing per Bank DMA Controller 6 Channels General Purpose DMA HPVC Controller Hyper Printer Video Controller High Performance DMA-based Interface to Printer Engine Support Dual/Single Beam LSU, LVDS Video Output Support A3, 1200dpi UART Controller 5 Channels Indepenent Full Duplex UART Interrupt Controller Support 6 External Interrupts Support 26 Internal Interrupts Timer Controller 6 System Timers and Watch Dog Timer for S/W Trap Scanner Controller 300/400/600/1200dpi CIS/CCD Interface Color/Mono grey image, Binary image scan support 600dpi Color/Mono Copy support Image Processing for High-End MFP,Digital Copier MH/MR/MMR CODEC for Fax Scan image : A4 1200dpi processing Copy image : A4 600dpi processing MAC Controller 10/100Mbps Full IEEE 802.3 compatibility PPI Controller IEEE1284 compliant parallel port interface DMA-Based or Interrupt-Based operation GEU Controller Graphic Engine Unit for Banding support of Printer Language Scan Line Buffer, Polygon Filling CODEC Controller 2 Channels JBIG Encoding and Decoding I2C Controller 1 Channel, Operated at max frequency 400kHz RTC Controller Engine Controller LSU Control and Interface Unit 2 Channels STEP Motor Control Unit 8 Channels PWM Control Unit 8 Channels ADC Control Unit 2 Channels DAC Control Unit
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System Overview
CHORUSm (Internal Block Diagram)
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System Overview
2) System Memory Block Memory saves program and video data and print jobs received from host. Its volume is 64MB with network function and 32MB without network function. It has no separate device for extension. SDRAM is used, driven at width of 32-bit and 100MHz, and controlled by memory controller built in CHORUSm. 3) Flash Memory Block Flash memory is the space used for saving program. Its volume is 4MB with network function and 2MB without network function. It has no separate device for extension. NOR type flash memory is used and accessed at 32-bit width burst, being controlled by the ROM controller built in CHORUSm. 4) USB2.0 Device Block This block supports USB2.0 high speed (480Mbps). ISP1582 of Philips company is used and connected to the IO Bus of CHORUSm at 16-bit, controlled by IO controller built in CHORUSm. Through this I/O port it receives print job from host. 5) Network Block This block has 10/100Mbps wired network function and is controlled by MAC controller built in CHORUSm. It is connected to host through physical layer chip outside, and thus receives print job from host. STE100P is used for physical layer chip. 6) EEPROM Block System EEPROM is controlled by the I2C controller built in CHORUSm, connected to the other non-volatile memory on I2C bus. It works at the speed of 400KHz. This system EEPROM contains all drive information and production information necessary for the operation of printer. Its size is 16k-bit. 7) OPE Control The panel is driven in the form of PIO by GPIO controller built in CHORUSm. OPE consists of one key and four monochrome LED, and one dual LED. 8) LSU Control Laser Scanning Unit is controlled by LSU controller built in CHORUSm. It makes use of all functions such as Polygon Mirror Motor Control necessary for driving LSU and Synchronized Signal Generation Control, and helps to scan laser beam on the photosensitive drum to form latent image. 9) BLDC Control It is controlled by BLDC controller built in CHORUSm. It controls the drive of printer mechanism and helps it to be driven at an equal speed. 10) Sensors Control GPIO controller built in CHORUSm collects the status of all sensors. According to this status of sensors, it controls printer mechanism to help normal printing. There are sensors such as Paper Empty Sensor, Registration Sensor and Developer Home Sensor, etc.
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System Overview
11) Clutches Control GPIO Controller built in CHORUSm controls all clutches, which help printer to do print job normally. There are clutches such as Paper Pick-up Clutch, Registration Clutch, Developer Home Clutch, ITB Clutch, T2 Clutch, Fuser Clutch, Developer Toner Supply Clutch, etc. 12) PWM Control PWM Controller built in CHORUSm controls the parts that require PWM for normal printing, such as BLDC drive speed and HVPS high voltage level, etc. 13) ADC Control It is controlled by ADC Controller built in CHORUSm, and is used for perception of charged voltage and current, 1st and 2nd transfer voltage and current, fusing temperature, used-up toner and toner amount, and interior temperature, etc. 14) DAC Control It is controlled by DAC Controller built in CHORUSm and used to set standard level of light amount of LSU Laser Diode.
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System Overview
SMPS(Switching Mode Power Supply) PBA

SMPS is consisted of SMPS part which supplies DC power for driving system and AC Heat Control part which supplies power to Fuser. Standard TYPE III is used. 1) DC Output Main Controller PBA, OP Panel, BLDC, Sensors, Clutches, Other PBAs 2) AC Output Fuser Unit(Heat Lamp, Thermostat) 3) Output Voltage CHANNEL V_out Load +5.0V +5.0V +/-5% MicroController, CMOS, LOGIC +24V +24.0V +15%/-10% LSU +24VF +24.0V +15%/-10% MOTOR, CLUTCH, HVPS
CON3 To Main PBA
CON2 Fuser AC
CON1 AC Input
Service Manual
System Overview
HVPS(High Voltage Power Supply) PBA

HVPS PBA generates high voltage of charger, supply, T1 and T2 which is supplied to Developer, ensuring optimum condition for image formation. HVPS receives input of 24V and generates high voltage, supplying it to Toner, OPC, Cartridge, ITB Unit and Transfer Roller.
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System Overview
1) Charger Voltage : Charger Function: voltage that charges OPC surface up to ?500V~ -800V. Output voltage: -1.0KV ~ -2.0KV DC 3% Error type: if the voltage fails to be output to Charger Roll, OPC surface will not be charged, and the toner on the developer roller will be transferred to OPC Drum, printing black paper. 2) 1st Transfer High Voltage : T1(+) Function: voltage necessary for transferring toner developed on OPC Drum surface onto ITB. Output voltage: Max +2.0KV 3%(Duty variable, no load) ERROR type: if T1(+) output fails, the toner on OPC drum will not be transferred to ITB normally and the image will be blurred. 3) 2nd Transfer High Voltage : T2(+) Function: voltage used to transfer the toner primarily transferred on ITB again onto paper. Output voltage: Max +5.0KV 3%(Duty variable, no load) ERROR type: if T2(+) output fails, the toner on ITB will not be transferred to paper normally and the image will be blurred. 4) T2 Cleaning Voltage : Clean : T2(-) Function: prevent reverse side of paper from being dirtied, by recovering the negatively charged toner remaining at Transfer Roller and sending it onto ITB. Output voltage: with no feedback control, output fixed voltage(-1300V +/- 15%) ERROR type: reverse side of paper will be dirtied. 5) Supplying Voltage : Supply AC+DC(-) Function: voltage that makes toner to develop on the area exposed by LSU by means of potential difference, output will be the voltage of AC+DC overlapped form. Output voltage: AC 600V ~ 2000V p-p +/-1.5% DC -50V ~ -600V DC +/- 3% ERROR type: 1. if supply is GND, density will be extremely low. 2. if supply is floating (for insecure terminal contact), density will be down so slightly that it is impossible to make out with naked eyes. 6) Developing Voltage : Deve AC+DC(-) Function: voltage that supplies toner to Developing Roller Output voltage: AC 300V ~ 1700Vp-p 1.5% (supply voltage is connected to ZENER Diode 300V) DC -50V ~ -600V DC +/- 3% ERROR type: 1. if Deve is GND, density will be extremely down. 2. if Deve is floating (for insecure terminal contact), density will be extremely down.
Service Manual
System Overview
CRUM
In the case of Refill Toner Install
1) Perception of Refill Cartridge (when power is on or the cover is closed) End of Life / life span data initialization -> judge to be Refill Cartridge End of Life / life exhausted (simple refill) -> stop printing caused by life exhaustion 2) Operating It is impossible to control appropriate development parameters, for there s no toner specification data. It runs with the setting of default development parameter. (Image quality will be degraded, for the lack of appropriate respond to the change of time and environment.) 3) Service Response It is possible to response appropriately, for the information of cartridge life is saved at Back Up Area.
Process after CRU life expiration

1) Record the information of End of Life. 2) Copy the information of Operating Area into Back up Area. 3) Write-Protect Back up Area. 4) Clear some information of Operation Area. -> Supplier/Model Name/MFC date/Serial Number (Manufacture Information) -> Let cartridge refiller initialize manufacture information and life span information.
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System Overview
CRUM Position
Cap Agitator Washer Bottle Cap- CRUM
Agitator Seal
CRUM Coupling
justm
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om
System Overview
General Description
This chapter is the product specification for the printer. The Phaser 6110 is a Color Laser Printer. The Phaser 6110 can be expanded to multi functional printer (MFP). Phaser 6110 is developed for two target users. Those are small office users who sometimes need color printouts, and medium business users who mainly use B/W printouts. The main product concept is the world smallest and lightest color laser printer. This model has 16ppm B/W print-speed and 4ppm color print-speed, 2400 x 600 dpi class (optical 600 x 600 dpi) color laser printer.
Controller
-The video controller board is located on the right side of the printer. -Basic Memory is 32 Mbytes SDRAM. -Field F/W upgradeable FLASH ROM firmware for controller, 1024 byte EEPROM -Printing Resolution : Native 600 x 600 dpi standard Resolution can be enhanced up to 2400 x 600 dpi class, 1200 x 600 dpi (default), 600 x 600 dpi
Processor
CHORUSm (300Mhz), Proprietary SOC
Printer Language Emulations

SPL-Color
Memory
The controller has 32 MB SDRAM and 4 MB flash ROM on Board.
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System Overview
Interfaces
The system supports the following standard interfaces: One USB port - USB v.2.0 compliant - Color-coded to meet WHQL requirements, connector must be Pantone 426C One 10/100 BaseT network connector - The printer supports an internal Network Interface that can be installed pre-configured on the video controller board at the factory. This supports all of the major Network Operating Systems such as the Novell NetWare, TCP/IP, etc. Details of the network specification will be provided separately.
Control Panel
No LCD, 1 key and 5LEDs.
Periodic Replacing Parts

Xerox shall specify parts requiring replacement and the frequency of replacement. The parts identified may be deemed customer replaceable parts. Periodic replacement parts shall be recommended as follows Toner Cartridge Imaging Kit Fusing Unit Transfer Roller Waste Toner Container Pick up 1K(Color), 2K (Mono) pages 44K Images 71K page (28.6K Color/42.9K Mono) 100K pages 5000 Images (3636 Color/1364 Mono) 100K(Color/Mono) pages User replaceable User replaceable Field replaceable Field replaceable User replaceable Field replaceable
** Based on Printing Volume ratio of 40% Color and 60% B/W
Power Switch
The Switch is located at rear-side of printer and must be marked to indicate on and off.
Operator Panel
LCD: None KEY: 1 key (Stop) LED: 5 LEDs (C, M, Y, K Toner, Status)
Service Manual
System Overview
Sensor
Paper empty (Cassette)
CRUMS
The Phaser 6110 engine will be equipped with electronics that can read and write data into NVRAMs otherwise known as CRUMs that reside within 1) C, M, Y, K Toner cartridges and 2) Imaging kit(Developer, OPC, ITB). The CRUM has a company ID, and electronics logo. The toner CRUM also identifies the type of toner cartridge (Standard or High Capacity). The CRUMs contain fixed data such as the low warning point, specified life point, and hard stop point (on toner, not on IBT unit) and also store the current life count (pages count, pixels count, images count) and % of usage (gas gauge) data.
LOW / OUT Behavior for consumables

The consumable low and out behavior on Phaser 6110 engine is specified by SEC.
FP message Toner Imaging Kit Fuser T2 Roller Pick-up
Device for life end detection CRUM CRUM No No No
Law(90%) Yes Yes Yes Yes No
Life(100%) Yes Yes Yes Yes No
Hard stop Yes(115%) No No No No
Reset to 0 No No Yes Yes No
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S/W Structure and Descriptions
Architecture
The belt CRUM interface board is a transmission belt CRUM interface board of the photoelectric Dry Color Laser Printer, mounted on the printer body, making it possible to physically combine the body and the belt CRUM board.
Printer Driver Language Monitor Status Monitor
Printer F/W
Network Card F/W
Language Monitor
Language Monitor is a part of the Printer Driver and the Windows Spool System. The main roll of the Language Monitor is that sends a job start message to the Status Monitor. Therefore the Status Monitor can start polling to get the printer status. The second roll is that sends the job information such as User ID and Job ID to the Status Monitor and the Printer F/W. Hence the Status Monitor can stop polling because the Printer F/W informs the Status Monitor that printing job is complete.
Status Monitor
Status Monitor has no user interface. It shows only HTML help when any error occurs during printing jobs.
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Network Interface
User ID + Job ID + Printer Data
Printer Driver
Printer Data
Language Monitor
Printer Server (Kernel / NPC) Printer Name Port Name User ID Job ID Printer Server IP Addr
SNMP Request Printer Status Printer Status
Printer Server (Kernel / NPC) Job ID
Status Monitor
Request Job Status Job Table
Status Monitor Data Flow
After polling is started, Status Monitor has to know when it stops the polling. For this reason, the Network Printer Server should inform of completing job when the printing job is finished. When Status Monitor requests a job status, the Printer Server returns the job table that contains user id, job id, and job status (printing or complete or canceled).
Printer Driver <-> Status Monitor

The Printer Driver and the Status Monitor can set/get some data to the system registry to share the Status Monitor information such as the polling interval. When the user wants to set the option of the Status Monitor manually, he or she can set it using the Printer Driver User Interface. So, if the user set option that the Status Monitor is disabled, the Status Monitor cans show HTML Help to the user although the error has occurred while printing.
Set last error status
Set option value enable/disable or polling interval
Status Monitor
Get option value enable/disable or polling interval
System Registry
Get last error status
Printer Driver
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System F/W Flow

Input Process Photo Sensor ( intensity of radiation ) Auto color registration sensor LED PWM Output ADC density Density pattern printing LED PWM decision Comparator Threshold voltage PWM decision ACR data LPEC2 ACR module H Sync. Color Registration adjustment LSU Page Sync. modify Line Sync. modify LSU temperat ure sensor Video Clock Freq. modify ADC LSU temperature control P Sync. L Sync. clock PWM SMPS Fan Video signal generator Color Registration measure Auto Color Registration pattern printing LSU Video data PWM Comparator PWM LED Output
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Alarm Shortage
90 ~ 100 % Toner (C,M,Y,K) Transfer Belt Fuser Pickup Rollers (MP/Tray1/Tray2) Ready Yellow Toner Low Replace Transfer Belt Soon Replace Fuser Soon 100 ~ 110 % Replace Yellow Toner Replace Transfer Belt Replace Fuser Replace MP Pick-Roller 110 %~ Yellow Toner Empty
Error status
1. Missing/Invalid Consumables Install Cyan (Magenta, Yellow, Black) Toner Install Transfer Belt Invalid Cyan (Magenta, Yellow, Black) Toner Invalid Transfer Belt 2. Paper Empty/Mismatch Paper Empty In MP(Tray1, Tray2) Load A4 In MP(Tray1, Tray2) 3. Paper JAM Jam 0 In MP(Tray1, Tray2) Jam Inside Printer Jam In Exit Area 4. Cover Cover Open : Message toggles between Cover Open and Install Transfer Belt SCF Cove Open 5. Service Call : Unrecoverable Error Engine LSU Error Main Motor Error / Dev. Motor Error Engine Fuser Over(Low) Heat Error Rear Fan Error / Left Fan Error / SMPS Fan Error 6. Others Memory Overflow Error Ready IP Conflict
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CRUM Overview
- Stands for Customer Replaceable Unit Monitor - EEPROM is used for CRUM Memory. - CRUM stores various information on consumables (including consumables life).
CRUM stores the following information

Model Name Supplier ID Serial Number Company ID MFG Date Capacity Page Count - Toner Cartridge and Transfer Belt - Indicates how many pages are printed by using the consumable Dot Count - Toner Cartridge Only - Indicates how many dots are printed by using the toner cartridge
FW Upgrade
Via USB or Network (SWS/SWAS) You can upgrade F/W via USB or Network whenever the printer is Ready Via Using F/W Download Mode : Step 1) Power on while pressing the Online Key Step 2) Press Online Key one more time if required. Step 3) Download F/W via USB
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Initailize Flow
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Service Manual
6
Overview
Alignment and Adjustments
This chapter describes some of the main service procedures including: Using the EDC mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide.
Control Panel
- The Phaser 6110 does not have LCD panel which is used in other color model printers. On the contrary to other models of color printers, they show the status of the printer only with their LEDs. - The Phaser 6110 has 1 key and 5 LEDs. The User Interface module handles the processing of the Key Press and Led control at different states of the machine.
Architecture
KEY (1 key): Stop key LED (6 LEDs): 4 LED for CMYK toners : toner-low(cyan, magenta, yellow, black) LEDs 1 LED for status : ready (green) or error(red) status LED (two color LED)
Status
Stop
Data and Control Flow

User interface (panel) is made up of - KEY input detection & process - LED control The initial process to use the panel checks registers values of key and LED. If user input key value, the operation to be defined by key value is processed and the LED operation to be defined by printer status is controlled.
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Function
KEY Function
There is one key present. The Stop key. If users input key value, the key input is transferred via GIP (General Input Port) and the operation to be defined by key value is processed.
Functions Stop key function is made up of - Demo page/Configuration sheet printing function - Job cancels function - Start manual feeding function - Firmware downloads mode function
Detail Description KEY input detection & process order 1) User KEY input 2) KEY input detection : If the key input is detected when the key input check per timer tick 10ms, The 10ms interrupt service routine sends the key detection event to panel task. 3) KEY input process Stop key input process : After the panel task is received the Stop key detection event, it checks the engine error status two times and process the operation to be defined by key value. - Demo page/Configuration sheet function This button will have multiple functions when the printer is in idle state. Demo page printing Press and hold this button for about 2 seconds until the control panel lights blink slowly to print a demo page. Configuration sheet printing Press and hold this button for about 6 seconds until the control panel lights blink rapidly to print a configuration sheet. - Job cancels function When the printer is printing an active printing job, press and holds this button until the control panel lights blink to cancel a job the printer is currently except the manual job. - Start manual feeding function When you select manual feed for paper source, press this button each time you feed a sheet of paper manually. The application of manual feeding function in Phaser 6110 will be determined
Service Manual
- Firmware downloads mode function Turn on the printer at the same time that the button is pressed. If all LEDs scroll, release the button and download the firmware ROM file via USB port Black only key input process : After the panel task is received the Black only key detection event, it changes printer mode to Black only mode and notifies driver that the printer mode is changed to Black only mode. If printer mode is Black only mode, driver makes printer image by only mono excepting color.
LED Function
There are five LEDs present. Status led indicate the error/online status of the printer in idle mode. In error mode, the status LED glows by red color and in ready mode, it glows by green color. The other four LEDs indicate the toner status. If the black toner needs to change, the toner-low (black) LED glows and if the color (yellow, magenta, cyan) toners need to change, the toner-low (yellow, magenta, cyan) LED glows.
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Red LED ON Red LED ON Red LED ON Green/Red BLINK N/A N/A N/A N/A N/A
N/A N/A N/A BLINK N/A N/A N/A N/A ON
N/A N/A N/A CMYK BLINK Toner-low(black) ON Toner-low(cyan) ON Toner-low(magenta) ON Toner-low(yellow) ON N/A
Service Manual
Assert Error LED Operation The panel LED operation display the line number of assert error occurrence. Line number start & end 1 2 3 4 5 6 7 8 9 LED operation All LEDs(Toner low LEDs, Status(Red) LED) turn ON for approximately 2 seconds and then All LEDs turn OFF for approximately 3 seconds. After Status (Red) LED blinks one time, Toner low LEDs blink one time. After Status (Red) LED blinks two times, Toner low LEDs blink one time. After Status (Red) LED blinks three times, Toner low LEDs blink one time. After Status (Red) LED blinks four times, Toner low LEDs blink one time. After Status (Red) LED blinks five times, Toner low LEDs blink one time. After Status (Red) LED blinks six times, Toner low LEDs blink one time. After Status (Red) LED blinks seven times, Toner low LEDs blink one time. After Status (Red) LED blinks eight times, Toner low LEDs blink one time. After Status (Red) LED blinks nine times, Toner low LEDs blink one time.
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LED Function
There are five LEDs present. Status led indicate the error/online status of the printer in idle mode. In error mode, the status LED glows by red color and in ready mode, it glows by green color. The other four LEDs indicate the toner status. If the black toner needs to change, the toner-low (black) LED glows and if the color (yellow, magenta, cyan) toners need to change, the toner-low (yellow, magenta, cyan) LED glows.
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Red LED ON Red LED ON Red LED ON Green/Red BLINK N/A N/A N/A N/A N/A
N/A
N/A N/A
N/A BLINK N/A N/A N/A N/A ON
N/A CMYK BLINK Toner-low(black) ON Toner-low(cyan) ON Toner-low(magenta) ON Toner-low(yellow) ON N/A
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Assert Error LED Operation The panel LED operation display the line number of assert error occurrence. Line number start & end 1 2 3 4 5 6 7 8 9 LED operation All LEDs(Toner low LEDs, Status(Red) LED) turn ON for approximately 2 seconds and then All LEDs turn OFF for approximately 3 seconds. After Status (Red) LED blinks one time, Toner low LEDs blink one time. After Status (Red) LED blinks two times, Toner low LEDs blink one time. After Status (Red) LED blinks three times, Toner low LEDs blink one time. After Status (Red) LED blinks four times, Toner low LEDs blink one time. After Status (Red) LED blinks five times, Toner low LEDs blink one time. After Status (Red) LED blinks six times, Toner low LEDs blink one time. After Status (Red) LED blinks seven times, Toner low LEDs blink one time. After Status (Red) LED blinks eight times, Toner low LEDs blink one time. After Status (Red) LED blinks nine times, Toner low LEDs blink one time.
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Error Message
LED pattern
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Section 11 Component Locator
Understanding the Control Panel
Status LED lights red
Toner LEDs each LED lights red
Description The each toner cartridge is totally exhausted. The each toner cartridge is wrong. The each toner cartridge is totally exhausted. The each toner cartridge is wrong.
lights red
each LED blinks red in a repeated order
NOTE: All printing errors will be appear in the Status Monitor

program window.
Stop(
Function
) button
Description In Ready mode, press and hold this button for about 2 seconds until the LED blinks fast, and release. In Ready mode, press and hold this button for about 5 seconds until the LED blinks fast, and release. Press this button during printing. The red LED blinks while the print job is cleared from both the printer and the computer, and then the printer returns to Ready mode. This may take some time depending on the size of the print job.
LEDs
Status LED lights green slowly blinks green fast blinks green lights red Toner LEDs All LEDs off All LEDs off Description The printer is ready to print.
Printing demo page
Printing configuration sheets Canceling print job
The printer is receiving data from the computer.
All LEDs off All LEDs off
The printer is printing data.
The printer is experiencing an error, such as jammed paper, open cover, empty paper, open waste toner container, or full waste toner container. The printer is experiencing a service required error, such as LSU error, fuser error, or ITB error. Contact your sales or service representative. The each colour toner cartridge is near the end of its life. The each colour toner cartridge is empty.
lights green blinks red
each LED blinks red each LED lights red
Introduction
Printer Components
These are the main components of your printer. Note that all illustrations on this Users Guide are from the Phaser 6110N and that some parts may be different from your printer.
Rear View
Rear Cover
(Open to clear paper jams.)
Front View
Output Tray
(Face down)
Top Cover Output Support Front Cover
(Open to clear paper jams.)
(Open to access the toner cartridges and imaging unit.)
Power Switch Network Port*
USB Port Power Receptacle
Toner Cartridges
(150-sheet paper feeder)
* Only the Phaser 6110N comes with a network port.
Tray
Control Panel
(See 1.3.)
Handle
(Use to lift the printer.)
NOTE: The surface of the output tray may become hot if you print a large number of pages at once. Please make sure that you dont touch the surface, and prevent children from approaching it.
manuals4you
.com
Introduction
System Overview
System Overview
This chapter describes the functions and operating principles of the main components.
System Structure
Main Parts of System
Service Manual
Section 12 Reference Library
Precautions
1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
1.4 Super Capacitor or Lithium Battery Precautions

1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufactures instructions.
Service Manual
SERVICE BULLETIN
PRODUCT: Phaser 6110, Phaser 6110MFP (1) T6140-10-19 SUBJECT: Fuser Vapour OPERATIONAL GROUPS: Canada, DMO-W, NARs, XE, XING
PROBLEM SURF, or Surface Rapid Fusing technology can produce a visible vapour under certain conditions of ambient low humidity, cooler office temperatures, or with paper with higher moisture content. SOLUTION Inform customer that the condition is not hazardous and is a characteristic of a quick fuse operation in some circumstances.
Bulletin Contact: Ron Fabretti
Intelnet: 8-225-7826 Date: Oct 5, 2006
e-mail: ron.fabretti@xerox.com Page 1 of 1

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Caution for safety

Electric Shock and Fire Safety Precautions

Assembly / Disassembly Precautions

Disregarding this warning may cause bodily injury

Section 1 Service Call Procedures

Disassembly and Reassembly

Parts for Maintenance and Repair

REMARK User replace

Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset

Section 2 Machine Declared Faults

Alignment and Adjustmens

No Fuser drive due to overheated gear(s)

Defective motor operation

Section 3 User Declared Faults

Solving Print Quality Problems

Light or faded print

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Color or Black background

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Vertical repetitive defects

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Back of printouts aredirty

Check for leaking toner. Clean the inside of the printer.

Solid Color or Black pages

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Major Problems Trouble shooting

Vertical White Line

Dark Image or black

Major Problems Trouble shooting

Vertical White Line

Dark Image or black

Alignment and Adjustmens

Periodic Defective Image

Period 188.5 mm 37.7mm 47.5mm 26.0mm 32.7mm 57.5mm 86.6mm 86.6mm

Solving General Printing Problems

Common Windows Problems

Common Macintosh Problems

Common Linux Problems

I can't make a printer the system default.

I can't print to an SMB (Windows) printer.

My application seems to be frozen while LLPR is running.

How do I specify the IP address of my SMB server?

Some documents come out as white pages when printing.

I configured a printer to print to a file, but I get "Permission denied" errors.

Some color images come out all black.

Alignment and Adjustmens

Alignment and Adjustmens

Alignment and Adjustmens

N/A N/A N/A N/A N/A N/A N/A N/A ON

N/A N/A N/A CM Toner-low(black) ON Toner-low(cyan) ON Toner-low(magenta) ON Toner-low(yellow) ON N/A

Alignment and Adjustmens

Section 4 Repairs and Adjustments

Caution for safety

Electric Shock and Fire Safety Precautions

Assembly / Disassembly Precautions