Mercruiser 4.3L 1988 A 1994

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TABLE OF CONTENTS

Mercury Marine [Updated: Sep. 9, 2020]


Sterndrive
Engines - Gas
4.3L (262 CU IN) V6 GM
4.3L (2 BBL.) GM 262 V-6
Cat.# 90-17468
MISCELLANEOUS PARTS/ACCESSORIES 1
STARTER MOTOR AND ALTERNATOR 3
STARTER MOTOR 7
STARTER MOTOR DELCO REMY #9000762 11
ALTERNATOR (MOTOROLA #8MR2039K) 13
ALTERNATOR (MOTOROLA #8EM2003KA) 17
Alternator (Mando) 19
WIRING HARNESS AND ELECTRICAL COMPONENTS 21
DISTRIBUTOR AND IGNITION COMPONENTS 25
FUEL PUMP AND FUEL FILTER 29
CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L) 31
CARBURETOR (MERCARB)(175 - 4.3L) 35
CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX) 39
CARBURETOR (ROCHESTER)(205 - 4.3L/LX) 43
EXHAUST MANIFOLD AND EXHAUST ELBOW 45
STANDARD COOLING SYSTEM OLD DESIGN 47
STANDARD COOLING SYSTEM NEW DESIGN 51
CYLINDER HEAD AND ROCKER COVER 55
CYLINDER BLOCK AND CAMSHAFT 57
CRANKSHAFT AND PISTONS 59
INTAKE MANIFOLD AND FRONT COVER OLD DESIGN 61
INTAKE MANIFOLD AND FRONT COVER NEW DESIGN 65
OIL PAN AND OIL PUMP 69
SHIFT BRACKET OLD DESIGN 71
SHIFT BRACKET NEW DESIGN - WITH SPRING GUIDE 73
FLYWHEEL HOUSING 75
EXHAUST SYSTEM USE WITH 4 INCH EXHAUST ELBOW 77
POWER STEERING COMPONENTS STAMPED MOUNTING BRACKET 79
POWER STEERING COMPONENTS CAST MOUNTING BRACKET 81
ENGINE MOUNTING OLD DESIGN 83
ENGINE MOUNTING NEW DESIGN - FLUID MOUNT 85
AUDIO WARNING SYSTEM 87

PAGE i
Cat.# 90-17468

MISCELLANEOUS PARTS/ACCESSORIES

MISCELLANEOUS PARTS/ACCESSORIES

v6207094 PARTS MANUAL


PAGE 1
Cat.# 90-17468

MISCELLANEOUS PARTS/ACCESSORIES
Ref # Part Part Number Description Comments Qty Note
Class
- 0090 17468 PARTS MANUAL 175 HP/ 4.3L/205 1
HP/4.3L/LX
- 0090 12546901 OWNERS GUIDE 1

MISCELLANEOUS PARTS/ACCESSORIES

v6207094 PARTS MANUAL


PAGE 2
Cat.# 90-17468

STARTER MOTOR AND ALTERNATOR

39262

STARTER MOTOR AND ALTERNATOR

v6207126 PARTS MANUAL


PAGE 3
Cat.# 90-17468

STARTER MOTOR AND ALTERNATOR


Ref # Part Part Number Description Comments Qty Note
Class
1 0050 12177A2 STARTER MOTOR ASSEMBLY USE WITH STARTER 1
BRACE
1 0050 812428A3 STARTER MOTOR ASSEMBLY USE WITHOUT STARTER 1
BRACE
2 0010 94435 BOLT (.375-16 x 4.600) USE WITH STARTER 2
BRACE
2 0010 813642 SCREW USE WITHOUT STARTER 2
BRACE
3 0000 12404 BRACE USE WITH STARTER 1
BRACE
4 0012 29245 WASHER (.281 x .500 x .060) USE WITH STARTER 2
Stainless Steel BRACE
5 0010 35765A1 SCREW AND LOCKWASHER (.312- USE WITH STARTER 1
18 x .625) BRACE
6 0011 15874 NUT (M10) BATTERY TERMINAL 1
6 0011 72008 NUT (.250-20) BATTERY 1
TERMINAL
8 0011 26419 NUT (#8-32) Brass SOLENOID 2
SWITCH TERMINAL
8 0011 400211 NUT (M5) Stainless Steel 2
SOLENOID SWITCH TERMINAL
9 0000 92497A3 ALTERNATOR ASSEMBLY (55 1 [1]
Ampere) (55 AMP)
10 0013 26996 LOCKWASHER (#10) Stainless 1
Steel ALTERNATOR TERMINAL
11 0012 96457 WASHER Phenolic (.27 x .81 x .062) 1
ALTERNATOR TERMINAL
12 0011 79989 NUT (#10-24) Stainless Steel 1
ALTERNATOR TERMINAL
13 0013 21272 LOCKWASHER (.250) 1
ALTERNATOR TERMINAL
14 0011 64015 NUT (.250-20) ALTERNATOR 1
TERMINAL
15 0000 85013 BRACE ALTERNATOR 1
ADJUSTING
16 0010 98261 SCREW (.375-16 x .750) 1
ALTERNATOR BRACE
17 0013 35048 LOCKWASHER (.375) 1
ALTERNATOR BRACE SCREW
18 0085 79695 BOOT Insulator - Black STARTER 1
TERMINAL
19 0010 29198 SCREW AND LOCKWASHER (.312- 1
18 x .875) ALTERNATOR BRACE
20 0012 26168 WASHER ALTERNATOR BRACE 1
SCREW
21 0023 52095 SPACER ALTERNATOR BRACE (EARLY MODELS) 1
SCREW
22 0000 5790811 SLEEVE (10.00 Inches Bulk) 2
ALTERNATOR LEADS
23 0000 87115A1 BRACKET ALTERNATOR/PUMP CAST MOUNTING 1
BRACKET
24 0010 37612 SCREW (.375-16 x 1.250) CAST MOUNTING 2
ALTERNATOR BRACKET BRACKET

STARTER MOTOR AND ALTERNATOR

v6207126 PARTS MANUAL


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Cat.# 90-17468

STARTER MOTOR AND ALTERNATOR

39262

STARTER MOTOR AND ALTERNATOR

v6207126 PARTS MANUAL


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Cat.# 90-17468

STARTER MOTOR AND ALTERNATOR


Ref # Part Part Number Description Comments Qty Note
Class
24 0010 34354 SCREW (.375-16 x 1.50) CAST MOUNTING 1
ALTERNATOR BRACKET BRACKET
25 0013 35048 LOCKWASHER (.375) CAST MOUNTING 3
ALTERNATOR BRACKET SCREW BRACKET
26 0010 48308 SCREW (.375-24 x 3.750) CAST MOUNTING 1
ALTERNATOR BRACKET
27 0012 20553 WASHER (.406 x .734 x .063) CAST MOUNTING 1
ALTERNATOR SCREW BRACKET
28 0012 34714 WASHER ALTERNATOR SCREW CAST MOUNTING 1
(13/16 O.D.) BRACKET
29 0023 33186 BUSHING ALTERNATOR SCREW CAST MOUNTING 1
BRACKET
30 0011 23161 NUT (.375-24) ALTERNATOR CAST MOUNTING 1
SCREW BRACKET
31 0000 15083T BRACKET ALTERNATOR/PUMP STAMPED MOUNTING 1
BRACKET
32 0010 37612 SCREW (.375-16 x 1.250) STAMPED MOUNTING 2
ALTERNATOR/PUMP BRACKET BRACKET
33 0013 35048 LOCKWASHER (.375) BRACKET STAMPED MOUNTING 2
SCREW BRACKET
32 0010 34353 SCREW (.375-16 x 1.00) STAMPED MOUNTING 1
ALTERNATOR/PUMP BRACKET BRACKET
33 0012 46132 WASHER BRACKET SCREW STAMPED MOUNTING 1
BRACKET
34 0010 56743 SCREW (.375-24 x 3.125) STAMPED MOUNTING 1
ALTERNATOR BRACKET
35 0012 34714 WASHER ALTERNATIVE SCREW STAMPED MOUNTING 1
BRACKET
36 0011 23161 NUT (.375-24) ALTERNATOR STAMPED MOUNTING 1
SCREW BRACKET
PART NOTES:
[1] - Alternate part numbers:

817119R01Reman

92497A 3QS

STARTER MOTOR AND ALTERNATOR

v6207126 PARTS MANUAL


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Cat.# 90-17468

STARTER MOTOR

38496

STARTER MOTOR

v6207688 PARTS MANUAL


PAGE 7
Cat.# 90-17468

STARTER MOTOR
Ref # Part Part Number Description Comments Qty Note
Class
- 0050 12177A2 STARTER MOTOR ASSEMBLY 1
1 0000 75666 HOUSING DRIVE END 1 [1]
1 0000 13754 HOUSING DRIVE END 1 [2]
2 0023 33369 BUSHING DRIVE END 1
HOUSING
3 0000 33292 COLLAR THRUST 1
4 0053 33290 RING Retaining PINION STOP 1
COLLAR
5 0000 33291 COLLAR PINION STOP 1
6 0000 79205 DRIVE ASSEMBLY CLUTCH 1
7 0000 79396 PLATE BEARING 1
8 0023 71694 BUSHING BEARING PLATE 1
9 0012 68614 WASHER BEARING PLATE 1
10 N.S.S. Not Sold Separate SCREW, 2 [3]
BEARING PLATE (DELCO REMY
#1972786)
10 N.S.S. Not Sold Separate SCREW, 2 [4]
BEARING PLATE (DELCO REMY
#1984000)
11 0000 71693 ARMATURE 1 [3]
11 0000 75665 ARMATURE 1 [4]
12 N.S.S. Not Sold Separate SHOE, POLE - 4 [3]
FIELD COIL (DELCO REMY
#1931129)
12 N.S.S. Not Sold Separate SHOE, POLE - 4 [4]
FIELD COIL (DELCO REMY
#810601)
13 N.S.S. Not Sold Separate SCREW, POLE 4
SHOE TO FIELD COIL (DELCO
REMY #1968396)
14 0025 79208 GROMMET FIELD COIL - FIELD 1
FRAME
15 0000 79212 COIL ASSEMBLY 1 [5]
15 0000 75664 COIL ASSEMBLY 1 [4]
16 0012 33258 WASHER Leather COMMUTATOR 1
END FRAME
17 0000 79211 FRAME COMMUTATOR END - 1
LOWER
18 N.S.S. Not Sold Separate BOLT, THRU 1
(DELCO REMY #1941111)
18 N.S.S. Not Sold Separate BOLT, THRU 1
(DELCO REMY #1939970)
19 N.S.S. Not Sold Separate HOLDER, 2
INSULATED (DELCO REMY
#800091)
20 0000 33283 HOLDER FIELD FRAME BRUSH 2
GROUND
21 0000 33270 BRUSH FIELD FRAME 4
22 N.S.S. Not Sold Separate SCREW, 2
BRUSH LEAD (DELCO REMY
#1967747)

STARTER MOTOR

v6207688 PARTS MANUAL


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Cat.# 90-17468

STARTER MOTOR

38496

STARTER MOTOR

v6207688 PARTS MANUAL


PAGE 9
Cat.# 90-17468

STARTER MOTOR
Ref # Part Part Number Description Comments Qty Note
Class
22 N.S.S. Not Sold Separate SCREW, 2
BRUSH LEAD (DELCO REMY
#443527)
23 0000 33294 SUPPORT GROUND AND 2
INSULATED HOLDERS
24 0024 33285 SPRING FIELD FRAME BRUSH 4
25 N.S.S. Not Sold Separate PIN, DOWEL - 1
FIELD FRAME (DELCO REMY
#1985696)
26 0000 71698 LEVER SHIFT 1
27 N.S.S. Not Sold Separate STUD, SHIFT 1
LEVER (DELCO REMY #1945804)
28 N.S.S. Not Sold Separate RETAINING 1
RING (DELCO REMY #11505767)
29 0000 33317 PLUNGER SHIFT LEVER 1
30 N.S.S. Not Sold Separate PIN, PLUNGER 1
TO SHIFT LEVER (DELCO REMY
#1987049)
31 N.S.S. Not Sold Separate SPRING, 1
PLUNGER RETURN (DELCO REMY
#1978281)
32 N.S.S. Not Sold Separate SCREW, 2
SOLENOID SWITCH (DELCO REMY
#9413260)
33 0000 13037 SOLENOID SWITCH (4-1/4" 1
LONG)
33 0089 18080 SOLENOID SWITCH (3.625) 1
PART NOTES:
[1] - DELCO REMY STARTER #1998513
[2] - DELCO REMY STARTER #1998568
DELCO REMY STARTER #1998566 OR #1998570
[3] - DELCO REMY STARTER #1998568
[4] - DELCO REMY STARTER #1998566 OR #1998570
[5] - DELCO REMY STARTER #1998513
DELCO REMY STARTER #1998568

STARTER MOTOR

v6207688 PARTS MANUAL


PAGE 10
Cat.# 90-17468

STARTER MOTOR DELCO REMY #9000762

39263

STARTER MOTOR DELCO REMY #9000762

v6208221 PARTS MANUAL


PAGE 11
Cat.# 90-17468

STARTER MOTOR DELCO REMY #9000762


Ref # Part Part Number Description Comments Qty Note
Class
1 0050 812428A3 STARTER MOTOR ASSEMBLY 1
2 0000 814464 FRAME 1
3 0030 814465 BEARING Ball 1
4 0000 814466 HOLDER Brush 1
5 0024 814467 SPRING 4
6 0000 814469 ARMATURE 1
7 0000 814470 SHIELD 1
8 0000 814471 GEAR AND BEARING 1
9 0000 814479 BEARING Roller 1
10 0000 814472 SHAFT/GEAR ASSEMBLY 1
11 0000 814473 DRIVE 1
12 0000 33291 COLLAR 1
13 0053 33290 RING Retaining 1
14 0000 814474 COLLAR 1
15 0000 814475 HOUSING Drive Includes starter 1
switch, plunger, return spring and
shift lever
16 0023 814476 BUSHING 1
17 N.S.S. Not Sold Separate Nut 1
18 0010 814468 SCREW 2
19 0010 814477 THRU BOLT 2

STARTER MOTOR DELCO REMY #9000762

v6208221 PARTS MANUAL


PAGE 12
Cat.# 90-17468

ALTERNATOR (MOTOROLA #8MR2039K)

38908

ALTERNATOR (MOTOROLA #8MR2039K)

v3631249 PARTS MANUAL


PAGE 13
Cat.# 90-17468

ALTERNATOR (MOTOROLA #8MR2039K)


Ref # Part Part Number Description Comments Qty Note
Class
- 0000 92497A3 ALTERNATOR ASSEMBLY (55 1 [1]
Ampere) (55 AMP)
1 0390 7027 NUT FAN AND PULLEY TO 1
ROTOR
2 0390 7033 LOCKWASHER FAN AND 1
PULLEY NUT
3 0390 8637 PULLEY DRIVE END FRAME 1
4 0390 7004 FAN DRIVE END FRAME 1
5 0390 7012 SPACER FAN TO DRIVE END 1
FRAME
6 0390 7028 NUT THRU BOLT ATTACHING 4
7 0390 7000 COVER ASSEMBLY FRONT 1
8 0390 7005 BEARING Ball DRIVE END 2
9 0390 7006 RING DRIVE END BALL 1
BEARING
10 0390 8636 STATOR ASSEMBLY 1
11 0390 7009 DIODE NEGATIVE 1
12 0390 7010 HEAT SINK POSITIVE 1
13 0390 7020 SLEEVE INSULATOR 1
14 0390 7018 SLEEVE INSULATOR 1
15 0390 7034 KEY ROTOR 1
16 0390 8635 ROTOR ASSEMBLY 1
17 0390 7014 SLIP RING 1
18 0390 7206 WASHER ROTOR SCREW 1
19 0390 7207 LOCKWASHER ROTOR SCREW 1
20 0390 7029 SCREW (5/8 In.) ROTOR SHAFT 1
(5/8")
21 0390 7007 RETAINER ROTOR SHAFT 1
BEARING
22 0390 7003 HOUSING REAR 1
23 0390 7035 CONDENSER 1
24 0390 7023 INSULATOR REGULATOR 1
TERMINAL STUD
25 0390 7024 WASHER CONDENSOR 1
TERMINAL STUD
26 0390 7025 NUT TERMINAL STUD 1
27 0390 7208 WASHER TERMINAL STUD 1
28 0390 7032 LOCKWASHER TERMINAL STUD 2
29 0390 7026 NUT TERMINAL ATTACHING 1
30 0390 7022 WASHER CONDENSOR 1
TERMINAL STUD
31 0390 8638 THRU BOLT 4
32 0390 7021 NUT CONDENSOR TERMINAL 1
ATTACHING
33 0390 7011 HOLDER ASSEMBLY Brush 1
34 0390 7030 SCREW (1/2 In.) BRUSH HOLDER 2
(1/2")
35 0390 7008 DIODE TRIO 1
36 0390 7019 SPACER DIODE TRIO 1

ALTERNATOR (MOTOROLA #8MR2039K)

v3631249 PARTS MANUAL


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Cat.# 90-17468

ALTERNATOR (MOTOROLA #8MR2039K)

38908

ALTERNATOR (MOTOROLA #8MR2039K)

v3631249 PARTS MANUAL


PAGE 15
Cat.# 90-17468

ALTERNATOR (MOTOROLA #8MR2039K)


Ref # Part Part Number Description Comments Qty Note
Class
37 0390 7013 GASKET VOLTAGE 1
REGULATOR
38 0390 7036 REGULATOR Voltage 1
39 0390 7015 SCREW VOLTAGE REGULATOR 4
ATTACHING
PART NOTES:
[1] - Alternate part numbers:

817119R01Reman

92497A 3QS

ALTERNATOR (MOTOROLA #8MR2039K)

v3631249 PARTS MANUAL


PAGE 16
Cat.# 90-17468

ALTERNATOR (MOTOROLA #8EM2003KA)

38500

ALTERNATOR (MOTOROLA #8EM2003KA)

v3632453 PARTS MANUAL


PAGE 17
Cat.# 90-17468

ALTERNATOR (MOTOROLA #8EM2003KA)


Ref # Part Part Number Description Comments Qty Note
Class
- 0000 92497A3 ALTERNATOR ASSEMBLY (55 1 [1]
Ampere) (55 AMP)
1 0390 7027 NUT 1
2 0390 7033 LOCKWASHER 1
3 0390 8637 PULLEY 1
4 0390 7004 FAN 1
5 0000 813969 SPACER 1
6 0000 813961 HOUSING Front FRONT 1
7 0390 7005 BEARING Ball 2
8 0010 813978 SCREW 4
9 0390 7034 KEY 1
10 0000 813962 ROTOR 1
11 0390 7014 SLIP RING 1
12 0000 813963 STATOR 1
13 0390 7007 RETAINER 1
14 0000 813964 HOUSING Rear REAR 1
15 0010 813975 THRU BOLT 4
16 0000 813966 DIODE BRIDGE 1
17 0000 813965 DIODE FIELD 1
18 0010 813981 SCREW 3
19 0011 813976 NUT 2
20 0000 813973 STRAP 1
21 0390 7021 NUT 5
22 0000 813971 COVER 1
23 0012 813984 WASHER 5
24 0390 7022 WASHER 2
25 0000 813972 CAPACITOR 1
26 0010 813982 SCREW 1
27 0010 813979 SCREW 2
28 0010 813983 SCREW 2
29 0000 813974 REGULATOR Voltage 1
30 0012 813985 WASHER 2
31 0011 813977 NUT 2
32 0010 813980 SCREW 8
33 0000 813968 BRUSH ASSEMBLY 1
34 0000 813967 STRAP (D+) 1
35 0027 813970 GASKET 1
PART NOTES:
[1] - Alternate part numbers:

817119R01Reman

92497A 3QS

ALTERNATOR (MOTOROLA #8EM2003KA)

v3632453 PARTS MANUAL


PAGE 18
Cat.# 90-17468

Alternator (Mando)

8186

Alternator (Mando)

v10329648 PARTS MANUAL


PAGE 19
Cat.# 90-17468

Alternator (Mando)
Ref # Part Part Number Description Comments Qty Note
Class
1 0011 42768 NUT 1
2 0013 42769 LOCKWASHER 1
3 0000 42770 PULLEY 1
4 0000 42771 FAN 1
5 0023 42772 SPACER 1
6 0000 42774 BRACKET FRONT 1
7 0010 42773 THRU BOLT 3
8 0000 42775 ROTOR (INCLUDES BEARINGS) 1
9 0000 42776 STATOR 1
10 0000 42777 BRACKET REAR 1
11 0000 42778 HEAT SINK (+) 1
12 0000 42779 HEAT SINK (-) 1
13 0000 42780 CONDENSER ASSEMBLY 1
14 0000 42783 HARDWARE KIT INTERNAL 1
15 0000 42782 HARDWARE KIT EXTERNAL 1
16 0000 42781 BEARING KIT 1
17 0000 42784 HOLDER KIT (INCLUDES SPRING 1
& BRUSHES)
18 0000 42785 REGULATOR KIT 1

Alternator (Mando)

v10329648 PARTS MANUAL


PAGE 20
Cat.# 90-17468

WIRING HARNESS AND ELECTRICAL COMPONENTS

39264

WIRING HARNESS AND ELECTRICAL COMPONENTS

v6209536 PARTS MANUAL


PAGE 21
Cat.# 90-17468

WIRING HARNESS AND ELECTRICAL COMPONENTS


Ref # Part Part Number Description Comments Qty Note
Class
1 0084 99510A11 HARNESS ASSEMBLY 1
2 0000 26079 PLATE WIRING HARNESS METAL 1
2 0000 26079A2 PLATE KIT Wire Harness Mount PLASTIC 1
3 0010 15001 SCREW (#8-16 x .875) Use with Plastic Plate 4
3 0010 34696 SCREW (#8-32 x .750) Use with Metal Plate 4
4 0000 98493A2 BRACKET MOUNTING 1
5 0010 49668 SCREW (.250-20 x .750) 3
MOUNTING BRACKET
6 0013 26992 LOCKWASHER (.250) Stainless 3
Steel MOUNTING BRACKET
7 0000 97257A1 SENDER ASSEMBLY Water 1
Temperature (3/8-18)
7 0000 97258A1 SENDER ASSEMBLY (1/2-14) 1
7 0000 49734A1 SENDER ASSEMBLY Water OPT
Temperature (DUAL)
8 0013 26996 LOCKWASHER (#10) Stainless 1
Steel
9 0011 68219 NUT (#10-32) Stainless Steel 1
10 0000 90806 SENDER 1
10 0000 37293 SENDER ASSEMBLY Oil Pressure OPT
(DUAL)
11 0013 26996 LOCKWASHER (#10) Stainless 1
Steel
12 0011 68219 NUT (#10-32) Stainless Steel 1
13 0022 46932 ELBOW OIL PRESSURE SENDER 1
14 0022 42554 NIPPLE OIL PRESSURE SENDER 1
15 0000 41170T BRACKET MOUNTING 1
16 0010 98260 SCREW (.375-16 x .620) 1
MOUNTING BRACKET
17 0013 35048 LOCKWASHER (.375) MOUNTING 1
BRACKET SCREW
18 0054 92850 CLAMP BRACKET SCREW 1
19 0016 56826 STUD (1.5 In.) MOUNTING OLD DESIGN 1
BRACKET
19A 0010 37612 SCREW (.375-16 x 1.250) NEW DESIGN 1
MOUNTING BRACKET
20 0011 24883 NUT MOUNTING BRACKET STUD OLD DESIGN 1
21 0012 20572 WASHER (.390 x .750 x .093) 1
MOUNTING BRACKET STUD
22 0013 35048 LOCKWASHER (.375) MOUNTING 1
BRACKET STUD
23 0023 57369 SPACER MOUNTING BRACKET 1
STUD
24 0088 11178 BREAKER Circuit - 50 Ampere 1
25 0013 26996 LOCKWASHER (#10) Stainless 2
Steel CIRCUIT BREAKER
TERMINAL
26 0011 68219 NUT (#10-32) Stainless Steel 2
CIRCUIT BREAKER TERMINAL
27 0010 45862 SCREW (#10-32 x .875) CIRCUIT 2
BREAKER

WIRING HARNESS AND ELECTRICAL COMPONENTS

v6209536 PARTS MANUAL


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Cat.# 90-17468

WIRING HARNESS AND ELECTRICAL COMPONENTS

39264

WIRING HARNESS AND ELECTRICAL COMPONENTS

v6209536 PARTS MANUAL


PAGE 23
Cat.# 90-17468

WIRING HARNESS AND ELECTRICAL COMPONENTS


Ref # Part Part Number Description Comments Qty Note
Class
28 0010 45218 SCREW (#10-32 x .380) 1
INSULATOR
29 0012 56681 WASHER (.203 x .500 x .032) 2
CIRCUIT BREAKER SCREW
30 0011 46438 NUT (#10-32) INSULATOR SCREW 3
31 0085 96819T INSULATOR CIRCUIT BREAKER 1
32 0089 96054 SOLENOID ASSEMBLY Starter 1
33 0010 47910 SCREW (1/4-28 x 5/8) STARTER 2
SOLENOID (5/8")
34 0011 20088 NUT STARTER SOLENOID 2
SCREW
35 0013 26992 LOCKWASHER (.250) Stainless 2
Steel STARTER SOLENOID
TERMINAL
36 0011 26419 NUT (#8-32) Brass 2
37 0011 94330 NUT (.250-20) Brass 2
38 0086 45915 TERMINAL BLOCK OLD DESIGN 1
39 0010 62568 SCREW (#10-16 x .375) TERMINAL OLD DESIGN 1
BLOCK LEADS
40 0010 22028 SCREW (#10-32 x .50) TERMINAL OLD DESIGN 1
BLOCK
41 0011 46438 NUT (#10-32) TERMINAL BLOCK OLD DESIGN 1
SCREW
42 0000 15247A1 IGNITION AMPLIFIER 1
42A 0084 15275A1 HARNESS ASSEMBLY 1
43 0010 76630 SCREW (.250-20 x 1.00) 3
AMPLIFIER
44 0013 26992 LOCKWASHER (.250) Stainless 3
Steel AMPLIFIER SCREW
45 0023 92152 SPACER (.27 x .75 x .38) 3
AMPLIFIER SCREW
46 0000 125001 PLATE IGNITION AMPLIFIER OLD DESIGN 1
47 0010 76596 SCREW (.250-20 x 1.250) OLD DESIGN 3
AMPLIFIER PLATE
48 0013 26992 LOCKWASHER (.250) Stainless OLD DESIGN 3
Steel AMPLIFIER PLATE SCREW
- 0084 11149A5 HARNESS ASSEMBLY Adapter Used to adapt ring terminal 1
and bullet connector wiring
harnesses

WIRING HARNESS AND ELECTRICAL COMPONENTS

v6209536 PARTS MANUAL


PAGE 24
Cat.# 90-17468

DISTRIBUTOR AND IGNITION COMPONENTS

39265

DISTRIBUTOR AND IGNITION COMPONENTS

v6209921 PARTS MANUAL


PAGE 25
Cat.# 90-17468

DISTRIBUTOR AND IGNITION COMPONENTS


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 90747A15 DISTRIBUTOR ASSEMBLY 1
2 0000 13753A2 CAP DISTRIBUTOR 1 [1]
3 0010 90926 SCREW (#10-32 x .810) 4
DISTRIBUTOR CAP
4 0027 982421 GASKET DISTRIBUTOR CAP 1
5 0000 13524A6 ROTOR/SENSOR WHEEL 1 [2]
11 0087 91019A3 SENSOR ASSEMBLY 1
12 0010 66686 SCREW (#10-32 x 1.00) SENSOR 1
12 0010 72202 SCREW (#10-32 x 1.25) SENSOR 1
13 0043 8137761 GEAR DRIVE 1
14 0017 47617 PIN DRIVE GEAR 1
15 0027 344863 GASKET DISTRIBUTOR 1 [3]
16 0000 52185 CLAMP DISTRIBUTOR TO INTAKE 1
MANIFOLD
17 0010 11976 SCREW (.375-16 x 1.00) 1
DISTRIBUTOR CLAMP
18 0013 26996 LOCKWASHER (#10) Stainless 2
Steel DISTRIBUTOR TERMINAL
19 0011 68219 NUT (#10-32) Stainless Steel 2
DISTRIBUTOR TERMINAL
20 0084 813720A11 SPARK PLUG WIRE KIT 1
21 0085 63709A1 BOOT/TERMINAL KIT SPARK 8
PLUG
22 0033 59571 SPARK PLUG 8 [4]
23 0000 54676 RETAINER Two Wire HIGH OLD DESIGN 2
TENSION LEADS
24 0000 32783 RETAINER Three Wire HIGH OLD DESIGN 4
TENSION LEADS
25 0000 32784 RETAINER Four Wire HIGH OLD DESIGN 2
TENSION LEADS
26 0392 7803A4 COIL IGNITION 1
27 0000 65970 BRACKET IGNITION COIL 1
28 0010 41408 SCREW (#10-32 x 1.50) BRACKET 1
29 0012 30164 WASHER (.192 x .375 x .0312) 2
Stainless Steel IGNITION COIL
TERMINAL
30 0013 26996 LOCKWASHER (#10) Stainless 2
Steel IGNITION COIL TERMINAL
31 0011 68219 NUT (#10-32) Stainless Steel 2
IGNITION COIL TERMINAL
32 0010 98260 SCREW (.375-16 x .620) IGNITION 1
COIL
33 0013 35048 LOCKWASHER (.375) IGNITION 1
COIL SCREW
34 0016 90096A1 STUD ASSEMBLY (#10-32 x NEW DESIGN 2
Special)
35 0054 72821 RETAINER WIRE NEW DESIGN 2
- 0027 11977A92 GASKET SET 1

DISTRIBUTOR AND IGNITION COMPONENTS

v6209921 PARTS MANUAL


PAGE 26
Cat.# 90-17468

DISTRIBUTOR AND IGNITION COMPONENTS

39265

DISTRIBUTOR AND IGNITION COMPONENTS

v6209921 PARTS MANUAL


PAGE 27
Cat.# 90-17468

DISTRIBUTOR AND IGNITION COMPONENTS


PART NOTES:
[1] - Alternate part numbers:

13753A 2Service Part

815407Q 5QS Kit

815407T 5MPP Kit


[2] - Alternate part numbers:

13524A 6Service Part

13524Q06QS

815407Q 5QS Kit

815407T 5MPP Kit


[3] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92
[4] - Alternate part numbers:

59571QS

59571BBulk Pack

DISTRIBUTOR AND IGNITION COMPONENTS

v6209921 PARTS MANUAL


PAGE 28
Cat.# 90-17468

FUEL PUMP AND FUEL FILTER

39266

FUEL PUMP AND FUEL FILTER

v6210136 PARTS MANUAL


PAGE 29
Cat.# 90-17468

FUEL PUMP AND FUEL FILTER


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 41141A2 PUMP ASSEMBLY Fuel 1
2 0035 11004 FILTER 1
3 0027 34213 GASKET FUEL PUMP TO 1 [1]
CYLINDER BLOCK
4 0010 31984 SCREW (.312-18 x 1.375) FUEL 2
PUMP
5 0013 39107 LOCKWASHER (.312-24) FUEL 2
PUMP SCREW
6 0000 42454 PLATE FUEL PUMP MOUNTING 1
7 0027 42457 GASKET FUEL PUMP MOUNTING 1 [1]
PLATE
8 0010 35366 SCREW FUEL PUMP MOUNTING 2
PLATE
9 0000 17347 ROD PUSH - FUEL PUMP 1
10 0032 7381563 HOSE (34.00 Inches Bulk) PLASTIC 1
- FUEL PUMP TO CARBURETOR
11 0022 43276 ELBOW (90 Degree) FUEL PUMP 1
12 0032 118512 LINE Fuel FUEL PUMP TO 175 - 4.3L 1
CARBURETOR
12 0032 99755A2 LINE ASSEMBLY Fuel FUEL PUMP 205 - 4.3L/LX 1
TO CARBURETOR
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

FUEL PUMP AND FUEL FILTER

v6210136 PARTS MANUAL


PAGE 30
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)

39267

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)

v6210229 PARTS MANUAL


PAGE 31
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 15414A7 COVER CARBURETOR DESIGN I 1
2 0037 1372320 DECAL CARBURETOR COVER 175 ALPHA ONE - 1
DESIGN I
2 0037 1372329 DECAL CARBURETOR COVER 4.3L - DESIGN I 1
3 0000 86271A1 FLAME ARRESTOR DESIGN I 1
CARBURETOR
4 0000 18484A3 COVER CARBURETOR DESIGN II 1
5 0037 812776A1 DECAL SET COVER DESIGN II 1
6 0000 44196T1 FLAME ARRESTOR DESIGN II 1
7 0012 86400 WASHER SEALING 1
8 0011 20586 NUT (.250-28) SILENCER 1
ADAPTER
9 0032 9331512 HOSE (11-1/4") 2
9 0032 1589418 HOSE Breather (CORRUGATED) 2
10 0054 53101 CLAMP VENT HOSE 4
11 0000 97850 ELBOW 90 Degree Breather - VENT OPT
HOSE
11 0000 47957 CONNECTOR VENT HOSE OPT
(STRAIGHT)
12 0025 52188 GROMMET ROCKER COVER 2
13 3304 9565A1 CARBURETOR ASSEMBLY 1 [1]
(MERCARB)
14 0000 70125A1 COVER Choke 1
15 0010 33047 SCREW CHOKE COVER 3
16 0013 26995 LOCKWASHER (#8) Stainless Steel 1
COVER SCREW
17 0054 33036 RETAINER COVER SCREW 3
18 0022 54090 ELBOW CARBURETOR 1
19 0016 97012 STUD FLAME ARRESTOR 1
20 0011 28941 NUT JAM - FLAME ARRESTOR 1
21 0016 70236 STUD (.312 x 1.500) 2
CARBURETOR
21 0016 70237 STUD (.312-18/.312-24 x 2.620) 2
CARBURETOR
22 0011 25594 NUT (.9375-24) CARBURETOR 4
STUD
23 0012 20084 WASHER (.328 x .562 x .062) 4
CARBURETOR STUD
24 0000 77456A2 BRACKET THROTTLE CABLE 1
25 0016 38525 STUD THROTTLE CABLE 1
26 0012 24664 WASHER (M4 x 20) THROTTLE 2
CABLE STUD
27 0011 20586 NUT (.250-28) THROTTLE CABLE 1
STUD
28 0027 701431 GASKET CARBURETOR TO 1 [2]
INTAKE MANIFOLD
29 0010 98509 SCREW THROTTLE CABLE TO 1
CARBURETOR
30 0012 56681 WASHER (.203 x .500 x .032) 1
THROTTLE CABLE SCREW

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)

v6210229 PARTS MANUAL


PAGE 32
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)

39267

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)

v6210229 PARTS MANUAL


PAGE 33
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)


Ref # Part Part Number Description Comments Qty Note
Class
31 0023 57938 BUSHING THROTTLE CABLE 1
SCREW
32 0023 34948 SPACER THROTTLE CABLE 1
SCREW
33 0012 20128 WASHER THROTTLE CABLE 1
SCREW
34 0011 20190 NUT (#10-32) THROTTLE CABLE 1
SCREW
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - Alternate part numbers:

804618R02Reman

9565A 1QS
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

CARBURETOR AND THROTTLE LINKAGE (175 - 4.3L)

v6210229 PARTS MANUAL


PAGE 34
Cat.# 90-17468

CARBURETOR (MERCARB)(175 - 4.3L)

39268

RESOURCE NOTES:
CARBURETOR (MERCARB)(175 - 4.3L)
To insure ordering correct Accelerator Pump Kit, check pump cavity on bottom of carburetor and compare to drawings shown on
illustration.
v6210492 PARTS MANUAL
PAGE 35
Cat.# 90-17468

CARBURETOR (MERCARB)(175 - 4.3L)


Ref # Part Part Number Description Comments Qty Note
Class
- 3304 9565A1 CARBURETOR ASSEMBLY 1 [1]
1 N.S.S. Not Sold Separate Air Horn 1
Assembly
2 N.S.S. Not Sold Separate Choke Housing 1
Assembly
3 3302 9037 ARM Choke 1
4 3302 9033 STRAINER 1
5 3302 9032 SPRING FUEL STRAINER 1
6 3302 9034 CONNECTOR INLET 1
7 3302 9042 ROD Choke 1
8 3302 9041 ROD Pump 1
9 3302 9035 LEVER ACCELERATOR PUMP 1
10 3302 9039 WASHER PUMP LEVER 1
11 3302 9040 WASHER PUMP LEVER 1
12 3302 9046 PUMP KIT SEE NOTE 1 [2]
12 3302 9655 PUMP KIT Accelerator SEE NOTE 1 [3]
13 3302 9036 ARM ACCELERATOR PUMP 1
14 3302 9407 SEAT KIT Inlet 1
15 3302 9038 PLATE Baffle 1
16 3302 9031 FLOAT 1
17 3302 9030 PIN FLOAT 1
18 3302 9058 JET Main 1
19 3302 9435 JET Power 1
20 3302 9436 VENTURI 1
21 N.S.S. Not Sold Separate BODY, 1
CARBURETOR
22 3302 9048 CAM FAST IDLE 1
23 3302 9049 SHAFT FAST IDLE CAM 1
24 N.S.S. Not Sold Separate Flange 1
Assembly
25 3302 9052 SCREW IDLE ADJUSTING 1
26 3302 9053 SPRING IDLE ADJUSTING 1
SCREW
27 3302 9060 SCREW THROTTLE ADJUSTING 1
28 3302 9054 SPRING THROTTLE ADJUSTING 1
SCREW
29 3302 9061 GASKET SET 1
30 3302 9045 SCREW KIT 1
31 3302 9044 PACKING SET 1
32 3302 9658 E-RING 2
- 3302 9437 OVERHAUL KIT For Pump 9046 1
- 3302 804844002 CARBURETOR REPAIR KIT For 1 [3]
Pump 9655

CARBURETOR (MERCARB)(175 - 4.3L)

v6210492 PARTS MANUAL


PAGE 36
Cat.# 90-17468

CARBURETOR (MERCARB)(175 - 4.3L)

39268

CARBURETOR (MERCARB)(175 - 4.3L)

v6210492 PARTS MANUAL


PAGE 37
Cat.# 90-17468

CARBURETOR (MERCARB)(175 - 4.3L)


PART NOTES:
[1] - Alternate part numbers:

804618R02Reman

9565A 1QS
[2] - Alternate part numbers:

804845Kit

9046Service Part
[3] - Alternate part numbers:

804844002Kit

9655Service Part

CARBURETOR (MERCARB)(175 - 4.3L)

v6210492 PARTS MANUAL


PAGE 38
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)

39269

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)

v6210722 PARTS MANUAL


PAGE 39
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 15414A7 COVER CARBURETOR OLD DESIGN 1
2 0037 1372310 DECAL CARBURETOR COVER 2O5 ALPHA ONE - OLD 1
DESIGN
2 0037 1372332 DECAL CARBURETOR COVER 4.3L/LX - OLD DESIGN 1
3 0000 18484A3 COVER CARBURETOR 1
4 0037 812776A2 DECAL SET COVER 1
5 0000 85785A2 ARRESTOR ASSEMBLY Flame 1
CARBURETOR
6 0012 86400 WASHER SEALING 1
7 0011 20586 NUT (.250-28) SILENCER 1
ADAPTER
8 0032 9331512 HOSE (11-1/4") 2
8 0032 1589418 HOSE Breather (CORRUGATED) 2
9 0054 53101 CLAMP VENT HOSE 4
10 0000 97850 ELBOW 90 Degree Breather - VENT 2
HOSE TO ROCKER COVER
11 0025 52188 GROMMET ROCKER COVER 2
12 3304 9354A2 CARBURETOR ASSEMBLY 1 [1]
(ROCHESTER)
13 0022 97282 CONNECTOR CARBURETOR 1
14 0016 91842 STUD FLAME ARRESTOR 1
15 0011 28941 NUT JAM - FLAME ARRESTOR 1
16 0024 32817 SPRING THROTTLE RETURN 1
17 0010 74822 SCREW (.312-18 x 3.500) 2
CARBURETOR
18 0016 46857 STUD (5/16 x 1-7/8) CARBURETOR 2
19 0000 41329A3 BRACKET THROTTLE CABLE 1
20 0012 20084 WASHER (.328 x .562 x .062) 4
THROTTLE CABLE
21 0011 29250 NUT (.312-24) CARBURETOR 2
STUD
22 0016 38525 STUD THROTTLE CABLE 1
23 0012 24664 WASHER (M4 x 20) THROTTLE 2
CABLE STUD
24 0011 20586 NUT (.250-28) THROTTLE CABLE 1
STUD
25 0027 524572 GASKET CARBURETOR TO 1 [2]
INTAKE MANIFOLD
26 0010 98509 SCREW THROTTLE CABLE (1- OLD DESIGN 1
1/8")
27 0012 20128 WASHER THROTTLE CABLE OLD DESIGN 1
SCREW
28 0023 57938 BUSHING THROTTLE CABLE OLD DESIGN 1
SCREW
29 0023 34948 SPACER THROTTLE CABLE OLD DESIGN 1
SCREW
30 0012 56681 WASHER (.203 x .500 x .032) OLD DESIGN 1
THROTTLE CABLE SCREW
31 0011 20190 NUT (#10-32) THROTTLE CABLE OLD DESIGN 1
SCREW
32 0016 96112 STUD (.250-28 x 2.00) NEW DESIGN 1

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)

v6210722 PARTS MANUAL


PAGE 40
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)

39269

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)

v6210722 PARTS MANUAL


PAGE 41
Cat.# 90-17468

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)


Ref # Part Part Number Description Comments Qty Note
Class
33 0011 20586 NUT (.250-28) THROTTLE CABLE NEW DESIGN 1
STUD
34 0011 20361 NUT (.250-28) THROTTLE CABLE NEW DESIGN 1
STUD
35 0012 29245 WASHER (.281 x .500 x .060) NEW DESIGN 2
Stainless Steel THROTTLE CABLE
STUD
36 0000 72625 CHOKE AUTOMATIC - 1
CARBURETOR
37 0000 66198 COVER AUTOMATIC CHOKE 1
38 0010 59994 SCREW (5/8) AUTOMATIC CHOKE 1
THERMOSTAT
39 0000 61112 ROD CHOKE 1
40 0054 59989 CLIP AUTOMATIC CHOKE ROD 1
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - Alternate part numbers:

804623R02Reman

9354A 2QS
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

CARBURETOR AND THROTTLE LINKAGE (205 - 4.3L/LX)

v6210722 PARTS MANUAL


PAGE 42
Cat.# 90-17468

CARBURETOR (ROCHESTER)(205 - 4.3L/LX)

39270

RESOURCE NOTES:
CARBURETOR (ROCHESTER)(205
Note: Do not use flange gasket included in kits.-Order
4.3L/LX)
27-52457--2.

v6211022 PARTS MANUAL


PAGE 43
Cat.# 90-17468

CARBURETOR (ROCHESTER)(205 - 4.3L/LX)


Ref # Part Part Number Description Comments Qty Note
Class
- 3304 9354A2 CARBURETOR ASSEMBLY 1 [1]
1 1397 9111 AIR HORN KIT 1
2 1397 9112 FLOAT BOWL KIT 1
3 1397 8540 THROTTLE BODY KIT 1
4 1397 8541 LINK/LEVER KIT Choke 1
5 1397 9113 PRIMARY VACUUM KIT 1
6 1397 8957 PISTON KIT 1
7 1397 9438 METERING JET AND ROD KIT 1
8 1397 8767 FILTER KIT Fuel 1 [2]
9 1397 8546 FLOAT KIT 1
10 1397 9669 PUMP KIT 1
11 1397 8548 NEEDLE/SEAT KIT 1
12 1397 8535 REPAIR KIT Carburetor SEE NOTE 1
13 1397 9723 GASKET KIT SEE NOTE 1
14 1397 8327 GASKET INLET FUEL NUT 1
15 1397 8557 SCREW KIT AIR 1
HORN/THROTTLE BODY
- 0027 524572 GASKET 1
PART NOTES:
[1] - Alternate part numbers:

804623R02Reman

9354A 2QS
[2] - Alternate part numbers:

8767Service Part

8767QQS

8767TMPP

CARBURETOR (ROCHESTER)(205 - 4.3L/LX)

v6211022 PARTS MANUAL


PAGE 44
Cat.# 90-17468

EXHAUST MANIFOLD AND EXHAUST ELBOW

39271

EXHAUST MANIFOLD AND EXHAUST ELBOW

v6211234 PARTS MANUAL


PAGE 45
Cat.# 90-17468

EXHAUST MANIFOLD AND EXHAUST ELBOW


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 99746A8 MANIFOLD ASSEMBLY Exhaust 2
3 0022 33198A1 PLUG (3/4-14) EXHAUST AR
MANIFOLD
4 0027 99757 GASKET EXHAUST MANIFOLD 2 [1]
TO CYLINDER HEAD
5 0010 53728 SCREW (.375-16 x 4.75) EXHAUST 12
MANIFOLD
6 0022 16951A1 COCK ASSEMBLY EXHAUST 2
MANIFOLD
7 0022 36305 ELBOW (90 Degrees) EXHAUST (90 DEGREES) 1
MANIFOLD
7 0022 92499 FITTING (45 Degrees) EXHAUST (45 DEGREES) 1
MANIFOLD
8 0027 41813 GASKET EXHAUST ELBOW 2 [1]
9 0000 44354A3 ELBOW ASSEMBLY Exhaust (7 2
DEGREES -4" O.D.)
10 0022 36382 FITTING (.250-18 x .62) Brass 4
PIPE - EXHAUST ELBOW
12 0022 92499 FITTING (45 Degrees) EXHAUST 2
ELBOW (45 DEGREES)
13 0010 43749 SCREW (.375-16 x 5.750) 8
MANIFOLD
- 0027 11977A92 GASKET SET 1
- 0000 93322A3 RISER KIT Exhaust Elbow (6 In.) Each kit contains 2 risers. 1
(6")(Exhaust Elbow Extension)
- 0000 93320A3 RISER KIT Exhaust Elbow (3 In.) Each kit contains 2 risers. 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

EXHAUST MANIFOLD AND EXHAUST ELBOW

v6211234 PARTS MANUAL


PAGE 46
Cat.# 90-17468

STANDARD COOLING SYSTEM OLD DESIGN

39272

STANDARD COOLING SYSTEM OLD DESIGN

v6211442 PARTS MANUAL


PAGE 47
Cat.# 90-17468

STANDARD COOLING SYSTEM OLD DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 87290A4 HOUSING ASSEMBLY 1
2 0023 47511 SLEEVE THERMOSTAT 1
HOUSING
3 0022 32803 PLUG Pipe (.375-18) Brass 2
4 0027 530451 GASKET THERMOSTAT 1 [1]
HOUSING
5 0000 59137 THERMOSTAT (140 Degrees) (143 1
DEGREES)
6 0027 47510 GASKET THERMOSTAT 1 [2]
7 0023 47508 SLEEVE THERMOSTAT 1
8 0027 41812 GASKET THERMOSTAT COVER 1 [3]
9 0000 47441A1 COVER THERMOSTAT 1
10 0010 48130 SCREW (.375-16 x 4.500) 2
THERMOSTAT HOUSING
11 0013 35048 LOCKWASHER (.375) 2
THERMOSTAT HOUSING SCREW
12 0022 98477A2 VALVE ASSEMBLY 1
13 0032 3322070 HOSE (48.00 Inches Bulk) TEE TO 2
EXHAUST ELBOWS (17")
14 0054 32780 CLAMP HOSE ATTACHING 8
15 0032 16021 HOSE THERMOSTAT COVER TO 1
EXH. MANIFOLD (PORT)
16 0032 41940 HOSE THERMOSTAT COVER TO 1
EXH. MANIFOLD (STARBOARD)
17 0054 47715 CLIP HOSE ATTACHING 1
18 0032 88794 HOSE THERMOSTAT HOUSING 1
TO FLUID COOLER
19 0032 41642A3 HOSE FLUID COOLER (3/4" 1
I.D.)
20 0054 32780 CLAMP HOSE ATTACHING 4
21 0000 99356A2 COOLER ASSEMBLY POWER 1
STEERING FLUID
23 0000 56328A1 BRACKET FLUID COOLER 2 PIECE BRACKET 1
(SHORT)
24 0000 638203 BRACKET FLUID COOLER 2 PIECE BRACKET 1
(LONG)
25 0010 60300 SCREW (.250-28 x .750) FLUID 2 PIECE BRACKET 2
COOLER BRACKET
26 0011 30506 NUT (.250-28) 2 PIECE BRACKET 2
27 0000 65970 BRACKET FLUID COOLER 1 PIECE BRACKET 1
28 0010 41408 SCREW (#10-32 x 1.50) CLAMPING 1 PIECE BRACKET 1
29 0032 87108 HOSE Molded THERMOSTAT 1
HOUSING TO WATER PUMP
30 0054 87268 CLAMP HOSE ATTACHING 2
31 0000 12552 LIFTING EYE 1
- 0027 11977A92 GASKET SET 1

STANDARD COOLING SYSTEM OLD DESIGN

v6211442 PARTS MANUAL


PAGE 48
Cat.# 90-17468

STANDARD COOLING SYSTEM OLD DESIGN

39272

STANDARD COOLING SYSTEM OLD DESIGN

v6211442 PARTS MANUAL


PAGE 49
Cat.# 90-17468

STANDARD COOLING SYSTEM OLD DESIGN


PART NOTES:
[1] - Alternate part numbers:

53045 1Service Part

53045Q01QS
COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92
[2] - Alternate part numbers:

47510Service Part

47510QQS
COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92
[3] - Alternate part numbers:

41812Service Part

41812BBulk Pack

41812QQS
COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

STANDARD COOLING SYSTEM OLD DESIGN

v6211442 PARTS MANUAL


PAGE 50
Cat.# 90-17468

STANDARD COOLING SYSTEM NEW DESIGN

39273

STANDARD COOLING SYSTEM NEW DESIGN

v6211863 PARTS MANUAL


PAGE 51
Cat.# 90-17468

STANDARD COOLING SYSTEM NEW DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 16413A3 HOUSING ASSEMBLY Thermostat 1
2 0022 32803 PLUG Pipe (.375-18) Brass 1
3 0010 17989 SCREW (#10-32 x 8.600) 1
4 0024 75533 SPRING 2
5 0030 98475 BALL Nylon 2
6 0011 29488 NUT (#10-32) 1
7 0025 30224 O-RING (1.859 x .139) 1 [1]
8 0027 530451 GASKET THERMOSTAT 1 [2]
HOUSING
9 0000 59137 THERMOSTAT (140 Degrees) (143 1
DEGREES)
10 0023 17495 SLEEVE THERMOSTAT 1
11 0027 331792 GASKET THERMOSTAT COVER 1 [3]
12 0000 17494A1 COVER KIT THERMOSTAT 1
13 0010 60410 SCREW (.375-16 x 4.250) 2
THERMOSTAT HOUSING
14 0013 35048 LOCKWASHER (.375) 2
THERMOSTAT HOUSING SCREW
15 0000 12552 LIFTING EYE 1
16 0032 3322070 HOSE (48.00 Inches Bulk) TEE TO 2
EXHAUST ELBOWS
17 0054 32780 CLAMP HOSE ATTACHING 8
18 0032 16021 HOSE THERMOSTAT COVER TO 1
EXHAUST MANIFOLD (PORT)
19 0032 18810 HOSE THERMOSTAT COVER TO 1
EXHAUST MANIFOLD
(STARBOARD)
20 0054 47715 CLIP HOSE ATTACHING 1
21 0032 16012 HOSE THERMOSTAT HOUSING 1
TO FLUID COOLER
22 0032 41642A3 HOSE FLUID COOLER (3/4" 1
I.D.)
23 0000 99356A2 COOLER ASSEMBLY POWER 1
STEERING FLUID
24 0000 65970 BRACKET FLUID COOLER 1
25 0010 41408 SCREW (#10-32 x 1.50) CLAMPING 1
26 0032 87108 HOSE Molded THERMOSTAT 1
HOUSING TO WATER PUMP
27 0054 87268 CLAMP HOSE ATTACHING 2
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - Alternate part numbers:

30224Service Part

30224QQS
COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

STANDARD COOLING SYSTEM NEW DESIGN

v6211863 PARTS MANUAL


PAGE 52
Cat.# 90-17468

STANDARD COOLING SYSTEM NEW DESIGN

39273

STANDARD COOLING SYSTEM NEW DESIGN

v6211863 PARTS MANUAL


PAGE 53
Cat.# 90-17468

STANDARD COOLING SYSTEM NEW DESIGN


[2] - Alternate part numbers:

53045 1Service Part

53045Q01QS
COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92
[3] - Alternate part numbers:

33179 2Service Part

33179Q02QS
COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

STANDARD COOLING SYSTEM NEW DESIGN

v6211863 PARTS MANUAL


PAGE 54
Cat.# 90-17468

CYLINDER HEAD AND ROCKER COVER

39274

CYLINDER HEAD AND ROCKER COVER

v6212224 PARTS MANUAL


PAGE 55
Cat.# 90-17468

CYLINDER HEAD AND ROCKER COVER


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 14252 ROCKER COVER (RIGHT) 1
1 0000 14251 ROCKER COVER (LEFT) - CLAMP TYPE 1
CAP
1 0000 814504 ROCKER COVER (LEFT) - SCREW TYPE 1
CAP
2 0000 17345 CAP OIL FILLER CLAMP TYPE CAP 1
2 0036 18710 CAP Metal Rocker Cover OIL SCREW TYPE CAP 1
FILLER
3 0010 17344 SCREW ROCKER COVER 6
5 0000 17339 PUSH ROD VALVE PUSH 12
(DOUBLE BALL END)
6 0000 85803 VALVE EXHAUST (STANDARD) 6
6 0000 49076 VALVE EXHAUST (.015 O.S.) AR
7 0000 97661 VALVE Intake-Standard INLET (STANDARD) 6
7 0000 97662 VALVE INLET (.015 O.S.) AR
8 0026 34217 SEAL VALVE (INLET AND EXHAUST) 12 [1]
8 0026 97664 SEAL VALVE (INLET) 6 [1]
9 0024 48347 SPRING VALVE (INLET AND 12
EXHAUST)
10 0000 34518 SHIELD VALVE SPRING CAP 12
11 0000 48348 CAP INLET VALVE 6
12 0000 11965 ROTATOR VALVE SPRING - 6
EXHAUST VALVE
13 0028 54797 KEY VALVE STEM 24
14 0000 35329 ARM KIT Rocker 12
15 0000 35331 BALL Rocker Arm 12
16 0011 34516 NUT ROCKER VALVE ARM STUD 12
17 0938 9427 CYLINDER HEAD 2
18 0016 34522 STUD ROCKER VALVE ARM (.003 O.S.) AR
18 0016 34521 STUD ROCKER VALVE ARM (.013 O.S.) AR
19 0027 816460 GASKET CYLINDER HEAD 2 [1]
20 0010 11968 SCREW (.437-14 x 1.750) 12
21 0010 11967 BOLT (3 In.) CYLINDER HEAD TO 4
CYLINDER BLOCK (3")
22 0010 11966 SCREW (.437-14 x 3.750) 10
23 0027 11988 GASKET Metal Rocker Cover 2 [1]
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

CYLINDER HEAD AND ROCKER COVER

v6212224 PARTS MANUAL


PAGE 56
Cat.# 90-17468

CYLINDER BLOCK AND CAMSHAFT

39275

CYLINDER BLOCK AND CAMSHAFT

v6212612 PARTS MANUAL


PAGE 57
Cat.# 90-17468

CYLINDER BLOCK AND CAMSHAFT


Ref # Part Part Number Description Comments Qty Note
Class
1 0841 9690 CYLINDER BLOCK (Includes only standard 1 [1]
pistons, piston rings,
crankshaft bearins and
camshaft bearing.)
2 0022 16951A1 COCK ASSEMBLY (OLD 2
DESIGN)
- 0022 48556 BUSHING Reducer (.250 To .125) 2
(NEW DESIGN)
- 0022 32802 PLUG Pipe (.125-27) (NEW 2
DESIGN)
3 0019 34270 EXPANSION PLUG (1.625) 8
Expansion
3 0019 816565 PLUG Cup (.468) 1
4 0017 35465 PIN Dowel (.312) 4
5 0022 72640 PLUG Expansion 1
6 0023 801797 BEARING (SET) 1
7 0022 48340 PLUG (.250-18 x .41) 5
8 0022 42796 VALVE Oil Filter Bypass 1
9 0022 37682 FITTING Elbow (45 Degree) 1
10 0000 17340 LIFTER 12
11 0431 9691 CAMSHAFT 1
12 0000 17161 CHAIN Timing 1
13 0043 18708 SPROCKET CAMSHAFT 1
14 0043 17160 SPROCKET CRANKSHAFT 1
15 0010 35339 SCREW (.312-18 x .750) 3
17 0017 35312 PIN Dowel (1/4 In. Diameter) 1
18 0000 17341 GUIDE Lifter 6
19 0000 17342 RETAINER 1
20 0010 34500 SCREW (.312-18 x .625) 2
21 0000 17348 RETAINER 1
22 0010 17343 SCREW (.250-20 x .500) 2
- 0000 14149A1 MARINE LONG BLOCK ENGINE (Includes internal parts & 1 [2]
cylinder heads, but does
not include: a) Intake
Manifold, b) Water Pump,
c) Flywheel, & d) Harmonic
Balancer.)
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - Alternate part numbers:

14149R 5Reman

14149R50Reman Int'l

9690QS
[2] - Alternate part numbers:

14149A 1QS

14149R 5Reman

14149R50Reman Int'l

CYLINDER BLOCK AND CAMSHAFT

v6212612 PARTS MANUAL


PAGE 58
Cat.# 90-17468

CRANKSHAFT AND PISTONS

Change
The latest replacement standard pistons (P/N 735-9686) for these engines use a different set of piston rings.
The latest pistons’s oil ring groove is not as deep as the older piston.
Replacement Parts
The latest replacement piston will be shipped with a set of piston rings.
If piston rings only are required, refer to the drawings before ordering replacement piston ring sets from the
chart.
Old Piston New Piston
735-9686 735-9688

39276

CRANKSHAFT AND PISTONS

v6212939 PARTS MANUAL


PAGE 59
Cat.# 90-17468

CRANKSHAFT AND PISTONS


Ref # Part Part Number Description Comments Qty Note
Class
1 0735 9686 PISTON ASSEMBLY (STANDARD) 6
1 0735 9687 PISTON ASSEMBLY (.030 O.S.) AR
2 0039 17464 RING SET Piston (Standard) 6
2 0039 17465 RING Piston (.030 O.S.) AR
3/4 0023 818465 BEARING SET 5 Pair (STANDARD) 1
3/4 0023 818466 BEARING SET 5 Pair (.001 USA) AR
3/4 0023 818467 BEARING SET 5 Pair (.010 USA) AR
3/4 0023 818468 BEARING SET 5 Pair (.020 USA) AR
5 0017 35312 PIN Dowel (1/4 In. Diameter) 2
6 0222 9518 FLYWHEEL 1
7 0010 49845 SCREW (.437-20 x 1.00) 6
8 0013 39131 LOCKWASHER (.437) 6
9 0000 18643A2 COUPLING ASSEMBLY 1
10 0000 26901 BUMPER 3
10 0000 18644 BUMPER Rubber (USE W/FLUID MOUNTS) 3
11 0010 14883 SCREW (.375-16 x 1.12) 3
12 0012 13510 WASHER 3
13 0614 9429 CONNECTING ROD ASSEMBLY 6
14 0010 11969 BOLT 12
15 0011 37493 NUT (.375-24) 12
16 0023 11992 BEARING (STANDARD - PAIR) 6
16 0023 11993 BEARING (.001 USA - PAIR) AR
16 0023 811858 BEARING (.010 USA - PAIR) AR
16 0023 811859 BEARING (.020 USA - PAIR) AR
17 0429 9517 CRANKSHAFT 1
18 0028 34466 KEY (OLD DESIGN) 2
18 0028 818485 KEY (NEW DESIGN) 1

CRANKSHAFT AND PISTONS

v6212939 PARTS MANUAL


PAGE 60
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN

39277

RESOURCE NOTES:
Note: Order replacement parts from this page if CRANKSHAFT PULLEY (Reference #17) is stamped and shown as illustrated.

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN

v6213250 PARTS MANUAL


PAGE 61
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 11974 MANIFOLD Intake (175 - 4.3L) 1
1 0000 42752 MANIFOLD Intake (205 - 4.3L/LX) 1
2 0010 11976 SCREW (.375-16 x 1.00) INTAKE 8
MANIFOLD
2 0010 11975 BOLT (3/8-16 x 1.25) INTAKE 4
MANIFOLD
3 0022 75983 PLUG VACUUM HOLE 1
4 0000 42453 BRACKET LIFTING (FRONT) 1
4 0000 42745 BRACKET LIFTING (REAR) 1
5 0010 34354 SCREW (.375-16 x 1.50) LIFTING 1
BRACKET
6 N.S.S. Not Sold Separate STUD, GUARD 4
TO INTAKE MANIFOLD (GM
#3959544)
7 0000 42753 GUARD INTAKE MANIFOLD 1
8 0027 11977 GASKET SET INTAKE MANIFOLD 1 [1]
9 0000 17437 PUMP ASSEMBLY Water 1 [2]
10 0027 34897 GASKET WATER PUMP 2 [1]
MOUNTING
11 0022 48336 PLUG Water Pump 1
12 0010 32132 SCREW (.375-16 x 1.750) 1
12 0010 47688 SCREW (.375-16 x 2.750) 1
12 0010 52200 SCREW (1.625 In.) WATER PUMP 1
TO CYLINDER BLOCK (1-1/2")
12 N.S.S. Not Sold Separate STUD, WATER 1
PUMP TO CYLINDER BLOCK (GM
#3759755)
13 0000 15120T PULLEY (5.5 In. Diameter) WATER 1
PUMP (3 GROOVE)
14 0010 47277 SCREW (.312-24 x .750) PULLEY 4
TO WATER PUMP
15 0013 39107 LOCKWASHER (.312-24) WATER 4
PUMP PULLEY SCREW
16 0000 11990 BALANCER HARMONIC - 1
CRANKSHAFT
17 0000 33863 PULLEY HARMONIC BALANCER 1
(2 GROOVE)
18 0000 90841A1 PULLEY (1 GROOVE) 1
19 0010 72626 BOLT (2 In.) PULLEY AND 1
HARMONIC BALANCER (2")
20 0013 39131 LOCKWASHER (.437) PULLEY 1
AND HARMONIC BALANCER BOLT
21 0012 35332 WASHER PULLEY AND 1
HARMONIC BALANCER BOLT
22 0010 35786 SCREW (.375-24 x 1.00) PULLEY 3
23 0013 35048 LOCKWASHER (.375) PULLEY 3
BOLT
24 0057 49213A1 BELT (44 Inch) ALTERNATOR 1
DRIVE (44")
25 0000 14249A2 COVER CRANKCASE FRONT 1
26 0026 97335 SEAL Oil - COVER 1 [1]

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN

v6213250 PARTS MANUAL


PAGE 62
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN

39277

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN

v6213250 PARTS MANUAL


PAGE 63
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
27 0027 14250 GASKET COVER 1 [1]
28 0010 35366 SCREW COVER 10
29 0000 11972 ADAPTER OIL FILTER 1
30 0000 41815 FILTER Oil 1 [3]
31 0000 42697 BACKING PLATE CRANKSHAFT 1
PULLEY
32 0000 75435A1 POINTER 1
33 0000 14239 RETAINER OIL SEAL (REAR) 1
34 0027 14241 GASKET OIL SEAL RETAINER 1 [1]
35 0026 14240 SEAL Oil Oil - CRANKSHAFT 1 [1]
(REAR)
36 0010 14243 BOLT (.250-20 x 1.750) OIL SEAL 1
RETAINER
37 0010 14242 BOLT (.250-20 x .875) OIL SEAL 2
RETAINER
38 0017 14263 PIN Dowel 1
39 0011 11996 NUT 1
40 0016 14827 STUD (.250-20 x 2.180) 1
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92
[2] - Alternate part numbers:

17437QS

850399R04Reman
[3] - Alternate part numbers:

41815Service Part

883702KMPP

883702QQS

INTAKE MANIFOLD AND FRONT COVER OLD DESIGN

v6213250 PARTS MANUAL


PAGE 64
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN

39278

RESOURCE NOTES:
Note: Order replacement parts from this page if CRANKSHAFT PULLEY (Reference #17) is CAST and shown as illustrated.

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN

v6213866 PARTS MANUAL


PAGE 65
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 11974 MANIFOLD Intake (175 - 4.3L) 1
1 0000 42752 MANIFOLD Intake (205 - 4.3L/LX) 1
2 0010 11976 SCREW (.375-16 x 1.00) INTAKE 8
MANIFOLD
2 0010 11975 BOLT (3/8-16 x 1.25) INTAKE 4
MANIFOLD
3 0022 75983 PLUG VACUUM HOLE 1
4 0000 42453 BRACKET LIFTING (FRONT) 1
4 0000 42745 BRACKET LIFTING (REAR) 1
5 0010 34354 SCREW (.375-16 x 1.50) LIFTING 1
BRACKET
6 N.S.S. Not Sold Separate stud, GUARD 4
TO INTAKE MANIFOLD (GM
#3959544)
7 0000 42753 GUARD INTAKE MANIFOLD 1
8 0027 11977 GASKET SET INTAKE MANIFOLD 1 [1]
9 0000 17437 PUMP ASSEMBLY Water 1 [2]
10 0027 34897 GASKET WATER PUMP 2 [1]
MOUNTING
11 0022 48336 PLUG Water Pump 1
12 0010 32132 SCREW (.375-16 x 1.750) 1
12 0010 47688 SCREW (.375-16 x 2.750) 1
12 0010 52200 SCREW (1.625 In.) WATER PUMP 1
TO CYLINDER BLOCK (1-1/2")
12 N.S.S. Not Sold Separate STUD, WTAER 1
PUMP TO CYLINDER BLOCK (GM
#3759755)
13 0000 15120T PULLEY (5.5 In. Diameter) WATER (5-1/2" DIA.) 1
PUMP
13 0000 19692T PULLEY (7 In. Diameter) WATER (7"DIA.) 1
PUMP
14 0010 47277 SCREW (.312-24 x .750) PULLEY 4
TO WATER PUMP
15 0013 39107 LOCKWASHER (.312-24) WATER 4
PUMP PULLEY SCREW
16 0000 11990 BALANCER CRANKSHAFT 1
17 0000 90081T1 PULLEY HARMONIC BALANCER 1
18 0057 49213A1 BELT (44 Inch) (44") (USE WITH 5-1/2" 1
DIA. REF #13)
18 0057 48120A1 V BELT (46 Inch) (46") (USE WITH 7" DIA. 1
REF #13)
19 0010 32515 SCREW (.437-20 x 2.50) 1
20 0013 39131 LOCKWASHER (.437) 1
21 0012 35332 WASHER PULLEY AND 1
HARMONIC BALANCER BOLT
22 0010 53833 BOLT (.375-24 x 2.00) PULLEY 3
23 0013 35048 LOCKWASHER (.375) PULLEY 3
BOLT
23 0013 35048 LOCKWASHER (.375) PULLEY 3
BOLT
24 0012 34714 WASHER PULLEY BOLT 3

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN

v6213866 PARTS MANUAL


PAGE 66
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN

39278

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN

v6213866 PARTS MANUAL


PAGE 67
Cat.# 90-17468

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
25 0000 14249A2 COVER CRANKCASE FRONT 1
26 0026 97335 SEAL Oil - COVER 1 [1]
27 0027 14250 GASKET COVER 1 [1]
28 0010 35366 SCREW COVER 10
29 0000 11972 ADAPTER OIL FILTER 1
30 0000 41815 FILTER Oil 1 [3]
32 0000 75435A1 POINTER 1
33 0000 14239 RETAINER OIL SEAL (REAR) 1
34 0027 14241 GASKET OIL SEAL RETAINER 1 [1]
35 0026 14240 SEAL Oil CRANKSHAFT (REAR) 1 [1]
36 0010 14243 BOLT (.250-20 x 1.750) OIL SEAL 1
RETAINER
37 0010 14242 BOLT (.250-20 x .875) OIL SEAL 2
RETAINER
38 0017 14263 PIN Dowel 1
39 0011 11996 NUT 1
40 0016 14827 STUD (.250-20 x 2.180) 1
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92
[2] - Alternate part numbers:

17437QS

850399R04Reman
[3] - Alternate part numbers:

41815Service Part

883702KMPP

883702QQS

INTAKE MANIFOLD AND FRONT COVER NEW DESIGN

v6213866 PARTS MANUAL


PAGE 68
Cat.# 90-17468

OIL PAN AND OIL PUMP

39279

OIL PAN AND OIL PUMP

v21621594 PARTS MANUAL


PAGE 69
Cat.# 90-17468

OIL PAN AND OIL PUMP


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 17617 PUMP Oil 1
2 0010 17346 SCREW OIL PUMP TO CYLINDER 1
BLOCK
3 0000 35354 SCREEN ASSEMBLY OIL PUMP 1
4 0000 36184 SHAFT OIL PUMP TO 1
DISTRIBUTOR
5 0023 36183 RETAINER OIL PUMP SHAFT 1
6 0000 14244 PAN Oil 1
7 0027 14247 GASKET SET OIL PAN 1 [1]
8 0000 14245 REINFORCEMENT OIL PAN (RIGHT) 1
8 0000 14246 REINFORCEMENT OIL PAN (LEFT) 1
9 0027 49955 GASKET DRAIN SCREW 1 [1]
10 0010 49956 SCREW Drain OIL PAN DRAIN 1
11 0016 11989 STUD (.312-18 x 1.6718) OIL PAN 4
12 0011 11971 NUT (.312-18) OIL PAN STUD 4
13 0010 72607 SCREW (.250-20 x .375) OIL PAN 12
14 0000 12117A5 TUBE OIL LEVEL GAUGE 1
15 0000 410921 GAUGE OIL LEVEL (DIPSTICK) 1
16 0054 15754 CLIP OIL LEVEL TUBE 1
17 0010 98253 SCREW (.250-20 x .500) CLIP TO 1
CYLINDER BLOCK
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

OIL PAN AND OIL PUMP

v21621594 PARTS MANUAL


PAGE 70
Cat.# 90-17468

SHIFT BRACKET OLD DESIGN

39280

SHIFT BRACKET OLD DESIGN

v6214736 PARTS MANUAL


PAGE 71
Cat.# 90-17468

SHIFT BRACKET OLD DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 99237A10 BRACKET ASSEMBLY 1
2 0016 98798 STUD SHIFT CABLE 1
3 0000 13051A4 LEVER ASSEMBLY Actuating 1
4 0024 45599 SPRING ACTUATING LEVER 1
5 0010 13743 SCREW (.312-18 x 1.843) 1
Shoulder - LEVER
6 0018 32857 COTTER PIN SHIFT CABLE 1
RETAINING
7 0024 98880 SPRING SHIFT CABLE STUD 1
8 0012 56720 WASHER (.330 x .750 x .060) 1
Stainless Steel SHIFT BRACKET
STUD
9 0023 98820 SPACER SHIFT CABLE STUD 1
10 0012 35462 WASHER (.2656 x .625 x .0625) 3
Stainless Steel SHIFT CABLE STUD
11 0011 13438 NUT (.250-28) SHIFT CABLE STUD 2
12 0016 96112 STUD (.250-28 x 2.00) 1
13 0011 63341 TEE NUT SHIFT CABLE STUD 1
14 0000 13898A3 LEVER ASSEMBLY Shift 1
15 0010 13743 SCREW (.312-18 x 1.843) 1
Shoulder - SHIFT LEVER
16 0017 68402 PIN (.250 x 1.13) SHIFT LEVER 1
17 0018 21071 COTTER PIN SHIFT LEVER 1
18 0000 39670A28 SWITCH ASSEMBLY CUT-OUT 1
19 0010 30902 SCREW (#6-32 x .750) SWITCH TO 2
SHIFT BRACKET
20 0086 66986 TERMINAL BLOCK 1
21 0010 96113 SCREW (#10-32 x .880) Stainless 1
Steel TERMINAL BLOCK
22 0010 73287 SCREW (#10-32 x .380) TERMINAL 1
BLOCK
23 0013 26996 LOCKWASHER (#10) Stainless 2
Steel TERMINAL BLOCK SCREW

SHIFT BRACKET OLD DESIGN

v6214736 PARTS MANUAL


PAGE 72
Cat.# 90-17468

SHIFT BRACKET NEW DESIGN - WITH SPRING GUIDE

39281

SHIFT BRACKET NEW DESIGN - WITH SPRING GUIDE

v6215039 PARTS MANUAL


PAGE 73
Cat.# 90-17468

SHIFT BRACKET NEW DESIGN - WITH SPRING GUIDE


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 99237A10 BRACKET ASSEMBLY 1
2 0016 814002 STUD SHIFT CABLE 1
3 0000 13051A4 LEVER ASSEMBLY Actuating 1
4 0024 45599 SPRING ACTUATING LEVER 1
5 0010 13743 SCREW (.312-18 x 1.843) 1
Shoulder - LEVER
6 0018 32857 COTTER PIN SHIFT CABLE 1
RETAINING
7 0024 98880 SPRING SHIFT CABLE STUD 1
8 0012 56720 WASHER (.330 x .750 x .060) 1
Stainless Steel SHIFT BRACKET
STUD
9 0023 814003 SPACER SHIFT CABLE STUD 1
10 0012 35462 WASHER (.2656 x .625 x .0625) 4
Stainless Steel SHIFT CABLE STUD
11 0011 13438 NUT (.250-28) SHIFT CABLE STUD 2
12 0016 96112 STUD (.250-28 x 2.00) 1
13 0011 63341 TEE NUT 1
14 0000 13898A3 LEVER ASSEMBLY Shift 1
15 0010 13743 SCREW (.312-18 x 1.843) 1
Shoulder - SHIFT LEVER
16 0017 814001 PIN Clevis - SHIFT LEVER 1
17 0018 21071 COTTER PIN SHIFT LEVER 1
18 0000 39670A28 SWITCH ASSEMBLY CUT-OUT 1
19 0010 30902 SCREW (#6-32 x .750) SWITCH TO 2
SHIFT BRACKET
20 0086 66986 TERMINAL BLOCK 1
21 0010 96113 SCREW (#10-32 x .880) Stainless 1
Steel TERMINAL BLOCK
22 0010 73287 SCREW (#10-32 x .380) TERMINAL 1
BLOCK
23 0013 26996 LOCKWASHER (#10) Stainless 2
Steel TERMINAL BLOCK SCREW
24 0000 813995A1 GUIDE ASSEMBLY Spring 1

SHIFT BRACKET NEW DESIGN - WITH SPRING GUIDE

v6215039 PARTS MANUAL


PAGE 74
Cat.# 90-17468

FLYWHEEL HOUSING

39282

FLYWHEEL HOUSING

v6215356 PARTS MANUAL


PAGE 75
Cat.# 90-17468

FLYWHEEL HOUSING
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 12675A5 HOUSING ASSEMBLY Flywheel 1
2 0000 99297A2 MOUNT Rubber FLYWHEEL 2
HOUSING
3 0023 99322 SPACER RUBBER MOUNT - 2
FLYWHEEL HOUSING
4 0010 37612 SCREW (.375-16 x 1.250) 4
4 0010 35870 SCREW (2") 1
5 0016 64066 STUD (.375-16 x 2.750) Special 1
6 0011 32219 NUT (.375-16) FLYWHEEL 1
HOUSING ATTACHING STUD
7 0013 35048 LOCKWASHER (.375) 7
8 0012 20572 WASHER (.390 x .750 x .093) 1
9 0054 78945 J CLAMP Harness Support- 1
FLYWHEEL HOUSING STUD
9 0054 92850 CLAMP 2
10 0000 13930A3 COVER 1
10 0000 812600A2 COVER ASSEMBLY (USE WITH FLUID 1
MOUNTS)
11 0027 96274 GASKET 1 [1]
12 0010 32773 SCREW (.250-20 x .875) COVER 7
13 0084 62826A6 CABLE ASSEMBLY Ground (13.00 1
Inches) Black FLYWHEEL
HOUSING STUD
- 0027 11977A92 GASKET SET 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 11977A92

FLYWHEEL HOUSING

v6215356 PARTS MANUAL


PAGE 76
Cat.# 90-17468

EXHAUST SYSTEM USE WITH 4 INCH EXHAUST ELBOW

39283

EXHAUST SYSTEM USE WITH 4 INCH EXHAUST ELBOW

v6215565 PARTS MANUAL


PAGE 77
Cat.# 90-17468

EXHAUST SYSTEM USE WITH 4 INCH EXHAUST ELBOW


Ref # Part Part Number Description Comments Qty Note
Class
1 0032 44348 TUBE EXHAUST 2
2 0054 31765 CLAMP EXHAUST BELLOWS 8
3 0000 14478T ELBOW Exhaust 2
4 0054 31765 CLAMP EXHAUST TUBE 8
5 0032 14358 TUBE Exhaust 2
6 0000 14348A1 SHUTTER ASSEMBLY Water 1
7 0000 44266T1 PIPE Exhaust 1
8 0010 58640 SCREW (.375-16 x 1.25) EXHAUST 4
ELBOW
9 0013 41471 LOCKWASHER (.375) EXHAUST 4
ELBOW SCREW

EXHAUST SYSTEM USE WITH 4 INCH EXHAUST ELBOW

v6215565 PARTS MANUAL


PAGE 78
Cat.# 90-17468

OWER STEERING COMPONENTS STAMPED MOUNTING BRACKET

39284

POWER STEERING COMPONENTS STAMPED MOUNTING BRACKET

v6215691 PARTS MANUAL


PAGE 79
Cat.# 90-17468

POWER STEERING COMPONENTS STAMPED MOUNTING BRACKET


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 16792A1 PUMP ASSEMBLY POWER 1
STEERING
2 0016 41877 STUD (M10) POWER STEERING 2
PUMP
3 0036 95805 CAP POWER STEERING PUMP 1
4 0000 73873A1 PULLEY POWER STEERING 1
PUMP
5 0000 15082T BRACE PUMP 1
6 0010 40001192 SCREW (M10 x 25) PUMP BRACE 1
7 0010 40001188 SCREW (M10 x 20) PUMP TO 1
BRACKET
8 0013 400248 LOCKWASHER (M10) 2
9 0023 72057 SPACER (1.00 Outside Diameter x 4
.125 x Thick) PUMP SCREW
10 0012 28105 WASHER PUMP STUD 1
11 0011 90517 NUT (M10) MOUNTING STUD 2
12 0023 45353 SPACER PUMP SCREW 1
13 0057 37619T V BELT (USE WITH 5-1/2" 1
DIA. WATER PUMP
PULLEY)
13 0057 816295T V BELT (USE WITH 7" DIA. 1
WATER PUMP PULLEY)
14 0032 90494 HOSE PRESSURE (FITTINGS ON 1
BOTH ENDS)
15 0025 89879 O-RING (.301 x .064) PRESSURE 1
HOSES END
16 0032 9884339 HOSE ASSEMBLY (72.00 Inches 1
Bulk) RETURN (FITTINGS ON ONE
END)
17 0032 5251914 HOSE (53.00 Inches Bulk) PUMP 1
TO OIL COOLER
18 0054 35830 CLAMP HOSE ATTACHING 3

POWER STEERING COMPONENTS STAMPED MOUNTING BRACKET

v6215691 PARTS MANUAL


PAGE 80
Cat.# 90-17468

POWER STEERING COMPONENTS CAST MOUNTING BRACKET

39285

POWER STEERING COMPONENTS CAST MOUNTING BRACKET

v6215950 PARTS MANUAL


PAGE 81
Cat.# 90-17468

POWER STEERING COMPONENTS CAST MOUNTING BRACKET


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 90496A5 PUMP ASSEMBLY POWER 1
STEERING
1A 0016 41877 STUD (M10) POWER STEERING 1
PUMP
2 0036 95805 CAP POWER STEERING PUMP 1
3 0000 73873A1 PULLEY POWER STEERING 1
PUMP
4 0012 34567 WASHER PUMP STUD (BRACE 1
SLOT)
5 0011 90517 NUT (M10) MOUNTING STUD 2
6 0000 98644A1 BRACE PUMP MOUNTING 1
7 0010 40001188 SCREW (M10 x 20) PUMP 1
MOUNTING BRACE
8 0013 400248 LOCKWASHER (M10) BRACE 1
SCREW
9 0057 37619T V BELT POWER STEERING PUMP 1
(52")
10 0032 90494 HOSE PRESSURE (FITTINGS ON 1
BOTH ENDS)
11 0025 89879 O-RING (.301 x .064) PRESSURE 1
HOSE END
12 0032 9884339 HOSE ASSEMBLY (72.00 Inches 1
Bulk) RETURN (FITTINGS ON ONE
END)
13 0032 5251914 HOSE (53.00 Inches Bulk) PUMP 1
TO OIL COOLER
14 0054 35830 CLAMP HOSE ATTACHING 3

POWER STEERING COMPONENTS CAST MOUNTING BRACKET

v6215950 PARTS MANUAL


PAGE 82
Cat.# 90-17468

ENGINE MOUNTING OLD DESIGN

39287

ENGINE MOUNTING OLD DESIGN

v6216159 PARTS MANUAL


PAGE 83
Cat.# 90-17468

ENGINE MOUNTING OLD DESIGN


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 44364A1 BRACKET ASSEMBLY 2
MOUNTING - ENGINE (FRONT)
2 0010 34353 SCREW (.375-16 x 1.00) 5
3 0013 35048 LOCKWASHER (.375) MOUNTING 5
BRACKET SCREW
3 0012 46132 WASHER MOUNTING BRACKET 1
SCREW
4 0016 64066 STUD (.375-16 x 2.750) Special STARBOARD 1
MOUNTING BRACKET TO ENGINE
5 0054 92850 CLAMP WIRING HARNESS STARBOARD 1
6 0013 35048 LOCKWASHER (.375) MOUNTING STARBOARD 2
BRACKET STUD
7 0011 32219 NUT (.375-16) MOUNTING STARBOARD 1
BRACKET STUD
8 0000 98323A6 BASE ASSEMBLY ENGINE 2
MOUNT
9 0011 20739 NUT (.750-16) JAM - ENGINE 6
MOUNT BASE
10 0013 68102 LOCKWASHER (.750) MOUNTING 2
BRACKET
11 0016 41012 STUD ENGINE MOUNTING 2
12 0012 41150 WASHER SUPPORT 2
13 0014 12657 TAB WASHER 2
14 0023 57369 SPACER MOUNTING STUD 1

ENGINE MOUNTING OLD DESIGN

v6216159 PARTS MANUAL


PAGE 84
Cat.# 90-17468

ENGINE MOUNTING NEW DESIGN - FLUID MOUNT

39288

ENGINE MOUNTING NEW DESIGN - FLUID MOUNT

v6216384 PARTS MANUAL


PAGE 85
Cat.# 90-17468

ENGINE MOUNTING NEW DESIGN - FLUID MOUNT


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 18645T BRACKET MOUNTING (FRONT) 2
2 0010 68101 SCREW (.375-16 x 1.375) 4
MOUNTING BRACKET
3 0013 35048 LOCKWASHER (.375) BRACKET 5
SCREW
4 0010 48424 SCREW (.375-16 x 1.620) 1
MOUNTING BRACKET
5 0012 46132 WASHER BRACKET TO SCREW 1
6 0016 64066 STUD (.375-16 x 2.750) Special 1
MOUNTING BRACKET
7 0054 78945 J CLAMP Harness Support 1
8 0012 20553 WASHER (.406 x .734 x .063) 1
9 0013 35048 LOCKWASHER (.375) 1
10 0011 32219 NUT (.375-16) 1
11 0000 18098A3 FLUID MOUNT 2
12 0014 12657 TAB WASHER 2
13 0011 20739 NUT (.750-16) JAM 2
14 0013 68102 LOCKWASHER (.750) 2
15 0011 20739 NUT (.750-16) JAM 2

ENGINE MOUNTING NEW DESIGN - FLUID MOUNT

v6216384 PARTS MANUAL


PAGE 86
Cat.# 90-17468

AUDIO WARNING SYSTEM

39289

AUDIO WARNING SYSTEM

v6216582 PARTS MANUAL


PAGE 87
Cat.# 90-17468

AUDIO WARNING SYSTEM


Ref # Part Part Number Description Comments Qty Note
Class
1 0000 48952 SWITCH ASSEMBLY WATER 1
TEMPATURE
2 0013 26996 LOCKWASHER (#10) Stainless 1
Steel TEMPERATURE SWITCH
3 0011 45076 NUT (#10-32) Brass 1
TEMPERATURE SWITCH
4 0022 18021 FITTING REDUCER 1
5 0000 38559 SWITCH 1
6 0011 45076 NUT (#10-32) Brass PRESSURE
SWITCH TERMINAL
7 0000 86047A11 HOUSING KIT (W/O BULLET 1
CONNECTORS)
7 0000 86047A16 HOUSING KIT (W/BULLET 1
CONNECTORS)
8 0000 86045 TIMER TEMPERATURE BUZZER 1
9 0000 68878A6 HORN ASSEMBLY Buzzer Alarm 1
10 0010 69013 SCREW (#10-16 x .880) HORN 2
ATTACHING
11 0084 13760A6 WIRE ASSEMBLY 1

AUDIO WARNING SYSTEM

v6216582 PARTS MANUAL


PAGE 88
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
11004 FILTER 30 2 11149A5 HARNESS ASSEMBLY Adapter 24 -
11178 BREAKER Circuit - 50 Ampere 22 24 118512 LINE Fuel FUEL PUMP TO CARBURETOR 30 12
11965 ROTATOR VALVE SPRING - EXHAUST VALVE 56 12 11966 SCREW (.437-14 x 3.750) 56 22
11967 BOLT (3 In.) CYLINDER HEAD TO CYLINDER 56 21 11968 SCREW (.437-14 x 1.750) 56 20
BLOCK (3")
11969 BOLT 60 14 11971 NUT (.312-18) OIL PAN STUD 70 12
11972 ADAPTER OIL FILTER 64 29 11972 ADAPTER OIL FILTER 68 29
11974 MANIFOLD Intake 62 1 11974 MANIFOLD Intake 66 1
11975 BOLT (3/8-16 x 1.25) INTAKE MANIFOLD 62 2 11975 BOLT (3/8-16 x 1.25) INTAKE MANIFOLD 66 2
11976 SCREW (.375-16 x 1.00) DISTRIBUTOR CLAMP 26 17 11976 SCREW (.375-16 x 1.00) INTAKE MANIFOLD 62 2
11976 SCREW (.375-16 x 1.00) INTAKE MANIFOLD 66 2 11977 GASKET SET INTAKE MANIFOLD 62 8
11977 GASKET SET INTAKE MANIFOLD 66 8 11977A92 GASKET SET 26 -
11977A92 GASKET SET 30 - 11977A92 GASKET SET 34 -
11977A92 GASKET SET 42 - 11977A92 GASKET SET 46 -
11977A92 GASKET SET 48 - 11977A92 GASKET SET 52 -
11977A92 GASKET SET 56 - 11977A92 GASKET SET 58 -
11977A92 GASKET SET 64 - 11977A92 GASKET SET 68 -
11977A92 GASKET SET 70 - 11977A92 GASKET SET 76 -
11988 GASKET Metal Rocker Cover 56 23 11989 STUD (.312-18 x 1.6718) OIL PAN 70 11
11990 BALANCER HARMONIC - CRANKSHAFT 62 16 11990 BALANCER CRANKSHAFT 66 16
11992 BEARING 60 16 11993 BEARING 60 16
11996 NUT 64 39 11996 NUT 68 39
12117A5 TUBE OIL LEVEL GAUGE 70 14 12177A2 STARTER MOTOR ASSEMBLY 4 1
12177A2 STARTER MOTOR ASSEMBLY 8 - 12404 BRACE 4 3
125001 PLATE IGNITION AMPLIFIER 24 46 12546901 OWNERS GUIDE 2 -
12552 LIFTING EYE 48 31 12552 LIFTING EYE 52 15
12657 TAB WASHER 84 13 12657 TAB WASHER 86 12
12675A5 HOUSING ASSEMBLY Flywheel 76 1 13037 SOLENOID SWITCH (4-1/4" LONG) 10 33
13051A4 LEVER ASSEMBLY Actuating 72 3 13051A4 LEVER ASSEMBLY Actuating 74 3
13438 NUT (.250-28) SHIFT CABLE STUD 72 11 13438 NUT (.250-28) SHIFT CABLE STUD 74 11
13510 WASHER 60 12 13524A6 ROTOR/SENSOR WHEEL 26 5
1372310 DECAL CARBURETOR COVER 40 2 1372320 DECAL CARBURETOR COVER 32 2
1372329 DECAL CARBURETOR COVER 32 2 1372332 DECAL CARBURETOR COVER 40 2
13743 SCREW (.312-18 x 1.843) Shoulder - LEVER 72 5 13743 SCREW (.312-18 x 1.843) Shoulder - SHIFT 72 15
LEVER
13743 SCREW (.312-18 x 1.843) Shoulder - LEVER 74 5 13743 SCREW (.312-18 x 1.843) Shoulder - SHIFT 74 15
LEVER
13753A2 CAP DISTRIBUTOR 26 2 13754 HOUSING DRIVE END 8 1
13760A6 WIRE ASSEMBLY 88 11 13898A3 LEVER ASSEMBLY Shift 72 14
13898A3 LEVER ASSEMBLY Shift 74 14 13930A3 COVER 76 10
14149A1 MARINE LONG BLOCK ENGINE 58 - 14239 RETAINER OIL SEAL (REAR) 64 33
14239 RETAINER OIL SEAL (REAR) 68 33 14240 SEAL Oil Oil - CRANKSHAFT (REAR) 64 35
14240 SEAL Oil CRANKSHAFT (REAR) 68 35 14241 GASKET OIL SEAL RETAINER 64 34
14241 GASKET OIL SEAL RETAINER 68 34 14242 BOLT (.250-20 x .875) OIL SEAL RETAINER 64 37
14242 BOLT (.250-20 x .875) OIL SEAL RETAINER 68 37 14243 BOLT (.250-20 x 1.750) OIL SEAL RETAINER 64 36
14243 BOLT (.250-20 x 1.750) OIL SEAL RETAINER 68 36 14244 PAN Oil 70 6
14245 REINFORCEMENT OIL PAN 70 8 14246 REINFORCEMENT OIL PAN 70 8
14247 GASKET SET OIL PAN 70 7 14249A2 COVER CRANKCASE FRONT 62 25
14249A2 COVER CRANKCASE FRONT 68 25 14250 GASKET COVER 64 27
14250 GASKET COVER 68 27 14251 ROCKER COVER 56 1
14252 ROCKER COVER 56 1 14263 PIN Dowel 64 38
14263 PIN Dowel 68 38 14348A1 SHUTTER ASSEMBLY Water 78 6
14358 TUBE Exhaust 78 5 14478T ELBOW Exhaust 78 3
14827 STUD (.250-20 x 2.180) 64 40 14827 STUD (.250-20 x 2.180) 68 40
14883 SCREW (.375-16 x 1.12) 60 11 15001 SCREW (#8-16 x .875) 22 3
15082T BRACE PUMP 80 5 15083T BRACKET ALTERNATOR/PUMP 6 31
15120T PULLEY (5.5 In. Diameter) WATER PUMP (3 62 13 15120T PULLEY (5.5 In. Diameter) WATER PUMP 66 13
GROOVE)
15247A1 IGNITION AMPLIFIER 24 42 15275A1 HARNESS ASSEMBLY 24 42A
15414A7 COVER CARBURETOR 32 1 15414A7 COVER CARBURETOR 40 1
15754 CLIP OIL LEVEL TUBE 70 16 15874 NUT (M10) BATTERY TERMINAL 4 6
1589418 HOSE Breather (CORRUGATED) 32 9 1589418 HOSE Breather (CORRUGATED) 40 8

PARTS MANUAL
PAGE 89
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
16012 HOSE THERMOSTAT HOUSING TO FLUID 52 21 16021 HOSE THERMOSTAT COVER TO EXH. 48 15
COOLER MANIFOLD (PORT)
16021 HOSE THERMOSTAT COVER TO EXHAUST 52 18 16413A3 HOUSING ASSEMBLY Thermostat 52 1
MANIFOLD (PORT)
16792A1 PUMP ASSEMBLY POWER STEERING 80 1 16951A1 COCK ASSEMBLY EXHAUST MANIFOLD 46 6
16951A1 COCK ASSEMBLY (OLD DESIGN) 58 2 17160 SPROCKET CRANKSHAFT 58 14
17161 CHAIN Timing 58 12 17339 PUSH ROD VALVE PUSH (DOUBLE BALL END) 56 5
17340 LIFTER 58 10 17341 GUIDE Lifter 58 18
17342 RETAINER 58 19 17343 SCREW (.250-20 x .500) 58 22
17344 SCREW ROCKER COVER 56 3 17345 CAP OIL FILLER 56 2
17346 SCREW OIL PUMP TO CYLINDER BLOCK 70 2 17347 ROD PUSH - FUEL PUMP 30 9
17348 RETAINER 58 21 17437 PUMP ASSEMBLY Water 62 9
17437 PUMP ASSEMBLY Water 66 9 17464 RING SET Piston (Standard) 60 2
17465 RING Piston 60 2 17468 PARTS MANUAL 175 HP/ 4.3L/205 HP/4.3L/LX 2 -
17494A1 COVER KIT THERMOSTAT 52 12 17495 SLEEVE THERMOSTAT 52 10
17617 PUMP Oil 70 1 17989 SCREW (#10-32 x 8.600) 52 3
18021 FITTING REDUCER 88 4 18080 SOLENOID SWITCH (3.625) 10 33
18098A3 FLUID MOUNT 86 11 18484A3 COVER CARBURETOR 32 4
18484A3 COVER CARBURETOR 40 3 18643A2 COUPLING ASSEMBLY 60 9
18644 BUMPER Rubber 60 10 18645T BRACKET MOUNTING (FRONT) 86 1
18708 SPROCKET CAMSHAFT 58 13 18710 CAP Metal Rocker Cover OIL FILLER 56 2
18810 HOSE THERMOSTAT COVER TO EXHAUST 52 19 19692T PULLEY (7 In. Diameter) WATER PUMP 66 13
MANIFOLD (STARBOARD)
20084 WASHER (.328 x .562 x .062) CARBURETOR 32 23 20084 WASHER (.328 x .562 x .062) THROTTLE CABLE 40 20
STUD
20088 NUT STARTER SOLENOID SCREW 24 34 20128 WASHER THROTTLE CABLE SCREW 34 33
20128 WASHER THROTTLE CABLE SCREW 40 27 20190 NUT (#10-32) THROTTLE CABLE SCREW 34 34
20190 NUT (#10-32) THROTTLE CABLE SCREW 40 31 20361 NUT (.250-28) THROTTLE CABLE STUD 42 34
20553 WASHER (.406 x .734 x .063) ALTERNATOR 6 27 20553 WASHER (.406 x .734 x .063) 86 8
SCREW
20572 WASHER (.390 x .750 x .093) MOUNTING 22 21 20572 WASHER (.390 x .750 x .093) 76 8
BRACKET STUD
20586 NUT (.250-28) SILENCER ADAPTER 32 8 20586 NUT (.250-28) THROTTLE CABLE STUD 32 27
20586 NUT (.250-28) SILENCER ADAPTER 40 7 20586 NUT (.250-28) THROTTLE CABLE STUD 40 24
20586 NUT (.250-28) THROTTLE CABLE STUD 42 33 20739 NUT (.750-16) JAM - ENGINE MOUNT BASE 84 9
20739 NUT (.750-16) JAM 86 13 20739 NUT (.750-16) JAM 86 15
21071 COTTER PIN SHIFT LEVER 72 17 21071 COTTER PIN SHIFT LEVER 74 17
21272 LOCKWASHER (.250) ALTERNATOR TERMINAL 4 13 22028 SCREW (#10-32 x .50) TERMINAL BLOCK 24 40
23161 NUT (.375-24) ALTERNATOR SCREW 6 30 23161 NUT (.375-24) ALTERNATOR SCREW 6 36
24664 WASHER (M4 x 20) THROTTLE CABLE STUD 32 26 24664 WASHER (M4 x 20) THROTTLE CABLE STUD 40 23
24883 NUT MOUNTING BRACKET STUD 22 20 25594 NUT (.9375-24) CARBURETOR STUD 32 22
26079 PLATE WIRING HARNESS 22 2 26079A2 PLATE KIT Wire Harness Mount 22 2
26168 WASHER ALTERNATOR BRACE SCREW 4 20 26419 NUT (#8-32) Brass SOLENOID SWITCH 4 8
TERMINAL
26419 NUT (#8-32) Brass 24 36 26901 BUMPER 60 10
26992 LOCKWASHER (.250) Stainless Steel MOUNTING 22 6 26992 LOCKWASHER (.250) Stainless Steel STARTER 24 35
BRACKET SOLENOID TERMINAL
26992 LOCKWASHER (.250) Stainless Steel AMPLIFIER 24 44 26992 LOCKWASHER (.250) Stainless Steel AMPLIFIER 24 48
SCREW PLATE SCREW
26995 LOCKWASHER (#8) Stainless Steel COVER 32 16 26996 LOCKWASHER (#10) Stainless Steel 4 10
SCREW ALTERNATOR TERMINAL
26996 LOCKWASHER (#10) Stainless Steel 22 8 26996 LOCKWASHER (#10) Stainless Steel 22 11
26996 LOCKWASHER (#10) Stainless Steel CIRCUIT 22 25 26996 LOCKWASHER (#10) Stainless Steel 26 18
BREAKER TERMINAL DISTRIBUTOR TERMINAL
26996 LOCKWASHER (#10) Stainless Steel IGNITION 26 30 26996 LOCKWASHER (#10) Stainless Steel TERMINAL 72 23
COIL TERMINAL BLOCK SCREW
26996 LOCKWASHER (#10) Stainless Steel TERMINAL 74 23 26996 LOCKWASHER (#10) Stainless Steel 88 2
BLOCK SCREW TEMPERATURE SWITCH
28105 WASHER PUMP STUD 80 10 28941 NUT JAM - FLAME ARRESTOR 32 20
28941 NUT JAM - FLAME ARRESTOR 40 15 29198 SCREW AND LOCKWASHER (.312-18 x .875) 4 19
ALTERNATOR BRACE
29245 WASHER (.281 x .500 x .060) Stainless Steel 4 4 29245 WASHER (.281 x .500 x .060) Stainless Steel 42 35
THROTTLE CABLE STUD
29250 NUT (.312-24) CARBURETOR STUD 40 21 29488 NUT (#10-32) 52 6
30164 WASHER (.192 x .375 x .0312) Stainless Steel 26 29 30224 O-RING (1.859 x .139) 52 7
IGNITION COIL TERMINAL

PARTS MANUAL
PAGE 90
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
30506 NUT (.250-28) 48 26 30902 SCREW (#6-32 x .750) SWITCH TO SHIFT 72 19
BRACKET
30902 SCREW (#6-32 x .750) SWITCH TO SHIFT 74 19 31765 CLAMP EXHAUST BELLOWS 78 2
BRACKET
31765 CLAMP EXHAUST TUBE 78 4 31984 SCREW (.312-18 x 1.375) FUEL PUMP 30 4
32132 SCREW (.375-16 x 1.750) 62 12 32132 SCREW (.375-16 x 1.750) 66 12
32219 NUT (.375-16) FLYWHEEL HOUSING ATTACHING 76 6 32219 NUT (.375-16) MOUNTING BRACKET STUD 84 7
STUD
32219 NUT (.375-16) 86 10 32515 SCREW (.437-20 x 2.50) 66 19
32773 SCREW (.250-20 x .875) COVER 76 12 32780 CLAMP HOSE ATTACHING 48 14
32780 CLAMP HOSE ATTACHING 48 20 32780 CLAMP HOSE ATTACHING 52 17
32783 RETAINER Three Wire HIGH TENSION LEADS 26 24 32784 RETAINER Four Wire HIGH TENSION LEADS 26 25
32802 PLUG Pipe (.125-27) (NEW DESIGN) 58 - 32803 PLUG Pipe (.375-18) Brass 48 3
32803 PLUG Pipe (.375-18) Brass 52 2 32817 SPRING THROTTLE RETURN 40 16
32857 COTTER PIN SHIFT CABLE RETAINING 72 6 32857 COTTER PIN SHIFT CABLE RETAINING 74 6
33036 RETAINER COVER SCREW 32 17 33047 SCREW CHOKE COVER 32 15
331792 GASKET THERMOSTAT COVER 52 11 33186 BUSHING ALTERNATOR SCREW 6 29
33198A1 PLUG (3/4-14) EXHAUST MANIFOLD 46 3 3322070 HOSE (48.00 Inches Bulk) TEE TO EXHAUST 48 13
ELBOWS (17")
3322070 HOSE (48.00 Inches Bulk) TEE TO EXHAUST 52 16 33258 WASHER Leather COMMUTATOR END FRAME 8 16
ELBOWS
33270 BRUSH FIELD FRAME 8 21 33283 HOLDER FIELD FRAME BRUSH GROUND 8 20
33285 SPRING FIELD FRAME BRUSH 10 24 33290 RING Retaining PINION STOP COLLAR 8 4
33290 RING Retaining 12 13 33291 COLLAR PINION STOP 8 5
33291 COLLAR 12 12 33292 COLLAR THRUST 8 3
33294 SUPPORT GROUND AND INSULATED 10 23 33317 PLUNGER SHIFT LEVER 10 29
HOLDERS
33369 BUSHING DRIVE END HOUSING 8 2 33863 PULLEY HARMONIC BALANCER (2 GROOVE) 62 17
34213 GASKET FUEL PUMP TO CYLINDER BLOCK 30 3 34217 SEAL VALVE 56 8
34270 EXPANSION PLUG (1.625) Expansion 58 3 34353 SCREW (.375-16 x 1.00) ALTERNATOR/PUMP 6 32
BRACKET
34353 SCREW (.375-16 x 1.00) 84 2 34354 SCREW (.375-16 x 1.50) ALTERNATOR BRACKET 6 24
34354 SCREW (.375-16 x 1.50) LIFTING BRACKET 62 5 34354 SCREW (.375-16 x 1.50) LIFTING BRACKET 66 5
34466 KEY 60 18 344863 GASKET DISTRIBUTOR 26 15
34500 SCREW (.312-18 x .625) 58 20 34516 NUT ROCKER VALVE ARM STUD 56 16
34518 SHIELD VALVE SPRING CAP 56 10 34521 STUD ROCKER VALVE ARM 56 18
34522 STUD ROCKER VALVE ARM 56 18 34567 WASHER PUMP STUD (BRACE SLOT) 82 4
34696 SCREW (#8-32 x .750) 22 3 34714 WASHER ALTERNATOR SCREW (13/16 O.D.) 6 28
34714 WASHER ALTERNATIVE SCREW 6 35 34714 WASHER PULLEY BOLT 66 24
34897 GASKET WATER PUMP MOUNTING 62 10 34897 GASKET WATER PUMP MOUNTING 66 10
34948 SPACER THROTTLE CABLE SCREW 34 32 34948 SPACER THROTTLE CABLE SCREW 40 29
35048 LOCKWASHER (.375) ALTERNATOR BRACE 4 17 35048 LOCKWASHER (.375) ALTERNATOR BRACKET 6 25
SCREW SCREW
35048 LOCKWASHER (.375) BRACKET SCREW 6 33 35048 LOCKWASHER (.375) MOUNTING BRACKET 22 17
SCREW
35048 LOCKWASHER (.375) MOUNTING BRACKET 22 22 35048 LOCKWASHER (.375) IGNITION COIL SCREW 26 33
STUD
35048 LOCKWASHER (.375) THERMOSTAT HOUSING 48 11 35048 LOCKWASHER (.375) THERMOSTAT HOUSING 52 14
SCREW SCREW
35048 LOCKWASHER (.375) PULLEY BOLT 62 23 35048 LOCKWASHER (.375) PULLEY BOLT 66 23
35048 LOCKWASHER (.375) PULLEY BOLT 66 23 35048 LOCKWASHER (.375) 76 7
35048 LOCKWASHER (.375) MOUNTING BRACKET 84 3 35048 LOCKWASHER (.375) MOUNTING BRACKET 84 6
SCREW STUD
35048 LOCKWASHER (.375) BRACKET SCREW 86 3 35048 LOCKWASHER (.375) 86 9
35312 PIN Dowel (1/4 In. Diameter) 58 17 35312 PIN Dowel (1/4 In. Diameter) 60 5
35329 ARM KIT Rocker 56 14 35331 BALL Rocker Arm 56 15
35332 WASHER PULLEY AND HARMONIC BALANCER 62 21 35332 WASHER PULLEY AND HARMONIC BALANCER 66 21
BOLT BOLT
35339 SCREW (.312-18 x .750) 58 15 35354 SCREEN ASSEMBLY OIL PUMP 70 3
35366 SCREW FUEL PUMP MOUNTING PLATE 30 8 35366 SCREW COVER 64 28
35366 SCREW COVER 68 28 35462 WASHER (.2656 x .625 x .0625) Stainless Steel 72 10
SHIFT CABLE STUD
35462 WASHER (.2656 x .625 x .0625) Stainless Steel 74 10 35465 PIN Dowel (.312) 58 4
SHIFT CABLE STUD
35765A1 SCREW AND LOCKWASHER (.312-18 x .625) 4 5 35786 SCREW (.375-24 x 1.00) PULLEY 62 22
35830 CLAMP HOSE ATTACHING 80 18 35830 CLAMP HOSE ATTACHING 82 14
35870 SCREW (2") 76 4 36183 RETAINER OIL PUMP SHAFT 70 5

PARTS MANUAL
PAGE 91
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
36184 SHAFT OIL PUMP TO DISTRIBUTOR 70 4 36305 ELBOW (90 Degrees) EXHAUST MANIFOLD 46 7
36382 FITTING (.250-18 x .62) Brass PIPE - EXHAUST 46 10 37293 SENDER ASSEMBLY Oil Pressure (DUAL) 22 10
ELBOW
37493 NUT (.375-24) 60 15 37612 SCREW (.375-16 x 1.250) ALTERNATOR 4 24
BRACKET
37612 SCREW (.375-16 x 1.250) ALTERNATOR/PUMP 6 32 37612 SCREW (.375-16 x 1.250) MOUNTING BRACKET 22 19A
BRACKET
37612 SCREW (.375-16 x 1.250) 76 4 37619T V BELT 80 13
37619T V BELT POWER STEERING PUMP (52") 82 9 37682 FITTING Elbow (45 Degree) 58 9
38525 STUD THROTTLE CABLE 32 25 38525 STUD THROTTLE CABLE 40 22
38559 SWITCH 88 5 39107 LOCKWASHER (.312-24) FUEL PUMP SCREW 30 5
39107 LOCKWASHER (.312-24) WATER PUMP PULLEY 62 15 39107 LOCKWASHER (.312-24) WATER PUMP PULLEY 66 15
SCREW SCREW
39131 LOCKWASHER (.437) 60 8 39131 LOCKWASHER (.437) PULLEY AND HARMONIC 62 20
BALANCER BOLT
39131 LOCKWASHER (.437) 66 20 39670A28 SWITCH ASSEMBLY CUT-OUT 72 18
39670A28 SWITCH ASSEMBLY CUT-OUT 74 18 40001188 SCREW (M10 x 20) PUMP TO BRACKET 80 7
40001188 SCREW (M10 x 20) PUMP MOUNTING BRACE 82 7 40001192 SCREW (M10 x 25) PUMP BRACE 80 6
400211 NUT (M5) Stainless Steel SOLENOID SWITCH 4 8 400248 LOCKWASHER (M10) 80 8
TERMINAL
400248 LOCKWASHER (M10) BRACE SCREW 82 8 41012 STUD ENGINE MOUNTING 84 11
410921 GAUGE OIL LEVEL (DIPSTICK) 70 15 41141A2 PUMP ASSEMBLY Fuel 30 1
41150 WASHER SUPPORT 84 12 41170T BRACKET MOUNTING 22 15
41329A3 BRACKET THROTTLE CABLE 40 19 41408 SCREW (#10-32 x 1.50) BRACKET 26 28
41408 SCREW (#10-32 x 1.50) CLAMPING 48 28 41408 SCREW (#10-32 x 1.50) CLAMPING 52 25
41471 LOCKWASHER (.375) EXHAUST ELBOW SCREW 78 9 41642A3 HOSE FLUID COOLER (3/4" I.D.) 48 19
41642A3 HOSE FLUID COOLER (3/4" I.D.) 52 22 41812 GASKET THERMOSTAT COVER 48 8
41813 GASKET EXHAUST ELBOW 46 8 41815 FILTER Oil 64 30
41815 FILTER Oil 68 30 41877 STUD (M10) POWER STEERING PUMP 80 2
41877 STUD (M10) POWER STEERING PUMP 82 1A 41940 HOSE THERMOSTAT COVER TO EXH. 48 16
MANIFOLD (STARBOARD)
42453 BRACKET LIFTING 62 4 42453 BRACKET LIFTING 66 4
42454 PLATE FUEL PUMP MOUNTING 30 6 42457 GASKET FUEL PUMP MOUNTING PLATE 30 7
42554 NIPPLE OIL PRESSURE SENDER 22 14 42697 BACKING PLATE CRANKSHAFT PULLEY 64 31
42745 BRACKET LIFTING 62 4 42745 BRACKET LIFTING 66 4
42752 MANIFOLD Intake 62 1 42752 MANIFOLD Intake 66 1
42753 GUARD INTAKE MANIFOLD 62 7 42753 GUARD INTAKE MANIFOLD 66 7
42768 NUT 20 1 42769 LOCKWASHER 20 2
42770 PULLEY 20 3 42771 FAN 20 4
42772 SPACER 20 5 42773 THRU BOLT 20 7
42774 BRACKET FRONT 20 6 42775 ROTOR (INCLUDES BEARINGS) 20 8
42776 STATOR 20 9 42777 BRACKET REAR 20 10
42778 HEAT SINK (+) 20 11 42779 HEAT SINK (-) 20 12
42780 CONDENSER ASSEMBLY 20 13 42781 BEARING KIT 20 16
42782 HARDWARE KIT EXTERNAL 20 15 42783 HARDWARE KIT INTERNAL 20 14
42784 HOLDER KIT (INCLUDES SPRING & BRUSHES) 20 17 42785 REGULATOR KIT 20 18
42796 VALVE Oil Filter Bypass 58 8 43276 ELBOW (90 Degree) FUEL PUMP 30 11
43749 SCREW (.375-16 x 5.750) MANIFOLD 46 13 44196T1 FLAME ARRESTOR 32 6
44266T1 PIPE Exhaust 78 7 44348 TUBE EXHAUST 78 1
44354A3 ELBOW ASSEMBLY Exhaust (7 DEGREES - 46 9 44364A1 BRACKET ASSEMBLY MOUNTING - ENGINE 84 1
4" O.D.) (FRONT)
45076 NUT (#10-32) Brass TEMPERATURE SWITCH 88 3 45076 NUT (#10-32) Brass PRESSURE SWITCH 88 6
TERMINAL
45218 SCREW (#10-32 x .380) INSULATOR 24 28 45353 SPACER PUMP SCREW 80 12
45599 SPRING ACTUATING LEVER 72 4 45599 SPRING ACTUATING LEVER 74 4
45862 SCREW (#10-32 x .875) CIRCUIT BREAKER 22 27 45915 TERMINAL BLOCK 24 38
46132 WASHER BRACKET SCREW 6 33 46132 WASHER MOUNTING BRACKET SCREW 84 3
46132 WASHER BRACKET TO SCREW 86 5 46438 NUT (#10-32) INSULATOR SCREW 24 30
46438 NUT (#10-32) TERMINAL BLOCK SCREW 24 41 46857 STUD (5/16 x 1-7/8) CARBURETOR 40 18
46932 ELBOW OIL PRESSURE SENDER 22 13 47277 SCREW (.312-24 x .750) PULLEY TO WATER 62 14
PUMP
47277 SCREW (.312-24 x .750) PULLEY TO WATER 66 14 47441A1 COVER THERMOSTAT 48 9
PUMP
47508 SLEEVE THERMOSTAT 48 7 47510 GASKET THERMOSTAT 48 6
47511 SLEEVE THERMOSTAT HOUSING 48 2 47617 PIN DRIVE GEAR 26 14

PARTS MANUAL
PAGE 92
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
47688 SCREW (.375-16 x 2.750) 62 12 47688 SCREW (.375-16 x 2.750) 66 12
47715 CLIP HOSE ATTACHING 48 17 47715 CLIP HOSE ATTACHING 52 20
47910 SCREW (1/4-28 x 5/8) STARTER SOLENOID 24 33 47957 CONNECTOR VENT HOSE (STRAIGHT) 32 11
(5/8")
48120A1 V BELT (46 Inch) (46") 66 18 48130 SCREW (.375-16 x 4.500) THERMOSTAT 48 10
HOUSING
48308 SCREW (.375-24 x 3.750) ALTERNATOR 6 26 48336 PLUG Water Pump 62 11
48336 PLUG Water Pump 66 11 48340 PLUG (.250-18 x .41) 58 7
48347 SPRING VALVE (INLET AND EXHAUST) 56 9 48348 CAP INLET VALVE 56 11
48424 SCREW (.375-16 x 1.620) MOUNTING BRACKET 86 4 48556 BUSHING Reducer (.250 To .125) (NEW DESIGN) 58 -
48952 SWITCH ASSEMBLY WATER TEMPATURE 88 1 49076 VALVE EXHAUST 56 6
49213A1 BELT (44 Inch) ALTERNATOR DRIVE (44") 62 24 49213A1 BELT (44 Inch) (44") 66 18
49668 SCREW (.250-20 x .750) MOUNTING BRACKET 22 5 49734A1 SENDER ASSEMBLY Water Temperature (DUAL) 22 7
49845 SCREW (.437-20 x 1.00) 60 7 49955 GASKET DRAIN SCREW 70 9
49956 SCREW Drain OIL PAN DRAIN 70 10 52095 SPACER ALTERNATOR BRACE SCREW 4 21
52185 CLAMP DISTRIBUTOR TO INTAKE MANIFOLD 26 16 52188 GROMMET ROCKER COVER 32 12
52188 GROMMET ROCKER COVER 40 11 52200 SCREW (1.625 In.) WATER PUMP TO CYLINDER 62 12
BLOCK (1-1/2")
52200 SCREW (1.625 In.) WATER PUMP TO CYLINDER 66 12 524572 GASKET CARBURETOR TO INTAKE MANIFOLD 40 25
BLOCK (1-1/2")
524572 GASKET 44 - 5251914 HOSE (53.00 Inches Bulk) PUMP TO OIL COOLER 80 17
5251914 HOSE (53.00 Inches Bulk) PUMP TO OIL COOLER 82 13 530451 GASKET THERMOSTAT HOUSING 48 4
530451 GASKET THERMOSTAT HOUSING 52 8 53101 CLAMP VENT HOSE 32 10
53101 CLAMP VENT HOSE 40 9 53728 SCREW (.375-16 x 4.75) EXHAUST MANIFOLD 46 5
53833 BOLT (.375-24 x 2.00) PULLEY 66 22 54090 ELBOW CARBURETOR 32 18
54676 RETAINER Two Wire HIGH TENSION LEADS 26 23 54797 KEY VALVE STEM 56 13
56328A1 BRACKET FLUID COOLER (SHORT) 48 23 56681 WASHER (.203 x .500 x .032) CIRCUIT BREAKER 24 29
SCREW
56681 WASHER (.203 x .500 x .032) THROTTLE CABLE 32 30 56681 WASHER (.203 x .500 x .032) THROTTLE CABLE 40 30
SCREW SCREW
56720 WASHER (.330 x .750 x .060) Stainless Steel 72 8 56720 WASHER (.330 x .750 x .060) Stainless Steel 74 8
SHIFT BRACKET STUD SHIFT BRACKET STUD
56743 SCREW (.375-24 x 3.125) ALTERNATOR 6 34 56826 STUD (1.5 In.) MOUNTING BRACKET 22 19
57369 SPACER MOUNTING BRACKET STUD 22 23 57369 SPACER MOUNTING STUD 84 14
5790811 SLEEVE (10.00 Inches Bulk) ALTERNATOR 4 22 57938 BUSHING THROTTLE CABLE SCREW 34 31
LEADS
57938 BUSHING THROTTLE CABLE SCREW 40 28 58640 SCREW (.375-16 x 1.25) EXHAUST ELBOW 78 8
59137 THERMOSTAT (140 Degrees) (143 DEGREES) 48 5 59137 THERMOSTAT (140 Degrees) (143 DEGREES) 52 9
59571 SPARK PLUG 26 22 59989 CLIP AUTOMATIC CHOKE ROD 42 40
59994 SCREW (5/8) AUTOMATIC CHOKE 42 38 60300 SCREW (.250-28 x .750) FLUID COOLER 48 25
THERMOSTAT BRACKET
60410 SCREW (.375-16 x 4.250) THERMOSTAT 52 13 61112 ROD CHOKE 42 39
HOUSING
62568 SCREW (#10-16 x .375) TERMINAL BLOCK 24 39 62826A6 CABLE ASSEMBLY Ground (13.00 Inches) Black 76 13
LEADS FLYWHEEL HOUSING STUD
63341 TEE NUT SHIFT CABLE STUD 72 13 63341 TEE NUT 74 13
63709A1 BOOT/TERMINAL KIT SPARK PLUG 26 21 638203 BRACKET FLUID COOLER (LONG) 48 24
64015 NUT (.250-20) ALTERNATOR TERMINAL 4 14 64066 STUD (.375-16 x 2.750) Special 76 5
64066 STUD (.375-16 x 2.750) Special MOUNTING 84 4 64066 STUD (.375-16 x 2.750) Special MOUNTING 86 6
BRACKET TO ENGINE BRACKET
65970 BRACKET IGNITION COIL 26 27 65970 BRACKET FLUID COOLER 48 27
65970 BRACKET FLUID COOLER 52 24 66198 COVER AUTOMATIC CHOKE 42 37
66686 SCREW (#10-32 x 1.00) SENSOR 26 12 66986 TERMINAL BLOCK 72 20
66986 TERMINAL BLOCK 74 20 68101 SCREW (.375-16 x 1.375) MOUNTING BRACKET 86 2
68102 LOCKWASHER (.750) MOUNTING BRACKET 84 10 68102 LOCKWASHER (.750) 86 14
68219 NUT (#10-32) Stainless Steel 22 9 68219 NUT (#10-32) Stainless Steel 22 12
68219 NUT (#10-32) Stainless Steel CIRCUIT BREAKER 22 26 68219 NUT (#10-32) Stainless Steel DISTRIBUTOR 26 19
TERMINAL TERMINAL
68219 NUT (#10-32) Stainless Steel IGNITION COIL 26 31 68402 PIN (.250 x 1.13) SHIFT LEVER 72 16
TERMINAL
68614 WASHER BEARING PLATE 8 9 68878A6 HORN ASSEMBLY Buzzer Alarm 88 9
69013 SCREW (#10-16 x .880) HORN ATTACHING 88 10 7000 COVER ASSEMBLY FRONT 14 7
7003 HOUSING REAR 14 22 7004 FAN DRIVE END FRAME 14 4
7004 FAN 18 4 7005 BEARING Ball DRIVE END 14 8
7005 BEARING Ball 18 7 7006 RING DRIVE END BALL BEARING 14 9
7007 RETAINER ROTOR SHAFT BEARING 14 21 7007 RETAINER 18 13

PARTS MANUAL
PAGE 93
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
7008 DIODE TRIO 14 35 7009 DIODE NEGATIVE 14 11
7010 HEAT SINK POSITIVE 14 12 7011 HOLDER ASSEMBLY Brush 14 33
7012 SPACER FAN TO DRIVE END FRAME 14 5 70125A1 COVER Choke 32 14
7013 GASKET VOLTAGE REGULATOR 16 37 7014 SLIP RING 14 17
7014 SLIP RING 18 11 701431 GASKET CARBURETOR TO INTAKE MANIFOLD 32 28
7015 SCREW VOLTAGE REGULATOR ATTACHING 16 39 7018 SLEEVE INSULATOR 14 14
7019 SPACER DIODE TRIO 14 36 7020 SLEEVE INSULATOR 14 13
7021 NUT CONDENSOR TERMINAL ATTACHING 14 32 7021 NUT 18 21
7022 WASHER CONDENSOR TERMINAL STUD 14 30 7022 WASHER 18 24
7023 INSULATOR REGULATOR TERMINAL STUD 14 24 70236 STUD (.312 x 1.500) CARBURETOR 32 21
70237 STUD (.312-18/.312-24 x 2.620) CARBURETOR 32 21 7024 WASHER CONDENSOR TERMINAL STUD 14 25
7025 NUT TERMINAL STUD 14 26 7026 NUT TERMINAL ATTACHING 14 29
7027 NUT FAN AND PULLEY TO ROTOR 14 1 7027 NUT 18 1
7028 NUT THRU BOLT ATTACHING 14 6 7029 SCREW (5/8 In.) ROTOR SHAFT (5/8") 14 20
7030 SCREW (1/2 In.) BRUSH HOLDER (1/2") 14 34 7032 LOCKWASHER TERMINAL STUD 14 28
7033 LOCKWASHER FAN AND PULLEY NUT 14 2 7033 LOCKWASHER 18 2
7034 KEY ROTOR 14 15 7034 KEY 18 9
7035 CONDENSER 14 23 7036 REGULATOR Voltage 16 38
71693 ARMATURE 8 11 71694 BUSHING BEARING PLATE 8 8
71698 LEVER SHIFT 10 26 72008 NUT (.250-20) BATTERY TERMINAL 4 6
72057 SPACER (1.00 Outside Diameter x .125 x Thick) 80 9 7206 WASHER ROTOR SCREW 14 18
PUMP SCREW
7207 LOCKWASHER ROTOR SCREW 14 19 7208 WASHER TERMINAL STUD 14 27
72202 SCREW (#10-32 x 1.25) SENSOR 26 12 72607 SCREW (.250-20 x .375) OIL PAN 70 13
72625 CHOKE AUTOMATIC - CARBURETOR 42 36 72626 BOLT (2 In.) PULLEY AND HARMONIC 62 19
BALANCER (2")
72640 PLUG Expansion 58 5 72821 RETAINER WIRE 26 35
73287 SCREW (#10-32 x .380) TERMINAL BLOCK 72 22 73287 SCREW (#10-32 x .380) TERMINAL BLOCK 74 22
7381563 HOSE (34.00 Inches Bulk) PLASTIC - FUEL PUMP 30 10 73873A1 PULLEY POWER STEERING PUMP 80 4
TO CARBURETOR
73873A1 PULLEY POWER STEERING PUMP 82 3 74822 SCREW (.312-18 x 3.500) CARBURETOR 40 17
75435A1 POINTER 64 32 75435A1 POINTER 68 32
75533 SPRING 52 4 75664 COIL ASSEMBLY 8 15
75665 ARMATURE 8 11 75666 HOUSING DRIVE END 8 1
75983 PLUG VACUUM HOLE 62 3 75983 PLUG VACUUM HOLE 66 3
76596 SCREW (.250-20 x 1.250) AMPLIFIER PLATE 24 47 76630 SCREW (.250-20 x 1.00) AMPLIFIER 24 43
77456A2 BRACKET THROTTLE CABLE 32 24 7803A4 COIL IGNITION 26 26
78945 J CLAMP Harness Support-FLYWHEEL HOUSING 76 9 78945 J CLAMP Harness Support 86 7
STUD
79205 DRIVE ASSEMBLY CLUTCH 8 6 79208 GROMMET FIELD COIL - FIELD FRAME 8 14
79211 FRAME COMMUTATOR END - LOWER 8 17 79212 COIL ASSEMBLY 8 15
79396 PLATE BEARING 8 7 79695 BOOT Insulator - Black STARTER TERMINAL 4 18
79989 NUT (#10-24) Stainless Steel ALTERNATOR 4 12 801797 BEARING (SET) 58 6
TERMINAL
804844002 CARBURETOR REPAIR KIT For Pump 9655 36 - 811858 BEARING 60 16
811859 BEARING 60 16 812428A3 STARTER MOTOR ASSEMBLY 4 1
812428A3 STARTER MOTOR ASSEMBLY 12 1 812600A2 COVER ASSEMBLY 76 10
812776A1 DECAL SET COVER 32 5 812776A2 DECAL SET COVER 40 4
813642 SCREW 4 2 813720A11 SPARK PLUG WIRE KIT 26 20
8137761 GEAR DRIVE 26 13 813961 HOUSING Front FRONT 18 6
813962 ROTOR 18 10 813963 STATOR 18 12
813964 HOUSING Rear REAR 18 14 813965 DIODE FIELD 18 17
813966 DIODE BRIDGE 18 16 813967 STRAP (D+) 18 34
813968 BRUSH ASSEMBLY 18 33 813969 SPACER 18 5
813970 GASKET 18 35 813971 COVER 18 22
813972 CAPACITOR 18 25 813973 STRAP 18 20
813974 REGULATOR Voltage 18 29 813975 THRU BOLT 18 15
813976 NUT 18 19 813977 NUT 18 31
813978 SCREW 18 8 813979 SCREW 18 27
813980 SCREW 18 32 813981 SCREW 18 18
813982 SCREW 18 26 813983 SCREW 18 28
813984 WASHER 18 23 813985 WASHER 18 30
813995A1 GUIDE ASSEMBLY Spring 74 24 814001 PIN Clevis - SHIFT LEVER 74 16

PARTS MANUAL
PAGE 94
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
814002 STUD SHIFT CABLE 74 2 814003 SPACER SHIFT CABLE STUD 74 9
814464 FRAME 12 2 814465 BEARING Ball 12 3
814466 HOLDER Brush 12 4 814467 SPRING 12 5
814468 SCREW 12 18 814469 ARMATURE 12 6
814470 SHIELD 12 7 814471 GEAR AND BEARING 12 8
814472 SHAFT/GEAR ASSEMBLY 12 10 814473 DRIVE 12 11
814474 COLLAR 12 14 814475 HOUSING Drive Includes starter switch, plunger, 12 15
return spring and shift lever
814476 BUSHING 12 16 814477 THRU BOLT 12 19
814479 BEARING Roller 12 9 814504 ROCKER COVER 56 1
816295T V BELT 80 13 816460 GASKET CYLINDER HEAD 56 19
816565 PLUG Cup (.468) 58 3 818465 BEARING SET 5 Pair 60 3/4
818466 BEARING SET 5 Pair 60 3/4 818467 BEARING SET 5 Pair 60 3/4
818468 BEARING SET 5 Pair 60 3/4 818485 KEY 60 18
8327 GASKET INLET FUEL NUT 44 14 85013 BRACE ALTERNATOR ADJUSTING 4 15
8535 REPAIR KIT Carburetor 44 12 8540 THROTTLE BODY KIT 44 3
8541 LINK/LEVER KIT Choke 44 4 8546 FLOAT KIT 44 9
8548 NEEDLE/SEAT KIT 44 11 8557 SCREW KIT AIR HORN/THROTTLE BODY 44 15
85785A2 ARRESTOR ASSEMBLY Flame CARBURETOR 40 5 85803 VALVE EXHAUST 56 6
86045 TIMER TEMPERATURE BUZZER 88 8 86047A11 HOUSING KIT 88 7
86047A16 HOUSING KIT 88 7 86271A1 FLAME ARRESTOR CARBURETOR 32 3
8635 ROTOR ASSEMBLY 14 16 8636 STATOR ASSEMBLY 14 10
8637 PULLEY DRIVE END FRAME 14 3 8637 PULLEY 18 3
8638 THRU BOLT 14 31 86400 WASHER SEALING 32 7
86400 WASHER SEALING 40 6 87108 HOSE Molded THERMOSTAT HOUSING TO 48 29
WATER PUMP
87108 HOSE Molded THERMOSTAT HOUSING TO 52 26 87115A1 BRACKET ALTERNATOR/PUMP 4 23
WATER PUMP
87268 CLAMP HOSE ATTACHING 48 30 87268 CLAMP HOSE ATTACHING 52 27
87290A4 HOUSING ASSEMBLY 48 1 8767 FILTER KIT Fuel 44 8
88794 HOSE THERMOSTAT HOUSING TO FLUID 48 18 8957 PISTON KIT 44 6
COOLER
89879 O-RING (.301 x .064) PRESSURE HOSES END 80 15 89879 O-RING (.301 x .064) PRESSURE HOSE END 82 11
90081T1 PULLEY HARMONIC BALANCER 66 17 90096A1 STUD ASSEMBLY (#10-32 x Special) 26 34
9030 PIN FLOAT 36 17 9031 FLOAT 36 16
9032 SPRING FUEL STRAINER 36 5 9033 STRAINER 36 4
9034 CONNECTOR INLET 36 6 9035 LEVER ACCELERATOR PUMP 36 9
9036 ARM ACCELERATOR PUMP 36 13 9037 ARM Choke 36 3
9038 PLATE Baffle 36 15 9039 WASHER PUMP LEVER 36 10
9040 WASHER PUMP LEVER 36 11 9041 ROD Pump 36 8
9042 ROD Choke 36 7 9044 PACKING SET 36 31
9045 SCREW KIT 36 30 9046 PUMP KIT 36 12
9048 CAM FAST IDLE 36 22 9049 SHAFT FAST IDLE CAM 36 23
90494 HOSE PRESSURE (FITTINGS ON BOTH ENDS) 80 14 90494 HOSE PRESSURE (FITTINGS ON BOTH ENDS) 82 10
90496A5 PUMP ASSEMBLY POWER STEERING 82 1 90517 NUT (M10) MOUNTING STUD 80 11
90517 NUT (M10) MOUNTING STUD 82 5 9052 SCREW IDLE ADJUSTING 36 25
9053 SPRING IDLE ADJUSTING SCREW 36 26 9054 SPRING THROTTLE ADJUSTING SCREW 36 28
9058 JET Main 36 18 9060 SCREW THROTTLE ADJUSTING 36 27
9061 GASKET SET 36 29 90747A15 DISTRIBUTOR ASSEMBLY 26 1
90806 SENDER 22 10 90841A1 PULLEY (1 GROOVE) 62 18
90926 SCREW (#10-32 x .810) DISTRIBUTOR CAP 26 3 91019A3 SENSOR ASSEMBLY 26 11
9111 AIR HORN KIT 44 1 9112 FLOAT BOWL KIT 44 2
9113 PRIMARY VACUUM KIT 44 5 91842 STUD FLAME ARRESTOR 40 14
92152 SPACER (.27 x .75 x .38) AMPLIFIER SCREW 24 45 92497A3 ALTERNATOR ASSEMBLY (55 Ampere) (55 AMP) 4 9
92497A3 ALTERNATOR ASSEMBLY (55 Ampere) (55 AMP) 14 - 92497A3 ALTERNATOR ASSEMBLY (55 Ampere) (55 AMP) 18 -
92499 FITTING (45 Degrees) EXHAUST MANIFOLD 46 7 92499 FITTING (45 Degrees) EXHAUST ELBOW (45 46 12
DEGREES)
92850 CLAMP BRACKET SCREW 22 18 92850 CLAMP 76 9
92850 CLAMP WIRING HARNESS 84 5 9331512 HOSE (11-1/4") 32 9
9331512 HOSE (11-1/4") 40 8 93320A3 RISER KIT Exhaust Elbow (3 In.) 46 -
93322A3 RISER KIT Exhaust Elbow (6 In.) (6")(Exhaust 46 - 9354A2 CARBURETOR ASSEMBLY (ROCHESTER) 40 12
Elbow Extension)
9354A2 CARBURETOR ASSEMBLY 44 - 9407 SEAT KIT Inlet 36 14

PARTS MANUAL
PAGE 95
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
9427 CYLINDER HEAD 56 17 9429 CONNECTING ROD ASSEMBLY 60 13
94330 NUT (.250-20) Brass 24 37 9435 JET Power 36 19
9436 VENTURI 36 20 9437 OVERHAUL KIT For Pump 9046 36 -
9438 METERING JET AND ROD KIT 44 7 94435 BOLT (.375-16 x 4.600) 4 2
9517 CRANKSHAFT 60 17 9518 FLYWHEEL 60 6
9565A1 CARBURETOR ASSEMBLY (MERCARB) 32 13 9565A1 CARBURETOR ASSEMBLY 36 -
95805 CAP POWER STEERING PUMP 80 3 95805 CAP POWER STEERING PUMP 82 2
96054 SOLENOID ASSEMBLY Starter 24 32 96112 STUD (.250-28 x 2.00) 40 32
96112 STUD (.250-28 x 2.00) 72 12 96112 STUD (.250-28 x 2.00) 74 12
96113 SCREW (#10-32 x .880) Stainless Steel TERMINAL 72 21 96113 SCREW (#10-32 x .880) Stainless Steel TERMINAL 74 21
BLOCK BLOCK
96274 GASKET 76 11 96457 WASHER Phenolic (.27 x .81 x .062) 4 11
ALTERNATOR TERMINAL
9655 PUMP KIT Accelerator 36 12 9658 E-RING 36 32
9669 PUMP KIT 44 10 96819T INSULATOR CIRCUIT BREAKER 24 31
9686 PISTON ASSEMBLY 60 1 9687 PISTON ASSEMBLY 60 1
9690 CYLINDER BLOCK 58 1 9691 CAMSHAFT 58 11
97012 STUD FLAME ARRESTOR 32 19 9723 GASKET KIT 44 13
97257A1 SENDER ASSEMBLY Water Temperature (3/8-18) 22 7 97258A1 SENDER ASSEMBLY (1/2-14) 22 7
97282 CONNECTOR CARBURETOR 40 13 97335 SEAL Oil - COVER 62 26
97335 SEAL Oil - COVER 68 26 97661 VALVE Intake-Standard INLET 56 7
97662 VALVE INLET 56 7 97664 SEAL VALVE 56 8
97850 ELBOW 90 Degree Breather - VENT HOSE 32 11 97850 ELBOW 90 Degree Breather - VENT HOSE TO 40 10
ROCKER COVER
982421 GASKET DISTRIBUTOR CAP 26 4 98253 SCREW (.250-20 x .500) CLIP TO CYLINDER 70 17
BLOCK
98260 SCREW (.375-16 x .620) MOUNTING BRACKET 22 16 98260 SCREW (.375-16 x .620) IGNITION COIL 26 32
98261 SCREW (.375-16 x .750) ALTERNATOR BRACE 4 16 98323A6 BASE ASSEMBLY ENGINE MOUNT 84 8
98475 BALL Nylon 52 5 98477A2 VALVE ASSEMBLY 48 12
98493A2 BRACKET MOUNTING 22 4 98509 SCREW THROTTLE CABLE TO CARBURETOR 32 29
98509 SCREW THROTTLE CABLE (1-1/8") 40 26 98644A1 BRACE PUMP MOUNTING 82 6
98798 STUD SHIFT CABLE 72 2 98820 SPACER SHIFT CABLE STUD 72 9
9884339 HOSE ASSEMBLY (72.00 Inches Bulk) RETURN 80 16 9884339 HOSE ASSEMBLY (72.00 Inches Bulk) RETURN 82 12
(FITTINGS ON ONE END) (FITTINGS ON ONE END)
98880 SPRING SHIFT CABLE STUD 72 7 98880 SPRING SHIFT CABLE STUD 74 7
99237A10 BRACKET ASSEMBLY 72 1 99237A10 BRACKET ASSEMBLY 74 1
99297A2 MOUNT Rubber FLYWHEEL HOUSING 76 2 99322 SPACER RUBBER MOUNT - FLYWHEEL 76 3
HOUSING
99356A2 COOLER ASSEMBLY POWER STEERING FLUID 48 21 99356A2 COOLER ASSEMBLY POWER STEERING FLUID 52 23
99510A11 HARNESS ASSEMBLY 22 1 99746A8 MANIFOLD ASSEMBLY Exhaust 46 1
99755A2 LINE ASSEMBLY Fuel FUEL PUMP TO 30 12 99757 GASKET EXHAUST MANIFOLD TO CYLINDER 46 4
CARBURETOR HEAD
N.S.S. Not Sold Separate SCREW, BEARING PLATE 8 10 N.S.S. Not Sold Separate SCREW, BEARING PLATE 8 10
(DELCO REMY #1972786) (DELCO REMY #1984000)
N.S.S. Not Sold Separate SHOE, POLE - FIELD COIL 8 12 N.S.S. Not Sold Separate SHOE, POLE - FIELD COIL 8 12
(DELCO REMY #1931129) (DELCO REMY #810601)
N.S.S. Not Sold Separate SCREW, POLE SHOE TO 8 13 N.S.S. Not Sold Separate BOLT, THRU (DELCO REMY 8 18
FIELD COIL (DELCO REMY #1968396) #1941111)
N.S.S. Not Sold Separate BOLT, THRU (DELCO REMY 8 18 N.S.S. Not Sold Separate HOLDER, INSULATED 8 19
#1939970) (DELCO REMY #800091)
N.S.S. Not Sold Separate SCREW, BRUSH LEAD 8 22 N.S.S. Not Sold Separate SCREW, BRUSH LEAD 10 22
(DELCO REMY #1967747) (DELCO REMY #443527)
N.S.S. Not Sold Separate PIN, DOWEL - FIELD FRAME 10 25 N.S.S. Not Sold Separate STUD, SHIFT LEVER (DELCO 10 27
(DELCO REMY #1985696) REMY #1945804)
N.S.S. Not Sold Separate RETAINING RING (DELCO 10 28 N.S.S. Not Sold Separate PIN, PLUNGER TO SHIFT 10 30
REMY #11505767) LEVER (DELCO REMY #1987049)
N.S.S. Not Sold Separate SPRING, PLUNGER RETURN 10 31 N.S.S. Not Sold Separate SCREW, SOLENOID SWITCH 10 32
(DELCO REMY #1978281) (DELCO REMY #9413260)
N.S.S. Not Sold Separate Nut 12 17 N.S.S. Not Sold Separate Air Horn Assembly 36 1
N.S.S. Not Sold Separate Choke Housing Assembly 36 2 N.S.S. Not Sold Separate BODY, CARBURETOR 36 21
N.S.S. Not Sold Separate Flange Assembly 36 24 N.S.S. Not Sold Separate STUD, GUARD TO INTAKE 62 6
MANIFOLD (GM #3959544)
N.S.S. Not Sold Separate STUD, WATER PUMP TO 62 12 N.S.S. Not Sold Separate stud, GUARD TO INTAKE 66 6
CYLINDER BLOCK (GM #3759755) MANIFOLD (GM #3959544)
N.S.S. Not Sold Separate STUD, WTAER PUMP TO 66 12
CYLINDER BLOCK (GM #3759755)

PARTS MANUAL
PAGE 96

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