GHE-Series Single Screw Extruder Units

Contents

General Description ……………………………………………………………………………… 1

Design Feature. …………………………………………………………………………………. 2

Selection Procedure……………………………………………………………………………… 3

Thrust Bearing Data……………………………………………………………………………… 4

Thrust Bearing Life………………………………………………………………………………. 5

Mechanical Capacity………………………………………………………………………………9

Output Torque and Exact Ratio…………………………………………………………………. 10

Thermal Capacity………………………………………………………………………………… 11

Dimensions…………………………………………………………………………………………12

Thrust Housing and Output Shaft……………………………………………………………….. 13

Lubrication………………………………………………………………………………………….14

Shipping Specification.…………………………………………………………………………... 15

Notes………………………………………………………………………………………………..16
General Description

‘Premium’ GHE-Series Extruder Gearboxes in

double reduction parallel shaft horizontal and
vertical models are intended to satisfy characteristic
requirements and conditions encountered in single
screw extrusion process. The gear units are quite
capable to transmit the high torque required for
pressurising and plasticising moulding materials.
They can also absorb the high axial thrust through
built-in spherical roller thrust bearing. A separate
critically designed axial bearing housing
accommodate thrust bearings of different sizes
according to application loads. The hollow output
shafts mounted with the different thrust bearings
have different bores to accommodate the thrust
screw. The units can be offered in Left hand or Right
hand configurations with horizontal and vertical
mounting to meet specific mounting needs.

The modular design of GHE Series gearboxes offer

a great range of flexibility in the interchangeability of
parts.

Range:

• 8 sizes of units with ratio coverage

ranging from 5.06/1 to 25.6/1.

• GHE Series gearboxes are fully

metric.

• The units sizes upto 160 are in unicast housing

and above 160 are in split housing.

• Shaft extension keyway are to IS:2048.

• Output bores are provided with single keyway

provisions. Double keyway / Splined bores can
be provided against customised requirements.

• Optional Cooling Coil provisions for

additional cooling.

• The units can be suited to accommodate different

thrust bearings.

• LH and RH handing can be provided.

• Horizontal and Vertical mountings are possible.

Page 1
 Design Feature
Gears and Pinions: Lubrication:
Helical gears and pinions are manufactured from Lubrication of gears and bearings is entirely self-
high quality alloy case hardening steel. Case contained by ‘Splash’, which provides ample and
hardened surface with softer core provides positive flow of oil resulting minimum wear and noise.
improved wear resistance and fatigue strength. Cast trays inside the case guide churned lubricants
Flank ground gears to precision grade ensure high towards the bearings. Holes connecting the thrust
standard of accuracy, long life and quiet running bearing housing and oil sump ensures continuous
characteristics. circulation of oil flowing through the spherical roller
Gear cases: thrust bearing at the output end. Recommended oil is
of viscosity grade ISO:VG-320 with EP additives. No
High quality, uni-cast close-grained cast iron special care is required except occasional topping up
casing accommodates bearings and gear trains. of the oil. It is not advisable to mix two equivalent
Units are designed in double reduction version with brands of oil.
separate thrust bearing housing to carry different
spherical thrust bearings. The units upto sizes 160 Cooling:
are in unicast housing and above 160 are in As a standard feature, units have provisions for
horizontally split housing. Case design has been fitment of cooling water coil at the bottom of oil sump
computer optimised on CAD work station to either at front or rear end.
provide strengthening ribs and minimize vibrations. Direction of Rotation:
They have optimal wall thickness in critical load
carrying areas. Inspection covers are provided for Units may be operated in either direction of rotation.
viewing gear contacts. Oil level / dipsticks, Product Quality:
ventilators and drain plugs are fitted. Units are manufactured under a stringent quality
Bearings: system certified to ISO: 9001 guaranteeing uniformly
Renowned roller bearings from major high standard.
manufacturers are used throughout. The thrust Painting :
bearing is of self-aligning spherical roller type. The Casting surfaces are painted with linear epoxy primer
bearings selected have ample capacity to support both internally and externally. External cast faces are
combined radial and thrust loads. finally finished with alkyde semi-gloss blue paint. It is
Shafting: resistant to dilute acids and alkalis, oils and solvents,
Input shaft integral with pinion is machined from sea water and temperatures upto 140oC.
case-hardening alloy steel. Direct hardening steel Preservation / Protection
is used for hollow output shaft. Cylindrical seats for ‘Premium’ Extruder gear units are despatched without
bearings, wheels, seals, couplings etc. are finished oil. Prior to despatch they are test run with a rust
by precision grinding. Fitment dimensions towards preventative oil assuring adequate protection to
specific screw shaft requirement must be internal parts for a period of 6 months, covering
addressed during placement of order. normal transport and covered storage.
Shaft seals: Note: Where gear units are to operate in abnormal
Shaft extensions are fitted with spring-loaded high conditions or where they are to stand for long period
quality Viton type rubber seals to prevent outflow of without running e.g. in plant installation, ‘PETL’
oil. (Premium Energy Transmissions Ltd.) must be
External Dimensions: notified so that suitable protective arrangement can
be made.
Centre Distances are chosen from ISO preferred
number series.
As improvement in design are being made, this specification
Shaft Extensions and hollow output shaft bores are is not to be regarded as binding in details and drawings and
to ISO metric standards. capacities are subject to alterations without notice. Certified
drawing would be sent on request.
All fasteners are metric.

Page 2
Selection Procedure
‘Premium’ GHE-Series extruder gearing size is determined against rated output torque capacity in
consideration with necessary service factor. The thrust bearing size is selected thereafter against its suitability
in terms of basic dynamic load rating.

1.0 Selection Of Reducer:

1.1 Gearbox ratio = Input speed / Output speed
1.2 Select the nearest nominal ratio and corresponding actual ratio from the available chart.
1.3 Determine the demand torque at output based on consumed load (*) and output rpm
Demand torque (Nm) = 9550 x Absorbed power (kW)* / Output speed (rpm)
(* In absence of consumed load, take motor power)
1.4 Get required output torque of the gearbox by multiplying the demand torque with necessary mechanical
service factor. The minimum service factor is recommended to be between 1.5 and 2.0 depending
upon the operating duration and loading character.
Required output torque (Nm) = Demand torque (Nm) x Service factor
Also, Required Mechanical Power Capacity = Absorbed Power x Service Factor
1.5 From the Mechanical Capacity / Output Torque rating table select a suitable size wherein the rated
Output Torque / Mechanical Capacity meets or exceeds the required Power Capacity / Torque under
point 1.4 with the predetermined ratio.

2.0 Check for Thermal Rating:

2.1 Thermal ratings are listed for:
Gearbox with auxiliary cooling through cooling water coil.
2.2 Determine the thermal service factor from table.
2.3 Calculate the required thermal power capacity on the basis of absorbed power (*) and thermal service
factor corresponding to specified ambient temperature and running hours.
Required thermal power (kW) = Absorbed power (kW) / Thermal service factor.
(* In absence of Absorbed / Consumed load, take Motor power)
2.4 Check the type of cooling by referring to thermal rating table. The required Thermal power must be
equal to or less then the Thermal capacity of the gearbox as tabled in Page 11.

3.0 Check for Thrust Bearing:

3.1 The screw diameter, working pressure, screw rpm and thrust bearing life expectancy are to be
specified by the extruder manufacturers.
3.2 Calculate the thrust load (Fa) from the following relationship:
Fa = Л x Ds² x Pa / 40000
where, Fa = Thrust load from extruder (kN)
Ds = Extruder screw diameter (mm)
Pa = Working pressure (bar)
3.3 Calculate the thrust bearing capacity (Ca) on the following basis:
Ca = 1.06 x Fa x (60 x Ln x Ns / 106) 3/10
where, Ca = Required bearing capacity (kN)
Fa = Thrust load from extruder (kN)
Ln = Bearing life expectancy (hrs)
Ns = Speed of extruder screw (rpm)

Page 3
 Selection Procedure
3.4 Check the basic dynamic load rating (C) from the thrust bearing given below. The calculated capacity
(Ca) must be equal to or less than the catalogue rating (C). If, the value of (C) is not available for a
particular type size, select for the next higher bearing available. In absence of next higher bearing, next
higher sized gearbox may be required for accommodating a larger thrust bearing to satisfy the dynamic
capacity.

Thrust Bearing Data

Thrust Load Unit Applicability

Rating
Bearing C
Size (kN) 112 125 140 160 180 200 225 250

29412E 345 ●
29413E 397 ●
29414E 449 ● ●
29415E 518 ●
29416E 575 ● ●
29417E 633 ●
29418E 702 ● ●
29420E 863 ● ●
29422E 1010 ● ● ●
29424E 1170 ● ●
29426E 1380 ● ● ●
29428E 1400 ● ●
29430E 1610 ●
29432E 1790 ● ●
29434E 2020 ●
29436E 2250 ●
29438E 2480 ●

Page 4
 Thrust Bearing Life, L10

20,000
20,000hrs
hrs
29412
2400 29412
2400
2300 29413
2300 29413
2200 29414
2200
2100 29414
2100
2000 29415
2000
1900 29415
1900
1800 29416
1800
1700 29416
1700
1600 29417
29417
Allowable Axial load [kN]

1600
1500
Allowable Axial load [kN]

1500
1400 29418
1400 29418
1300 29420
1300
1200 29420
1200
1100 29422
1100
1000 29422
1000
900 29426
900
800 29426
800
700 29428
700 29428
600 29430
600
500 29430
500
400 29432
400
300 29432
300
200 29434
200
100 29434
100
0 29436
0 29436
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300 29438
Speed of the extruder screw [rpm ]
Speed of the extruder screw [rpm ]

Page 5
Thrust Bearing Life, L10

30,000
30,000hrs
hrs
2100 29412
2100 29412
2000 29413
2000 29413
1900
1900
1800 29414
1800 29414
1700 29415
1700
1600 29415
1600 29416
1500 29416
1500
1400 29417
1400 29417
Allowable Axial load [kN]

1300
Allowable Axial load [kN]

1300 29418
1200 29418
1200 29420
1100
1100 29420
1000
1000 29422
900 29422
900 29426
800 29426
800
700 29428
700
600 29428
600 29430
500 29430
500
400 29432
400 29432
300
300
200 29434
200 29434
100 29436
100 29436
0
0 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300
Speed of the extruder screw [rpm]
Speed of the extruder screw [rpm]

Page 6
 Thrust Bearing Life, L10

40,000
40,000hrs
hrs
2100 29412
2100 29412
2000 29413
2000 29413
1900
1900
1800 29414
1800 29414
1700 29415
1700 29415
1600
1600 29416
1500 29416
1500
1400 29417
1400 29417
Allowable Axial load [kN]

1300
Allowable Axial load [kN]

1300 29418
1200 29418
1200 29420
1100 29420
1100
1000
1000 29422
900 29422
900 29426
800 29426
800
700 29428
700
600 29428
600 29430
500 29430
500
400 29432
400 29432
300
300 29434
200 29434
200
100 29436
100 29436
0
0 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300
Speed of the extruder screw [rpm]
Speed of the extruder screw [rpm]

Page 7
Thrust Bearing Life, L10

50,000
50,000hrs
hrs
1800 29412
1800 29412
1700 29413
1700 29413
1600 29414
1600 29414
1500
1500 29415
1400 29415
1400 29416
1300 29416
1300
1200 29417
1200 29417
Allowable Axial load [kN]

1100
Allowable Axial load [kN]

1100 29418
1000 29418
1000 29420
900 29420
900 29422
800 29422
800
700 29426
700 29426
600 29428
600 29428
500
500 29430
400 29430
400 29432
300 29432
300
200 29434
200 29434
100 29436
100 29436
0
0 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300 29438
1 10 20 30 40 50 60 70 80 90 100 150 200 250 300
Speed of the extruder screw [rpm]
Speed of the extruder screw [rpm]

Page 8
Mechanical Capacity

Mechanical Capacities (kW) Unit Size

Nominal Input Nominal

Ratio Speed Output
rpm 112 125 140 160 180 200 225 250
Speed
rpm
1500 268 43.8 83.1 82.1 124 156 213 310 383
5.6 1000 179 29.2 55.4 55.1 82.7 104 142 207 274
750 134 21.9 41.6 41.3 62.1 78.1 107 156 223
1500 242 43.8 77.1 76.6 117 148 199 283 420
6.2 1000 161 29.2 51.4 51.0 78 98.6 132 190 314
750 121 21.9 38.5 38.3 58.6 74.0 99.4 142 235
1500 219 43.8 71.5 76.6 117 148 199 273 400
6.86 1000 146 29.2 47.7 51.0 78 98.6 132 182 300
750 109 21.9 35.8 38.3 58.6 74.0 99.4 140 224
1500 198 43.6 64.4 76.3 108 143 189 248 381
7.59 1000 132 29.1 42.9 53.2 74.8 99.1 126 166 270
750 98.8 21.8 32.2 38.2 53.8 71.4 94.7 127 204
1500 179 35.3 56.6 66.3 97.6 131 177 247 333
8.4 1000 119 235 37.7 44.2 65.1 87.6 120 181 260
750 89.3 17.7 28.3 33.1 48.8 65.7 97.4 140 202
1500 161 35.3 52.5 62.2 91.4 119 162 226 323
9.3 1000 108 23.5 35.0 41.5 60.9 79.3 113 155 247
750 80.7 17.7 26.3 31.0 45.7 59.5 89.9 127 187
1500 146 31.6 47.5 53.9 83.1 113 151 212 293
10.3 1000 97.1 21.1 31.7 35.9 55.4 75.2 101 149 235
750 72.8 15.8 23.8 27.0 41.6 56.4 80 117 180
1500 132 29.4 43.3 50.6 73.2 105 137 187 280
11.4 1000 87.7 19.6 28.9 33.8 48.9 69.7 97.4 133 204
750 65.8 14.7 21.7 25.3 36.6 52.2 76.1 101 155
1500 119 26.3 30.6 43.5 64.5 92.5 123 171 264
12.6 1000 79.4 17.5 20.4 29.1 43.0 61.5 86.9 125 177
750 59.5 13.2 15.3 21.8 32.8 46.1 64.7 94 137
1500 107 24.0 35.0 40.2 52.7 84.0 112 160 243
14 1000 71.4 16.0 23.3 26.9 35.1 56.0 79.0 116 171
750 53.6 12.0 17.5 20.2 26.4 42.0 61.9 90.4 130
1500 97.4 21.6 32.4 35.1 51.3 77.7 92.9 140 200
15.4 1000 64.9 14.4 21.6 23.8 34.5 51.7 61.1 82.7 129
750 48.7 10.8 16.2 17.6 25.7 38.9 45.7 69.2 98.6
1500 87.7 19.4 22.9 32.2 47.5 68.3 91.7 133 200
17.1 1000 58.5 12.9 15.2 21.5 31.7 45.5 61.1 82.7 129
750 43.9 9.7 11.4 16.1 23.8 34.1 45.7 66.8 98.6
1500 79.4 17.8 20.6 28.7 42.8 61.5 72.2 108 152
18.9 1000 52.9 11.9 13.7 19.1 28.5 41.0 47.6 70.6 100
750 39.7 8.9 10.3 14.4 21.4 30.7 35.5 53 74.5
1500 71.8 10.7 17.5 24.8 39.8 54.1 65.2 87.8 126
20.9 1000 47.8 7.2 11.7 16.6 26.6 36.0 46.5 61 87.5
750 35.9 5.4 8.8 12.4 19.9 27.0 36.1 45.8 65.7
1500 64.7 9.6 15.6 22.3 33.0 48.7 59.7 80.2 114
23.2 1000 43.1 6.4 10.4 14.9 22.0 32.5 42.5 54.7 77
750 32.3 4.8 7.8 11.2 16.5 24.4 32.6 41.1 57.8
1500 58.6 10.3 15.7 17.4 26.6 37.1 49.0 69.7 95.4
25.6 1000 39.1 6.9 10.4 11.6 14.4 24.8 34.9 49.7 67.9
750 29.3 5.2 7.8 8.7 13.0 20.4 37.3 38.9 53.2

Page 9
 Output Torque and Exact Ratio
Rated Output Torque (kNm)

Nominal Unit Size

Ratio
112 125 140 160 180 200 225 250
5.6 1.56 2.90 2.93 4.41 5.50 7.58 11.04 13.65
6.2 1.71 3.03 3.02 4.62 5.84 7.83 11.17 16.57
6.86 1.90 3.02 3.34 5.10 6.45 8.63 11.90 17.44
7.59 2.09 3.03 3.68 5.20 6.90 9.12 11.96 18.38
8.4 1.88 3.05 3.54 5.21 6.99 9.44 13.18 17.77
9.3 2.09 3.04 3.67 5.39 7.01 9.61 13.41 19.16
10.3 2.05 3.05 3.53 5.44 7.39 9.88 13.87 19.17

11.4 2.11 3.05 3.66 5.30 7.58 9.91 13.53 20.26

12.6 2.05 2.42 3.49 5.17 7.40 9.87 13.72 21.19
14.0 2.11 3.06 3.59 4.69 7.48 10.00 14.28 21.69
15.4 2.11 3.07 3.44 5.03 7.61 8.96 12.17 18.98
17.1 2.06 2.43 3.50 5.17 7.42 9.94 13.50 21.06
18.9 2.07 2.43 3.45 5.15 7.39 8.54 12.75 17.92
20.9 1.38 2.25 3.30 5.29 7.18 8.67 12.18 17.48
23.2 1.38 2.25 3.29 4.87 7.19 8.81 11.84 17.06
25.6 1.65 2.53 2.83 4.24 6.05 7.99 11.36 15.55

Exact ( Actual ) Ratio

Nominal Unit Size

Ratio
112 125 140 160 180 200 225 250
5.6 5.689 5.562 5.636 5.648 5.657 5.625 5.670 5.599
6.2 6.249 6.281 6.078 6.240 6.214 6.250 6.300 6.245
6.86 6.943 6.758 6.814 6.895 6.875 6.905 6.848 6.978
7.59 7.667 7.528 7.590 7.693 7.663 7.595 7.565 7.585
8.4 8.500 8.611 8.333 8.362 8.427 8.472 8.500 8.680
9.3 9.444 9.265 9.342 9.449 9.323 9.319 9.390 9.435
10.3 10.389 10.262 10.348 10.489 10.370 10.450 10.434 10.151
11.4 11.479 11.272 11.366 11.522 11.474 11.296 11.522 11.711
12.6 12.511 12.647 12.505 12.802 12.600 12.664 12.750 12.958
14.0 14.081 14.018 14.135 14.167 13.941 14.200 14.167 13.941
15.4 15.678 15.160 15.287 15.441 15.260 15.462 15.512 15.500
17.1 17.088 17.010 16.818 17.197 17.121 17.337 17.236 16.676
18.9 18.638 18.918 18.706 19.003 18.529 19.211 19.111 18.919
20.9 20.595 20.475 20.759 20.759 20.250 20.759 20.531 20.912
23.2 23.018 23.000 23.319 23.066 22.781 23.003 22.765 23.724
25.6 25.757 25.875 25.840 25.575 25.845 25.594 25.575 25.845

Page 10
Thermal Capacity
Thermal ratings are a measure of the gear units ability to dissipate heat. If they are exceeded the lubricant
overheat and breakdown resulting in gear failure. GHE-Series extruder gearboxes have inbuilt cooling coil as
its standard fitment.
Cooling coils connections for water inlet and outlet pipes are provided in front and rear ends for water flow in
either direction. Cooling coils are suitable for fresh, brackish or sea water with flow in either direction.
Connections are therefore interchangeable.
Fittings for cooling coils supplied with gear units are to suit Ø12mm copper pipe which is to be provided by
the customers and is not under PETL’s scope of supply.
The ratings mentioned below for cooling coil are based on a cooling water inlet temperature of 20°C.

Nominal Input Speed Unit Size

Ratio rpm
112 125 140 160 180 200 225 250

Units with cooling coil

Nominal Input Speed Unit Size

Ratio rpm
112 125 140 160 180 200 225 250
5.60 1500 88 92 130 139 157 170 192 435
to 1000 87 90 129 139 155 168 188 403
11.4 750 86 90 127 136 152 165 185 385
12.6 1500 81 83 116 123 140 150 177 323
To 1000 80 82 116 122 138 147 174 325
25.6 750 79 82 113 120 135 145 170 326

Thermal Service Factor (Relative to ambient temperature and duration of operation)

With Cooling Coil:

Ambient Running Time in any Hour

Temp. 100% 80% 60% 40% 20%
°C
10 1.10 1.32 1.54 1.76 1.98
20 1.00 1.20 1.40 1.60 1.80
30 0.90 1.08 1.26 1.44 1.62
40 0.85 1.02 1.19 1.36 1.53

Page 11
 Dimensions

Handing VO
Handing VU
Y
Handing HL

Z Handing HR
ØV

Input Shaft Detail

Both Direction of rotation available

# Dimension upto Cooling coil Socket head
Size A A1 B B1 C C1 C2 C3 D E G G1 H J L M P R S T T1 U V V1 W W1 Z Y
22.009 24.5 6.000
112 112 192 295 162 50 103 302 170 125 140 144 164 180 322 95 457 112 14 4xM12 20 40 36
21.996
M6X16 50 43
24.4 5.970
25.009 28.0 8.000
125 125 225 340 178 60 112 350 184 140 154 160 190 200 375 105 518 125 14 4XM12 20 42 40
24.990
M6X16 60 53
27.8 7.964
32.018 35.0 10.000
140 140 240 360 195 90 127 363 198 160 174 190 224 230 405 120 555 140 14 4XM12 20 45 40
32.002
M8X20 80 73
34.8 9.964
35.018 38.0
35.002 37.8 10.000
160 160 272 407 227 110 145 404 224 180 194 225 260 270 450 135 634 160 18 4XM16 20 52 45
*38.018
M8X20 80 73
*41.0 9.964
*38.002 *40.8
38.018 41.0 10.000
80 73
38.002 40.8 9.964
180 180 305 450 240 110 165 453 243 200 215 250 284 300 505 147.5 690 175 18 4XM16 25 57 50
*45.018
M16X32
*48.5 *14.000
*110 *102
*45.002 *48.3 *13.957
38.018 41.0 10.000
80 73
38.002 40.8 9.964
200 200 340 503 275 135 185 494 266 225 239 265 324 320 560 165 778 185 22 4XM20 25 65 55
*50.018
M16X32
*53.5 *14.000
*110 *102
*50.002 *53.3 *13.957
45.018 48.5 14.000
M16X32
45.002 48.3 13.957
225 225 385 565 305 135 210 553 293 250 267 280 354 350 630 185 870 205 22 4XM20 30 70 70
*55.030
110 102
*59.0 *16.000
*M24X50
*55.011 *58.8 *15.957
55.030 59.0 16.000
110 102
55.011 58.8 15.957
250 250 430 635 345 150 237 614 324 280 298 300 404 380 710 210 980 220 26 4XM24 30 80 80
*65.030
M24X50
*48.5 *18.000
*140 *130
*65.011 *48.3 *17.957

All dimensions are in millimeters.

*Dimensions shown in italics correspond to nominal reduction ratio of upto 10.3/1 as applicable.
Upto size 160, unicast housing; 180 and above, horizontally split housing.
For Output shaft and thrust bearing housing details refer to table of ‘Thrust Housing and Output Shaft’.

Page 12
 Thrust Housing and Output Shaft

Unit Thrust Thrust Bearing Housing Output Shaft

Size Bearing F Q N2 N3 N4 D1 V3 d X N1 X1 X2 K K1 N V4 Z1 Y1
130.040 30.041 60.000 33.5 8.018
29412E 180 10 26 155 M12X21 191 306
130.000 30.020 59.810 33.3 7.982
140.040 35.050 65.000 45.000 38.5 10.018
112 29413E 190 5 10 26 165 M12X21 85 16 194 115 309 M12
140.000 35.025 64.810 44.840 38.3 9.982
150.040 40.050 70.000 43.5 12.022
29414E 200 10 30 175 M12X21 205 320
150.000 40.025 69.810 43.3 11.979
150.040 40.050 70.000 43.5 12.022
29414E 200 10 30 175 M12X21 220 348
150.000 40.025 69.810 43.3 11.979
160.040 42.050 75.000 55.000 45.5 12.022
125 29415E 230 5 12 30 195 M16X27 100 20 223 128 351 M16
160.000 42.025 74.810 54.810 45.3 11.979
170.040 45.050 80.000 49.0 14.022
29416E 240 12 30 205 M16X27 231 359
170.000 45.025 79.810 48.8 13.979
170.040 45.050 80.000 49.0 14.022
29416E 240 12 30 205 M16X27 248 391
170.000 45.025 79.810 48.8 13.979
180.040 47.050 85.000 65.000 51.0 14.022
140 29417E 250 5 12 30 215 M16X27 120 25 252 143 395 M20
180.000 47.025 84.780 64.810 50.8 13.979
190.046 50.050 90.000 54.0 14.022
29418E 260 12 30 225 M16X27 254 397
190.000 50.025 89.780 53.8 13.979
190.046 50.050 90.000 54.0 14.022
29418E 260 12 30 225 M16X27 275 443
190.000 50.025 89.780 53.8 13.979
210.046 55.060 100.000 75.000 59.5 16.022
160 29420E 280 5 15 35 245 M16X27 130 35 288 168 456 M30
210.000 55.030 99.780 74.810 59.3 15.979
230.046 60.060 110.000 64.6 18.000
29422E 300 15 35 265 M16X27 298 466
230.000 60.030 109.780 64.4 17.957
210.046 55.060 100.000 59.5 16.022
29420E 280 15 35 245 M16X27 308 484
210.000 55.030 99.780 59.3 15.979
230.046 60.060 110.000 64.6 18.022
29422E 300 15 35 265 M16X27 80.000 314 494
230.000 60.030 109.780 64.4 17.979
180 7 145 35 79.810 180 M30
250.046 65.060 120.000 69.6 18.022
29424E 320 18 40 285 M16X27 328 508
250.000 65.030 119.780 69.4 17.979
270.052 75.060 130.000 80.1 20.026
29426E 340 18 40 305 M16X27 334 514
270.000 75.030 129.750 79.9 19.974
230.046 60.060 110.000 64.6 18.022
29422E 300 18 40 265 M16X27 330 530
230.000 60.030 109.780 64.4 17.979
250.046 65.060 120.000 69.6 18.022
29424E 320 18 40 285 M16X27 339 539
250.000 65.030 119.780 90.000 69.4 17.979
200 8 160 45 200 M36
270.052 75.060 130.000 89.780 80.1 20.026
29426E 340 18 40 305 M16X27 346 546
270.000 75.030 129.750 79.9 19.974
280.052 80.060 140.000 85.6 22.026
29428E 350 18 40 315 M16X27 348 548
280.000 80.030 139.750 85.4 21.974
270.052 75.060 130.000 80.1 20.026
29426E 340 18 40 305 M16X27 367 582
270.000 75.030 129.750 79.9 19.974
280.052 80.060 140.000 85.6 22.026
29428E 350 18 40 315 M16X27 369 584
280.000 80.030 139.750 100.000 85.4 21.974
225 8 175 45 215 M36
300.052 85.071 150.000 99.780 90.6 22.026
29430E 390 20 40 345 M20X33 374 589
300.000 85.036 149.750 90.4 21.974
320.057 90.071 160.000 95.6 25.026
29432E 410 20 45 365 M20X33 388 603
320.000 90.036 159.750 95.4 24.974
320.057 90.071 160.000 95.6 25.026
29432E 410 20 45 365 M20X33 403 638
320.000 90.036 159.750 95.4 24.974
340.057 95.071 170.000 100.6 25.026
29434E 430 20 45 385 M20X33 411 646
340.000 95.036 169.750 110.000 100.4 24.974
250 8 190 45 235 M36
360.057 100.071 180.000 109.780 106.6 28.026
29436E 450 20 45 405 M20X33 417 652
360.000 100.036 179.750 106.4 27.974
380.057 105.071 190.000 111.6 28.026
29438E 470 20 45 425 M20X33 423 658
380.000 105.036 189.710 111.4 27.974

All dimensions are in millimeters.

Page 13
 Lubrication and Lubricant
‘Premium’ GHE-Series Extruder Gearboxes are Recommended lubricants are based on
lubricated through positive splash by transfer of oil information provided by oil suppliers and
thro gears. responsibility cannot be accepted for the quality
or suitability of oil supplied, nor to any mechanical
All units are provided with combined dipsticks and defect resulting from unsatisfactory lubrication
ventilators and drain plugs. due to the use of sub-standard oil.

Recommended Lubricants are shown in the

adjacent column. Oil capacities are shown below
Recommended Lubricant ISO VG320
against each units Page 15 for both vertical and
horizontal application. These are approximate as Brand Grade
exact quantities vary with ratios. Greaves Greaves Traxol 32
Bharat Petroleum Cabol 320 or
New gear units are supplied without oil. Before
Amocam 320
operating it is essential to ensure that they are
filled to the correct oil levels, as indicated by Castrol Alpha ZN 320
marking on dipsticks, with lubricants recommended Gulf Harmony 320
by PETL. Overfilling can cause overheating and Hindustan Petroleum Enklo 320
leakage. Indian Oil Servomesh SP 320
Correct lubricant is most important and it should be Veedol Avalon 320
noted that EP oils are recommended in all Esso Petroleum Co. Ltd. Sparton EP 320
instances. Shell Group Omala Oil 320
Lubricants listed are suitable for normal ambient Balmer Lawrie Protomac SP 320
temperatures and operating duties. All gear units in
this range are designed to operate under full load
to a maximum temperature of 110°C. Higher
temperature upto a maximum of 120°C are
acceptable on the basis of peak loads of shot
Recommended Lubricant
duration only. In certain applications these
maximum temperatures may be exceeded by the
use of special lubricants. Such cases, or others
where extreme conditions are to be met, e.g. low
temperature operation on unusual loading
conditions, should be referred, with full details, to
PETL for recommendations.

Use Greaves Traxol

Lubricant oil G-32 for
optimizing gear
performance and service
life. Available at all PETL
outlets.

Page 14
Shipping Specification and Oil quantity

Thrust Net Weight and Gross Weight (in bracket) in kg (approx.)

Bearing
Size 112 125 140 160 180 200 225 250
85
29412E (95)
89
29413E (99)
94 108
29414E (103) (125)
113
29415E (120)
120 200
29416E (138) (225)
204
29417E (228)
210 274
29418E (235) (307)
281 322
29420E (314) (362)
289 329 433
29422E (323) (371) (488)
337 439
29424E (375) (494)
348 447 574
29426E (388) (502) (634)
454 581
29428E (509) (641)
590
29430E (650)
602 812
29432E (662) (892)
832
29434E (912)
851
29436E (931)
872
29438E (952)

Oil Capacities in litres (approx.)

Mounting
112 125 140 160 180 200 225 250

Horizontal 5 6 7 11 15 20 27 35

Vertical 6 7 8 13 16 22 30 38

Page 15