Motor Drives

Festo worldwide Motor Drives
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Festo Controls Private Ltd. Festo AS
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Festo EOOD Ole Deviks vei 2 Viranuvat Building, 6th - 7th Floor.
35/3, Shamanna Garden 0666 Oslo
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Amador Merino Reyna 480
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Tel. +63 (2) 77 66 888, Fax +63 (2) 82 34 220/21
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Student Manual
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3087669000000
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Motor Drives
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87669-00
Industrial Maintenance
Motor Drives
Student Manual
87669-00
Order no.: 87669-00
First Edition
Revision level: 09/2015
By the staff of Festo Didactic
© Festo Didactic Ltée/Ltd, Quebec, Canada 2011

Internet: www.festo-didactic.com
e-mail: did@de.festo.com
Printed in Canada
All rights reserved
ISBN 978-2-89640-469-8 (Printed version)
ISBN 978-2-89640-705-7 (CD-ROM)
Legal Deposit – Bibliothèque et Archives nationales du Québec, 2011
Legal Deposit – Library and Archives Canada, 2011
The purchaser shall receive a single right of use which is non-exclusive, non-time-limited and limited
geographically to use at the purchaser's site/location as follows.
The purchaser shall be entitled to use the work to train his/her staff at the purchaser's site/location and
shall also be entitled to use parts of the copyright material as the basis for the production of his/her own
training documentation for the training of his/her staff at the purchaser's site/location with
acknowledgement of source and to make copies for this purpose. In the case of schools/technical
colleges, training centers, and universities, the right of use shall also include use by school and college
students and trainees at the purchaser's site/location for teaching purposes.
The right of use shall in all cases exclude the right to publish the copyright material or to make this
available for use on intranet, Internet and LMS platforms and databases such as Moodle, which allow
access by a wide variety of users, including those outside of the purchaser's site/location.
Entitlement to other rights relating to reproductions, copies, adaptations, translations, microfilming and
transfer to and storage and processing in electronic systems, no matter whether in whole or in part, shall
require the prior consent of Festo Didactic.
Information in this document is subject to change without notice and does not represent a commitment on
the part of Festo Didactic. The Festo materials described in this document are furnished under a license
agreement or a nondisclosure agreement.
Festo Didactic recognizes product names as trademarks or registered trademarks of their respective
holders.
All other trademarks are the property of their respective owners. Other trademarks and trade names may
be used in this document to refer to either the entity claiming the marks and names or their products.
Festo Didactic disclaims any proprietary interest in trademarks and trade names other than its own.
Safety and Common Symbols
The following safety and common symbols may be used in this manual and on
the equipment:
Symbol Description
DANGER indicates a hazard with a high level of risk which, if not

avoided, will result in death or serious injury.
WARNING indicates a hazard with a medium level of risk which,

if not avoided, could result in death or serious injury.
CAUTION indicates a hazard with a low level of risk which, if not

avoided, could result in minor or moderate injury.
CAUTION used without the Caution, risk of danger sign ,

indicates a hazard with a potentially hazardous situation which,
if not avoided, may result in property damage.
Caution, risk of electric shock
Caution, hot surface
Caution, risk of danger
Caution, lifting hazard
Caution, hand entanglement hazard
Notice, non-ionizing radiation
Direct current
Alternating current
Both direct and alternating current
Three-phase alternating current
Earth (ground) terminal
© Festo Didactic 87669-00 III

Safety and Common Symbols
Symbol Description
Protective conductor terminal
Frame or chassis terminal
Equipotentiality
On (supply)
Off (supply)
Equipment protected throughout by double insulation or

reinforced insulation
In position of a bi-stable push control
Out position of a bi-stable push control
We invite readers of this manual to send us their tips, feedback, and

suggestions for improving the book.
Please send these to did@de.festo.com.

The authors and Festo Didactic look forward to your comments.
IV © Festo Didactic 87669-00

Table of Contents
Preface ................................................................................................................. VII
About This Manual ................................................................................................ IX
Unit 1 AC Drives........................................................................................ 1
Ex. 1-1 AC Drive Overview ........................................................................ 3
Ex. 1-2 Volts per Hertz Characteristics .................................................. 15
Ex. 1-3 Ramp and Torque Boost ............................................................. 25
Ex. 1-4 Protection ..................................................................................... 37
Ex. 1-5 Braking and Jogging ................................................................... 47
Ex. 1-6 Remote Controls .......................................................................... 59
Unit 2 DC Drives...................................................................................... 69
Ex. 2-1 DC Drive Overview ...................................................................... 71
Ex. 2-2 Current Limiting and IR Compensation .................................... 79
Appendix A Equipment Utilization Chart ....................................................... 85
Appendix B Diagram Symbols ........................................................................ 87
Appendix C Basic Setup and Lockout/Tagout Procedures.......................... 91
Appendix D Coupling Motors .......................................................................... 99
Appendix E Alignment ................................................................................... 101
Appendix F AC Drive – Error Codes and Parameter Numbers .................. 105
Appendix G DC Motor Characteristics ......................................................... 123
Bibliography ....................................................................................................... 125
© Festo Didactic 87669-00 V

Preface
© Festo Didactic 87669-00 VII

About This Manual
© Festo Didactic 87669-00 IX

Unit 1
AC Drives
© Festo Didactic 87669-00 1

Unit 1 – AC Drives
2 © Festo Didactic 87669-00

Exercise 1-1
AC Drive Overview

Ex. 1-1 – AC Drive Overview











Exercise 1-2
Volts per Hertz Characteristics

Ex. 1-2 – Volts per Hertz Characteristics








Exercise 1-3
Ramp and Torque Boost

Ex. 1-3 – Ramp and Torque Boost











Exercise 1-4
Protection

Ex. 1-4 – Protection









Exercise 1-5
Braking and Jogging

Ex. 1-5 – Braking and Jogging











Exercise 1-6
Remote Controls

Ex. 1-6 – Remote Controls






Unit Test

Unit 1 – AC Drives

Unit 2
DC Drives

Unit 2 – DC Drives

Exercise 2-1
DC Drive Overview

Ex. 2-1 – DC Drive Overview







Exercise 2-2
Current Limiting and IR Compensation

Ex. 2-2 – Current Limiting and IR Compensation





Appendix A
Equipment Utilization Chart

Appendix B
Diagram Symbols

Appendix B Diagram Symbols

Appendix B Diagram Symbols

Appendix C
Basic Setup and Lockout/Tagout Procedures

Appendix C Basic Setup and Lockout/Tagout Procedures






Appendix D
Coupling Motors

Appendix D Coupling Motors

Appendix E
Alignment

Appendix E Alignment



Appendix F
AC Drive – Error Codes and Parameter Numbers

Appendix F AC Drive – Error Codes and Parameter Numbers
















Appendix G
DC Motor Characteristics

Bibliography

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Festo worldwide Motor Drives

Argentina Finland Latvia Slovenia

1-26-10 Hayabuchi Singapore

By the staff of Festo Didactic

© Festo Didactic Ltée/Ltd, Quebec, Canada 2011

DANGER indicates a hazard with a high level of risk which, if not

WARNING indicates a hazard with a medium level of risk which,

CAUTION indicates a hazard with a low level of risk which, if not

CAUTION used without the Caution, risk of danger sign ,

Caution, risk of electric shock

Caution, hot surface

Caution, risk of danger

Caution, lifting hazard

Caution, hand entanglement hazard

Notice, non-ionizing radiation

Both direct and alternating current

Three-phase alternating current

Earth (ground) terminal

© Festo Didactic 87669-00 III

Protective conductor terminal

Frame or chassis terminal

Equipment protected throughout by double insulation or

In position of a bi-stable push control

Out position of a bi-stable push control

We invite readers of this manual to send us their tips, feedback, and

Please send these to did@de.festo.com.

IV © Festo Didactic 87669-00

Ex. 1-1 AC Drive Overview ........................................................................ 3

Ex. 1-2 Volts per Hertz Characteristics .................................................. 15

Ex. 1-3 Ramp and Torque Boost ............................................................. 25

Ex. 1-4 Protection ..................................................................................... 37

Ex. 1-5 Braking and Jogging ................................................................... 47

Ex. 1-6 Remote Controls .......................................................................... 59

Ex. 2-1 DC Drive Overview ...................................................................... 71

Ex. 2-2 Current Limiting and IR Compensation .................................... 79

Appendix A Equipment Utilization Chart ....................................................... 85

Appendix B Diagram Symbols ........................................................................ 87

Appendix C Basic Setup and Lockout/Tagout Procedures.......................... 91

Appendix D Coupling Motors .......................................................................... 99

Appendix E Alignment ................................................................................... 101

Appendix F AC Drive – Error Codes and Parameter Numbers .................. 105

Appendix G DC Motor Characteristics ......................................................... 123

Bibliography ....................................................................................................... 125

© Festo Didactic 87669-00 V

© Festo Didactic 87669-00 VII

© Festo Didactic 87669-00 IX

© Festo Didactic 87669-00 1

2 © Festo Didactic 87669-00

© Festo Didactic 87669-00 3

4 © Festo Didactic 87669-00

© Festo Didactic 87669-00 5

6 © Festo Didactic 87669-00

© Festo Didactic 87669-00 7

8 © Festo Didactic 87669-00

© Festo Didactic 87669-00 9

10 © Festo Didactic 87669-00

© Festo Didactic 87669-00 11

12 © Festo Didactic 87669-00

© Festo Didactic 87669-00 13

14 © Festo Didactic 87669-00