FLARE GAS RECOVERY

IN
OIL FIELDS

PFS Results
 Project Definition

• Associated Gas
• Currently Flared
• Flare Gas Sources: from Oil
Fields near Masjed Soleyman
/
• Main!Project Objective:
Recovery of Flare Gas, LPG
and Condensate
• project Duration
• 2 years for Construction
• 8 years for Operation
 MOU for FGR

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Flare Gas Recover
Experiences
• FGR Capacity: 28 MMSCFD
• Gas injection for EOR
• Scope of work
• Endorsement
• Rebid modifications
• Conceptual Design
• PDP and Basic Engineering
• Flare gas recovery for EOR and Pipeline Transfer
• TBE and Procurement Engineering
 Project: Flare Gas Recovery in
Petrochemical co.
FGR for unit #500 and #1000
Feasibility study

Feasibility study
Process Simulation and Analysis 1 , I 2 I , I 4
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 Project: Flare Gas Recovery and Reduction in
Source at Refinery

Feasibility study
Site evaluation and Analysis
Alter 1atives for Reduction in Sources

scope of work =

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• Conceptual Design
• BID documents
 Project: MOP Study for Oil Field -Surface
Facilities design, Including FGR for EOR (Gas
Lift)
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Project: In-House Software Design and
Development for Gas Separation

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of Flare Gas in Oil Fields
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Project: Gas Sweetening by
Membrane Package
Feasibility study
FEED Package

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Soape of work
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FEED Package
Project: Solutions for H 2S Increase
in Gas Refinery Feed and FGR
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Feasibility study
Engineering
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Relocation of an Amin Treatment
Package for Sweetening
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Scope of work
• Data Gathering and Analysis
• Process Simulation
• Feasibility study
• Conceptual Design
• EngineeringPackage for Relocation of
an existing Amin Treatment Package
for Sweetening in Parsian Refinery.
Project: The Revamping and Technology
Development Flare Gas

Revamping and Technology

Development for FGR Feasibility
study in BIPC - CA Plant
Engineering

Scope of work
• Data Gathering and Analysis
• Process Simulation
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• Conceptual Design
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 Other FGR Experince

• BIPC Gas Sweetening and Sour Flare Gas Recovery in

Aromatic plant by Caustic Wash and Refrigeration.

• C nsultant of for FGR in 8 oil Fields.

 Flare Gas Sources

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:t,,IIS Flare G as (lv.lMSCFD) """-
4.5
9.3
9., 9
-ICU
34.8
-
2.8
0
7
4.4
0.9
Zilaee - Zilaee Se 40
Total 124
 Haft-shahidan Flare Gas

• •

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•
•
Haft-shahidan Flare Gas
Economic Potential

Fee<l contentma�-s%

AO'
� ,o fuert Gas
(N2,C02,H2S,
\Vater)
lo/o
 "HaftShahidan" Production Unit- Flare Gas Recovery
Unit (Sweet Train)

-----------------------------------------------
Existin�
a Haft 1� Dehydnmn
Reception Compn,sri,n &S\veelrDing
Shahidan Metering Facilities
Pi·oduction Plants Unit Unit

/ 2"'
Compnssion
Unit
E:q,ort :,rd Coiq,resrum
Sale Gas Unit

NGL NGL
Fractio1rn.tion Enraction

LPG I Condensate
Storage & Loading

----------------------------------------------�
 Flare Gas Plant Economics
{First Train Scenario)
t.1$/year
Total feed cost (M$/year) 4.3
Other operating cost ( power
con�'lunption, utilities, personnel) 4.1
Total Operating Cost (IvI$/y) 8.4
Recovered Product Price(I\11$/y) 19.7
Profit (!VI$) 11.3
Capital Cost (IvI$)
1vestor Share
23 mil $ + 270 billion Rials(13 mil $)
IRR -&2 °/o
NPV(5°/o) 60.5 inil $
 ���toj 4.ol.i,!

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Time Table
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Month Description

0 KOM • Start 1
1 Planning & Management 2
3 Basic Engineering 3
5 Detail Engineering & MR 4
12 TSE 5
12 Equipment Fabrication 6

3 Geothenical assessment and Grounding 7

6 Construction 8
9 Erection and Structure 9
2 Test & Pre-Commissioning 10
1 Start-up 11
98 Operation 12

'
1 monthly Overhaul 13

--
 Proposal

• lnvestn1ent for EPC of Project (40 mil$)

• Guarantee for Flare Gas Feed Purchase

• Pay tk period: 3 years (less tllan 2 years after start-up)

• 60 °0 of Share for Investor
 GHG Reduction
Opportunities for Carbon Credit Issue

• Opportunities for Carbon Credit Issue :

More than 25 million Euro/year

/
Elni\'Sion / year
Green House Gas
(l\llil Ton I yeai�

1.2 1
 ENERCAM ln-HouseSoftware For
� l -- _G_H G�Management {by PFD co)
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