INSTALLATION ®

MANUAL

SINGLE PACKAGE AIR CONDITIONERS AND

CONTENTS SINGLE PACKAGE ELECTRIC UNITS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DM090, 120 and 150
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .5
7-1/2 TO 12-1/2 TON
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
(380V, 3 Phase, 60 HZ)
APPROVALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . .37

NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .39

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .39

See following pages for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to alert
installer that personal injury and/or equipment damage
may result if installation procedure is not handled properly.

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

035-17311-003-A-0704
Downloaded from www.Manualslib.com manuals search engine
 035-17311-003-A-0704

TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5 SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 32
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . . . 33
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COOLING SEQUENCE OF OPERATION . . . . . . . . . . . . . . 34
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . .34
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . . . . .34
ECONOMIZER WITH SINGLE ENTHALPY SENSOR - . . . . .34
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ECONOMIZER WITH DUAL ENTHALPY SENSORS - . . . . . .34
INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . . 10 ECONOMIZER WITH POWER EXHAUST - . . . . . . . . . . . . . .34
PRECEDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 10 MOTORIZED OUTDOOR AIR DAMPERS - . . . . . . . . . . . . . .34
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . . . . .35
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . .35
LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . . .35
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . 11 FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . . . 35
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
ELECTRIC HEATING SEQUENCE OF OPERATIONS . . . 36
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ELECTRIC HEATING OPERATION ERRORS . . . . . . . . . . 36
THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . . . 17 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . . 17 LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 21 FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
ELECTRIC HEAT ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 21 RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
ELECTRIC HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ELECTRIC HEAT ANTICTPATOR SETPOINTS . . . . . . . . . 36
MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . . . . . 21
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 37
RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 37
ECONOMIZER AND POWER EXHAUST SET POINT POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . 37
ADJUSTMENTS AND INFORMATION . . . . . . . . . . . . . . . 22
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . . . . . 22
CHARGING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . . . . . . 22 NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 39
POWER EXHAUST DAMPER SET POINT (WITH OR
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . . . . . . 22
INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
OUTDOOR COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 39
AIR BALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . . . 39
CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . . . 31 COOLING TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . 41

2 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

LIST OF FIGURES

Fig. # Pg.# Fig. # Pg.#

1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . 10 13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 16

2 CONDENSER COVERING . . . . . . . . . . . . . . . . . . . . 10 14 RETURN DOWNFLOW PLENUM WITH PANEL . . . 16

3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . 10 15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 16

4 PREDATOR® COMPONENT LOCATION . . . . . . . . . 11 16 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . 16

5 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 12 17 ELECTRONIC THERMOSTAT FIELD WIRING . . . . 18

6 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 12 18 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 18

7 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 12 19 FIELD WIRING DISCONNECT . . . . . . . . . . . . . . . . . 19

8 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 13 20 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . 23

9 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . . 14 21 HONEYWELL ECONOMIZER CONTROL W7212 . . 23

10 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . 14 22 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 24

11 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . 15 23 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . 32

12 SUNLINE™ TO PREDATOR® TRANSITION ROOF 24 BASIC TROUBLESHOOTING FLOWCHART . . . . . . 40

CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Unitary Products Group 3

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

LIST OF TABLES

Tbl.# Pg.# Tbl.# Pg.#

1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 11 20 10 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26
2 UNIT TEMPERATURE LIMITATIONS . . . . . . . . . . . . 11
21 12-1/2 TON STANDARD MOTOR DOWN SHOT
3 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27
4 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 12 22 12-1/2 TON OPTIONAL MOTOR DOWN SHOT
5 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 12 BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27

6 UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . 13 23 7-1/2 TON STANDARD MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 28
7 CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . . 17
24 7-1/2 TON OPTIONAL MOTOR SIDE SHOT
8 ELECTRICAL DATA - DM090 (7-1/2 TON) WITHOUT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 28
POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 19
25 10 TON STANDARD MOTOR DOWN SHOT
9 ELECTRICAL DATA - DM090 (7-1/2 TON) WITH BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 29
POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 19
26 10 TON OPTIONAL MOTOR DOWN SHOT
10 ELECTRICAL DATA - DM120 (10 TON) WITHOUT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 29
POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 20
27 12-1/2 TON STANDARD MOTOR SIDE SHOT
11 ELECTRICAL DATA - DM120 (10 TON) WITH POWER BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 30
CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . 20
28 12-1/2 TON OPTIONAL MOTOR SIDE SHOT
12 ELECTRICAL DATA - DM150 (12-1/2 TON) WITHOUT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 30
POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 20
29 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . 31
13 ELECTRICAL DATA - DM150 (12-1/2 TON) WITH
POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 20 30 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . 33

14 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 31 MOTOR SHEAVE DATUM DIAMETERS . . . . . . . . . . 33

15 MINIMUM SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . 21 32 ELECTRIC HEAT LIMIT SETTING . . . . . . . . . . . . . . 36

16 SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . . . 24 33 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . 36

17 7-1/2 TON STANDARD MOTOR DOWN SHOT 34 7.5 TON STANDARD EFFICIENCY SUPERHEAT
BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 25 CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

18 7-1/2 TON OPTIONAL MOTOR DOWN SHOT 35 10 TON STANDARD EFFICIENCY SUPERHEAT
BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 25 CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

19 10 TON STANDARD MOTOR DOWN SHOT 36 12.5 TON STANDARD EFFICIENCY SUPERHEAT
BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26 CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

37 UNIT CONTROL BOARD FLASH CODES . . . . . . . . 40

4 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

GENERAL REFERENCE
YORK® Predator® units are single package air conditioners Additional information is available in the following reference
designed for outdoor installation on a rooftop or slab and for forms:
non-residential use. These units can be equipped with factory
or field installed electric heaters for heating applications. • General Installation - DM090 - 150, 035-17311-002
• Pre-start & Post-start Check List - 035-18466-000
These units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electri- • Economizer Accessory -
cal wiring is factory installed and tested. The units require Downflow Factory Installed, 035-18286-000
electric power and duct connections. The electric heaters Downflow Field Installed, 035-18285-000
have nickel-chrome elements and utilize single-point power Horizontal Field Installed, 035-18287-000
connection. • Motorized Outdoor Air Damper 035-18283-000

SAFETY CONSIDERATIONS • Manual Outdoor Air Damper (0-100%) 035-18282-000

• Manual Outdoor Air Damper (0-35%) 035-18281-000
Due to system pressure, moving parts, and electrical compo-
nents, installation and servicing of air conditioning equipment • Electric Heater Accessory 035-17291-001
can be hazardous. Only qualified, trained service personnel • Unit Renewal Parts List 035-17288-000
should install, repair, or service this equipment. Untrained
personnel can perform basic maintenance functions of clean-
ing coils and filters and replacing filters. APPROVALS
Observe all precautions in the literature, labels, and tags Design certified by CSA as follows:
accompanying the equipment whenever working on air condi-
tioning equipment. Be sure to follow all other applicable 1. For use as a cooling only unit, cooling unit with supple-
safety precautions and codes. mental electric heat or a forced air furnace.
2. For outdoor installation only.
Wear safety glasses and work gloves. Use quenching cloth
and have a fire extinguisher available during brazing opera- 3. For installation on combustible material and may be
tions. installed directly on combustible flooring or, in the U.S.,
on wood flooring or Class A, Class B or Class C roof cov-
ering materials .
INSPECTION

As soon as a unit is received, it should be inspected for possi-

ble damage during transit. If damage is evident, the extent of
This product must be installed in strict compliance
the damage should be noted on the carrier’s freight bill. A
with the enclosed installation instructions and any
separate request for inspection by the carrier’s agent should
applicable local, state, and national codes including,
be made in writing.
but not limited to, building, electrical, and mechanical
codes.

This furnace is not to be used for temporary heating

of buildings or structures under construction.
Incorrect installation may create a condition where the
Before performing service or maintenance opera- operation of the product could cause personal injury
tions on unit, turn off main power switch to unit. Elec- or property damage.
trical shock could cause personal injury. Improper
installation, adjustment, alteration, service or main- The installer should pay particular attention to the words:
tenance can cause injury or property damage. Refer NOTE, CAUTION, and WARNING. NOTES are intended to
to this manual. For assistance or additional informa- clarify or make the installation easier. CAUTIONS are given
tion consult a qualified installer, service agency. to prevent equipment damage. WARNINGS are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.

Unitary Products Group 5

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

NOMENCLATURE

6½ - 12½ Ton Predator Model Number Nomenclature

D M 090 C00 A 3 A AA 3
Product Generation
3 = Third Generation
Product Category 4 = Fourth Generation
D = Air Cond., Single Package

Product Identifier Voltage Installation Options Additional Options

M = R-22 Standard Efficiency
3 = 380-3-60 A = No Options Installed (See Next Page)
B = Option 1
C = Option 2
D = Options 1 & 2
Nominal Cooling Capacity - MBH E = Option 3
090 = 7-½ Ton F = Option 4
120 = 10 Ton G = Options 1 & 3
150 = 12-½ Ton H = Options 1 & 4
J = Options 1, 2 & 3
K = Options 1, 2 & 4
L = Options 1, 3 & 4
M = Options 1, 2, 3 & 4
N = Options 2 & 3
Heat Type & Nominal Heat Capacity P = Options 2 & 4
C00 = Cooling Only. Suitable for field installed electric heat Q = Options 2, 3 & 4
R = Options 3 & 4
Electric Heat Options S = Option 5
T = Options 1 & 5
E09 = 9 kW Electric Heat U = Options 1, 3 & 5
E18 = 18 kW Electric Heat V = Options 1, 4 & 5
E24 = 24 kW Electric Heat W = Options 1, 3, 4 & 5
E36 = 36 kW Electric Heat X = Options 3 & 5
E54 = 54 kW Electric Heat Y = Options 4 & 5
Z = Options 3, 4 & 5

Options
1 = Disconnect
2 = Non-Pwr’d Conv Outlet
3 = Smoke Detector S. A.
4 = Smoke Detector R. A.
5 = Pwr’d Conv Outlet

Airflow
A = Standard Motor
B = Standard Motor/Economizer/Barometric Relief (Downflow only)
C = Standard Motor/Economizer/Power Exhaust (Downflow only)
D = Standard Motor/Motorized Damper (Downflow only)
E = Standard Motor/Horizontal Economizer (No Barometric Relief or Power Exhaust)
F = Standard Motor/Slab Economizer/Power Exhaust (Downflow only)
G = Standard Motor/Slab Economizer/Barometric Relief (Downflow only)
L = Standard Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only)
M = Standard Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)
N = High Static Motor
P = High Static Motor/Economizer/Barometric Relief (Downflow only)
Q = High Static Motor/Economizer/Power Exhaust (Downflow only)
R = High Static Motor/Motorized Damper (Downflow only)
S = High Static Motor/Horizontal Economizer (No Barometric Relief or Power Exhaust)
T = High Static Motor/Slab Economizer/Power Exhaust (Downflow only)
U =High Static Motor/Slab Economizer/Barometric Relief (Downflow only)
Y = High Static Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only)
Z = High Static Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)

6 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

NOMENCLATURE, ADDITONAL OPTIONS:

AA None

AB Phase Monitor

AC Coil Guard

AD Dirty Filter Switch

AE Phase Monitor & Coil Guard

AF Phase Monitor & Dirty Filter Switch

AG Coil Guard & Dirty Filter Switch

AH Phase Monitor, Coil Guard, & Dirty Filter Switch

CA CPC Controller with Dirty Filter Switch & Air Proving Switch

CB CPC Controller, DFS, APS & Phase Monitor

CC CPC Controller, DFS, APS & Coil Guard

CD CPC Controller, DFS, APS, Phase Monitor, & Coil Guard

CE CPC Controller, DFS, APS & Technicoat Cond. Coil

CF CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor

CG CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard

CH CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard

CJ CPC Controller, DFS, APS & Technicoat Evap. Coil

CK CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor

CL CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard

CM CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard

CN CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils

CP CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor

CQ CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard

CR CPC Controller, DFS, APS, Technicoat Cond Coils, Phase Monitor, & 2” Pleated Filters
CV CPC Controller, DFS, APS, & 2” Pleated Filters

CX CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, Coil Guard

HA Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch
HB Honeywell Excel 10 Controller, DFS, APS & Phase Monitor

HC Honeywell Excel 10 Controller, DFS, APS & Coil Guard

HD Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard

HE Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil

HF Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor

HG Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
HH Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard

HJ Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil

HK Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor

HL Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard

HM Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard

Unitary Products Group 7

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

HN Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils

HP Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor

HQ Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
HR Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard

JA Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch

JB Johnson UNT Controller, DFS, APS & Phase Monitor

JC Johnson UNT Controller, DFS, APS & Coil Guard

JD Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard

JE Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil

JF Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor

JG Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard

JH Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard

JJ Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil

JK Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor

JL Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard

JM Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard

JN Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils

JP Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor

JQ Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard

JR Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard

NA Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch

NB Novar ETC-3 Controller, DFS, APS & Phase Monitor

NC Novar ETC-3 Controller, DFS, APS & Coil Guard

ND Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard

NE Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil

NF Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor

NG Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard

NH Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard

NJ Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil

NK Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor

NL Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard

NM Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard

NN Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils

NP Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor

NQ Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard

NR Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard

TA Technicoat Condenser Coil

TB Technicoat Condenser Coil & Phase Monitor

TC Technicoat Condenser Coil & Coil Guard

TD Technicoat Condenser Coil & Dirty Filter Switch

8 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TE Technicoat Condenser Coil, Phase Monitor, & Coil Guard

TF Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch

TG Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch

TH Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch

TJ Technicoat Evaporator Coil

TK Technicoat Evaporator Coil & Phase Monitor

TL Technicoat Evaporator Coil & Coil Guard

TM Technicoat Evaporator Coil & Dirty Filter Switch

TN Technicoat Evaporator Coil, Phase Monitor, & Coil Guard

TP Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch

TQ Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch

TR Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch

TS Technicoat Evaporator & Condenser Coils

TT Technicoat Evaporator & Condenser Coils & Phase Monitor

TU Technicoat Evaporator & Condenser Coils & Coil Guard

TV Technicoat Evaporator & Condenser Coils & Dirty Filter Switch

TW Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard
TX Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch

TY Technicoat Evaporator & Condenser Coils, Coil Guard, & Dirty Filter Switch

TZ Technicoat Evaporator & Condenser Coils, Phase Monitor, Coil Guard, & Dirty Filter Switch

Unitary Products Group 9

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

INSTALLATION
INSTALLATION SAFETY INFORMATION
Read these instructions before continuing this appliance
installation. This is an outdoor combination heating and cool-
ing unit. The installer must assure that these instructions are
made available to the consumer and with instructions to
retain them for future reference.

1. Install this furnace only in a location and position as

specified on Page 11 of these instructions.
2. This equipment is not to be used for temporary heating
of buildings or structures under construction.

PRECEDING INSTALLATION Toolless

Doorknobs
1. Remove the two screws holding the brackets in the front,
rear and compressor side fork-lift slots.

Installation
Instruction
Bracket Packet
Screws Turn down
FIGURE 3 - COMPRESSOR SECTION

LIMITATIONS
FIGURE 1 - UNIT SHIPPING BRACKET
These units must be installed in accordance with the follow-
2. Turn each bracket toward the ground and the protective ing:
plywood covering will drop to the ground.
In U.S.A.:
3. Remove the condenser coil external protective covering
prior to operation. 1. National Electrical Code, ANSI/NFPA No. 70 - Latest
Edition
4. Remove the toolless doorknobs and instruction packet
2. Local building codes, and
prior to installation.
3. Local plumbing and waste water codes, and
Condenser
Coil External 4. Other applicable local codes.
Protective
Covering Refer to Tables 1 & 2 for unit application data.

If components are to be added to a unit to meet local codes,

they are to be installed at the dealer’s and/or customer’s
Barometric expense.
Relief Hood in
Shipping Loca-
Size of unit for proposed installation should be based on heat
tion (if included)
loss/heat gain calculation made according to the methods of
Air Conditioning Contractors of America (ACCA).

FIGURE 2 - CONDENSER COVERING

10 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

Simplicity™ Control board

w/screw connector Disconnect location
for T-stat wiring and
(optional disconnect switch) Filter access (2” throw-away)
Terminal block for network connection Filter drier (solid
hi-voltage connection core)

Condenser
Second model name- section
plate inside hinged
access panel Belt-drive
blower motor

Slideout motor
& blower
assembly for
Dual stage easy access
cooling for adjustment &
max. comfort service

Compressor #2
access (high- Compressor #1 access (high-
efficiency com- efficiency compressor w/
pressor with crankcase heater))
crankcase heater
Slide-out drain pan
with steel 3/4” FPT
Base rails w/fork- connection
lift slots (3 sides) Roof curbs in eight- and fourteen-inch
and lifting holes) heights. Roof curbs for transitioning from
York Sunline™ footprint to the DM
Tool-less door Side entry power Series footprint are also available
latch and control wiring (field-installed accessory)
knockouts

FIGURE 4 - PREDATOR® COMPONENT LOCATION

TABLE 1: UNIT VOLTAGE LIMITATIONS 4. For ground level installation, use a level concrete slab
with a minimum thickness of 4 inches. The length and
Power Rating Minimum Maximum width should be at least 6 inches greater than the unit
base rails. Do not tie slab to the building foundation.
380 350 418
5. Roof structures must be able to support the weight of the
unit and its options/accessories. Unit must be installed
TABLE 2: UNIT TEMPERATURE LIMITATIONS on a solid, level roof curb or appropriate angle iron
frame.
Temperature Min. Max.
6. Maintain level tolerance to 1/2” across the entire width
Wet Bulb Temperature (°F) of Air on and length of unit.
57 72
Evaporator Coil
RIGGING AND HANDLING
Dry Bulb Temperature (°F) of Air on
Condenser Coil 0* 125
Exercise care when moving the unit. Do not remove any
*. packaging until the unit is near the place of installation. Rig
A low ambient accessory is available for operation
the unit by attaching chain or cable slings to the lifting holes
down to -20°F.
provided in the base rails. Spreader bars, whose length
exceeds the largest dimension across the unit, MUST be
LOCATION used across the top of the unit.
Use the following guidelines to select a suitable location for
these units:
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of air. If a unit is to be installed on a roof curb other than a
Where a choice of location is possible, position the unit YORK roof curb, gasketing must be applied to all
on either north or east side of building. surfaces that come in contact with the unit under-
side.
3. Suitable for mounting on roof curb.

Unitary Products Group 11

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 4: 6 POINT LOAD WEIGHT

Location (lbs.)*
Model
A B C D E F
Before lifting, make sure the unit weight is distrib-
uted equally on the rigging cables so it will lift evenly. DM090 158 142 128 187 207 230
DM120 168 151 136 198 219 244

Units may be moved or lifted with a forklift. Slotted openings DM150 180 161 145 212 235 262
in the base rails are provided for this purpose. *.
Weights include largest gas heat option.

LENGTH OF FORKS MUST BE A MINIMUM OF 60

INCHES. TABLE 5: 4 POINT LOAD WEIGHT
Location (lbs.)*
Model
A B C D
DM090 230 197 287 336

All panels must be secured in place when the unit is DM120 245 209 305 357
lifted. DM150 262 224 327 382
*.
The condenser coils should be protected from rig- Weights include largest gas heat option.
ging cable damage with plywood or other suitable
material.

F R O N T
L E F T
C D

A B
E
F R O N T
L E F T F
B C

A FIGURE 6 - UNIT 6 POINT LOAD

D

FIGURE 5 - UNIT 4 POINT LOAD

TABLE 3: UNIT WEIGHTS 47-1/2" 25-1/2"

Model Shipping Weight* (lb.) †
Operating Weight (lb.)
FRONT
DM090 1056 1051 LEFT
DM120 1121 1116 FIGURE 7 - UNIT CENTER OF GRAVITY
DM150 1200 1195
CLEARANCES
Econ. 85 84

w/ PE 150 148 All units require particular clearances for proper operation
and service. Installer must make provisions for adequate
Elec. Heat2 49 49
ventilation air in accordance with applicable provisions of the
*.
Weights include largest gas heat option. local building codes. Refer to Table 6 for clearances required
†. for combustible construction, servicing, and proper unit oper-
54kW heater.
ation.

12 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

Do not permit overhanging structures or shrubs to

obstruct condenser air discharge outlet, combustion
air inlet or vent outlets.

3 0 -1 1 /3 2

5 0 -3 /4
P o w e r C o n tro l
E n try E n try
Ø 2 -1 /2 Ø 7 /8

4 -1 /4 P o w e r
E n try
Ø 2 -1 /2

C o n v e n ie n c e
P o w e r
O u tle t
E n try F o r B a s e r a il
Ø 7 /8 D im e n s io n s
F R O N T S e e D e ta il A
3 0 -3 /1 6 1 7 -3 /1 6 F o r D r a in
2 4 -3 /1 6 6 -3 /1 6 D im e n s io n s
5 9 S e e D e ta il B
L E F T
2 7 8 9

FIGURE 8 - UNIT DIMENSIONS

TABLE 6: UNIT CLEARANCES NOTE: A one-inch clearance must be provided between

Top* 72” Right 12” any combustible material and the supply ductwork
Front 36” Left 36” for a distance of 3 feet from the unit.
† 36” ‡ 0”
Rear Bottom DETAIL B 2 -3 /8

*. Units must be installed outdoors. Overhanging struc-

ture or shrubs should not obstruct condenser air dis-
charge outlet.
†. 3 -3 /4
To remove the slide-out drain pan, a rear clearance of
sixty inches is required. If space is unavailable, the
drain pan can be removed through the front by separat-
ing the corner wall.
‡.
Units may be installed on combustible floors made from 3 -9 /1 6
wood or class A, B or C roof covering materials.

DETAIL C
DETAIL A G a s P ip e In le t

5 -1 /4
B a s e 5 -3 /8
1 7 -1 3 /1 6 P a n

V ie w o f W a ll A c r o s s fr o m C o il

Unitary Products Group 13

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

32-11/16

6-13/16

6-13/16 Supply 6-13/16

Air
Return
Air

24
LEFT 27-1/2

21
18

21-3/16

19-3/16
17-3/16
12-15/16
7-1/8

14- FRONT
23/32
Bottom Bottom Bottom Gas
Condensate Power, Control Supply Entry
16-3/8 and
Entry
18-1/16 Convenience
Outlet Wiring
19-5/8 Entries

63-1/2

FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)

D o t P lu g s 1 8 -1 /4

R e tu rn 2 8 -1 /4
A ir
S u p p ly
A ir

1 8 -1 /4 P a tc h P la te
F o r S lid e - O u t
D r a in P a n 1 8 -1 /1 6

2 -3 1 /3 2
5 -5 /3 2
2 8 -1 /4
3 1 -1 1 /1 6

FIGURE 10 - REAR DUCT DIMENSIONS

14 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

DUCTWORK DUCT COVERS

Ductwork should be designed and sized according to the Units are shipped with the side duct openings covered and a
methods in Manual D of the Air Conditioning Contractors of covering over the bottom of the unit. For bottom duct applica-
America (ACCA) or as recommended by any other recog- tion, no duct cover changes are necessary. For side duct
nized authority such as ASHRAE or SMACNA. application, remove the side duct covers and install over the
A closed return duct system should be used. This will not bottom duct openings. The panels removed from the side
preclude use of economizers or outdoor fresh air intake. The duct connections are designed to be reused by securing each
supply and return air duct connections at the unit should be panel to its respective downflow opening. But keep in mind
made with flexible joints to minimize noise. that the supply panel is installed with the painted surface UP,
facing the heat exchanger, while the return panel is installed
The supply and return air duct systems should be designed with the painted surface DOWN, facing the downflow duct
for the CFM and static pressure requirements of the job. They opening. The supply panel is secured with the bracket
should NOT be sized to match the dimensions of the duct (already in place from the factory) and two screws. It’s a snug
connections on the unit. fit for the panel when sliding it between the heat exchanger
Refer to 9 for bottom air duct openings. Refer to Figure 10 for and unit bottom, but there is room. The return panel is
rear air duct openings. secured with four screws.

R IG H T

8 0 -5 /8 IN S U L A T E D D E C K U N D E R
C O N D E N S E R S E C T IO N

2 0

S U P P L Y
2 0 6

R E T U R N
2 T Y P .

3 0
5 0 -1 /2 IN S U L A T E D D E C K U N D E R
C O M P R E S S O R S E C T IO N

F R O N T
8 o r 1 4

FIGURE 11 - PREDATOR® ROOF CURB DIMENSIONS

2 T Y P

2 3 4
5 0 -1 /2 3 0 -1 /2

2 6 8 0 -5 /8
R E T U R N
S U P P L Y

1 0

7 6 -5 /8

9 4 5 9 -1 /4

F R O N T R IG H T
6 4 -1 /4

FIGURE 12 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS

Unitary Products Group 15

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

CONDENSATE DRAIN
The side condensate drain is reversible and maybe re-ori-
ented to the rear of the cabinet to facilitate condensate pip-
When fastening ductwork to side duct flanges on ing. A condensate drain connection is available through the
unit, insert screws through duct flanges only. DO base pan for piping inside the roof curb. Trap the connection
NOT insert screws through casing. Outdoor duct- per Figure 16. The trap and drain lines should be protected
work must be insulated and water-proofed. from freezing.
Plumbing must conform to local codes. Use a sealing com-
pound on male pipe threads. Install condensate drain line
from the 3/4 inch NPT female connection on the unit to an
open drain.

O P T IO N A L C O IL
G U A R D

3 " M in im u m

FIGURE 13 - SIDE PANELS WITH HOLE PLUGS

Note orientation. Panel is “insulation” side up.

FIGURE 16 - CONDENSATE DRAIN

COMPRESSORS
The compressors are mounted on elastomer insulators. The
mounting bolts have been fully tightened for shipping.

Do not loosen the compressor mounting bolts.

FIGURE 14 - RETURN DOWNFLOW PLENUM WITH FILTERS

PANEL
Two-inch filters are supplied with each unit. One-inch filters
may be used with no modification to the filter racks. Filters
must always be installed ahead of evaporator coil and must
be kept clean or replaced with same size and type. Dirty fil-
ters reduce the capacity of the unit and result in frosted coils
or safety shutdown. All units use four (4) 20”x25”x2” filters.
The unit should not be operated without filters properly
installed.

Make sure that panel latches are properly positioned

FIGURE 15 - DISCHARGE PANEL IN PLACE on the unit to maintain an airtight seal.

16 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

THERMOSTAT WIRING
The thermostat should be located on an inside wall approxi-
mately 56 inches above the floor where it will not be subject
to drafts, sun exposure or heat from electrical fixtures or Avoid damage to internal components if drilling
appliances. Follow the manufacturer's instructions enclosed holes for disconnect mounting.
with thermostat for general installation procedure. Seven (7)
color-coded, insulated wires should be used to connect the
NOTE: Since not all local codes allow the mounting of a dis-
thermostat to the unit. Refer to Table 7 for control wire sizing
connect on the unit, please confirm compliance with
and maximum length.
local code before mounting a disconnect on the unit.
TABLE 7: CONTROL WIRE SIZES Electrical line must be sized properly to carry the load. USE
Wire Size Maximum Length * COPPER CONDUCTORS ONLY. Each unit must be wired
with a separate branch circuit fed directly from the meter
18 AWG 150 Feet
panel and properly fused.
*.
From the unit to the thermostat and back to the unit. Refer to Figures 17, 18 and 19 for typical field wiring and to
the appropriate unit wiring diagram mounted inside control
POWER AND CONTROL WIRING doors for control circuit and power wiring information.
Field wiring to the unit, fuses, and disconnects must conform
to provisions of National Electrical Code (NEC), ANSI/NFPA
No. 70 – Latest Edition (in U.S.A.), current Canadian Electri-
cal Code C221, and/or local ordinances. The unit must be
electrically grounded in accordance with NEC and CEC as When connecting electrical power and control wiring
specified above and/or local codes. to the unit, water-proof connectors must be used so
that water or moisture cannot be drawn into the unit
Voltage tolerances which must be maintained at the com-
during normal operation. The above water-proofing
pressor terminals during starting and running conditions are
conditions will also apply when installing a field sup-
indicated on the unit Rating Plate and Table 1.
plied disconnect switch.
The internal wiring harnesses furnished with this unit are an
integral part of the design certified unit. Field alteration to
comply with electrical codes should not be required. If any of POWER WIRING DETAIL
the wire supplied with the unit must be replaced, replacement Units are factory wired for the voltage shown on the unit
wire must be of the type shown on the wiring diagram and the nameplate. Refer to Electrical Data Tables 8 through 13 size
same minimum gauge as the replaced wire. power wiring, fuses, and disconnect switch.
A disconnect must be utilized for these units. Factory
installed disconnects are available. If installing a disconnect Power wiring is brought into the unit through the side of the
unit or the basepan inside the curb.
(field supplied or York International® supplied accessory),
refer to Figure 4 for the recommended mounting location.

Unitary Products Group 17

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

T H E R M O S T A T 1

T E R M IN A L S
U N IT T E R M IN A L S
R C S T R IP T B 1

R H R

Y 1 Y 1

Y 2 Y 2

W 1 W 1

W 2 W 2

G G

C C
2 4 V o lt
X 1 X T r a n s fo r m e r

X 3 2 O C C

X 4

A 1

A 2

T O R E M O T E S E N S O R
2 E T 0 4 7 0 1 3 2 4 IF U S E D
1 E le c tr o n ic p r o g r a m m a b le T h e r m o s ta t 2 E T 0 7 7 0 0 1 0 0 2 4 ( in c lu d e s s u b b a s e ) .
2 T e r m in a ls A 1 a n d A 2 p r o v id e a r e la y o u tp u t to c lo s e th e o u td o o r
e c o n o m iz e r d a m p e r s w h e n th e th e r m o s ta t s w itc h e s to th e s e t- b a c k p o s itio n .

FIGURE 17 - ELECTRONIC THERMOSTAT FIELD WIRING

T -S T A T

W 1 W 1

W 2 W 2

Y 1 Y 1

G G

Y 2 O C C
U N IT C O N T R O L
M IN P O S
R E M O T E

C B O A R D
R H
Y 2
R C
X

S D

FIGURE 18 - FIELD WIRING 24 VOLT THERMOSTAT

18 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

 

   

  
  








 



FIGURE 19 - FIELD WIRING DISCONNECT

TABLE 8: ELECTRICAL DATA - DM090 (7-1/2 TON) WITHOUT POWER CONVENIENCE OUTLET
Min. MCA Max Max Fuse*
Supply Pwr Pwr
OD Fan Circuit w/Power Fuse* Size
Compressors Blower Exh Conv
Motors Electric Heater Actual Heater Ampacity Exhaust Size w/Power
Voltage Motor FLA Motor Outlet
Model No. KW Amps (Amps) (Amps) (Amps) Exhaust
RLA LRA FLA 1.5 2 1.5 2 1.5 2 1.5 2 1.5 2
FLA FLA
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 20.7 21.7 22.9 23.9 25 25 25 30
2TP04520950 5.6 8.5 20.7 21.7 22.9 23.9 25 25 25 30
380 7.1 54.0 0.8 3.1 4.1 2.2 0.0 2TP04521850 11.3 17.2 25.3 26.6 28.1 29.3 30 30 30 30
2TP04522450 15 22.8 32.4 33.6 35.1 36.4 35 35 40 40
2TP04523650 21.3 32.4 44.3 45.6 47.1 48.3 45 50 50 50
* Maximum HACR breaker of the same AMP size is applicable.

TABLE 9: ELECTRICAL DATA - DM090 (7-1/2 TON) WITH POWER CONVENIENCE OUTLET
Min. MCA Max Max Fuse*
Supply Pwr Pwr
OD Fan Circuit w/Power Fuse* Size
Compressors Blower Exh Conv
Motors Electric Heater Actual Heater Ampacity Exhaust Size w/Power
Voltage Motor FLA Motor Outlet
Model No. KW Amps (Amps) (Amps) (Amps) Exhaust
RLA LRA FLA 1.5 2 1.5 2 1.5 2 1.5 2 1.5 2
FLA FLA
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 27 28 29.2 30.2 30 35 35 35
2TP04520950 5.6 8.5 27 28 29.2 30.2 30 35 35 35
380 7.1 54.0 0.8 3.1 4.1 2.2 6.3 2TP04521850 11.3 17.2 33.2 34.5 36 37.2 35 35 40 40
2TP04522450 15 22.8 40.2 41.5 43 44.2 45 45 45 45
2TP04523650 21.3 32.4 52.2 53.5 55 56.2 60 60 60 60
* Maximum HACR breaker of the same AMP size is applicable.

Unitary Products Group 19

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 10: ELECTRICAL DATA - DM120 (10 TON) WITHOUT POWER CONVENIENCE OUTLET
MCA Max Max Fuse*
Supply Pwr Pwr Min. Circuit
OD Fan w/Power Fuse* Size
Compressors Blower Motor Exh Conv Ampacity
Motors Electric Heater Actual Heater Exhaust Size w/Power
Voltage FLA Motor Outlet (Amps)
Model No. KW Amps (Amps) (Amps) Exhaust
RLA LRA FLA 2 3 2 3 2 3 2 3 2 3
FLA FLA
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 33.2 34.4 35.4 36.6 40 45 45 45
2TP04521850 11.3 17.2 33.2 34.4 35.4 36.6 40 45 45 45
380 11.5 75.0 1.6 4.1 5.3 2.2 0.0 2TP04522450 15 22.8 33.6 35.1 36.4 37.9 40 45 45 45
2TP04523650 21.3 32.4 45.6 47.1 48.3 49.8 50 50 50 50
2TP04525450 33.8 51.4 69.3 70.8 72.1 73.6 70 80 80 80
* Maximum HACR breaker of the same AMP size is applicable.

TABLE 11: ELECTRICAL DATA - DM120 (10 TON) WITH POWER CONVENIENCE OUTLET
MCA Max Max Fuse*
Supply Pwr Pwr Min. Circuit
OD Fan w/Power Fuse* Size
Compressors Blower Motor Exh Conv Ampacity
Motors Electric Heater Actual Heater Exhaust Size w/Power
Voltage FLA Motor Outlet (Amps)
Model No. KW Amps (Amps) (Amps) Exhaust
RLA LRA FLA 2 3 2 3 2 3 2 3 2 3
FLA FLA
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 39.5 40.7 41.7 42.9 50 50 50 50
2TP04521850 11.3 17.2 39.5 40.7 41.7 42.9 50 50 50 50
380 11.5 75.0 1.6 4.1 5.3 2.2 6.3 2TP04522450 15 22.8 41.5 43 44.2 45.7 50 50 50 50
2TP04523650 21.3 32.4 53.5 55 56.2 57.7 60 60 60 60
2TP04525450 33.8 51.4 77.2 78.7 79.9 81.4 80 80 80 90
* Maximum HACR breaker of the same AMP size is applicable.

TABLE 12: ELECTRICAL DATA - DM150 (12-1/2 TON) WITHOUT POWER CONVENIENCE OUTLET
Min. MCA Max Max Fuse*
Supply Pwr Pwr
OD Fan Circuit w/Power Fuse* Size
Compressors Blower Exh Conv
Motors Electric Heater Actual Heater Ampacity Exhaust Size w/Power
Voltage Motor FLA Motor Outlet
Model No. KW Amps (Amps) (Amps) (Amps) Exhaust
RLA LRA FLA 3 5 3 5 3 5 3 5 3 5
FLA FLA
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 36.0 38.8 38.2 41.0 45 50 50 50
2TP045E11850 11.3 17.2 36.0 38.8 38.2 41.0 45 50 50 50
380 12.2 88.0 1.6 5.3 8.1 2.2 0.0 2TP045E12450 15 22.8 36.0 38.8 38.2 41.4 45 50 50 50
2TP045E13650 21.3 32.4 47.1 50.6 49.8 53.3 50 60 50 60
2TP045E15450 33.8 51.4 70.8 74.3 73.6 77.1 80 80 80 80
* Maximum HACR breaker of the same AMP size is applicable.

TABLE 13: ELECTRICAL DATA - DM150 (12-1/2 TON) WITH POWER CONVENIENCE OUTLET
MCA Max Max Fuse*
Supply Pwr Pwr Min. Circuit
OD Fan w/Power Fuse* Size
Compressors Blower Motor Exh Conv Ampacity
Motors Electric Heater Actual Heater Exhaust Size w/Power
Voltage FLA Motor Outlet (Amps)
Model No. KW Amps (Amps) (Amps) Exhaust
RLA LRA FLA 3 5 3 5 3 5 3 5 3 5
FLA FLA
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 42.3 45.1 44.5 47.3 50 50 50 50
2TP045E11850 11.3 17.2 42.3 45.1 44.5 47.3 50 50 50 50
380 12.2 88.0 1.6 5.3 8.1 2.2 6.3 2TP045E12450 15 22.8 43 46.5 45.7 49.2 50 50 50 50
2TP045E13650 21.3 32.4 55 58.5 57.7 61.2 60 60 60 70
2TP045E15450 33.8 51.4 78.7 82.2 81.4 84.9 80 90 90 90
* Maximum HACR breaker of the same AMP size is applicable.

20 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 14: PHYSICAL DATA

Models
Component
090 120 150
Blower, Centrifugal (Dia. X Wd. in.) 15 x 15 15 x 15 15 x 15
Evaporator
Motor, Standard (HP) 1-1/2 2 3
Blower
Motor, Optional (HP) 2 3 5
Rows 2 2 3
Evaporator Fins per Inch 15 15 15
DM
Coil Height (in.) 32 40 40
2 10.6 13.2 13.2
Face Area (ft. each)
Condenser Propeller Dia. (in., each) 24 24 24
Fan DM Motor (HP, each) 1/3 3/4 3/4
(2 per Unit) CFM, Nominal (each) 3400 4400 4400
Rows (each) 1 1 2
Condenser Fins per Inch 20 20 20
Coil DM
Height (in. each) 28 44 44
(2 per unit)
Face Area (ft.2 each) 9.2 14.5 14.5

Refrigerant System 1 (lb./oz.) 4/12 6/12 10/12

DM
Charge System 2 (lb./oz.) 4/6 6/12 11/0
Quantity 2 2 2
Compressors DM
Type Recip Recip Scroll
Size (Wd. x Ht. x Thickness in.) 25x20x2 25x20x2 25x20x2
Air Filters
Number Per Unit 4 4 4

OPTIONS/ACCESSORIES TABLE 15: MINIMUM SUPPLY AIR CFM

ELECTRIC HEAT ACCESSORIES
Heater Unit Model Size, Nominal Tons

Electric heaters are available as field installed accessories. 7.5 10 12.5

Refer to electric heat instructions for installation. These heat- kW Voltage
ers mount in the heat compartment with the heating elements Minimum Supply Air CFM
extending into the supply air chamber. All electric heaters are 9 2250 N/A N/A
fused and intended for use with single point power supply.
18 2250 3000 3750
ELECTRIC HEAT OPTION
24 380 2250 3000 3750
The factory-installed heaters are wired for single point power 36 2250 3000 3750
supply. Power supply need only be brought into the single
point terminal block. 54 N/A 3000 3750

These CSA approved heaters are located within the central MOTORIZED OUTDOOR DAMPER
compartment of the unit with the heater elements extending
into the supply air chamber. The Motorized Outdoor Damper can be a factory installed
option or a field installed accessory. If factory installed, refer
Fuses are supplied, where required, by the factory. Some kW to the instructions included with the outdoor air hood to com-
sizes require fuses and other do not. Refer to Table 15 for plete the assembly. Field installed Motorized Outdoor
minimum CFM limitations and to Tables 8 through 13 for elec- Damper accessories include complete instructions for instal-
trical data. lation.

Unitary Products Group 21

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

ECONOMIZER ON position and then OFF or energize and de-energize

terminals “R” to “G”.
The Economizer can be a factory installed option or a field
installed accessory. If factory installed, refer to the instruc- • With the thermostat set to the indoor fan ON position or
tions included with the outdoor air hood to complete the terminals “R” to “G” energized, turn the Minimum Posi-
assembly. Field installed Economizer accessories include tion Adjusting screw (located on the damper control
complete instructions for installation. module) counterclockwise until the desired minimum
damper position has been attained.
There are two Economizer options:
ENTHALPY SET POINT ADJUSTMENT
1. Down Flow application with barometric relief hood
standard.
The enthalpy set point may now be set by selecting the
2. Horizontal Flow application that requires the purchase of desired set point shown in the Enthalpy Set Point Adjustment
a barometric relief hood. Figure 20. Adjust as follows:
POWER EXHAUST • For a single enthalpy operation carefully turn the set
point adjusting screw (found on the damper control mod-
The Power Exhaust can be a factory installed option or a field ule) to the "A", "B", "C" or "D" setting corresponding to
installed accessory. If factory installed, refer to the instruc- the lettered curve of the Enthalpy Set Point Adjustment
tions included with the outdoor air hood to complete the Figure 20.
assembly. Field installed Power Exhaust accessories include
complete instructions for installation. • For a dual enthalpy operation, carefully turn the set point
adjusting screw fully clockwise past the "D" setting.
The Power Exhaust factory installed option is for Down Flow
application only. POWER EXHAUST DAMPER SET POINT (WITH OR WITH-
OUT POWER EXHAUST)
There are two field installed Power Exhaust accessories:
1. Down Flow application. • With no power exhaust option, adjust the Exhaust Air
Adjustment Screw fully clockwise. This will allow 2nd
2. Horizontal Flow application that requires the purchase of stage cooling to operate.
a barometric relief hood.
• With power exhaust option, each building pressurization
RAIN HOOD requirement will be different. The point at which the
power exhaust comes on is determined by the econo-
All of the hood components, including the filters, the gasket- mizer damper position (Percent Open). The Exhaust Air
ing and the hardware for assembling, are packaged and Adjustment Screw should be set at the Percent Open of
located between the condenser coil section and the main unit the economizer damper at which the power exhaust is
cabinet, if the unit has factory installed options. If field needed. It can be set from 0 to 100% damper open.
installed accessories are being installed all parts necessary
for the installation comes in the accessory. INDOOR AIR QUALITY AQ

ECONOMIZER AND POWER EXHAUST SET POINT Indoor Air Quality (indoor sensor input): Terminal AQ accepts
ADJUSTMENTS AND INFORMATION a +2 to +10 Vdc signal with respect to the (AQ1) terminal.
When the signal is below it's set point, the actuator is allowed
Remove the top rear access panel from the unit. Locate the to modulate normally in accordance with the enthalpy and
economizer control module, where the following adjustments mixed air sensor inputs. When the AQ signal exceeds it's set
will be made. point setting and there is no call for free cooling, the actuator
is proportionately modulated from the 2 to 10 Vdc signal, with
2 Vdc corresponding to full closed and 10 Vdc corresponding
to full open. When there is no call for free cooling, the damper
position is limited by the IAQ Max damper position setting.
Extreme care must be exercised in turning all set When the signal exceeds it's set point (Demand Control Ven-
point, maximum and minimum damper positioning tilation Set Point) setting and there is a call for free cooling,
adjustment screws to prevent twisting them off. the actuator modulates from the minimum position to the full
open position based on the highest call from either the mixed
air sensor input or the AQ voltage input.
MINIMUM POSITION ADJUSTMENT
• Optional CO2 Space Sensor Kit Part # 2AQ04700324
• Check that the damper blades move smoothly without
binding; carefully turn the Minimum Position Adjust • Optional CO2 Sensor Kit Part # 2AQ04700424
screw (found on the damper control module) fully clock-
Replace the top rear access panel on the unit.
wise and then set the thermostat indoor fan switch to the

22 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

CONTROL POINT
CONTROL 85 90 95 100 105 110
APPROX. 0F (0C)
CURVE (29) (32) (35) (38) (41) (43)
AT 50% RH
A 73 (23)
B 80
70 (21)
(27)
C 67 (19)
D 63 (17)

75
(24)

70
(21)

65
(18)
60
(16)
55
(13) A

50 B
(10)
45 C
(7)
D
40
(4)
35
(2)

B A
D C

35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

(2) (4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)

APPROXIMATE DRY BULB TEMPERATURE - 0F (0C)

FIGURE 20 - ENTHALPY SET POINT CHART

Exhaust Air
Adjustment
Screw
N EXH
Exhaust Air LED N1 TR TR1
Set
Damper Min. 24 24
Position P1 EXH Vac Vac
P
Screw HOT COM
Min
Indoor Air Quality T1 Pos
Max. Adjustment
T +
Screw
IAQ
Max 1 2
Indoor Air Quality
LED
AQ1 AQ IAQ
5
Indoor Air Quality IAQ
Min. Adjustment SO+ SO Min
Screw 3 4
Free
Cool
Free Cooling LED SR+ SR EF EF1
B C
A D
Economizer Enthalpy
Set Point Adjustment
Screw

FIGURE 21 - HONEYWELL ECONOMIZER CONTROL W7212

Unitary Products Group 23

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

PHASING
A
Predator® units are properly phased at the factory. Check for
proper compressor rotation. If the blower or compressors
rotate in the wrong direction at start-up, the electrical connec-
tion to the unit is misphased. Change the phasing of the Field
Line Connection at the factory or field supplied discon-
A
nect to obtain proper rotation. (Scroll compressors operate in C*
only one direction. If the scroll is drawing low amperage, has * NEVER LOOSEN

similar suction and discharge pressures, or producing a high

noise level, the scroll is misphased.)

SPAN LENGTH

Scroll compressors require proper rotation to oper-

ate correctly. Units are properly phased at the fac- DEFL. FORCE

tory. Do not change the internal wiring to make the

blower condenser fans, or compressor rotate cor-
rectly.

BLOWER ROTATION

Check for proper supply air blower rotation. If the blower is

rotating backwards, the line voltage at the unit point of power
connection is misphased (See ‘PHASING’).
FIGURE 22 - BELT ADJUSTMENT
TABLE 16: SUPPLY AIR LIMITATIONS
Unit Size Minimum Maximum

090 2250 3750

120 3000 5000

Procedure for adjusting belt tension:

150 3750 6250 1. Loosen six nuts (top and bottom) A.

2. Adjust by turning (B).
3. Never loosen nuts (C).
BELT TENSION
4. Use belt tension checker to apply a perpendicular
The tension on the belt should be adjusted as shown in force to one belt at the midpoint of the span as
Figure 22. shown. Deflection distance of 4mm (5/32”) is
obtained.
To determine the deflection distance from normal
position, use a straight edge from sheave to sheave
as reference line. The recommended deflection
force is as follows:
Tension new belts at the max. deflection force rec-
ommended for the belt section. Check the belt ten-
sion at least two times during the first 24 hours of
operation. Any retensioning should fall between the
min. and max. deflection force values.
5. After adjusting retighten nuts (A).

24 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 17: 7-1/2 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.2 - - - 3715 1573 1.69 3634 1434 1.54 3431 1265 1.36 3218 901 0.97 3024 976 1.05

0.4 3650 1657 1.78 3510 1490 1.60 3320 1313 1.41 3079 1145 1.23 2832 810 0.87 2586 860 0.92

0.6 3334 1522 1.63 3146 1351 1.45 2910 1169 1.25 2621 1005 1.08 2307 706 0.76 - - -

0.8 2903 1352 1.45 2622 1167 1.25 2404 1013 1.09 2054 858 0.92 - - - - - -

1.0 2356 1159 1.24 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

TABLE 18: 7-1/2 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.2 - - - - - - - - - - - - 3992 1904 2.04 3798 1679 1.80

0.4 - - - - - - - - - 3930 2017 2.16 3734 1786 1.92 3486 1552 1.66

0.6 - - - - - - 3947 2176 2.33 3670 1895 2.03 3394 1641 1.76 3084 1401 1.50

0.8 - - - 4138 2384 2.56 3623 2009 2.15 3323 1742 1.87 2971 1477 1.58 2591 1236 1.33

1.0 4126 2430 2.61 3643 2145 2.30 3224 1820 1.95 2889 1569 1.68 2466 1306 1.40 - - -

1.2 3613 2238 2.40 3143 1921 2.06 2748 1621 1.74 2369 1385 1.49 - - - - - -

1.4 3099 2039 2.19 2636 1714 1.84 2195 1424 1.53 - - - - - - - - -

1.6 2586 1833 1.97 - - - - - - - - - - - - - - -

*. Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††. W = Watts

Unitary Products Group 25

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 19: 10 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †

TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.2 - - - - - - - - - 3896 1639 1.76 3688 1453 1.56 3447 1268 1.36

0.4 4040 2076 2.23 4005 1934 2.07 3790 1698 1.82 3569 1508 1.62 3333 1330 1.43 3057 1147 1.23

0.6 3890 2006 2.15 3697 1790 1.92 3427 1550 1.66 3152 1356 1.45 - - - - - -

0.8 3620 1882 2.02 3324 1629 1.75 2972 1380 1.48 - - - - - - - - -

1.0 3227 1708 1.83 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡. ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

TABLE 20: 10 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE* †

TURNS OPEN**

ESP‡ 0 1 2 3 4 5
†† †† †† †† ††
CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W†† BHP

0.4 4965 3485 3.74 4875 3150 3.38 4613 2739 2.94 4322 2374 2.55 4156 2106 2.26 3907 1860 1.99

0.6 4876 3416 3.66 4651 2997 3.21 4359 2582 2.77 4038 2220 2.38 3860 1966 2.11 3590 1724 1.85

0.8 4713 3291 3.53 4387 2823 3.03 4077 2417 2.59 3719 2059 2.21 3541 1827 1.96 3242 1584 1.70

1.0 4476 3116 3.34 4084 2632 2.82 3768 2245 2.41 3365 1892 2.03 3197 1691 1.81 - - -

1.2 4165 2898 3.11 3741 2427 2.60 3432 2070 2.22 - - - - - - - - -

1.4 3779 2646 2.84 3359 2212 2.37 3069 1895 2.03 - - - - - - - - -

1.6 3319 2372 2.54 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

26 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 21: 12-1/2 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.4 5078 3630 3.89 4809 3103 3.33 4594 3053 3.27 4360 2478 2.66 4090 2093 2.24 3812 1798 1.93

0.6 4865 3456 3.71 4584 2961 3.17 4349 2912 3.12 4106 2318 2.49 3814 1964 2.11 - - -

0.8 4642 3284 3.52 4356 2828 3.03 4089 2776 2.98 3840 2137 2.29 - - - - - -

1.0 4408 3114 3.34 4124 2705 2.90 3815 2647 2.84 - - - - - - - - -

1.2 4164 2947 3.16 3889 2592 2.78 - - - - - - - - - - - -

1.4 3910 2787 2.99 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

TABLE 22: 12-1/2 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.4 5994 5400 5.79 5565 4369 4.69 5488 4169 4.47 5264 3599 3.86 4990 3085 3.31 4738 2812 3.02

0.6 5824 5216 5.59 5368 4186 4.49 5289 3991 4.28 5049 3437 3.69 4763 2937 3.15 4491 2655 2.85

0.8 5641 5022 5.39 5170 4012 4.30 5076 3807 4.08 4822 3272 3.51 4528 2790 2.99 4235 2497 2.68

1.0 5444 4819 5.17 4971 3846 4.12 4847 3618 3.88 4584 3103 3.33 4286 2644 2.83 3969 2340 2.51

1.2 5233 4609 4.94 4771 3687 3.95 4604 3426 3.67 4335 2933 3.15 4035 2499 2.68 - - -

1.4 5009 4394 4.71 4571 3537 3.79 4346 3233 3.47 4074 2762 2.96 3777 2356 2.53 - - -

1.6 4771 4174 4.48 4370 3395 3.64 4074 3040 3.26 3802 2590 2.78 - - - - - -

1.8 4520 3951 4.24 4169 3262 3.50 3786 2850 3.06 - - - - - - - - -

2.0 4255 3728 4.00 3966 3137 3.36 - - - - - - - - - - - -

2.2 3976 3505 3.76 3763 3020 3.24 - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††. W = Watts

Unitary Products Group 27

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 23: 7-1/2 TON STANDARD MOTOR SIDE SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.4 - - - - - - 3736 1476 1.58 3487 1284 1.38 3231 1109 1.19 3001 970 1.04

0.6 - - - 3572 1514 1.62 3389 1339 1.44 3094 1151 1.23 2764 972 1.04 2446 824 0.88

0.8 3422 1558 1.67 3179 1364 1.46 2889 1164 1.25 2554 985 1.06 - - - - - -

1.0 2891 1347 1.44 2372 1088 1.17 2050 922 0.99 - - - - - - - - -

1.2 2017 1051 1.13 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡. ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

TABLE 24: 7-1/2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5
†† †† †† †† ††
CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W†† BHP

0.4 - - - - - - - - - - - - - - - 3910 1726 1.85

0.6 - - - - - - - - - - - - 3857 1842 1.98 3597 1430 1.53

0.8 - - - - - - - - - 3804 1957 2.10 3503 1689 1.81 3172 1430 1.53

1.0 - - - - - - 3774 2088 2.24 3406 1778 1.91 3032 1497 1.61 2248 1143 1.23

1.2 - - - - - - 3327 1866 2.00 2926 1578 1.69 2160 1217 1.31 - - -

1.4 - - - 3270 1971 2.11 2537 1544 1.66 2043 1296 1.39 - - - - - -

1.6 3196 2077 2.23 2460 1651 1.77 - - - - - - - - - - - -

1.8 2426 1768 1.90 - - - - - - - - - - - - - - -

*. Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡. ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**. “Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

28 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 25: 10 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †

TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.2 - - - - - - - - - 3896 1639 1.76 3688 1453 1.56 3447 1268 1.36

0.4 4040 2076 2.23 4005 1934 2.07 3790 1698 1.82 3569 1508 1.62 3333 1330 1.43 3057 1147 1.23

0.6 3890 2006 2.15 3697 1790 1.92 3427 1550 1.66 3152 1356 1.45 - - - - - -

0.8 3620 1882 2.02 3324 1629 1.75 2972 1380 1.48 - - - - - - - - -

1.0 3227 1708 1.83 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

TABLE 26: 10 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE* †

TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.4 4965 3485 3.74 4875 3150 3.38 4613 2739 2.94 4322 2374 2.55 4156 2106 2.26 3907 1860 1.99

0.6 4876 3416 3.66 4651 2997 3.21 4359 2582 2.77 4038 2220 2.38 3860 1966 2.11 3590 1724 1.85

0.8 4713 3291 3.53 4387 2823 3.03 4077 2417 2.59 3719 2059 2.21 3541 1827 1.96 3242 1584 1.70

1.0 4476 3116 3.34 4084 2632 2.82 3768 2245 2.41 3365 1892 2.03 3197 1691 1.81 - - -

1.2 4165 2898 3.11 3741 2427 2.60 3432 2070 2.22 - - - - - - - - -

1.4 3779 2646 2.84 3359 2212 2.37 3069 1895 2.03 - - - - - - - - -

1.6 3319 2372 2.54 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††. W = Watts

Unitary Products Group 29

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 27: 12-1/2 TON STANDARD MOTOR SIDE SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.4 - - - - - - 5201 3162 3.39 4966 2796 3.00 4681 2405 2.58 4355 2054 2.20
0.6 - - - 5220 3395 3.64 4942 2980 3.20 4657 2608 2.80 4358 2230 2.39 4007 1890 2.03
0.8 - - - 4944 3194 3.43 4661 2806 3.01 4378 2572 2.76 4016 2057 2.21 - - -

1.0 5003 3490 3.74 4647 2988 3.20 4380 2636 2.83 4030 2257 2.42 - - - - - -

1.2 4724 3290 3.53 4363 2875 3.08 4012 2505 2.69 - - - - - - - - -

1.4 4428 3040 3.26 - - - - - - - - - - - - - - -

*.
Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††.
W = Watts

TABLE 28: 12-1/2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE* †
TURNS OPEN**

ESP‡ 0 1 2 3 4 5

CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP CFM W†† BHP

0.4 - - - 6447 5315 5.70 6207 4760 5.1046 5966 4205 4.51 5717 3716 3.98 5470 3307 3.55

0.6 - - - 6110 4917 5.27 5965 4464 4.79 5740 4023 4.31 5430 3501 3.75 5126 3054 3.28

0.8 - - - 5772 4519 4.85 5741 4274 4.58 5503 3821 4.10 5162 3294 3.53 4849 2870 3.08

1.0 6235 5521 5.92 5628 4407 4.73 5474 4048 4.34 5244 3611 3.87 4882 3101 3.33 4530 2667 2.86

1.2 5881 5137 5.51 5384 4205 4.51 5248 3854 4.13 4941 3387 3.63 4589 2906 3.12 4225 2502 2.68

1.4 5695 4950 5.31 5123 3996 4.29 5014 3670 3.94 4651 3178 3.41 4284 2716 2.91 3858 2280 2.45

1.6 5471 4728 5.07 4919 3828 4.11 4732 3460 3.71 4365 2983 3.20 3951 2516 2.70 3491 2058 2.21

1.8 5242 4514 4.84 4656 3611 3.87 4438 3240 3.47 3998 2740 2.94 3618 2316 2.48 - - -

2.0 4954 4231 4.54 4339 3380 3.62 3905 2861 3.07 3631 2497 2.68 - - - - - -

2.2 4585 3934 4.22 4022 3149 3.38 - - - - - - - - - - - -

2.4 4217 3637 3.90 - - - - - - - - - - - - - - -

2.6 3848 3340 3.58 - - - - - - - - - - - - - - -

*. Blower performance for gas heat includes maximum number of heat tubes available for each tonnage.
†.
Blower performance includes two-inch throwaway filters.
‡.
ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been
deducted from the total static pressure of the blower.
**.
“Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed.
††. W = Watts

NOTES FOR TABLE 17 THROUGH TABLE 28:

• Blower performance includes dry coil and two-inch • ESP (External Static Pressure) given is that available for
filters. the supply and return air duct system. All internal resis-
• Blower performance for gas heat includes the maximum tances have been deducted from the total static pressure
number of heat tubes available for each tonnage. of the blower.

30 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 29: INDOOR BLOWER SPECIFICATIONS

MOTOR MOTOR SHEAVE BLOWER SHEAVE
MODEL BELT
HP RPM Eff. SF Frame Datum Dia. (in.) Bore (in.) Model Datum Dia. (in.) Bore (in.) Model
1-1/2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 9.0 1 AK94 A57
DM090
2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.5 1 AK79 A55
2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 8.5 1 AK89 A56
DM120
3 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.0 1 AK74 A54
3 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.0 1 AK74 A54
DM150
5 1725 87% 1.15 184T 4.3 - 5.3 1 1/8 1VP56 6.7 1 BK77 BX55

AIR BALANCE
Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air
distribution throughout the conditioned space. The job specifications may require that this balancing be done by someone other
than the equipment installer.

CHECKING AIR QUANTITY

METHOD ONE METHOD TWO
1. Remove the dot plugs from the duct panel (for location of
1. Drill two 5/16 inch holes, one in the return air duct as
the dot plugs see Figure 10).
close to the inlet of the unit as possible, and another in
the supply air duct as close to the outlet of the unit as
2. Insert eight-inches of 1/4 inch metal tubing into the air-
possible.
flow on both sides of the indoor coil.
2. Using the whole drilled in step 1, insert eight inches of
NOTE: The tubes must be inserted and held in a position 1/4 inch metal tubing into the airflow of the return and
perpendicular to the air flow so that velocity pres- supply air ducts of the unit.
sure will not affect the static pressure readings.
NOTE: The tubes must be inserted and held in position per-
3. Use an Inclined Manometer or Magnehelic to determine pendicular to the airflow so that velocity pressure
the pressure drop across a dry evaporator coil. Since the will not affect the static pressure readings.
moisture on an evaporator coil can vary greatly, measur-
3. Use an Inclined Manometer or Magnehelic to determine
ing the pressure drop across a wet coil under field condi-
the pressure drop across the unit. This is the External
tions could be inaccurate. To assure a dry coil, the
Static Pressure (ESP). In order to obtain an accurate
compressors should be de-activated while the test is
measurement, be certain that the air filters are clean.
being run.
4. Determine the number of turns the variable motor
NOTE: De-energize the compressors before taking any test sheave is open.
measurements to assure a dry evaporator coil.
5. Select the correct blower performance table for the unit
4. The CFM through the unit can be determined from the from Tables 17 - 28. Tables are presented for horizontal
pressure drop indicated by the manometer by referring to and downflow configuration.
Figure 23. In order to obtain an accurate measurement,
6. Determine the unit Measured CFM from the Blower Per-
be certain that the air filters are clean.
formance Table, External Static Pressure and the num-
ber of turns the variable motor sheave is open.
5. To adjust Measured CFM to Required CFM, see ’SUP-
PLY AIR DRIVE ADJUSTMENT’. 7. To adjust Measured CFM to Required CFM, see ’SUP-
PLY AIR DRIVE ADJUSTMENT’.
6. After readings have been obtained, remove the tubes
and replace the dot plugs. 8. After reading has been obtained, remove the tubes and
seal holes.
NOTE: With the addition of field installed accessories
repeat this procedure.

Failure to properly adjust the total system air quan-

tity can result in extensive blower damage.

Failure to properly adjust the total system air quan-

tity can result in extensive blower damage.

Unitary Products Group 31

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

FIGURE 23 - DRY COIL DELTA P

SUPPLY AIR DRIVE ADJUSTMENT EXAMPLE

A 12.5 ton unit was selected to deliver 4,000 CFM with a 3
HP motor, but the unit is delivering 3,800 CFM. The variable
pitch motor sheave is set at 2 turns open.
Before making any blower speed changes review Use the equation to determine the required DD for the new
the installation for any installation errors, leaks or motor sheave,
undesirable systems effects that can result in loss of
airflow. ( 4,000
3,800 CFM )
CFM • 4.0 in. = 4.21 in.

Even small changes in blower speed can result in

substantial changes in static pressure and BHP.
BHP and AMP draw of the blower motor will Use Table 31 to locate the DD nearest to 4.21 in. Close the
increase by the cube of the blower speed. Static sheave to 1 turn open.
pressure will increase by the square of the blower
speed. Only qualified personnel should make blower New BHP
speed changes, strictly adhering to the fan laws.
3
= (Speed increase) • BHP at 3,800 CFM
At unit start-up, the measured CFM may be higher or lower
than the required CFM. To achieve the required CFM, the 3
= (Speed increase) • Original BHP
speed of the drive may have adjusted by changing the datum
diameter (DD) of the variable pitch motor sheave as = New BHP
described below:

( Measured CFM )
Required CFM
• Existing DD = New DD New motor Amps
3
= (Speed increase) • Amps at 3,800 CFM
Use the following tables and the DD calculated per the above 3
= (Speed increase) • Original Amps
equation to adjust the motor variable pitch sheave.
= New Amps

32 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 30: ADDITIONAL STATIC RESISTANCE

Electric Heat KW†
CFM Cooling Only* Economizer† ‡
9 18 24 36 54
2300 0.08 0.02 0.07 0.08 0.09 0.10 0.13
2500 0.09 0.02 0.08 0.09 0.10 0.11 0.14
2700 0.11 0.03 0.09 0.10 0.12 0.13 0.16
2900 0.12 0.03 0.10 0.11 0.13 0.14 0.18
3100 0.14 0.03 0.12 0.13 0.15 0.16 0.20
3300 0.16 0.03 0.13 0.14 0.17 0.18 0.22
3500 0.18 0.04 0.15 0.16 0.19 0.20 0.24
3700 0.20 0.04 0.17 0.18 0.21 0.22 0.26
3900 0.23 0.04 0.19 0.20 0.23 0.24 0.28
4100 0.25 0.04 0.21 0.22 0.25 0.26 0.31
4300 0.28 0.05 0.23 0.24 0.28 0.29 0.34
4500 0.30 0.05 0.25 0.26 0.30 0.31 0.37
4700 0.33 0.05 0.28 0.29 0.33 0.34 0.40
4900 0.36 0.05 0.30 0.31 0.35 0.37 0.43
5100 0.39 0.06 0.33 0.34 0.38 0.40 0.46
5300 0.42 0.06 0.35 0.37 0.41 0.43 0.49
5500 0.45 0.06 0.38 0.40 0.44 0.46 0.53
5700 0.48 0.06 0.41 0.43 0.47 0.49 0.56
5900 0.52 0.07 0.44 0.46 0.50 0.53 0.59
6100 0.56 0.07 0.47 0.49 0.53 0.56 0.62
6300 0.60 0.07 0.50 0.53 0.56 0.59 0.65
*.
Add these resistance values to the available static resistance in the respective Blower Performance Tables.
†.
Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table.
‡.
The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return
air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.

TABLE 31: MOTOR SHEAVE DATUM DIAMETERS OPERATION

1VM50x7/8 1VP56x1-1/8
(1-1/2, 2 & 3 HP Motor) (5 HP Motor) SEQUENCE OF OPERATIONS OVERVIEW
Datum Datum
Turns Open Turns Open
Diameter Diameter For the Predator® series of units, the thermostat makes a cir-
cuit between "R" and "Y1" for the first stage of cooling.
0 4.4 1 5.3
1/2 4.3 1-1/2 5.2 The call is passed to the Unit Control Board (UCB), which
1 4.2 2 5.1 then determines whether the requested operation is available
and, if so, which components to energize.
1-1/2 4.1 2-1/2 5.0
2 4.0 3 4.9 When the "W1" call is sensed, the indoor air blower is ener-
2-1/2 3.9 3-1/2 4.8 gized following a specified heating delay.
3 3.8 4 4.7
If at any time a call for both heating and cooling are present,
3-1/2 3.7 4-1/2 4.6 the heating operation will be performed. If operating, the cool-
4 3.6 5 4.5 ing system is halted as with a completion of a call for cooling.
Heating always takes priority.
4-1/2 3.5 5-1/2 4.4
5 3.4 6 4.3

Unitary Products Group 33

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

COOLING SEQUENCE OF OPERATION pleted. The UCB energizes the blower motor (if the fan switch
on the room thermostat is set in the "AUTO" position) and
CONTINUOUS BLOWER drives the economizer dampers from fully closed to their min-
imum position. If the enthalpy of the outdoor air is below the
By setting the room thermostat fan switch to "ON," the supply set point of the enthalpy controller (previously determined),
air blower will operate continuously. "Y1" energizes the economizer. The dampers will modulate to
maintain a constant supply air temperature as monitored by
INTERMITTENT BLOWER the discharge air sensor. If the outdoor air enthalpy is above
the set point, "Y1" energizes compressor #1.
With the room thermostat fan switch set to "AUTO" and the
system switch set to either the "AUTO" or "HEAT" settings, When the thermostat calls for "second-stage" cooling, the low
the blower is energized whenever a cooling or heating opera- voltage control circuit from "R" to "Y2" is completed. The UCB
tion is requested. The blower is energized after any specified energizes the first available compressor. If the enthalpy of the
delay associated with the operation. outdoor air is below the set point of the enthalpy controller
(i.e. first stage has energized the economizer), "Y2" will ener-
When energized, the indoor blower has a minimum run time gize compressor #1. If the outdoor air is above the set point,
of 30 seconds. Additionally, the indoor blower has a delay of "Y2" will energize compressor #2.
10 seconds between operations.
Once the thermostat has been satisfied, it will de-energize
NO OUTDOOR AIR OPTIONS “Y1” and “Y2”. If the compressors have satisfied their mini-
When the thermostat calls for the first stage of cooling, the mum run times, the compressors and condenser fans are de-
low-voltage control circuit from “R” to “Y1” and “G” is com- energized. Otherwise, the unit operates each cooling system
pleted. The UCB energizes the economizer (if installed and until the minimum run times for the compressors have been
free cooling is available) or the first available compressor* completed. Upon the final compressor de-energizing, the
and the condenser fans. For first stage cooling, compressor blower is stopped following the elapse of the fan off delay for
#1 is energized. If compressor #1 is unavailable, compressor cooling, and the economizer damper goes to the closed posi-
#2 is energized. After completing the specified fan on delay tion. If the unit is in continues fan operation, the economizer
for cooling, the UCB will energize the blower motor. damper goes to the minimum position.

When the thermostat calls for the second stage of cooling, ECONOMIZER WITH DUAL ENTHALPY SENSORS -
the low-voltage control circuit from “R” to “Y2” is completed. The operation with the dual enthalpy sensors is identical to
The control board energizes the first available compressor. If the single sensor except that a second enthalpy sensor is
free cooling is being used for the first stage of cooling, com- mounted in the return air. This return air sensor allows the
pressor #1 is energized. If compressor #1 is active for first economizer to choose between outdoor air and return air,
stage cooling or the first compressor is locked-out, compres- whichever has the lowest enthalpy value, to provide maxi-
sor #2 is energized. In free-cooling mode, if the call for the mum operating efficiency.
second stage of cooling continues for 20 minutes, compres-
sor #2 is energized, provided it has not been locked-out. ECONOMIZER WITH POWER EXHAUST -

If there is an initial call for both stages of cooling, the UCB will A unit equipped with an economizer (single or dual enthalpy)
delay energizing compressor #2 by 30 seconds in order to and a power exhaust operates as specified above with one
avoid a power rush. addition. The power exhaust motor is energized 45 seconds
after the actuator position exceeds the exhaust fan set point
Once the thermostat has been satisfied, it will de-energize Y1 on the economizer control. When the power exhaust is oper-
and Y2. If the compressors have satisfied their minimum run ating, the second stage of mechanical cooling will not oper-
times, the compressors and condenser fans are de-ener- ate. As always, the "R" to "G" connection provides minimum
gized. Otherwise, the unit operates each cooling system until position but does not provide power exhaust operation.
the minimum run times for the compressors have been com-
pleted. Upon the final compressor de-energizing, the blower MOTORIZED OUTDOOR AIR DAMPERS -
is stopped following the elapse of the fan off delay for cooling. This system operation is the same as the units with no out-
door air options with one exception. When the "R" to "G" cir-
* To be available, a compressor must not be locked-out due cuit is complete, the motorized damper drives open to a
to a high or low-pressure switch or freezestat trip and the position set by the thumbwheel on the damper motor. When
Anti-Short Cycle Delay (ASCD) must have elapsed. the "R" to "G" circuit is opened, the damper spring returns
fully closed.
ECONOMIZER WITH SINGLE ENTHALPY SENSOR -
When the room thermostat calls for "first-stage" cooling, the
low voltage control circuit from "R" to "G" and "Y1" is com-

34 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

COOLING OPERATION ERRORS LOW AMBIENT COOLING

To determine when to operate in low ambient mode, the UCB
Each cooling system is monitored for operation outside of the
has a pair of terminals connected to a temperature-activated
intended parameters. Errors are handled as described below.
switch set at 45ºF. When the low ambient switch is closed
All system errors override minimum run times for compres-
and the thermostat is calling for cooling, the UCB will operate
sors.
in the low ambient mode.
HIGH-PRESSURE LIMIT SWITCH
Low ambient mode operates the compressors in this manner:
10 minutes on, 5 minutes off. The indoor blower is operated
During cooling operation, if a high-pressure limit switch
throughout the cycle. The 5-minute off period is necessary to
opens, the UCB will de-energize the associated compressor,
defrost the indoor coil.
initiate the ASCD (Anti-short cycle delay), and, if the other
compressor is idle, stop the condenser fans. If the call for
Low ambient mode always begins with compressor opera-
cooling is still present at the conclusion of the ASCD, the
tion. Compressor minimum run time may extend the minutes
UCB will re-energize the halted compressor.
of compressor operation. The defrost cycle will begin immedi-
ately following the elapse of the minimum run time.
Should a high-pressure switch open three times within two
hours of operation, the UCB will lock-out the associated com-
When operating in low ambient mode, the UCB will not lock-
pressor and flash a code (see 37). If the other compressor is
out the compressors due to a freezestat trip. However, a
inactive, the condenser fans will be de-energized.
freezestat trip will de-energize the associated compressor. If
the call for cooling is still present at the end of the ASCD and
LOW-PRESSURE LIMIT SWITCH
the freezestat has closed, the unit will resume operation.
The low-pressure limit switch is not monitored during the ini-
tial 30 seconds of a cooling system's operation. For the fol- SAFETY CONTROLS
lowing 30 seconds, the UCB will monitor the low-pressure The unit control board monitors the following inputs for each
switch to ensure it closes. If the low-pressure switch fails to cooling system:
close after the 30-second monitoring phase, the UCB will de-
energize the associated compressor, initiate the ASCD, and, 1. A suction line freezestat to protect against low evapora-
if the other compressor is idle, stop the condenser fans. tor temperatures due to a low airflow or a low return air
temperature, (opens at 26 ± 5 °F and resets at 38 ± 5°F).
Once the low-pressure switch has been proven (closed dur-
ing the 30-second monitor period described above), the UCB 2. A high-pressure switch to protect against excessive dis-
will monitor the low-pressure limit switch for any openings. If charge pressures due to a blocked condenser coil or a
the low-pressure switch opens for greater than 5 seconds, condenser motor failure, (opens at 405 ± 10 psig or 440
the UCB will de-energize the associated compressor, initiate ± 10 psig depending on unit model).
the ASCD, and, if the other compressor is idle, stop the con-
3. A low-pressure switch to protect against loss of refriger-
denser fans.
ant charge, (opens at 7 ± 3 psig or 22 ± 5 psig).
If the call for cooling is still present at the conclusion of the
The above pressure switches are hard-soldered to the unit.
ASCD, the UCB will re-energize the halted compressor.
The refrigeration systems are independently monitored and
controlled. On any fault, only the associated system will be
Should a low-pressure switch open three times within one
affected by any safety/preventive action. The other refrigerant
hour of operation, the UCB will lock-out the associated com-
system will continue in operation unless it is affected by the
pressor and flash a code (37). If the other compressor is inac-
fault as well.
tive, the condenser fans will be de-energized.
The unit control board monitors the temperature limit switch
FREEZESTAT
of electric heat units and the temperature limit switch and the
gas valve of gas furnace units.
During cooling operation, if a freezestat opens, the UCB will
de-energize the associated compressor, initiate the ASCD,
and, if the other compressor is idle, stop the condenser fans. COMPRESSOR PROTECTION
If the call for cooling is still present at the conclusion of the In addition to the external pressure snitches, the compres-
ASCD, the UCB will re-energize the halted compressor. sors also have inherent (internal) protection. If there is an
abnormal temperature rise in a compressor, the protector will
Should a freezestat open three times within two hours of open to shut down the compressor. The UCB incorporates
operation, the UCB will lock-out the associated compressor features to minimize compressor wear and damage. An Anti-
and flash a code (37). If the other compressor is inactive, the Short Cycle Delay (ASCD) is utilized to prevent operation of
condenser fans will be de-energized.

Unitary Products Group 35

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

a compressor too soon after its previous run. Additionally, a Limit Setting Table 32. It resets automatically. The limit switch
minimum run time is imposed any time a compressor is ener- operates when a high temperature condition, caused by inad-
gized. equate supply air flow occurs, thus shutting down the heater
and energizing the blower.
The ASCD is initiated on unit start-up and on any compressor
reset or lock-out. TABLE 32: ELECTRIC HEAT LIMIT SETTING
FLASH CODES LIMIT
The UCB will initiate a flash code associated with errors UNIT (TONS) VOLTAGE HEATER kW SWITCH
OPENS °F
within the system. Refer to UNIT CONTROL BOARD FLASH
CODES 37. 7.5 9 150

RESET 7.5, 10, 12.5 18 150

Remove the call for cooling, by raising thermostat setting 7.5, 10, 12.5 380 24 150
higher than the conditioned space temperature. This resets
any pressure or freezestat flash codes. 7.5, 10, 12.5 34 150

10, 12.5 54 130

ELECTRIC HEATING SEQUENCE OF OPERATIONS
The following sequence describes the operation of the elec- FLASH CODES
tric heat section.
The UCB will initiate a flash code associated with errors
within the system. Refer to UNIT CONTROL BOARD FLASH
Two-stage heating:
CODES Table 37.
a. Upon a call for first stage heat by the thermostat, the
RESET
heater relay (RA) will be energized. After completing
the specified fan on delay for heating, the UCB will Remove the call for heating by lowering the thermostat set-
energize the blower motor. If the second stage of ting lower than the conditioned space temperature.This
heat is required, heater relay (RB) will be energized. resets any flash codes.
After completing the specified fan on delay for heat-
ing, the UCB will energize the blower motor. ELECTRIC HEAT ANTICTPATOR SETPOINTS
b. The thermostat will cycle the electric heat to satisfy It is important that the anticipator setpoint be correct. Too
the heating requirements of the conditioned space. high of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the
ELECTRIC HEATING OPERATION ERRORS value below the correct setpoint will give shorter “ON” cycles
and may result in the lowering of the temperature within the
TEMPERATURE LIMIT
conditioned space. Refer to Table 33 for the required electric
If the UCB senses zero volts from the high temperature limit, heat anticipator setting.
the indoor blower motor is immediately energized.
TABLE 33: ELECTRIC HEAT ANTICIPATOR
This limit is monitored regardless of unit operation status, i.e. SETPOINTS
the limit is monitored at all times.
SETTING, AMPS
If the temperature limit opens three times within one hour, it
will lock-on the indoor blower motor and a flash code is initi- W1 W2
ated (See Table 37). 0.13 0.1

SAFETY CONTROLS
The UCB monitors the temperature limit switch of electric
heat units.

The control circuit includes the following safety controls:

LIMIT SWITCH (LS)

This control is located inside the heater compartment and is
set to open at the temperature indicated in the Electric Heat

36 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

START-UP (COOLING) OPERATING INSTRUCTIONS

1. Turn unit electrical power on.
PRESTART CHECK LIST
NOTE: Prior to each cooling season, the crankcase heaters
After installation has been completed: must be energized at least 10 hours before the sys-
tem is put into operation.
1. Check the electrical supply voltage being supplied. Be
sure that it is the same as listed on the unit nameplate. 2. Set the room thermostat setting to lower than the room
temperature.
2. Set the room thermostat to the off position.
3. First stage compressors will energize after the built-in
time delay (five minutes).
3. Turn unit electrical power on.
4. The second stage of the thermostat will energize second
4. Set the room thermostat fan switch to on. stage compressor if needed.

5. Check indoor blower rotation. POST START CHECK LIST

• If blower rotation is in the wrong direction. Refer to 1. Verify proper system pressures for both circuits.
Phasing Section in general information section. 2. Measure the temperature drop across the evaporator
coil.
• Check blower drive belt tension.
CHARGING THE UNIT
6. Check the unit supply air (CFM).
These units should be charged using the superheat method.
Super heat charging data is shown in Tables 34 thru 36.
7. Measure evaporator fan motor's amp draw.
When charging each system, superheat data should be taken
8. Set the room thermostat fan switch to off.
at the compressor inlet.
9. Turn unit electrical power off.

TABLE 34: 7.5 TON STANDARD EFFICIENCY SUPERHEAT CHARGING

Superheat at Compressor Suction (°F)
Airflow = 3000 CFM
Outdoor
Temp (°F) Indoor WB Temp (°F)
55 57 59 61 63 65 67 69 71 73 75
65 10.6 13.5 16.3 19.1 22.0 24.8 27.7 29.1 30.5 32.0 33.4
70 8.4 11.1 13.8 16.5 19.3 22.0 24.7 26.5 28.4 30.2 32.0
75 6.1 8.7 11.3 13.9 16.6 19.2 21.8 24.0 26.2 28.4 30.6
80 - 6.4 8.9 11.4 13.9 16.3 18.8 21.4 24.0 26.6 29.2
85 - - 6.4 8.8 11.1 13.5 15.9 18.9 21.9 24.8 27.8
90 - - 5.8 7.9 10.1 12.2 14.3 17.2 20.2 23.1 26.1
95 - - 5.3 7.1 9.0 10.8 12.7 15.6 18.5 21.5 24.4
100 - - - 6.3 7.7 9.0 10.4 13.5 16.6 19.7 22.8
105 - - - 5.5 6.4 7.3 8.1 11.4 14.6 17.9 21.2
110 - - - - 5.1 5.5 5.9 9.3 12.7 16.1 19.5
115 - - - - - - - 7.2 10.8 14.3 17.9

Unitary Products Group 37

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 35: 10 TON STANDARD EFFICIENCY SUPERHEAT CHARGING

Superheat at Compressor Suction (°F)
Airflow = 4000 CFM
Outdoor
Temp (°F) Indoor WB Temp (°F)
55 57 59 61 63 65 67 69 71 73 75
65 19.6 20.8 22.0 23.2 24.4 25.6 26.9 28.4 29.9 31.4 32.9
70 14.4 16.0 17.5 19.0 20.5 22.0 23.5 25.4 27.3 29.2 31.0
75 9.3 11.1 12.9 14.7 16.6 18.4 20.2 22.4 24.7 26.9 29.1
80 - 6.3 8.4 10.5 12.6 14.8 16.9 19.5 22.0 24.6 27.2
85 - - - 6.3 8.7 11.1 13.6 16.5 19.4 22.4 25.3
90 - - - 5.6 7.8 9.9 12.0 15.0 17.9 20.8 23.7
95 - - - - 6.8 8.7 10.5 13.4 16.3 19.3 22.2
100 - - - - 5.3 6.7 8.1 10.8 13.5 16.2 18.9
105 - - - - - - 5.7 8.1 10.6 13.1 15.5
110 - - - - - - - 5.5 7.7 10.0 12.2
115 - - - - - - - - - 6.9 8.9

TABLE 36: 12.5 TON STANDARD EFFICIENCY SUPERHEAT CHARGING

Superheat at Compressor Suction (°F)
Airflow = 5000 CFM
Outdoor
Temp (°F) Indoor WB Temp (°F)
55 57 59 61 63 65 67 69 71 73 75
65 33.9 34.5 35.1 35.7 36.3 36.9 37.5 38.1 38.7 39.3 39.9
70 30.2 31.0 31.8 32.7 33.5 34.3 35.2 36.0 36.8 37.7 38.5
75 26.4 27.5 28.6 29.6 30.7 31.8 32.8 33.9 35.0 36.0 37.1
80 23.5 24.7 26.0 27.2 28.4 29.7 30.9 32.1 33.4 34.6 35.8
85 20.6 22.0 23.4 24.8 26.2 27.6 29.0 30.4 31.8 33.2 34.6
90 17.2 18.8 20.3 21.9 23.5 25.0 26.6 28.2 29.7 31.3 32.9
95 13.8 15.5 17.2 19.0 20.7 22.4 24.2 25.9 27.6 29.4 31.1
100 9.9 11.8 13.6 15.5 17.4 19.2 21.1 23.0 24.8 26.7 28.6
105 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
110 4.8 6.5 8.2 9.8 11.5 13.2 14.8 16.5 18.2 19.8 21.5
115 3.7 5.0 6.3 7.7 9.0 10.3 11.7 13.0 14.3 15.7 17.0

38 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

NORMAL MAINTENANCE TROUBLESHOOTING

Troubleshooting of components may require open-

Prior to any of the following maintenance proce- ing the electrical control box with the power con-
dures, shut off all power to the unit to prevent per- nected to the unit. Use extreme care when
sonal injury. working with live circuits! Check the unit name-
plate for the correct line voltage and set the voltme-
Periodic maintenance normally consists of chang- ter to the correct range before making any
ing or cleaning filters. connections with line terminals.
When not necessary, shut off all electric power to the
GENERAL unit prior to any of the following maintenance proce-
FILTERS dures so as to prevent personal injury.

Inspect once a month. Replace disposable or clean perma-

nent type as necessary. DO NOT replace permanent type
with disposable.

MOTORS Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dan-
Indoor fan and outdoor fan motors are permanently lubricated gerous operation which could cause injury to person
and require no maintenance. and/or damage unit components. Verify proper oper-
ation after servicing.
OUTDOOR COIL
Dirt should not be allowed to accumulate on the outdoor coil PREDATOR® FLASH CODES
surface or other parts in the air circuit. Cleaning should be as
often as necessary to keep coil clean. Use a brush, vacuum Various flash codes are utilized by the unit control board
cleaner attachment, or other suitable means. If water is used (UCB) to aid troubleshooting. Flash codes are distinguished
to clean coil, be sure power to the unit is shut off prior to by the short on and off cycle used (approximately 200ms on
cleaning. Service access is provided in the front and rear and 200ms off). To show normal operation, the control board
condenser compartment panels to provide improved access flashes a 1 second on, 1 second off “heartbeat” during normal
to the condenser coils. operation. This is to verify that the UCB is functioning cor-
rectly. Do not confuse this with an error flash code. To prevent
confusion, a 1-flash, flash code is not used.

Current alarms are flashed on the UCB LED. The alarm his-
Do not remove service panels or attempt to clean tory can be checked by pressing and releasing the ALARMS
the interior of the condenser section when the unit button on the UCB. The UCB will cycle through the last five
is powered and/or operating. Shut off all power to (5) alarms, most recent to oldest, separating each alarm flash
the unit prior to cleaning or maintenance of the code by approximately 2 seconds.
condenser section internals.
In some cases, it may be necessary to “zero” the ASCD for
the compressors in order to perform troubleshooting. To reset
NOTE: Exercise care when cleaning the coil so that the coil all ASCDs for one cycle, press and release the UCB TEST
fins are not damaged. Do not permit the outdoor air button once.
discharge to be obstructed by overhanging struc-
tures of shrubs.

Unitary Products Group 39

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

TABLE 37: UNIT CONTROL BOARD FLASH CODES

Flash Code Description
On Steady Control Failure - Replace Control
Heart Beat Normal Operation
1 Flash Not Applicable
2 Flashes Control waiting ASCD*
3 Flashes HPS1 - Compressor Lock out
4 Flashes HPS2 - Compressor Lock out
5 Flashes LPS1 - Compressor Lock out
6 Flashes LPS2 - Compressor Lock out
7 Flashes FS1 - Compressor Lock out
8 Flashes FS2 - Compressor Lock out
Ignition Control Locked Out/
9 Flashes
Ignition Control Failure / Limit Switch Trip / No Jumper Plug in Heat Section
Compressors Locked Out On Low
10 Flashes
Outdoor Air Temperature*
Compressors Locked Out Because The
11 Flashes
Economizer Is Using Free Cooling*
12 Flashes Fan Overload Switch Trip - Not Applicable On This Unit *
13 Flashes Compressor Held Off Due To Low Voltage*
14 Flashes EEPROM Storage Failure (Control Failure)
OFF No Power or Control Failure

*.
These flash codes do not represent alarms.

Monitored No No No Loss of Yes

Call for
Systems Programming?
Heating?
Call for Heat Off
Problem? Heating?

Yes Yes Yes

No

Program
Call for 2nd
Unit Call for
Trip/Failure Stage
Control Heat
Cooling
Board

No

Yes
Energize ID Call for First
Monitor Blower Motor Cooling? Stage?

No Yes

No Yes

Yes No Call for 1st

Turn off ID Fan on Fan off
Blower Motor >30 secs? >10 secs?
Stage
Cooling

Yes Yes

No No No Yes
Lossof Call Call for Loss of Call
for ID Blower? ID Blower? for Cooling?
Cool Off

FIGURE 24 - BASIC TROUBLESHOOTING FLOWCHART

40 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

COOLING TROUBLESHOOTING GUIDE On calls for cooling, the supply air blower motor is operating
but compressor #1 is not (the room thermostat fan switch is in
On calls for cooling, if the compressors are operating but the the “AUTO” position):
supply air blower motor does not energize after a short delay
(the room thermostat fan switch is in the “AUTO” position): 1. If installed, check the position of the economizer blades.
If the blades are open, the economizer is providing free
1. Turn the thermostat fan switch to the ON position. If the cooling and the compressors will not immediately oper-
supply air blower motor does not energize, go to Step 3. ate. If both stages of cooling are requested simulta-
2. If the blower motor runs with the fan switch in the ON neously and the economizer provides free cooling,
position but will not run after the first compressor has following a short delay compressor #1 will be energized
energized when the fan switch is in the AUTO position, unless it is locked out. If compressor #1 is locked out,
check the room thermostat for contact between R and G compressor #2 is energized. Compressor #2 is always
in the AUTO position during calls for cooling. energized in place of compressor #1 when compressor
#1 is requested but locked out.
3. If the supply air blower motor does not energize when
the fan switch is set to ON, check that line voltage is 2. If no economizer is installed or the economizer is not
being supplied to the contacts of the M3, contactor, and opening to provide free cooling and compressor #1 does
that the contactor is pulled in. Check for loose wiring not energize on a call for cooling, check for line voltage
between the contactor and the supply air blower motor. at the compressor contactor, M1, and that the contactor
is pulled in. Check for loose wiring between the contac-
4. If M3 is pulled in and voltage is supplied to M3, lightly tor and the compressor.
touch the supply air blower motor housing. If it is hot, the
motor may be off on internal protection. Cancel any 3. If M1 is pulled in and voltage is supplied at M1, lightly
thermostat calls and set the fan switch to AUTO. Wait for touch the compressor housing. If it is hot, the compres-
the internal overload to reset. Test again when cool. sor may be off on inherent protection. Cancel any calls
for cooling and wait for the internal overload to reset.
5. If M3 is not pulled in, check for 24 volts at the M3 coil. If Test again when cool.
24 volts are present at M3 but M3 is not pulled in,
replace the contactor. 4. If M1 is not pulled in, check for 24 volts at the M1 coil. If
24 volts are present and M1 is not pulled in, replace the
6. Failing the above, if there is line voltage supplied at M3, contactor.
M3 is pulled in, and the supply air blower motor still does
not operate, replace the motor. 5. Failing the above, if voltage is supplied at M1, M1 is
pulled in, and the compressor still does not operate,
7. If 24 volts is not present at M3, check that 24 volts is replace the compressor.
present at the UCB supply air blower motor terminal,
“FAN”. If 24 volts is present at the FAN, check for loose 6. If 24 volts is not present at M1, check for 24 volts at the
wiring between the UCB and M3. UCB terminal, C1. If 24 volts is present, check for loose
wiring between C1 and the compressor contactor.
8. If 24 volts is not present at the “FAN” terminal, check for
24 volts from the room thermostat. If 24 volts are not 7. If 24 volts is not present at the C1 terminal, check for 24
present from the room thermostat, check for the follow- volts from the room thermostat at the UCB Y1 terminal.
ing: If 24 volts is not present from the room thermostat, check
for the following:
a. Proper operation of the room thermostat (contact
between R and G with the fan switch in the ON posi- a. 24 volts at the thermostat Y1 terminal
tion and in the AUTO position during operation b. Proper wiring between the room thermostat and the
calls). UCB, i.e. Y1 to Y1, Y2 to Y2, and
b. Proper wiring between the room thermostat and the
c. Loose wiring from the room thermostat to the UCB
UCB, and
8. If 24 volts is present at the UCB Y1 terminal, the com-
c. Loose wiring from the room thermostat to the UCB
pressor may be out due to an open high-pressure switch,
9. If 24 volts is present at the room thermostat but not at the low-pressure switch, or freezestat. Check for 24 volts at
UCB, check for proper wiring between the thermostat the HPS1, LPS1, and FS1 terminals of the UCB. If a
and the UCB, i.e. that the thermostat G terminal is con- switch has opened, there should be a voltage potential
nected to the G terminal of the UCB, and for loose wir- between the UCB terminals, e.g. if LPS1 has opened,
ing. there will be a 24-volt potential between the LPS1 termi-
nals.
10. If the thermostat and UCB are properly wired, replace
the UCB. 9. If 24 volts is present at the UCB Y1 terminal and none of
the protection switches have opened, the UCB may have

Unitary Products Group 41

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

locked out the compressor for repeat trips. The UCB 16. If none of the above correct the error, replace the UCB.
should be flashing an alarm code. If not, press and
release the ALARMS button on the UCB. The UCB will On calls for the second stage of cooling, the supply air blower
flash the last five alarms on the LED. If the compressor motor and compressor #1 are operating but compressor #2 is
is locked out, cancel any call for cooling. This will reset not (the room thermostat fan switch is in the “AUTO” posi-
any compressor lock outs. tion):

NOTE: While the above step will reset any lockouts, com- 1. If installed, check the position of the economizer blades.
pressor #1 may be held off for the ASCD. See the If the blades are open, the economizer is providing free
next step. cooling. If the second stage of cooling is requested, fol-
lowing a short delay, compressor #1 will be energized
10. If 24 volts is present at the UCB Y1 terminal and none of unless it is locked out. Typically, compressor #2 is ener-
the switches are open and the compressor is not locked gized only during free cooling if the call for the second
out, the UCB may have the compressor in an ASCD. stage of cooling persists for 20 minutes.
Check the LED for an indication of an ASCD cycle. The
ASCD should time out within 5 minutes. Press and 2. Compressor #2 will not energize simultaneously with
release the TEST button to reset all ASCDs. compressor #1 if a call for both stages of cooling is
received. The UCB delays compressor #2 by 30 sec-
11. If 24 volts is present at the UCB Y1 terminal and the onds to prevent a power surge. If after the delay com-
compressor is not out due to a protective switch trip, pressor #2 does not energize on a second stage call for
repeat trip lock out, or ASCD, the economizer terminals cooling, check for line voltage at the compressor contac-
of the UCB may be improperly wired. Check for 24 volts tor, M2, and that the contactor is pulled in. Check for
at the Y1 “OUT” terminal of the UCB. If 24 volts is loose wiring between the contactor and the compressor.
present, trace the wiring from Y1 “OUT” for incorrect wir-
ing. If 24 volts is not present at the Y1 “OUT” terminal, 3. If M2 is pulled in and voltage is supplied at M2, lightly
the UCB must be replaced. touch the compressor housing. If it is hot, the compres-
sor may be off on inherent protection. Cancel any calls
12. For units without economizers: If 24 volts is present at for cooling and wait for the internal overload to reset.
the Y1 OUT terminal, check for 24 volts at the Y1 Test again when cool.
“ECON” terminal. If 24 volts is not present, check for
loose wiring from the Y1 “OUT” terminal to the Mate-N- 4. If M2 is not pulled in, check for 24 volts at the M2 coil. If
Lock plug, the jumper in the Mate-N-Lock plug, and in 24 volts is present and M2 is not pulled in, replace the
the wiring from the Mate-N-Lock plug to the Y1 “ECON” contactor.
terminal.
5. Failing the above, if voltage is supplied at M2, M2 is
13. For units with economizers: If 24 volts is present at the pulled in, and the compressor still does not operate,
Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” replace the compressor.
terminal. If 24 volts is not present, check for loose wiring
6. If 24 volts is not present at M2, check for 24 volts at the
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a
UCB terminal, C2. If 24 volts are present, check for
poor connection between the UCB and economizer
loose wiring between C2 and the compressor contactor.
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock
plug to the economizer, back to the Mate-N-Lock plug, 7. If 24 volts is not present at the C2 terminal, check for 24
and from the Mate-N-Lock plug to the Y1 “ECON” termi- volts from the room thermostat at the UCB Y2 terminal.
nal. If nothing is found, the economizer control may have If 24 volts is not present from the room thermostat, check
faulted and is failing to return the 24-volt “call” to the Y1 for the following:
“ECON” terminal even though the economizer is not pro-
viding free cooling. To test, disconnect the Mate-N-Locks a. 24 volts at the thermostat Y2 terminal
and jumper between the WHITE and YELLOW wires of b. Proper wiring between the room thermostat and the
the UCB’s Mate-N-Lock plug. If compressor #1 ener- UCB, i.e. Y1 to Y1, Y2 to Y2, and
gizes, there is a fault in the economizer wiring or the
economizer control. c. Loose wiring from the room thermostat to the UCB

14. The UCB can be programmed to lock out compressor 8. If 24 volts is present at the UCB Y2 terminal, the com-
operation during free cooling and in low ambient condi- pressor may be out due to an open high-pressure switch,
tions. These options are not enabled by default. Local low-pressure switch, or freezestat. Check for 24 volts at
York distributors can test the UCB for this programming. the HPS2, LPS2, and FS2 terminals of the UCB. If a
switch has opened, there should be a voltage potential
15. If none of the above corrected the error, test the integrity between the UCB terminals, e.g. if LPS2 has opened,
of the UCB. Disconnect the C1 terminal wire and jumper there will be 24 volts of potential between the LPS2 ter-
it to the Y1 terminal. DO NOT jump the Y1 to C1 termi- minals.
nals. If the compressor engages, the UCB has faulted.

42 Unitary Products Group

Downloaded from www.Manualslib.com manuals search engine

 035-17311-003-A-0704

9. If 24 volts is present at the UCB Y2 terminal and none of 6. If 24 volts is not present at M1, check for 24 volts at the
the protection switches have opened, the UCB may have UCB terminal, C1. If 24 volts is present, check for loose
locked out the compressor for repeat trips. The UCB wiring between C1 and the compressor contactor.
should be flashing a code. If not, press and release the
ALARMS button on the UCB. The UCB will flash the last 7. If 24 volts is not present at the C1 terminal, check for 24
five alarms on the LED. If the compressor is locked out, volts from the room thermostat at the UCB Y1 terminal.
If 24 volts are not present at the UCB Y1 terminal, the
remove any call for cooling at the thermostat or by dis- UCB may have faulted. Check for 24 volts at the Y1
connecting the thermostat wiring at the Y2 UCB terminal. ECON terminal. If 24 volts is not present at Y1 “ECON”,
This will reset any compressor lock outs. the UCB has faulted. The UCB should de-energize all
compressors on a loss of call for the first stage of cool-
NOTE: While the above step will reset any lock outs, com-
ing, i.e. a loss if 24 volts at the Y1 terminal.
pressor #1 will be held off for the ASCD, and com-
pressor #2 may be held off for a portion of the 8. If 24 volts are present at the UCB Y1 terminal, the com-
ASCD. See the next step. pressor may be out due to an open high-pressure switch,
low-pressure switch, or freezestat. Check for 24 volts at
10. If 24 volts is present at the UCB Y2 terminal and none of the HPS1, LPS1, and FS1 terminals of the UCB. If a
the switches are open and the compressor is not locked switch has opened, there should be a voltage potential
out, the UCB may have the compressor in an ASCD. between the UCB terminals, e.g. if LPS1 has opened,
Check the LED for an indication of an ASCD cycle. The there will be a 24-volt potential between the LPS1 termi-
ASCD should time out within 5 minutes. Press and nals.
release the TEST button to reset all ASCDs.
9. If 24 volts is present at the UCB Y1 terminal and none of
11. The UCB can be programmed to lock out compressor the protection switches have opened, the UCB may have
operation during free cooling and in low ambient condi- locked out the compressor for repeat trips. The UCB
tions. These options are not enabled by default. Local should be flashing a code. If not, press and release the
York distributors can test the UCB for this programming. ALARMS button on the UCB. The UCB will flash the last
12. If none of the above corrected the error, test the integrity five alarms on the LED. If the compressor is locked out,
of the UCB. Disconnect the C2 terminal wire and jumper remove any call for cooling. This will reset any compres-
it to the Y2 terminal. DO NOT jump the Y2 to C2 termi- sor lock outs.
nals. If the compressor engages, the UCB has faulted. NOTE: While the above step will reset any lock outs, com-
13. If none of the above correct the error, replace the UCB. pressor #2 will be held off for the ASCD, and com-
pressor #1 may be held off for a portion of the
On a call for cooling, the supply air blower motor and com- ASCD. See the next step.
pressor #2 are operating but compressor #1 is not (the room
thermostat fan switch is in the “AUTO” position): 10. If 24 volts is present at the UCB Y1 terminal and none of
the switches are open and the compressor is not locked
1. Compressor #2 is energized in place of compressor #1 out, the UCB may have the compressor in an ASCD.
when compressor #1 is unavailable for cooling calls. Check the LED for an indication of an ASCD cycle. The
Check the UCB for alarms indicating that compressor #1 ASCD should time out within 5 minutes. Press and
is locked out. Press and release the ALARMS button if release the TEST button to reset all ASCDs.
the LED is not flashing an alarm.
11. If 24 volts is present at the UCB Y1 terminal and the
compressor is not out due to a protective switch trip,
2. Check for line voltage at the compressor contactor, M1,
repeat trip lock out, or ASCD, the economizer terminals
and that the contactor is pulled in. Check for loose wiring
of the UCB may be improperly wired. Check for 24 volts
between the contactor and the compressor.
at the Y1 “OUT” terminal of the UCB. If 24 volts is
3. If M1 is pulled in and voltage is supplied at M1, lightly present, trace the wiring from Y1 “OUT” for incorrect wir-
ing. If 24 volts is not present at the Y1 “OUT” terminal,
touch the compressor housing. If it is hot, the compres-
the UCB must be replaced.
sor may be off on inherent protection. Cancel any calls
for cooling and wait for the internal overload to reset. 12. For units without economizers: If 24 volts is present at
Test again when cool. the Y1 “OUT” terminal, check for 24 volts at the Y1
“ECON” terminal. If 24 volts is not present, check for
4. If M1 is not pulled in, check for 24 volts at the M1 coil. If loose wiring from the Y1 “OUT” terminal to the Mate-N-
24 volts is present and M1 is not pulled in, replace the Lock plug, the jumper in the Mate-N-Lock plug, and in
contactor. the wiring from the Mate-N-Lock plug to the Y1 “ECON”
terminal.
5. Failing the above, if voltage is supplied at M1, M1 is
pulled in, and the compressor still does not operate, For units with economizers:If 24 volts is present at the
replace the compressor. Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON”

Unitary Products Group 43

Downloaded from www.Manualslib.com manuals search engine

 terminal. If 24 volts is not present, check for loose wiring 13. The UCB can be programmed to lock out compressor
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a operation during free cooling and in low ambient condi-
poor connection between the UCB and economizer tions. These options are not enabled by default. They
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock can be checked by local York distributors.
plug to the economizer, back to the Mate-N-Lock plug,
and from the Mate-N-Lock plug to the Y1 “ECON” 14. If none of the above corrected the error, test the integrity
terminal. The economizer control may have faulted and of the UCB. Disconnect the C1 terminal wire and jumper
is not returning the 24 volts to the Y1 “ECON” terminal it to the Y1 terminal. DO NOT jump the Y1 to C1 termi-
even though the economizer is not providing free nals. If the compressor engages, the UCB has faulted.
cooling. To test the economizer control, disconnect the 15. If none of the above correct the error, replace the UCB.
Mate-N-Locks and jumper between the WHITE and
YELLOW wires of the UCB’s Mate-N-Lock plug.

Subject to change without notice. Printed in U.S.A. 035-17311-003-A-0704

Copyright © 2004 by Unitary Products Group. All rights reserved. Supersedes: 035-17311-002-A-0803

Unitary 5005 Norman

Products York OK
Group Drive 73069
Downloaded from www.Manualslib.com manuals search engine