INVOLUTE POWERGEAR PVT. LTD.

MANUFACTURERS OF DRIVES & TRANSMISSIONS

HELICAL GEAR UNITS

FEATURES
• The rigid, vibration-damping housing of close grained cast iron enables to take up & transmit safely
all forces & loads.

• Maximum thermal efficiency is ensured by a large oil reservoir. Splash lubrication ensures ample and
positive oil flow to all gears and bearings.

• To ensure correct tooth contact, parallelism of bearing bores are maintained with precise tolerance.

• High efficiency of over 98% per stage of reduction achieved when loaded to full capacity of the units.
The precision gearing and accuracy of bearing alignment preserves this high efficiency.

• Shafts of carbon steel are machined to high precision tolerance to ensure concentricity of bearing
seats with gear teeth.

• The gear teeth are precision cut to involute shape, designed to give maximum tooth contact and
overlap.

• Anti-friction type bearings are used throughout to ensure high efficiency and for maintaining the
precision tolerance required between the gear centres.

• Positive seals prevent oil leakage at both high speed and low speed shafts.

1
SPECIFICATIONS

HOUSINGS - Housings are of cast iron, generously proportioned to ensure proper radiation of heat generated when
Units are operated at their maximum capacity. Suitable ribs are placed underneath the bearing seats for strength and
the walls are of sufficient thickness to withstand the most severe stresses encountered during operation.
GEARS AND PINIONS - The Gears are generated with highest accuracy on Hobbing Machine. The materials for the
Pinion and Gear Wheel or Gear Wheel Rim are made of hard wearing special steel of graded strength to meet the
individual load conditions. The selection of module, tooth profile and helix angle is made in conformity with speeds,
ratios and load conditions to give maximum tooth contact and overlap, thus ensuring most favourable meshing and
silent running.
SHAFTS - Shafts having Pinions cut integral are of heat treated alloy steel bar or alloy steel forging. All other shafts
are of heat treated Carbon Steel and are finished to high precision tolerance by grinding.
BEARINGS - Anti-friction bearings of ample size are used throughout to ensure long service life. The use of anti-
friction bearings ensures high efficiency, correct centre distance and proper shaft alignment. In case of extra over-
hung loads due to pulley, pinion etc. on Shafts, reinforced extra heavy bearings are used. Oil Seals on both high speed
and low speed shafts prevent oil leakage and provide protection for the bearings from dust and dirt.
LUBRICATION - For normal speeds, splash lubrication is provided by the gears dipping in oil. Oil reservoir is of ample
size to ensure cool operation. The oil level indicator located in the housing is to ensure a proper amount of lubricant in
the housing. Wherever splash lubrication is not effective to carry oil to gears and bearings, a built-in or separately
mounted lubrication oil pump is used for forced-feed lubrication.
COOLING - The heat generated within the gear units is dissipated by a sufficiently large surface area of the housing.
For higher capacities the units are provided with cooling coils in the lower part of the housing for allowing cool water
passing through a coil through a suitable port entry. With pressure lubrication, an oil cooler can be mounted in the oil
circuit to achieve more efficient and effective cooling.
EFFICIENCY - Efficiency of approximately 98% are obtained in the Single Reduction Units, 96% in the Double Reduc-
tion Units and 94% in the Triple Reduction Units.
REDUCTION RATIOS - Single Reduction Units from 1.8:1 to 8:1, Double Reduction Units from 8:1 to 48:1 and Triple
Reduction Units from 10:1 to 160:1 can be supplied. Ratios not shown in the catalogue can also be provided on special
request.

DESIGN

• The gear units are specially designed for crane duty applications in accordance with IS:3177

• Horizontal gear units comprise of helical gears whereas in vertical gear units, the reduction is through spur gearing.

• All pinions are integral with the shafts. Materials for gears are forged from high grade carbon or alloy steel.

• Gears teeth are cut with metric module system in accordance with relevant standard specifications.

• The gear units are rated in accordance with IS:4460

• The housings are of cast iron and machined with close tolerance to ensure perfect alignment of gears.

• Anti-friction bearings are used to ensure long service life and high efficiency.

2
TYPE OF OIL
The lubricating oil used should be straight mineral oil or Extreme Pressure (E.P.) oil as specified below. Straight mineral oil
should be high graded well refined petroleum oil within the recommended viscosity range. It must be neutral in viscosity; no
grit or abrasives should be present. For high operating temperatures; good resistance to oxidation is needed. Units those are
subjected to heavy shock load or extremely heavy duty should have extreme pressure (E.P.) lubricant.

TEMPERATURE
Abnormal conditions of ambient temperature should be referred to us for recommendation of suitable lubricant.

OIL CHANGES
After mounting the Gear Unit it should be filled in with recommended lubricating oil through the inspection hole. The first oil
change should be made after about 500 hours running or two months whichever is earlier. The subsequent changes would be
made every 2000 hours or one year whichever is earlier. Oil should be drained off and the gear case should be thoroughly
flushed with light flushing oil. From time to time the oil level inside the Gear Box should be checked and this should be
maintained upto the recommended level. The operating temperature should not be excessive. Temperature upto 90°C is
harmless to any component.

RECOMMENDED LUBRICANTS

MAKER’S R. P. M. OF HIGH SPEED SHAFT

NAME
WITHOUT OIL PUMP WITH OIL PUMP

Upto 250 250-1500 Upto 250 250-1500 Above 1500

INDIAN OIL Servomesh SP 257 Servomesh SP 150 Servomesh SP 150 Servomesh SP 150 Servomesh SP 68

CASTROL Alpha SP 320 Alpha SP 220 Alpha SP 220 Alpha SP 150 Alpha SP 68

BHARAT
PETROLEUM Bharat Amocam 220 Bharat Amocam 150 Bharat Amocam 150 Bharat Amocam 150 Bharat Amocam 100

HINDUSTAN Parthan EP 220 Parthan EP 150 Parthan EP 150 Parthan EP 150 Parthan EP 100
PETROLEUM

BALMER Balmerol Balmerol Balmerol Balmerol Balmerol

LAWRIE Gear Flux BM 257 Gear Flux BM 150 Gear Flux BM 150 Gear Flux BM 150 Gear Flux BM 68

When gear unit additionally warmed up by radiant heat, use oi! of next higher viscosity.
For input H.P. more than 100, use oil of next higher viscosity.

3
SELECTION PROCEDURE OF GEAR UNITS
Satisfactory performance of the gearbox depends upon correct selection. The selection of a gear unit is influenced by the
class of duty of the crane which should be determined and specified. Single, Double and Triple stage Horizontal gear units
type HA, HB and HC are recommended for Hoist and Long Travel drive. Three stage vertical gear units type VC are
recommended for cross travel drives of the EOT crane. Assembly arrangement must be specified while ordering the gear
units.

SELECTION PROCEDURE
1. Compute the required reduction ratio.
2. Determine the horsepower required for the prime mover.
3. Refer to the rating table, see in the ratio column and based on input rpm check the gear box rating horizontally for various
class of duty of the crane.
4. The size should be selected such that the rated HP is equal or more than the consumed HP.

EXAMPLE
1. Select a unit to transmit 9 HP from 720 rpm electric motor for hoist drive in a class II duty crane, the reduction ratio
required is 31.50.
• For hoist drive a two stage horizontal gearbox type HB will be suitable.
• See the ratio column and in the size HB-350, for input rpm of 720 in class II duty the rated HP is 9.5
• As the consumed HP is 9, the unit HB-350 will be suitable.

2. Select a unit to transmit 3 HP from 960 rpm electric motor for cross travel drive in a class IV duty crane, the reduction
ratio required is 14.26.
• For cross travel drive, a vertical gearbox type VC will be suitable.
• See the ratio column and in the size VC - 320, for input rpm of 960 in class IV duty the rated HP is 3
• As the consumed HP is 3, the unit VC - 320 will be suitable.

SPECIAL FEATURES

• The gear units can also be supplied for heavy duty EOT cranes for use in steel works in accordance with IS:4137

• The input shafts can be supplied as tapered.

• Output Shaft can be supplied with integral toothed male clutch.

• The gear units can also be supplied with fabricated & stress-relieved housing.

• The gear units are available with various assembly arrangements such as,

S, U, K, Z, Y, P, M, N and H

4
 ARRANGEMENT

OUTPUT SHAFT WITH INTEGRAL TOOTHED MALE CLUTCH

PRINCIPAL TYPES

5
SINGLE STAGE
HORIZONTAL TYPE ‘HA’

PRINCIPAL DIMENSIONS in mm
SIZE Housing dimension Foundation hole details Weight
HA E e L B H h N M S1 S2 g d c No. (Approx. kg)

100 100 52 260 154 233 125 95 - 30 170 115 15 18 4 39

150 150 60 330 190 323 170 115 225 35 230 150 17 22 4 80

200 200 70 410 225 423 225 142 275 45 300 180 17 25 4 136

250 250 75 505 300 515 265 165 330 45 190 230 25 25 6 250

300 300 75 580 330 610 315 190 420 45 230 260 25 30 6 327

350 350 95 695 385 697 355 220 465 55 280 315 32 35 6 610

400 400 150 870 400 792 400 253 500 110 350 320 32 35 6 820

Size INPUT SHAFT OUTPUT SHAFT INPUT KEY OUTPUT KEY

HA d1 I1 K1 d2 I2 K2 W1 U W1 Y

100 30 60 82 35 55 92 8 33 10 38

150 40 85 100 55 85 115 12 43 16 59

200 50 85 155 80 120 125 14 53.5 22 85

250 60 108 205 80 120 160 18 64 22 85

300 60 108 220 80 120 175 18 64 22 85

350 90 135 242 110 145 228 25 95 28 116

400 90 135 250 110 145 235 25 95 28 116

6
H.P. Rating for Single Stage Horizontal Gear Boxes Type HA
SIZE HA-100 HA-150 HA-200
RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
1.83 24.6 17.6 13.5 10.8 19.2 13.6 10.6 8.45 81.8 59 45.5 36.4 64.8 46 36.6 28.5 178 126 98 78 139 100 76.5 61

2.3 21.3 15.1 11.7 9.35 17.0 12.1 9.35 7.5 71.5 50.7 39.4 31.4 56.7 40.5 31.2 25 158 112 87 69.5 125 89 69 55

2.81 18 12.8 9.9 7.9 14.5 10.8 8.2 6.8 60.5 43 33.3 26.6 48.8 36 27.3 22.9 135 96 74 59.5 109 79.5 62 50

3.5 15.6 11.1 8.6 6.85 12.8 9.1 7.05 5.6 52.7 37.4 29 23.2 43.2 30.6 23.7 19 120 85 66 52.5 98 70 54 43

3.95 14.2 9.9 7.82 6.25 11.2 8 6.15 4.9 46.5 32.2 25.6 20.4 36.2 26 20 16 110 76.5 60.7 48.5 86 61 47.5 38

4.5 12.6 9.15 7.05 5.5 9.9 7.2 5.5 4.35 42.2 30.6 23.6 18.3 33 24 18.5 14.6 99 71.5 55.5 43 78 57 43.7 35.4

5.6 10.2 7.1 5.4 4.44 8.4 5.95 4.6 3.8 34.4 23.9 18.3 15.3 28.2 20 15.4 12.7 81.5 56.6 43.3 36.2 67 47.5 36.6 30.2

6.615 8.26 5.75 4.4 3.6 6.7 4.7 3.66 3.02 27.9 19.4 14.8 12.4 22.8 16.2 12.5 10.3 66.1 47 35.2 29.4 54 38.4 29.5 24.3

8.0 6.7 4.65 3.56 2.92 5.4 3.84 2.95 2.44 22.4 15 11.9 10 18.4 13.1 10.1 8.3 53 35.4 28.2 23.6 43.5 30.8 23.8 19.6

SIZE HA-250 HA-300 HA-350

RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
1.83 346 246 190 152 270 192 151 119 664 470 364 292 520 370 286 229 1050 735 575 460 820 580 450 360

2.3 308 218 169 135 244 173 134 107 572 405 314 252 453 322 250 199 910 645 500 400 720 512 396 317

2.81 260 184 143 114 210 153 120 98.5 485 344 266 214 392 286 223 172 768 545 423 337 620 452 352 272

3.5 235 167 130 104 192 136 105 84 420 300 231 185 344 244 189 151 667 465 367 294 545 386 ‘300 240

3.95 218 153 120 96 170 121 93.5 75 374 260 207 165 290 206 160 130 605 420 334 266 470 334 260 206

4.5 193 140 108 84 150 109 84 69 336 243 188 146 262 191 145 118 530 384 297 231 414 302 232 186

5.6 159 111 85.5 69 130 92.2 70.8 58.5 275 191 146 120 226 160 123 102 437 304 232 190 358 254 195 161

6.615 129 89.6 69.5 56 105 74.5 57.2 47.2 223 155 118.5 97 182 129 99 82 354 246 188 154 290 206 158 131

8.0 102 71 54.2 44.4 83.5 58.5 45.5 37.5 179 124 95.5 77.7 147 104 80 66 262 182 139 114 214 152 117 96

SIZE HA-400
RPM 960 720
Duty
I II III IV I II III IV
Ratio
1.83 1570 1020 865 690 1225 870 673 538

2.3 1360 965 745 597 1080 765 595 475

2.81 1142 810 628 502 920 670 523 405

3.5 1000 715 552 440 818 580 450 360

3.95 909 630 502 400 710 505 390 312

4.5 810 585 455 352 630 460 352 277

5.6 652 454 346 283 535 380 292 240

6.615 528 368 280 230 433 308 236 195

8.0 390 271 207 170 320 227 174 144

7
DOUBLE STAGE
HORIZONTAL TYPE ‘HB’

PRINCIPAL DIMENSIONS in mm

SIZE Housing dimension Foundation hole details Weight

(Approx
HB E e L B H h N L1 B1 B2 H1 S1 S2 g d c No. kg)

250 250 28 300 230 320 160 111 555 - - - 60 236 190 18 20 4 102

350 350 60 415 290 393 200 123 710 - - - 100 310 250 18 20 4 172

400 400 80 490 310 505 250 140 826 - - - 110 370 270 18 25 4 275

500 500 80 620 360 591 300 150 985 - - - 130 240 310 18 25 6 400

650 650 75 840 470 716 320 200 1300 326 500 99 160 215 410 28 33 8 970

750 750 55 1025 510 745 320 207 1410 352 620 130 155 275 450 28 35 8 1130

850 850 75 1105 570 880 400 240 1640 416 640 105 155 300 510 33 38 8 1662

1000 1000 100 1350 660 972 400 257 1896 486 870 200 200 350 590 33 38 8 2840

Size Input Shaft Output Shaft Input Key Output Key

HB d1 I1 K1 d2 I2 K2 W1 U W2 Y

250 30 60 145 55 85 150 8 33 16 59

350 38 85 170 55 85 175 10 41 16 59

400 38 85 185 80 125 190 10 41 22 85

500 48 85 210 80 125 215 14 51.5 22 85

650 55 110 275 110 165 285 16 59 28 116

750 60 110 310 120 165 335 18 64 32 127

850 85 130 325 130 200 335 22 90 32 137

1000 85 140 380 170 240 390 22 90 40 179

8
H.P. Rating for Double Stage Horizontal Gear Boxes Type HB
SIZE HB-250 HB-350 HB-400
RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
8.23 24.4 17 12.7 9.5 19 12.7 10.6 7.4 55.5 39 30.4 21 43 30.4 24.2 16.8 75 54 41.5 33 60.5 42.5 34 26.5

10.35 20.1 13.8 10.6 7.4 16 10.6 8.5 6.35 46 32.6 25.2 16.8 37 25.2 20 13.7 66 45.5 37 28.6 53 37 29.6 22.2

12.64 17 11.7 9.6 6.4 13.8 9.5 7.4 5.3 39 27.4 21 14.7 31.5 22 16.8 11.6 57.2 39.2 31.8 24.4 46.5 31.8 25.4 19.1

15.74 14.9 9.5 8.5 5.3 10.6 7.4 6.4 4.3 33.6 23.1 17.9 12.6 25.2 17.9 13.7 9.5 49.8 34 26.5 19.1 39.2 26.5 21.2 14.8

20.49 11.7 8.5 6.4 4.3 8.5 6.4 4.3 3.2 26.3 18.9 13.7 9.5 21 14.7 10.5 7.4 44.5 30.8 24.4 17 35 24.4 19.1 12.7

23.34 9.6 7.4 5.3 3.2 7.4 5.3 4.3 3.2 23.1 16.8 12.6 8.4 18.9 12.6 9.5 6.3 39 27 21.2 14.8 32 21.2 17 11.7

31.50 7.4 5.3 4.3 3.2 6.4 4.3 3.2 2.1 17.8 12.6 9.5 6.3 13.7 9.5 7.4 5.3 30.4 22 14.7 10.6 23.2 17 11.7 8.5

40.17 6.4 4.3 3.2 2.1 4.3 3.2 2.1 2.1 14.7 10.5 7.4 5.3 10.5 7.4 5.3 4.3 25.5 18 12.7 8.5 21.2 14.7 9.5 7.4

48.57 5.3 3.2 2.1 2.1 4.3 2.1 2.1 1.1 12.6 8.4 6.3 4.3 9.5 6.3 4.3 3.2 23.4 15.9 10.6 7.4 18 11.7 8.5 5.3

SIZE HB-500 HB-650 HB-750

RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
8.23 184 126 96 65 147 102 75.5 52 358 252 196 143 274 201 160 113 610 435 302 204 485 340 250 161

10.35 153 107 76.5 52.5 124 86 62 41 306 210 171 118 244 170 135 92 510 356 238 165 410 284 193 152

12.64 129 92 64 43.5 104 71 51 35 263 181 . 144 96 208 145 114 77 432 306 203 136 342 238 159 109

15.74 111 76 49 34 84 59 42 29 221 150 118 78 175 120 93 62 370 255 167 116 279 197 134 93

20.49 78 55 37 25 62 43 29 20 199 136 90 60 156 108 71 49 292 195 129 85 228 155 100 69

23.34 72 50 34 23.5 57 40 27 18.5 181 123 81 54 142 97 63 44 264 176 119 78 208 140 90 63

31.50 61 42 29 20 47 34 23 16 138 95 62 42 108 77 49 34 206 142 92 63 159 111 74 51

40.17 48 34 22 15 37 25 17 11.6 113 78 48 34 88 61 38 26 163 109 68 48 125 86 53 38

48.57 41 28.5 18 13 31.5 22 14 9.5 95 65 41 28.5 73 49 31.5 22 135 92 58 41 104 74 44 32

SIZE HB-850 HB-1000

RPM 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV
Ratio
8.23 1025 702 468 330 815 570 413 285 2050 1367 1050 739 1630 1086 835 588

10.35 857 587 391 270 689 478 319 220 1714 1142 878 622 1378 918 706 493

12.64 726 497 331 233 574 395 255 180 1452 968 691 490 1148 765 546 382

15.74 622 426 284 200 469 323 215 153 1244 802 572 402 938 625 446 314

20.49 426 292 195 139 333 228 152 108 852 591 422 297 666 475 339 240

23.34 385 269 179 128 304 211 136 97 770 531 379 267 608 419 299 210

31.50 301 206 137 98 232 159 106 76 602 415 296 208 462 318 220 155

40.17 238 163 109 79 182 125 83 60 476 328 234 165 366 250 173 119

48.57 197 135 90 65 152 104 69 50 394 271 193 136 307 211 146 102

9
TRIPLE STAGE
HORIZONTAL TYPE ‘HC’

PRINCIPAL DIMENSIONS in mm
Weight
SIZE Housing dimension Foundation hole details (approx.)
HC E e L B b H h s1 s2 g d c No. kg
400 400 70 650 270 50 415 200 45 280 225 16 23 6 260
450 450 80 730 300 52.5 460 225 50 315 250 16 25 6 360
500 500 95 820 330 55 510 250 55 355 280 18 27 6 470
560 560 110 920 370 60 565 280 40 280 315 20 30 8 620
630 630 120 1030 415 70 630 315 42.5 315 355 23 34 8 850
710 710 130 1160 470 80 705 355 47.5 355 400 25 37 8 1150
800 800 140 1300 530 90 800 400 50 400 450 27 40 8 1580
900 900 160 1460 590 100 895 450 55 450 500 30 42 8 2050
1000 1000 180 1620 650 110 995 500 60 500 560 33 45 8 2650
1120 1120 200 1820 730 120 1105 560 70 560 630 36 48 8 3500
1250 1250 230 2040 830 140 1235 630 75 630 710 39 52 8 4700

Size Input Shaft Output Shaft Input Key Output Key

HC d1 I1 K1 d2 I2 K2 W1 U w2 Y
400 28 40 155 70 105 160 8 31 20 74.5
450 32 45 170 70 115 180 10 35 20 74.5
500 38 50 185 85 130 195 10 41 22 90
560 45 60 210 95 145 215 14 48.5 25 100
630 50 65 225 105 160 235 14 53.5 28 111
710 55 75 260 120 180 270 16 59 32 127
800 55 80 290 125 200 300 16 59 32 132
900 65 100 320 140 225 330 18 69 36 148
1000 70 105 350 170 250 365 20 74.5 40 179
1120 75 115 400 190 280 440 20 79.5 45 200
1250 80 120 415 200 300 460 22 85 45 210

10
H.P. Rating for Triple Stage Horizontal Gear Boxes Type HC
SIZE HC-400 HC-450 HC-500
RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
31.5 16.8 12.1 9.9 7.2 13.1 9.4 7.7 5.6 24 17.2 14.2 10.3 18.7 13.4 11 8 33 23.7 19.5 14.2 25.7 18.5 15.2 11.1
40 13.9 10 8.2 6 10.8 7.8 6.4 4.6 19.7 14.1 11.6 8.5 15.4 11.1 9.1 6.6 27.6 19.8 16.3 11.9 21.5 15.4 12.7 9.2
50 11.5 8.3 6.8 4.9 9 6.5 5.3 3.9 16.3 11.7 9.6 7 12.7 9.1 7.5 5.5 22.8 16.4 13.5 9.8 17.8 12.8 10.6 7.7
63 9.6 6.9 5.7 4.1 7.5 5.4 4.4 3.2 13.7 9.8 8.1 5.9 10.7 7.7 6.3 4.6 18.4 13.2 10.9 7.8 14.4 10.3 8.5 6.2
80 7.7 5.5 4.5 3.3 6 4.3 3.5 2.6 11 7.9 6.5 4.7 8.6 6.2 5.1 3.7 15.2 10.9 9 6.5 11.9 8.5 7 5.1
90 7 5 4.1 3 5.5 3.9 3.2 2.3 9.8 7 5.8 4.2 7.6 5.5 4.5 3.3 13.8 9.9 8.1 5.9 10.8 7.8 6.4 4.6
100 6.2 4.4 3.7 2.7 4.8 3.4 2.8 2.1 8.9 6.4 5.3 3.8 6.9 5 4.1 3 12.3 8.8 7.3 5.3 9.6 6.9 5.7 4.1
125 5.1 3.7 3 2.2 4 2.9 2.4 1.7 7.2 5.2 4.2 3.1 5.7 4.1 3.4 2.5 10.2 7.3 6 4.4 8 5.7 4.7 3.4
160 4.1 2.9 2.4 1.8 3.2 2.3 1.9 1.4 5.8 4.2 3.4 2.5 4.5 3.2 2.7 1.9 8 5.7 4.7 3.4 6.3 4.5 3.7 2.7

SIZE HC-560 HC-630 HC-710

RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
31.5 46.8 33.6 27.6 20.1 37 26.6 21.8 15.9 66 47.4 38.9 28.4 52 37.3 30 22.4 95 68.2 56 40.9 74 53.1 43.7 31.8
40 39 28 23 16.8 30.8 22.1 18.2 13.2 56 40.2 33 24.1 44.2 31.7 26 19 78 56 46 33.5 60.5 43.4 35.7 26
50 32.2 23.1 19 13.8 25.4 18.2 15 10.9 46 33 27.1 19.8 36.3 26.1 21.4 15.6 65 46.7 38.4 28 50.4 36.2 29.7 21.7
63 26.4 19 15.6 11.4 20.9 15 12.3 9 38 27.3 22.4 16.3 30 21.5 17.7 12.9 54 38.8 31.9 23.2 42 30.2 24.8 18.1
80 21.4 15.4 12.6 9.2 16.9 12.1 10 7.3 31 22.3 18.2 13.3 24.5 17.6 14.4 10.5 44 31.6 26 18.9 34.1 24.5 20.1 14.7
90 19.5 14 11.5 8.4 15.4 11.1 9.1 6.6 27 19.4 15.9 11.6 21.3 15.3 12.6 9.2 39 28 23 16.8 30.3 21.8 17.9 13
100 17.6 12.6 10.4 7.6 13.9 10 8.2 6 25 18 14.8 10.8 19.8 14.2 11.7 8.5 35 25.1 20.7 15.1 27.2 19.5 16 11.7
125 14.2 10.2 8.4 6.1 11.2 8 6.6 4.8 20.5 14.7 12.7 8.8 16.2 11.6 9.6 7 28.5 20.5 16.8 12.2 22.1 15.9 13 9.5
160 11.5 8.3 6.8 4.9 9.1 6.6 5.4 3.9 16.3 11.7 9.6 7 13 9.3 7.7 5.6 23.2 16.7 13.7 10 18 12.9 10.6 7.7

SIZE HC-800 HC-900 HC-1000

RPM 960 720 960 720 960 720
Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio
31.5 137 98.4 80.8 59 107 76.8 63.1 46 196 141 116 84.3 153 110 90.3 65.8 270 194 159 116 211 151 124 90.7
40 112 80.4 66.1 48.2 87.4 62.8 51.6 37.6 162 116 95.6 69.7 126 90.5 74.3 54.2 221 159 130 95 172 123 101 74
50 93 66.8 54.9 40 72.5 52.1 42.8 31.2 135 97 79.7 58.1 105 75.4 62 45.2 184 132 109 79.1 144 103 85 62
63 78 56 46 33.5 61 43.8 36 26.2 110 79 65 47.3 86 61.7 50.7 37 152 109 89.7 65.4 119 85.4 70.2 51.2
80 63 45.2 37.2 27.1 49 35.2 29 21.1 88 63.2 51.9 37.8 68.6 49.3 40.5 29.5 123 88.3 72.6 38 96 69 56.6 41.3
90 56 40.2 33 24.1 43.7 31.4 25.8 18.8 81 58.2 47.8 34.8 63.2 45.4 37.3 27.2 110 79 65 47.3 86 61.7 50.7 37
100 51 36.6 30.1 22 40 28.7 23.6 17.2 74 53.1 43.7 31.8 57.7 41.4 34 24.7 100 71.8 59 43 78 56 46 33.5
125 . 42 30.2 24.8 18.1 32.8 23.6 19.4 14.1 59 42.4 34.8 25.4 46 33 27.1 19.8 83 59.6 49 35.7 64.7' 46.5 38.2 27.8
160 33 23.7 19.5 14.2 25.7 18.5 15.2 11.1 48 34.5 28.3 20.6 37.4 26.9 22.1 16.1 66 47.4 39 28.4 51.5 37 30.4 22.1

SIZE HC-1120 HC-1250

RPM 960 720 960 720
Duty
Ratio
I II III IV I II III IV I II III IV I II III IV
31.5 380 273 224 163 300 215 177 129 529 380 312 227 418 300 247 180
40 311 223 183 134 246 177 145 106 431 309 254 185 340 244 201 146
50 260 187 153 112 205 147 121 88.2 364 261 215 157 288 207 170 124
63 213 153 126 91.6 168 121 99 72.2 300 215 177 129 237 170 140 102
80 172 123 101 74 136 97.6 80 58.5 246 177 145 106 194 139 114 83.4
90 157 113 92.6 67.5 124 89 73.2 53.3 221 159 130 95 175 126 103 75.3
100 142 102 83.8 61.1 112 80.4 66.1 48.2 197 141 116 84.7 156 112 92 67.1
125 115 82.6 67.9 49.5 91 65.3 53.7 39.1 162 116 95.6 69.7 128 92 75.5 55
160 93 66.8 54.9 40 73.5 52.8 43.4 31.6 130 93.3 76.7 56 103 74 60.8 44.3

11
VERTICAL TRIPLE STAGE
VERTICAL TYPE ‘VC’

PRINCIPAL DIMENSIONS in mm

Weight
SIZE Housing dimension Foundation hole details
(Approx
VC E L B H h L1 P T S1 S2 S3 g d c No. kg)

280 280 240 176 272 130 483 113 128 50 - 140 140 14 20 4 117

320 320 270 190 295 140 543 123 138 60 - 150 150 17 20 4 150

350 350 280 225 320 150 595 135 148 60 - 160 185 17 20 4 165

400 400 330 230 376 178 680 170 176 45 110 120 188 18 20 6 190

475 475 482 270 475 225 815 205 221 50 80 200 215 18 25 8 225

550 550 560 285 488 235 880 215 230 50 70 320 245 18 30 8 278

600 600 625 350 570 250 975 240 - 50 70 375 305 18 35 8 324

Size Input Shaft Output Shaft Input Key Output Key

VC d1 I1 K1 d2 I2 K2 W1 U W2 Y

280 24 50 110 40 55 115 8 27 12 43

320 28 65 120 48 70 125 8 31 14 51.5

350 28 65 140 48 70 145 8 31 14 51.5

400 30 70 145 55 90 150 8 33 16 59

475 38 105 160 65 105 175 10 41 18 69

550 38 105 195 80 105 187 10 41 22 85

600 38 105 210 80 120 215 10 41 22 85

12
H.P. Rating of Vertical Triple Stage Gear Boxes VC

VC-280 VC-320 VC-350

RPM 960 720 960 720 960 720

Duty Duty Duty
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Ratio Ratio Ratio

14.85 5.8 4.2 3.4 2.5 4.5 3.2 2.7 1.9 14.26 7 5 3.9 3 5.7 4 3.3 2.5 10.69 10.7 7.5 5.9 4.7 9.2 6.4 5.1 4

20.62 4.7 3.4 2.8 2 3.6 2.6 2.1 1.5 17.0 5.9 4.2 3.3 2.5 4.8 3.4 2.7 2 14.67 8.1 5.7 4.5 3.6 6.9 4.8 3.8 3

24.0 4 2.9 2.4 1.7 3.1 2.2 1.8 1.3 25.28 4 2.8 2.2 1.7 3.2 2.2 1.8 1.4 30.56 4.1 2.9 2.3 1.8 3.4 2.4 1.9 1.5

33.4 3.4 2.1 2 1.5 2.6 1.9 1.5 1.1 52.36 1.9 1.4 1 0.8 1.5 1 0.9 0.7 49.49 2.6 1.8 1.4 1.1 2.2 1.5 1.2 1

VC-400 VC-475

RPM 960 720 RPM 960 720

Duty Duty
Ratio I II III IV I II III IV Ratio I II III IV I II III IV

15.95 18.8 13.2 10.3 8.3 16.6 11.6 9.1 7.3 19.68 19.3 13.5 10.6 8.5 17.2 12.1 9.5 7.8

21.0 16.7 11.7 9.2 7.3 14.1 9.9 7.8 6.2 29.06 16.4 11.5 9 7.2 14.4 10.1 7.9 6.3

41.23 9 6.3 5 4 7.5 5.3 4.1 3.3 52.92 10.8 7.6 5.9 4.8 9.2 6.4 5.1 4

85.39 4.4 3.1 2.4 1.9 3.6 2.5 2 1.6 109.61 5.6 3.9 3.1 2.5 4.7 3.3 2.6 2.1

VC-550 VC-600

RPM 960 720 RPM 960 720

Duty Duty
Ratio
I II III IV I II III IV I II III IV I II III IV
Ratio

17.72 35.1 24.7 19.3 15.4 31.9 22.5 17.5 14 17.74 40 30.9 22.6 16.05 35.5 25.8 18.3 15

32.90 25.6 18 14.1 11.3 21.6 15.2 11.9 9.5 32.93 30.5 21 14.32 12 23.39 16.07 12.1 10.5

68.28 12.9 9.1 7.1 5.7 10.8 7.6 5.9 4.8 68.02 14.5 11.5 7.7 6.5 13.3 8.75 6.17 5.5

126.78 7.1 5 3.9 3.1 5.9 4.2 3.2 2.6 126.29 8.75 6 5.1 3.69 6 4.5 3.5 2.9

13
 OUR OTHER PRODUCTS :
CUSTOM BUILT GEAR UNITS
WORM & WORM GEARS
SLEWING RINGS
TIMING PULLEY
WORM REDUCTION GEAR UNITS
HARDENED GROUND GEARS
SPROCKETS
PLANETARY GEAR UNITS